Classifications

• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/50—Perfumes
  • C11D3/502—Protected perfumes
  • C11D3/505—Protected perfumes encapsulated or adsorbed on a carrier, e.g. zeolite or clay
• • A—HUMAN NECESSITIES
  • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
  • A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
  • A01N25/00—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
• • A—HUMAN NECESSITIES
  • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
  • A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
  • A01N25/00—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
  • A01N25/26—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests in coated particulate form
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K8/00—Cosmetics or similar toiletry preparations
  • A61K8/02—Cosmetics or similar toiletry preparations characterised by special physical form
  • A61K8/11—Encapsulated compositions
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K8/00—Cosmetics or similar toiletry preparations
  • A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
  • A61K8/72—Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds
  • A61K8/84—Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds obtained by reactions otherwise than those involving only carbon-carbon unsaturated bonds
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61Q—SPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
  • A61Q19/00—Preparations for care of the skin
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
  • B01J13/00—Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
  • B01J13/02—Making microcapsules or microballoons
  • B01J13/20—After-treatment of capsule walls, e.g. hardening
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
  • C11B9/00—Essential oils; Perfumes
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D10/00—Compositions of detergents, not provided for by one single preceding group
  • C11D10/04—Compositions of detergents, not provided for by one single preceding group based on mixtures of surface-active non-soap compounds and soap
  • C11D10/042—Compositions of detergents, not provided for by one single preceding group based on mixtures of surface-active non-soap compounds and soap based on anionic surface-active compounds and soap
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
  • C11D17/0039—Coated compositions or coated components in the compositions, (micro)capsules
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/0005—Other compounding ingredients characterised by their effect
  • C11D3/001—Softening compositions
• • D—TEXTILES; PAPER
  • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
  • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
  • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
  • D06M13/005—Compositions containing perfumes; Compositions containing deodorants
• • D—TEXTILES; PAPER
  • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
  • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
  • D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
  • D06M23/12—Processes in which the treating agent is incorporated in microcapsules
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K2800/00—Properties of cosmetic compositions or active ingredients thereof or formulation aids used therein and process related aspects
  • A61K2800/10—General cosmetic use
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K2800/00—Properties of cosmetic compositions or active ingredients thereof or formulation aids used therein and process related aspects
  • A61K2800/40—Chemical, physico-chemical or functional or structural properties of particular ingredients
  • A61K2800/41—Particular ingredients further characterized by their size
  • A61K2800/412—Microsized, i.e. having sizes between 0.1 and 100 microns
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K9/00—Medicinal preparations characterised by special physical form
  • A61K9/0012—Galenical forms characterised by the site of application
  • A61K9/0014—Skin, i.e. galenical aspects of topical compositions
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K9/00—Medicinal preparations characterised by special physical form
  • A61K9/08—Solutions
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61Q—SPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
  • A61Q13/00—Formulations or additives for perfume preparations
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61Q—SPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
  • A61Q19/00—Preparations for care of the skin
  • A61Q19/10—Washing or bathing preparations
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61Q—SPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
  • A61Q5/00—Preparations for care of the hair
  • A61Q5/02—Preparations for cleaning the hair

Definitions

• the present application relates to encapsulated benefit agents, compositions comprising such encapsulated benefit agents and processes for making and using compositions comprising such encapsulated benefit agents.
• Benefit agents such as perfumes, silicones, waxes, flavors, vitamins and fabric softening agents, are expensive and generally less effective when employed at high levels in personal care compositions, cleaning compositions, and fabric care compositions. As a result, there is a desire to maximize the effectiveness of such benefit agents.
• One method of achieving this objective is to improve the delivery efficiencies of such benefit agents. Unfortunately, it is difficult to improve the delivery efficiencies of benefit agents as such agents may be lost do to the agents' physical or chemical characteristics, or such agents may be incompatible with other compositional components or the situs that is treated.
• compositions such as melamine formaldehyde microcapsule slurries may contain materials such as residual formaldehyde that, to date, are removed by introducing scavenger materials into the slurry and/or products containing the aforementioned slurry. While such management efforts may be effective, such efforts increase formulation complexity as scavenger materials can be incompatible with many raw materials that are required to formulate a consumer desired product.
• the present application relates to encapsulated benefit agents, compositions comprising such encapsulated benefit agents and processes for making and using compositions comprising such encapsulated benefit agents that do not require or require reduced amounts of scavenger materials.
• consumer product means baby care, beauty care, fabric & home care, family care, feminine care, health care, snack and/or beverage products or devices intended to be used or consumed in the form in which it is sold, and not intended for subsequent commercial manufacture or modification.
• Such products include but are not limited to diapers, bibs, wipes; products for and/or methods relating to treating hair (human, dog, and/or cat), including, bleaching, coloring, dyeing, conditioning, shampooing, styling; deodorants and antiperspirants; personal cleansing; cosmetics; skin care including application of creams, lotions, and other topically applied products for consumer use; and shaving products, products for and/or methods relating to treating fabrics, hard surfaces and any other surfaces in the area of fabric and home care, including: air care, car care, dishwashing, fabric conditioning (including softening), laundry detergency, laundry and rinse additive and/or care, hard surface cleaning and/or treatment, and other cleaning for consumer or institutional use; products and/or methods relating to bath tissue, facial tissue, paper handkerchiefs, and/or paper towels; tampons, feminine napkins; products and/or methods relating to oral care including toothpastes, tooth gels, tooth rinses, denture adhesives, tooth whitening; over-the-counter health care including cough and cold remedies
• cleaning composition includes, unless otherwise indicated, granular or powder-form all-purpose or “heavy-duty” washing agents, especially cleaning detergents; liquid, gel or paste-form all-purpose washing agents, especially the so-called heavy-duty liquid types; liquid fine-fabric detergents; hand dishwashing agents or light duty dishwashing agents, especially those of the high-foaming type; machine dishwashing agents, including the various tablet, granular, liquid and rinse-aid types for household and institutional use; liquid cleaning and disinfecting agents, including antibacterial hand-wash types, cleaning bars, mouthwashes, denture cleaners, dentifrice, car or carpet shampoos, bathroom cleaners; hair shampoos and hair-rinses; shower gels and foam baths and metal cleaners; as well as cleaning auxiliaries such as bleach additives and “stain-stick” or pre-treat types, substrate-laden products such as dryer added sheets, dry and wetted wipes and pads, nonwoven substrates, and sponges; as well as sprays and mis
• fabric care composition includes, unless otherwise indicated, fabric softening compositions, fabric enhancing compositions, fabric freshening compositions and combinations there of.
• the phrase “benefit agent delivery particle” encompasses microcapsules including perfume microcapsules.
• particle As used herein, the terms “particle”, “benefit agent delivery particle”, “capsule” and “microcapsule” are synonymous.
• test methods disclosed in the Test Methods Section of the present application should be used to determine the respective values of the parameters of Applicants' inventions.
• component or composition levels are in reference to the active portion of that component or composition, and are exclusive of impurities, for example, residual solvents or by-products, which may be present in commercially available sources of such components or compositions.
• Encapsulation processes typically transform two or more monomeric materials into one or more macromolecules that coat a benefit agent.
• undesirable by-products may be formed.
• the condensation reaction of amino resins may generate formaldehyde.
• Attempts to remove such undesirable by-products include the employment of chemical scavengers.
• Applicants have surprisingly found that even when the residual by-products are managed by the aforementioned chemical means, there is a limit to which such by-products can be reduced and by-product levels may, over time, increase.
• the encapsulation process yielded encapsulated benefit agents and shell particles comprising primarily the aforementioned macromolecules.
• such shell particles may be essentially devoid of benefit agent, yet act as by-product reservoirs.
• by-product levels may be managed such that dramatically lower levels of by-product may be obtained and maintained.
• a benefit agent delivery composition that may comprise, based on total benefit agent delivery composition weight:
• said encapsulated benefit agent may comprise, a benefit agent selected from the group consisting of perfumes; brighteners; insect repellants; silicones; waxes; flavors; vitamins; fabric softening agents; skin care agents including paraffins; enzymes; anti-bacterial agents; bleaches; and mixtures thereof.
• said shell particles may comprise an amino resin, for example a melamine and/or urea resin.
• said perfume comprises a perfume raw material selected from the group consisting of Quadrant I, II, III perfume raw materials and mixtures thereof.
• said one or more processing aids are selected from the group consisting of water, aggregate inhibiting materials such as divalent salts, soil suspending polymers, and mixtures thereof.
• said one or more carriers may be selected from the group consisting of polar solvents, including but not limited to, water, ethylene glycol, propylene glycol, polyethylene glycol, glycerol; nonpolar solvents, including but not limited to, mineral oil, perfume raw materials, silicone oils, hydrocarbon paraffin oils, and mixtures thereof.
• polar solvents including but not limited to, water, ethylene glycol, propylene glycol, polyethylene glycol, glycerol
• nonpolar solvents including but not limited to, mineral oil, perfume raw materials, silicone oils, hydrocarbon paraffin oils, and mixtures thereof.
• Applicants disclose a benefit agent delivery composition made by any of the processes disclosed in the present specification.
• Applicants disclose a process that may comprise subjecting an benefit agent delivery composition comprising one or more encapsulated benefit agents and greater than 0.9%, greater than 2.0%, greater than 5%, greater than 10% or even from greater than 10% to about 40% shell particles to an operation selected from the group consisting of centrifugation, filtration, solvent exchange, flash evaporation, decantation, flotation separation, spray drying, reactive adsorption, reactive absorption, and combinations thereof, for a sufficient period of time to reduce the percentage of said shell particles in said benefit agent delivery composition by at least 20%, at least 50%, at least 70%, at least 80%, at least 85%, at least 90%, at least 95% at least 99.9% or even from about 99.9% to about 99.999%.
• said centrifugation may comprise a process selected from the group consisting of:
• said continuous process parameters may comprise:
• said process may comprise a filtration process selected from the group consisting of batch filtration, continuous filtration and combinations thereof, said process may comprise at least one of the following process parameters:
• said process may comprise the following process parameters:
• said process may comprise drying said benefit agent delivery composition, said drying may comprise atomizing said benefit agent delivery composition to form benefit agent delivery composition droplets having a droplet size of from about 2 microns to about 200 microns, from about 10 microns to about 150 microns, from about 15 microns to about 100 microns, from about 20 microns to about 100 microns, from about 30 microns to about 80 microns, from about 50 microns to about 70 microns, said droplets being atomized in an atomization unit having at least one inlet and one outlet, at least one of said inlets having an inlet air temperature of from about 100° C. to about 280° C., from about 150° C.
• outlets having an outlet air temperature of from about 50° C. to about 130° C., from about 70° C. to about 120° C., from about 90° C. to about 110° C., or even from about 95° C. to about 105° C.
• said process may comprise, adsorption and/or absorption that may comprise contacting the benefit agent delivery composition with a adsorption and/or absorption media for from about 5 minutes to about 500 minutes, from about 10 minutes to about 400 minutes, from about 15 minutes to about 300 minutes, from about 20 minutes to about 200 minutes, from about 30 minutes to about 120 minutes, from about 30 minutes to about 60 minutes; at a benefit agent delivery composition temperature of from about 20° C. to about 110° C., from about 30° C. to about 90° C., from about 40° C. to about 80° C., from about 50° C. to about 80° C., from about 60° C. to about 80° C. and then separating said adsorption and/or absorption media and said benefit agent delivery.
• said process may comprise flotation and/or decantation wherein the benefit agent delivery composition is permitted to separate into two or more benefit agent delivery composition components, one of said components comprising the majority of said shell particles and a second component comprising the majority of said encapsulated benefit agents said second component comprising said majority of said encapsulated benefit agent may be separated from the remainder of said benefit agent delivery components.
• the phase separation is accelerated by adjusting the density of the aqueous phase by the addition of salts (e.g. sodium chloride, magnesium chloride, calcium chloride, sodium sulfate, and the like).
• the phase separation is accelerated by increasing the temperature of the benefit agent delivery composition.
• the phase separation is accelerated by adding more of the aqueous phase, thus causing a dilution of the benefit agent delivery composition.
• said benefit delivery composition is permitted to separate for a time of from about 0.5 hours to about 96 hours, from about 1 hour to about 72 hours, from about 3 hours to about 48 hours, from about 5 hours to about 24 hours, from about 8 hours to about 20 hours, from about 10 hours to about 16 hours, or even from about 12 hours to about 16 hours.
• Applicants also disclose physical processes that may comprise the removal of a contaminant via desolvation processes, such processes generally comprising the steps of (1) addition of a miscible or immiscible solvent to the benefit agent delivery composition to maximize the concentration of the contaminant in the solvent phase, (2) removing the solvent phase containing the high concentration of contaminant, and (3) optionally, reconstituting the solvent-free cake of benefit agent delivery composition as a means to pass the benefit agent delivery composition through one or more additional processes, or alternatively, to improve the properties of the highly concentrated benefit agent delivery composition such that it is pumpable and handleable.
• processes that comprise these steps include, but are not limited to, centrifugation, filtration, solvent exchange, flash evaporation, decantation, flotation separation, spray drying, reactive adsorption, reactive absorption, electrophoretic separation and combinations thereof.
• batch or continuous centrifugation is utilized to purify the benefit agent delivery composition.
• the benefit agent delivery composition is loaded into the centrifuge vessel, and sufficient gravitational force is applied to achieve a phase separation.
• the centrifugal force measurement that describes the centrifugal acceleration in multiples of gravity, is calculated by the following equation: w 2 r/g, the square of the angular velocity (in radians per second), multiplied by the distance from the center of the centrifuge to the end of the centrifuge tube (outer surface of the liquid layer, in centimeters), and dividing this by the gravitational force (981 centimeters per second, every second).
• the centrifugal force applied to the benefit agent delivery composition, in multiples of gravity is from 100 to 20,000 from 200 to 10,000, from 300 to 5,000, from 500 to 4,000, from 1,000 to 3,000 multiples of gravity.
• the centrifugal force applied to the benefit agent delivery composition, in multiples of gravity may be from 100 to 20,000 from 200 to 10,000, from 300 to 9,000, from 500 to 8,000, from 2,000 to 7,000 multiples of gravity.
• the benefit agent delivery composition can be pumped into a device that imposes a centrifugal force to the benefit agent delivery composition.
• Such processes typically comprise a high inlet velocity and a high inlet pressure, and a circular motion of the fluid within the device to cause the movement of high density materials to the exterior wall, and lower density materials to the center.
• the lower density fluid in the center is removed from the device via a tube that extends into the center of the device, the flow rate of this stream is governed by the pressure drop at the exit of the stream.
• the higher density fluid is removed at the bottom of the device, the flow rate of this stream is governed by the pressure at the exit of the stream.
• the machine In the case of a disc stack centrifuge, the machine consists of a vertical, rotating bowl with an integral disc stack.
• the disc stack contains a set of truncated, conical discs separated by thin spacing or caulks.
• the feed is introduced to the rotating bowl in a non-disruptive manner through the inlet spindle, up to the bottom side of the disc stack.
• Guide ribs are then used to accelerate the slurry to the rotational speed of the bowl. Separation occurs in the narrow flow channel of the disc stack.
• the heavier solids are thrown outward by centrifugal force and once they reach the underside of the disc they slide down along the disc surface. Finally, the solids are thrown to the outermost position in the bowl where they begin collecting in the sediment holding space.
• the solids that are collected are continually removed under pressure through a bowl top outlet.
• the lighter clarified liquid moves to the center of the centrifuge and ultimately to the bowl top, where it is also discharged under pressure.
• the flow rate of both streams is governed by the pressure drop across the centrifuge.
• the inlet velocity of the benefit agent delivery composition (determined by dividing the volumetric flow rate of the benefit agent delivery composition by the cross-sectional area of the flow tube) can be 0.2 to 5 meters per second, from 0.5 to 5 meters per second, from 1 to 4 meters per second, or from 2 to 3 meters per second.
• the inlet pressure to the hydrocyclone or disc stack centrifuge can be 10 psig to 120 psig, from 20 psig to 80 psig, from 40 psig to 60 psig.
• the bottom of the hydrocyclone is exposed to atmospheric pressure, and this outlet collects the high density particulates and bulk phase.
• the outlet pressure at the top of the cyclone can be manipulated to achieve the right degree of separation of the high density bulk fluid and particulates from the desired benefit agent delivery particles.
• the low density fluid phase is collected at atmospheric pressure, whereas the pressure at the higher density fluid phase is manipulated to achieve the desired phase separation.
• there is at least a pressure difference between the inlet and outlet of the centrifuge for example a hydrocyclone, of 3 to 50 psig, from 5 to 40 psig, from 10 to 30 psig, from 10 to 20 psig.
• Subsequent dilution of the concentrated benefit agent delivery composition can be applied before a second continuous centrifugation cycle. Multiple cycles result in improved purity of the benefit agent delivery composition.
• the benefit agent delivery composition can be diluted with addition of processing materials after the final centrifugation cycle, in order to make the benefit agent delivery composition shippable, handleable.
• Such processing materials include, but are not limited to, benefit agent delivery composition dispersing and suspending agent.
• benefit agent delivery composition dispersing and suspending agent Such process equipment is available from Alfa-Lavel (Warminster, Pa., USA), Andritz Bird (Walpole, Mass., USA), Anhydro Inc. (Olympia Fields, Ill., USA), Contec Centrifuges (San Leandro, Calif., USA), Barrett Centrifugals (Worcester, Mass., USA), Ferrum (Houston, Tex., USA), KMPT USA Inc (Florence, Ky., USA).
• the benefit agent delivery composition is purified via a filtration process.
• the benefit agent delivery composition optionally diluted to adjust the flowability of the material, is loaded into a pressure filtration unit.
• the pressure filtration unit contains a membrane through which the benefit agent delivery composition is to be filtered.
• Such membrane can be a woven or nonwoven material. Wound polypropylene, polystyrene are examples of woven materials. Spunbound meltblown polypropylene, or polystyrene are examples of nonwoven materials.
• the membrane median pore size can vary from 10 kilo Dalton to 30 microns, from 300 kDa to 20 microns, from 0.15 microns to 18 microns, from 5 to 15 microns.
• the headspace of the pre-loaded benefit agent delivery composition is then pressurized with air to a pressure of 5 psig to 100 psig, from 10 psig to 80 psig, from 20 psig to 60 psig, from 30 psig to 50 psig.
• the rate of removal of the solvent phase from the benefit agent delivery composition is monitored. This rate is then divided by the filter area (total area through which the benefit agent delivery composition is filtered, i.e. the area over which the membrane is overlaid for filtration).
• the solvent phase is removed at a permeate rate of 0.1 kg/min/ft2 to 50 kg/min/ft2, from 0.5 to 30 kg/min/ft2, from 1.0 to 20 kg/min/ft2, from 1.5 to 10 kg/min/ft2, from 2 to 5 kg/min/ft2.
• Such process equipment is available from Precision Filtration Products (Pennsburg, Pa., USA), Vacudyne, Inc. (Chicago Heights, Ill., USA), Strainrite Companies (Auburn, Me., USA), Fil-Trek Corporation (Cambridge, Ontario, Canada), Oberlin Filter Co. (Waukesha, Wis., USA).
• the benefit agent delivery composition is purified via a continuous filtration process.
• the benefit agent delivery composition is optionally diluted, and continuously pumped through a crossflow filtration cell.
• a portion of the solvent phase of the benefit agent delivery composition is removed through the membrane as permeate.
• the filtration cell comprises a microfiltration or ultrafiltration membrane.
• the membrane median pore size can vary from 10 kilo Dalton to 30 microns, from 300 kDa to 20 microns, from 0.15 microns to 18 microns, from 5 to 15 microns.
• the transmembrane pressure (the arithmetic average of the pressures before and after the membrane modulus minus the permeate pressure) is a function if the benefit agent delivery composition flowrate, and can be optimized by determining the pressure at which there is a maximum in the permeate flow rate.
• the transmembrane pressure can be from 5 psig to 150 psig, from 10 psig to 100 psig, from 20 psig to 80 psig, from 30 psig to 50 psig.
• the rate of removal of the solvent phase from the benefit agent delivery composition is monitored. This rate is then divided by the total filter area.
• the solvent phase is removed at a permeate rate of 0.1 kg/min/ft2 to 50 kg/min/ft2, from 0.5 to 30 kg/min/ft2, from 1.0 to 20 kg/min/ft2, from 1.5 to 10 kg/min/ft2, from 2 to 5 kg/min/ft2.
• Such process equipment is available from Pall Corporation (East Hills, N.Y., USA), GEA Filtration (Hudson, Wis., USA), and Millipore Corporation (Kankakee, Ill., USA).
• the benefit agent delivery composition is purified via a spray drying process.
• the benefit agent delivery composition is optionally diluted to achieve the desired flowability of the material.
• the composition is then atomized through a centrifugal nozzle, a pressure nozzle, a two-fluid nozzle, or combinations thereof into a drying chamber. Airflow through the chamber is co-current or counter-current, preferably co-current at an inlet temperature of 100 degrees Centigrade to 280 degrees Centigrade, from 150 to 230 degrees Centigrade, from 180 to 210 degrees Centigrade, from 190 to 200 degrees Centigrade.
• the benefit agent delivery composition is atomized into a droplet size of 2 microns to 200 microns, from 10 microns to 150 microns, from 15 microns to 100 microns, from 20 microns to 100 microns, from 30 microns to 80 microns, from 50 microns to 70 microns.
• the dried particles are collected from the spray drying chamber through a cyclone, at an outlet air temperature of from 50 to 130 degrees Centigrade, from 70 to 120 degrees Centigrade, from 90 to 110 degrees centigrade, from 95 to 105 degrees Centigrade.
• Such process equipment is available from GEA Niro Inc. (Columbia, Md., USA), American Custom Drying (Burlington, N.J., USA), Spray-Tek Inc. (Middlesex, N.J., USA).
• the benefit agent delivery composition is purified via a decantation process.
• the benefit agent delivery composition is placed in a vat, and allowed to age.
• air is allowed to flow through the benefit agent delivery composition to increase the rate of phase separation.
• the benefit agent delivery composition is aged for 0.5 hours to 96 hours, from 1 hour to 72 hours, from 3 hours to 48 hours, from 5 hours to 24 hours, from 8 hours to 20 hours, from 10 hours to 16 hours, or even from 12 hours to 16 hours.
• the phase separated benefit agent delivery particles are skimmed off from the top of the benefit agent delivery composition in the vat.
• Such process equipment is available from Alfa-Lavel Separation (Warminster, Pa., USA), Braodbent (Fort Worth, Tex., USA), Centrisys Corporation (Kenosha, Wis., USA), Contec Centrifuges (San Leandro, Calif., USA), Flottweg (Vilsbiburg, Germany), Decanter Machine (Johnson City, Tenn., USA), Jenkins Centrifuge (North Kansas City, Mo., USA), Pennwalt India (Searing Town, N.Y., USA).
• the benefit delivery composition is purified via electrophoretic separation.
• the benefit delivery composition is optionally diluted and placed in a vessel with anode and cathode plates.
• the anode is positioned near the lower end of the container.
• the cathode is positioned near the top.
• a potential is applied.
• the shell particles migrate to respective electrodes depending on polarity of the shell particles. With urea formaldehyde capsules particles were seen to migrate to the cathode.
• the cathode is generally the electrode through which electric current flows out of a polarized electrical device, or where reduction occurs. Positively charged cation tend to move toward the cathode, and in the location where oxidation occurs. The anode tends to attract anions. Cationic changed particles tend to migrate to the cathode.
• an electrical potential is applied between the electrodes such as with a dry cell or other voltage source.
• a capsule slurry at 10% solids can be placed in a beaker using a copper anode and cathode plate. A 6 volt charge is applied across the plates using a 6 volt lantern battery. The capsules are seen to migrate to the cathode in as little as twenty minutes.
• electrophoretic separation can be used alone or combined with any of the processes of centrifugation, filtration, solvent exchange, flash evaporation, decantation, flotation separation, spray drying, reactive absorption, reactive adsorption and combinations thereof.
• the capsule slurry was ascertained to have a zeta potential more than 60, and therefore generally a stable emulsion.
• the colloidal particles can be made to coagulate or flocculate at one of the electrodes.
• Electrophoretic separation can be applied in a batch or continuous process.
• Suitable encapsulates may be made by the teachings herein or purchased from Firmenich (Geneva, Switzerland), Givaudan (Argenteuil, France), IFF (Hazlet, N.J. USA), BASF (Ludwigshafen, Germany), Cognis (Monheim, Germany), Syngenta (Germany), Ciba (Basel, Switzerland), Rhodia Chimie (Lyon, France), Appleton Papers (Appleton, Wis., USA), Aveka (Minneapolis, Minn., USA), R. T. Dodge (Dayton, Ohio, USA).
• the wall materials of useful encapsulates may comprise materials selected from the group consisting of polyethylenes, polyamides, polystyrenes, polyisoprenes, polycarbonates, polyesters, polyacrylates, polyureas, polyurethanes, polyolefins, polysaccharides, epoxy resins, vinyl polymers, and mixtures thereof.
• useful wall materials include materials that are sufficiently impervious to the core material and the materials in the environment in which the encapsulated benefit agent will be employed, to permit the delivery benefit to be obtained.
• Suitable impervious wall materials include materials selected from the group consisting of reaction products of one or more amines with one or more aldehydes, such as urea cross-linked with formaldehyde or gluteraldehyde, melamine cross-linked with formaldehyde; gelatin-polyphosphate coacervates optionally cross-linked with gluteraldehyde; gelatin-gum Arabic coacervates; cross-linked silicone fluids; polyamine reacted with polyisocyanates and mixtures thereof.
• the wall material comprises melamine cross-linked with formaldehyde.
• the core of the encapsulated benefit agent may comprise perfume raw materials, silicone oils, waxes, hydrocarbons, higher fatty acids, essential oils, lipids, skin coolants, vitamins, sunscreens, antioxidants, glycerine, catalysts, bleach particles, silicon dioxide particles, malodor reducing agents, odor-controlling materials, chelating agents, antistatic agents, softening agents, insect and moth repelling agents, colorants, antioxidants, chelants, bodying agents, drape and form control agents, smoothness agents, wrinkle control agents, sanitization agents, disinfecting agents, germ control agents, mold control agents, mildew control agents, antiviral agents, drying agents, stain resistance agents, soil release agents, fabric refreshing agents and freshness extending agents, chlorine bleach odor control agents, dye fixatives, dye transfer inhibitors, color maintenance agents, optical brighteners, color restoration/rejuvenation agents, anti-fading agents, whiteness enhancers, anti-abrasion agents, wear resistance agents, fabric integrity agents, anti-wear agents, anti-pilling agents
• said perfume raw material is selected from the group consisting of alcohols, ketones, aldehydes, esters, ethers, nitrites alkenes.
• the core material may comprise a perfume.
• said perfume may comprise perfume raw materials selected from the group consisting of alcohols, ketones, aldehydes, esters, ethers, nitrites alkenes and mixtures thereof.
• said perfume may comprise a perfume raw material selected from the group consisting of perfume raw materials having a boiling point (B.P.) lower than about 250° C. and a ClogP lower than about 3, perfume raw materials having a B.P. of greater than about 250° C.
• perfume raw materials having a B.P. of greater than about 250° C. and a ClogP lower than about 3 perfume raw materials having a B.P. lower than about 250° C. and a ClogP greater than about 3 and mixtures thereof.
• Perfume raw materials having a boiling point B.P. lower than about 250° C. and a ClogP lower than about 3 are known as Quadrant I perfume raw materials
• perfume raw materials having a B.P. of greater than about 250° C. and a ClogP of greater than about 3 are known as Quadrant IV perfume raw materials
• Quadrant II perfume raw materials perfume raw materials having a B.P. lower than about 250° C. and a ClogP greater than about 3 are known as Quadrant III perfume raw materials.
• said perfume comprises a perfume raw material having B.P. of lower than about 250° C.
• said perfume may comprise a perfume raw material selected from the group consisting of Quadrant I, II, III perfume raw materials and mixtures thereof.
• said perfume comprises a Quadrant III perfume raw material. Suitable Quadrant I, II, III and IV perfume raw materials are disclosed in U.S. Pat. No. 6,869,923 B1.
• said perfume may comprise a Quadrant IV perfume raw material. While not being bound by theory, it is believed that such Quadrant IV perfume raw materials can improve perfume odor “balance”. Said perfume may comprise, based on total perfume weight, less than about 30%, less than about 20%, or even less than about 15% of said Quadrant IV perfume raw material.
• the perfume raw materials and accords may be obtained from one or more of the following companies Firmenich (Geneva, Switzerland), Givaudan (Argenteuil, France), IFF (Hazlet, N.J.), Quest (Mount Olive, N.J.), Bedoukian (Danbury, Conn.), Sigma Aldrich (St. Louis, Mo.), Millennium Specialty Chemicals (Olympia Fields, Ill.), Polarone International (Jersey City, N.J.), Fragrance Resources (Keyport, N.J.), and Aroma & Flavor Specialties (Danbury, Conn.).
• the encapsulated benefit agents employed herein may be made via the teachings of U.S. Pat. No. 6,592,990 B2 and/or U.S. Pat. No. 6,544,926 B1 and the examples disclosed herein.
• Anionic emulsifiers are typically used during the encapsulation process to emulsify the benefit agent prior to microcapsule formation. While not being bound by theory, it is believed that the anionic materials adversely interact with the cationic surfactant actives that are often found in compositions such as fabric care compositions—this may yield an aesthetically unpleasing aggregation of particles that are employed in said composition. In addition to the unacceptable aesthetics, such aggregates may result in rapid phase separation of the particles from the bulk phase. Applicants discovered that such aggregates can be prevented by the addition of certain aggregate inhibiting materials including materials selected from the group consisting of salts, polymers and mixtures thereof.
• Useful aggregate inhibiting materials include, divalent salts such as magnesium salts, for example, magnesium chloride, magnesium acetate, magnesium phosphate, magnesium formate, magnesium bromide, magnesium titanate, magnesium sulfate heptahydrate; calcium salts, for example, calcium chloride, calcium formate, calcium calcium acetate, calcium bromide; trivalent salts, such as aluminum salts, for example, aluminum sulfate, aluminum phosphate, aluminum chloride n-hydrate and polymers that have the ability to suspend anionic particles such as soil suspension polymers, for example, polyethylene imines, alkoxylated polyethylene imines, polyquaternium-6 and polyquaternium-7, xanthan gum, gellan gum, carageenan gum, carboxymethyl cellulose, and mixtures thereof.
• divalent salts such as magnesium salts, for example, magnesium chloride, magnesium acetate, magnesium phosphate, magnesium formate, magnesium bromide, magnesium titanate, magnesium sulfate heptahydrate
• calcium salts for
• encapsulated benefit agents are manufactured and are subsequently coated with a material to reduce the rate of leakage of the benefit agent from the particles when the particles are subjected to a bulk environment containing, for example, surfactants, polymers, and solvents.
• Non-limiting examples of coating materials that can serve as barrier materials include materials selected from the group consisting of polyvinyl pyrrolidone homopolymer, and its various copolymers with styrene, vinyl acetate, imidazole, primary and secondary amine containing monomers, methyl acrylate, polyvinyl acetal, maleic anhydride; polyvinyl alcohol homopolymer, and its various copolymers with vinyl acetate, 2-acrylamide-2-methylpropane sulfonate, primary and secondary amine containing monomers, imidazoles, methyl acrylate; polyacrylamides; polyacrylic acids; microcrystalline waxes; paraffin waxes; modified polysaccharides such as waxy maize or dent corn starch, octenyl succinated starches, derivatized starches such as hydroxyethylated or hydroxypropylated starches, carrageenan, guar gum, pectin, xanthan gum; modified cellulose
• Such materials can be obtained from CP Kelco Corp. of San Diego, Calif., USA; Degussa AG or Dusseldorf, Germany; BASF AG of Ludwigshafen, Germany; Rhodia Corp. of Cranbury, N.J., USA; Baker Hughes Corp. of Houston, Tex., USA; Hercules Corp. of Wilmington, Del., USA; Agrium Inc. of Calgary, Alberta, Canada, ISP of New Jersey U.S.A.
• Suitable equipment for use in the processes disclosed herein may include continuous stirred tank reactors, homogenizers, turbine agitators, recirculating pumps, paddle mixers, ploughshear mixers, ribbon blenders, vertical axis granulators and drum mixers, both in batch and, where available, in continuous process configurations, spray dryers, and extruders.
• Such equipment can be obtained from Lodge GmbH (Paderborn, Germany), Littleford Day, Inc. (Florence, Ky., U.S.A.), Forberg AS (Larvik, Norway), Glatt Ingenieurtechnik GmbH (Weimar, Germany), Niro (Soeborg, Denmark), Hosokawa Bepex Corp. (Minneapolis, Minn., USA), Arde Barinco (New Jersey, USA).
• encapsulated benefit agent may be combined with a formaldehyde scavenger.
• encapsulated benefit agent may comprise the encapsulated benefit agent of the present invention.
• Suitable formaldehyde scavengers include materials selected from the group consisting of sodium bisulfite, urea, ethylene urea, cysteine, cysteamine, lysine, glycine, serine, carnosine, histidine, glutathione, 3,4-diaminobenzoic acid, allantoin, glycouril, anthranilic acid, methyl anthranilate, methyl 4-aminobenzoate, ethyl acetoacetate, acetoacetamide, malonamide, ascorbic acid, 1,3-dihydroxyacetone dimer, biuret, oxamide, benzoguanamine, pyroglutamic acid, pyrogallol, methyl gallate, ethyl gallate, propyl gall
• resins that are insoluble in the benefit agent delivery composition are surface modified with such formaldehyde scavengers.
• polymeric beads of 50 microns to 5000 microns, from 100 microns to 4500 microns, from 200 microns to 3500 microns, from 500 microns to 2000 microns, from 800 microns to 1500 microns are surface modified with formaldehyde scavenging materials.
• Such surface modified resins are incorporated into the benefit agent delivery composition and allowed to scavenge formaldehyde.
• the benefit agent delivery composition temperature is adjusted to 20 to 110 degrees Centigrade, from 30 to 90 degrees Centigrade, from 40 to 80 degrees Centigrade, from 50 to 80 degrees Centigrade, from 60 to 80 degrees Centigrade.
• Such formaldehyde scavengers are allowed to scavenge formaldehyde from the benefit agent delivery composition for 5 to 500 minutes, from 10 to 400 minutes, from 15 to 300 minutes, from 20 to 200 minutes, from 30 to 120 minutes, from 30 to 60 minutes.
• the insoluble resins are removed from the benefit agent delivery composition via a filtration process, to yield a polymer resin free benefit agent delivery composition.
• Such resins include, but are not limited to, aminoethylated polystyrene, polymer bound diethylenetriamine, polymer bound p-toluenesulfonylhydrazine. Such materials are available from Aldrich (Milwaukee, Wis., USA). Commercial scavenging resins with tradenames ScavengePore®, Argopore®-NH2-L, JandaJel-NH2, Stratospheres PL-AMS are also available from Aldrich (Milwaukee, Wis., USA).
• Such formaldehyde scavengers are typically combined with a slurry containing said benefit agent delivery particle, at a level, based on total slurry weight, of from about 2 wt. % to about 18 wt. %, from about 3.5 wt. % to about 14 wt. % or even from about 5 wt. % to about 13 wt. %.
• such formaldehyde scavengers may be combined with a product containing a benefit agent delivery particle, said scavengers being combined with said product at a level, based on total product weight, of from about 0.005% to about 0.8%, alternatively from about 0.03% to about 0.5%, alternatively from about 0.065% to about 0.25% of the product formulation,.
• such formaldehyde scavengers may be combined with a slurry containing said encapsulated benefit agent, at a level, based on total slurry weight, of from about 2 wt. % to about 14 wt. %, from about 3.5 wt. % to about 14 wt. % or even from about 5 wt. % to about 14 wt. % and said slurry may be added to a product matrix to which addition an identical or different scavenger may be added at a level, based on total product weight, of from about 0.005% to about 0.5%, alternatively from about 0.01% to about 0.25%, alternatively from about 0.05% to about 0.15% of the product formulation,
• one or more of the aforementioned formaldehyde scavengers may be combined with a consumer product containing an encapsulated benefit agent at a level, based on total liquid fabric enhancing product weight, of from 0.005% to about 0.8%, alternatively from about 0.03% to about 0.4%, alternatively from about 0.06% to about 0.25% of the product formulation
• such formaldehyde scavengers may be combined with a liquid laundry detergent product containing a benefit agent delivery particle, said scavengers being selected from the group consisting of sodium bisulfite, urea, ethylene urea, cysteine, cysteamine, lysine, glycine, serine, camosine, histidine, glutathione, 3,4-diaminobenzoic acid, allantoin, glycouril, anthranilic acid, methyl anthranilate, methyl 4-aminobenzoate, ethyl acetoacetate, acetoacetamide, malonamide, ascorbic acid, 1,3-dihydroxyacetone dimer, biuret, oxamide, benzoguanamine, pyroglutamic acid, pyrogallol, methyl gallate, ethyl gallate, propyl gallate, triethanol amine, succinamide, thiabendazole, benzotriazol,
• such formaldehyde scavengers may be combined with a hair conditioning product containing a benefit agent delivery particle, at a level, based on total hair conditioning product weight, of from about 0.003 wt. % to about 0.30 wt. %, from about 0.03 wt. % to about 0.20 wt. % or even from about 0.06 wt. % to about 0.14 wt. %., said selection of scavengers being identical to the list of scavengers in the previous paragraph relating to a liquid laundry detergent product.
• compositions Comprising Benefit Agent Delivery Compositions
• a consumer product comprising the benefit agent delivery composition as described in any of the various aspects of the product set forth herein and a consumer product adjunct
• said consumer product adjunct is selected from the group consisting of polymers, for example cationic polymers, surfactants, builders, chelating agents, dye transfer inhibiting agents, dispersants, enzymes, and enzyme stabilizers, catalytic materials, bleach activators, polymeric dispersing agents, clay soil removal/anti-redeposition agents, brighteners, suds suppressors, dyes, additional perfume and perfume delivery systems, structure elasticizing agents, fabric softeners, carriers, hydrotropes, processing aids and/or pigments and mixtures thereof.
• polymers for example cationic polymers, surfactants, builders, chelating agents, dye transfer inhibiting agents, dispersants, enzymes, and enzyme stabilizers, catalytic materials, bleach activators, polymeric dispersing agents, clay soil removal/anti-redeposition agents, brighteners, suds suppressors, dyes, additional perfume and perfume delivery systems, structure
• said consumer product may comprise, based on total consumer product weight, from about 0.1% to about 20%, from about 0.2% to about 15%, from about 0.3% to about 10%, from about 0.4% to about 8%, or even from about 0.5% to about 5% of any of the benefit agent delivery compositions disclosed in the present specification.
• compositions that may comprise any of the benefit agent delivery compositions of the present specification and a material selected from the group consisting of dyes; perfume; optical brighteners; deposition aids; and mixtures thereof.
• a consumer product that may comprise, based on total consumer product weight:
• said consumer products may be a powdered, granule or other essentially dry detergent.
• aspects of the invention include the use of the benefit agent delivery composition of the present invention in laundry detergent compositions (e.g., TIDETM), hard surface cleaners (e.g., MR CLEANTM), automatic dishwashing liquids (e.g., CASCADETM), and floor cleaners (e.g., SWIFFERTM).
• laundry detergent compositions e.g., TIDETM
• hard surface cleaners e.g., MR CLEANTM
• automatic dishwashing liquids e.g., CASCADETM
• floor cleaners e.g., SWIFFERTM
• cleaning compositions may include those described in U.S. Pat. Nos. 4,515,705; 4,537,706; 4,537,707; 4,550,862; 4,561,998; 4,597,898; 4,968,451; 5,565,145; 5,929,022; 6,294,514; and 6,376,445.
• the cleaning compositions disclosed herein are typically formulated such that, during use in aqueous cleaning operations, the wash water will have a pH of between about 6.5 and about 12, or between about 7.5 and 10.5.
• Liquid dishwashing product formulations typically have a pH between about 6.8 and about 9.0.
• Cleaning products are typically formulated to have a pH of from about 7 to about 12. Techniques for controlling pH at recommended usage levels include the use of buffers, alkalis, acids, etc., and are well known to those skilled in the art.
• a method of treating and/or cleaning a situs is disclosed.
• Said method may comprise optionally washing and/or rinsing said situs; contacting said situs with any single or combination of benefit agent delivery composition disclosed in the present specification; and optionally washing and/or rinsing said situs.
• a situs treated in accordance with such method is disclosed.
• adjuncts While not essential for the purposes of the present invention, the non-limiting list of adjuncts illustrated hereinafter are suitable for use in the instant compositions and may be desirably incorporated in certain embodiments of the invention, for example to assist or enhance performance, for treatment of the substrate to be cleaned, or to modify the aesthetics of the composition as is the case with perfumes, colorants, dyes or the like. It is understood that such adjuncts are in addition to the components that are supplied via Applicants' agglomerate/particle. The precise nature of these additional components, and levels of incorporation thereof, will depend on the physical form of the composition and the nature of the operation for which it is to be used.
• Suitable adjunct materials include, but are not limited to, polymers, for example cationic polymers, surfactants, builders, chelating agents, dye transfer inhibiting agents, dispersants, enzymes, and enzyme stabilizers, catalytic materials, bleach activators, polymeric dispersing agents, clay soil removal/anti-redeposition agents, brighteners, suds suppressors, dyes, additional perfume and perfume delivery systems, structure elasticizing agents, fabric softeners, carriers, hydrotropes, processing aids and/or pigments.
• suitable examples of such other adjuncts and levels of use are found in U.S. Pat. Nos. 5,576,282, 6,306,812 B1 and 6,326,348 B1 that are incorporated by reference.
• adjunct ingredients are not essential to Applicants' cleaning and fabric care compositions.
• certain embodiments of Applicants' compositions do not contain one or more of the following adjuncts materials: bleach activators, surfactants, builders, chelating agents, dye transfer inhibiting agents, dispersants, enzymes, and enzyme stabilizers, catalytic metal complexes, polymeric dispersing agents, clay and soil removal/anti-redeposition agents, brighteners, suds suppressors, dyes, additional perfumes and perfume delivery systems, structure elasticizing agents, fabric softeners, carriers, hydrotropes, processing aids and/or pigments.
• one or more adjuncts may be present as detailed below:
• compositions according to the present invention can comprise a surfactant or surfactant system wherein the surfactant can be selected from nonionic and/or anionic and/or cationic surfactants and/or ampholytic and/or zwitterionic and/or semi-polar nonionic surfactants.
• the surfactant is typically present at a level of from about 0.1%, from about 1%, or even from about 5% by weight of the cleaning compositions to about 99.9%, to about 80%, to about 35%, or even to about 30% by weight of the cleaning compositions.
• compositions of the present invention can comprise one or more detergent builders or builder systems. When present, the compositions will typically comprise at least about 1% builder, or from about 5% or 10% to about 80%, 50%, or even 30% by weight, of said builder.
• Builders include, but are not limited to, the alkali metal, ammonium and alkanolammonium salts of polyphosphates, alkali metal silicates, alkaline earth and alkali metal carbonates, aluminosilicate builders polycarboxylate compounds.
• ether hydroxypolycarboxylates copolymers of maleic anhydride with ethylene or vinyl methyl ether, 1,3,5-trihydroxybenzene-2,4,6-trisulphonic acid, and carboxymethyl-oxysuccinic acid
• the various alkali metal, ammonium and substituted ammonium salts of polyacetic acids such as ethylenediamine tetraacetic acid and nitrilotriacetic acid
• polycarboxylates such as mellitic acid, succinic acid, oxydisuccinic acid, polymaleic acid, benzene 1,3,5-tricarboxylic acid, carboxymethyloxysuccinic acid, and soluble salts thereof.
• compositions herein may also optionally contain one or more copper, iron and/or manganese chelating agents. If utilized, chelating agents will generally comprise from about 0.1% by weight of the compositions herein to about 15%, or even from about 3.0% to about 15% by weight of the compositions herein.
• compositions of the present invention may also include one or more dye transfer inhibiting agents.
• Suitable polymeric dye transfer inhibiting agents include, but are not limited to, polyvinylpyrrolidone polymers, polyamine N-oxide polymers, copolymers of N-vinylpyrrolidone and N-vinylimidazole, polyvinyloxazolidones and polyvinylimidazoles or mixtures thereof.
• the dye transfer inhibiting agents are present at levels from about 0.0001%, from about 0.01%, from about 0.05% by weight of the cleaning compositions to about 10%, about 2%, or even about 1% by weight of the cleaning compositions.
• compositions of the present invention can also contain dispersants.
• Suitable water-soluble organic materials are the homo- or co-polymeric acids or their salts, in which the polycarboxylic acid may comprise at least two carboxyl radicals separated from each other by not more than two carbon atoms.
• Enzymes The compositions can comprise one or more detergent enzymes which provide cleaning performance and/or fabric care benefits.
• suitable enzymes include, but are not limited to, hemicellulases, peroxidases, proteases, cellulases, xylanases, lipases, phospholipases, esterases, cutinases, pectinases, keratanases, reductases, oxidases, phenoloxidases, lipoxygenases, ligninases, pullulanases, tannases, pentosanases, malanases, B-glucanases, arabinosidases, hyaluronidase, chondroitinase, laccase, and amylases, or mixtures thereof.
• a typical combination is a cocktail of conventional applicable enzymes like protease, lipase, cutinase and/or cellulase in conjunction with amylase.
• Enzyme Stabilizers Enzymes for use in compositions, for example, detergents can be stabilized by various techniques.
• the enzymes employed herein can be stabilized by the presence of water-soluble sources of calcium and/or magnesium ions in the finished compositions that provide such ions to the enzymes.
• compositions may include catalytic metal complexes.
• One type of metal-containing bleach catalyst is a catalyst system comprising a transition metal cation of defined bleach catalytic activity, such as copper, iron, titanium, ruthenium, tungsten, molybdenum, or manganese cations, an auxiliary metal cation having little or no bleach catalytic activity, such as zinc or aluminum cations, and a sequestrate having defined stability constants for the catalytic and auxiliary metal cations, particularly ethylenediaminetetraacetic acid, ethylenediaminetetra (methyl-enephosphonic acid) and water-soluble salts thereof.
• a transition metal cation of defined bleach catalytic activity such as copper, iron, titanium, ruthenium, tungsten, molybdenum, or manganese cations
• an auxiliary metal cation having little or no bleach catalytic activity, such as zinc or aluminum cations
• a sequestrate having defined stability constants for the catalytic and
• compositions herein can be catalyzed by means of a manganese compound.
• a manganese compound Such compounds and levels of use are well known in the art and include, for example, the manganese-based catalysts disclosed in U.S. Pat. No. 5,576,282.
• Cobalt bleach catalysts useful herein are known, and are described, for example, in U.S. Pat. Nos. 5,597,936 and 5,595,967. Such cobalt catalysts are readily prepared by known procedures, such as taught for example in U.S. Pat. Nos. 5,597,936, and 5,595,967.
• compositions herein may also suitably include a transition metal complex of a macropolycyclic rigid ligand—abbreviated as “MRL”.
• MRL macropolycyclic rigid ligand
• the compositions and cleaning processes herein can be adjusted to provide on the order of at least one part per hundred million of the benefit agent MRL species in the aqueous washing medium, and may provide from about 0.005 ppm to about 25 ppm, from about 0.05 ppm to about 10 ppm, or even from about 0.1 ppm to about 5 ppm, of the MRL in the wash liquor.
• Preferred transition-metals in the instant transition-metal bleach catalyst include manganese, iron and chromium.
• Preferred MRL's herein are a special type of ultra-rigid ligand that is cross-bridged such as 5,12-diethyl-1,5,8,12-tetraazabicyclo[6.6.2]hexa-decane.
• Suitable transition metal MRLs are readily prepared by known procedures, such as taught for example in WO 00/32601, and U.S. Pat. No. 6,225,464.
• compositions of the present invention can be formulated into any suitable form and prepared by any process chosen by the formulator, non-limiting examples of which are described in U.S. Pat. No. 5,879,584; U.S. Pat. No. 5,691,297; U.S. Pat. No. 5,574,005; U.S. Pat. No. 5,569,645; U.S. Pat. No. 5,565,422; U.S. Pat. No. 5,516,448; U.S. Pat. No. 5,489,392; U.S. Pat. No. 5,486,303 all of which are incorporated herein by reference.
• compositions containing the encapsulated benefit agent disclosed herein can be used to clean or treat a situs inter alia a surface or fabric. Typically at least a portion of the situs is contacted with an embodiment of Applicants' composition, in neat form or diluted in a liquor, for example, a wash liquor and then the situs may be optionally washed and/or rinsed. In one aspect, a situs is optionally washed and/or rinsed, contacted with a one or more of the benefit agent delivery compositions of the present invention or a consumer product comprising one or more of the benefit agent delivery compositions of the present invention and then optionally washed and/or rinsed.
• washing includes but is not limited to, scrubbing, and mechanical agitation.
• the fabric may comprise most any fabric capable of being laundered or treated in normal consumer use conditions.
• Liquors that may comprise the disclosed compositions may have a pH of from about 3 to about 11.5. Such compositions are typically employed at concentrations of from about 500 ppm to about 15,000 ppm in solution.
• the wash solvent is water
• the water temperature typically ranges from about 5° C. to about 90° C. and, when the situs comprises a fabric, the water to fabric ratio is typically from about 1:1 to about 30:1.
• test methods that are disclosed in the Test Methods Section of the present application should be used to determine the respective values of the parameters of Applicants' invention as such invention is described and claimed herein.
• ClogP The “calculated logP” (ClogP) is determined by the fragment approach of Hansch and Leo (cf., A. Leo, in Comprehensive Medicinal Chemistry, Vol. 4, C. Hansch, P. G. Sammens, J. B. Taylor, and C. A. Ramsden, Eds. P. 295, Pergamon Press, 1990, incorporated herein by reference). ClogP values may be calculated by using the “CLOGP” program available from Daylight Chemical Information Systems Inc. of Irvine, Calif. U.S.A.
• Boiling point is measured by ASTM method D2887-04a, “Standard Test Method for Boiling Range Distribution of Petroleum Fractions by Gas Chromatography,” ASTM International.
• Free formaldehyde is measured in accordance with NIOSH 5700 with the following adaptations:
• Disposable filter units (0.45 ⁇ m, PTFE or 0.45 ⁇ m 25 mm, for sample filtration.
• Disposable syringes Polypropylene 2 mL, with Luerfitting. Must match filtration unit female Luer.
• Disposable glass sample vials 4 mL, with caps. (Waters 4 mL clear glass vials with caps No. WAT025051, or equivalent)
• Disposable filter cups 0.45 ⁇ m, for eluent filtration. Millipore, cat no. SJHVM4710, or equivalent.
• Titration equipment consisting of:
• HPLC grade water (Resistivity above 18 M:cm, free from organic material.
• Eluent B water/ACN 30:70 with 5 mM Pic A. Dissolve one bottle of Pic A Low UV into 300 mL of HPLC grade water. Add very slowly, while stirring vigorously, 700 mL of acetonitrile. Filter through a 0.45 ⁇ m disposable filter cup. It is very important to mix well and add the acetonitrile very slowly to prevent the precipitation of the Pic A as much as possible. Preferably, prepare this eluent well in advance to allow equilibration and avoid precipitation during use. Filter before use.
• Formaldehyde standard stock solution Weigh, to the nearest 0.0001 gram, 1.0 g of formaldehyde standard into a small sample cup. Dissolve into a 1 L volumetric flask using deionized water. Record the weight as Wst
• Sample preparation Weigh, to the nearest 0.0001 gram, about 1 gram of sample into a 50 mL volumetric flask. Bring to volume with acetonitrile and mix well. Allow about five (5) minutes for the insoluble material to settle. Filter approximately 5 mL of the sample solution through a 0.45 ⁇ m disposable filter unit into a glass vial. Record the exact weight as Wsa in grams.
• the perfume microcapsule slurry of Example 1 is pumped at a rate of 1 kg/hr into a co-current spray dryer (Niro Production Minor, 1.2 meter diameter) and atomized using a centrifugal wheel (100 mm diameter) rotating at 18,000 RPM. Dryer operating conditions are: air flow of 80 kg/hr, an inlet air temperature of 200 degrees Centigrade, an outlet temperature of 100 degrees Centigrade, dryer operating at a pressure of ⁇ 150 millimeters of water vacuum.
• the dried powder is collected at the bottom of a cyclone. The collected particles have an approximate particle diameter of 20 microns.
• the measured free formaldehyde is 5000 milligrams per liter.
• the equipment used the spray drying process may be obtained from the following suppliers: IKA Werke GmbH & Co. KG, Janke and Kunkel—Str. 10, D79219 Staufen, Germany; Niro A/S Gladsaxevej 305, P.O. Box 45, 2860 Soeborg, Denmark and Watson-Marlow Bredel Pumps Limited, Falmouth, Cornwall, TR11 4RU, England.
• Example 1 150 grams of propylene glycol is added to 100 grams of the perfume microcapsules of Example 1.
• the mixture is prepared at 25C, and placed in a rotary flash evaporator (Buchi Rotavapor R-114).
• a water bath (Baxter Scientific Products Durabath) is used to heat and maintain the mixture at 65 C for 6 hours, with an initial vacuum of 15 inches of mercury that is raised to 28.2 inches of mercury over the duration of the evaporation (Welch 1400 DuoSeal vacuum pump).
• the rate of vacuum increase is governed by the amount of water in the mixture and minimizing the risk of “popping” over the mixture.
• the final water content is measured to be 1.1 wt %, solids content of 21%, and the free formaldehyde in the slurry is 2990 milligrams per liter.
• Example 2 200 grams of glycerol is added to 100 grams of the perfume microcapsules of Example 1.
• the mixture is prepared at 25 C, and placed in a rotary flash evaporator (Buchi Rotavapor R-114).
• a water bath (Baxter Scientific Products Durabath) is used to heat and maintain the mixture at 65 C for 8 hours, with an initial vacuum of 15 inches of mercury that is raised to 28.2 inches of mercury over the duration of the evaporation (Welch 1400 DuoSeal vacuum pump).
• the rate of vacuum increase is governed by the amount of water in the mixture and minimizing the risk of “popping” over the mixture.
• the final water content is 2 wt %, solids content is 17 wt %, and the free formaldehyde in the slurry is 2550 milligrams per liter.
• Example 5B is prepared by mixing 50 grams of the perfume microcapsule slurry of Example 1 (pH 5.0) with 60 grams of deionized water. The mixture is heated to 65 degrees Centigrade. The mixture is then poured onto a batch filter assembly.
• the batch filter assembly comprises a Buchner funnel with a 250 micron sieve, onto which is laid a membrane (WPP807—wound polypropylene, 15 micron pore size; or 2.0 SM—spunbound meltblown nonwoven, 17 micron pore size), filtration area of 0.011 square feet.
• the entire assembly can be pressurized up to 40 psig pressure.
• the permeate passes through the membrane, then through the large pore sieve, and is collected.
• After adding the perfume microcapsule mixture onto the membrane the entire assembly is pressurized to 40 psig. The rate of permeate collection is monitored. The assembly is depressurized after 3 minutes, and the dewatered perfume microcapsule cake is removed.
• the 2.0SM membrane of Example 5 shows the best results for minimizing free formaldehyde in the filtered cake. This membrane is utilized to determine the effect of pre-dilution and pH adjustment (with 50wt % citric acid) of the perfume microcapsules of Example 1.
• Example 50 Mass of deionized water added to Example 50 grams of perfume microcapsules Free Formaldehyde ID of Example 1 (pH 5.0) in a PMC Cake 6A 0 3259 6B 30 2416 6C 60 1917 6D 90 1906 6E 120 1779 6F 150 1527
• the filtered cakes 6G, 6H, and 6I are reconstituted in an aqueous slurry to yield a phase stable suspension in the following way: to 20.8 grams of the filtered cake is added 10.6 grams of DI water, then 6.0 grams of 1 wt % aqueous solution of Optixan Xanthan Gum (ADM Corporation), and 2.50 grams of 32 wt % magnesium chloride solution.
• the aqueous suspensions are aged 1 week at 25° C., prior to measuring the free formaldehyde.
• the optimum transmembrane pressure drop and flowrate that maximize permeate collection rate is found to be 300 Liters per hour and 4 bar for the 300 kDa membrane, and 230 Liters per hour and 5 bar for the 0.14 micron membrane. Then, the slurry is filtered across each membrane 5 times (in order to remove all of the water that had been added to the slurry). This constitutes 1 pass. The material is then again diluted with 3 parts water for every 1 part diafiltered slurry. The slurry is then filtered across the membrane to remove the added water. This constitutes 2 passes. A total of 5 passes through the diafilter membrane are completed with each of the membranes.
• Free Example Formaldehyde ID Description (ppm) 7A 3:1 water:PMC slurry dilution, no 316.5 diafiltration 7B 1 pass diafiltration, 0.14 micron membrane 300.4 7C 2 pass diafiltration, 0.14 micron membrane 332.3 7D 3 pass diafiltration, 0.14 micron membrane 250.1 7E 4 pass diafiltration, 0.14 micron membrane 196.5 7F 5 pass diafiltration, 0.14 micron membrane 106.7 7G 1 pass diafiltration, 300 kDa membrane N/A 7H 2 pass diafiltration, 300 kDa membrane 355.3 7I 3 pass diafiltration, 300 kDa membrane 243.6 7J 4 pass diafiltration, 300 kDa membrane 183.9 7K 5 pass diafiltration, 300 kDa membrane 148.2 Note that there is not a significant reduction in free formaldehyde (there is a “reservoir” of formaldehyde).
• the microcapsule cake is also reconstituted to make a phase stable suspension (To 20.8 grams of the top perfume microcapsule layer is added 10.6 grams of DI water, then 6.0 grams of 1 wt % aqueous solution of Optixan Xanthan Gum from ADM Corporation, and 2.50 grams of 32 wt % magnesium chloride solution from Chemical Ventures).
• Free formaldehyde in PMC layer (top layer) is measured to be 2244 milligrams per liter.
• Free Formaldehyde in the reconstituted microcapsules (2 wk/25 C aged) is measured to be 1083 milligrams per liter.
• the free formaldehyde shows the expected trend, a decrease in level that is proportional to the amount of dilution water that is added. i.e. the “reservoir” of formaldehyde has been removed by this physical separation technique.
• the perfume microcapsules slurry of Example 2 is pH adjusted with 50wt % citric acid. 14 milliliters of the aqueous suspension of perfume microcapsules of Example 2 are placed in a 20 milliliter centrifuge tube. 6 identical such tubes are prepared and placed in a batch centrifuge (IEC Centra CL2). After 20 minutes at 3800 RPM, the centrifuge tubes are removed, and three layers are observed: perfume microcapsule cake layer on top, followed by an aqueous layer, followed by a high density solid particulate layer. The top microcapsule layer is isolated from the remaining material.
• top perfume microcapsule layer To 20.8 grams of the top perfume microcapsule layer is added 10.6 grams of DI water, then 6.0 grams of 1 wt % aqueous solution of Optixan Xanthan Gum from ADM Corporation, and 2.50 grams of 32 wt % magnesium chloride solution from Chemical Ventures.
• the top microcapsule layer, and the reconstituted perfume microcapsule slurry are analyzed for free formaldehyde content (Example 9A, 9B).
• Example Free CH2O Free CH2O ID Description (Cake) (reconstituted) 8A, 8B Example 2 (pH 5.3) Batch 2244 1083 Centrifuge (CONTROL) 9A, 9B Example 2, pH 2.5, Batch 2151 1141 Centrifuge
• Example 14 milliliters of the aqueous suspension of perfume microcapsules of Example 2 are placed in a 20 milliliter centrifuge tube. 6 identical such tubes are prepared and placed in a batch centrifuge (IEC Centra CL2). After 20 minutes at 3800 RPM, the centrifuge tubes are removed, and three layers are observed: perfume microcapsule cake layer on top, followed by an aqueous layer, followed by a high density solid particulate layer. The top microcapsule layer is isolated from the remaining material. 4 grams of the top microcapsule layer is mixed with 8 grams of deionized water. 4 identical such tubes are prepared and batch centrifuged. The top microcapsule layer from the centrifuged tubes is removed and free formaldehyde is analyzed (Example 10A, 2 passes).
• Example 8E 4 grams of the top microcapsule layer of Example 8E is mixed with 8 grams of deionized water. 2 identical such tubes are prepared and batch centrifuged (IEC Centra CL2, 20 minutes at 3800 RPM, 25 C). The top microcapsule layer from the centrifuge tubes is isolated and analyzed for free formaldehyde (Example 10B, 3 passes). The analysis shows that one can permanently remove free formaldehyde from the perfume microcapsules by increasing the number of centrifuge cycles.
• the perfume microcapsule cakes 8A, 10A, and 10B are reconstituted in water (To 20.8 grams of the top perfume microcapsule layer is added 10.6 grams of DI water, then 6.0 grams of 1 wt % aqueous solution of Optixan Xanthan Gum from ADM Corporation, and 2.50 grams of 32wt % magnesium chloride solution from Chemical Ventures), and aged for 96 hours at 35 degrees Centigrade.
• Example 1 Approximately 1.0 grams of the perfume microcapsules of Example 1 are placed into a glass jar. Approximately 1.0 grams of deionized water is added to the jar. Polymeric resin is then added to the diluted perfume microcapsule slurry. The sample is speed mixed at 3000 RPM for 2 minutes and allowed to sit overnight at 25 degrees Centigrade. The sample is speed mixed the next morning at 3000 RPM for 2 minutes. The slurry is filtered to remove the polymeric resin, and free formaldehyde is measured. A description of the experiments is summarized in the table below. The free formaldehyde of the perfume microcapsule slurry prior to any addition of polymeric resins is measured to be 4800 ppm.
• Non-limiting examples of product formulations containing purified perfume microcapsules of the aforementioned examples are summarized in the following table.
• Methyl bis(tallow amidoethyl)2-hydroxyethyl ammonium methyl sulfate b Methyl bis(tallow amidoethyl)2-hydroxyethyl ammonium methyl sulfate.
• c Reaction product of Fatty acid with Methyldiethanolamine in a molar ratio 1.5:1, quaternized with Methylchloride, resulting in a 1:1 molar mixture of N,N-bis(stearoyl-oxy-ethyl) N,N-dimethyl ammonium chloride and N-(stearoyl-oxy-ethyl) N,-hydroxyethyl N,N dimethyl ammonium chloride.
• d Cationic high amylose maize starch available from National Starch under the trade name CATO ®.
• Non-limiting examples of product formulations containing purified perfume microcapsules of the aforementioned examples are summarized in the following table.
• Protease (84 mg/g 0.2 0.3 0.2 0.1 0.2 0.1 0.2 active), Amylase (22 mg/g active) Suds suppressor agglomerate 0.2 0.2 0.2 0.2 0.2 0.2 0.2 (12.4 wt % active) Sodium percarbonate (having 7.2 7.1 4.9 5.4 6.9 19.3 13.1 from 12% to 15% active AvOx)
• Perfume oil 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 Solid perfume particles 0.4 0 0.4 0.4 0.4 0.4 0.6
• Perfume microcapsules* 1.3 2.4 1 1.3 1.3 1.3 1.3 1.3 0.7 Water 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 Misc 0.1 0.1 0.1 0.1 0.1 0.1 0.1 Total Parts 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
• Core/wall ratio can range from 80/20 up to 90/10 and average particle diameter can range from 5 ⁇ m to 50 ⁇ m, and can be purified via any of the aforementioned examples.
• the formaldehyde levels of the compositions of Example 13 are measured in accordance with Test Method 3 of the present specification are found to have formaldehyde levels of less than 10 ppm.
• HDLs Liquid Laundry Formulations
• Non-limiting examples of product formulations containing purified perfume microcapsules of the aforementioned examples are summarized in the following table.
• Core/wall ratio can range from 80/20 up to 90/10 and average particle diameter can range from 5 ⁇ m to 50 ⁇ m, and can be purified via any of the aforementioned examples.
• the formaldehyde levels of the compositions of Example 14 are measured in accordance with Test Method 3 of the present specification are found to have formaldehyde levels of less than 10 ppm.
• Non-limiting examples of product formulations containing purified perfume microcapsules of the aforementioned examples are summarized in the following table.
• a 25.36% perfume microcapsule slurry was pumped into a hermetic disc stack centrifuge (Alfa Laval model VO194) at 20.1 lbs/min using a positive displacement pump.
• the centrifuge was spinning at 5138 rpm with an acting force of 5030 g.
• the outlet ratios were adjusted to 48:52 (light to heavy) by controlling back pressure on the heavy stream to 28 psig and the light phase was open to atmosphere or 0 psig.
• the flow of light stream was measured 9.6 lbs/min. and the heavy stream was 10.5 lbs/min.
• the lights stream solids were measured at 47.66% and heavies at 4.77%.
• the inlet slurry had a number weighted medium particle size of 4.05 microns.
• the separated light phase had a number weighted medium particle size of 10.00 microns and the heavy phase had a number weighted medium particle size of 1.43 microns.
• the perfume content of the incoming slurry was 20.87%.
• the separated light phase had a perfume content of 44.88% and the heavy phase perfume content was 0.53%.
• Shell particle removal efficiency was 52.9%

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