US20130112567A1 - Apparatus for manufacturing mold for nanoimprinting and method of manufacturing mold for nanoimprinting - Google Patents

Apparatus for manufacturing mold for nanoimprinting and method of manufacturing mold for nanoimprinting Download PDF

Info

Publication number
US20130112567A1
US20130112567A1 US13/810,206 US201113810206A US2013112567A1 US 20130112567 A1 US20130112567 A1 US 20130112567A1 US 201113810206 A US201113810206 A US 201113810206A US 2013112567 A1 US2013112567 A1 US 2013112567A1
Authority
US
United States
Prior art keywords
electrolytic solution
mold
nanoimprinting
manufacturing
metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/810,206
Other languages
English (en)
Inventor
Satoru Ozawa
Masatoshi Kamata
Katsuhiro Kojima
Tomohiro Masaki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Rayon Co Ltd
Original Assignee
Mitsubishi Rayon Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Rayon Co Ltd filed Critical Mitsubishi Rayon Co Ltd
Assigned to MITSUBISHI RAYON CO., LTD. reassignment MITSUBISHI RAYON CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KOJIMA, KATSUHIRO, MASAKI, TOMOHIRO, KAMATA, MASATOSHI, OZAWA, SATORU
Publication of US20130112567A1 publication Critical patent/US20130112567A1/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D1/00Electroforming
    • C25D1/006Nanostructures, e.g. using aluminium anodic oxidation templates [AAO]
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/02Tanks; Installations therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/005Apparatus specially adapted for electrolytic conversion coating
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/06Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
    • C25D11/08Anodisation of aluminium or alloys based thereon characterised by the electrolytes used containing inorganic acids
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/06Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
    • C25D11/10Anodisation of aluminium or alloys based thereon characterised by the electrolytes used containing organic acids
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/11Anti-reflection coatings
    • G02B1/118Anti-reflection coatings having sub-optical wavelength surface structures designed to provide an enhanced transmittance, e.g. moth-eye structures
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/0006Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00 with means to keep optical surfaces clean, e.g. by preventing or removing dirt, stains, contamination, condensation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/42Moulds or cores; Details thereof or accessories therefor characterised by the shape of the moulding surface, e.g. ribs or grooves
    • B29C33/424Moulding surfaces provided with means for marking or patterning

Definitions

  • the invention relates to an apparatus for manufacturing a mold for nanoimprinting and a method of manufacturing a mold having porous structures on a surface thereof for nanoimprinting.
  • the products with the uneven microstructure present antireflection effects, lotus effects and the like, whereas the period of the uneven microstructure is equal to or less than the wavelength of visible light.
  • the uneven structure so-called the moth-eye-structure, becomes an effective antireflection means.
  • the method of using a mold having an inversion structure of the aforementioned uneven microstructure formed on the surface thereof to transfer the aforementioned uneven microstructure to the surface of the product has attracted attention.
  • the method of making an inversion structure of the uneven microstructure on the surface of the substrate by lithography is common.
  • Patent literature 1 a method of forming anodized alumina, of which the surface has a plurality of pores (concavity), by using an electrolytic solution to perform anodic oxidation treatment to the aluminum substrate has been proposed.
  • Patent literature 1 Japanese Patent Publication No. 2010-5841
  • Patent literature 2 Japanese Patent Publication No. 2007-224369
  • the members such as heat exchangers, the anodizing tank and the like, constituted to form the anodic oxidation treatment apparatus, are generally made of corrosion-resistant metals, such as niobium or titanium and the like, or coated with these metals.
  • an acidic electrolytic solution such as the aqueous solution of oxalic acid, etc.
  • an acidic electrolytic solution such as the aqueous solution of oxalic acid, etc.
  • metals such as titanium or niobium and the like
  • the electrolytic solution tends to be colored.
  • the eluted metals are attached to the obtained mold and become the contamination to the mold or extraneous substances during nanoimprinting.
  • the anodic oxidation treatment apparatus having the members, such as the heat exchanger, the anodizing tank, etc., made of a metal that is not eluted into the electrolytic solution.
  • the invention has been made in view of the aforementioned circumstances, and the invention provides an apparatus for manufacturing a mold for nanoimprinting capable of suppressing the elution of metal into the electrolytic solution when the anodic oxidation treatment is performed, and provides a method of manufacturing a mold for nanoimprinting.
  • the invention relates to the following.
  • An apparatus for manufacturing a mold for nanoimprinting which is an apparatus for manufacturing a mold for nanoimprinting by performing an anodic oxidation treatment to an aluminum substrate in an electrolytic solution, and is characterized in that at least a material of a surface of a portion in contact with the electrolytic solution is a metal of the following criteria or an alloy thereof.
  • An eluted amount per unit area of the metal immersed in 80 mL of the electrolytic solution for 450 hours at room temperature is 0.2 ppm/cm 2 or less.
  • the apparatus for manufacturing the mold for nanoimprinting according to (1) is characterized in that the electrolytic solution is oxalic acid.
  • the apparatus for manufacturing the mold for nanoimprinting according to (2) is characterized in that the material of the surface of the portion in contact with the electrolytic solution is zirconium or an alloy thereof.
  • the apparatus for manufacturing the mold for nanoimprinting according to (2) is characterized in that the material of the surface of the portion in contact with the electrolytic solution is tantalum or an alloy thereof.
  • the apparatus for manufacturing the mold for nanoimprinting according to (1) is characterized in that the electrolytic solution is sulfuric acid.
  • the apparatus for manufacturing the mold for nanoimprinting according to (5) is characterized in that the material of the surface of the portion in contact with the electrolytic solution is niobium or an alloy thereof.
  • the apparatus for manufacturing the mold for nanoimprinting according to (5) is characterized in that the material of the surface of the portion in contact with the electrolytic solution is tantalum or an alloy thereof.
  • a method of manufacturing a mold for nanoimprinting which performs an anodic oxidation treatment to an aluminum substrate in an electrolytic solution to form a porous structure on a surface of the mold for nanoimprinting, is characterized in using an apparatus for manufacturing a mold for nanoimprinting to perform the anodic oxidation treatment, wherein a material of a surface of a portion in contact with the electrolytic solution at least is a metal of the following criteria or an alloy thereof
  • An eluted amount per unit area of the metal immersed in 80 mL of the electrolytic solution for 450 hours at room temperature is 0.2 ppm/cm 2 or less.
  • the method of manufacturing the mold for nanoimprinting according to (8) is characterized in that the electrolytic solution is oxalic acid.
  • the method of manufacturing the mold for nanoimprinting according to (9) is characterized in that the material of the surface of the portion in contact with the electrolytic solution is zirconium or an alloy thereof.
  • the method of manufacturing the mold for nanoimprinting according to (9) is characterized in that the material of the surface of the portion in contact with the electrolytic solution is tantalum or an alloy thereof.
  • the method of manufacturing the mold for nanoimprinting according to (8) is characterized in that the electrolytic solution is sulfuric acid.
  • the method of manufacturing the mold for nanoimprinting according to (12) is characterized in that the material of the surface of the portion in contact with the electrolytic solution is niobium or an alloy thereof.
  • the method of manufacturing the mold for nanoimprinting according to (12) is characterized in that the material of the surface of the portion in contact with the electrolytic solution is tantalum or an alloy thereof.
  • an apparatus for manufacturing a mold for nanoimprinting capable of suppressing the elution of the metal into the electrolytic solution when the anodic oxidation treatment is performed, and a method of manufacturing a mold for nanoimprinting may be provided.
  • FIG. 1 is a schematic cross-sectional view showing an example of an apparatus for manufacturing a mold for nanoimprinting of this invention.
  • FIG. 2 is a schematic cross-sectional view showing an example of a manufacturing process of a mold having anodized alumina on a surface thereof.
  • FIG. 3 is a block diagram showing an example of an apparatus for manufacturing a product having a porous structure on a surface thereof.
  • FIG. 4 is a schematic cross-sectional view showing an example of a product having a porous structure on a surface thereof.
  • FIG. 5 is a view of a cross-section of the anodized alumina after an pole oxidation treatment, which is taken by an electronic microscope.
  • (meth) acrylate represents acrylate or methacrylate.
  • active energy ray represents visible light, ultraviolet light, electron beam, plasma, or heat ray (infrared ray, etc.).
  • An apparatus for manufacturing a mold for nanoimprinting of the invention is an apparatus for performing an anodic oxidation treatment to an aluminum substrate to form nano uneven structures used for nanoimprinting on the surface of the aluminum substrate.
  • Root temperature in the invention means 25° C.
  • the “eluted amount per unit area of the metal immersed in 80 mL of the electrolytic solution for 450 hours at room temperature is 0.2 ppm/cm 2 or less” indicates that the eluted amount per unit area of a metal piece that has been immersed in 80 mL of the electrolytic solution at the room temperature of 25° C. for 450 hours is within the aforementioned range.
  • FIG. 1 is a schematic cross-sectional view showing one example of an apparatus for manufacturing a mold for nanoimprinting of the invention.
  • the apparatus for manufacturing the mold for nanoimprinting 10 includes an anodizing tank 12 , filled with the electrolytic solution; a top cover 16 covering the top of the anodizing tank 12 and peripherally formed with a trough 14 for receiving the electrolytic solution overflown from the anodizing tank 12 ; a storage tank 18 for temporarily storing the electrolytic solution; a downward flow path 20 for downward flowing the electrolytic solution received by the trough 14 to the storage tank 18 ; a backward flow path 24 for backward flowing the electrolytic solution stored in the storage tank 18 to a supply port 22 formed near the bottom of the anodizing tank 12 , which is at a side lower than the aluminum substrate 30 ; a pump 26 , provided in the middle of the backward flow path 24 ; a current plate 28 for adjusting the flow of the electrolytic solution that is discharged from the supply port 22 ; a shaft 34 , inserted into the cylindrical and hollow aluminum substrate 30 that functions as an anode, with a central shaft 32 being held horizontally; a driving
  • the central shaft of the aluminum substrate 30 ) of the shaft 34 as a rotation axis; two cathode plates 36 , arranged facing each other with the aluminum substrate 30 therebetween; a power source 38 , electrically connected to the two cathode plates 36 and the center shaft 32 of the shaft 34 , and a temperature control means 40 for adjusting the temperature of the electrolytic solution in the storage tank 18 .
  • the pump 26 provides a flow of the electrolytic solution from the storage tank 18 , through the backward flow path 24 and toward the anodizing tank 12 , and drives the electrolytic solution to be discharged from the supply port 22 , thereby forming a flow of the electrolytic solution rising from the bottom of the anodizing tank 12 to its top.
  • the current plate 28 is a plate member with two or more through holes formed therein to adjust the flow of the electrolytic solution that is discharged from the supply port 22 to substantially uniformly rise from the entire bottom of the anodizing tank 12 .
  • the current plate 28 is disposed between the aluminum substrate 30 and the supply port 22 in a way that a surface thereof is substantially horizontal.
  • the driving device (not shown) is a motor, etc., connected to the central shaft 32 of the shaft 34 through a ring-shaped chain or gear member and the like (not shown).
  • the two cathode plates 36 are metal plates disposed parallel to the central shaft of the aluminum substrate 30 with the aluminum substrate 30 sandwiched in the horizontal direction, and the two cathode plates 36 are spaced apart from the aluminum substrate 30 with a gap and disposed oppositely.
  • the temperature control means 40 may be exemplified as heat exchangers using water, oil and the like as a heat medium and electric heaters and the like.
  • a plastic such as polyvinyl chloride is used, but there is a problem of poor durability.
  • plastic is used to coat the surface of the heat exchanger, for example, problems of reduced heat exchange efficiency and temperature control exist.
  • the coloration of the electrolytic solution makes the eluted metal be attached to the obtained mold and become causes of the contamination to the mold or extraneous substances during nanoimprinting.
  • the formed anodic oxide film may not grow into the desired shape, which has been revealed by the study of the inventors.
  • the mold for nanoimprinting situation with the anodic oxide film of the desired shape may be produced efficiently. Further, if the width of the mold becomes wider, the apparatus to produce the aforementioned mold also becomes larger, thus with greater portion of the metal member in contact with the electrolytic solution.
  • the eluted amount of the metal piece made of metal materials used for the metal members is 0.2 ppm/cm 2 or less, preferably 0.1 ppm/cm 2 or less when immersed in 80 mL of the electrolytic solution. If the eluted amount is greater than 0.2 ppm/cm 2 , the eluted metal adversely affects the formation of the anodic oxide film. Furthermore, metal deposits may be detected in a molded body transferred from the mold that is made by the apparatus including the members made of the metal having the eluted amount greater than 0.2 ppm/cm 2 .
  • the eluted amount of each of the metal members in 80 mL of the electrolytic solution is preferably 0-0.2 ppm/cm 2 , more preferably 0-0.1 ppm/cm 2 .
  • the material of the surface of at least a portion in contact with the electrolytic solution may be exemplified as tantalum or an alloy thereof, or zirconium or the alloy thereof
  • the material of the surface of at least a portion in contact with the electrolytic solution may be exemplified as tantalum or an alloy thereof, or niobium or the alloy thereof Therefore, the apparatus for manufacturing the mold for nanoimprinting of the invention affords excellent resistance to the electrolytic solution, and the elution of the metal is suppressed.
  • titanium, tantalum, zirconium, and niobium are materials having acid resistance and corrosion resistance; however, such resistance is highly dependent on the type of the acid.
  • different performances are required. Particularly, under the circumstances of manufacturing the mold for nanoimprinting by anodic oxidation, as the shape of the mold has to be greatly controlled to produce an accurate molded body, performances of the materials of general acid resistance and corrosion resistance may be insufficient.
  • a predetermined metal is particularly preferable in the case of manufacturing the mold for nanoimprinting by anodic oxidation.
  • the different metals are preferred depending on the type of the electrolytic solution used for anodic oxidation.
  • At least the material of the surface of the portion in contact with the electrolytic solution is a metal having specific physical properties as described above (hereinafter referred as “specific metal”) or alloys thereof.
  • specific metal a metal having specific physical properties as described above
  • a portion of the member that is likely to be in contact with the electrolytic solution is preferably the specific metal or an alloy thereof
  • the specific metal of the invention is a metal having the eluted amount in 80 mL of the electrolytic solution equal to or less than 0.2 ppm/cm 2 .
  • tantalum or zirconium may be exemplified as the specific metal.
  • sulfuric acid as the electrolytic solution
  • tantalum or niobium may be exemplified as the specific metal.
  • the “portion (that is) in contact with the electrolytic solution” may be exemplified, as shown in FIG. 1 , for example, as the anodizing tank 12 , the top cover 16 , the storage tank 18 , the downward flow path 20 , the supply port 22 , the backward flow path 24 , and the inner side of the pump 26 , or the current plate 28 , the central shaft 32 , the shaft 34 , the cathode plates 36 , and the side surface of the temperature control means 40 .
  • the portion of the temperature control means 40 such as heat exchangers, in contact with the electrolytic solution is preferably formed with the specific metal or an alloy thereof.
  • the temperature control means 40 is used to control the temperature of the electrolytic solution.
  • resin is used to form the temperature control means 40 , there is possibility that thermal conductivity is inferior and unable to precisely control the concentration of the electrolytic solution.
  • the specific metal or alloys thereof may be used to coat the surface of the members made of other materials.
  • the thickness of the layer made of the specific metal or alloys thereof is preferable 1 ⁇ m or more, more preferably 10 ⁇ m or more. If the thickness is equal to or more than 1 ⁇ m, the effect of suppressing the elution of the metal into the electrolytic solution is likely to be sustained. Moreover, if the member is damaged, the inside material is difficult to be exposed.
  • Preferred alloys are oxides of the specific metal or those obtained by adding required amounts of elements such as tungsten, silicon, carbon and the like into the specific metal. Specifically, they may be exemplified as zirconium oxide, zirconium tungstate, zircon, tantalum tungsten, tantalum silicon alloys, tantalum carbide, niobium silicon alloys, and lithium niobate, etc.
  • the material of the surface of the portion in contact with the electrolytic solution is the specific metal or the alloys thereof, the metal eluted into the electrolytic solution can be suppressed when the anodic oxidation treatment is performed, and thus the coloration of the electrolytic solution is avoided.
  • the apparatus for manufacturing the mold for nanoimprinting of the invention is suitable as an apparatus for manufacturing a mold having porous structures formed on the surface thereof for nanoimprinting and can produce a mold for nanoimprinting with less deposition of the metal. Further, in the electrolytic solution that has metal dissolved therein, it may be difficult to form the anodic oxide film of the predetermined shape. However, by suppressing the elution of the metal into the electrolytic solution, the anodic oxide film of the desired shape can be produced efficiently. Moreover, less contamination is found in the mold for nanoimprinting obtained by the apparatus for manufacturing the mold for nanoimprinting of the invention, and the incorporation of extraneous substances during nanoimprinting can be suppressed.
  • the durability can be ensured. Furthermore, compared with the heat exchanger coated with plastic, the temperature control or heat exchange rate of the heat exchanger is excellent, so that the anodic oxidation treatment can be efficiently performed to the aluminum substrate.
  • the manufacturing method of a mold for nanoimprinting (hereinafter referred to as simply “mold”) of the invention is to use the apparatus for manufacturing the mold for nanoimprinting, of which at least the material of the surface of the portion in contact with the electrolytic solution is the specific metal or an alloy thereof, to perform the anodic oxidation treatment to the aluminum substrate with the electrolytic solution. Therefore, excellent resistance to the electrolytic solution is maintained, and the elution of the metal is suppressed.
  • the method for manufacturing the mold for nanoimprinting of the invention includes using the electrolytic solution to perform the anodic oxidation treatment to the aluminum substrate to form a porous structure having two or more pores on the surface of the aluminum substrate.
  • the aforementioned manufacturing method includes performing the anodic oxidation treatment in the apparatus, in which at least the material of the surface of the portion in contact with the electrolytic solution is a metal or an alloy thereof, and the eluted amount per unit area of the metal when immersed in 80 mL of the electrolytic solution for 450 hours at room temperature is 0.2 ppm/cm 2 or less.
  • the manufacturing method of the mold of the invention uses the apparatus for manufacturing the mold for nanoimprinting, of which at least the material of the surface of the portion in contact with the electrolytic solution is the specific metal or an alloy thereof, to perform the anodic oxidation treatment to the aluminum substrate with the electrolytic solution, without particular limitations for other steps. However, preferably the following steps (a)-(f) are included.
  • Step (b) removing the oxide film to form the pore generation spots of the anodic oxidation on the surface of the aluminum substrate.
  • Step (d) expanding the diameter of the pore.
  • Step (f) repeating steps (d) and (e), to obtain the mold with anodized alumina having two or more pores pores formed on the surface of the aluminum substrate.
  • the apparatus for manufacturing the mold for nanoimprinting of which at least the material of the surface of the portion in contact with the electrolytic solution is the specific metal or an alloy thereof, is used.
  • the aluminum substrate 30 is anodized to form the oxide film 44 having pores 42 .
  • the shape of the aluminum substrate may be exemplified as a roll, a cylindrical tube, a flat plate, a sheet and the like.
  • the aluminum substrate is preferably polished by mechanical polishing, buffing, chemical polishing, electrolytic polishing (etching process) or the like.
  • the oil used in processing the aluminum substrate into the predetermined shape may be attached to the aluminum substrate, it is preferred that the aluminum substrate is pre-degreased before the anodic oxidation.
  • the purity of the aluminum is preferably 99% or more, more preferably 99.5% or more, and 99.8% or more is particularly preferred. If the purity of the aluminum is low, when anodizing the aluminum, uneven structure large enough to scatter visible light can be formed due to segregation of impurities, and the regularity of the pores obtained by the anodic oxidation may be reduced.
  • an aqueous solution of oxalic acid, sulfuric acid, and the like may be used.
  • the electrolytic solution may be used singly or used in combination of two or more kinds.
  • the concentration of oxalic acid is preferably equal to or less than 0.7M.
  • concentration of oxalic acid is more than 0.7M, the current value is too high, which results in rough surface of the oxide film.
  • the formation voltage is 30-60V, the anodized alumina having a high pore regularity with an average interval of 100 nm is obtained. If the formation voltage is higher or lower than this range, the pore regularity is likely to decline.
  • the temperature of the electrolytic solution is preferably equal to or less than 60° C., and more preferably equal to or less than 45° C.
  • a phenomenon called “burning” may occur, the pores may be damaged, and the regularity of the pores may be disturbed as the surface is melted.
  • the concentration of sulfuric acid is preferably equal to or less than 0.7M.
  • concentration of sulfuric acid is more than 0.7M, the current value becomes too high and it is impossible to maintain a constant voltage.
  • the anodized alumina having high pore regularity of an average interval of 63 nm is obtained. If the formation voltage is higher or lower than this range, the pore regularity is likely to decline.
  • the temperature of the electrolytic solution is preferably equal to or less than 30° C., and more preferably equal to or less than 20° C.
  • the phenomenon called “burning” may occur, the pores may be damaged, and the regularity of the pores may be disturbed as the surface is melted.
  • the method for removing the oxide film may be exemplified by a method of dissolving and removing the oxide film in a solution that is capable of selectively dissolving the oxide film but not dissolving aluminum.
  • a solution that is capable of selectively dissolving the oxide film but not dissolving aluminum.
  • examples of such a solution include a mixture solution of chromic acid/phosphoric acid and the like.
  • the aluminum substrate 30 from which the oxide film is removed, is again anodized so as to form the oxide film 44 having cylindrical pores 42 .
  • the anodic oxidation may be carried out under the same conditions as recited in the step (a). Deeper pores can be formed by performing the anodic oxidation for a longer period of time.
  • pore expanding process is a process to expand the diameter of the pores, which is obtained by performing anodic oxidation, by immersing the pores in the solution that dissolves the oxide film.
  • the solution include the aqueous solution of phosphoric acid of about 5 mass %, and the like.
  • the diameter of the pores can be enlarged if the pore expanding process is performed for a longer period of time.
  • step (d) it is preferable to use an apparatus for the pore expanding process, wherein at least the material of the surface of the portion that is in contact with the dissolving solution is the specific metal or the alloy as described above.
  • an apparatus for the pore expanding process wherein at least the material of the surface of the portion that is in contact with the dissolving solution is the specific metal or the alloy as described above.
  • the anodic oxidation is performed again to form the cylindrical pores 42 downward from bottoms thereof and further to farm the cylindrical pores 42 with a small diameter.
  • the anodic oxidation may be carried out under the same conditions as recited in the step (a). Deeper pores can be formed by performing the anodic oxidation for a longer period of time.
  • the pore expanding process of Step (d) and the anodic oxidation of Step (e) are repetitively performed to form the oxide film 44 having the pores 42 , (each of the pores 42 has an opening with a diameter continuously diminishing from the opening in a depth direction).
  • the mold 48 with the aluminum substrate 30 having the anodized alumina (the porous anodic oxide film, alumite) formed on the surface thereof is obtained.
  • the whole process is finished with the Step (d).
  • the repetition times of the foregoing processes are preferably three times or more in total, more preferably 5 times or more. If the foregoing processes are performed for two times or less, the diameter of the pores is not continuously reduced, and the reflectivity reduction effect of the porous structure (moth-eye structure) which is formed by using the anodized alumina having such pores may be insufficient.
  • the shape of the pores 42 may be exemplified as substantially a cone shape, a pyramid shape, a column shape, etc.
  • the average interval of the pores 42 is equal to or less than the wavelength of visible light, that is, 400 nm.
  • the average interval of the pores 42 is preferably equal to or more than 20 nm.
  • the average interval of the pores 42 is preferably 20 nm or more and 400 nm or less, more preferably 50 nm or more and 300 nm or less, and particularly preferably 90 nm or more and 250 nm or less.
  • the average interval of the pores 42 is observed by using the electronic microscope to measure 50 intervals between the adjacent pores 42 (distance from the center of the pore 42 to the center of the adjacent pore 42 ) and determine the average value by averaging the values of the 50 intervals.
  • the depth of the pores 42 is preferably 80-500 nm, more preferably 120-400 nm, and particularly preferably 150-300 nm.
  • the depth of the pores 42 is obtained by measuring the distance between the bottom of the pores 42 and the top part of the convex portion existing between the pores 42 when observed at a magnification of 30,000 times by the observe electronic microscope.
  • the aspect ratio of the pores 42 (the pore depth/the average interval between the pores) is preferably 0.8- to 5.0, more preferably 1.2- to 4.0, and particularly preferably 1.5- to 3.0.
  • the mold body 48 obtained in step (f) may be used directly as a mold, or may alternatively be treated with a release agent to the surface of the mold body 48 at the side formed with the porous structure.
  • the release agent having a functional group capable of forming a chemical bond with anodized alumina of the aluminum substrate is preferred. More specifically, silicone resins, fluoro resins, fluoro-compounds, and the like are exemplified. From the viewpoints of excellent releasability and excellent adhesion toward the mold body, the fluoro-compound having a silanol group or a hydrolyzable silyl group is preferred, and the fluoro-compound having a hydrolyzable silyl group is particularly preferred among them.
  • Examples of commercially available fluoro-compounds having a hydrolyzable silyl group may be fluoroalkylsilane, KBM-7803 (manufactured by Shin-Etsu Chemical Co., Ltd.), “OPTOOL” series (manufactured by Daikin Industries, Ltd.) and Novec EGC-1720 (manufactured by Sumitomo 3M Corporation) and the like.
  • method (I) As a treatment method using the release agent, the following methods (I) and (II) may be exemplified, and from the viewpoint of treating evenly the surface of the mold body at the side formed with the porous structure with the release agent, method (I) is particularly preferred.
  • Method (I) is a method of immersing the mold in a dilute solution of the release agent.
  • Method (II) is a method of applying the release agent or the dilute solution thereof to the surface of the mold body at the side formed with the porous structure.
  • Method (I) is preferably the method having the following steps (g)-(l).
  • the agents (such as the aqueous solution of phosphoric acid used in the pore expanding process) used for fanning the porous structure and impurities (such as dust etc.) attached to the mold body are removed by water washing.
  • Air is blown into the mold body, so as to remove almost all water droplets visible to the naked eye.
  • any known solvent such as fluorine-based solvents, alcohol-based solvents, etc.
  • the fluorine-based solvent is preferably.
  • the fluorine-based solvent may be exemplified as hydrofluoropolyether, perfluorohexane, perfluoro methyl cyclohexane, perfluoro-1,3-dimethyl cyclohexane, dichloropentafluoropropane and the like.
  • the concentration of the fluoro-compound having a hydrolyzable silyl group is preferably 0.01 mass %-0.2 mass %.
  • the immersion time is preferably 1-30 minutes.
  • the immersion temperature is preferably 0-50° C.
  • an electric pulling device When withdrawing the immersed mold body from the solution, it is preferred to use an electric pulling device to withdraw at a constant speed to reduce swing during withdrawing. By doing so, the uneven coating can be reduced.
  • the pulling speed is preferably 1 mm/sec-10 mm/sec.
  • the mold body is left under heating and humidifying, the hydrolyzable silyl group of the fluoro-compound (mold release agent) is hydrolyzed into a silanol group, and the aforementioned silanol group sufficiently reacts with the hydroxyl groups on the surface of the mold body.
  • the fixability of the fluoro-compound is improved.
  • the heating temperature is preferably 40-100° C.
  • the humidity condition is preferably equal to or more than 85% relative humidity.
  • the standing time is preferably 10 minutes-1 day.
  • the mold body In the step of drying the mold body, the mold body may be air dried or compulsorily dried by heating in the dryer.
  • the drying temperature is preferably 30-150° C.
  • the drying time is preferably 5-300 minutes.
  • the water contact angle of the surface of the mold body that has been treated with the release agent is preferably equal to or larger than 60°, more preferably equal to or larger than 90°. If the water contact angle is equal to or larger than 60°, the surface of the mold body is well treated with the release agent, and the mold releasability is good.
  • the apparatus for manufacturing the mold for nanoimprinting having at least the material of the surface of the portion that is in contact with the dissolving solution being the specific metal or the alloy thereof is used. Therefore, the elution of the metal into the electrolytic solution during the anodic oxidation treatment may be suppressed. As a result, it is possible to prevent the coloration of the electrolytic solution or the adhesion of metal to the mold. Thus, the contamination of the mold or the incorporation of extraneous substances during nanoimprinting can be suppressed.
  • the durability of the apparatus for manufacturing the mold for nanoimprinting can be ensured. Furthermore, when compared with the heat exchanger coated with plastic, the temperature control or heat exchange rate of the heat exchanger is excellent, so that the mold for nanoimprinting formed with the anodized alumina of the desired shape can be efficiently produced.
  • the product having the porous structure on the surface thereof is produced, for example, by using the manufacturing apparatus shown in FIG. 3 based on the following processes.
  • the active energy ray curable resin composition from the tank 52 , is supplied between a roll mold 50 having the porous structure (not shown) formed thereon and the strip film 72 that moves along the surface of the roll mold 50 .
  • the active energy ray curable resin composition and the film 72 are nipped between the roll mold 50 and the nip rolls 56 with a nip pressure adjusted by a pneumatic cylinder 54 , so that the active energy ray curable resin composition is distributed uniformly between the film 72 and the roll mold 50 and at the same time filled into the concave of the porous structure of the roll mold 50 .
  • the active energy ray is irradiated to the active energy ray curable resin composition through the film 72 to cure the active energy ray curable resin composition, so as to form a cured resin layer 74 , onto which the porous structure on the surface of the roll mold 50 is transferred.
  • the film 72 with the cured resin layer 74 formed thereon is peeled off from the roll mold 50 by the peeling roll 60 , so as to obtain a product 70 as shown in FIG. 4 .
  • the active energy ray irradiation apparatus 58 may preferably be a high-pressure mercury lamp, a metal halide lamp, the fusion lamp, etc. and the irradiation energy in this case is preferably 100-10000 mJ/cm 2 .
  • the film 72 is a light transparent film.
  • the material of the film 72 may be exemplified as acrylic resin, polycarbonate, styrene resin, polyester, cellulose resin(triacetyl cellulose, etc.), polyolefins, alicyclic polyolefins and the like.
  • the cured resin layer 74 is a film made of a cured article of the active energy ray curable resin composition, having the porous structure on the surface.
  • the porous structure on the surface of the product 70 which has been formed by transferring the porous structure on the surface of anodized alumina, includes two or more protrusions 76 constituted by the cured article of the active energy ray curable resin composition.
  • the so-called moth-eye structure with two or more protrusions of substantially conical or pyramid shape arranged as multi-lined is preferred.
  • the moth-eye structure with the interval between the protrusions equal to or less than the wavelength of visible light is known to be effective means for antireflection because the refractive indices are increased continuously from the refractive index of air to the refractive index of the material.
  • the average interval between the protrusions is equal to or less than the wavelength of visible light, i.e. equal to or less than 400 nm.
  • the average interval between the protrusions is about 100 nm, preferably 200 nm or less, and particularly preferably 150 nm or less.
  • the average interval between the protrusions is preferably equal to or more than 20 nm.
  • the range of the average interval between the protrusions is preferably 20 nm-400 nm, more preferably 50 nm-300 nm, and more preferably 90 nm-250 nm.
  • the average interval between the protrusions is obtained by measuring 50 values of the interval (the distance from the center of one protrusion to the center of the adjacent protrusion) between adjacent protrusions by the electronic microscope and then calculating the average of these values.
  • the height of the protrusions is preferably 80 nm-500 nm, more preferably 120 nm-400 nm, and particularly preferably 150 nm-300 nm.
  • the height of the protrusions is equal to or more than 80 nm, the reflectivity becomes sufficiently low and the wavelength dependence of the reflectivity is small.
  • the height of the protrusions is equal to or less than 500 nm, the abrasion resistance of the protrusions is favorable.
  • the height of the protrusions is obtained by measuring the distance between the top part of the protrusions and the bottom of the concave between the protrusions when observed at a magnification of 30,000 times by the electronic microscope.
  • the aspect ratio (height of the protrusion/the average interval between the protrusions) of the protrusions is preferably 0.8-5.0, more preferably 1.2-4.0, and particularly preferably 1.5-3.0.
  • the aspect ratio is equal to or more than 1.0, the reflectivity becomes sufficiently low and the wavelength dependence of the reflectivity is small.
  • the aspect ratio of the protrusion is equal to or less than 5.0, the abrasion resistance of the protrusions is favorable.
  • Each of the protrusions has a shape that the cross-sectional area thereof in a direction perpendicular to the height direction continuously increases from the surface in the depth direction. That is, the preferred shape of the cross-section of the protrusions in the height direction may be a triangular shape, a trapezoid, a bell shape, etc.
  • the difference between the refractive index of the cured resin layer 74 and the refractive index of the film 72 is preferably 0.2 or less, more preferably 0.1 or less, particularly preferably 0.05 or less.
  • the refractive index difference is equal to or less than 0.2, the reflection at the interface between the cured resin layer 74 and the film 72 is suppressed.
  • the surface has the porous structure thereon, super water repellency over the surface can be obtained due to the lotus effect if the surface is made of a hydrophobic material. Moreover, super hydrophilicity can be obtained over the surface if the surface is made of a hydrophilic material.
  • the water contact angle of the surface of the porous structure is preferably equal to or larger than 90°, more preferably equal to or larger than 110°, and particularly preferably equal to or larger than 120°. If the water contact angle is equal to or larger than 90°, the water stain is difficult to be attached and the stain-proof property is sufficiently presented. In addition, as the water is difficult to be attached, it is expected to prevent ice-accretion.
  • the water contact angle of the surface of the uneven microstructure is preferably equal to or larger than 90° and equal to or smaller than 180°, more preferably equal to or larger than 110° and equal to or smaller than 180°, and particularly preferably equal to or larger than 120° and equal to or smaller than 180°.
  • the water contact angle of the surface of the porous structure is preferably 25° or less, more preferably 23° or less, and particularly preferably 21° or less. If the water contact angle is equal to or less than 25°, the stain attached to the surface may be easily washed away by water and the surface is difficult to have oil stains attached thereto, so that the stain-proof property is sufficiently presented. In order to suppress the increase of reflectivity that occurs with the deformation of the porous structure caused by water absorption of the cured resin layer 74 , the water contact angle is preferably equal to or larger than 3°.
  • the water contact angle of the surface of the uneven microstructure is preferably equal to or larger than 3° and equal to or smaller than 30°, more preferably equal to or larger than 3° and equal to or smaller than 23°, and particularly preferably equal to or larger than 3° and equal to or smaller than 21°.
  • the active energy ray curable resin composition includes a polymerizable compound and a polymerization initiator.
  • Known compounds can be used as the polymerizable compound, such as monomers, oligomers or reactive polymers having free radical polymerization bond(s) and/or cationic polymerization bond(s), etc. in molecule.
  • the active energy ray curable resin composition may include non-reactive polymers and active energy ray sol-gel reactive composition.
  • polymerization initiator known photopolymerization initiators, thermal polymerization initiators, polymerization initiators using the electron beam curing reaction, and the like may be exemplified.
  • a composition including a fluorine-containing compound or a silicone compound as the active energy ray curable resin composition capable of forming the hydrophobic material.
  • the active energy ray curable resin composition capable of forming the hydrophilic material.
  • the composition including the crosslinking reactive polyfunctional monomers is preferred.
  • the hydrophilic monomer may be the same as the crosslinking reactive polyfunctional monomers (i.e. hydrophilic polyfunctional monomers).
  • the active energy ray curable resin composition may include other monomers.
  • the uses of the product 70 may be exemplified as antireflection products, anti-fog products, stain-proof products, and water-repellent products.
  • the product may be exemplified as the antireflection for the displays, the meter cover of automobiles, the mirror of automobiles, the window of automobiles, emission enhancing elements for organic or inorganic electroluminescent, solar cell members and the like.
  • the product having the porous structure on the surface thereof is not limited to the exemplified product 70 .
  • the porous structure may be formed directly on the film 72 without forming the cured resin layer 74 .
  • test examples are described as follows.
  • Test Examples 1-1-1-4 and Test Examples 2-1-2-4 in order to confirm the resistance of the metal of the members, such as the anodizing tank and the heat exchanger(s), in the apparatus for manufacturing the mold for nanoimprinting to the electrolytic solution, or the resistance of the metal of the member in the pore enlarging processing apparatus to the dissolving solution, typically used corrosion-resistant tantalum (Ta), zirconium (Zr), titanium (Ti) and niobium (Nb) were used and immersed in the electrolytic solution or the dissolving solution (hereinafter collectively referred to as “processing solution”), and the concentration of the metal eluted in the processing solution was measured.
  • processing solution typically used corrosion-resistant tantalum (Ta), zirconium (Zr), titanium (Ti) and niobium (Nb) were used and immersed in the electrolytic solution or the dissolving solution (hereinafter collectively referred to as “processing solution”), and the concentration of the metal eluted in
  • an aqueous solution of oxalic acid was used as the electrolytic solution in the anodic oxidation treatment and an aqueous solution of phosphoric acid is used as the dissolving solution in the pore enlarging process.
  • the concentrations were the actual concentrations used in the anodic oxidation treatment and the pore enlarging process, wherein the concentration of the aqueous solution of oxalic acid was adjusted to 2.7 mass % and the aqueous solution of sulfuric acid was adjusted to 15 mass %.
  • room temperature used herein refers to 25° C.
  • ICP emission spectrometry mass spectrometer high-frequency inductively coupled mass spectrometer, capable of measuring the concentrations of metal with high accuracy in a short period of time, was used to measure the concentrations of metals.
  • a test piece of tantalum simple substance (5.0 cm ⁇ 2.5 cm, 1mm thick) was immersed in the aqueous solution of 2.7 mass % oxalic acid which served as the processing solution for 450 hours. Then, the metal piece was removed from the processing solution and the concentrations of the eluted metal in the processing solution were measured as follows.
  • Test Examples 1-2-1-4 (Examples 1-4 in Table 1), Test Examples 2-1-2-4 Comparative Examples 1-4 in Table 1
  • the eluted amount per unit area of tantalum and zirconium is less than 0.2 ppm. Further, for the aqueous solution of sulfuric acid, the eluted amount per unit area of niobium and zirconium is less than 0.2 ppm.
  • zirconium and tantalum are suitable as the material for the portion that is in contact with the electrolytic solution, as it can be inferred that the elution of the metal into the electrolytic solution can be suppressed when the anodic oxidation treatment is performed.
  • niobium and tantalum are suitable as the material for the portion that is in contact with the electrolytic solution, as it can be inferred that the elution of the metal into the electrolytic solution can be suppressed when the anodic oxidation treatment is performed.
  • titanium and niobium in the apparatus for manufacturing the mold for nanoimprinting using oxalic acid as the electrolytic solution for the anodic oxidation treatment, are not suitable as the material of the portion in contact with the electrolytic solution.
  • titanium and zirconium, in the apparatus for manufacturing the mold for nanoimprinting using sulfuric acid as the electrolytic solution for the anodic oxidation treatment are not suitable as the material of the portion in contact with the electrolytic solution.
  • the electrolytic solutions obtained by diluting the oxalic acid solutions that were immersed with the above-mentioned metal pieces 3-fold with a solution of 2.7 mass % oxalic acid were used to perform anodic oxidation for 6 hours, at 40V DC, under the temperature condition of 16° C.
  • a part of the pore alumina after the anodic oxidation treatment was cut, and platinum was deposited on the cross-section for one minute.
  • the field emission shape scanning electronic microscope manufactured by JEOL, JSM-7400F was used under the conditions of the accelerating voltage 3.00 kV to observe the cross-section and measure the thickness of the oxide films ( FIG. 5 ).
  • the anodized alumina using the oxalic acid solution immersed with tantalum or zirconium was almost the same as the case when anodic oxidation was performed using a solution of oxalic acid immediately after the adjustment.
  • the anodic oxide film was too thin to form an anodic oxide film having a desired shape and thickness.
  • Niobium float was confirmed in the aqueous solution of oxalic acid immersed with niobium, and the suspending substance was deposited on the anodized alumina.
  • Titanium was used to fabricate the heat exchanger of the apparatus for manufacturing the mold for nanoimprinting, and the mold was prepared by the following methods.
  • the aluminum plate formed with the oxide film was immersed in an aqueous mixed solution of 6 mass % phosphoric acid/1.8 mass % chromic acid for 3 hours, so that the oxide film was removed.
  • the aluminum plate formed with the oxide film was immersed in an aqueous solution of 5 mass % phosphoric acid for 8 minutes at 32° C., so as to perform the pore expanding process.
  • Step (d) and Step (e) were repeatedly performed for 4 times and finally Step (d) was performed, so as to obtain the mold body of anodized alumina having the substantially cone-shaped pores with the average interval of the pores being 100 nm and the pore depth being 240 nm formed on the surface thereof.
  • the shower was used to lightly wash away the phosphoric acid solution on the surface of the mold body, and the mold body was then immersed in the flowing water for 10 minutes.
  • the air gun was used to blow the air to the mold body so as to remove the water droplets attached on the surface of the mold body.
  • the mold body was immersed in a diluted solution of 0.1 mass % OPTOOL
  • the mold body was withdrawn out at 3 mm/sec from the diluted solution.
  • the mold body was air dried for 15 minutes and the mold body treated with the release agent was obtained.
  • the apparatus for manufacturing the mold for nanoimprinting having a heat exchanger made of titanium was used for performing the anodic oxidation treatment in steps (a), step (c), and step (e).
  • the pores of the mold were measured by the following methods.
  • a part of the anodized alumina was cut, and platinum was deposited on the cross-section for one minute.
  • the field emission shape scanning electronic microscope (manufactured by JEOL, JSM-7400F) was used under the conditions of the accelerating voltage 3.00 kV to observe the cross-section and measure the interval and depth of the pores. The measurements were respectively performed at 50 points and the mean values were determined.
  • Test Example 3 the test was to verify the electrolytic solution after the fabrication of the mold (oxalic acid solution), and yellowing occurred.
  • the titanium concentration in the electrolytic solution was measured in the same manner as in Test Example 1-1, and the result was 0.4 ppm. It is considered that the reason of yellowing was because titanium was eluted into the electrolytic solution to form the complex with oxalic acid.
  • the result of performing nanoimprinting using the obtained mold indicates that extraneous substance containing titanium was detected from the surface of the transferred film.
  • the apparatus for manufacturing the mold for nanoimprinting and the method of manufacturing the mold for nanoimprinting of the invention are capable of suppressing the elution of the metal into the electrolytic solution when the anodic oxidation treatment is performed, and accordingly the anodic oxide film of the desired shape can be formed efficiently. Hence, they are useful in efficient production of antireflection products, anti-fog products, stain-proof products, and water-repellent products.
  • oxide film (anodic alumina)

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Nanotechnology (AREA)
  • Manufacturing & Machinery (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
  • Surface Treatment Of Optical Elements (AREA)
  • ing And Chemical Polishing (AREA)
US13/810,206 2010-07-26 2011-07-21 Apparatus for manufacturing mold for nanoimprinting and method of manufacturing mold for nanoimprinting Abandoned US20130112567A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2010167139 2010-07-26
JP2010-167139 2010-07-26
PCT/JP2011/066554 WO2012014774A1 (ja) 2010-07-26 2011-07-21 ナノインプリント用モールドの製造装置、及びナノインプリント用モールドの製造方法

Publications (1)

Publication Number Publication Date
US20130112567A1 true US20130112567A1 (en) 2013-05-09

Family

ID=45529986

Family Applications (1)

Application Number Title Priority Date Filing Date
US13/810,206 Abandoned US20130112567A1 (en) 2010-07-26 2011-07-21 Apparatus for manufacturing mold for nanoimprinting and method of manufacturing mold for nanoimprinting

Country Status (6)

Country Link
US (1) US20130112567A1 (ko)
JP (1) JP5796491B2 (ko)
KR (1) KR101489096B1 (ko)
CN (1) CN103025923B (ko)
TW (1) TWI508872B (ko)
WO (1) WO2012014774A1 (ko)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014086399A1 (en) * 2012-12-04 2014-06-12 Trasmetal S.P.A. Plant for anodic oxidation of aluminum profiles
EP3081675A1 (en) * 2015-04-17 2016-10-19 Industry-Academic Cooperation Foundation, Yonsei University Nanowire bundle array and method for manufacturing the same
US11015032B2 (en) * 2018-03-02 2021-05-25 Seton Hall University Photoactive polymer coatings

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6265127B2 (ja) * 2013-08-14 2018-01-24 三菱ケミカル株式会社 円柱状ナノインプリント用モールドの製造方法、およびナノインプリント用再生モールドの製造方法
WO2018061709A1 (ja) * 2016-09-28 2018-04-05 富士フイルム株式会社 フィルム
CN109652838B (zh) * 2018-12-27 2021-05-18 浙江工业大学 一种钛铌合金表面阳极氧化着色的方法
CN110820023A (zh) * 2019-10-29 2020-02-21 苏州胜利精密制造科技股份有限公司 超精密微结构散热片的制备方法

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8641884B2 (en) * 2009-03-05 2014-02-04 Sharp Kabushiki Kaisha Mold manufacturing method and electrode structure for use therein

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4456378B2 (ja) * 2004-02-24 2010-04-28 ペルメレック電極株式会社 導電性ダイヤモンド電極の製造方法
JP4595830B2 (ja) * 2006-02-23 2010-12-08 株式会社デンソー アルマイト処理方法及び処理装置ならびにアルマイト処理システム
US20080274375A1 (en) * 2007-05-04 2008-11-06 Duracouche International Limited Anodizing Aluminum and Alloys Thereof
JP2009074144A (ja) 2007-09-21 2009-04-09 Showa Denko Kk アルミニウム管の陽極酸化処理装置及び陽極酸化処理方法
KR20150045449A (ko) * 2007-10-25 2015-04-28 미츠비시 레이온 가부시키가이샤 스탬퍼와 그의 제조방법, 성형체의 제조방법, 및 스탬퍼용 알루미늄 원형
JP2010005841A (ja) * 2008-06-25 2010-01-14 Mitsubishi Rayon Co Ltd モールドの製造方法

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8641884B2 (en) * 2009-03-05 2014-02-04 Sharp Kabushiki Kaisha Mold manufacturing method and electrode structure for use therein

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014086399A1 (en) * 2012-12-04 2014-06-12 Trasmetal S.P.A. Plant for anodic oxidation of aluminum profiles
EP3081675A1 (en) * 2015-04-17 2016-10-19 Industry-Academic Cooperation Foundation, Yonsei University Nanowire bundle array and method for manufacturing the same
US11015032B2 (en) * 2018-03-02 2021-05-25 Seton Hall University Photoactive polymer coatings

Also Published As

Publication number Publication date
JPWO2012014774A1 (ja) 2013-09-12
KR101489096B1 (ko) 2015-02-02
KR20130033412A (ko) 2013-04-03
CN103025923B (zh) 2016-03-30
TWI508872B (zh) 2015-11-21
TW201210852A (en) 2012-03-16
JP5796491B2 (ja) 2015-10-21
WO2012014774A1 (ja) 2012-02-02
CN103025923A (zh) 2013-04-03

Similar Documents

Publication Publication Date Title
US20130112567A1 (en) Apparatus for manufacturing mold for nanoimprinting and method of manufacturing mold for nanoimprinting
TWI476088B (zh) 表面具有微細凹凸結構的物品的製造方法
CN102791453B (zh) 脱模处理方法、模具、防反射膜的制造方法、脱模处理装置以及模具的清洗干燥装置
TWI606149B (zh) 模具的製造方法及表面具有微細凹凸結構的成形體的製造方法
TWI602954B (zh) 陽極氧化多孔氧化鋁的製造方法、模具以及表面具有微細凹凸結構的成形體
TWI490375B (zh) 模具、其製造方法、表面具有微細凹凸結構的物品、其製造方法及顯示器顯示裝置
JP5230846B1 (ja) ナノインプリント用モールドの製造方法
JP5027347B2 (ja) 型および型の製造方法
Nakajima et al. Advancing and receding contact angle investigations for highly sticky and slippery aluminum surfaces fabricated from nanostructured anodic oxide
KR101680495B1 (ko) 몰드의 제조 방법, 및 미세 요철 구조를 표면에 갖는 성형체와 그 제조 방법
JP2011089200A (ja) 陽極酸化ポーラスアルミナの製造方法、装置、その方法により製造された陽極酸化ポーラスアルミナ、陽極酸化ポーラスアルミナを鋳型として製造された成形体、反射防止物品および撥水性物品
JP6287628B2 (ja) 微細凹凸構造を表面に有するモールドの製造方法
JP2013112892A (ja) ナノ構造体作製用型体の製造方法、製造装置、ナノ構造体作製用型体及びナノ構造体
JP2012140001A (ja) モールドおよびその製造方法と、微細凹凸構造を表面に有する物品の製造方法
Athinarayanan et al. Fabrication of hydrophobic and anti-reflective polymeric films using anodic aluminum-oxide imprints
JP2015101780A (ja) モールドの製造方法、および微細凹凸構造を表面に有する成形体とその製造方法
JP2013007997A (ja) 微細凹凸構造を表面に有する物品、およびその製造方法
JP2015096252A (ja) 金型の洗浄方法、及び、物品の製造方法

Legal Events

Date Code Title Description
AS Assignment

Owner name: MITSUBISHI RAYON CO., LTD., JAPAN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:OZAWA, SATORU;KAMATA, MASATOSHI;KOJIMA, KATSUHIRO;AND OTHERS;SIGNING DATES FROM 20121206 TO 20121213;REEL/FRAME:029634/0589

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION