US20130133856A1 - Cooling fabric containing hydrophobic peba - Google Patents

Cooling fabric containing hydrophobic peba Download PDF

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Publication number
US20130133856A1
US20130133856A1 US13/699,264 US201113699264A US2013133856A1 US 20130133856 A1 US20130133856 A1 US 20130133856A1 US 201113699264 A US201113699264 A US 201113699264A US 2013133856 A1 US2013133856 A1 US 2013133856A1
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Prior art keywords
fabric
peba
aqueous medium
fabric material
fibers
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US13/699,264
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Bruno D'Herbecourt
René-Paul Eustache
Sophie CHHUN
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Arkema France SA
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Arkema France SA
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Assigned to ARKEMA FRANCE reassignment ARKEMA FRANCE ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CHHUN, SOPHIE, D'HERBECOURT, BRUNO, EUSTACHE, RENE-PAUL
Publication of US20130133856A1 publication Critical patent/US20130133856A1/en
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/40Polyamides containing oxygen in the form of ether groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L71/00Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
    • C08L71/02Polyalkylene oxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/06Polyamides derived from polyamines and polycarboxylic acids
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/78Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products
    • D01F6/82Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products from polyester amides or polyether amides
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005Synthetic yarns or filaments
    • D04H3/009Condensation or reaction polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2261/00Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
    • C08G2261/10Definition of the polymer structure
    • C08G2261/12Copolymers
    • C08G2261/126Copolymers block
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/40Knit fabric [i.e., knit strand or strip material]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/50FELT FABRIC
    • Y10T442/56From synthetic organic fiber
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60Nonwoven fabric [i.e., nonwoven strand or fiber material]

Definitions

  • One subject of the present invention is a cooling fabric material comprising synthetic fibers made of a thermoplastic elastomer polymer.
  • fabric material or “fabric” is understood to mean any material made from fibers or filaments and any material forming a porous membrane characterized by a length/thickness ratio of at least 300;
  • fiber is understood to mean any synthetic or natural material characterized by a length/diameter ratio of at least 300;
  • filament is understood to mean any fiber of infinite length. Found among fabrics are in particular: fibrous mats (for bandages, filters, felt); rovings (for bandages); yarns (for stitching, knitting or weaving); nonwovens; webs; nets; knits (straight, circular, fully-fashioned knits); wovens (traditional, jacquard, multiple, two-sides, multi-axial, 2.5D, 3D wovens) and many others.
  • the synthetic fibers made of thermoplastic polymer currently used to manufacture cooling fabrics have several drawbacks: they have a tendency to swell when impregnated with an aqueous medium, and their cooling capability is neither sufficiently intense nor durable. It is therefore necessary to modify these fibers or the fabrics obtained from these fibers so that they acquire a detectable or sufficient cooling capability.
  • the processes used consist either in carrying out a chemical treatment of the surface of the fabric or, more commonly, in adding an absorbent polymer to the matrix of fibers. This absorbent polymer has the capability of increasing its volume by absorbing water so as to form a gel that provides a cooling effect by natural evaporation of the water, after which the gel resumes its initial volume.
  • the object of the present invention is to provide cooling fabric materials having an intense and durable cooling effect, which have a sufficient level of stability with respect to water (they do not swell on contact with water) and with respect to temperature (they may withstand ambient temperature of around ⁇ 60° C. to 150° C., preferably ⁇ 40° C. to 140° C.
  • the object of the present invention is in particular to provide a simple process for manufacturing such fabric materials, which comprises the fewest possible steps, which does not impair the dimensional stability nor the flexibility of the fabric materials, nor their softness, and which preferably used bioresource raw materials.
  • One subject of the present invention is therefore the use of a hydrophobic polyether-block-polyamide copolymer (PEBA) for the manufacture of a fabric material (having a melting point T m ) capable of cooling after said material has been brought into contact with an aqueous medium at a temperature lying in the range from 15° C.
  • PEBA hydrophobic polyether-block-polyamide copolymer
  • said medium comprising at least 85 wt % water relative to the weight of the aqueous medium, preferably at least 90 wt % water and more preferably at least 95 wt % water relative to the weight of the medium;
  • said PEBA comprising 20 to 80 wt % polyamide blocks and 80 to 20 wt % polyether blocks, preferably 30 to 70 wt % of polyamide blocks and 70 to 30 wt % of polyether blocks, and having a saturated water absorption of less than 6 wt %, preferably less than 3 wt %, according to the ISO 62 standard relative to the weight of PEBA.
  • said fabric material is such that it cools to a temperature below the ambient temperature for at least 15 minutes, preferably for at least 30 minutes, more preferably for at least one hour and even more preferably for at least two hours, after said contacting operation, the ambient temperature being in the range from 10 to 80° C., preferably from 10 to 50° C. and even more preferably from 15 to 40° C.
  • said material is such that it has accelerated and prolonged properties of desorbing and evaporating said aqueous medium in the form of cold gas at a temperature below the ambient temperature, preferably below 20° C.
  • said material takes the form of a porous membrane, a woven fabric or a nonwoven fabric.
  • said material comprises fibers and/or filaments and/or particles based on said PEBA.
  • Another subject of the present invention is a method for cooling the skin of a human being, comprising the application to said skin of a cooling fabric material impregnated with an aqueous medium, either naturally (for example by sweat) or by an intentional addition (for example an addition of water, an active agent, especially a cosmetic, pharmaceutical or medical agent, a moisturizing agent, etc.), said material comprising at least 10 wt %, preferably at least 30 wt %, more preferably at least 50 wt %, more preferably still at least 80 wt % and ideally 100 wt %, of a hydrophobic polyether-block-polyamide copolymer (PEBA), said material having a melting point T m such that T m -20° C.
  • PEBA hydrophobic polyether-block-polyamide copolymer
  • said PEBA comprising 20 to 80 wt % of polyamide blocks and 80 to 20 wt % of polyether blocks, preferably 30 to 70 wt % of polyamide blocks and 70 to 30 wt % of polyether blocks relative to the weight of PEBA, and having a saturated water absorption of less than 6 wt %, preferably less than 3 wt %, according to the ISO 62 standard relative to the weight of PEBA, and said aqueous medium comprising at least 85 wt % water, preferably at least 90 wt % water, more preferably at least 95 wt % water, relative to the weight of said aqueous medium, the temperature of the aqueous medium being in the range from 15° C. to T m -20° C.
  • Another subject of the present invention is a fabric material, especially one useful for implementing this cooling method, characterized in that it comprises a hydrophobic polyether-block-polyamide copolymer (PEBA) comprising 20 to 80 wt % polyamide blocks and 80 to 20 wt % polyether blocks, preferably 30 to 70 wt % of polyamide blocks and 70 to 30 wt % of polyether blocks, relative to the weight of PEBA; and having a saturated water absorption of less than 6%, preferably less than 3%, according to the ISO 62 standard relative to the weight of PEBA.
  • PEBA hydrophobic polyether-block-polyamide copolymer
  • another subject of the present invention is a cooling fabric material comprising a fabric material as defined above, impregnated with an aqueous medium comprising at least 85 wt % water, preferably at least 90 wt % water and more preferably at least 95 wt % water, relative to the aqueous medium weight, the temperature of the aqueous medium being in the range from 15° C. to T m -20° C., T m being the melting point of the fabric material, the weight content of hydrophobic PEBA representing at least 10% of the total weight of the cooling fabric material.
  • said fabric comprises synthetic fibers obtained from bioresource raw materials.
  • said fabric further comprises natural fibers, artificial fibers manufactured from natural raw materials, mineral fibers, metal fibers and/or synthetic fibers other than hydrophobic PEBA fibers.
  • said fabric is manufactured solely from bioresource raw materials.
  • said fabric comprises at least one structure chosen from:
  • said fabric constitutes a felt, web, a net, a filter, a film, a gauze, a cloth, a bandage, a wipe, a ply, a woven, a knit, an article of clothing, a garment, a pair of tights, stockings, especially support stockings, an article of bed linen, an article of furniture, a napkin, a package, a curtain, an interior lining, a functional engineering textile, a geotextile and/or an agricultural textile.
  • Yet another subject of the invention is the use of a fabric according to the invention in the medical, cosmetic, hygiene, baggage, confection, clothing, domestic or household equipment, furnishing, carpet, automotive or industrial fields, especially for industrial filtration and cooling, ventilation and air-conditioning systems, agricultural and/or building matter.
  • Polyether-block-polyamide copolymers result from the polycondensation of polyamide blocks having reactive end groups with polyether blocks having reactive end groups, such as, inter alia:
  • the polyamide blocks having dicarboxylic chain ends result, for example, from the condensation of polyamide precursors in the presence of a chain-stopping dicarboxylic acid.
  • the polyamide blocks having diamine chain ends result, for example, from the condensation of polyamide precursors in the presence of a chain-stopping diamine.
  • the number-average molecular weight M n of the polyamide blocks is between 400 and 20 000 g/mol and preferably between 500 and 10 000 g/mol.
  • the polyamide-block-polyether polymers may also comprise randomly distributed units.
  • the polyamide blocks resulting from the condensation of a dicarboxylic acid in particular those having 4 to 20 carbon atoms, preferably those having 6 to 18 carbon atoms, and of an aliphatic or aromatic diamine, in particular those having 2 to 20 carbon atoms, preferably those having 6 to 14 carbon atoms.
  • dicarboxylic acids mention may be made of 1,4-cyclohexyldicarboxylic acid, butanedioic, adipic, azelaic, suberic, sebacic, dodecanedicarboxylic and octadecanedicarboxylic acids, and terephthalic and isophthalic acids, but also dimerized fatty acids.
  • diamines examples include tetra-methylenediamine, hexamethylenediamine, 1,10-decamethylenediamine, dodecamethylenediamine, trimethylhexamethylenediamine, isomers of bis(4-aminocyclohexyl)methane (BACM), bis(3-methyl-4-aminocyclohexyl)methane (BMACM) and 2,2-bis(3-methyl-4-aminocyclohexyl)propane (BMACP) and para-aminodicyclohexylmethane (PACM) and isophoronediamine (IPDA), 2,6-bis(aminomethyl)norbornane (BAMN) and piperazine (Pip).
  • BCM bis(4-aminocyclohexyl)methane
  • BMACM bis(3-methyl-4-aminocyclohexyl)methane
  • BMACP 2,2-bis(3-methyl-4-aminocycl
  • the blocks are advantageously: PA-4,12; PA-4,14; PA-4,18; PA-6,10; PA-6,12; PA-6,14; PA-6,18; PA-9,12; PA-10,10; PA-10,12; PA-10,14; and PA-10,18 blocks.
  • the polyamide blocks result from the condensation of one or more ⁇ , ⁇ -aminocarboxylic acids and/or one or more lactams having 6 to 12 carbon atoms in the presence of a dicarboxylic acid having 4 to 12 carbon atoms or in the presence of a diamine.
  • lactams mention may be made of caprolactam, enantholactam and lauryllactam.
  • ⁇ , ⁇ -aminocarboxylic acids mention may be made of aminocaproic, 7-aminoheptanoic, 11-aminoundecanoic and 12-aminododecanoic acids.
  • the polyamide blocks of the second type are blocks of nylon-11, nylon-12 or nylon-6.
  • the polyamide blocks result from the condensation of at least one ⁇ , ⁇ -aminocarboxylic acid (or a lactam), at least one diamine and at least one dicarboxylic acid.
  • polyamide (PA) blocks are prepared by polycondensation:
  • comonomers ⁇ Z ⁇ chosen from lactams and ⁇ , ⁇ -aminocarboxylic acids having Z carbon atoms and equimolar mixtures of at least one diamine having X1 carbon atoms and of at least one dicarboxylic acid having Y1 carbon atoms, X1 and Y1 being different from X, Y respectively;
  • said at least one comonomers ⁇ Z ⁇ being introduced in a weight proportion ranging up to 50%, preferably up to 20% and even more advantageously up to 10% relative to all of the polyamide precursor monomers;
  • a dicarboxylic acid having Y carbon atoms is used as chain stopper, which is introduced in excess relative to the stoichiometry of the diamine or diamines.
  • the polyamide blocks result from the condensation of at least two ⁇ , ⁇ -aminocarboxylic acids or of at least two lactams having 6 to 12 carbon atoms or of a lactam and an aminocarboxylic acid not having the same number of carbon atoms possibly in the presence of a chain stopper.
  • aliphatic ⁇ , ⁇ -aminocarboxylic acids mention may be made of aminocaproic, 7-aminoheptanoic, 11-aminoundecanoic and 12-aminododecanoic acids.
  • lactams mention may be made of caprolactam, enantholactam and lauryllactam.
  • aliphatic diamines mention may be made of hexamethylenediamine, dodecamethylenediamine and trimethylhexamethylenediamine.
  • a cycloaliphatic diacid mention may be made of 1,4-cyclohexyldicarboxylic acid.
  • aliphatic diacids mention may be made of butanedioic, adipic, azelaic, suberic, sebacic and dodecanedicarboxylic acids, and dimerized fatty acids (these dimerized fatty acids preferably have a dimer content of at least 98% and are preferably hydrogenated—they are sold under the trademark PRIPOL by Unichema or under the trademark EMPOL by Henkel) and ⁇ , ⁇ -polyoxyalkylene diacids.
  • aromatic diacids mention may be made of terephthalic (T) and isophthalic (I) acids.
  • cycloaliphatic diamines examples include isomers of bis(4-aminocyclohexyl)methane (BACM), bis(3-methyl-4-aminocyclohexyl)methane (BMACM), 2,2-bis(3-methyl-4-aminocyclohexyl)propane (BMACP), and para-aminodicyclohexylmethane (PACM).
  • BCAM bis(4-aminocyclohexyl)methane
  • BMACM bis(3-methyl-4-aminocyclohexyl)methane
  • BMACP 2,2-bis(3-methyl-4-aminocyclohexyl)propane
  • PAM para-aminodicyclohexylmethane
  • IPDA isophoronediamine
  • BAMN 2,6-bis(aminomethyl)norbornane
  • polyamide blocks of the third type mention may be made of the following:
  • 6,6/6 in which 6,6 denotes hexamethylenediamine units condensed with adipic acid and 6 denotes units resulting from the condensation of caprolactam;
  • the polyether blocks may represent 5 to 85 wt % of the polyamide-block-polyether copolymer.
  • the molecular weight M n of the polyether blocks is between 100 and 6000 g/mol and preferably between 200 and 3000 g/mol.
  • the polyether blocks consist of alkylene oxide units. These units may for example be ethylene oxide units, propylene oxide units or tetrahydrofuran units (resulting in polytetramethylene glycol chains).
  • PEG polyethylene glycol
  • PPG propylene glycol
  • PO3G polytrimethylene glycol
  • polytrimethylene ether glycol units such copolymers with polytrimethylene ether blocks are described in the document U.S. Pat. No.
  • PEBA copolymers may comprise in their chain several types of polyether, it being possible for the copolyethers to be blocky or random.
  • the polyether blocks may also consist of ethoxylated primary amines.
  • ethoxylated primary amines products of the following formula may be mentioned:
  • the polyether soft blocks may comprise polyoxyalkylene blocks having NH 2 chain ends, such blocks being able to be obtained by cyanoacetylation of aliphatic dihydroxylated ⁇ , ⁇ -polyoxyalkylene blocks, called polyetherdiols.
  • Jeffamines may be used (for example Jeffamine® D400, D2000, ED 2003 and XTJ 542, commercial products from Huntsman, also described in the patent documents JP 2004346274, JP 2004352794 and EP 1 482 011).
  • the polyetherdiol blocks are either used as such and copolycondensed with polyamide blocks having carboxylic end groups, or they are aminated so as to be converted into polyetherdiamines and condensed with polyamide blocks having carboxylic end groups.
  • the general two-step method of preparing PEBA copolymers having ester links between the PA blocks and the PE blocks is known and described, for example, in French patent FR 2 846 332.
  • the general method of preparing the PEBA copolymers of the invention having amide links between the PA blocks and the PE blocks is known and described, for example, in European patent EP 1 482 011.
  • the polyether blocks may also be mixed with polyamide precursors and a diacid chain stopper to make polymers with polyamide blocks and polyether blocks having randomly distributed units (one-step process).
  • PEBA in the present description of the invention also relates to PEBAX® polymers sold by Arkema, to Vestamid® polymers sold by Evonik®, to Grilamid® polymers sold by EMS, to Kellaflex® polymers sold by DSM or to any other PEBA from other suppliers.
  • hydrophobic PEBA in the context of the invention is understood to mean a PEBA which has at the same time a saturated water absorption of less than 6 wt %, preferably less than 3 wt %, according to the ISO 62 standard, relative to the weight of PEBA and comprises 20 to 80 wt % of polyamide blocks and 80 to 20 wt % of polyether blocks, preferably 30 to 70 wt % of polyamide blocks and 70 to 30 wt % of polyether blocks.
  • the PEBA copolymers have PA-6, PA-11, PA-12, PA-6,12, PA-6,6/6, PA-10,10 and/or PA-6,14 polyamide (PA) blocks, preferably PA-II and/or PA-12 polyamide blocks, and PTMG, PPG and/or PO3G polyether (PE) blocks.
  • PA polyamide
  • PE PO3G polyether
  • the PEBAs based on PE blocks consisting predominantly of PEG are in the range of hydrophilic PEBAs.
  • Fabric materials based on hydrophilic PEBAs, i.e. based on PEBAs that do not meet the criteria of hydrophobic PEBAs defined above, are not capable of cooling under the conditions of use or using the method of the present invention, as table 1 below shows, and may even on the contrary become swollen upon contact with water.
  • FIG. 1 is a photograph of a web of 80 g/m 2 weight at three increasing magnifications (1, 2 and 3).
  • the last magnification shows how, on the surface of the hydrophobic PEBA (PA-12/PTMG) fibers, water is dispersed as microdroplets with a size of less than 20 ⁇ m, or even less than 10 ⁇ m, thereby resulting in their extremely rapid evaporation thanks to their low surface tension.
  • This evaporation is caused by direct heat transfer between these droplets and the ambient air, the hydrophobic PEBA used according to the invention being a poor heat conductor. It is in particular the heat transfer from the skin to these droplets, on the surface of a fabric according to the invention, which gives a surprising “dry cold” sensation.
  • the hydrophobic PEBA is made as a compound with at least one filler and/or at least one pigment and/or at least one additive.
  • the polymeric matrix of the PEBA may especially comprise additives.
  • Said additives may, for example, be reinforcing fillers, fire retardants, UV protection agents, UV stabilizers, heat stabilizers, pigments, lubricants, antioxidants, fluidity-improving agents, casting agents, film-forming agents, filmifying auxiliaries, gums, semicrystalline polymers, preservatives and mixtures thereof.
  • any other type of additive used in the field of fabrics can also be envisioned.
  • the present invention also in particular relates to the use of said hydrophobic PEBA for manufacturing fabric materials, such as yarns, fibers, filaments (monofilaments or multifilaments), films, membranes, porous membranes, woven and nonwoven fabrics.
  • the present invention also relates to the manufacture and to the use of hydrophobic PEBA particles that have been melted so that they adhere to the surface of fabric materials lastingly (wash-resistant fabrics).
  • the weight content of hydrophobic PEBA represents at least 10%, preferably at least 30%, more preferably at least 50%, even more preferably at least 80% and ideally 100% of the total weight of the fabric according to the invention.
  • T m represents the melting point of the fabric material. This may for example be in the range from 100 to 170° C.
  • Said PEBA or the thermoplastic matrix compositions based on said PEBA may be formed into fabric material directly after polymerization, with no intermediate solidification and remelting steps. It may also take the form of granules, intended to be remelted for a subsequent final forming operation, for example for manufacturing molded fabric articles or for manufacturing yarns, fibers and/or filaments.
  • melt spinning processes may be used, in particular by making the composition of the invention pass through spinnerets having one or more orifices.
  • spinning or spin-draw or spin-draw-texturing processes may be mentioned.
  • the yams may be produced by high-speed spinning, with spinning rates equal to or greater than 3000 m/min, preferably equal to or greater than 4000 m/min.
  • Such processes are often denoted by the following terms: POY (partially oriented yam), FOY (fully oriented yam), ISD (integrated spin-draw) and HOY (highly oriented yarn with a spinning rate of greater than 5500 m/min).
  • the PEBA thermoplastic polymeric matrix may be used for manufacturing monofilamentary or monofilament yarns, multifilamentary or multifilament yarns, continuous fibers (on reels) and/or discontinuous (chopped) fibers. Chopped PEBA fibers are particularly well suited for being mixed with natural fibers.
  • One process particularly well suited to the manufacture of PEBA monofilaments and multifilaments is that described in patent application US 2010/0119804.
  • the linear densities may range from 1.5 dtex to 100 dtex per filament, the high linear densities being particularly well suited for industrial application.
  • Multifilamentary yarns preferably have a linear density of 6 dtex per filament or less, more preferably 1.5 dtex per filament or less.
  • the filaments may for example be combined in the form of a roving or lap, directly after spinning, or subsequently drawn, textured or crimped and chopped.
  • the fibers obtained may be used to manufacture nonwovens or staple fiber yarns.
  • the compositions may also be used to manufacture flock.
  • the yarns, fibers and/or filaments of the invention may undergo various treatments, such as for example drawing in a continuous step, or subsequently, size deposition, oiling, gelating, texturing, crimping, drawing, fixing or relaxing heat treatment, throwing, twisting and/or dyeing.
  • treatments such as for example drawing in a continuous step, or subsequently, size deposition, oiling, gelating, texturing, crimping, drawing, fixing or relaxing heat treatment, throwing, twisting and/or dyeing.
  • dyeing vat dyeing or jet dyeing processes may in particular be mentioned.
  • the preferred dies are acid dies, metalliferous dies, nonmetalliferous dies.
  • the present invention also relates to fabric articles made of a PEBA matrix or a thermoplastic composition comprising the PEBA according to the invention that are obtained by a forming operation using a process chosen from the group comprising the following: extrusion processes, such as for the extrusion of sheets and films; molding processes, such as for compression molding; and injection processes, such as for injection molding. Films may thus be obtained by the aforementioned processes using a sheet die. The films obtained my undergo various treatment steps, such as a uniaxial or biaxial drawing treatment, a stabilizing heat treatment, an antistatic treatment or a sizing treatment.
  • the fabrics comprising hydrophobic PEBA according to the invention provide a cold or cooling effect under certain conditions: the cooling effect is caused after the hydrophobic-PEBA-based fabric material has been brought into contact (either by simple contacting or by impregnation, spraying or even dipping) with an aqueous medium, irrespective of the way in which the aqueous medium has been added to the fabric material.
  • aqueous medium is understood in the context of the invention to mean a liquid or a gas, vapor, or even a solid, said medium comprising at least 85 wt % water, preferably at least 90 wt % water and more preferably at least 95 wt % water relative to the weight of the medium, and the temperature of the aqueous medium preferably lies in the 1° C. to T m -20° C. range, preferably the 15° C. to T m -20° C. range, T m being the melting point of a fabric material according to the invention.
  • the aqueous medium may naturally impregnate the fabric or may come naturally into contact with the fabric material. This is the case for example of sweat on a garment.
  • the aqueous medium may also be intentionally added to the fabric by any means, such as impregnation, dipping or spraying, with the aqueous medium in gas, vapor or liquid form, or else by any other method of adding liquid, gas or vapor to a fabric material. This is the case of a medical, pharmaceutical or cosmetic active agent or of a perfume that may for example be added to a bandage or a cooling wipe respectively.
  • ambient temperature is understood in the context of the invention to mean the temperature of the air or the medium surrounding the fabric, whether this temperature is controlled (air-conditioning, cold chamber), programmed (operating temperature of a process or device) or not controlled (due to the external geographical and weather conditions). More precisely, the ambient temperature is understood to mean a temperature lying within the ⁇ 60° C. to 150° C. range, preferably the ⁇ 40° C. to 140° C. range.
  • the fabric materials according to the invention comprising at least 50% hydrophobic PEBA are capable of withstanding these temperatures, the PEBAs retaining all their properties (especially flexibility and their dimensions) at these temperatures.
  • the fabric material according to the invention is such that it cools to a temperature below the ambient temperature for at least 15 minutes, preferably for at least 30 minutes, more preferably for at least one hour and even more preferably for at least two hours, after said contacting, the ambient temperature being within the 10 to 80° C., preferably 10 to 50° C. and more preferably 15 to 40° C. range.
  • said material is such that it has accelerated and prolonged properties of desorbing and evaporating said aqueous medium in cold gas form from a temperature below the ambient temperature, preferably below 20° C.
  • the present invention also relates to a fabric or a fabric article obtained at least partly from hydrophobic PEBA, in the form of yarns, fibers and/or filaments as defined above.
  • These articles may be fabrics or fabric surfaces, such as woven, knitted, nonwoven or matt surfaces.
  • Said fabric is advantageously used in the medical, cosmetic, pharmaceutical hygiene, baggage, confection, clothing, domestic or household equipment, furnishing, carpet, automotive or industrial fields, especially for industrial filtration, agricultural and/or building matter.
  • the fabric according to the invention advantageously constitutes a felt, a filter, a film, a gauze, a cloth, a web, a net, a bandage, especially a bandage for soothing pain or burns, a ply, a woven, a knit, an article of clothing, a garment, a pair of tights, stockings, especially support stockings, an article of bed linen, an article of furniture, a napkin, a package, a curtain, an interior lining, a functional engineering textile, a geotextile and/or an agricultural textile.
  • the cold effect is particularly surprising on a web, a net, knitted fabric using monofilaments or multifilaments or on a perforated film.
  • these structures have been immersed in hot water at around 40° C. and then briefly dried, they produce a cold effect in a few seconds, the surface temperature of the fabric being lowered to 16° C. in less than around ten seconds.
  • Immersion in water at the ambient temperature gives the same results.
  • Hot water, especially at a temperature above 30° C. provides an additional surprise effect.
  • said fabric comprising PEBA-based fibers, filaments and/or films has a high specific surface area. It has been demonstrated that this further increases the rate of evaporation of an aqueous liquid at the surface of the textile fabric comprising these fibers and/or filaments according to the invention.
  • the surface of the fibers or filaments may have a particular structure such as grooves, especially straight, ellipsoidal, etc. grooves, to increase the rate of evaporation and therefore the cold effect of the fabric materials according to the invention.
  • These fabrics according to the invention manufactured from hydrophobic PEBA, preferably predominantly so, (comprising at least 50 wt % PEBA) also have other advantageous properties. They are light, flexible and soft to the touch; they are resistant to tearing, cutting, abrasion and pilling
  • said fabric further includes: natural fibers, such as cotton, wool and/or silk fibers; artificial fibers manufactured from natural raw materials; mineral fibers, such as carbon, glass, silica and/or magnesium fibers; metal fibers; and/or synthetic fibers other than PEBA fibers.
  • the synthetic fibers may especially comprise polyester, polyether, polyetherester, polyamide or acrylic fibers, or fibers of any other synthetic material generally used in the fabric sector.
  • the fabrics according to the invention may especially comprise combinations of hydrophobic PEBA with hydrophilic synthetic fibers (for example hydrophilic PEBA fibers).
  • hydrophilic synthetic fibers for example hydrophilic PEBA fibers.
  • the latter act as a moisture transfer agent.
  • the hydrophilic synthetic fibers absorb the moisture and, on contact with the PEBA, the latter causes evaporation cooling the fabric.
  • the hydrophilic fibers are predominantly in contact with the skin (for example the inside of a T-shirt) in order to absorb the moisture and transfer it to the hydrophobic PEBA fibers that are predominantly on the outside of the garment, on the ambient medium side.
  • the fabrics according to the invention may have sandwich structures comprising a ply of predominantly hydrophilic fibers sandwiched between two plies of predominantly hydrophobic fibers, comprising at least 10% hydrophobic PEBA, or, conversely, comprising a ply of predominantly hydrophobic fibers, comprising at least 10% hydrophobic PEBA, sandwiched between two plies of predominantly hydrophilic fibers.
  • the term “predominantly” means that the ply contains more than 50 wt % of hydrophobic or hydrophilic fibers, depending on the case.
  • the hydrophobic-PEBA-based fabrics of the invention cause a surprising dry cold effect.
  • the hydrophobic PEBA evaporates the water more rapidly, causing an intense cold sensation on the surface of the fabric and making the wetted effect of the fabric disappear almost instantaneously.
  • said fabric comprises synthetic fibers obtained from bioresource raw materials.
  • the fabric according to the invention is manufactured solely from bioresource raw materials.
  • renewable raw materials or the expression “bioresource raw materials” is understood to mean materials that comprise bioresource carbon or renewable carbon. Unlike materials obtained from fossil materials, materials composed of renewable raw materials contain 14 C.
  • the “renewable carbon content” or “bioresource carbon content” is determined by applying the ASTM D 6866 (ASTM D 6866-06) and ASTM D 7026 (ASTM D 7026-04) standards.
  • the first standard describes a test for measuring the 14 C/ 12 C ratio of a specimen and compares it with the 14 C/ 12 C ratio of a reference specimen of 100% bioresource origin in order to give a relative percentage of bioresource carbon in the specimen.
  • the standard is based on the same concepts as in carbon 14 dating, but without applying the dating equations.
  • the ratio thus calculated is called the “pMC” (percent Modern Carbon). If the material to be analyzed is a mixture of biomaterial and fossil material (with no radioactive isotope), then the pMC value obtained is directly correlated with the amount of biomaterial present in the specimen.
  • the ASTM D 6866 standard provides several techniques for measuring the content of the 14 C isotope, these being based either on LSC (liquid scintillation counting), i.e. liquid scintillation spectrometry, or on AMS/IRMS (accelerator mass spectrometry coupled with isotope ratio mass spectrometry).
  • the measuring method preferentially used in the case of the present invention is mass spectrometry, described in the ASTM D 6866-06 standard (i.e. accelerator mass spectroscopy).
  • the fabrics of the invention containing PEBA based on PA-11 are at least partly obtained from bioresource raw materials and have a bioresource carbon content of at least 1%, corresponding to a 12 C/ 14 C isotope ratio of 1.2 ⁇ 10 ⁇ 14 .
  • at least 50% of the total carbon mass is bioresource carbon mass, corresponding to a 12 C/ 14 C isotope ratio of at least 0.6 ⁇ 10 ⁇ 12 .
  • This content is advantageously higher, especially up to 100%, corresponding to a 12 C/ 14 C isotope ratio of 1.2 ⁇ 10 ⁇ 12 in the case of PEBAs having PA-11 blocks and PE blocks comprising PO3G, PTMG and/or PPG obtained from renewable raw materials.
  • the fabrics according to the invention may therefore be made of 100% bioresource carbon or on the contrary result from a mixture with carbon of fossil origin.
  • the fabrics manufactured from PEBA according to the invention are compared with fabrics based on other materials normally used in fabrics, namely PES (polyester), PA (polyamide) and cotton.
  • the PEBA is PA12-PTMG, i.e. it comprises PA-12 blocks and PTMG blocks.
  • the PEBA is PA-11/PTMG.
  • the PEBA is PA-6/PTMG, PA-12/PEG and PA-6/PEG respectively.
  • Comparative example Cp1 is polyester, Cp6 is PA-11, Cp1 is cotton and Cp8 is a PA-6/6,6/12 copolyamide of Platamid® H005 trademark.
  • the temperature measurements were carried out on the fabric using an infrared gun (Cole-Parmer®).
  • the aqueous medium used in the examples was liquid water.
  • the fabric material was in the form of a light web weighing 80 g/m 2 for all the tests except in the case of example 2.
  • Example 2 was a nonwoven consisting of tighter fibers than those of the web and with a greater weight, making contact with the aqueous medium more difficult, and with a smaller contact area.
  • the fabric was less impregnated with the aqueous medium.
  • hydrophobic-PEBA-based fabrics of the examples according to the invention “Ex”, cooled and had a cooling effect lasting for at least 2 hours, had a dry, pleasant and soft feel, while remaining very light.
  • Their temperature dropped by 5 to 7° C. over at least 1 h 30 relative to the initial temperature of 23° C., corresponding to the ambient temperature, even after impregnation with water at a temperature of 30° C.
  • the PEBA fabric (Ex1) according to the invention had accelerated water evaporation properties, the water taking the form of cold gas at a temperature below 20° C., whereas the evaporation of water from a polyamide fabric or a cotton fabric was much slower.
  • the PEBA used in the composition of a fabric according to the invention had a surprising dry cold effect lasting for several hours and capable of being intensified and extended through the effect of movement (for example if it was shaken gently at T0+1 hours) or else through the effect of a further contact with an aqueous medium, such as liquid water, or the sweat of a sportsman for example.
  • the cooling effect of the fabric according to the invention is intensified and extended by shaking the fabric that has previously been brought into contact with an aqueous medium.
  • the behavior of the fabrics according to the invention is therefore the ideal behavior desirable for engineering fabrics, especially in the sports field, in particular for sports clothing.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Woven Fabrics (AREA)
  • Artificial Filaments (AREA)
  • Filtering Materials (AREA)
  • Knitting Of Fabric (AREA)
US13/699,264 2010-05-21 2011-05-20 Cooling fabric containing hydrophobic peba Abandoned US20130133856A1 (en)

Applications Claiming Priority (3)

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FR1053983A FR2960240B1 (fr) 2010-05-21 2010-05-21 Textile rafraichissant a base de peba hydrophobe
FR1053983 2010-05-21
PCT/FR2011/000305 WO2011144829A1 (fr) 2010-05-21 2011-05-20 Textile rafraîchissant à base de peba hydrophobe

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EP (1) EP2571924A1 (ja)
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FR (1) FR2960240B1 (ja)
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US20180035713A1 (en) * 2016-08-02 2018-02-08 Altria Client Services Llc Collapsible fiber matrix reservoir for an e-vaping device
US20210277592A1 (en) * 2020-03-03 2021-09-09 David HORINEK Methods and compositions for manufacturing low thermal conductivity textiles
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US9885129B2 (en) 2007-12-19 2018-02-06 Coolcore, Llc Fabric and method of making the same
RU2015118384A (ru) * 2012-10-16 2016-12-10 КулКор ЛЛК Текстильное полотно и способ его изготовления
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US20180035713A1 (en) * 2016-08-02 2018-02-08 Altria Client Services Llc Collapsible fiber matrix reservoir for an e-vaping device
US11357937B2 (en) * 2016-08-02 2022-06-14 Altria Client Services Llc Collapsible fiber matrix reservoir for an e-vaping device
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US11116927B2 (en) * 2016-08-15 2021-09-14 Wakewell Llc Respiratory mask liner
US20210277592A1 (en) * 2020-03-03 2021-09-09 David HORINEK Methods and compositions for manufacturing low thermal conductivity textiles

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WO2011144829A1 (fr) 2011-11-24
JP2013528253A (ja) 2013-07-08
FR2960240B1 (fr) 2012-08-03
TW201207175A (en) 2012-02-16
TWI529271B (zh) 2016-04-11
EP2571924A1 (fr) 2013-03-27
JP2016172946A (ja) 2016-09-29

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