US20140304983A1 - System for processing battery plates and arrangement thereof in the provided battery housing - Google Patents

System for processing battery plates and arrangement thereof in the provided battery housing Download PDF

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Publication number
US20140304983A1
US20140304983A1 US14/357,515 US201214357515A US2014304983A1 US 20140304983 A1 US20140304983 A1 US 20140304983A1 US 201214357515 A US201214357515 A US 201214357515A US 2014304983 A1 US2014304983 A1 US 2014304983A1
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US
United States
Prior art keywords
processing
battery
station
arrangement
clamping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US14/357,515
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English (en)
Inventor
Jochen MEIER
Andre Friedenberger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sasit Industrietechnik GmbH
Original Assignee
Sasit Industrietechnik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sasit Industrietechnik GmbH filed Critical Sasit Industrietechnik GmbH
Publication of US20140304983A1 publication Critical patent/US20140304983A1/en
Assigned to SASIT INDUSTRIETECHNIK GMBH reassignment SASIT INDUSTRIETECHNIK GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FRIEDENBERGER, ANDRE, MEIER, JOCHEN
Abandoned legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/04—Construction or manufacture in general
    • H01M10/0404—Machines for assembling batteries
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/06—Lead-acid accumulators
    • H01M10/12—Construction or manufacture
    • H01M10/14—Assembling a group of electrodes or separators
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/06—Lead-acid accumulators
    • H01M10/12—Construction or manufacture
    • H01M10/16—Suspending or supporting electrodes or groups of electrodes in the case
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/53135—Storage cell or battery

Definitions

  • the invention relates to a system for processing battery plates and arrangement of them in the battery housing provided therefor.
  • the system consists of transporting devices and individual processing stations, the battery plates to be processed being arranged for the processing as plate stacks in clamping cassettes.
  • the invention is used in the production of motor-vehicle and commercial-vehicle batteries.
  • the object of the invention is to find a technical solution with which the drawbacks of the prior art can be overcome.
  • the inventive solution is intended to be distinguished by a low space requirement. With the reduction of the cycle times, it is intended that the production times and production costs are lowered.
  • Suitable inspection and monitoring systems are intended to contribute to the optimized quality assurance of the production of the battery plates and the arrangement of them in the battery housing.
  • the stations are of an easy-maintenance design, so that no significant downtimes of the system or additional processing times have to be taken up for this work either.
  • the system for processing battery plates and arrangement of them in battery housings consists of a transporting device and individual processing stations, the battery plates to be processed being arranged for the processing as plate stacks in clamping cassettes.
  • the clamping cassettes provided with the plate stacks are arranged in a transporting device that is vertically aligned and in this position performs a circular turning movement, so that the movement of the clamping cassettes takes place as in the case of a giant wheel.
  • This offers the advantage that there is a very low space requirement for the transporting device. Furthermore, it offers the advantage that the individual processing stations are arranged from all spatial planes, as above, below and laterally outside the vertically aligned transporting device, it being possible for them to be moved from there up to and away from the positioned clamping cassette.
  • processing stations can be moved away out of the processing area at the same time provides an efficient solution for the maintenance of the processing stations. They can be maintained in a user-friendly and time-saving way.
  • an insertion box with at least a sixfold gripper system, for the assignment of the battery plate stacks into the clamping cassette, and also an aligning device and clamping device for the battery plate stacks into the clamping cassette provided by the transporting device, a flux station, with a drying unit and tin bath, a casting station for casting on the lead bridges, with a lead bath, and a boxing station for boxing the completely fitted-out battery plate stacks into the battery cases provided, with at least a sixfold gripper system.
  • the insertion box advantageously has at least a sixfold gripper system for inserting the completely dimensioned plate stacks from a storage buffer into the clamping cassette 3 , in order to make effective provision of the clamping cassette with the plate stacks efficiently possible.
  • the tin bath of the flux station is in this case advantageously fitted out with a measuring system for the permanent measuring of the tin bath level.
  • This measuring system passes on the measured value information to the tin wire feed, so that the tin bath level is always kept at a constant level.
  • the measurement may in practice be carried out as eddy current measurement. This measure essentially supports the constant keeping of a necessary tin bath level, in order to avoid sources of error during the processing continuously and effectively.
  • the casting station serves for the casting on of the lead bridges and therefore has a melting vessel divided by a separating wall into two compartments, the molten lead and the feeding in of lead bars for the melt being provided in one half of the vessel while the other half of the vessel serves as a settling compartment, from which the molten lead is transferred by means of a pump into the immersion compartment for the casting on of the lead bridges.
  • the molten lead is pumped into the settling compartment from the other compartment by means of a constantly running pump.
  • at least one overflow bead which additionally regulates the level of the molten lead in the settling compartment of the melting vessel, is arranged in the separating wall between the settling compartment and the compartment for feeding lead to the melting vessel. This measure also serves for permanently ensuring, constantly and efficiently, a casting quality in the casting on of the lead bridges during the production process.
  • At least one cleaning device which serves for the cleaning of the boxing frames.
  • This cleaning device has a brush and/or spray system, which enters the provided boxing frames by means of a multi-axis system before the loading with the battery plate stacks and carries out there the cleaning and removal of dirt particles and deposits. This prevents dirt particles from being able to become attached to the plate stacks during the boxing, which performs the boxing with little freedom of space.
  • This measure also serves for achieving a high quality standard in the loading of completely prepared battery stacks into prepared battery cases.
  • a threefold gripper system which removes the completely prepared plate stacks from the clamping cassettes, to be precise three stacks at the same time. After that, the plate stacks are boxed in the battery cases. During the transfer, the battery case is turned, so that the next 3 stacks can be inserted into the battery case.
  • a number of threefold gripper systems are arranged.
  • the vertically aligned and circularly turning transporting device has at least one separate turning device for the clamping cassettes, which serves for turning the clamping cassettes during the transport to the next processing station.
  • the correct positioning of the clamping cassette for the next processing operation is performed during the transport to this station, so that no necessary additional expenditure of time is required for this.
  • each processing station has if need be a separate transporting device of its own, serving for moving back and forth in relation to the transporting device.
  • the maintenance work can be partly carried out without any loss of cycle time by provided replacement modules with quick-changing devices.
  • FIG. 1 shows a schematic representation of a system for processing battery plates and arrangement of them in the battery housings provided for this purpose
  • FIG. 2 shows a schematic representation of the flux station with tin bath, tin wire feed and tin level measuring system
  • FIG. 3 shows a schematic representation of the lead bath ( 2 . 3 . 1 ) with the two ( 2 . 3 . 1 . 5 ) compartments of the melting vessel and level-equalizing devices;
  • FIG. 4 shows a side view of a separating wall ( 2 . 3 . 1 . 4 ) with overflow bead;
  • FIG. 5 a shows a schematic side view of the cleaning device ( 5 ) for the boxing frames ( 2 . 4 . 3 ) with their spreaders ( 2 . 4 . 4 );
  • FIG. 5 b shows a schematic side view of the cleaning device ( 5 ) in the form of a detail
  • FIG. 5 c shows a schematic plan view of the boxing station 2 . 4 with the cleaning system 5 for the boxing frames ( 2 . 4 . 3 ) and spreaders ( 2 . 4 . 4 );
  • a system for processing battery plates and for arranging these battery plates in battery housings provided for this purpose consists of transporting devices and individual processing stations, such as an insertion stations, the tin bath, the lead casting station.
  • the battery plates to be processed are in this case arranged for the processing as defined plate stacks in a number of clamping cassettes provided for this purpose.
  • these clamping cassettes provided with plate stacks are arranged in a transporting device 1 performing a vertical turning movement.
  • the individual processing stations 2 . 1 - 2 . n are arranged in relation to this transporting device 1 peripherally, but outside the circle of movement of the transporting device 1 . From there, the processing stations 2 . 1 - 2 .
  • the first processing station, the insertion box 2 . 1 comprises at least a sixfold gripper system for assigning the plate stacks from a storage buffer into the clamping cassette 3 , an aligning device for aligning and for bending the plate lugs and a clamping device for clamping the plate stacks for the insertion into the clamping cassette 3 provided by the transporting device 1 .
  • the clamping cassette 3 provided with plate stacks arrives at the position of the second processing station, the flux station 2 . 2 .
  • the flux station 2 . 2 By means of a horizontal slide as a separate transporting device 4 of the flux station 2 . 2 , the latter is taken with the arranged tin bath 2 . 2 . 1 and the integrated measuring system 2 . 2 . 1 . 1 , which operates as an eddy current measuring process, for the continuous measurement of the tin bath level, and the tin bath feed 2 . 2 . 1 . 2 to the clamping cassette 3 .
  • the measuring system 2 . 2 . 1 . 1 and the tin bath feeds 2 . 2 . 1 .
  • Both the tin bath 2 . 2 . 1 and the additionally arranged drying device can in this case be brought up vertically to the transporting device 1 by means of the separate transporting device 4 .
  • the tin bath 2 . 2 . 1 can be brought up in a vertical direction to the clamping cassette 3 . Before entering, the latter is turned as it travels downward, and can enter thus the tin bath 2 . 2 . 1 brought up from below. After the drying, the clamping cassette is transported by the transporting device to the processing station 3 as a result of the vertical turning movement.
  • the casting station 2 . 3 the casting on of the lead bridges is performed.
  • the casting station 2 . 3 has a lead bath 2 . 3 . 1 with a melting vessel 2 . 3 . 1 . 2 .
  • the melting vessel 2 . 3 . 1 . 2 is in turn divided by a separating wall 2 . 3 . 1 . 4 into two part-compartments.
  • the feeding in of lead bars for the molten lead is performed.
  • the settling of the molten lead is performed.
  • the lead is constantly pumped from the one vessel half into the settling compartment of the melting vessel 2 . 3 . 1 . 2 by means of a pump 2 . 3 . 1 . 3 .
  • At least one overflow bead 2 . 3 . 1 . 5 which additionally regulates the level of the molten lead in the settling compartment of the melting vessel by a permanent overflow, since the surfaces of the levels of lead in the two compartments of the melting vessel 2 . 3 . 1 . 2 are at different heights, is arranged in the separating wall 2 . 3 . 1 . 4 between the settling compartment and the compartment for feeding lead to the melting vessel 2 . 3 . 1 . 1 .
  • the molten lead passes by means of a further pump into a casting mold 2 . 3 . 1 . 1 , where the casting on of the lead bridges is performed.
  • the casting station 2 . 3 has an additional vertical transporting device 4 for bringing the casting mold 2 . 3 . 1 . 1 up to the clamping cassette 3 .
  • An additional horizontal displacing device as transporting device 4 provides the possibility of exchanging the entire casting mold 2 . 3 . 1 . 1 for maintenance and/or repair work, so that the processing sequence of the transporting device does not have to be interrupted.
  • the clamping cassette 3 is transported by means of the transporting device 1 , by vertical turning thereof, to the position of the boxing station 2 . 4 for the boxing of the completely fitted-out battery plate stacks into the provided battery cases.
  • the boxing station 2 . 4 has at least a threefold gripper system 2 . 4 . 1 and a cleaning device 5 which serves for the cleaning of the boxing frames 5 . 1 .
  • This cleaning device serves for cleaning the spreaders 2 . 4 . 4 , of the boxing frames 2 . 4 . 3 , which become contaminated by the constant use.
  • the cleaning station 5 has a brush 5 . 1 and/or spray system 5 . 2 , which enters the provided boxing frames by means of a multi-axis system before the loading with the battery plate stacks and performs and reliably carries out there the cleaning and removal of dirt particles and deposits in 3D directions.
  • the advantages of the present invention are summarized in a technical solution for the processing and arrangement of battery plates in provided battery housings that is distinguished by a low space requirement, has a high degree of monitoring functions and quality assurance measures for the processing sequences in the individual processing stations, operates efficiently and, as a result of the assignment of additional transporting devices to the individual processing stations, reduces the time expenditure for repair and maintenance tasks enormously.
  • the measures for improving the quality assurance contribute to permanently and reliably inspecting and controlling all of the processing steps for the production and loading of the battery plate stacks, so that the system delivers a high degree of high-quality and completely loaded battery cases.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Primary Cells (AREA)
  • Sealing Battery Cases Or Jackets (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Secondary Cells (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
US14/357,515 2011-11-10 2012-11-08 System for processing battery plates and arrangement thereof in the provided battery housing Abandoned US20140304983A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102011118092 2011-11-10
DE102011118092.7 2011-11-10
PCT/DE2012/001072 WO2013067993A1 (de) 2011-11-10 2012-11-08 Anlage zur bearbeitung von batterieplatten und zu deren anordnung in bereitgestellte batteriegehäuse

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
PCT/DE2012/001072 A-371-Of-International WO2013067993A1 (de) 2011-11-10 2012-11-08 Anlage zur bearbeitung von batterieplatten und zu deren anordnung in bereitgestellte batteriegehäuse

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US15/599,217 Continuation US11177511B2 (en) 2011-11-10 2017-05-18 System for processing battery plates and arrangement thereof in the provided battery housing

Publications (1)

Publication Number Publication Date
US20140304983A1 true US20140304983A1 (en) 2014-10-16

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US14/357,515 Abandoned US20140304983A1 (en) 2011-11-10 2012-11-08 System for processing battery plates and arrangement thereof in the provided battery housing
US15/599,217 Active US11177511B2 (en) 2011-11-10 2017-05-18 System for processing battery plates and arrangement thereof in the provided battery housing

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US15/599,217 Active US11177511B2 (en) 2011-11-10 2017-05-18 System for processing battery plates and arrangement thereof in the provided battery housing

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US (2) US20140304983A1 (pt)
EP (1) EP2780970B1 (pt)
CN (1) CN103999281B (pt)
BR (1) BR112014011004B1 (pt)
CA (1) CA2850865C (pt)
DE (1) DE102012021784A1 (pt)
ES (1) ES2578630T3 (pt)
HU (1) HUE029599T2 (pt)
MX (1) MX350625B (pt)
PL (1) PL2780970T3 (pt)
PT (1) PT2780970T (pt)
RU (1) RU2640356C2 (pt)
SI (1) SI2780970T1 (pt)
WO (1) WO2013067993A1 (pt)

Cited By (3)

* Cited by examiner, † Cited by third party
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US20150311561A1 (en) * 2012-12-12 2015-10-29 Sasit Industrietechnik Gmbh Device and method for processing battery plates and arranging them in wet or agm battery cases for cars or trucks
EP3336950A1 (en) * 2016-12-14 2018-06-20 GS Yuasa International Ltd. A method for connecting a group of electrode plates of a lead-acid battery, a method for manufacturing a lead-acid battery, a lead-acid battery manufactured by the method, and a device for connecting a group of electrode plates of a lead-acid battery
US10446877B2 (en) 2013-08-19 2019-10-15 Sasit Industrietechnik Gmbh Installation for producing both AGM and wet-cell batteries for passenger-car and commercial-vehicle battery types

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KR101850657B1 (ko) * 2017-10-26 2018-04-20 주식회사 신한정공 튜브식 양극판 제조장치
US11517929B2 (en) 2018-01-17 2022-12-06 SCHMITT PROF. MöHLMANN & COLLEGAN WIRTSCHAFTSKANZLEI INSOLVENZVERWALTER AKTIENGESELLSCHAFT Lubricant spraying apparatus and method for treating inner surfaces of insertion and assembly aids in a packing station
WO2020221383A1 (de) * 2019-04-30 2020-11-05 SMA Sächsische Maschinen- und Anlagenbau GmbH Vorrichtung zum benetzen von aufnahme- und einführhilfen und/oder behälter- oder rahmenkonstruktionen für die verbesserte zuordnung von plattenpaketen innerhalb einer komplexen fertigungsanlage
CN112103551B (zh) * 2020-10-26 2021-11-05 速博达(深圳)自动化有限公司 裸电芯夹紧翻转机构和锂离子电池生产线
CN113193390B (zh) * 2021-04-29 2022-07-05 深圳市普锐思高电子科技有限公司 一种铜片接线结构

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150311561A1 (en) * 2012-12-12 2015-10-29 Sasit Industrietechnik Gmbh Device and method for processing battery plates and arranging them in wet or agm battery cases for cars or trucks
US10446877B2 (en) 2013-08-19 2019-10-15 Sasit Industrietechnik Gmbh Installation for producing both AGM and wet-cell batteries for passenger-car and commercial-vehicle battery types
EP3336950A1 (en) * 2016-12-14 2018-06-20 GS Yuasa International Ltd. A method for connecting a group of electrode plates of a lead-acid battery, a method for manufacturing a lead-acid battery, a lead-acid battery manufactured by the method, and a device for connecting a group of electrode plates of a lead-acid battery
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Also Published As

Publication number Publication date
EP2780970A1 (de) 2014-09-24
HUE029599T2 (en) 2017-02-28
DE102012021784A1 (de) 2013-05-16
PT2780970T (pt) 2016-07-08
US20170256824A1 (en) 2017-09-07
CA2850865A1 (en) 2013-05-16
US11177511B2 (en) 2021-11-16
MX2014005552A (es) 2015-12-07
BR112014011004B1 (pt) 2020-09-29
CN103999281A (zh) 2014-08-20
CN103999281B (zh) 2017-08-01
BR112014011004A2 (pt) 2017-06-06
RU2640356C2 (ru) 2017-12-28
EP2780970B1 (de) 2016-03-23
WO2013067993A1 (de) 2013-05-16
RU2014114928A (ru) 2015-12-20
CA2850865C (en) 2020-07-21
ES2578630T3 (es) 2016-07-28
SI2780970T1 (sl) 2016-07-29
MX350625B (es) 2017-09-12
PL2780970T3 (pl) 2016-10-31

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