US20140259988A1 - Support tile - Google Patents

Support tile Download PDF

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Publication number
US20140259988A1
US20140259988A1 US14/292,715 US201414292715A US2014259988A1 US 20140259988 A1 US20140259988 A1 US 20140259988A1 US 201414292715 A US201414292715 A US 201414292715A US 2014259988 A1 US2014259988 A1 US 2014259988A1
Authority
US
United States
Prior art keywords
tile
main body
roof
support
inclination adjusting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US14/292,715
Other languages
English (en)
Inventor
Shuichi Kobayashi
Takayoshi Yamanaka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yanegiken Co Ltd
Original Assignee
Yanegiken Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yanegiken Co Ltd filed Critical Yanegiken Co Ltd
Assigned to YANEGIJUTSUKENKYUJO CO., LTD. reassignment YANEGIJUTSUKENKYUJO CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KOBAYASHI, SHUICHI, YAMANAKA, TAKAYOSHI
Publication of US20140259988A1 publication Critical patent/US20140259988A1/en
Abandoned legal-status Critical Current

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Classifications

    • E04B1/40
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38Connections for building structures in general
    • E04B1/388Separate connecting elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/30Special roof-covering elements, e.g. ridge tiles, gutter tiles, gable tiles, ventilation tiles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/34Fastenings for attaching roof-covering elements to the supporting elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/40Arrangement of stationary mountings or supports for solar heat collector modules using plate-like mounting elements, e.g. profiled or corrugated plates; Plate-like module frames 
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/61Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/61Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
    • F24S25/613Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures in the form of bent strips or assemblies of strips; Hook-like connectors; Connectors to be mounted between building-covering elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/30Special roof-covering elements, e.g. ridge tiles, gutter tiles, gable tiles, ventilation tiles
    • E04D2001/308Special roof-covering elements, e.g. ridge tiles, gutter tiles, gable tiles, ventilation tiles for special purposes not otherwise provided for, e.g. turfing tiles, step tiles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/34Fastenings for attaching roof-covering elements to the supporting elements
    • E04D2001/3408Fastenings for attaching roof-covering elements to the supporting elements characterised by the fastener type or material
    • E04D2001/3426Threaded elements, e.g. screws or bolts
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/34Fastenings for attaching roof-covering elements to the supporting elements
    • E04D2001/3452Fastenings for attaching roof-covering elements to the supporting elements characterised by the location of the fastening means
    • E04D2001/3467Fastenings for attaching roof-covering elements to the supporting elements characterised by the location of the fastening means through apertures, holes or slots
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/34Fastenings for attaching roof-covering elements to the supporting elements
    • E04D2001/347Fastenings for attaching roof-covering elements to the supporting elements characterised by the fastening pattern
    • E04D2001/3473Fastenings for attaching roof-covering elements to the supporting elements characterised by the fastening pattern fastening single roof elements to the roof structure with or without indirect clamping of neighbouring roof covering elements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/20Solar thermal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking

Definitions

  • the present invention relates to a support tile, and in particular, relates to a support tile for securing and supporting a roof-installed object which is installed on roof.
  • a roof-installed object including various apparatuses and facilities such as a solar battery module (solar battery panel) for solar power generation, a solar water heater for heating water using solar power, and a greening body for preventing increase in the indoor temperature is installed on roof of a building.
  • the roof-installed object is installed in a state where a predetermined height is kept from a roof surface by replacing some of a plurality of roof tiles laid on the roof surface of a roof structural member of the building by support tiles.
  • each support tile to be used includes a tile main body and a support portion.
  • the tile main body is formed to have substantially the same shape as a normal roof tile.
  • the support portion is provided so as to project from the center of the tile main body and is directly secured to the roof-installed object.
  • the support portion of the support tile has a shape projecting upward from the main body upper surface of the tile main body. Therefore, the roof-installed object such as the solar battery module and the roof surface are separated from each other by a predetermined space.
  • the support tiles can be kept at predetermined positions on the roof surface by overlapping with normal roof tiles arranged at front, rear, right, and left sides thereof and the weight of the roof-installed object and there arises no specific problem.
  • strong wind in typhoon or the like blows there is a possibility that the wind blows in between the above-mentioned roof-installed object and the roof surface and a flat plate-like installed object like the solar battery module is easy to be influenced by such strong wind.
  • the support tile as disclosed in Patent Documents 1 and 2 is laid on the roof surface of the roof structural member in the same manner as the normal roof tiles so as to be overlapped with one another. Therefore, parts of the support tile are overlapped with the normal roof tiles (tiles made of pottery) at an upper position and a lower position. As is described in detail, the lower end of the normal roof tile located at the upper side is overlapped on the upper end of the support tile from above while the lower end of the support tile is placed on the upper end of the normal roof tile located at the lower side. In this manner, the support tile is laid along inclination of the roof surface.
  • the support tile is mainly made of a metal material whereas the normal roof tiles arranged at the upper and lower sides are made of pottery.
  • a height adjusting member having a front end formed into a wedge shape is inserted into between the support tile and the roof surface from the right-left direction so as to adjust the inclination of the support tile along the wedge-shaped inclination.
  • the normal roof tile at the upper position is overlapped on the upper end of the support tile as described above, so that the support tile is moved in the direction in which the tile main body is moved upward, that is, in the direction in which the lower end of the support tile is separated from the roof surface while the upper end thereof is a fulcrum.
  • inclination (inclination angle) of the tile main body of the support tile is changed, thereby preventing the roof tile located at the lower side and the lower end of the support tile from abutting against each other.
  • the above-mentioned height adjusting member having the wedge shape needs to be inserted from the right-left direction of the support tile.
  • This requires a lot of work for an inclination adjusting operation including, for example, an operation of detaching the right and left roof tiles in some cases.
  • the roof-installed object is a relatively large-sized and heavy object such as the solar battery module and the solar water heater in many cases, and covers the roof surface of the roof structural member widely. Therefore, a plurality of support tiles are needed for installing the roof-installed object. This requires a troublesome operation of replacing the normal roof tiles by the support tiles at the respective installation places and adjusting the heights of the support tiles at the replacement positions.
  • an object of the present invention is to provide a support tile that makes it possible to simplify an installation operation of the support tile, in particular, adjust a gap between the support tile and a normal roof tile easily.
  • a support tile in order to achieve the above-mentioned object, “includes a tile main body that is installed on a roof surface of a roof structural member; a support portion that is formed on a main body upper surface of the tile main body and supporting a roof-installed object; an inclination adjusting portion that includes a through-hole portion and an inclination adjusting bolt, adjusts inclination of the tile main body with respect to the roof surface, and forms a gap between the tile main body and another tile overlapped with a tile lower side portion of the tile main body; and a plurality of nail hole portions that penetrates through the tile main body and through which securing nails for securing the tile main body onto the roof surface are capable of being inserted, wherein the through-hole portion of the inclination adjusting portion penetrates through the tile main body and has an internal thread formed on an inner circumferential surface of the through-hole portion, and the inclination adjusting bolt of the inclination adjusting portion includes a bolt shaft which has
  • the roof structural member is a member corresponding to a roof portion of a building on which the roof-installed object (details thereof will be described later) is to be installed.
  • the roof structural member collectively indicates building structural members such as “rafter”, “roofboard”, “lateral crosspiece bridged on the rafter”, and “purlin”, which support the above-mentioned roof tile and support tile. That is, it is sufficient that the support tile according to the aspect of the invention is installed on any of the building structural members.
  • a plurality of roof tiles (made of pottery, concrete, Color best, or the like) are laid on the roof structural member such that parts of them are overlapped with one another.
  • the support tile according to the aspect of the invention is installed instead of some of the roof tiles.
  • the roof-installed object is a structural member that is installed on the roof surface such as the solar battery module (solar battery panel), the solar water heater, or the like. It is sufficient that the roof-installed object is supported through the support portion of the support tile.
  • the tile main body exhibits a substantially rectangular shape like the normal roof tile and is formed to have a shape substantially the same as that of a flat-plate roof tile and a crosspiece roof tile in accordance with tiles laid therearound.
  • the main body upper surface of the tile main body is provided with the support portion including a pair of erected portions projecting from the main body upper surface, for example.
  • the tile main body and the support portion can be formed integrally with a hard material such as a metal material.
  • they may be also formed with fiber-reinforced plastic or the like instead of the metal material.
  • the support portion which supports the roof-installed object directly is particularly preferably formed with the metal material because it is required to have strength against the load of the roof-installed object.
  • the position of the through-hole portion of the inclination adjusting portion is not particularly limited.
  • the through-hole portion of the inclination adjusting portion is preferably provided at a position passing the center line of the support tile at the lower side relative to the support portion provided at substantially the center portion of the tile main body. This can increase and stabilize a displacement amount of the inclination angle of the support tile with the tile upper end portion as a fulcrum.
  • a bolt that is provided with a bolt shaft on which the external thread is formed and a hexagonal columnar bolt head which is formed at one end of the bolt shaft can be used.
  • the other end (opposite side to the bolt head) of the bolt shaft is inserted into the through-hole portion from above the main body upper surface of the tile main body so as to be engaged with the internal thread.
  • the other end of the bolt shaft projects from the main body rear surface of the tile main body and a projecting amount of the bolt shaft is increased gradually.
  • the other end of the bolt shaft abuts against the roof surface, so that force of lifting the tile main body acts.
  • An action same as that described above may be made to act by providing a flat plate-like spacer member between the tile main body and the roof surface so as to make the bolt shaft abut against the spacer member.
  • the securing nails for securing the support tile onto the roof surface are inserted into the plurality of nail hole portions that are provided on the tile main body in the penetrating manner. Then, the securing nails are driven such that the front ends thereof are stuck into the roof structural member or the spacer member. This causes the support tile to be firmly secured onto the roof structural member.
  • the inclination adjusting portion having the through-hole portion provided on the tile main body in the penetrating manner and the inclination adjusting bolt makes it possible to adjust the inclination of the support tile with respect to the roof surface.
  • a gap can be generated between the support tile and the normal roof tile located at the lower side of the support tile with the change in the inclination.
  • the length of the bolt shaft, which projects downward from the tile main body can be adjusted with the rotation degree of the inclination adjusting bolt, thereby performing fine adjustment of a gap amount in comparison with the conventional height adjusting member having the wedge shape.
  • detachment and mounting operations of the normal roof tiles that are located at the right and left sides of the support tile, which have been required to be performed conventionally, can be eliminated.
  • One of the securing nails that are used for securing the support tile is inserted into the nail insertion hole provided along the axial direction of the bolt shaft of the inclination adjusting bolt in the penetrating manner, thereby contributing to the securing of the support tile.
  • This can reduce the number of nail hole portions that are provided on the tile main body in the penetrating manner and the through-hole portion for adjusting the inclination can also function as one nail hole portion.
  • the through-hole portion is provided at the position passing the center line of the tile main body as described above. Therefore, the support tile can be secured more stably by securing it at the position with the securing nail.
  • the inclination adjusting bolt is engaged with the through-hole portion such that a shaft end portion of the bolt shaft projects from the main body upper surface of the tile main body, and further includes a rotation operating portion that is provided on the shaft end portion, and is operated to rotate the inclination adjusting bolt” in addition to the above configuration.
  • the shaft end portion of the inclination adjusting bolt projects upward from the main body upper surface of the tile main body.
  • the bolt head is interposed between the tile main body and the roof surface. That is, the bolt head is not exposed to the main body upper surface.
  • the bolt head is a portion that is operated for rotating the inclination adjusting bolt normally. In the above-mentioned condition where the bolt head is located below the tile main body, the inclination adjusting bolt cannot be rotated with the rotation of the bolt head.
  • the rotation operating portion for rotating the inclination adjusting bolt is formed on the shaft end portion of the bolt shaft of the inclination adjusting bolt.
  • the rotation operating portion enables the inclination adjusting bolt to be rotated in a state where the support tile is set onto the roof surface.
  • the rotation operating portion is provided with a hole portion having a polygon shape such as a hexagon shape, a cross-shaped groove or a straight-shaped groove on the shaft end portion, for example. That is to say, any rotation operating portion can be employed as long as it enables the inclination adjusting bolt to be rotated by utilizing a hexagon wrench, a cross-slot screwdriver, or a flat-blade screwdriver which is commonly used.
  • FIG. 1 is an exploded perspective view illustrating a support tile according to an embodiment.
  • FIG. 2 is a cross-sectional view illustrating a state where the support tile is mounted on the roof surface of a roof structural member when seen from the side.
  • FIG. 3 is a plan view illustrating the support tile.
  • FIG. 4 is a cross-sectional view illustrating another example of an inclination adjusting bolt of the support tile when seen from the front.
  • FIG. 5A is a perspective view illustrating still another example of the inclination adjusting bolt and FIG. 5B is a plan view illustrating a shape of a shaft end portion thereof.
  • FIG. 6A is a perspective view illustrating still another example of the inclination adjusting bolt and FIG. 6B is a plan view illustrating a shape of a shaft end portion thereof.
  • FIG. 7 is a plan view illustrating another example of the support tile.
  • the support tiles 1 in the embodiment are installed on an inclined roof surface 3 of a roof structural member 2 of a building. Some of normal roof tiles K that are laid on the roof surface 3 regularly are replaced by the support tiles 1 .
  • the support tiles 1 in the embodiment support a solar battery module (corresponding to a roof-installed object (not illustrated)) to be installed on the roof surface 3 and secure it onto the roof surface 3 .
  • the plurality of support tiles 1 are arranged on the roof surface 3 at intervals. It should be noted that the plurality of support tiles have the same configuration and one support tile 1 is described below.
  • the support tile 1 in the embodiment includes a tile main body 4 made of a metal, a support portion 5 , an inclination adjusting portion 8 , and a pair of nail hole portions 9 .
  • the support portion 5 is provided so as to project upward from a main body upper surface 4 a of the tile main body 4 and is formed integrally with the tile main body 4 .
  • the inclination adjusting portion 8 includes a circular through-hole portion 6 and an inclination adjusting bolt 7 .
  • the through-hole portion 6 is provided so as to be closer to the support portion 5 .
  • the inclination adjusting bolt 7 can be engaged with an internal thread provided on the inner circumference of the through-hole portion 6 .
  • the pair of nail hole portions 9 are provided symmetrically at the side opposite to the through-hole portion 6 with respect to the support portion 5 .
  • the tile main body 4 includes a substantially flat plate-like main body portion 10 , a tile lower side portion 11 , a tile upper side portion 12 , and a tile side portion 13 , and is formed with a metal material integrally.
  • the main body portion 10 is configured to have substantially the same shape as the plurality of normal roof tiles K (corresponding to tiles made of pottery) laid on the roof surface 3 .
  • the tile lower side portion 11 is bent downward from a tile lower end portion 10 a of the main body portion 10 in the orthogonal direction.
  • the tile upper side portion 12 is provided so as to extend upward and downward from a tile upper end portion 10 b of the main body portion 10 in the orthogonal direction.
  • the tile side portion 13 is provided so as to project from one side end of the main body portion 10 and supports a side portion of the normal roof tile K (not illustrated) which is adjacent and is overlapped thereon from above. Further, a crosspiece tree hole portion 15 is provided in the vicinity of the tile upper end portion 10 b of the main body portion 10 so as to penetrate through the body portion 10 (tile main body 4 ). A nail can be driven into a crosspiece tree 14 laid along the transverse direction (horizontal direction) of the roof structural member 2 through the crosspiece tree hole portion 15 .
  • the support portion 5 that is provided so as to project from a substantially center position of the main body upper surface 4 a of the tile main body 4 includes an opening 16 that opens upward.
  • a pair of support leg portions 17 a and 17 b separated from each other are provided to stand on the main body upper surface 4 a connected by a connecting portion 23 provided along the main body upper surface 4 a.
  • the support portion 5 makes it possible to connect with a roof-installed object through various types of securing members (not illustrated) and secure it by holding the securing member between the support leg portions 17 a and 17 b.
  • the inclination adjusting portion 8 is configured by combining the through-hole portion 6 and the inclination adjusting bolt 7 .
  • the through-hole portion 6 is provided at a slightly lower position relative to the center of the main body portion 10 of the tile main body 4 and penetrates through the tile main body 4 at a position passing the center line thereof. That is to say, the through-hole portion 6 is provided at a slightly lower position relative to the support portion 5 on the main body upper surface 4 a.
  • the through-hole portion 6 is provided with an internal thread on the inner circumferential surface thereof.
  • the inclination adjusting bolt 7 includes a bolt head 18 having a hexagonal columnar shape and a long bar-shaped bolt shaft 19 projecting from the bolt head 18 .
  • An external thread that can be engaged with the internal thread of the through-hole portion 6 is formed on the circumferential surface of the bolt shaft 19 .
  • the bolt shaft 19 moves along the through-hole portion 6 in the up-down direction by inserting a shaft end portion 20 of the bolt shaft 19 into the through-hole portion 6 and rotating the bolt shaft 19 .
  • the inclination adjusting bolt 7 is provided with a nail insertion hole 21 penetrating through the bolt head 18 and the bolt shaft 19 along the axial direction thereof (see FIG. 2 and the like). With this, when the support tile 1 is secured onto the roof structural member 2 , a securing nail 22 can be inserted into the nail insertion hole 21 .
  • the pair of nail hole portions 9 are provided on the tile main body 4 in the penetrating manner.
  • the nail hole portions 9 are provided on the side of the tile upper end portion 10 b relative to the center of the main body portion 10 on which the support portion 5 is provided.
  • the nail hole portions 9 are separated from each other in the right-left direction with respect to the center line of the tile main body 4 .
  • the nail hole portions 9 and the through-hole portion 6 of the inclination adjusting portion 8 include abutment receiving portions 25 that have opening edges slightly projecting from the main body upper surface 4 a and have cross sections of substantially trapezoidal shapes when seen from the side.
  • the abutment receiving portions 25 abut against nail heads 24 of the securing nails 22 .
  • the securing nails 22 that can be inserted through the nail hole portions 9 and the nail insertion hole 21 include the nail heads 24 and nail shafts 26 having long axial shapes.
  • the nail heads 24 have a diameter larger than those of the nail hole portions 9 and the nail insertion hole 21 .
  • the nail shafts 26 extend from the nail heads 24 .
  • Helical thread portions 27 are formed from the sharpened front ends of the nail shafts 26 to the vicinity of the centers thereof.
  • a flat plate-like spacer member 28 is interposed between a main body lower surface 4 b and the opposing roof surface 3 on a portion on which the through-hole portion 6 is provided.
  • the spacer member 28 is provided in consideration of the length of the bolt shaft 19 of the inclination adjusting bolt 7 for changing the inclination of the support tile 1 (tile main body 4 ) by the inclination adjusting portion 8 and a distance between the tile main body 4 of the support tile 1 and the roof surface 3 . Accordingly, a bolt having the bolt shaft 19 that is extremely long needs not be used as the inclination adjusting bolt 7 .
  • the normal roof tile (not illustrated) as a replacement target, which is located at the position at which the support tile 1 is to be mounted, is detached from the roof surface 3 .
  • the support tile 1 in the embodiment is installed in a space made by the detachment of the normal roof tile K.
  • the support tile 1 and the normal roof tile K are overlapped with each other at a place at which the normal roof tile K has been detached.
  • the support tile 1 and the normal roof tile K are overlapped such that the tile upper end portion 10 b of the support tile 1 (corresponding to the tile main body 4 and the support portion 5 ) is positioned below the lower end of the normal roof tile K located at the upper side.
  • the tile upper end portion 10 b of the main body portion 10 of the tile main body 4 is placed on the crosspiece tree 14 constituting a part of the roof structural member 2 .
  • the tile upper end portion 10 b is made into a state of being interposed between the normal roof tile K and the crosspiece tree 14 (see FIG. 2 ). With this, the support tile 1 is held in a stable state with the tile upper side portion 12 of the tile main body 4 while the positions of the support tile 1 and the normal roof tile K are not deviated.
  • the tile lower side portion 11 on the lower portion of the tile main body 4 abuts against the upper surface of the normal roof tile K located at the lower side. Further, the side portion (not illustrated) of the adjacent normal roof tile K is placed on the tile side portion 13 provided on the side portion (left side of the paper plane in FIG. 3 ) of the tile main body 4 . The side portion (right side of the paper plane in FIG. 3 ) of the tile main body 4 at the opposite side is overlapped on the adjacent normal roof tile K. In this manner, the tile main body 4 is installed so as to be surrounded by the normal roof tiles K located at the upper, lower, right and left sides thereof.
  • the tile main body 4 itself is only placed on the roof surface 3 simply and is not secured through any securing piece.
  • the bolt shaft 19 of the inclination adjusting bolt 7 is inserted into the through-hole portion 6 provided at the lower position relative to the support portion 5 in the penetrating manner and the bolt head 18 is rotated in the clockwise direction in the state. With this, the external thread of the bolt shaft 19 is engaged with the internal thread of the through-hole portion 6 .
  • the shaft end portion 20 of the bolt shaft 19 is moved downward gradually. Thereafter, the shaft end portion 20 reaches a spacer surface 28 a of the spacer member 28 interposed between the tile main body 4 and the roof surface 3 .
  • the inclination angle of the support tile 1 that is, a gap amount between the tile lower side portion 11 of the support tile 1 and the normal tile K can be changed arbitrarily with the rotation degree of the inclination adjusting bolt 7 with respect to the through-hole portion 6 and can be adjusted finely.
  • the securing nails 22 are inserted into the pair of nail hole portions 9 provided on the tile main body 4 in the penetrating manner and the nail insertion hole 21 of the inclination adjusting bolt 7 , and are threadably secured until the thread portions 27 at the front ends of the securing nails 22 reach the roof structural member 2 .
  • the securing nail 22 inserted into the nail insertion hole 21 is secured so as to penetrate through the spacer member 28 against which the shaft end portion 20 of the inclination adjusting bolt 7 abuts, and reach the roof structural member 2 .
  • the inclination with respect to the roof surface 3 of the roof structural member 2 installed can be changed arbitrarily within a predetermined range by using the support tile 1 in the embodiment.
  • the tile lower end portion 10 a of the tile main body 4 can be moved upward with the movement between the inclination adjusting bolt 7 and the through-hole portion 6 of the inclination adjusting portion 8 , thereby adjusting the gap amount finely easily.
  • the inclination angle can be adjusted finely in accordance with the rotation amount of the inclination adjusting bolt 7 with respect to the through-hole portion 6 , thereby performing adjustment for a short period of time with higher accuracy in comparison with the adjustment using the conventional height adjusting member having the wedge shape.
  • the nail insertion hole 21 through which the securing nail 22 can be inserted is provided on the inclination adjusting bolt 7 in the penetrating manner so as to also function as the nail hole portion 9 for securing the support tile 1 .
  • This can eliminate the operation of providing the nail hole portion 9 .
  • a large number of nail hole portions 9 are not required to be provided so as to prevent disfigurement of the support tile 1 . Even when fine adjustment of the gap needs to be performed after the roof-installed object is installed, labor and operation time can be reduced largely in comparison with those in the conventional technique.
  • the bolt head 18 of the inclination adjusting bolt 7 is exposed to the main body upper surface 4 a of the tile main body 4 .
  • the bolt head 18 is not limited to be exposed in this manner.
  • a bolt head 18 a may be interposed between the tile main body 4 and the spacer member 28 . In this case, the bolt head 18 a is moved downward and abuts against the spacer member 28 by rotating an inclination adjusting bolt 7 a.
  • an inclination adjusting bolt 7 b or 7 c that is provided with a hexagonal hole portion 29 having a hexagon shape or a straight groove 30 on the surface of a shaft end portion 20 b or 20 c, respectively, may be used.
  • a bolt shaft 19 b or 19 c of the inclination adjusting bolt 7 b or 7 c which is engaged with the through-hole portion 6 , can be rotated using a tool such as an existing hexagon wrench or flat-blade screwdriver.
  • the hexagonal hole portion 29 or the groove 30 corresponds to a rotation operating portion in the invention.
  • the nail insertion hole 21 is not illustrated in order to illustrate the hexagonal hole portion 29 or the groove 30 clearly.
  • the support tile 1 in the embodiment, as illustrated in FIG. 1 to FIG. 3 , the support tile 1 is secured onto the roof structural member 2 using three securing nails 22 .
  • the support tile 1 may be secured onto the roof structural member 2 using four securing nails 22 by providing four nail hole portions 9 around the support portion 5 . This can secure the support tile 1 onto the roof surface 3 of the roof structural member 2 reliably.
  • the inclination adjusting bolt 7 on which the nail insertion hole 21 is not formed in the lengthwise direction can be used.
  • the same reference numerals denote the same constituent components as those in the support tile 1 in the above-mentioned embodiment and detail description thereof is omitted.
US14/292,715 2011-12-13 2014-05-30 Support tile Abandoned US20140259988A1 (en)

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JP2011271935A JP5855925B2 (ja) 2011-12-13 2011-12-13 支持瓦
JP2011-271935 2011-12-13
PCT/JP2012/079963 WO2013088915A1 (ja) 2011-12-13 2012-11-19 支持瓦

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
US20150075091A1 (en) * 2012-03-08 2015-03-19 Paul Arne Nesbø Adjustable support device for a frame member and installation method
US9853595B1 (en) * 2016-08-18 2017-12-26 Yanegijutsukenkyujo Co., Ltd. Fixture for on-roof installation object and fixing structure of on-roof installation object
US10156074B2 (en) * 2014-08-29 2018-12-18 Joong Ang Steel Co., Ltd. Snow-melting roof tile and roof snow-melting system including same

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CN106988489B (zh) * 2016-02-24 2019-10-15 北京利泰装饰工程有限公司 一种屋面系统结构的实现方法

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US4108407A (en) * 1975-07-14 1978-08-22 Rca Corporation Adjustment device
US6024330A (en) * 1998-05-27 2000-02-15 International Business Machines Corporation Uni-axial floor anchor and leveler for racks
US6604330B2 (en) * 2000-05-25 2003-08-12 John Repasky Ballast block deck system and pedestal assembly therefor
US6826878B1 (en) * 2001-06-28 2004-12-07 John Rovtar Window shim
US20080075556A1 (en) * 2006-09-25 2008-03-27 Smith Patrick J Adjustable Shim

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JPH1068193A (ja) * 1996-08-27 1998-03-10 Yoshitaka Yoshinari 支持瓦
JP2009293201A (ja) * 2008-06-03 2009-12-17 Yane Gijutsu Kenkyusho:Kk 断熱ユニットの支持構造
JP4721081B1 (ja) * 2010-04-28 2011-07-13 株式会社A−スタイル 太陽エネルギー装置の支持固定構造
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US2940784A (en) * 1956-06-06 1960-06-14 William B Fell Precision threaded adjustment
US3376683A (en) * 1965-10-23 1968-04-09 Alside Inc Leveling means for aluminum siding panel
US4108407A (en) * 1975-07-14 1978-08-22 Rca Corporation Adjustment device
US6024330A (en) * 1998-05-27 2000-02-15 International Business Machines Corporation Uni-axial floor anchor and leveler for racks
US6604330B2 (en) * 2000-05-25 2003-08-12 John Repasky Ballast block deck system and pedestal assembly therefor
US6826878B1 (en) * 2001-06-28 2004-12-07 John Rovtar Window shim
US20080075556A1 (en) * 2006-09-25 2008-03-27 Smith Patrick J Adjustable Shim

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150075091A1 (en) * 2012-03-08 2015-03-19 Paul Arne Nesbø Adjustable support device for a frame member and installation method
US10156074B2 (en) * 2014-08-29 2018-12-18 Joong Ang Steel Co., Ltd. Snow-melting roof tile and roof snow-melting system including same
US9853595B1 (en) * 2016-08-18 2017-12-26 Yanegijutsukenkyujo Co., Ltd. Fixture for on-roof installation object and fixing structure of on-roof installation object

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WO2013088915A1 (ja) 2013-06-20
JP2013124444A (ja) 2013-06-24

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