US2954270A - Process of producing a shrinkable cellulose textile filament - Google Patents
Process of producing a shrinkable cellulose textile filament Download PDFInfo
- Publication number
- US2954270A US2954270A US628217A US62821756A US2954270A US 2954270 A US2954270 A US 2954270A US 628217 A US628217 A US 628217A US 62821756 A US62821756 A US 62821756A US 2954270 A US2954270 A US 2954270A
- Authority
- US
- United States
- Prior art keywords
- filaments
- yarn
- bath
- break
- viscose
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title abstract description 8
- 229920002678 cellulose Polymers 0.000 title description 4
- 239000001913 cellulose Substances 0.000 title description 4
- 239000004753 textile Substances 0.000 title description 2
- 229920000297 Rayon Polymers 0.000 abstract description 13
- 238000009987 spinning Methods 0.000 abstract description 12
- 239000000835 fiber Substances 0.000 abstract description 11
- 239000004744 fabric Substances 0.000 abstract description 7
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 abstract description 5
- PMZURENOXWZQFD-UHFFFAOYSA-L sodium sulphate Substances [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 abstract description 5
- 239000001117 sulphuric acid Substances 0.000 abstract description 5
- 235000011149 sulphuric acid Nutrition 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 5
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 abstract description 5
- 235000009529 zinc sulphate Nutrition 0.000 abstract description 5
- 239000011686 zinc sulphate Substances 0.000 abstract description 5
- 238000009835 boiling Methods 0.000 abstract description 4
- 235000011152 sodium sulphate Nutrition 0.000 abstract description 3
- 238000005406 washing Methods 0.000 abstract description 3
- 239000012736 aqueous medium Substances 0.000 abstract description 2
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 238000004043 dyeing Methods 0.000 abstract description 2
- -1 polyhydroxyethylenes Polymers 0.000 abstract description 2
- 239000004627 regenerated cellulose Substances 0.000 abstract description 2
- YODZTKMDCQEPHD-UHFFFAOYSA-N thiodiglycol Chemical compound OCCSCCO YODZTKMDCQEPHD-UHFFFAOYSA-N 0.000 abstract description 2
- 229950006389 thiodiglycol Drugs 0.000 abstract description 2
- 238000011144 upstream manufacturing Methods 0.000 abstract description 2
- 229920003043 Cellulose fiber Polymers 0.000 abstract 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 abstract 1
- 229920001807 Urea-formaldehyde Polymers 0.000 abstract 1
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 abstract 1
- 229920002301 cellulose acetate Polymers 0.000 abstract 1
- 239000002131 composite material Substances 0.000 abstract 1
- 239000000470 constituent Substances 0.000 abstract 1
- 238000005520 cutting process Methods 0.000 abstract 1
- 238000010981 drying operation Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 150000003839 salts Chemical class 0.000 abstract 1
- 229910052708 sodium Inorganic materials 0.000 abstract 1
- 238000001035 drying Methods 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910052938 sodium sulfate Inorganic materials 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 229920006221 acetate fiber Polymers 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 235000015250 liver sausages Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000151 polyglycol Polymers 0.000 description 1
- 239000010695 polyglycol Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/18—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by combining fibres, filaments, or yarns, having different shrinkage characteristics
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F2/00—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
- D01F2/06—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose
- D01F2/08—Composition of the spinning solution or the bath
- D01F2/10—Addition to the spinning solution or spinning bath of substances which exert their effect equally well in either
Definitions
- This invention relates to a method for produeinghigh bulk yarns composed of a mixture of sbrinkable -and non-sbrinkable fibers, and has for an object to provide novel and improved methods for producing fibers for use in such yarns.
- new bigh-bulk yarns are obtained by a treatment in a. very hot -aqueous medium without tension, of yarns containing on the one band shrink-proof fibers and on the other artificial cellulosic fibers having high shrinkage under these conditions.
- these yarns are obtained by asso ciation of a sliver of shrink-proof filaments and of a continuous sliver of shrinkable artificial cellulose filaments with high elongation.
- the continuous shrink-proof fila-ments may be cellulosic filaments having very high tenacity and low elongation, which are obtained by the process described in French Patent No. 985,847 (U.S. Patent No. 2,586,796).
- Continuous filaments having very high elongation which are more particularly suitable for use in the new yarns according to the invention, may be obtained by the viscose process With the -application of various measures, in any desired combination.
- a yarn having an elongation of 45%, whioh may be 20% in the Wet state, and which is thereafter dried under tension to -give a yarn which shrinks by 20% to 25% in e. boiling water bath.
- the drawing is a flow sheet illustrating the preferred embodirnent of the invention.
- Example 1 A sliver of 3300 denier/ 1440 filaments having very high elongation as in the foregoing is doubled with a sliver of 3300 denier/ 8000 filaments of regenerated cellulose having a dry tenacity of 6.8 grams with an elongation of 9.5%, and the double sliver is subjected to drawing to breai ing point on the device described in U.S. Patent No. 2,746,091, for a device for the mannfiacture ocf mixed yarns, whereafter the bro ken yam is drawn and twisted in such manner 'as to form a No. yarn This yarn has a sbrinkage of 25% in boiling water and thus acquir-es high bulk.
- Example 2 There are prepared yarns having a rnoist elongation viscose, containing 2% of thiodiglycol (according to French Patent No. 1,111,580, dated September 3, 1954; U.S. Serial No. 532,799, filed September 6, 1955, now Patent No. 2,912,299) With a drawing at spinning of 20%. This sliver is then drawn by 18% and dried under tension. The shrinkage on wetting of the fiber obtained is then 23%.
- This fiber out to millimeters is mixed in a proportion of 50% With a fiber spun under similar conditions, the drawing of which during spinning was This fiber has been freely dried and the shrinkage in boiling water was only 1%.
- the mixture of the two fibers is worked on conventional equipment for carded wool, and a No. 40 yarn (metric) is forrned With a twist of 400 turns.
- This yarn is woven in twill weave and this fabric is then dyed With the aid of a mordant. During the dyeing, a shrinkage of 35% occurs in each dirnension.
- the apparent bulk of the yarn is about twice that of the initial yarn.
- the fabric thus obtained only requires a finishing treatment With 5% of unreaformaldehyde.
- the finished fabric is completely erease-resistant and shrinkproof in washing, and has the characteristics of a. woolen fabric.
- Example 3 Seme ex-ample as before, but the shrinkable yarn is mixed With 50% of a normal acetate fiber.
- the fabric obtained is crease-proof and shrink-proof Without any further treatment.
- the spinning device comprising a tube 'as described in French Patent No. 1,066,078 (U.S. Patent No. 2,511,699) referred to above is employed.
- the yarn passes over a first feed roller, which eiects a 12% drawing of the yarn in relation to the speed of the viscose in the spinneret holes.
- the yarn then passes into a secnd 1% sulphuric acid bath heated 'at 89 0, :and is taken up on- 1eaving this bath by a second feed roller running at a tangential velocity 30% higher than that of the first feed ro11er. It is thenwound at the same or a slightly higher speed onto a rigid bobbin, the linear Winding speed bei-mg of the order of 75 meters per minute.
- the wound mass After Winding to a sufiicient depth of yarn on the bobbin, the wound mass is washed on the bobbin and then desulpnurized With a hot dilute alkaline bath and, if desired, bleached and boiled.
- the yarn is then unwound and again -drawn by 18%, whereafter it is wound on another rigid bobbin, on Which it is subjected to drying.
- the dried yarn has a tenacity of 3.5 grams in the dry state -and 2.5 grams in the wet state, With an elongation at break of 12% in the dry state and 17% in the wet state. On wetting followed by drying without tension, it is capable of a shrinkage of 30%.
- Example A group of 10,000 filaments is spun and continuously treated, whereafter it is passed aver a member permitting of the most complete po-ssible relaxation and is again continuously hot-drawn, the drawing being 70% of the elon-gation at break in the wet state, that is to say, 40% in the exarnple chosen.
- the group of -filaments is then dried un heated rollers without any possibility of shrinkage.
- the group of filaments obtained can be out into sections or converted into a tow of discontinuous fibers on a machine of the converter type or by drawing to breaking point on a stapling frame.
- the process of producing a shrinkable cellulosic textile filament which comprises spinning into a bath having an -acidity of 125 grams :to 130 grams sulphun'c acid per 1iter and a zinc sulphate content of 125 grams te 130 grams per liter having a temperature of about 48 C. in the presence of a po1yglycol modifying agent Which delays coagulation, viscose having a sodiurn chloride sa1t point greater than 14 and preheated to the temperature of the bath at a. rate of meters to 120 mcters per minute through a confined zone With less than 20% drawing during the spinning, drawing the spunfilarnents in a bath having a temperature of C. to 89 C. to an elongation in excess of 30% washing and finishing drawing s-aid finshed filaments in an additional stage by about 18% and drying under conditions to prevent shrinkage.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Artificial Filaments (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1115405X | 1955-12-14 |
Publications (1)
Publication Number | Publication Date |
---|---|
US2954270A true US2954270A (en) | 1960-09-27 |
Family
ID=9628935
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US628217A Expired - Lifetime US2954270A (en) | 1955-12-14 | 1956-12-14 | Process of producing a shrinkable cellulose textile filament |
Country Status (5)
Country | Link |
---|---|
US (1) | US2954270A (fr) |
BE (1) | BE553231A (fr) |
DE (1) | DE1115405B (fr) |
FR (2) | FR1140499A (fr) |
GB (1) | GB827880A (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3539678A (en) * | 1967-08-14 | 1970-11-10 | Teijin Ltd | High speed spinning method of viscose rayon filaments having high wet modulus |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1279516B (de) * | 1961-03-01 | 1968-10-03 | Du Pont | Stapelfasermischgarn |
CN110761068B (zh) * | 2019-12-03 | 2022-05-10 | 福建省晋江新德美化工有限公司 | 一种低强力损失高性能环保的棉织物免烫整理方法 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2369190A (en) * | 1939-03-01 | 1945-02-13 | American Enka Corp | Manufacture of rayon |
US2511699A (en) * | 1947-11-10 | 1950-06-13 | Comptoir Textiles Artificiels | Method for spinning viscose |
US2535044A (en) * | 1947-04-26 | 1950-12-26 | Du Pont | Spinning of viscose |
US2696423A (en) * | 1951-05-29 | 1954-12-07 | Du Pont | Viscose modifiers |
US2852333A (en) * | 1954-05-21 | 1958-09-16 | Du Pont | Viscose spinning process |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2504523A (en) * | 1948-05-28 | 1950-04-18 | Godfrey Bloch Inc | Fabric-making material |
AT179693B (de) * | 1951-04-02 | 1954-09-25 | Metallgesellschaft Ag | Saure Emulsionsreiniger zum Beizen und Entfetten von Metallen |
NL93553C (fr) * | 1951-12-13 | |||
US2701406A (en) * | 1952-07-09 | 1955-02-08 | Bloch Godfrey | Fabric and method of making same |
-
0
- BE BE553231D patent/BE553231A/xx unknown
-
1955
- 1955-12-14 FR FR1140499D patent/FR1140499A/fr not_active Expired
-
1956
- 1956-10-10 FR FR70069D patent/FR70069E/fr not_active Expired
- 1956-11-29 DE DET12928A patent/DE1115405B/de active Pending
- 1956-12-13 GB GB38149/56A patent/GB827880A/en not_active Expired
- 1956-12-14 US US628217A patent/US2954270A/en not_active Expired - Lifetime
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2369190A (en) * | 1939-03-01 | 1945-02-13 | American Enka Corp | Manufacture of rayon |
US2535044A (en) * | 1947-04-26 | 1950-12-26 | Du Pont | Spinning of viscose |
US2511699A (en) * | 1947-11-10 | 1950-06-13 | Comptoir Textiles Artificiels | Method for spinning viscose |
US2696423A (en) * | 1951-05-29 | 1954-12-07 | Du Pont | Viscose modifiers |
US2852333A (en) * | 1954-05-21 | 1958-09-16 | Du Pont | Viscose spinning process |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3539678A (en) * | 1967-08-14 | 1970-11-10 | Teijin Ltd | High speed spinning method of viscose rayon filaments having high wet modulus |
Also Published As
Publication number | Publication date |
---|---|
FR70069E (fr) | 1959-02-02 |
DE1115405B (de) | 1961-10-19 |
FR1140499A (fr) | 1957-07-23 |
BE553231A (fr) | |
GB827880A (en) | 1960-02-10 |
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