US3342974A - Arc welding electrode providing welds having high yield and rupture value - Google Patents

Arc welding electrode providing welds having high yield and rupture value Download PDF

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Publication number
US3342974A
US3342974A US494609A US49460965A US3342974A US 3342974 A US3342974 A US 3342974A US 494609 A US494609 A US 494609A US 49460965 A US49460965 A US 49460965A US 3342974 A US3342974 A US 3342974A
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United States
Prior art keywords
boron
ferro
electrode
high yield
welding
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Expired - Lifetime
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US494609A
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English (en)
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Wallner Werner
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/365Selection of non-metallic compositions of coating materials either alone or conjoint with selection of soldering or welding materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3053Fe as the principal constituent
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12014All metal or with adjacent metals having metal particles
    • Y10T428/12028Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, etc.]
    • Y10T428/12063Nonparticulate metal component
    • Y10T428/12104Particles discontinuous
    • Y10T428/12111Separated by nonmetal matrix or binder [e.g., welding electrode, etc.]
    • Y10T428/12125Nonparticulate component has Fe-base
    • Y10T428/12132Next to Fe-containing particles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12861Group VIII or IB metal-base component
    • Y10T428/12951Fe-base component
    • Y10T428/12958Next to Fe-base component

Definitions

  • the present invention relates to an electrode which in welding provides a welding material and a welding joint having the high yield and rupture limits which are required.
  • the core of the electrode consists of an unalloyed or low-alloy steel, hereafter called low-alloy steel, and a coating around said core.
  • the coating comprises 15-35% by weight of limestone, 15-35% by weight of calcium fluoride, 0-10% rutile, 0-5% ferro-silicon, 0-l0% si1iconmanganese, 05% ferro-molybdenum, 0-50% iron powder, 0.005-0.050% of boron in a boron containing material, such as ferro-boron, the content of ferro-boron being 0.05%-0.25%, a small percentage of at least one of the metals aluminum, titanium, zirconium and vanadium, the total percentage of said metals being 0.001- 0.20% preferably 0.01-0.20%.
  • nitride-forming materials aluminum, titanium, zirconium and vanadium and, on the other hand, boron
  • boron there must be present greater amounts of boron, as in this case some of the boron may be bound by said nitrogen and oxygen and there must be boron left in the weld in soluble form (not in chemical combination with N or 0 to get the increase in material properties to be attained by the present invention.
  • the amounts of boron may be kept somewhat lower.
  • the coating has in this case the composition of 20-30% by weight of limestone, 20-30% of calcium fluoride, 3-7% rutile, 2-4% ferro-silicon, 5-8% silicon-manganese, 1-3% ferro-molybdenum, 30-40% iron powder, 0.100.20% ferro-boron, 0.002-0.10% ferro-vanadium and 0.001-07% ferro-titanium.
  • the welding material is to consist of the following ingredients:
  • nitrogen binding constituents such as Al, Ti, Zr, V or the like, either in the form of pure metals or in the form of metal alloys.
  • the invention is intended to prevent the combination of nitrogen with boron in the Welding material. Such combination of nitrogen with boron would otherwise counteract the increased yield and rupture obtained with the small percentage of boron according to the invention. It has been found that if the weld ing material is to be heat-treated, for example standard- Patented Sept. 19, 1967 ized or annealed, the addition of these nitrogen combining constituents to the coating is of great importance. Boron will thus occur in the Welding material in soluble form.
  • FIG. 1 shows in cross-section an electrode according to the invention
  • FIG. 2 shows in cross-section a welded joint produced with such an electrode.
  • the electrodes have the following composition:
  • Electrode 1 Electrode 2 (outside the (invention) invention) (percent) (percent) (percent) (percent) Limestone 24 24 Calcium fluoride 24 24 Rutile 5. 5 5. 5 Ferro-silicon 3. 25 3. 25 Silicon-manganese" 6. 75 6. 75 Perm-vanadium" 0. 009 0. 009 Ferro-molybdenu 2. 0 2. 0 Ferro-titanium 0.006 0.006 Iron powder 34. 85 Boron containing material such as ferroboron 0. 15
  • Mo 0.1-1.0%, preferably 0.2-0.8%
  • Welding electrode giving a welding deposit with high yield and rupture limits, comprising a core of low alloy steel and a coating around said core, said coating comprising 2030% by weight of limestone, 20-30% calcium fluoride, 37% rutile, 24% ferro-silicon, 5-8% silicon-manganese, 13% ferro-molybdenum, 30-40% iron powder, 0.l0.20% ferro-boron and 0.01-0.15 of at least one of the nitrogen-binding metals aluminum, titanium, zirconium and vanadium, the amount of such nitrogen-binding metal being suflicient to ensure the presence of some boron in soluble form in a weld produced from such electrode.
  • Welding electrode giving a welding deposit with high yield and rupture limits, comprising a core of low alloy steel and a coating around said core, said coating comprising 24% by weight of limestone, 24% calcium fluoride, 5.5% rutile, 3.25% ferro-silicon, 6.75% silicon manganese, 2.0% ferro-molybdenum, 34.85% iron powder, 0.15% ferro-boron, and a small percentage of at least one of the metals aluminum, titanium, zirconium and vanadium.
  • a welding electrode providing a weld deposit with high yield and rupture limits, comprising a core of low carbon low-alloy steel and a coating on said core, said coating containing, in addition to a slag-forming composition consisting principally of limestone and a fluoride as well as deoxidizing alloys and a proportion of iron powder not exceeding 50%, 1 to 5% of ferro-molybdenum, 0.005 to 0.05% of boron, and 0.001 to 0.20% of a metal selected from the group of nitrogen-binding metals consisting of aluminum, titanium, zirconium and vanadium, the amount of said nitrogen-binding metal being such as to ensure the presence of some boron in soluble form in the weld metal deposited by said electrode.
  • a Welding electrode providing a weld deposit with high yield and rupture limits, comprising a core of low carbon low-alloy steel and a coating on said core, said coating consisting essentially of 15 to 35% by weight of limestone, 15 to 35% of calcium fluoride, 1 to 5% of form-molybdenum, 0.005 to 0.05 of boron, and 0.001 to 0.20% of a metal selected from the group of nitrogenbinding metals consisting of aluminum, titanium, zirconium and vanadium, the amount of said nitrogen-binding metal being such as to ensure the presence of some boron in soluble form in the weld metal deposited by said electrode.
  • a welding electrode as claimed in claim 5 the coating of which additionally contains up to 15% of deoxidizing ferro-alloys.
  • a welding electrode as claimed in claim 5 which additionally contains up to of iron powder.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Nonmetallic Welding Materials (AREA)
US494609A 1961-11-18 1965-10-11 Arc welding electrode providing welds having high yield and rupture value Expired - Lifetime US3342974A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
SE1149861 1961-11-18

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US3342974A true US3342974A (en) 1967-09-19

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Country Status (6)

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US (1) US3342974A (xx)
BE (1) BE624932A (xx)
DK (1) DK107368C (xx)
ES (1) ES282580A1 (xx)
FI (1) FI40301B (xx)
GB (1) GB1018900A (xx)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3479157A (en) * 1965-06-25 1969-11-18 Int Nickel Co Welded articles and alloys containing hafnium and nickel
US3769491A (en) * 1969-08-15 1973-10-30 Teledyne Inc Production of an improved non-austenitic steel weld deposit
US3875363A (en) * 1971-03-29 1975-04-01 Kobe Steel Ltd Composite electrode wire for electro-slag welding
US3919517A (en) * 1972-04-01 1975-11-11 Nippon Steel Corp Sub-merged welding method for high toughness welded metal
US3924091A (en) * 1970-08-12 1975-12-02 Nippon Steel Corp Welding method and materials
DE2527834A1 (de) * 1974-06-24 1976-04-08 Hoeganaes Ab Borhaltiges eisenpulver fuer zusatzmetalle
US4251711A (en) * 1978-02-25 1981-02-17 Nippon Steel Corporation Low-hydrogen coated electrode

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS518102B1 (xx) * 1969-10-17 1976-03-13

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1528878A (en) * 1918-10-15 1925-03-10 Electric Arc Cutting & Welding Electric-arc-welding electrode
US1745267A (en) * 1926-05-22 1930-01-28 Hollup Corp Coating for welding rods
US2871117A (en) * 1956-07-18 1959-01-27 Union Carbide Corp Low alloy ferritic steel for high temperature application
US2973428A (en) * 1957-12-03 1961-02-28 Elek Ska Svetsningsaktiebolage Arc welding of unalloyed structural steel workpieces such as hull-plates, and arc welding electrodes therefor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1528878A (en) * 1918-10-15 1925-03-10 Electric Arc Cutting & Welding Electric-arc-welding electrode
US1745267A (en) * 1926-05-22 1930-01-28 Hollup Corp Coating for welding rods
US2871117A (en) * 1956-07-18 1959-01-27 Union Carbide Corp Low alloy ferritic steel for high temperature application
US2973428A (en) * 1957-12-03 1961-02-28 Elek Ska Svetsningsaktiebolage Arc welding of unalloyed structural steel workpieces such as hull-plates, and arc welding electrodes therefor

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3479157A (en) * 1965-06-25 1969-11-18 Int Nickel Co Welded articles and alloys containing hafnium and nickel
US3769491A (en) * 1969-08-15 1973-10-30 Teledyne Inc Production of an improved non-austenitic steel weld deposit
US3924091A (en) * 1970-08-12 1975-12-02 Nippon Steel Corp Welding method and materials
US3875363A (en) * 1971-03-29 1975-04-01 Kobe Steel Ltd Composite electrode wire for electro-slag welding
US3919517A (en) * 1972-04-01 1975-11-11 Nippon Steel Corp Sub-merged welding method for high toughness welded metal
DE2527834A1 (de) * 1974-06-24 1976-04-08 Hoeganaes Ab Borhaltiges eisenpulver fuer zusatzmetalle
US4251711A (en) * 1978-02-25 1981-02-17 Nippon Steel Corporation Low-hydrogen coated electrode

Also Published As

Publication number Publication date
BE624932A (xx)
FI40301B (xx) 1968-09-02
GB1018900A (en) 1966-02-02
DK107368C (da) 1967-05-22
ES282580A1 (es) 1963-04-01

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