US20140000218A1 - Packaging system including a multi-component base structure - Google Patents

Packaging system including a multi-component base structure Download PDF

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Publication number
US20140000218A1
US20140000218A1 US13/826,033 US201313826033A US2014000218A1 US 20140000218 A1 US20140000218 A1 US 20140000218A1 US 201313826033 A US201313826033 A US 201313826033A US 2014000218 A1 US2014000218 A1 US 2014000218A1
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US
United States
Prior art keywords
base
center deck
legs
pallet
base structure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/826,033
Other languages
English (en)
Inventor
Daniel Kelly
John A. Spadavecchia
James Favaron
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US13/826,033 priority Critical patent/US20140000218A1/en
Priority to PCT/US2013/048503 priority patent/WO2014004988A1/en
Priority to CA2878096A priority patent/CA2878096C/en
Priority to MX2015000223A priority patent/MX2015000223A/es
Assigned to KELLY, DANIEL reassignment KELLY, DANIEL ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FAVARON, JAMES
Assigned to KELLY, DANIEL reassignment KELLY, DANIEL ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SPADAVECCHIA, JOHN A.
Publication of US20140000218A1 publication Critical patent/US20140000218A1/en
Priority to MX2019011989A priority patent/MX2019011989A/es
Priority to US14/946,152 priority patent/US10029818B2/en
Priority to US16/924,568 priority patent/US11338957B2/en
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004—Rigid pallets without side walls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B15/00—Attaching articles to cards, sheets, strings, webs, or other carriers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00—Packaging other articles presenting special problems
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004—Rigid pallets without side walls
    • B65D19/0053—Rigid pallets without side walls the load supporting surface being made of more than one element
    • B65D19/0055—Rigid pallets without side walls the load supporting surface being made of more than one element forming a continuous plane contact surface
    • B65D19/0067—Rigid pallets without side walls the load supporting surface being made of more than one element forming a continuous plane contact surface the base surface being made of more than one element
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/02—Rigid pallets with side walls, e.g. box pallets
    • B65D19/06—Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38—Details or accessories
    • B65D19/44—Elements or devices for locating articles on platforms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/64—Containers, packaging elements or packages, specially adapted for particular articles or materials for bulky articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/68—Containers, packaging elements or packages, specially adapted for particular articles or materials for machines, engines or vehicles in assembled or dismantled form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00263—Overall construction of the pallet
    • B65D2519/00273—Overall construction of the pallet made of more than one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00283—Overall construction of the load supporting surface
    • B65D2519/00288—Overall construction of the load supporting surface made of one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00283—Overall construction of the load supporting surface
    • B65D2519/00293—Overall construction of the load supporting surface made of more than one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00283—Overall construction of the load supporting surface
    • B65D2519/00308—Overall construction of the load supporting surface grid type, e.g. perforated plate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00313—Overall construction of the base surface
    • B65D2519/00323—Overall construction of the base surface made of more than one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00313—Overall construction of the base surface
    • B65D2519/00328—Overall construction of the base surface shape of the contact surface of the base
    • B65D2519/00333—Overall construction of the base surface shape of the contact surface of the base contact surface having a stringer-like shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00492—Overall construction of the side walls
    • B65D2519/00497—Overall construction of the side walls whereby at least one side wall is made of one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00547—Connections
    • B65D2519/00552—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
    • B65D2519/00557—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements
    • B65D2519/00567—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements mechanical connection, e.g. snap-fitted
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00547—Connections
    • B65D2519/00577—Connections structures connecting side walls, including corner posts, to each other
    • B65D2519/00616—Connections structures connecting side walls, including corner posts, to each other structures not intended to be disassembled
    • B65D2519/00621—Connections structures connecting side walls, including corner posts, to each other structures not intended to be disassembled sidewalls directly connected to each other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00547—Connections
    • B65D2519/00636—Connections structures connecting side walls to the pallet
    • B65D2519/00641—Structures intended to be disassembled
    • B65D2519/00661—Structures intended to be disassembled side walls maintained connected to pallet by means of auxiliary locking elements, e.g. spring loaded locking pins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00547—Connections
    • B65D2519/00706—Connections structures connecting the lid or cover to the side walls or corner posts
    • B65D2519/00711—Connections structures connecting the lid or cover to the side walls or corner posts removable lid or covers

Definitions

  • This invention relates to a packaging system for moving freestanding devices.
  • this invention relates to a packaging system including a multi-component base structure with a center deck configured such that it can be utilized to support the freestanding device during movement.
  • Freestanding devices are utilized in many industries.
  • the devices include a housing supported on a number of legs, typically four, which depend from the housing.
  • the housing encloses equipment for a given application, for example, food or beverage vending equipment, computer kiosks, automated teller assemblies, or rental equipment as a few examples.
  • a specific example is a freestyle fountain vending machine which has a beverage dispenser, touch-screen input, computer controller, and fountain beverages all housed within the housing.
  • FIGS. 1-4 illustrate two exemplary freestyle fountain vending machines packaged within a packaging system in accordance with the present invention.
  • the exemplary freestyle fountain vending machines each include four legs (not shown) which support the housing a given distance off the floor or other support system.
  • the freestanding devices are typically manufactured by a manufacturer in a manufacturing facility with all of the equipment assembled into the housing such that the device requires minimal setup once delivered to a use location. Additionally, the housing is often finished with a desired look, for example, company branding or matching the decor of the use location.
  • the freestanding device is delivered from the manufacturing facility to the use location, is set in position, and final connections, for example connection to a power supply and/or network, are made to activate the device.
  • the housing is often finished and houses potentially delicate equipment, it is desirable to deliver the freestanding device in a secure manner which protects the housing and the equipment inside thereof. It is also desirable to utilize packaging which allows easy transport of the device. It is further desirable to utilize packaging which is easy to remove without significant effort.
  • the present invention provides a packaging system including a multi-component base structure with a center deck configured such that it can be utilized to support the freestanding device during movement.
  • the invention provides a pallet base structure including a center deck defining a support surface extending between opposed sides and having at least two lugs extending from each of the opposed sides.
  • a pair of base side members are positioned along respective sides of the center deck.
  • Each base side member has first and second spaced apart base legs and a support member extending between the base legs with at least two corresponding lug receiving slots defined in the support member. The respective lugs are received in the respective lug receiving slots such that the center deck support surface is aligned with an upper surface of each support member to define a planar pallet surface.
  • the invention provides a packaging system incorporating a pallet base structure including a center deck defining a support surface extending between opposed sides and having at least two lugs extending from each of the opposed sides.
  • a pair of base side members are positioned along respective sides of the center deck.
  • Each base side member has first and second spaced apart base legs and a support member extending between the base legs with at least two corresponding lug receiving slots defined in the support member.
  • the respective lugs are received in the respective lug receiving slots such that the center deck support surface is aligned with an upper surface of each support member to define a planar pallet surface.
  • a cover member is configured to be positioned spaced from the pallet base structure and at least one strap member is configured to extend about the pallet base structure and the cover member such that the pallet base structure and the cover member are an interconnected unit.
  • FIG. 1 is a front elevation view of a packaging system in accordance with an embodiment of the present invention positioned about an exemplary freestanding device.
  • FIG. 2 is a side elevation view of the assembly of FIG. 1 .
  • FIG. 3 is a front elevation view of a packaging system in accordance with an embodiment of the present invention positioned about another exemplary freestanding device.
  • FIG. 4 is a side elevation view of the assembly of FIG. 3 .
  • FIG. 5 is a perspective view of an exemplary base center deck in accordance with an embodiment of the invention.
  • FIG. 6 is a top plan view of the exemplary base center deck of FIG. 5 .
  • FIG. 7 is a left side elevation view of the exemplary base center deck of FIG. 5 .
  • FIG. 8 is a front elevation view of the exemplary base center deck of FIG. 5 .
  • FIG. 9 is a perspective view of an exemplary right base side member in accordance with an embodiment of the invention.
  • FIG. 10 is an elevation view of the exemplary right base side member of FIG. 9 .
  • FIG. 11 is a top plan view of the exemplary right base side member of FIG. 9 .
  • FIG. 12 is a bottom plan view of the exemplary right base side member of FIG. 9 .
  • FIG. 13 is a perspective view of an exemplary cover member in accordance with an embodiment of the invention.
  • FIG. 14 is a top plan view of the exemplary cover member of FIG. 13 .
  • FIG. 15 is a side elevation view of the exemplary cover member of FIG. 13 .
  • FIG. 16 is a front elevation view illustrating positioning of the exemplary base center deck relative to the exemplary base side members.
  • FIG. 17 is a front elevation view similar to FIG. 16 and illustrating the base center deck and the freestanding device thereon positioned relative to the base side members.
  • FIG. 18 is a front elevation view similar to FIG. 16 illustrating removal of the base side members.
  • FIG. 19 is a perspective view illustrating an assembled packaging system in accordance with an embodiment of the invention.
  • FIGS. 20-23 are perspective views similar to FIG. 19 illustrating the sequential disassembly of the packaging system relative to the freestanding device positioned therein.
  • FIG. 24 a - 24 h are top views illustrating sequential removal of the base center deck relative to the freestanding device legs in accordance with an exemplary embodiment of the invention.
  • the packaging system 100 of the present embodiment generally includes a base structure 110 , a cover member 160 and a pair of straps 190 .
  • the freestanding device 10 , 10 ′ is positioned with its legs (not shown) positioned within the base structure 110 and the cover member 160 is positioned on top of the housing 12 , 12 ′.
  • the housings 12 , 12 ′ may have varying configurations, with the base structure 110 and the cover member 160 configured to correspond to the specific housing 12 , 12 ′ structure.
  • the straps 190 extend about the base structure 110 and the cover member 160 and secure them as a unit in the assembled condition.
  • the housing 12 , 12 ′ preferably has a length and width less than that of the base structure 110 and cover member 160 such that the housing 12 , 12 ′ is recessed from the edges of the packaging system 100 , thereby protecting the device 10 , 10 ′ from bumps or the like during transport.
  • wall structures 180 may also be utilized to further protect the devices 10 , 10 ′ as described in more detail hereinafter.
  • the base center deck 112 includes side walls 113 , 115 extending between a front wall 114 and a rear wall 116 .
  • a series of longitudinal and lateral ribs 117 , 118 extend between the walls 113 - 116 to define the deck structure.
  • a pair of strap guide slots 120 extend along the bottom surface of the deck 112 in the lateral direction.
  • the rib structure is preferably manufactured from a polymeric material to provide a light weight yet sufficiently strong structure, however, other materials may be utilized.
  • the deck 112 is illustrated with an open rib structure, other structures, for example, a solid structure, a plank structure or a planar structure may be utilized.
  • the exemplary deck 112 has a rectangular configuration, other configurations may be utilized.
  • a series of lugs 121 a , 123 a , 125 a extend from the left side wall 113 and a series of lugs 121 b , 123 b , 125 b extend from the right side wall 115 .
  • the lugs 121 a , 123 a , 125 a are configured to be received in corresponding slots 141 , 143 , 145 in the left base side member 130 a and the lugs 121 b , 123 b , 125 b are configured to be received in corresponding slots 141 , 143 , 145 in the left base side member 130 b as described in more detail below.
  • the illustrated lugs 121 , 123 , 125 have a dovetail configuration, narrowing moving from the top surface of the deck 112 toward the bottom surface thereof, however, they may have other configurations.
  • the lugs 121 , 123 , 125 have a height L which is preferably less than the height H of the deck 112 . While lugs and corresponding receiving slots are described herein for releasably interconnecting the center deck 112 with the base members 130 a , 130 b , the invention is not limited to such and other releasable connection members, for example, clamps, screws, pegs, dowels or the like may be used.
  • the deck 112 has a width w between the side walls 113 , 115 which is less than the overall width W of the deck 112 .
  • the overall width W of the deck 112 is equal to the width w plus the distance L the lugs 121 - 125 a , 121 - 125 b extend from the side walls 113 , 115 .
  • the front lugs 121 a and 121 b are longitudinally aligned while the mid lugs 123 a and 123 b are longitudinally offset and the rear lugs 125 a and 125 are longitudinally offset.
  • the relationship of the offsets and the widths w, W to the configuration of the device 10 , 10 ′ will be described with reference to FIGS. 5-8 and 24 a - h.
  • FIG. 24 a illustrates the longitudinal position of the deck 112 relative to the legs 14 a , 14 b of a freestanding device 10 , 10 ′ as the deck 112 would be positioned during transport.
  • the legs 14 a on one side of the device 10 , 10 ′ are laterally spaced from the legs 14 b on the opposite side of the device 10 , 10 ′ by a distance D as indicated in FIG. 24 h .
  • the distance D is smaller than the total width W, but larger than the width w plus the distance L of one of the lugs 121 , 123 , 125 .
  • the deck 112 provides as great as possible of a support width w while still being slidable in a longitudinal direction to be removed from between the legs 14 a , 14 b .
  • Such slidability allows the center deck 112 to be removed with the legs 14 a , 14 b already positioned on a support surface, i.e., the housing 12 , 12 ′ does not have to be lifted to remove the center deck 112 .
  • the total width W can be made to be smaller than the distance D, whereby the deck 112 may be easily slid out from between the legs 14 a , 14 b , however, such a configuration reduces the support width w of the center deck 112 .
  • the forward lugs 121 a , 121 b are already forward of the front legs 14 a , 14 b , the lugs 121 a , 121 a of the illustrated embodiment are longitudinally aligned without concern for passage between the legs 14 a , 14 b.
  • FIGS. 24 a - 24 h Removal of the illustrated center deck 112 will be described with reference to FIGS. 24 a - 24 h .
  • the deck 112 is moved laterally such that the side 113 contacts the legs 14 a .
  • the opposite lugs 123 b and 125 b are laterally clear of the legs 14 b .
  • the deck 112 is moved forward as indicated by the arrow in FIG. 24 b until the mid lug 123 a contacts the forward leg 14 a .
  • the deck 112 is then moved laterally as indicated by the arrow in FIG. 24 c until the side 115 contacts the legs 14 b .
  • the opposite lugs 123 a and 125 a are laterally clear of the legs 14 a .
  • the deck 112 is moved forward as indicated by the arrow in FIG. 24 d until the mid lug 123 b contacts the forward leg 14 b , with the lug 123 a clearing the legs 14 a .
  • the deck 112 is then moved laterally as indicated by the arrow in FIG. 24 e such that the side 113 contacts the legs 14 a .
  • the opposite lugs 123 b and 125 b are laterally clear of the legs 14 b .
  • the deck 112 is moved forward as indicated by the arrow in FIG.
  • FIGS. 9-15 show the right base side member 130 a , with the left base side member 130 b preferably being a mirror image thereof.
  • the base side member 130 includes a support member 132 extending longitudinally from front to back.
  • the support member 123 is supported by a front base leg 134 and a rear base leg 136 with a longitudinal space 133 therebetween.
  • a bridge portion 131 of the support member 132 bridges between the legs 134 , 136 over the longitudinal space 133 .
  • Support strap slots 140 extend laterally along the lower surface of the bridge portion 131 and are configured to longitudinally align with the strap slots 120 of the base center deck 112 .
  • the bridge portion 131 preferably has a height h which is equal to a height H of the deck 112 to further align the slots 120 , 140 .
  • An upper wall 138 extends upward from the support member 132 along the side and rear edges thereof.
  • the slots 140 may extend along the outer surface of the wall 138 .
  • the support member 132 , the base legs 134 , 136 and the wall 138 are supported by a series of lateral and longitudinal ribs 148 , 149 . Again, while a rib structure is defined, the invention is not limited to such.
  • Each base side member 130 includes a series of lug receiving slots 141 , 143 , 145 defined along the support member 132 .
  • the slots 141 , 143 , 145 are longitudinally positioned such that they align with and receive the respective lugs 121 a , 123 a , 125 a or 121 b , 123 b , 125 b .
  • the illustrated slots 141 , 143 , 145 have a dovetail configuration corresponding to that of the lugs 121 , 123 , 125 , however, they may have other configurations.
  • the slots 141 , 143 , 145 have a depth such that the lugs 121 , 123 , 125 are received and stopped with the upper surface of the center deck 112 flush with the upper surface of the support member 132 .
  • a pair of leg receiving openings 135 and 137 are defined into the support member 132 .
  • Each opening 135 , 137 is preferably longitudinally positioned within a respective leg 134 , 136 such that legs 14 received in the openings 135 , 137 remain clear of the base side member longitudinal space 133 .
  • the openings 135 , 137 are preferably tapered inward to assist in guiding the legs 14 into the openings 135 , 137 which also assists in aligning the lugs 121 , 123 , 125 with the respective slots 141 , 143 , 145 .
  • the center deck 112 is preferably positioned under the device housing 12 , 12 ′ and lifted using a pallet jack or the like.
  • the base side members 130 a , 130 b are moved into position relative to the raised housing 12 , 12 ′ and legs 14 ,
  • the upper wall 138 may contact the legs 14 to provide an initial macro positioning.
  • the legs 14 enter the openings 135 , 137 with the taper of the openings 135 , 137 causing the base side members 130 a , 130 b to move into a more precise alignment.
  • the dovetail configuration of the slots 141 , 143 , 145 and the corresponding lugs 121 , 123 , 125 guide the deck 112 into final mating position with the base side members 130 a , 130 b .
  • the deck 112 is lowered until the lugs 121 , 123 , 125 are fully received in the slots 141 , 143 , 145 as illustrated in FIG. 14 .
  • the openings 135 , 137 preferably have a depth approximately equal to the height of the legs 14 such that the legs 14 contact the bottom of the openings 135 , 137 at the same time the housing 12 , 12 ′ contacts the upper surface of the deck 112 and support members 132 .
  • the base structure 110 is thereby fully assembled with a lateral space 153 between the base side members 130 a , 130 b.
  • the device 10 , 10 ′ may be moved by positioning a pallet jack or the like laterally through the longitudinal opening 133 , however, it is preferred that the cover member 160 is secured with the straps 190 before movement.
  • a pallet jack or the like is positioned longitudinally through the lateral opening 153 and the center deck 112 is lifted until the legs 14 clear the openings 135 , 137 , at which point the lugs 121 , 123 , 125 have already cleared the slots 141 , 143 , 145 , and the base side members 130 a , 130 b are removed as indicated in FIG. 15 .
  • the center deck 112 is then lowered and removed in the manner described with reference to FIGS. 24 a - 24 h.
  • the base side members 130 a , 130 b preferably define a wall receiving configuration.
  • an inner wall guide 146 extends upward from the bridge portion 131 opposite the upper wall 138 such that a wall receiving slot 139 is defined therebetween.
  • a lower portion of a wall 180 is received within the slot 139 and the inner wall guide 146 prevents the wall 180 from pressing against the device housing 12 , 12 ′ when the straps 190 are attached.
  • the base side members 130 may be provided with shock dampeners 151 along the lower surface of each base leg 134 , 136 . Holes 147 may be provided in each base leg 134 , 136 for securing the dampeners 151 , although other connection mechanisms may be utilized.
  • the shock dampeners 151 have an elastomeric structure which helps to reduce shock and vibration experienced by the device 10 , 10 ′ when being transported.
  • the shock dampeners 151 may have various configurations, for example, they may be solid structures manufactured from an elastomeric material or fluid filled which is either sealed or fillable.
  • the upper wall 138 includes recesses 142 , 144 configured to receive the shock dampeners 151 of a base side member 130 which may be stacked thereon, for example, during storage.
  • the exemplary cover member 160 includes a planar portion 162 with a raised center portion 163 .
  • the raised center portion 163 defines a concave internal space 165 configured to receive the upper portion of the device housing 12 , 12 ′.
  • the raised center portion 163 may have a stepped configuration to facilitate use with different housing configurations.
  • a pair of strap slots 170 extend laterally across the raised center portion 163 and are positioned to align with the strap slots 120 , 140 upon assembly.
  • a rim 164 depends from the perimeter of the planar portion 162 , with the lateral sides of the rim 164 defining an extended portion 166 .
  • a number of wall projections 168 extend from the inside surface of the planar portion 162 such that a wall receiving slot 169 is defined between the projections 168 and the inside surface of the extended portion 166 .
  • An upper portion of the wall 180 see FIG. 21 , is received within the slot 169 .
  • the device When a freestanding device 10 , 10 ′ is ready for transport, the device is first positioned with respect to the base structure 110 as described with reference to FIGS. 13 and 14 . If utilized, the wall 180 is positioned such that the lower portion of the wall 180 is received in the slots 139 defined by the base side members 130 . The cover member 160 is then positioned on top of the device housing 12 , 12 ′ with the upper portion thereof received in the concave internal space 165 and the upper portion of the wall 180 is received within the slot 169 . Straps 190 are secured around the base structure 110 and the cover member 160 , received in the respective slots 120 , 140 , 170 . The freestanding device is thereby secured within the packaging system 100 as illustrated in FIG. 19 . The device can be delivered with reduced chance of damage and can be moved proximate to its final use location via a pallet jack positioned through the lateral space 153 .
  • the freestanding device 10 , 10 ′ may be easily unpacked from the packaging system 100 in the manner illustrated in FIGS. 20-23 .
  • the straps 190 are released, for example, by cutting which allows the cover member 160 to be lifted off and the walls 180 lifted out of the slots 139 in the base side members 130 .
  • the walls 180 are then separated and removed as illustrated in FIG. 21 .
  • the freestanding device 10 is simply supported by the base structure 110 .
  • a pallet jack or the like is then used to lift the center deck 112 as previously described with reference to FIG. 15 .
  • the base side members 130 are easily removed and the device 10 lowered until the legs 14 are on the floor as illustrated in FIG. 22 .
  • the center deck 112 is then removed.
  • the process described with reference to FIGS. 24 a - 24 h may be utilized if necessary.
  • the device 10 is easily unpackaged without any tools other than a tool used to remove the straps 190 .
US13/826,033 2012-06-28 2013-03-14 Packaging system including a multi-component base structure Abandoned US20140000218A1 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
US13/826,033 US20140000218A1 (en) 2012-06-28 2013-03-14 Packaging system including a multi-component base structure
PCT/US2013/048503 WO2014004988A1 (en) 2012-06-28 2013-06-28 Packaging system including multi-componet base structure
CA2878096A CA2878096C (en) 2012-06-28 2013-06-28 Packaging system including a multi-component base structure
MX2015000223A MX2015000223A (es) 2012-06-28 2013-06-28 Sistema de empaquetamiento que incluye una estructura de base con multiples componentes.
MX2019011989A MX2019011989A (es) 2012-06-28 2015-01-07 Sistema de empaquetamiento que incluye una estructura de base con multiples componentes.
US14/946,152 US10029818B2 (en) 2012-06-28 2015-11-19 Method of packaging a free standing machine using a multi-component base structure
US16/924,568 US11338957B2 (en) 2012-06-28 2020-07-09 Packaging system including a multi-component base structure

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201261665336P 2012-06-28 2012-06-28
US13/826,033 US20140000218A1 (en) 2012-06-28 2013-03-14 Packaging system including a multi-component base structure

Related Child Applications (2)

Application Number Title Priority Date Filing Date
US14/946,152 Division US10029818B2 (en) 2012-06-28 2015-11-19 Method of packaging a free standing machine using a multi-component base structure
US16/924,568 Continuation US11338957B2 (en) 2012-06-28 2020-07-09 Packaging system including a multi-component base structure

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US20140000218A1 true US20140000218A1 (en) 2014-01-02

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US13/826,033 Abandoned US20140000218A1 (en) 2012-06-28 2013-03-14 Packaging system including a multi-component base structure
US14/946,152 Active 2034-05-28 US10029818B2 (en) 2012-06-28 2015-11-19 Method of packaging a free standing machine using a multi-component base structure
US16/924,568 Active US11338957B2 (en) 2012-06-28 2020-07-09 Packaging system including a multi-component base structure

Family Applications After (2)

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US14/946,152 Active 2034-05-28 US10029818B2 (en) 2012-06-28 2015-11-19 Method of packaging a free standing machine using a multi-component base structure
US16/924,568 Active US11338957B2 (en) 2012-06-28 2020-07-09 Packaging system including a multi-component base structure

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US (3) US20140000218A1 (es)
CA (1) CA2878096C (es)
MX (2) MX2015000223A (es)
WO (1) WO2014004988A1 (es)

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US20160236815A1 (en) * 2014-09-15 2016-08-18 Air-Bag Packing Co., Ltd. Assemblable pallet

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Also Published As

Publication number Publication date
MX2019011989A (es) 2019-11-08
CA2878096A1 (en) 2014-01-03
CA2878096C (en) 2021-04-13
WO2014004988A1 (en) 2014-01-03
MX2015000223A (es) 2015-08-14
US10029818B2 (en) 2018-07-24
US20210122522A1 (en) 2021-04-29
US11338957B2 (en) 2022-05-24
US20160075457A1 (en) 2016-03-17

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