US20130118566A1 - High efficiency multijunction solar cells - Google Patents

High efficiency multijunction solar cells Download PDF

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Publication number
US20130118566A1
US20130118566A1 US13/678,389 US201213678389A US2013118566A1 US 20130118566 A1 US20130118566 A1 US 20130118566A1 US 201213678389 A US201213678389 A US 201213678389A US 2013118566 A1 US2013118566 A1 US 2013118566A1
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Prior art keywords
subcell
subcells
base layer
band gap
group
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Inventor
Rebecca Elizabeth Jones-Albertus
Pranob Misra
Michael J. Sheldon
Homan B. Yuen
Ting Liu
Daniel Derkacs
Vijit Sabnis
Michael West Wiemer
Ferran Suarez
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Cactus Materials Inc
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Solar Junction Corp
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Priority to US13/678,389 priority Critical patent/US20130118566A1/en
Application filed by Solar Junction Corp filed Critical Solar Junction Corp
Priority to US13/708,791 priority patent/US8962993B2/en
Priority to US13/708,763 priority patent/US8697481B2/en
Assigned to SOLAR JUNCTION CORPORATION reassignment SOLAR JUNCTION CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: JONES-ALBERTUS, REBECCA ELIZABETH, MISRA, PRANOB, LIU, TING, DERKACS, DANIEL, SABNIS, VIJIT, SUAREZ, FERRAN, WIEMER, MICHAEL WEST, YUEN, HOMAN B., SHELDON, MICHAEL J.
Assigned to SOLAR JUNCTION CORPORATION reassignment SOLAR JUNCTION CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: JONES-ALBERTUS, REBECCA ELIZABETH, MISRA, PRANOB, LIU, TING, DERKACS, DANIEL, SABNIS, VIJIT, SUAREZ, FERRAN, WIEMER, MICHAEL WEST, YUEN, HOMAN B., SHELDON, MICHAEL J.
Publication of US20130118566A1 publication Critical patent/US20130118566A1/en
Priority to US14/610,177 priority patent/US20150372178A1/en
Priority to US16/103,204 priority patent/US20180358499A1/en
Priority to US16/132,059 priority patent/US20190013430A1/en
Assigned to ARRAY PHOTONICS, INC. reassignment ARRAY PHOTONICS, INC. CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). Assignors: SOLAR JUNCTION CORPORATION
Assigned to CACTUS MATERIALS, INC. reassignment CACTUS MATERIALS, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ARRAY PHOTONICS, INC.
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    • H01L31/068—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells
    • H01L31/0687—Multiple junction or tandem solar cells
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    • H01L31/028—Inorganic materials including, apart from doping material or other impurities, only elements of Group IV of the Periodic Table
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    • H01L31/0264—Inorganic materials
    • H01L31/0304—Inorganic materials including, apart from doping materials or other impurities, only AIIIBV compounds
    • H01L31/03046—Inorganic materials including, apart from doping materials or other impurities, only AIIIBV compounds including ternary or quaternary compounds, e.g. GaAlAs, InGaAs, InGaAsP
    • H01L31/03048—Inorganic materials including, apart from doping materials or other impurities, only AIIIBV compounds including ternary or quaternary compounds, e.g. GaAlAs, InGaAs, InGaAsP comprising a nitride compounds, e.g. InGaN
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    • H01L31/0693—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells the devices including, apart from doping material or other impurities, only AIIIBV compounds, e.g. GaAs or InP solar cells
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    • H01L31/078—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers including different types of potential barriers provided for in two or more of groups H01L31/062 - H01L31/075
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    • H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/184—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof the active layers comprising only AIIIBV compounds, e.g. GaAs, InP
    • H01L31/1844—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof the active layers comprising only AIIIBV compounds, e.g. GaAs, InP comprising ternary or quaternary compounds, e.g. Ga Al As, In Ga As P
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    • H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/184—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof the active layers comprising only AIIIBV compounds, e.g. GaAs, InP
    • H01L31/1852—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof the active layers comprising only AIIIBV compounds, e.g. GaAs, InP comprising a growth substrate not being an AIIIBV compound
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    • H01L31/1856—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof the active layers comprising only AIIIBV compounds, e.g. GaAs, InP comprising nitride compounds, e.g. GaN
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy
    • Y02E10/544—Solar cells from Group III-V materials
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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    • Y02E10/547—Monocrystalline silicon PV cells
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to solar cells, and in particular to high efficiency, multijunction solar cells formed primarily of III-V semiconductor alloys.
  • III-V semiconductor alloys comprised primarily of III-V semiconductor alloys.
  • Such alloys are combinations of elements drawn from columns IIIA and VA of the standard Periodic Table, identified hereinafter by their standard chemical symbols, names and abbreviations, and wherein the total number of elements from column IIIA is substantially equal to the total number of elements from column VA.
  • the high efficiencies of these solar cells make them attractive for terrestrial concentrating photovoltaic systems and systems designed to operate in space.
  • the highest efficiency solar cells have consisted of a monolithic stack of three subcells, which are equivalently referred to as junctions, grown on germanium (Ge) or gallium arsenide (GaAs) substrates.
  • the subcells contain the regions of the solar cell where light energy in a range of wavelengths is absorbed and converted into electrical energy that may be collected externally.
  • the subcells may be interconnected with one another by tunnel junctions. Other layers, such as buffer layers, may also exist between the subcells.
  • the top subcell has one or more absorbing layers made of (Al)GaInP
  • the intermediate subcell has one or more absorbing layers made of (In)GaAs
  • the bottom subcell includes a Ge substrate or has absorbing layers made of a III-V material.
  • III-V alloy wherein a constituent element is shown parenthetically, such as Al in (Al)InGaP, denotes a condition of variability in which that particular element can be zero.
  • Each subcell comprises several associated layers, typically including a window, emitter, base and back surface field (BSF). These terms are well known to those skilled in the art and do not need further definition here.
  • Each of the foregoing layers may itself include one or more sublayers.
  • the window and emitter will be of one doping polarity (e.g., n-type) and the base and back surface field will be of the opposite polarity (e.g., p-type), with a p-n or n-p junction formed between the base and the emitter. If the base contains an intrinsic region in addition to an intentionally doped region, then it may be considered a p-i-n or n-i-p junction, as is well known to those skilled in the art.
  • the specific alloy and the band gap of a given subcell are considered to be the name and the band gap, respectively, of the material forming the base.
  • This material may or may not also be used for the window, emitter and back surface field of the subcell.
  • a subcell comprising an AlInP window, an InGaP emitter, a GaAs base and an AlGaAs back surface field would be denoted a GaAs subcell and its band gap would be the GaAs band gap of 1.4 eV.
  • a subcell comprising an AlInP window, an InGaP emitter, an InGaP base and an InGaP back surface field would be denoted an InGaP subcell, and its band gap would be that of the InGaP base.
  • the subcell may include layers in addition to those listed above. Those skilled in the art will also recognize that subcells may also be constructed without one or more of the foregoing layers. For example, subcells may be constructed without a window or without a back surface field.
  • the top subcell When speaking about the stacking order of the subcells from top to bottom, the top subcell is defined to be the subcell closest to the light source during operation of the solar cell, and the bottom subcell is furthest from the light source. Relative terms like “above,” “below,” “upper,” and “lower” also refer to position in the stack with respect to the light source. The order in which the subcells were grown is not relevant to this definition.
  • the top subcell is also denoted “J 1 ,” with “J 2 ” being the second subcell from the top, “J 3 ” being third from the top, and the highest number going to the bottom subcell.
  • junction solar cells have reached the highest efficiencies of any solar cells to date. See M. A. Green et al., Progress in Photovoltaics: Research and Applications 19 (2011) 565-572. However, these three junction solar cells are approaching their practical efficiency limits. To reach significantly higher efficiencies, additional junctions or subcells are needed. With additional subcells, photons can be absorbed more efficiently by materials with band gaps closer to the photon energies, which are able to convert more light energy into electrical energy rather than heat. In addition, the total solar cell current with additional subcells may be lower for a given amount of incident light, which may reduce series resistance losses. Another mechanism for increasing efficiency is to absorb a larger fraction of the solar spectrum with additional subcell(s).
  • the patent teaches the use of metamorphic materials including a graded metamorphic layer of GaInNAs that is not lattice matched.
  • a material consisting of gallium, indium, nitrogen, arsenic and various concentrations of antimony was studied, but these investigators concluded that antimony, even in small concentrations should be avoided as it was considered detrimental to device performance. See Ptak et al., Journal of Vacuum Science Technology B 25(3) May/June 2007 pp. 955-959.
  • substantially lattice-matched designs are desirable because they have proven reliability and because they use less semiconductor material than metamorphic solar cells, which require relatively thick buffer layers to accommodate differences in the lattice constants of the various materials. It is to be noted that the general understanding of “substantially lattice matched” is that the in-plane lattice constants of the materials in their fully relaxed states differ by less than 0.6% when the materials are present in thicknesses greater than 100 nm.
  • subcells that are substantially lattice matched to each other as used herein means that all materials in the subcells that are present in thicknesses greater than 100 nm have in-plane lattice constants in their fully relaxed states that differ by less than 0.6%.
  • the invention includes multijunction solar cells comprising four, five or more subcells having efficiencies that can exceed those of known best solar cells.
  • the multijunction solar cells incorporate at least one subcell that has a base comprising a III-V material containing As, N and at least one additional element from the group containing Sb and Bi, referred to as III-AsNV materials, wherein the composition of the material is tailored for band gap and lattice constant.
  • III-AsNV materials III-V material containing As, N and at least one additional element from the group containing Sb and Bi, referred to as III-AsNV materials, wherein the composition of the material is tailored for band gap and lattice constant.
  • the aforementioned subcells comprise the bottom subcell and/or the subcell immediately adjacent to the bottom subcell in each of the multijunction solar cells of the invention.
  • the subcells of the multijunction solar cells of the invention are substantially lattice-matched to each other.
  • the subcells of the multijunction solar cells are substantially lattice-matched to a substrate.
  • the methodology for determining the physical parameters of the subcells is based upon an accurate simulation that specifies subcell thicknesses and runs an optimization procedure to find band gaps, and therefore material ratios in alloys, by imposing lattice-matching and current-matching between subcells. Solar cells of the desired high quality material composition may then be fabricated based on the material compositions specified by the simulation.
  • III-AsNV subcells of differing band gaps are fabricated in a single multijunction solar cell, where at least one of the subcells has a band gap higher than previously achievable or suggested.
  • three III-AsNV subcells of differing band gaps are fabricated in a single multijunction solar cell, where at least one of the subcells has a band gap higher than previously achievable or suggested.
  • solar cells with a bottom III-AsNV subcell with a band gap lower than has previously been achievable for a III-AsNV alloy that is substantially lattice-matched to a substrate are disclosed.
  • FIG. 1A is a schematic cross-section of a multijunction solar cell with five subcells illustrating an embodiment of the invention.
  • FIG. 1B is a schematic cross-section of a multijunction solar cell with six subcells illustrating an embodiment of the invention.
  • FIG. 2A is a schematic cross-section of a multijunction solar cell with five subcells illustrating still another embodiment of the invention.
  • FIG. 2B depicts a schematic cross-section of a multijunction solar cell with six subcells illustrating still another embodiment of the invention.
  • FIG. 3A depicts a schematic cross-section of a multijunction solar cell with four subcells illustrating still another embodiment of the invention.
  • FIG. 3B depicts a schematic cross-section of a multijunction solar cell with four subcells illustrating still another embodiment of the invention.
  • FIG. 3C depicts a schematic cross-section of a multijunction solar cell with four subcells illustrating still another embodiment of the invention.
  • FIG. 3D depicts a schematic cross-section of a multijunction solar cell with four subcells illustrating still another embodiment of the invention.
  • FIG. 4 shows the efficiency as a function of bottom subcell band gap for a specific embodiment of the invention with four subcells under the AM1.5D spectrum at 25° C.
  • FIG. 5 shows the efficiency as a function of bottom subcell band gap for a specific embodiment of the invention with four subcells under the AM0 spectrum at 25° C.
  • FIG. 6 depicts a schematic cross-section of a multijunction solar cell with four subcells illustrating still another embodiment of the invention.
  • FIG. 7 depicts a schematic cross-section of a multijunction solar cell with five subcells illustrating still another embodiment of the invention.
  • FIG. 8 shows the efficiency as a function of bottom subcell band gap for a specific embodiment of the invention with five subcells.
  • FIG. 9 depicts a schematic cross-section of a multijunction solar cell with five subcells illustrating still another embodiment of the invention.
  • FIG. 10 depicts a schematic cross-section of a multijunction solar cell with five subcells illustrating still another embodiment of the invention.
  • FIG. 11 depicts a schematic cross-section of a multijunction solar cell with six subcells illustrating still another embodiment of the invention.
  • FIG. 12 depicts a schematic cross-section of a multijunction solar cell with six subcells illustrating still another embodiment of the invention.
  • FIG. 13A depicts a schematic cross-section of a multijunction solar cell with six subcells illustrating still another embodiment of the invention.
  • FIG. 13B depicts a schematic cross-section of a multijunction solar cell with six subcells illustrating still another embodiment of the invention.
  • FIG. 14 shows the efficiency as a function of bottom subcell band gap for a specific embodiment of the invention with six subcells.
  • FIG. 15 illustrates elements of a multijunction solar cell device as found in certain embodiments of the invention.
  • FIG. 16 illustrates a schematic cross section of a more specific example of a multijunction solar cell according to the invention.
  • FIG. 17A shows current-voltage curves for the multijunction solar cell with five subcells according to the invention compared to a state-of-the-art multijunction solar cell with three subcells.
  • FIG. 17B depicts a schematic cross section of a multijunction solar cell with five subcells illustrating still another example of the embodiment of the invention depicted in FIG. 7 .
  • FIG. 18A shows current-voltage curves for the multijunction solar cell with four subcells according to the invention compared to a state-of-the-art multijunction solar cell with three subcells measured under the AM0 spectrum.
  • FIG. 18B shows the solar cell with four subcells for which the simulation depicted in FIG. 18A was produced.
  • FIG. 19A shows current-voltage curves for the multijunction solar cell with six subcells according to the invention compared to a state-of-the-art multijunction solar cell with three subcells measured under the AM0 spectrum.
  • FIG. 19B shows the solar cell with six subcells for which the simulation depicted in FIG. 19A was produced.
  • FIG. 20 shows the calculated band gap as a function of composition for Ga 1.01-3w In 3w-0.01 N w As 0.99-w Sb 0.01 .
  • III-AsNV materials are herein defined to be alloys of elements from group IIIA (i.e., B, Al, Ga, In, Tl) and group VA (i.e., N, P, As, Sb, Bi) of the periodic table, which alloys include As, N and at least one additional element from Sb and Bi.
  • the at least one additional element is Sb.
  • the at least one additional element is Bi.
  • the alloys may comprise approximately one-half group IIIA elements and one-half group-VA elements. An element may only be considered to be part of the alloy if it is present in an atomic composition of at least 0.05%.
  • III-AsNV materials include GaNAsSb, GaInNAsSbBi, and AlInGaNAsSb.
  • a III-AsNV material is an alloy of one or more elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from Sb and Bi.
  • the expression “elements from group III on the periodic table” as used herein refers to one or more elements from group III on the periodic table.
  • an alloy comprises one element from group III on the periodic table, and in certain embodiments, more than one element from group III on the periodic table, such as two elements from group III on the periodic table.
  • III-AsNV materials are advantageous as solar cell materials because their lattice constants can be varied to be substantially matched to a broad range of substrates and/or subcells formed from other than III-AsNV materials. Their lattice constants can be controlled by the relative fractions of the different group IIIA and group VA elements. Thus, by tailoring the compositions (i.e., the elements and quantities) of III-AsNV materials, a wide range of lattice constants and band gaps may be obtained.
  • high quality material may be obtained by optimizing the composition around a specific lattice constant and band gap, while limiting the total Sb and/or Bi composition to no more than 20 percent of the Group V lattice sites, in certain embodiments to no more than 3 percent of the Group V lattice sites, and in certain embodiments, to no more than 1 percent of the Group V lattice sites.
  • the Sb and/or Bi are believed to act as surfactants to promote smooth growth morphology of the III-AsNV alloys. In addition, they facilitate uniform incorporation of nitrogen and minimize the formation of nitrogen-related defects. The incorporation of Sb and/or Bi enhances the overall nitrogen incorporation and reduces the alloy band gap, aiding the realization of lower band gap alloys.
  • the total concentration of Sb and/or Bi may be limited to no more than 3 percent of the Group V lattice sites, and in certain embodiments, to no more than 1 percent of the Group V lattice sites.
  • Ga 1-x In x N y As 1-y-z Sb z disclosed in U.S. Application Publication No. 2010-0319764, which is incorporated by reference, is known to have produced high quality material when substantially lattice-matched to a GaAs or Ge substrate and in the composition range of 0.08 ⁇ x ⁇ 0.18, 0.025 ⁇ y ⁇ 0.04 and 0.001 ⁇ z ⁇ 0.03, with a band gap of at least 0.9 eV.
  • This material is used as the bottom subcell of the solar cell holding the world record for conversion efficiency as of the filing date of the priority application.
  • the N composition is not more than 7 percent of the Group V lattice sites. In certain embodiments the N composition is not more than 4 percent and in certain embodiments, not more than 3 percent.
  • the present invention includes multijunction solar cells with four or more subcells incorporating at least one III-AsNV subcell.
  • the band gaps of the III-AsNV materials can be tailored by varying the compositions while limiting the overall composition of Sb and Bi.
  • III-AsNV subcells with optimal band gaps for integrating with the other subcells may be fabricated while maintaining substantial lattice-matching to the other subcells.
  • the band gaps and compositions of the III-AsNV subcells are tailored so that the short-circuit currents produced by the III-AsNV subcells will be the same as or slightly greater than the other subcells in the solar cell.
  • the disclosed solar cells comprising III-AsNV subcells will reach conversion efficiencies exceeding those of triple junction solar cells.
  • the boost in efficiency is largely due to less light energy being lost as heat, as the extra subcells allow more of the incident photons to be absorbed by materials with band gaps closer to the energy level of the incident photons.
  • the collection of a wider range of photons in the solar spectrum may also contribute to the efficiency boost.
  • III-AsNV materials can be used today in solar cells with more than three subcells to attain high efficiencies while maintaining substantial lattice-matching between subcells, which is advantageous for reliability.
  • Reliability testing on III-AsNV subcells provided by the present disclosure has shown that such devices survived the equivalent of 390 years of on-sun operation at 100° C. with no failures. The maximum degradation seen in these subcells was a decrease in open-circuit voltage of 1.2%.
  • Multijunction solar cells incorporating III-AsNV subcells of the present invention have been subjected to proton radiation testing to examine the effects of degradation in space environments. Compared to Ge-based triple junction solar cells, the results demonstrate that these III-AsNV containing devices have similar power degradation rates and superior voltage retention rates. Compared to non-lattice matched (metamorphic) triple junction solar cells, all metrics are superior for III-AsNV containing devices.
  • the solar cells contain (Al)GaInPAs subcells to improve radiation hardness compared to (Al,In)GaAs subcells.
  • the simulation can be used to optimize band gap relationships and current-match for any incident spectrum of light energy, and at any reasonable operating temperature.
  • the simulations used for the invention were carried out using the AM1.5D spectrum at temperatures between 25° C. and 90° C. as inputs.
  • the simulations were run on Matlab software on a Windows operating system.
  • the simulation model was also used with the AM0 spectrum at 25° C. to predict the designs and efficiencies of multijunction solar cells with 4, 5, and 6 subcells for application in space. Because these simulations were run at 1 sun of illumination, the contribution to the dark current from Shockley-Read-Hall recombination in the depletion region was included. Depending on the application of interest, solar cells for space may be optimized for other operating temperatures and the resulting structures may change slightly from those here.
  • ARC anti-reflection coating
  • the range of compositions in which the material parameters other than band gap could be treated as constant for subcells substantially lattice-matched to GaAs or Ge was x ⁇ 0.2 for Al x In 0.5 Ga 1-x P.
  • the material parameters for each material system in the simulation included the band gap, the n and k values (i.e., the refractive index), the hole and electron effective masses, the static dielectric constant, the minority carrier mobilities, the minority carrier lifetimes and the surface recombination velocities for interfaces with relevant materials.
  • the n and k values were determined from ellipsometry measurements for some materials and taken from the literature for other materials, and were shifted as a function of band gap energy as necessary within a given alloy system.
  • the effective masses and static dielectric constants were taken from the literature for (Al)InGaP and (Al,In)GaAs.
  • the values used were 0.6 m 0 , 0.15 m 0 and 13.3 for the hole and electron effective masses and the static dielectric constant respectively, where m 0 is the electron effective mass.
  • Material parameters were assumed to be constant with temperature in the range simulated, except for the band gap and the n and k values, which shifted with the band gap energy.
  • the minority carrier mobilities were initially estimated from the majority carrier mobilities measured on uniformly doped layers using Hall effect measurements, and were refined by fitting experimental quantum efficiency data. The minority carrier lifetimes and surface recombination velocities were determined by time resolved photoluminescence measurements. For Ge, all material parameters were estimates based on available numbers in the literature.
  • Average doping values and material parameters were used in the simulations to treat cases where doping values were graded throughout a layer.
  • the doping values were between 1 ⁇ 10 17 cm ⁇ 3 and 1 ⁇ 10 19 cm ⁇ 3 for n-type layers and between 5 ⁇ 10 15 cm ⁇ 3 and 2 ⁇ 10 18 cm ⁇ 3 for the p-type layers, and were optimized for performance in experimental devices.
  • the relationship between composition and band gap is well known for the (Al)InGaP and (Al,In)GaAs material systems lattice matched to GaAs and Ge, specifying the composition for a given band gap.
  • the band gap of Ga 1-x In x N y As 1-y-z Sb z is not a simple function of composition due to interactions between the different elements, as well as factors such as the strain in the layer.
  • the composition that yields a desired band gap with a specific lattice constant will be found by varying the composition in an optimization procedure.
  • the relationship between band gap and composition w for Ga 1.01-3w In 3w-0.01 N w As 0.99-w Sb 0.01 is shown in FIG. 20 .
  • the Sb composition is fixed. Similar plots may be constructed for different Sb compositions or with other elements held constant.
  • the thermal dose which is controlled by the intensity of heat applied for a given duration of time (e.g., application of a temperature of 600° C. to 900° C. for a duration of between 10 seconds to 10 hours), that a III-AsNV material receives during growth and after growth, also affects the relationship between band gap and composition.
  • the band gap increases as thermal dose increases.
  • the growth conditions need to be modified, as is well known to those skilled in the art.
  • the growth temperature will increase as the fraction of Al increases and decrease as the fraction of In increases, in order to maintain the same material quality.
  • the growth temperature as well as other growth conditions can be adjusted accordingly.
  • Tables 1A and 1B show the short-circuit current, open circuit voltage and fill factor from both simulated I-V curves and experimental data for Al 0.1 In 0.5 Ga 0.4 P and In 0.5 Ga 0.5 P subcells, respectively, exposed to incident solar radiation of the stated intensity using an AM1.5D spectrum at 25° C.
  • the close conformance between simulation and experimental results is a verification of the accuracy of the simulation.
  • the number of suns listed for each table gives information about the illumination intensity incident on the cell during testing. It is the number of multiples of “one sun” intensity (0.1 W/cm 2 ) incident on the cell. For example, the term “800 suns” indicates 80 W/cm 2 .
  • the numbers of suns differs for each case because the existing experimental data was taken at different intensities.
  • the incident spectrum approximated the AM1.5D spectrum in the experimental measurements and was the AM1.5D spectrum in the simulations.
  • Tables 1C and 1D show the short-circuit current, open circuit voltage and fill factor from both simulated I-V curves and experimental data for Al 0.1 In 0.5 Ga 0.4 P and In 0.5 Ga 0.5 P subcells under the air mass zero (AM0) spectrum.
  • the incident spectrum approximated the AM0 spectrum at an intensity of 1,353 W/cm 2 at 25° C. in the experimental measurements and was the AM0 spectrum at 25° C. in the simulations.
  • the close conformance between simulation and experimental results is a verification of the accuracy of the simulation.
  • Tables 2A and 2B show analogous data for Al 0.2 Ga 0.8 As and GaAs subcells, respectively, and Tables 3A and 3B for Ga 0.96 In 0.04 N 0.01 As 0.98 Sb 0.01 and Ga 0.96 In 0.1 N 0.03 As 0.96 Sb 0.01 subcells, respectively, exposed to incident solar radiation of the stated intensity using an AM1.5D spectrum at 25° C.
  • Tables 2C and 2D show analogous data for Al 0.2 Ga 0.8 As and GaAs subcells, respectively; and Tables 3C and 3D show data for Ga 0.96 In 0.04 N 0.01 As 0.98 Sb 0.01 and Ga 0.96 In 0.1 N 0.03 As 0.96 Sb 0.01 subcells, respectively, under the AM0 spectrum at an intensity of 1,353 W/cm 2 at 25° C.
  • Validation of the model was also performed by simulating the performance of a state-of-the-art multijunction solar cell comprising three subcells: In 0.5 Ga 0.5 P (1.9 eV), GaAs (1.4 eV), and Ga 0.9 In 0.1 N 0.03 As 0.96 Sb 0.01 (1.0 eV), with the total subcell thicknesses being 1-2 ⁇ m, 4-4.5 ⁇ m and 2-3 ⁇ m, respectively.
  • Table 4A shows the short-circuit current, open circuit voltage and fill factor of the simulated solar cell under the AM1.5D spectrum concentrated to 525 suns (or 52.5 W/cm 2 ) at 25° C. Also shown is the measured performance of a solar cell with these characteristics and operating conditions. It can be seen that the model accurately predicts the measured performance.
  • Validation of the model was also performed by simulating the performance of a state-of-the-art multijunction solar cell comprising three subcells: Al 0.1 In 0.5 Ga 0.4 P (2.0 eV), GaAs (1.4 eV), and Ga 0.9 In 0.1 N 0.03 As 0.96 Sb 0.01 (1.0 eV), with the total subcell thicknesses being 0.75-1.25 ⁇ m, 3-4 ⁇ m and 2-3 ⁇ m, respectively, under the AM0 spectrum.
  • Table 4B shows the short-circuit current, open circuit voltage, and fill factor of the simulated solar cell under the AM0 spectrum at 25° C. Also shown is the measured performance of a solar cell with these characteristics and operating conditions. The model accurately predicts the measured performance under the AM0 spectrum at 25° C.
  • the model was then used to predict the structures of multijunction solar cells with 4, 5 and 6 subcells that exceed the efficiencies of known best three junction solar cells.
  • the subsequent paragraphs describe more general and more specific embodiments of the invention.
  • the structures were constrained to be substantially lattice-matched to GaAs and Ge substrates. All band gap ranges are given to one significant digit to the right of the decimal point. While the simulation predicts optimized structures where the subcells are typically current-matched, other design criteria (e.g., desired solar cell thickness) may lead to the modification of said structures, within the band gap ranges specified below.
  • the embodiments of the invention disclosed below include multijunction solar cells with bottom subcells having band gaps greater than 0.8 eV, up to 1.1 eV.
  • the prior art predominantly teaches that multijunction solar cells with more than 3 subcells should have a bottom subcell with a band gap less than or equal to 0.8 eV, in order to collect light over a broader fraction of the solar spectrum.
  • the material composing the base of the bottom subcell in the prior art is Ge or InGaAs.
  • III-AsNV subcells of differing band gaps in a single multijunction solar cell.
  • at least one of the III-AsNV subcells has a band gap higher than has been previously achievable or suggested such as, for example, a band gap of 1.3 eV.
  • certain embodiments have a bottom III-AsNV subcell with a band gap lower than has been previously achievable for a III-AsNV alloy that is substantially lattice-matched to a substrate, such as, for example, a band gap of 0.8 eV.
  • FIGS. 1A-1B , 2 A- 2 B, 3 A- 3 D, 6 - 7 , 9 - 12 , 13 A-B, and 15 - 16 , 17 B, 18 B, and 19 B exemplify, in additional detail, certain embodiments of a 4, 5, and 6 multijunction solar cells according to the invention.
  • FIGS. 1A-1B , 2 A- 2 B, 3 A- 3 D, 6 - 7 , 9 - 12 , 13 A-B, 17 B, 18 B, and 19 B show only the subcells and interconnecting tunnel junctions of the multijunction solar cells.
  • the bottom subcell includes the substrate (e.g., a Ge subcell) and thus the substrate is shown in the figures. In other embodiments, the substrate is not part of a subcell, and is therefore typically not shown in the figures.
  • FIG. 1A depicts a multijunction solar cell according to the invention that has five subcells, with the bottom subcell being a III-AsNV subcell. All five subcells are substantially lattice-matched to each other and may be interconnected by four tunnel junctions, which are shown as dotted regions.
  • the III-AsNV subcell at the bottom of the stack has the lowest band gap of the five subcells and absorbs the lowest-energy light that is converted into electricity by the solar cell.
  • the band gap of the III-AsNV material in the bottom subcell is between 0.7-1.1 eV.
  • the upper subcells may comprise any suitable III-V, II-VI, or group IV materials, including III-AsNV materials.
  • FIG. 1B depicts a multijunction solar cell according to the invention that has six subcells, with the bottom subcell being a III-AsNV subcell. All six subcells are substantially lattice-matched to each other and may be interconnected by five tunnel junctions, which are shown as dotted regions.
  • the III-AsNV subcell has the lowest band gap of the six subcells.
  • the band gap of the III-AsNV material in the bottom subcell is between 0.7-1.1 eV.
  • the upper subcells may comprise any suitable III-V, II-VI, or group IV materials, including III-AsNV materials.
  • the band gap of the III-AsNV alloy in a bottom subcell is between 0.8-0.9 eV, and in other embodiments, between 0.9-1.0 eV.
  • the composition of the base layer of a bottom III-AsNV subcell comprises Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0 ⁇ x ⁇ 0.24, 0.01 ⁇ y ⁇ 0.07 and 0.001 ⁇ z ⁇ 0.20, in certain embodiments, 0.02 ⁇ x ⁇ 0.24, 0.01 ⁇ y ⁇ 0.07 and 0.001 ⁇ z ⁇ 0.03, in certain embodiments, 0.02 ⁇ x ⁇ 0.18, 0.01 ⁇ y ⁇ 0.04 and 0.001 ⁇ z ⁇ 0.03, and in certain embodiments, 0.06 ⁇ x ⁇ 0.20, 0.02 ⁇ y ⁇ 0.05 and 0.005 ⁇ z ⁇ 0.02.
  • a multijunction solar cell has five subcells, with J 4 , the subcell directly above the bottom subcell and the fourth subcell from the top, being a III-AsNV subcell.
  • the band gap of the III-AsNV material in J 4 is between 0.9-1.3 eV.
  • All five subcells are substantially lattice-matched to each other and may be interconnected by four tunnel junctions, which are shown as dotted regions.
  • the other four subcells may comprise any suitable III-V, II-VI, or group IV materials, including III-AsNV materials.
  • FIG. 2B shows a multijunction solar cell according to the invention that has six subcells, with J 5 , the subcell directly above the bottom subcell, being a III-AsNV subcell.
  • the band gap of the III-AsNV material in the base of J 5 is between 0.9-1.3 eV. All six subcells are substantially lattice-matched to each other and may be interconnected by five tunnel junctions, which are shown as dotted regions.
  • the other five subcells may comprise any suitable III-V, II-VI or group IV materials, including III-AsNV materials.
  • the band gap of the III-AsNV alloy in the subcell directly above the bottom subcell is between 0.9-1.0 eV, and in certain embodiments, between 1.0-1.1 eV.
  • the composition of the base layer of the subcell directly above the bottom subcell comprises Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0 ⁇ x ⁇ 0.18, 0.001 ⁇ y ⁇ 0.05 and 0.001 ⁇ z ⁇ 0.15, in certain embodiments 0 ⁇ x ⁇ 0.18, 0.001 ⁇ y ⁇ 0.05, and 0.001 ⁇ z ⁇ 0.03, and in certain embodiments 0.02 ⁇ x ⁇ 0.18, 0.005 ⁇ y ⁇ 0.04 and 0.001 ⁇ z ⁇ 0.03.
  • FIG. 3A Another embodiment of the invention is shown in FIG. 3A .
  • the band gap of the bottom subcell, J 4 is between 0.7-1.1 eV.
  • the band gap of J 3 is between 0.9-1.3 eV, or between 1.0-1.3 eV, and is greater than the band gap of J 4 .
  • the subcell J 2 directly above the two III-AsNV subcells, is an (Al,In)GaAs subcell with a band gap in the range of 1.4-1.7 eV.
  • the top subcell J 1 is an (Al)InGaP subcell with a band gap in the range of 1.9-2.2 eV.
  • band gaps for the subcells are respectively 0.8-0.9 eV or 0.9-1.0 eV, 1.1-1.2 eV, 1.5-1.6 eV, and 1.9-2.0 or 2.0-2.1 eV.
  • the band gaps and thicknesses of the subcells are most optimal when the currents produced by the four subcells are substantially the same. All of the subcells are substantially lattice-matched to each other and may be connected in series by tunnel junctions.
  • the structure is the same except that the subcell directly above the bottom subcell, J 3 , is a GaInNAs subcell.
  • the structure is the same except that J 2 is a (Al)GaInPAs subcell.
  • J 4 is a SiGe(Sn) subcell.
  • band gaps of the subcells are dictated by the band gap of the bottom subcell, the thicknesses of the subcell layers, and the incident spectrum of light. Although there are numerous structures in the present disclosure that will produce efficiencies exceeding those of three junction solar cells, it is not the case that any set of subcell band gaps that falls within the disclosed ranges will produce such an efficiency. For a certain choice of bottom subcell band gap, or alternately the band gap of another subcell, incident spectrum of light, subcell materials and subcell layer thicknesses, there is a narrower range of band gaps for the remaining subcells that will produce efficiencies exceeding those of three junction solar cells. The band gaps may be found from the simulation and/or from experimentation.
  • FIGS. 3C and 3D illustrate this for the embodiment of the invention depicted in FIG. 3A using the AM1.5D spectrum.
  • the band gap of the bottom subcell in FIG. 3C is higher than the band gap of the bottom subcell in FIG. 3D .
  • the band gaps of the upper subcells in FIG. 3C are higher than the band gaps of the upper subcells, respectively, in FIG. 3D .
  • FIG. 4 shows the efficiencies predicted by the simulation as a function of the band gap of the bottom subcell for a specific embodiment of the invention depicted in FIG. 3A , under an illumination intensity of 100 W/cm 2 or 1000 suns at 25° C.
  • J 4 and J 3 are GaInNAsSb subcells with total subcell thicknesses of 2-3 microns
  • J 2 is an (Al)GaAs subcell with a thickness of 4-5 microns
  • J 1 is an (Al)InGaP subcell with a thickness of 1-2 microns.
  • FIG. 5 shows the efficiencies predicted by the simulation as a function of the band gap of the bottom subcell for a specific embodiment of the invention depicted in FIG. 3A , under the AM0 spectrum at 25° C.
  • the bottom two subcells are GaInNAsSb subcells with total subcell thicknesses of 2-3 microns
  • J 2 is an (Al)GaAs subcell with a thickness of 3-4 microns
  • J 1 is an (Al)InGaP subcell with a thickness of 0.5-1.5 microns.
  • the solid line shows the efficiencies predicted for solar cells made with today's material parameters
  • the dashed line shows predicted future efficiencies with improvements in material quality that increase minority carrier lifetime and improve interface recombination velocities.
  • Another embodiment of the invention has four subcells, with the bottom subcell being a III-AsNV subcell.
  • the band gap of the bottom subcell, J 4 is between 0.9-1.1 eV.
  • the subcell J 3 is an (Al,In)GaAs or an (Al)GaInPAs subcell with a band gap between 1.4-1.5 eV.
  • the subcell J 2 is an Al(In)GaAs or an (Al)GaInPAs subcell with a band gap in the range of 1.6-1.8 eV.
  • the top subcell J 1 is an (Al)InGaP subcell with a band gap in the range of 1.9-2.3 eV. Examples of band gaps for the subcells, from bottom to top, are respectively 1.0 eV, 1.4 eV, 1.7 eV, and 2.1 eV.
  • FIG. 6 illustrates another embodiment of the invention with four subcells.
  • J 3 directly above the bottom subcell, is a III-AsNV subcell with a band gap in the range of 0.9 eV-1.3 eV.
  • the bottom subcell is a Ge subcell, incorporating the Ge substrate, which has a band gap of 0.7 eV.
  • J 2 is an (Al)InGaAs or (Al)GaInPAs subcell with a band gap in the range of 1.4 eV-1.7 eV.
  • J 1 is an (Al)InGaP subcell with a band gap in the range of 1.9 eV-2.2 eV.
  • band gaps for the subcells above the Ge subcell, from bottom to top are respectively, 1.0 eV-1.1 eV, 1.4 eV-1.5 eV, and 1.9 eV-2.0 eV. All of the subcells are substantially lattice-matched to the Ge substrate and may be connected in series by tunnel junctions.
  • FIG. 7 depicts an embodiment of the invention with five subcells.
  • the bottom two subcells are III-AsNV subcells.
  • the band gap of the bottom subcell is between 0.7 eV-1.1 eV.
  • the band gap of J 4 the subcell second from the bottom, is between 0.9 eV-1.3 eV, or between 1.0-1.3 eV, and is greater than or equal to the band gap of the bottom subcell.
  • J 3 the subcell above the III-AsNV subcells, is an (Al,In)GaAs subcell with a band gap in the range of 1.4 eV-1.6 eV.
  • J 2 is an Al(In)GaAs or an (Al)InGaP subcell with a band gap in the range of 1.6 eV-1.9 eV.
  • the top subcell is an (Al)InGaP subcell with a band gap in the range of 1.9-2.2 eV.
  • band gaps for subcells from bottom to top are, respectively, 0.9 eV-1.0 eV, 1.1 eV-1.2 eV, 1.4 eV-1.5 eV, 1.7 eV-1.8, and 1.9 eV-2.1 eV. All of the subcells are substantially lattice-matched to each other and may be connected in series by tunnel junctions.
  • the structure is the same except that J 4 is a GaInNAs subcell. In another related embodiment, the structure is the same except that one or both of J 2 and J 3 is an (Al)GaInPAs subcell. In an additional related embodiment, the bottom subcell is a SiGe(Sn) subcell.
  • the bottom three subcells are III-AsNV subcells.
  • the band gap of the bottom subcell, J 5 is between 0.7 eV-1.0 eV.
  • the band gap of J 4 is between 0.9 eV-1.2 eV and is greater than the band gap of J 5 .
  • J 3 is a III-AsNV subcell with a band gap in the range of 1.2 eV-1.4 eV.
  • J 2 is an Al(In)GaAs, (Al)InGaPAs or InGaP subcell with a band gap in the range of 1.6 eV-1.8 eV.
  • the top subcell, J 1 is an (Al)InGaP subcell with a band gap in the range of 1.9 eV-2.2 eV.
  • band gaps for the subcells, from bottom to top, respectively are 0.7 eV-0.8 eV, 0.9 eV-1.1 eV, 1.2 eV-1.3 eV. 1.6 eV-1.7 eV, and 2.0 eV-2.1 eV.
  • the subcells may be substantially lattice-matched to each other and connected in series by tunnel junctions.
  • the structure is the same except J 3 and/or J 4 is a GaInNAs subcell.
  • FIG. 8 shows the efficiencies predicted by the simulation as a function of the band gap of the bottom subcell for a specific embodiment of the invention depicted in FIG. 7 under an illumination intensity of 100 W/cm 2 or 1000 suns of the AM1.5D spectrum at 25° C.
  • the bottom two subcells are GaInNAsSb subcells with total subcell thicknesses of 2-3 microns
  • J 3 and J 2 are (Al)GaAs subcells with thicknesses of 4-5 microns
  • the top subcell is an (Al)InGaP subcell with a thickness up to 1.5 microns.
  • the trend in efficiency with bottom band gap has two peaks, near 0.80 eV and 0.92 eV, which is a result of at least two factors.
  • FIG. 9 is shown another embodiment of the invention with five subcells.
  • the bottom subcell is a Ge subcell, incorporating the Ge substrate.
  • J 4 the subcell directly above the Ge subcell, is a III-AsNV subcell with a band gap between 1.0 eV-1.2 eV.
  • J 3 above the III-AsNV subcell, is an (Al)InGaAs subcell with a band gap in the range of 1.4 eV-1.5 eV.
  • J 2 is an AlInGaAs or an InGaP subcell with a band gap in the range of 1.6 eV-1.8 eV.
  • J 1 is an (Al)InGaP subcell with a band gap in the range of 1.9 eV-2.2 eV.
  • band gaps for the subcells above the Ge subcell, from the bottom to the top are, respectively, 1.0 eV-1.1 eV, 1.4 eV, 1.6 eV-1.7 eV, and 2.0-2.1 eV. All of the subcells are substantially lattice-matched to each other and may be connected in series by tunnel junctions.
  • the structure is the same except that one or both of J 2 and J 3 is an (Al)GaInPAs subcell.
  • the bottom subcell is a Ge subcell, incorporating the Ge substrate.
  • J 4 is a III-AsNV subcell with a band gap between 0.9 eV-1.0 eV or between 1.0 eV-1.2 eV.
  • J 3 is a III-AsNV subcell with a band gap in the range of 1.2 eV-1.4 eV.
  • J 2 is an AlInGaAs or an InGaP subcell with a band gap in the range of 1.6 eV-1.8 eV.
  • the top subcell is an (Al)InGaP subcell with a band gap in the range of 1.9 eV-2.2 eV.
  • band gaps for the subcells above the Ge subcell, from bottom to top are, respectively 1.0 eV-1.1 eV, 1.3 eV, 1.6 eV-1.7 eV and 2.0-2.1 eV. All of the subcells are substantially lattice-matched to each other and may be connected in series by tunnel junctions.
  • the structure is the same except that J 3 is a GaInNAs subcell.
  • the structure is the same except that J 2 is a (Al)GaInPAs subcell.
  • Embodiments of the invention with six subcells are illustrated in FIGS. 11 , 12 , 13 A, and 13 B.
  • the bottom three subcells are III-AsNV subcells.
  • the band gap of the bottom subcell, J 6 is between 0.7 eV-1.1 eV.
  • the band gap of J 5 is between 0.9-1.3 eV and is greater than or equal to the band gap of the bottom subcell.
  • the band gap of J 4 is between 1.1-1.4 eV and is greater than or equal to the band gap of J 5 .
  • J 3 is an (Al,In)GaAs subcell with a band gap in the range of 1.4-1.7 eV.
  • J 2 is an Al(In)GaAs or an (Al)InGaP subcell with a band gap in the range of 1.7-2.0 eV.
  • the top subcell is an (Al)InGaP subcell with a band gap in the range of 1.9-2.2 eV or 2.2-2.3 eV.
  • band gaps for the subcells from bottom to top are, respectively, 0.9-1.0 eV, 1.1-1.2 eV, 1.3-1.4 eV, 1.5-1.6 eV, 1.8-1.9 eV, and 2.0-2.1 eV.
  • the band gaps of the subcells from bottom to top are, respectively, 0.7-0.8 eV, 0.9-1.0 eV, 1.1-1.2 eV, 1.4-1.5 eV, 1.7-1.8 eV, and 2.1-2.2 eV. All of the subcells are substantially lattice-matched to each other and may be connected in series by tunnel junctions.
  • the structure is the same except that one or both of J 4 and J 5 are GaInNAs subcell(s).
  • the structure is the same except that one or both J 2 and J 3 is a (Al)GaInPAs subcell.
  • the structure is the same except the bottom subcell is a SiGe(Sn) subcell.
  • FIG. 14 shows the efficiencies predicted by the simulation as a function of the band gap of the bottom subcell for a specific embodiment of the invention depicted in FIG. 11 under an illumination intensity of 100 W/cm 2 or 1000 suns under the AM1.5D spectrum at 25° C.
  • the three bottom subcells are GaInNAsSb subcells each with a total subcell thicknesses of 2-3 microns
  • the J 2 and J 3 are (Al)GaAs subcells each with a thickness of 4-5 microns
  • J 1 is an (Al)InGaP subcell with a thickness up to 1.5 microns.
  • the efficiency is higher than the simulated efficiency for the state-of-the-art triple junction solar cell structure under the same conditions.
  • the bottom two subcells are III-AsNV subcells.
  • the band gap of the bottom subcell, J 6 is between 0.7-1.1 eV.
  • the band gap of J 5 is between 0.9-1.3 eV and is greater than or equal to the band gap of J 6 .
  • the band gap of J 4 is between 1.4-1.5 eV and it is an (Al,In)GaAs subcell.
  • J 3 is an (Al,In)GaAs subcell with a band gap in the range of 1.5-1.7 eV.
  • J 2 is an Al(In)GaAs or an (Al)InGaP subcell with a band gap in the range of 1.7-2.0 eV.
  • J 1 is an (Al)InGaP subcell with a band gap in the range of 1.9-2.2 eV or 2.2-2.3 eV.
  • band gaps for the subcells, from bottom to top are, respectively, 0.9-1.0 eV, 1.1-1.2 eV, 1.4 eV, 1.6-1.7 eV, 1.8-1.9 eV, and 2.0-2.1 eV. All of the subcells are substantially lattice-matched to each other and may be connected in series by tunnel junctions.
  • the structure is the same except that J 5 is a GaInNAs subcell.
  • the structure of a photovoltaic cell is the same as in FIG. 12 except that one or more of J 2 , J 3 , and J 4 is a (Al)GaInPAs subcell.
  • the bottom subcell is a SiGe(Sn) subcell.
  • FIG. 13A depicts an embodiment of the invention where the bottom subcell comprises the Ge substrate.
  • J 4 and J 5 are III-AsNV subcells.
  • the band gap of J 5 is between 0.9-1.1 eV.
  • the band gap of J 4 is between 1.1-1.3 eV and is greater than or equal to the band gap of the bottom subcell.
  • J 3 is an (Al)InGaAs subcell with a band gap in the range of 1.4-1.6 eV.
  • J 2 is an AlInGaAs or an (Al)InGaP subcell with a band gap in the range of 1.6-1.9 eV.
  • the top subcell is an (Al)InGaP subcell with a band gap in the range of 1.9-2.2 eV or 2.2-2.3 eV.
  • band gaps for J 5 to J 1 are, respectively, 0.9-1.0 eV, 1.1-1.2 eV, 1.4-1.5 eV, 1.7-1.8 eV, and 2.0-2.1 eV.
  • All of the subcells are substantially lattice-matched to each other and may be connected in series by tunnel junctions.
  • the structure of a photovoltaic cell is the same as depicted in FIG. 13A except that J 4 is a GaInNAs subcell.
  • one or both of the J 2 and J 3 is a (Al)InGaPAs subcell. This embodiment is depicted in FIG. 13B .
  • a bottom III-AsNV subcell is a GaInNAsSb subcell with a base layer comprising Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y, and z are 0 ⁇ x ⁇ 0.24, 0.01 ⁇ y ⁇ 0.07 and 0.001 ⁇ z ⁇ 0.20; in certain embodiments, 0.02 ⁇ x ⁇ 0.24, 0.01 ⁇ y ⁇ 0.07 and 0.001 ⁇ z ⁇ 0.03; in certain embodiments, 0.02 ⁇ x ⁇ 0.18, 0.01 ⁇ y ⁇ 0.04 and 0.001 ⁇ z ⁇ 0.03; in certain embodiments, 0.08 ⁇ x ⁇ 0.18, 0.025 ⁇ y ⁇ 0.04 and 0.001 ⁇ z ⁇ 0.03; and in certain embodiments, 0.06 ⁇ x ⁇ 0.20, 0.02 ⁇ y ⁇ 0.05
  • a III-AsNV subcell directly above the bottom subcell is a GaInNAsSb subcell with a base layer comprising Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y, and z are 0 ⁇ x ⁇ 0.18, 0.001 ⁇ y ⁇ 0.05 and 0.001 ⁇ z ⁇ 0.15, and in certain embodiments, 0 ⁇ x ⁇ 0.18, 0.001 ⁇ y ⁇ 0.05 and 0.001 ⁇ z ⁇ 0.03; in certain embodiments, 0.02 ⁇ x ⁇ 0.18, 0.005 ⁇ y ⁇ 0.04 and 0.001 ⁇ z ⁇ 0.03; in certain embodiments, 0.04 ⁇ x ⁇ 0.18, 0.01 ⁇ y ⁇ 0.04 and 0.001 ⁇ z ⁇ 0.03; in certain embodiments, 0.06 ⁇ x
  • a III-AsNV subcell that is the third from the bottom is a GaInNAsSb subcell with a base layer comprising Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y, and z are 0 ⁇ x ⁇ 0.12, 0.001 ⁇ y ⁇ 0.03 and 0.001 ⁇ z ⁇ 0.10; in certain embodiments, 0 ⁇ x ⁇ 0.12, 0.001 ⁇ y ⁇ 0.03 and 0.001 ⁇ z ⁇ 0.03; in certain embodiments, 0.02 ⁇ x ⁇ 0.10, 0.005 ⁇ y ⁇ 0.02 and 0.001 ⁇ z ⁇ 0.02; in certain embodiments, 0.01 ⁇ x ⁇ 0.06, 0.005 ⁇ y ⁇ 0.015 and 0.00
  • the tunnel junctions are designed to have minimal light absorption. Light absorbed by tunnel junctions is not converted into electricity by the solar cell, and thus if the tunnel junctions absorb significant amounts of light, it will not be possible for the efficiencies of the multijunction solar cells to exceed those of the best triple junction solar cells. Accordingly, the tunnel junctions must be very thin (preferably less than 40 nm) and/or be made of materials with band gaps equal to or greater than the subcells immediately above them.
  • An example of a tunnel junction fitting these criteria is a GaAs/AlGaAs tunnel junction, where each of the GaAs and AlGaAs layers forming a tunnel junction have a thickness of between 5- and 15 nm.
  • the GaAs layer is doped with Te, Se, S and/or Si, and the AlGaAs layer is doped with C.
  • cap or contact layer(s), anti-reflection coating (ARC) layers and electrical contacts are typically formed above the top subcell, and buffer layer(s), the substrate or handle, and bottom contacts are typically formed or exist below the bottom subcell.
  • the substrate may be part of the bottom subcell, such as in a Ge subcell.
  • Other elements, such as additional tunnel junctions, may also be present.
  • Devices may also be formed without all of the elements listed above, as known to those skilled in the art. An example illustrating these typical additional elements, and their typical positions relative to the top and bottom subcells, is shown in FIG. 15 .
  • FIG. 16 A structural example depicting the individual layers that may compose a multijunction solar cell with four subcells according to the invention is shown in detail in FIG. 16 and described herein.
  • a multijunction cell is configured such that the subcell having the highest bandgap faces the incident solar radiation, with subcells characterized by increasingly lower band gaps situated underneath.
  • each subcell may comprise several layers.
  • each subcell may comprise a window layer, an emitter, a base, and a back surface field (BSF) layer.
  • the window layer is above the emitter layer, which is above the base, which is above the BSF.
  • the window layer is the topmost layer of a subcell and faces the incident solar radiation.
  • the thickness of a window layer is from about 10 nm to about 500 nm, from about 10 nm to about 300 nm, from about 10 nm to about 150 nm, and in certain embodiments, from about 10 nm to about 50 nm. In certain embodiments, the thickness of a window layer is from about 50 nm to about 350 nm, from about 100 nm to about 300 nm, and in certain embodiments, from about 50 nm to about 150 nm.
  • the thickness of an emitter layer is from about 10 nm to about 300 nm, from about 20 nm to about 200 nm, from about 50 nm to about 200 nm, and in certain embodiments, from about 75 nm to about 125 nm.
  • the thickness of a base layer is from about 0.1 ⁇ m to about 6 ⁇ m, from about 0.1 ⁇ m to about 4 ⁇ m, from about 0.1 ⁇ m to about 3 ⁇ m, from about 0.1 ⁇ m to about 2 ⁇ m, and in certain embodiments, from about 0.1 ⁇ m to about 1 ⁇ m. In certain embodiments, the thickness of a base layer is from about 0.5 ⁇ m to about 5 ⁇ m, from about 1 ⁇ m to about 4 ⁇ m, from about 1.5 ⁇ m to about 3.5 ⁇ m, and in certain embodiments, from about 2 ⁇ m to about 3 ⁇ m.
  • the thickness of a BSF layer is from about 10 nm to about 500 nm, from about 50 nm to about 300 nm, and in certain embodiments, from about 50 nm to about 150 nm.
  • an (Al)InGaP subcell comprises a window comprising AlInP, an emitter comprising (Al)InGaP, a base comprising (Al)InGaP, and a back surface field layer comprising AlInGaP.
  • an (Al)InGaP subcell comprises a window comprising AlInP having a thickness from 10 nm to 50 nm, an emitter comprising (Al)InGaP having a thickness from 20 nm to 200 nm, a base comprising (Al)InGaP having a thickness from 0.1 ⁇ m to 2 ⁇ m, and a BSF layer comprising AlInGaP having a thickness from 50 nm to 300 nm.
  • an (Al)InGaP subcell is characterized by a band gap from about 1.9 eV to about 2.2 eV.
  • an (Al,In)GaAs subcell comprises a window comprising (Al)In(Ga)P or Al(In)GaAs, an emitter comprising (Al)InGaP or (Al,In)GaAs, a base comprising (Al,In)GaAs, and a BSF layer comprising Al(In)GaAs or (Al)InGaP.
  • an (Al,In)GaAs subcell comprises a window comprising (Al)InGaP having a thickness from 50 nm to 400 nm, an emitter comprising (Al,In)GaAs having a thickness from 100 nm to 200 nm, a base comprising (Al,In)GaAs having a thickness from 1 ⁇ m to 4 ⁇ m, and a BSF layer comprising Al(In)GaAs having a thickness from 100 nm to 300 nm.
  • an (Al,In)GaAs subcell comprises a window comprising (Al)InGaP having a thickness from 200 nm to 300 nm, an emitter comprising (Al,In)GaAs having a thickness from 100 nm to 150 nm, a base comprising (Al,In)GaAs having a thickness from 2 ⁇ m to 3.5 ⁇ m, and a BSF layer comprising Al(In)GaAs having a thickness from 150 nm to 250 nm.
  • an (Al,In)GaAs subcell is characterized by a band gap from about 1.4 eV to about 1.7 eV.
  • an (Al)GaInPAs subcell comprises a window comprising (Al)In(Ga)P, an emitter comprising (Al)InGaP or (Al)GaInPAs, a base comprising (Al)GaInPAs, and a BSF layer comprising Al(In)GaAs or (Al)InGaP.
  • an (Al)GaInPAs subcell comprises a window comprising (Al)In(Ga)P having a thickness from 50 nm to 300 nm, an emitter comprising (Al)InGaP or (Al)GaInPAs having a thickness from 100 nm to 200 nm, a base comprising (Al)GaInPAs having a thickness from 0.5 ⁇ m to 4 ⁇ m, and a BSF layer comprising Al(In)GaAs or (Al)InGaP having a thickness from 50 nm to 300 nm.
  • an (Al)GaInPAs subcell is characterized by a band gap from about 1.4 eV to about 1.8 eV.
  • a III-AsNV alloy subcell comprises a window comprising InGaP or (Al,In)GaAs, an emitter comprising (In)GaAs or a III-AsNV alloy, a base comprising a III-AsNV alloy, and a BSF layer comprising (In)GaAs.
  • a III-AsNV alloy subcell comprises a window comprising InGaP or (In)GaAs, having a thickness from 0 nm to 300 nm, an emitter comprising (In)GaAs or a III-AsNV alloy having a thickness from 100 nm to 200 nm, a base comprising a III-AsNV alloy having a thickness from 1 ⁇ m to 4 ⁇ m, and a BSF layer comprising (In)GaAs having a thickness from 50 nm to 300 nm.
  • a III-AsNV alloy subcell comprises an emitter comprising InGaAs or a III-AsNV alloy having a thickness from 100 nm to 150 nm, a base comprising a III-AsNV alloy having a thickness from 2 ⁇ m to 3 ⁇ m, and a BSF layer comprising (In)GaAs having a thickness from 50 nm to 200 nm.
  • a III-AsNV subcell is characterized by a band gap from about 0.7 to about 1.1 eV, or about 0.9 eV to about 1.3 eV.
  • the III-AsNV subcell is a GaInNAsSb subcell.
  • a III-AsNV subcell has a compressive strain of less than 0.6%, meaning that the in-plane lattice constant of the III-AsNV material in its fully relaxed state is between 0.0% and 0.6% greater than that of the substrate.
  • the III-AsNV subcell contains Sb and does not contain Bi.
  • a SiGe(Sn) subcell is characterized by a band gap from about 0.7 eV to about 0.9 eV.
  • a SiGe(Sn) subcell comprises a window comprising InGaP or (In)GaAs, having a thickness from 0 nm to 300 nm, an emitter comprising (In)GaAs or a III-AsNV alloy having a thickness from 50 nm to 500 nm, and a base comprising SiGe(Sn) having a thickness from 1 ⁇ m to 20 ⁇ m.
  • the subcell also comprises a BSF layer comprising (In)GaAs or SiGe(Sn) having a thickness from 50 nm to 300 nm.
  • a Ge subcell comprises a window comprising InGaP or (In)GaAs, having a thickness from 0 nm to 300 nm, an emitter comprising (In)GaAs, (Al,Ga)InP, or a III-AsNV alloy, having a thickness from 10 nm to 500 nm, and a base comprising the Ge substrate.
  • solar cells disclosed by the invention may also be formed on a Ge substrate wherein the substrate is not part of a subcell.
  • one or more of the subcells has an emitter and/or a base in which there is a graded doping profile.
  • the doping profile may be linear, exponential or with other dependence on position.
  • one or more of the III-AsNV subcells has an exponential or linear doping profile over part or all of the base, with the doping levels between 1 ⁇ 10 15 and 1 ⁇ 10 19 cm ⁇ 3 , or between 1 ⁇ 10 16 and 5 ⁇ 10 18 cm ⁇ 3 .
  • the region of the III-AsNV base that is closest to the emitter may have constant or no doping, as disclosed, for example, in U.S. patent application Ser. No. 12/914,710, which is incorporated by reference.
  • Typical dopants include, for example, Be, Mg, Zn, Te, Se, Si, C, and others known in the art.
  • a tunnel junction may be disposed between each of the subcells.
  • Each tunnel junction comprises two or more layers that electrically connect adjacent subcells.
  • the tunnel junction includes a highly doped n-type layer adjacent to a highly doped p-type layer to form a p-n junction.
  • the doping levels in a tunnel junction are between 10 18 cm ⁇ 3 and 10 21 cm ⁇ 3 .
  • a tunnel junction comprises an n-type (In)GaAs or InGaP(As) layer and a p-type (Al,In)GaAs layer.
  • the dopant of the n-type layer comprises Si and the dopant of the p-type layer comprises C.
  • a tunnel junction may have a thickness less than about 100 nm, less than 80 nm, less than 60 nm, less than 40 nm, and in certain embodiments, less than 20 nm.
  • a tunnel junction between (Al)InGaP subcells, between an (Al)InGaP subcell and an (Al,In)GaAs or (Al)GaInPAs subcell, or between (Al,In)GaAs subcells may have a thickness less than about 30 nm, less than about 20 nm, less than about 15 nm, and in certain embodiments, less than about 12 nm.
  • a tunnel junction separating an (Al,In)GaAs and III-AsNV alloy subcell, separating adjacent III-AsNV alloy subcells, or separating a III-AsNV alloy and a SiGe(Sn) or Ge subcell may have a thickness less than 100 nm, less than 80 nm, less than 60 nm, and in certain embodiments, less than 40 nm.
  • a multijunction solar cell may be fabricated on a substrate such as a Ge substrate.
  • the substrate comprises GaAs, InP, Ge, or Si.
  • all of the subcells are substantially lattice-matched to the substrate.
  • one or more of the layers that are included within the completed solar cell but are not part of a subcell such as, for example, anti-reflective coating layers, contact layers, cap layers, tunnel junction layers, and buffer layers, are not substantially lattice-matched to the subcells.
  • a buffer layer is fabricated overlying the substrate.
  • the buffer layer comprises (In)GaAs.
  • the multijunction solar cell comprises subcells characterized by progressively higher band gaps overlying the buffer layer, with each of the subcells typically separated by a tunnel junction.
  • the multijunction solar cell comprises an anti-reflection coating overlying the uppermost subcell.
  • the materials comprising the anti-reflection coating and the thickness of the anti-reflection coating are selected to improve the efficiency of light capture in the multijunction solar cell.
  • one or more contact layers overlie the uppermost subcell in the regions underlying or near the metal grid.
  • the contact layers comprise (In)GaAs and the dopant may be Si or Be.
  • a photovoltaic cell comprises at least four subcells, wherein: the at least four subcells comprise at least one subcell comprising a base layer, wherein the base layer comprises an alloy of elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from Sb and Bi; and each of the at least four subcells is substantially lattice matched to each of the other subcells.
  • each of the at least four subcells is substantially lattice matched to a material selected from Si, Ge, SiGe, GaAs, and InP.
  • the at least one subcell is characterized by a bandgap selected from 0.7 eV to 1.1 eV, from 0.9 eV to 1.0 eV, from 0.9 eV to 1.3 eV, from 1.0 eV to 1.1 eV from 1.0 eV to 1.2 eV, from 1.1 eV to 1.2 eV, from 1.1 eV to 1.4 eV, and from 1.2 eV to 1.4 eV.
  • the base layer of the at least one subcell comprises Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0 ⁇ x ⁇ 0.24, 0.001 ⁇ y ⁇ 0.07 and 0.001 ⁇ z ⁇ 0.20.
  • the base layer of the at least one subcell comprises Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0.01 ⁇ x ⁇ 0.18, 0.005 ⁇ y ⁇ 0.05, and 0.001 ⁇ z ⁇ 0.03.
  • the at least four subcells comprise at least two subcells, each of the at least two subcells comprising a base layer comprising an alloy of elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from Sb and Bi.
  • one of the at least two subcells is characterized by a first band gap of 0.7 to 1.1 eV; and a second of the at least two subcells is characterized by a second band gap of 0.9 to 1.3 eV, wherein the second band gap is greater than the first band gap.
  • each of the at least two subcells comprise a base layer comprising a material independently selected from GaInNAsSb, GaInNAsBi, GaInNAsSbBi, GaNAsSb, GaNAsBi, and GaNAsSbBi.
  • one of the at least two subcells comprises a base layer comprising Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0.02 ⁇ x ⁇ 0.24, 0.015 ⁇ y ⁇ 0.07 and 0.001 ⁇ z ⁇ 0.03 and a second of the at least two subcells comprises a base layer comprising Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0 ⁇ x ⁇ 0.18, 0.005 ⁇ y ⁇ 0.05 and 0.001 ⁇ z ⁇ 0.03.
  • the photovoltaic cell comprises a first subcell comprising a first base layer comprising a material selected from Ge, SiGe(Sn), and an alloy of elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from Sb and Bi, and characterized by a band gap of 0.7 eV to 1.1 eV; a second subcell comprising a second base layer overlying the first subcell, wherein the second base layer comprises an alloy of elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from Sb and Bi, and characterized by a band gap of 0.9 eV to 1.3 eV; a third subcell comprising a third base layer overlying the second subcell, the third base layer comprising a material selected from GaInPAs and (Al,In)GaAs and characterized by a band gap from 1.4 eV to 1.7 eV; and a fourth subcell comprising
  • the first base layer, the second base layer, or both the first and the second base layer comprises the alloy Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0 ⁇ x ⁇ 0.24, 0.001 ⁇ y ⁇ 0.07 and 0.001 ⁇ z ⁇ 0.20.
  • the band gap of the first base layer is 0.7 to 0.9 eV
  • the band gap of the second base layer is 1.0 to 1.2 eV
  • the band gap of the third base layer is 1.5 to 1.6 eV
  • the band gap of the fourth base layer is 1.9 eV to 2.1 eV.
  • the first base layer, the second base layer, or both the first and the second base layer comprises the alloy Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0.01 ⁇ x ⁇ 0.18, 0.005 ⁇ y ⁇ 0.05, and 0.001 ⁇ z ⁇ 0.03.
  • each of the four subcells is substantially lattice matched to a material selected from Ge and GaAs.
  • the photovoltaic cell comprises a first subcell comprising a first base layer comprising a material selected from the group consisting of Ge, SiGe(Sn), and an alloy of elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from Sb and Bi, and characterized by a band gap of 0.7 eV to 1.1 eV; a second subcell comprising a second base layer overlying the first subcell, wherein the second base layer comprises an alloy of elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from Sb and Bi, and characterized by a band gap of 0.9 eV to 1.3 eV; a third subcell comprising a third base layer overlying the second subcell, wherein the second base layer comprises a material selected from GaInPAs, (Al,In)GaAs, and an alloy of elements from group III on the periodic table, nitrogen, arsenic, and at
  • one or more of the first base layer, the second base layer, and the third base layer comprise the alloy Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0 ⁇ x ⁇ 0.24, 0.001 ⁇ y ⁇ 0.07 and 0.001 ⁇ z ⁇ 0.20.
  • one or more of the first base layer, the second base layer, and the third base layer comprise the alloy Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0.01 ⁇ x ⁇ 0.18, 0.005 ⁇ y ⁇ 0.05, and 0.001 ⁇ z ⁇ 0.03.
  • the photovoltaic cell comprises a first subcell comprising a first base layer comprising a material selected from Ge, SiGe(Sn), and an alloy of elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from Sb and Bi, and characterized by a band gap of 0.7 eV to 1.1 eV; a second subcell comprising a second base layer overlying the first subcell, wherein the second base layer comprises an alloy of elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from Sb and Bi, and characterized by a band gap of 0.9 eV to 1.3 eV; a third subcell comprising a third base layer overlying the second subcell, wherein the third base layer comprises a material selected from GaInPAs, (Al,In)GaAs and an alloy of elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from S
  • one or more of the first base layer, the second base layer, and the third base layer comprise the alloy Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0 ⁇ x ⁇ 0.24, 0.001 ⁇ y ⁇ 0.07 and 0.001 ⁇ z ⁇ 0.20.
  • one or more of the first base layer, the second base layer, and the third base layer comprise the alloy Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0.01 ⁇ x ⁇ 0.18, 0.005 ⁇ y ⁇ 0.05, and 0.001 ⁇ z ⁇ 0.03.
  • a photovoltaic power system comprises one or more of a photovoltaic cell provided by the present disclosure such as, for example, one or more photovoltaic cells having at least four subcells, including one or more III-AsNV subcells.
  • the one or more photovoltaic cells has a III-AsNV subcell as the bottom subcell or the subcell immediately above the bottom subcell.
  • the photovoltaic power system may be a concentrating photovoltaic system, wherein the system may also comprise mirrors and/or lenses used to concentrate sunlight onto one or more photovoltaic cells.
  • the photovoltaic power system comprises a single or dual axis tracker.
  • the photovoltaic power system is designed for portable applications, and in other embodiments, for grid-connected power generation. In certain embodiments, the photovoltaic power system is designed to convert a specific spectrum of light, such as AM1.5G, AM1.5D or AM0, into electricity. In certain embodiments, the photovoltaic power system may be found on satellites or other extra-terrestrial vehicles and designed for operation in space without the influence of a planetary atmosphere on the impinging light source. In certain embodiments, the photovoltaic power system may be designed for operation on astronomical bodies other than Earth. In certain embodiments, the photovoltaic power system may be designed for satellites orbiting about astronomical bodies other than Earth. In certain embodiments, the photovoltaic power system may be designed for roving on the surface of an astronomical body other than Earth.
  • photovoltaic modules comprising one or more photovoltaic cells provided by the present disclosure.
  • a photovoltaic module may comprise one or more photovoltaic cells provided by the present disclosure to include an enclosure and interconnects to be used independently or assembled with additional modules to form a photovoltaic power system.
  • a module and/or power system may include power conditioners, power converters, inverters and other electronics to convert the power generated by the photovoltaic cells into usable electricity.
  • a photovoltaic module may further include optics for focusing light onto a photovoltaic cell provided by the present disclosure such as in a concentrated photovoltaic module.
  • the semiconductor layers composing the solar cell, excepting the substrate are fabricated using molecular beam epitaxy (MBE) or chemical vapor deposition.
  • MBE molecular beam epitaxy
  • more than one material deposition chamber is used for the deposition of the semiconductor layers comprising the solar cell.
  • the materials deposition chamber is the apparatus in which the semiconductor layers composing the solar cell are deposited.
  • the conditions inside the chamber may range from 10 ⁇ 11 Torr to 10 3 Torr pressures.
  • the alloy constituents are deposited via physical and/or chemical processes.
  • Each materials deposition chamber can have different configurations which allow it to deposit different semiconductor layers and can be independently controlled from other materials deposition chambers.
  • the semiconductor layers may be fabricated using metal organic chemical vapor deposition (MOCVD), MBE, or by other methods, including a combination of any of the foregoing.
  • MOCVD metal organic chemical vapor deposition
  • the movement of the substrate and semiconductor layers from one materials deposition chamber to another is defined as the transfer.
  • a substrate is placed in a first materials deposition chamber, and then the buffer layer(s) and the bottom subcell(s) are deposited. Then the substrate and semiconductor layers are transferred to a second materials deposition chamber where the remaining subcells are deposited.
  • the transfer may occur in vacuum, at atmospheric pressure in air or another gaseous environment, or in any environment in between.
  • the transfer may further be between materials deposition chambers in one location, which may or may not be interconnected in some way, or may involve transporting the substrate and semiconductor layers between different locations, which is known as transport. Transport may be done with the substrate and semiconductor layers sealed under vacuum, surrounded by nitrogen or another gas, or surrounded by air. Additional semiconductor, insulating or other layers may be used as surface protection during transfer or transport, and removed after transfer or transport before further deposition.
  • a plurality of layers is deposited on a substrate in a first materials deposition chamber.
  • the plurality of layers may include etch stop layers, release layers (i.e., layers designed to release the semiconductor layers from the substrate when a specific process sequence, such as chemical etching, is applied), contact layers such as lateral conduction layers, buffer layers, or other semiconductor layers.
  • the sequence of layers deposited is buffer layer(s), then release layer(s), and then lateral conduction or contact layer(s).
  • the substrate is transferred to a second materials deposition chamber where one or more subcells are deposited on top of the existing semiconductor layers.
  • the substrate may then be transferred to either the first materials deposition chamber or to a third materials deposition chamber for deposition of one or more subcells and then deposition of one or more contact layers. Tunnel junctions are also formed between the subcells.
  • the III-AsNV subcells are deposited in a first materials deposition chamber, and the (Al)InGaP, (Al,In)GaAs and (Al)GaInPAs subcells are deposited in a second materials deposition chamber, with tunnel junctions formed between the subcells.
  • III-AsNV layers are deposited in a first materials deposition chamber, and other semiconductor layers that contain Al are deposited in a second materials deposition chamber.
  • a transfer occurs in the middle of the growth of one subcell, such that the said subcell has one or more layers deposited in one materials deposition chamber and one or more layers deposited in a second materials deposition chamber.
  • some or all of the layers composing the III-AsNV subcells and the tunnel junctions are deposited in one materials deposition chamber by molecular beam epitaxy, and the remaining layers of the solar cell are deposited by chemical vapor deposition in another materials deposition chamber.
  • a substrate is placed in a first materials deposition chamber and layers that may include nucleation layers, buffer layers, emitter and window layers, contact layers and a tunnel junction are grown on the substrate, followed by one or more III-AsNV subcells. If there is more than one III-AsNV subcell, then a tunnel junction is grown between adjacent subcells.
  • One or more tunnel junction layers may be grown, and then the substrate is transferred to a second materials deposition chamber where the remaining solar cell layers are grown by chemical vapor deposition.
  • the chemical vapor deposition system is a MOCVD system.
  • a substrate is placed in a first materials deposition chamber and layers that may include nucleation layers, buffer layers, emitter and window layers, contact layers and a tunnel junction are grown on the substrate by chemical vapor deposition.
  • the top subcells, two or more are grown on the existing semiconductor layers, with tunnel junctions grown between the subcells.
  • Part of the topmost III-AsNV subcell, such as the window layer may then be grown.
  • the substrate is then transferred to a second materials deposition chamber where the remaining semiconductor layers of the topmost III-AsNV subcell may be deposited, followed by up to three more III-AsNV subcells, with tunnel junctions between them.
  • the solar cell is subjected to one or more thermal annealing treatments after growth.
  • a thermal annealing treatment includes the application of a temperature of 400° C. to 1000° C. for between 10 seconds and 10 hours.
  • Thermal annealing may be performed in an atmosphere that includes air, nitrogen, arsenic, arsine, phosphorus, phosphine, hydrogen, forming gas, oxygen, helium and any combination of the preceding materials.
  • a stack of subcells and associated tunnel junctions may be annealed prior to fabrication of additional subcells.
  • methods of manufacturing a photovoltaic cell comprising: forming one or more semiconductor layers on a substrate; forming four or more subcells overlying the one or more semiconductor layers; and wherein at least one of the subcells has a base layer formed of an alloy of one or more elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from the group consisting of Sb and Bi; wherein the photovoltaic cell comprises at least four subcells and each of the at least four subcells is substantially lattice matched to each of the other subcells.
  • the substrate is a subcell having a base layer formed of a material selected from the group consisting of Ge, SiGe(Sn), and an alloy of one or more elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from the group consisting of Sb and Bi.
  • the methods comprise forming tunnel junctions between the four or more subcells.
  • methods of manufacturing a photovoltaic cell comprise: forming a first subcell having a first base layer formed of a material selected from the group consisting of Ge, SiGe(Sn), and an alloy of one or more elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from the group consisting of Sb and Bi, wherein the first subcell is characterized by a band gap from 0.7 eV to 1.1 eV; forming a second subcell having a second base layer, wherein the second base layer is formed of an alloy of one or more elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from the group consisting of Sb and Bi, wherein the second subcell is characterized by a band gap from 0.9 eV to 1.3 eV; and forming at least two additional subcells overlying the second subcell; wherein the photovoltaic cell comprises at least four subcells and each of the at least four subcells is substantially lattic
  • each of the at least four subcells is substantially lattice matched to a material selected from the group consisting of Si, Ge, SiGe, GaAs, and InP.
  • the first base layer formed of an alloy Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0.02 ⁇ x ⁇ 0.24, 0.015 ⁇ y ⁇ 0.07 and 0.001 ⁇ z ⁇ 0.03; and the second base layer formed of an alloy Ga 1-x In x N y As 1-y-z Sb z , in which values for x, y and z are 0 ⁇ x ⁇ 0.18, 0.005 ⁇ y ⁇ 0.05 and 0.001 ⁇ z ⁇ 0.03.
  • forming at least two additional subcells overlying the second subcell comprises: forming a third subcell having a third base layer is overlying the second subcell, wherein the third base layer is formed of a material selected from the group consisting GaInPAs and (Al,In)GaAs, and characterized by a band gap from 1.4 eV to 1.7 eV; and forming a fourth subcell having a fourth base layer overlying the third subcell, wherein the fourth base layer is formed of (Al)InGaP, and characterized by a band gap from 1.9 eV to 2.2 eV.
  • methods of manufacturing a photovoltaic cell comprise: forming at least two subcells on a substrate; forming a first subcell having a first base layer, wherein the first base layer is formed of an alloy of one or more elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from the group consisting of Sb and Bi, wherein the first subcell is characterized by a band gap from 0.9 eV to 1.3 eV; and forming a second subcell having a second base layer formed of a material selected from the group consisting of Ge, SiGe(Sn), and an alloy of one or more elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from the group consisting of Sb and Bi, wherein the second subcell is characterized by a band gap from 0.7 eV to 1.1 eV; wherein the photovoltaic cell comprises at least four subcells and each of the at least four subcells is substantially lattice matched to
  • methods of manufacturing a photovoltaic cell comprise: forming one or more subcells on a substrate in a first materials deposition chamber; transferring the substrate to a second materials deposition chamber; and forming one or more additional subcells overlying the one or more subcells; and wherein one or more of the subcells of the photovoltaic cell has a base layer formed of an alloy of one or more elements from group III on the periodic table, nitrogen, arsenic, and at least one element selected from the group consisting of Sb and Bi; and wherein each of the subcells is substantially lattice matched to each of the other subcells.
  • methods of manufacturing a photovoltaic cell further comprise: forming one or more layers selected from the group consisting of a buffer layer, a contact layer, an etch stop layer, a release layer, and other semiconductor layer on the substrate in a chamber selected from the group consisting of a third materials deposition chamber and the second materials chamber; and transferring the substrate to the first materials deposition chamber.
  • FIG. 7 A more specific example of the embodiment illustrated by FIG. 7 is the five junction solar cell depicted in FIG. 17B .
  • the bottom subcell is a GaInNAsSb subcell with a band gap of 1.0 eV and a total subcell thickness of 2-3 microns.
  • J 4 is a GaInNAsSb subcell with a band gap of 1.2 eV and a total subcell thickness of 2-3 microns.
  • J 3 is an AlGaAs subcell with a band gap of 1.5 eV and a total subcell thickness of 4-5 microns.
  • J 2 is an AlGaAs subcell with a band gap of 1.7 eV and a subcell thickness of 4-5 microns.
  • J 1 is an AlInGaP subcell with a band gap of 2.1 eV and a subcell thickness of 0.3-1.0 microns.
  • the upper two tunnel junctions comprise GaAs:Si/AlGaAs:C, each with a total thickness of approximately 15 nm to 25 nm.
  • the lower two tunnel junctions are GaAs:Si/GaAs:C, each with total thickness between 40 and 100 nm. All of the subcells are substantially lattice-matched to a GaAs substrate.
  • the solar cell undergoes a thermal anneal after growth and before device processing, and an additional thermal anneal during device processing.
  • FIG. 17A An I-V curve of the simulated current output as a function of voltage of the multijunction solar cell shown in FIG. 17B at 1000 suns under the AM1.5D spectrum at 25° C. is shown in FIG. 17A , along with the performance of the state-of-the-art high efficiency triple-junction solar cell described herein.
  • the two solar cells have bottom GaInNAsSb subcells with the same band gap.
  • the simulated efficiency of the five junction solar cell according to certain embodiments is 45.5%, compared to 40.8% for the triple junction solar cell. While the achievable current at this solar concentration is lower for the five-junction solar cell compared to the three junction solar cell, the voltage is substantially higher. The higher efficiency is achieved because much less of the incident light energy is being lost as heat. More photons are absorbed by subcells with band gaps closer to their energies, allowing more of the energy to be converted into electricity and less into heat.
  • FIG. 18A An I-V curve of the simulated current output as a function of voltage of the multijunction solar cell shown in FIG. 18B , a four junction solar cell disclosed by the invention, under the AM0 spectrum at 1 sun at 25° C. is shown in FIG. 18A , along with the simulated performance of the typical InGaP/InGaAs/Ge triple junction solar cell found on the market today for use in space.
  • the simulated efficiency of the four-junction solar cell disclosed by the invention is 33.2%, compared to 30.6% for the triple junction solar cell. While the achievable current is lower for the four junction solar cell compared to the three junction solar cell, the voltage is substantially higher.
  • FIG. 19B under the AM0 spectrum at 25° C. are shown in FIG. 19A , along with the performance of the state-of-the-art triple junction solar cell described above. Shown is both the data for a six junction cell made today, as well as the data for a future cell with improved minority carrier properties. The simulated efficiencies of the current and future six junction solar cells of the invention are 33.3% and 39.7%, respectively, compared to 30.6% for today's triple junction solar cell. While the achievable current is lower for the six junction solar cells compared to the three junction solar cell, the voltage is approximately double that of the triple junction solar cell. In both FIGS. 18A and 19A , similar to the terrestrial multijunction solar cell, the higher efficiency is achieved because much less of the incident light energy is being lost as heat. More photons are absorbed by subcells with band gaps closer to their energies, allowing more of the energy to be converted into electricity and less into heat.

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