US20140014304A1 - Method of manufacturing heat-dissipating device without injection tube and object manufactured by the method - Google Patents
Method of manufacturing heat-dissipating device without injection tube and object manufactured by the method Download PDFInfo
- Publication number
- US20140014304A1 US20140014304A1 US13/823,702 US201213823702A US2014014304A1 US 20140014304 A1 US20140014304 A1 US 20140014304A1 US 201213823702 A US201213823702 A US 201213823702A US 2014014304 A1 US2014014304 A1 US 2014014304A1
- Authority
- US
- United States
- Prior art keywords
- casing
- capillary
- heat
- welding
- dissipating device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D15/00—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
- F28D15/02—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
- F28D15/04—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with tubes having a capillary structure
- F28D15/046—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with tubes having a capillary structure characterised by the material or the construction of the capillary structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D15/00—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
- F28D15/02—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
- F28D15/0283—Means for filling or sealing heat pipes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D15/00—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
- F28D15/02—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
- F28D15/04—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with tubes having a capillary structure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/02—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
- F28F3/025—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being corrugated, plate-like elements
- F28F3/027—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being corrugated, plate-like elements with openings, e.g. louvered corrugated fins; Assemblies of corrugated strips
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/42—Fillings or auxiliary members in containers or encapsulations selected or arranged to facilitate heating or cooling
- H01L23/427—Cooling by change of state, e.g. use of heat pipes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2225/00—Reinforcing means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2240/00—Spacing means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2255/00—Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes
- F28F2255/18—Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes sintered
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/06—Fastening; Joining by welding
- F28F2275/067—Fastening; Joining by welding by laser welding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4935—Heat exchanger or boiler making
- Y10T29/49353—Heat pipe device making
Definitions
- the present invention relates to heat-dissipating technology, and more particularly, to a method of manufacturing a heat-dissipating device without injection tube and an object manufactured by the method.
- Conventional heat-dissipating devices such as flat heat pipes, loop heat pipes, and vapor chambers, perform heat transfer by a liquid phase change of a working medium.
- a manufacturing process of a conventional vapor chamber entails welding the periphery thereof, drilling, pipe-welding, performing vacuum filling, sealing pipe mouth, and spot welding.
- the manufacturing process entails reserving a filling hole during the step of pressing upper and lower covers of the vapor chamber to thereby dispense with the aforesaid drilling step.
- an injection tube 0.5 ⁇ 3 cm long usually remains outside of the vapor chamber thus manufactured.
- the vapor chamber thus manufactured is usually flawed with inefficient temperature uniformity or heat transfer because the control over the manufacturing process is hardly easy.
- an exposed injection tube is a good location where stress is concentrated; as a result, the exposed injection tube is susceptible to damage, unreliable, and likely to be hit and severed because it is exposed.
- Another objective of the present invention is to provide a heat-dissipating device without injection tube and an object manufactured by the method, wherein a liquid working medium injecting location (that is, fissure) is a smooth hermetically sealed surface.
- the present invention provides a method of manufacturing a heat-dissipating device without injection tube.
- the method comprises the steps of: a) providing an upper casing and a lower casing, wherein a receiving space is defined between the upper casing and the lower casing; b) positioning a capillary and a brace in the receiving space, welding the upper casing and the lower casing in a manner to seal a seam therebetween hermetically, and reserving a crevice, wherein the capillary comprises an upper portion and a lower portion, and the brace is positioned between the upper portion and the lower portion to support and space apart the upper portion and the lower portion; c) sintering a combination of the upper casing and the lower casing welded together in step b); d) injecting a liquid working medium from the crevice into the receiving space, wherein the liquid working medium thus injected is of predetermined quantity; and e) putting a combination of the upper casing and the lower cas
- the present invention provides a heat-dissipating device without injection tube, comprising: an upper casing and a lower casing, wherein a receiving space is defined therebetween, and the receiving space has therein a capillary, a brace, and a liquid working medium; the capillary comprising an upper portion and a lower portion; the brace positioned between the upper portion and the lower portion to space apart the upper portion and the lower portion; the liquid working medium being of predetermined quantity, wherein the capillary and the brace are sintered to thereby be coupled to the upper casing and the lower casing; and a crevice formed by welding a seam between the upper and lower casings and sealed hermetically by high-energy welding.
- the present invention provides a manufacturing method and an object manufactured by the method, which have novelty over the prior art, feature high reliability, and have high heat dissipation performance, wherein a liquid working medium injecting location (that is, fissure) is a smooth hermetically sealed surface.
- a liquid working medium injecting location that is, fissure
- FIG. 1 is a schematic view of an upper casing and a lower casing according to the first preferred embodiment of the present invention
- FIG. 2 is a schematic view of the upper casing and the lower casing which are put together according to the first preferred embodiment of the present invention
- FIG. 3 is a cross-sectional view taken along line 3 - 3 of FIG. 2 ;
- FIG. 4 is an exploded view of the first preferred embodiment of the present invention.
- FIG. 6 is a schematic view of a finished product according to the first preferred embodiment of the present invention.
- FIG. 7 is a schematic view of the second preferred embodiment of the present invention, showing that the upper and lower casings have upper and lower wicks, respectively;
- FIG. 8 is an exploded view of the third preferred embodiment of the present invention.
- FIG. 9 is a cross-sectional schematic view of the third preferred embodiment of the present invention.
- a method of manufacturing a heat-dissipating device without injection tube essentially comprises the steps of:
- the capillary 21 comprises an upper portion 211 and a lower portion 212 , the upper portion 211 being in contact with the bottom surface of the upper casing 11 , the lower portion 212 being in contact with the top surface of the lower casing 15 , the brace 25 being disposed between the upper portion 211 and the lower portion 212 to support and space apart the upper portion 211 and the lower portion 212 (see FIG. 2 through FIG.
- the capillary 21 is an annular metallic mesh that forms the upper portion 211 and the lower portion 212 instantly and spontaneously when positioned in the receiving space 19 ; due to the annularity of the capillary 21 , the upper portion 211 and the lower portion 212 are connected on two sides thereof;
- the brace 25 is a net frame or a plurality of supporting posts; this embodiment is exemplified by a net frame with a structure shown in FIG. 5 and composed of a net board and a plurality of supporting plates formed thereon and there beneath;
- step b sintering the combination of the upper casing 11 and the lower casing 15 welded together in step b;
- a liquid working medium (which is not shown in the diagrams not only because it is liquid and thus difficult to depict, but also because it is a conventional element) from the crevice 18 into the receiving space 19 , wherein the liquid working medium thus injected is of predetermined quantity; in this embodiment, a fine needle (which is disclosed in the prior art and thus is not shown in the diagrams) is inserted into the crevice 18 , and the liquid working medium is injected into the receiving space 19 with the fine needle; and
- the crevice 18 is welded by high-energy welding to serve an illustrative purpose, wherein the high-energy welding is one of electronic-beam welding, high-frequency argon arc welding, and laser welding.
- the heat-dissipating device 10 comprising the upper casing 11 , the lower casing 15 , the capillary 21 , the brace 25 , the liquid working medium, and the crevice 18 .
- the receiving space 19 is defined between the upper casing 11 and the lower casing 15 .
- the capillary 21 , the brace 25 , and the liquid working medium are disposed in the receiving space 19 .
- the capillary 21 has an upper portion 211 and a lower portion 212 .
- the upper portion 211 is in contact with the bottom surface of the upper casing 11 .
- the lower portion 212 is in contact with the top surface of the lower casing 15 .
- the brace 25 is positioned between the upper portion 211 and the lower portion 212 and adapted to space apart the upper portion 211 and the lower portion 212 .
- the liquid working medium is of predetermined quantity.
- the capillary 21 and the brace 25 are sintered to thereby be coupled to the upper casing 11 and the lower casing 15 .
- the crevice 18 is formed by welding a seam between the upper and lower casings 11 , 15 and sealed hermetically by high-energy welding.
- the seam between the upper and lower casings 11 , 15 is sealed hermetically.
- the upper portion 211 and the lower portion 212 of the capillary 21 in the receiving space 19 defined between the upper and lower casings 11 , 15 are in contact with inner surfaces of the upper and lower casings 11 , 15 , respectively.
- the brace 25 spaces apart the upper portion 211 and the lower portion 212 .
- the manufacturing method and the resultant structures in the first embodiment which have novelty over the prior art, not only feature absence of an exposed injection tube and thus reduction in required volume, but also feature satisfactory reliability and heat dissipation performance.
- the capillary is a metallic mesh which is illustrative of the present invention rather than restrictive of its constituent ingredients or structure.
- the capillary is a sintered copper powder.
- a sintered copper powder is a conventional element, and the way it is installed is disclosed in the prior art; hence, the sintered copper powder is not described herein in detail for the sake of brevity.
- an upper wick 32 is disposed on the bottom surface of the upper casing 31
- a lower wick 36 is disposed on the top surface of the lower casing 35 .
- the upper wick 32 and the lower wick 36 are a plurality of grooves.
- the upper wick 32 and the lower wick 36 increase the channel of a liquid, such that the liquid working medium in the second embodiment has a better loop effect than the liquid working medium in the first embodiment.
- the upper wick and the lower wick are a plurality of grooves which are illustrative of the present invention rather than restrictive of their constituent ingredients or structure.
- the upper wick and the lower wick are a sintered copper powder or a metallic mesh.
- a sintered copper powder and a metallic mesh are conventional elements, and the way they are installed is disclosed in the prior art; hence, they are not described herein in detail for the sake of brevity.
- Step b) further involves positioning an upper auxiliary capillary 681 between the capillary 61 and the upper casing 51 and positioning a lower auxiliary capillary 682 between the capillary 61 and the lower casing 55 while positioning a capillary 61 and a brace 65 in the receiving space 59 .
- the upper auxiliary capillary 681 and the lower auxiliary capillary 682 are a metallic mesh or a sintered copper powder.
- the upper auxiliary capillary 681 and the lower auxiliary capillary 682 are a metallic mesh to serve an illustrative purpose.
- the third embodiment features an upper auxiliary capillary 681 and a lower auxiliary capillary 682 and thereby features a loop-like path of a liquid working medium, thus further enhancing the quick temperature uniformity.
- auxiliary capillary is disposed between the capillary and the upper and lower casings to increase the loop-like path. Understandably, two or more layers of auxiliary capillary are equivalent to a simple change to the third embodiment and thus should be covered by the claims of the present invention.
Abstract
A method of manufacturing a heat-dissipating device without injection tube and an object manufactured by the method. The method includes the steps of: a) providing an upper casing and a lower casing, wherein a receiving space is defined between the upper casing and the lower casing; b) positioning a capillary and a brace in the receiving space, welding the upper casing and the lower casing in a manner to seal a seam therebetween hermetically, and reserving a crevice; c) sintering; d) injecting a liquid working medium from the crevice into the receiving space; and e) putting the combination of the upper casing and the lower casing into which the liquid working medium has been injected in step d) in a vacuum environment and welding the crevice quickly to seal the crevice hermetically. An exposed heat-dissipating device without injection tube effective in dissipating heat is manufactured by the method.
Description
- 1. Technical Field
- The present invention relates to heat-dissipating technology, and more particularly, to a method of manufacturing a heat-dissipating device without injection tube and an object manufactured by the method.
- 2. Description of Related Art
- Conventional heat-dissipating devices, such as flat heat pipes, loop heat pipes, and vapor chambers, perform heat transfer by a liquid phase change of a working medium.
- A manufacturing process of a conventional vapor chamber entails welding the periphery thereof, drilling, pipe-welding, performing vacuum filling, sealing pipe mouth, and spot welding. Alternatively, the manufacturing process entails reserving a filling hole during the step of pressing upper and lower covers of the vapor chamber to thereby dispense with the aforesaid drilling step. However, an injection tube 0.5˜3 cm long usually remains outside of the vapor chamber thus manufactured. Furthermore, the vapor chamber thus manufactured is usually flawed with inefficient temperature uniformity or heat transfer because the control over the manufacturing process is hardly easy. Furthermore, an exposed injection tube is a good location where stress is concentrated; as a result, the exposed injection tube is susceptible to damage, unreliable, and likely to be hit and severed because it is exposed.
- In view of this, the inventor of this application filed a patent application (US 2009/0288815 A1) later, to put forth a injection tube-free heat transfer device that solves the problems facing the conventional heat transfer device. The inventor of this application developed a technique, which is innovative and novel when compared with what is disclosed in the aforesaid patent, and filed this patent application based on the technique.
- It is an objective of the present invention to provide a heat-dissipating device without injection tube and an object manufactured by the method, which have novelty over the prior art, feature high reliability, and has high heat dissipation performance.
- Another objective of the present invention is to provide a heat-dissipating device without injection tube and an object manufactured by the method, wherein a liquid working medium injecting location (that is, fissure) is a smooth hermetically sealed surface.
- In order to achieve the above and other objectives, the present invention provides a method of manufacturing a heat-dissipating device without injection tube. The method comprises the steps of: a) providing an upper casing and a lower casing, wherein a receiving space is defined between the upper casing and the lower casing; b) positioning a capillary and a brace in the receiving space, welding the upper casing and the lower casing in a manner to seal a seam therebetween hermetically, and reserving a crevice, wherein the capillary comprises an upper portion and a lower portion, and the brace is positioned between the upper portion and the lower portion to support and space apart the upper portion and the lower portion; c) sintering a combination of the upper casing and the lower casing welded together in step b); d) injecting a liquid working medium from the crevice into the receiving space, wherein the liquid working medium thus injected is of predetermined quantity; and e) putting a combination of the upper casing and the lower casing into which the liquid working medium has been injected in step d) in a vacuum environment and welding the crevice quickly to seal the crevice hermetically.
- In order to achieve the above and other objectives, the present invention provides a heat-dissipating device without injection tube, comprising: an upper casing and a lower casing, wherein a receiving space is defined therebetween, and the receiving space has therein a capillary, a brace, and a liquid working medium; the capillary comprising an upper portion and a lower portion; the brace positioned between the upper portion and the lower portion to space apart the upper portion and the lower portion; the liquid working medium being of predetermined quantity, wherein the capillary and the brace are sintered to thereby be coupled to the upper casing and the lower casing; and a crevice formed by welding a seam between the upper and lower casings and sealed hermetically by high-energy welding.
- Accordingly, the present invention provides a manufacturing method and an object manufactured by the method, which have novelty over the prior art, feature high reliability, and have high heat dissipation performance, wherein a liquid working medium injecting location (that is, fissure) is a smooth hermetically sealed surface.
- Structures and features of the present invention are hereunder illustrated with preferred embodiments in conjunction with the accompanying drawings, in which:
-
FIG. 1 is a schematic view of an upper casing and a lower casing according to the first preferred embodiment of the present invention; -
FIG. 2 is a schematic view of the upper casing and the lower casing which are put together according to the first preferred embodiment of the present invention; -
FIG. 3 is a cross-sectional view taken along line 3-3 ofFIG. 2 ; -
FIG. 4 is an exploded view of the first preferred embodiment of the present invention; -
FIG. 5 is a schematic view of the partial structure of the first preferred embodiment of the present invention, illustrating a brace; -
FIG. 6 is a schematic view of a finished product according to the first preferred embodiment of the present invention; -
FIG. 7 is a schematic view of the second preferred embodiment of the present invention, showing that the upper and lower casings have upper and lower wicks, respectively; -
FIG. 8 is an exploded view of the third preferred embodiment of the present invention; and -
FIG. 9 is a cross-sectional schematic view of the third preferred embodiment of the present invention. - Referring to
FIG. 1 throughFIG. 6 , in the first preferred embodiment of the present invention, a method of manufacturing a heat-dissipating device without injection tube essentially comprises the steps of: - a) providing an
upper casing 11 and alower casing 15, such that areceiving space 19 is defined between theupper casing 11 and the lower casing 15 (seeFIG. 1 ); - b) positioning a capillary 21 and a
brace 25 in thereceiving space 19, welding theupper casing 11 and thelower casing 15 together in a manner to seal the seam therebetween hermetically and reserving acrevice 18, wherein thecapillary 21 comprises anupper portion 211 and alower portion 212, theupper portion 211 being in contact with the bottom surface of theupper casing 11, thelower portion 212 being in contact with the top surface of thelower casing 15, thebrace 25 being disposed between theupper portion 211 and thelower portion 212 to support and space apart theupper portion 211 and the lower portion 212 (seeFIG. 2 throughFIG. 4 ); in this embodiment, thecapillary 21 is an annular metallic mesh that forms theupper portion 211 and thelower portion 212 instantly and spontaneously when positioned in thereceiving space 19; due to the annularity of thecapillary 21, theupper portion 211 and thelower portion 212 are connected on two sides thereof; thebrace 25 is a net frame or a plurality of supporting posts; this embodiment is exemplified by a net frame with a structure shown inFIG. 5 and composed of a net board and a plurality of supporting plates formed thereon and there beneath; - c) sintering the combination of the
upper casing 11 and thelower casing 15 welded together in step b; - d) injecting a liquid working medium (which is not shown in the diagrams not only because it is liquid and thus difficult to depict, but also because it is a conventional element) from the
crevice 18 into thereceiving space 19, wherein the liquid working medium thus injected is of predetermined quantity; in this embodiment, a fine needle (which is disclosed in the prior art and thus is not shown in the diagrams) is inserted into thecrevice 18, and the liquid working medium is injected into thereceiving space 19 with the fine needle; and - e) clamping, with a clamp (which is known in the prior art and thus is not shown in the diagram), a combination of the
upper casing 11 and thelower casing 15 into which the liquid working medium has been injected in step d) in a vacuum environment, putting the combination of theupper casing 11 and thelower casing 15 in a vacuum environment, and welding thecrevice 18 quickly to seal thecrevice 18 hermetically, so as to manufacture a finish product of an heat-dissipating device 10, as shown inFIG. 6 . In this embodiment, thecrevice 18 is welded by high-energy welding to serve an illustrative purpose, wherein the high-energy welding is one of electronic-beam welding, high-frequency argon arc welding, and laser welding. - By following the aforesaid steps, it is feasible to manufacture the heat-
dissipating device 10 comprising theupper casing 11, thelower casing 15, thecapillary 21, thebrace 25, the liquid working medium, and thecrevice 18. Thereceiving space 19 is defined between theupper casing 11 and thelower casing 15. Thecapillary 21, thebrace 25, and the liquid working medium are disposed in thereceiving space 19. Thecapillary 21 has anupper portion 211 and alower portion 212. Theupper portion 211 is in contact with the bottom surface of theupper casing 11. Thelower portion 212 is in contact with the top surface of thelower casing 15. Thebrace 25 is positioned between theupper portion 211 and thelower portion 212 and adapted to space apart theupper portion 211 and thelower portion 212. The liquid working medium is of predetermined quantity. - The capillary 21 and the
brace 25 are sintered to thereby be coupled to theupper casing 11 and thelower casing 15. - The
crevice 18 is formed by welding a seam between the upper andlower casings - As indicated above, the seam between the upper and
lower casings upper portion 211 and thelower portion 212 of thecapillary 21 in thereceiving space 19 defined between the upper andlower casings lower casings brace 25 spaces apart theupper portion 211 and thelower portion 212. Hence, given the space defined by thebrace 25 and the capillarity of thecapillary 21, the liquid working medium is provided with a satisfactory gaseous and liquid loop path while a phase change is taking place to thereby achieve a quick temperature uniformity. It has a liquid working medium injecting location (that is, the location of the crevice 18) which is a smooth hermetically sealed surface, and thus does not have a conventional exposed injection tube, and therefore is not confronted with issues pertaining to reliability of an exposed injection tube. - Hence, the manufacturing method and the resultant structures in the first embodiment, which have novelty over the prior art, not only feature absence of an exposed injection tube and thus reduction in required volume, but also feature satisfactory reliability and heat dissipation performance.
- In the first embodiment, the capillary is a metallic mesh which is illustrative of the present invention rather than restrictive of its constituent ingredients or structure. Alternatively, the capillary is a sintered copper powder. A sintered copper powder is a conventional element, and the way it is installed is disclosed in the prior art; hence, the sintered copper powder is not described herein in detail for the sake of brevity.
- Referring to
FIG. 7 , the differences between a method of manufacturing a heat-dissipating device without injection tube in the second preferred embodiment of the present invention and its counterpart in the first embodiment of the present invention are described as follows: - In step a), an
upper wick 32 is disposed on the bottom surface of theupper casing 31, and alower wick 36 is disposed on the top surface of thelower casing 35. In the second embodiment, theupper wick 32 and thelower wick 36 are a plurality of grooves. - Hence, the
upper wick 32 and thelower wick 36 increase the channel of a liquid, such that the liquid working medium in the second embodiment has a better loop effect than the liquid working medium in the first embodiment. - In the second embodiment, the upper wick and the lower wick are a plurality of grooves which are illustrative of the present invention rather than restrictive of their constituent ingredients or structure. Alternatively, the upper wick and the lower wick are a sintered copper powder or a metallic mesh. A sintered copper powder and a metallic mesh are conventional elements, and the way they are installed is disclosed in the prior art; hence, they are not described herein in detail for the sake of brevity.
- The other structures, operation, and anticipated advantages of the second embodiment are the same as that of the first embodiment and thus are not described in detail herein for the sake of brevity.
- Referring to
FIG. 8 throughFIG. 9 , the differences between a method of manufacturing a heat-dissipating device without injection tube in the third preferred embodiment of the present invention and its counterpart in the first embodiment of the present invention are described as follows: - Step b) further involves positioning an upper
auxiliary capillary 681 between the capillary 61 and theupper casing 51 and positioning a lowerauxiliary capillary 682 between the capillary 61 and thelower casing 55 while positioning a capillary 61 and abrace 65 in the receivingspace 59. The upperauxiliary capillary 681 and the lowerauxiliary capillary 682 are a metallic mesh or a sintered copper powder. In the third embodiment, the upperauxiliary capillary 681 and the lowerauxiliary capillary 682 are a metallic mesh to serve an illustrative purpose. - Unlike the first embodiment, the third embodiment features an upper
auxiliary capillary 681 and a lowerauxiliary capillary 682 and thereby features a loop-like path of a liquid working medium, thus further enhancing the quick temperature uniformity. - Furthermore, in the third embodiment, a layer of auxiliary capillary is disposed between the capillary and the upper and lower casings to increase the loop-like path. Understandably, two or more layers of auxiliary capillary are equivalent to a simple change to the third embodiment and thus should be covered by the claims of the present invention.
- The other structures, operation, and anticipated advantages of the third embodiment are the same as that of the first embodiment and thus are not described in detail herein for the sake of brevity.
Claims (20)
1. A method of manufacturing a heat-dissipating device without injection tube, the method comprising the steps of:
a) providing an upper casing and a lower casing, wherein a receiving space is defined between the upper casing and the lower casing;
b) positioning a capillary and a brace in the receiving space, welding the upper casing and the lower casing in a manner to seal a seam therebetween hermetically, and reserving a crevice, wherein the capillary comprises an upper portion and a lower portion, and the brace is positioned between the upper portion and the lower portion to support and space apart the upper portion and the lower portion;
c) sintering a combination of the upper casing and the lower casing welded together in step b);
d) injecting a liquid working medium from the crevice into the receiving space, wherein the liquid working medium thus injected is of predetermined quantity; and
e) putting a combination of the upper casing and the lower casing into which the liquid working medium has been injected in step d) in a vacuum environment and welding the crevice quickly to seal the crevice hermetically.
2. The method of claim 1 , wherein an upper wick is disposed on a bottom surface of the upper casing, and a lower wick is disposed on a top surface of the lower casing.
3. The method of claim 2 , wherein the upper wick and the lower wick are one of a plurality of grooves, a sintered copper powder, and a metallic mesh.
4. The method of claim 1 , wherein, in step e), the upper casing and the lower casing are clamped together with a clamp before step e) is performed.
5. The method of claim 1 , wherein, in step e), the crevice is hermetically sealed by high-energy welding.
6. The method of claim 5 , wherein the high-energy welding is one of electronic-beam welding, high-frequency argon arc welding, and laser welding.
7. The method of claim 1 , wherein, in step b), the capillary is one of a metallic mesh and a sintered copper powder.
8. The method of claim 1 , wherein, in step b), the brace is one of a net frame and a plurality of supporting posts.
9. The method of claim 1 , wherein the upper portion is in contact with a bottom surface of the upper casing, and the lower portion is in contact with a top surface of the lower casing.
10. The method of claim 1 , wherein step b) further involves positioning an upper auxiliary capillary between the capillary and the upper casing and positioning a lower auxiliary capillary between the capillary and the lower casing while positioning a capillary and a brace in the receiving space.
11. The method of claim 10 , wherein the upper auxiliary capillary and the lower auxiliary capillary are one of a metallic mesh and a sintered copper powder.
12. An heat-dissipating device manufactured by the method of claim 1 , comprising:
an upper casing and a lower casing, wherein a receiving space is defined therebetween;
a capillary disposed in the receiving space and comprising an upper portion and a lower portion;
a brace disposed in the receiving space, positioned between the upper portion and the lower portion, and adapted to space apart the upper portion and the lower portion;
a liquid working medium disposed in the receiving space and being of predetermined quantity,
wherein the capillary and the brace are sintered to thereby be coupled to the upper casing and the lower casing; and
a crevice formed by welding a seam between the upper and lower casings and sealed hermetically by high-energy welding.
13. The heat-dissipating device of claim 12 , wherein the high-energy welding is one of electronic-beam welding, high-frequency argon arc welding, and laser welding.
14. The heat-dissipating device of claim 12 , wherein the capillary is one of a metallic mesh and a sintered copper powder.
15. The heat-dissipating device of claim 12 , wherein the brace is one of a net frame and a plurality of supporting posts.
16. The heat-dissipating device of claim 12 , wherein an upper wick is disposed on a bottom surface of the upper casing, and a lower wick is disposed on a top surface of the lower casing.
17. The heat-dissipating device of claim 16 , wherein the upper wick and the lower wick are one of a plurality of grooves, a sintered copper powder, and a metallic mesh.
18. The heat-dissipating device of claim 12 , wherein the upper portion is in contact with a bottom surface of the upper casing, and the lower portion is in contact with a top surface of the lower casing.
19. The heat-dissipating device of claim 12 , wherein an upper auxiliary capillary is disposed between the capillary and the upper casing, and a lower auxiliary capillary is disposed between the capillary and the lower casing.
20. The heat-dissipating device of claim 19 , wherein the upper auxiliary capillary and the lower auxiliary capillary are one of a metallic mesh and a sintered copper powder.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/CN2012/070611 WO2013107026A1 (en) | 2012-01-19 | 2012-01-19 | Manufacturing method of temperature equalization device without liquid injection tube and temperature equalization device manufactured by the method |
Publications (1)
Publication Number | Publication Date |
---|---|
US20140014304A1 true US20140014304A1 (en) | 2014-01-16 |
Family
ID=48798511
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/823,702 Abandoned US20140014304A1 (en) | 2012-01-19 | 2012-01-19 | Method of manufacturing heat-dissipating device without injection tube and object manufactured by the method |
Country Status (6)
Country | Link |
---|---|
US (1) | US20140014304A1 (en) |
EP (1) | EP2806242B1 (en) |
JP (1) | JP2015512020A (en) |
KR (1) | KR20140116479A (en) |
CA (1) | CA2861406A1 (en) |
WO (1) | WO2013107026A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10012446B2 (en) | 2015-09-08 | 2018-07-03 | Acmecools Tech. Ltd. | Vapor chamber |
CN113260218A (en) * | 2020-02-09 | 2021-08-13 | 欣兴电子股份有限公司 | Soaking plate structure and manufacturing method thereof |
CN114459268A (en) * | 2020-11-09 | 2022-05-10 | 欣兴电子股份有限公司 | Soaking plate structure and manufacturing method thereof |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017015814A1 (en) * | 2015-07-27 | 2017-02-02 | 金积德 | Plate-like temperature uniforming device |
CN109870054A (en) * | 2017-12-04 | 2019-06-11 | 泰硕电子股份有限公司 | Without gas removing pipe samming board fabrication method |
CN111660025A (en) * | 2019-12-27 | 2020-09-15 | 东莞市万维热传导技术有限公司 | Sealing welding method for multi-cavity type temperature-equalizing plate |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6477045B1 (en) * | 2001-12-28 | 2002-11-05 | Tien-Lai Wang | Heat dissipater for a central processing unit |
US7472479B2 (en) * | 2005-08-12 | 2009-01-06 | Foxconn Technology Co., Ltd. | Heat pipe and method of producing the same |
US20090288808A1 (en) * | 2008-05-26 | 2009-11-26 | Chi-Te Chin | Quick temperature-equlizing heat-dissipating device |
US20100163212A1 (en) * | 2008-12-26 | 2010-07-01 | Chi-Te Chin | Flat loop Heat pipe |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001074381A (en) * | 1999-09-07 | 2001-03-23 | Furukawa Electric Co Ltd:The | Thin flat type heat pipe and container |
JP2002039693A (en) * | 2000-07-21 | 2002-02-06 | Toufuji Denki Kk | Flat type heat pipe |
JP2004238672A (en) * | 2003-02-05 | 2004-08-26 | Fujikura Ltd | Method for manufacturing plate-type heat pipe |
TWI284190B (en) * | 2004-11-11 | 2007-07-21 | Taiwan Microloops Corp | Bendable heat spreader with metallic screens based micro-structure and method for fabricating same |
CN1832156A (en) * | 2005-03-09 | 2006-09-13 | 台达电子工业股份有限公司 | Structure of heat sink and manufacturing method |
JP2007064523A (en) * | 2005-08-30 | 2007-03-15 | Furukawa Electric Co Ltd:The | Pressure-welded flat heat pipe, manufacturing equipment, and its manufacturing method |
JP2008045820A (en) * | 2006-08-17 | 2008-02-28 | Kiko Kagi Kofun Yugenkoshi | Method of manufacturing plate-like heat pipe |
DE202007007568U1 (en) * | 2007-05-25 | 2007-09-20 | Boston Cool Tec Corporation, Wilmington | A flat heatpipe (heat pipe) and heat sink using them |
CN101394726A (en) * | 2007-09-20 | 2009-03-25 | 常熟市睿镭电子科技有限公司 | Manufacturing method for heat transferring device without liquid injection tube |
CN101451791B (en) * | 2007-11-28 | 2011-09-21 | 贸晖科技股份有限公司 | Temperature homogenization board and its making method |
CN101520286B (en) * | 2008-02-27 | 2011-05-11 | 贸晖科技股份有限公司 | Inside supporter of uniform temperature plate and production method thereof, and uniform temperature plate |
TW200948506A (en) | 2008-05-26 | 2009-12-01 | Ji-De Jin | Heat transfer device having no liquid filled pipe and manufacturing method thereof |
CN101605445B (en) * | 2008-06-10 | 2011-06-22 | 金积德 | Heat transfer unit without liquid injection pipe and manufacture method thereof |
CN201378002Y (en) * | 2009-05-08 | 2010-01-06 | 中山大学 | Phase-change heat transmission device without liquid injection pipe |
CN101846471B (en) * | 2010-05-15 | 2012-10-17 | 中山伟强科技有限公司 | Soaking plate |
JP3163111U (en) * | 2010-07-16 | 2010-09-30 | 昆山巨仲電子有限公司 | Capillary structure of heat sink |
-
2012
- 2012-01-19 CA CA2861406A patent/CA2861406A1/en not_active Abandoned
- 2012-01-19 WO PCT/CN2012/070611 patent/WO2013107026A1/en active Application Filing
- 2012-01-19 JP JP2014552463A patent/JP2015512020A/en active Pending
- 2012-01-19 US US13/823,702 patent/US20140014304A1/en not_active Abandoned
- 2012-01-19 KR KR1020147022117A patent/KR20140116479A/en not_active Application Discontinuation
- 2012-01-19 EP EP12865722.8A patent/EP2806242B1/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6477045B1 (en) * | 2001-12-28 | 2002-11-05 | Tien-Lai Wang | Heat dissipater for a central processing unit |
US7472479B2 (en) * | 2005-08-12 | 2009-01-06 | Foxconn Technology Co., Ltd. | Heat pipe and method of producing the same |
US20090288808A1 (en) * | 2008-05-26 | 2009-11-26 | Chi-Te Chin | Quick temperature-equlizing heat-dissipating device |
US20100163212A1 (en) * | 2008-12-26 | 2010-07-01 | Chi-Te Chin | Flat loop Heat pipe |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10012446B2 (en) | 2015-09-08 | 2018-07-03 | Acmecools Tech. Ltd. | Vapor chamber |
CN113260218A (en) * | 2020-02-09 | 2021-08-13 | 欣兴电子股份有限公司 | Soaking plate structure and manufacturing method thereof |
CN114459268A (en) * | 2020-11-09 | 2022-05-10 | 欣兴电子股份有限公司 | Soaking plate structure and manufacturing method thereof |
Also Published As
Publication number | Publication date |
---|---|
EP2806242B1 (en) | 2019-12-11 |
KR20140116479A (en) | 2014-10-02 |
JP2015512020A (en) | 2015-04-23 |
WO2013107026A1 (en) | 2013-07-25 |
EP2806242A1 (en) | 2014-11-26 |
CA2861406A1 (en) | 2013-07-25 |
EP2806242A4 (en) | 2015-10-21 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US20140014304A1 (en) | Method of manufacturing heat-dissipating device without injection tube and object manufactured by the method | |
US20100108297A1 (en) | Heat Pipe and Making Method Thereof | |
TWI529364B (en) | Ultra - thin temperature plate and its manufacturing method | |
JP2006140435A (en) | Bendable heat spreader with wire mesh-based microstructure and method of manufacturing same | |
JPH07142652A (en) | Integrated heat pipe and electronic circuit assembly and method for integrating them | |
US20170312871A1 (en) | Assembly structure of heat pipe and vapor chamber and assembly method threreof | |
US20170314873A1 (en) | Heat conduction module structure and method of manufacturing the same | |
US9021698B2 (en) | Flat plate heat pipe and method for manufacturing the same | |
US20120305223A1 (en) | Thin heat pipe structure and manufacturing method thereof | |
KR100688728B1 (en) | Method for case's bonding of flat plate heat spreader and Apparatus manufactured using the same | |
CN211429852U (en) | Heat dissipation plate and electronic device with same | |
TW202100938A (en) | Vapor chamber and method for fabricating the same | |
US7347250B2 (en) | Loop heat pipe | |
US9987712B2 (en) | Manufacturing method of flat-plate heat pipe | |
KR20180021145A (en) | Plate type temperature equalizing device | |
US20130092353A1 (en) | Vapor chamber structure and method of manufacturing same | |
TW201331538A (en) | Manufacturing method of a uniform temperature device free of liquid injection tube and the product made thereby | |
CN111486727A (en) | Temperature equalizing plate | |
JP2014109401A (en) | Heat pipe and its manufacturing method | |
TWI535990B (en) | A larger heat pipe at one end and a manufacturing method thereof | |
JP6767303B2 (en) | Heat pipe and its manufacturing method | |
CN100384313C (en) | Air-tight cavity heat radiation structure | |
TWI754124B (en) | Manufacturing method of vaper chamber | |
WO2006115326A1 (en) | Case bonding method for a flat plate heat spreader by brazing and a heat spreader apparatus thereof | |
TWM556356U (en) | Heat dissipating device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: ACMECOOLS TECH. LTD, VIRGIN ISLANDS, BRITISH Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:CHIN, CHI-TE;REEL/FRAME:030108/0664 Effective date: 20130307 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |