US20090266031A1 - Device and Method for Packaging Dry Ice in a Plastic Film - Google Patents
Device and Method for Packaging Dry Ice in a Plastic Film Download PDFInfo
- Publication number
- US20090266031A1 US20090266031A1 US12/295,946 US29594607A US2009266031A1 US 20090266031 A1 US20090266031 A1 US 20090266031A1 US 29594607 A US29594607 A US 29594607A US 2009266031 A1 US2009266031 A1 US 2009266031A1
- Authority
- US
- United States
- Prior art keywords
- carbon dioxide
- plastic film
- dioxide snow
- shaping sleeve
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D3/00—Devices using other cold materials; Devices using cold-storage bodies
- F25D3/12—Devices using other cold materials; Devices using cold-storage bodies using solidified gases, e.g. carbon-dioxide snow
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/50—Carbon dioxide
- C01B32/55—Solidifying
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2303/00—Details of devices using other cold materials; Details of devices using cold-storage bodies
- F25D2303/08—Devices using cold storage material, i.e. ice or other freezable liquid
- F25D2303/082—Devices using cold storage material, i.e. ice or other freezable liquid disposed in a cold storage element not forming part of a container for products to be cooled, e.g. ice pack or gel accumulator
Definitions
- the present invention relates to a device for packaging dry ice in the form of carbon dioxide snow in a plastic film.
- the invention also relates to a method of packaging carbon dioxide snow in plastic bags in a continuous and automatic manner, using said device.
- application EP 1 186 842 describes a device for packaging carbon dioxide snow in a plastic film, comprising means for dispensing and shaping the plastic film, a carbon dioxide snow generator in the form of a tube connected to a source of liquid carbon dioxide and placed in such a way as to fill the shaped plastic film.
- the means for dispensing and shaping the plastic film comprise a shaping sleeve for the plastic film that is placed concentrically around the carbon dioxide snow generator while leaving a free space between the shaping sleeve and the carbon dioxide snow generator.
- the pressurized liquid carbon dioxide When the pressurized liquid carbon dioxide is released at the upper part of the carbon dioxide snow generator, it expands to atmospheric pressure and strikes the walls of the carbon dioxide snow generator, thus leading not only to the formation of a solid in powdery form, known by the name of carbon dioxide snow, at a temperature greatly below 0° C., of around ⁇ 80° C., but also to the formation of carbon dioxide in the gaseous state, likewise at a temperature greatly below 0° C., of around ⁇ 80° C.
- the carbon dioxide snow thus obtained drops under gravity into the shaped plastic film, while the gaseous carbon dioxide escapes through the space formed between the shaping sleeve and the carbon dioxide snow generator.
- this device has a major disadvantage which prevents it from being used continuously on an industrial scale. This is because the gaseous carbon dioxide which escapes into the space formed between the carbon dioxide snow generator and the shaping sleeve significantly cools the walls of the shaping sleeve, causing a sudden cooling of the water vapor present in the ambient air, with the resultant formation of ice crystals on the walls, particularly the outer walls, of the shaping sleeve. The formation of ice crystals prevents the plastic film from advancing along the shaping sleeve. As the moisture level in the ambient air increases, this phenomenon becomes more pronounced.
- the objective of the present invention is therefore to overcome all or some of the disadvantages of the prior art device.
- the invention relates to a device for packaging carbon dioxide snow in a plastic film, comprising:
- the gaseous carbon dioxide which is formed during the generation of carbon dioxide snow, is prevented from suddenly cooling the walls of the shaping sleeve. It is thus possible to avoid the formation of ice crystals on the walls, particularly the outer walls, of the shaping sleeve. Consequently, the plastic film no longer sticks to the shaping sleeve and there are no longer any problems with advancing the plastic film due to the cooling of the walls of the shaping sleeve by the gaseous carbon dioxide formed during the generation of carbon dioxide snow.
- FIG. 1 is a schematic view of a device according to the invention
- FIG. 2 is a schematic view of a bagging device
- FIG. 3 is a detail of the device shown in FIG. 1 ;
- FIG. 4 is a detail of one particular embodiment of the invention.
- FIG. 5 is a cross section taken on AA′ in FIG. 4 .
- the insulating and/or heating means with which the shaping sleeve is equipped are such that they allow the surface of the wall of the shaping sleeve along which the plastic film is unwound to be maintained at a sufficiently high temperature to avoid any crystallization of the water vapor on this wall.
- this temperature is at least ⁇ 10° C., preferably at least 0° C., and more preferably still at least 10° C.
- the thermal insulating means can consist of at least one layer of insulating material selected from the group consisting of cork, polystyrene, glass wool, etc.
- the layer of insulating material can be applied to the inner surface of the shaping sleeve, that is to say to that surface of the shaping sleeve opposed to the surface along which the plastic film slides. Given that this layer is in contact with the carbon dioxide gas, it is preferably not porous and can optionally be covered with a thin layer or protective skin made of a non-porous material which is preferably insulating as well.
- the skin can consist, for example, of a metal or plastic film.
- a free or empty space is formed between the layer of insulating material and the inner surface of the shaping sleeve.
- the free space is a space devoid of material and filled with ambient air at atmospheric pressure, or else placed under a vacuum.
- the inner surface of the shaping sleeve comprises, instead of the layer of insulating material or juxtaposed with the layer of insulating material, at least one layer of heating material.
- the layer of heating material consists, for example, of an electrical resistor, or else of a hollow element filled with liquid whose temperature can be adjusted (for example eutectic).
- a temperature sensor In the free space can be placed a temperature sensor so that the temperature of the layer of heating material can be adjusted to the desired temperature.
- the inner wall of the shaping sleeve consists of a superposed arrangement of layers of heating and insulating materials which can be juxtaposed or separated by at least one empty region.
- a particularly appropriate superposed arrangement consists of the successive arrangement of a protective skin, a layer of insulating material, a layer of heating material and an empty space, it being possible for the empty space to be provided with a heat sensor, the empty space being situated closest to the inner wall of the shaping sleeve.
- a person skilled in the art will be able to adapt the number, nature and thickness of the constituent layers to suit the capacities of the machine and the desired production rate.
- the device for packaging carbon dioxide snow comprises means for injecting inerting gas in the region of the carbon dioxide generator. This makes it possible to continuously flush the carbon dioxide snow generator in order to prevent air or carbon dioxide entraining carbon dioxide snow from being sucked back into the carbon dioxide snow generator when the supply of liquid carbon dioxide is interrupted and in order to allow improved dropping of the carbon dioxide snow into the shaped plastic film.
- the means for injecting inerting gas comprise, for example, a gas feed nozzle arranged at the inlet of the carbon dioxide generator.
- the inerting gas used can be any gas which is not reactive with respect to the carbon dioxide snow. If the carbon dioxide snow is intended for preserving food products, this gas will be compatible with such a use.
- the preferred gas is carbon dioxide. However, preference is given above all to using a substantially anhydrous inerting gas (dew point of around ⁇ 40° C.) in order, given the temperature of the carbon dioxide snow, to prevent any traces of water from icing to form water ice.
- the device for packaging carbon dioxide snow can comprise means for injecting a fluid having a temperature below the dew point temperature of air into contact with and inside the plastic film container.
- such means can consist of an injection rod which is arranged in the space formed between the carbon dioxide snow generator and the shaper and whose free end is oriented toward the plastic film released by the shaper.
- Any food-quality fluid is suitable for this purpose.
- liquid carbon dioxide is preferred.
- the means for injecting liquid carbon dioxide is connected to the source of liquid carbon dioxide which is used to generate carbon dioxide snow.
- a valve generally a solenoid valve, is inserted between the injection rod and the source of liquid carbon dioxide so as to start and stop the supply of liquid carbon dioxide.
- a valve generally a solenoid valve, is also inserted between the carbon dioxide snow generator and the source of liquid carbon dioxide so as to start and stop the supply of carbon dioxide snow.
- the device for packaging carbon dioxide snow comprises at least one means for removing the gaseous carbon dioxide.
- This means can consist of the space formed between the outer wall of the carbon dioxide snow generator and the inner wall of the shaping sleeve.
- the removal means is connected at its top to a containment box, which will be connected, on the one hand, to an adjustable “hot” air inlet for heating this carbon dioxide gas, which is at a temperature of around ⁇ 80° C., and on the other hand to a line which is itself connected to a vacuum system used to suck in this toxic mixture.
- the means for dispensing, shaping and moving the plastic film are those conventionally employed in known packaging devices. Generally, these means consist in continuously dispensing a strip of plastic film, in shaping it into a tube by winding it around a preshaping sleeve, in sealing the two edges of the tube which meet, and in sliding the tube obtained downstream of the preshaping sleeve.
- the means for sealing the plastic film once said film has been shaped, make it possible to close the tube by thermal welding and then to cut it at the welded film stage in order to obtain a bag.
- the carbon dioxide snow generator is placed inside the shaping sleeve in such a way that the snow produced is directed into the bag being formed.
- the means for dispensing and shaping the plastic film are positioned in such a way as to form a vertical bag whose opening is on the top side, and the carbon dioxide snow generator is oriented vertically in such a way that the carbon dioxide snow formed drops under gravity into the shaped plastic bag and in such a way that, once the latter has been sealed and cut, the bag containing the carbon dioxide snow also drops under gravity.
- the plastic film is generally chosen from materials allowing evacuation of the gaseous carbon dioxide resulting from the sublimation of the carbon dioxide snow. This property can be achieved by the porosity of the plastic film.
- the plastic film used is then microporous or has microperforations.
- the plastic film can be chosen such that the perforations make it possible for the significant mass of expansion gas to escape and also for the fine crystals making up the carbon dioxide snow to be retained and contained.
- the microperforations can be produced at the time of manufacturing the plastic film or during the method according to the invention, for example in a prior step of preparing the plastic film such as by passing the plastic film over perforating spikes.
- the plastic film can be thermally welded.
- the plastic film is microperforated polypropylene having a thickness of between 25 and 80 microns, preferably between 35 and 70 microns.
- the thickness of the plastic film will be tailored to the quantity of carbon dioxide snow contained in a bag.
- the number of perforations and their diameter will be tailored to suit the quantity of carbon dioxide snow contained and the desired rate of sublimation.
- the device can also comprise at least one means for compacting the carbon dioxide snow in the plastic film container.
- a means can consist of a tamper arranged on the lower part of the plastic film container. Said tamper can be actuated by a system of electromagnets or by an electropneumatic system.
- the invention also relates to a method of packaging carbon dioxide snow in a plastic film container, wherein:
- the injection of an inerting gas into the carbon dioxide snow generator makes it possible to continuously flush the carbon dioxide snow generator in order to prevent air or carbon dioxide from being sucked back into the carbon dioxide snow generator when the vaporization is stopped and to allow improved dropping of the carbon dioxide snow into the shaped plastic film.
- any gas which does not react with the carbon dioxide snow is suitable for this purpose.
- the gas used will be of food quality.
- carbon dioxide is used.
- the injection of carbon dioxide into the carbon dioxide snow generator takes place in a pulsed manner, that is to say that the vaporization is stopped as soon as a sufficient quantity of liquid carbon dioxide has been injected to give the desired quantity of carbon dioxide snow.
- the method can additionally comprise a step of forming a plastic film container. This step allows the continuous formation of an open plastic film container. The carbon dioxide snow formed is then introduced into said container through its opening and then the opening is closed, for example, by heat sealing.
- the plastic film container is formed using a packaging device comprising a preferably cylindrical shaping sleeve which is arranged vertically and whose operation has been described above in connection with the device.
- the carbon dioxide snow formed fills the container under gravity and then, when the desired quantity of carbon dioxide snow has been introduced, the upper part of the container is sealed.
- a continuous additional step of maintaining the temperature of the shaping sleeve is added.
- the temperature of the shaping sleeve is maintained at a temperature of at least ⁇ 10° C., preferably at least 0° C., and more preferably still at least 10° C.
- the method according to the invention can also comprise a step of continuously removing the gaseous carbon dioxide formed during the step of carbon dioxide snow formation.
- the gaseous carbon dioxide removed along the carbon dioxide snow generator is generally discharged away from the premises in which the carbon dioxide snow is packaged, for safety reasons.
- Another optional step of the method according to the invention comprises injecting a fluid having a temperature below the dew point temperature of air into contact with and inside the plastic film container prior to injecting liquid carbon dioxide.
- the fluid having a temperature below the dew point temperature of air is liquid carbon dioxide.
- the step of carbon dioxide snow formation or prior to this step, it is sufficient to inject a small quantity of liquid carbon dioxide so as to cool the inner wall of the plastic film container to a temperature below the dew point temperature of air.
- a few grams of liquid carbon dioxide at ⁇ 80° C. or a squirt of the latter from a capillary is sufficient.
- This step can be carried out at each new step of carbon dioxide snow formation or else only when starting up the device after a prolonged shutdown.
- the method can comprise a compacting step which makes it possible to compact the carbon dioxide snow in the container in order to facilitate sealing of the upper part of the container.
- the method is a continuous carbon dioxide snow packaging method.
- the liquid carbon dioxide which is injected inside and into contact with the plastic film container and that which is injected into the carbon dioxide snow generator come from the same source of liquid carbon dioxide.
- the carbon dioxide source can be a cylinder of pressurized carbon dioxide in the liquid state, but it is preferably rather a source of refrigerated low-pressure liquid carbon dioxide since this type of source leads to better efficiency in terms of carbon dioxide snow generation.
- the conditions under which the source of liquid carbon dioxide is stored can, for example, be a temperature of ⁇ 20° C. and a pressure of approximately 20 bar, or even less.
- FIGS. 1 to 5 illustrate the device and the method according to the invention.
- the complete system ( 1 ) is represented in FIG. 1 .
- the device ( 2 ) according to the invention is supplied with liquid carbon dioxide contained in a refrigerated reservoir ( 3 ) of liquid carbon dioxide via a lagged pipe ( 4 ) and a lagged hose ( 5 ).
- Filters ( 6 a and 6 b ) and shutoff valves ( 7 , 8 ) can be placed between the carbon dioxide source ( 3 ) and the generator ( 2 ), it being possible in particular for one ( 8 ) of these valves to be placed between the pipe and the hose.
- the lagged pipe can be provided with an orifice ( 9 ) connected to a shutoff solenoid valve ( 10 ) leading to a degassing pot ( 11 ), the lower part of the degassing pot being connected to the lagged pipe ( 4 ) by means of a cross-section increasing system ( 12 ) allowing the separation of the gas and the liquid.
- a valve ( 13 ) is also present between the stop valve ( 8 ) and the production valve ( 14 ). After this production valve ( 14 ) is mounted an injection nozzle ( 15 ).
- the carbon dioxide snow generator ( 16 ) is adjoined by a system ( 17 ) for flushing with dry air or gaseous CO 2 at low pressure (a few millibar) maintained by a regulator ( 18 ), which can be controlled by a solenoid valve ( 19 ).
- the carbon dioxide snow generator ( 16 ) is placed inside the shaping sleeve ( 20 ) of a vertical bagging machine ( 21 ) represented in FIG. 2 .
- the plastic film ( 22 ) is wound around itself to form a tube which is taken up by the shaping sleeve ( 20 ).
- the film is wound in such a way as to bring the two vertical edges of the film closer together: these edges are made to overlap and are then bonded together by thermal welding with vertical sealing means ( 23 ) over their entire length.
- the tube formed is moved downward by guide pulleys ( 24 ) so as to form a plastic bag or container ( 25 ) into which carbon dioxide snow can be introduced.
- the arrows indicate the movements of the shaping and sealing means.
- the solenoid valve ( 14 ) opens for a few tenths of a second: the liquid carbon dioxide comes out and the generator ( 16 ) then produces carbon dioxide snow ( 26 ), which drops under gravity into the plastic bag ( 25 ).
- the solenoid valve ( 14 ) is closed.
- the carbon dioxide gas is removed from the plastic bag ( 25 ).
- the solenoid valve ( 14 ) is closed.
- the carbon dioxide gas is removed through the space ( 27 ) formed between the plastic film shaping sleeve ( 20 ) and the carbon dioxide snow generator ( 16 ).
- the sealing tools ( 28 ) of the bagging machine close the plastic by thermal welding and cut the welded plastic to form a closed bag ( 29 ).
- FIGS. 3 to 5 show the carbon dioxide snow generator ( 16 ) arranged inside the shaping sleeve ( 20 ) along whose outer wall is unwound the plastic film ( 22 ) which is driven by the drive rollers ( 24 ).
- the carbon dioxide snow ( 26 ) which drops into the plastic film container under gravity is formed by injecting liquid carbon dioxide through the nozzle ( 15 ) into the upper part of the generator ( 16 ). An inerting gas is injected through the nozzle ( 17 ).
- the insulating and heating means ( 28 ) consist of a superposed arrangement of layers of different materials in the following way.
- an empty space ( 29 ) Starting from the inner wall ( 20 a ) of the shaping sleeve ( 20 ) are situated an empty space ( 29 ), a layer ( 30 ) of heating material, a layer of insulating material ( 31 ), and a protective skin ( 32 ).
- a heat sensor ( 33 ) In the empty space is arranged a heat sensor ( 33 ).
- These figures also show the rod ( 34 ) for injecting a fluid whose temperature is below the dew point temperature of air.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Combustion & Propulsion (AREA)
- Inorganic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Packages (AREA)
- Carbon And Carbon Compounds (AREA)
- Vacuum Packaging (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0651164 | 2006-04-03 | ||
FR0651164A FR2899320B1 (fr) | 2006-04-03 | 2006-04-03 | Dispositif et procede d'emballage de neige carbonique dans un film plastique |
PCT/FR2007/050913 WO2007113411A1 (fr) | 2006-04-03 | 2007-03-12 | Dispositif et procede d'emballage de neige carbonique dans un film plastique |
Publications (1)
Publication Number | Publication Date |
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US20090266031A1 true US20090266031A1 (en) | 2009-10-29 |
Family
ID=37498685
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/295,946 Abandoned US20090266031A1 (en) | 2006-04-03 | 2007-03-12 | Device and Method for Packaging Dry Ice in a Plastic Film |
Country Status (9)
Country | Link |
---|---|
US (1) | US20090266031A1 (fr) |
EP (1) | EP2005084B1 (fr) |
JP (1) | JP5074478B2 (fr) |
CN (2) | CN101416008B (fr) |
AU (1) | AU2007232472B2 (fr) |
ES (1) | ES2738508T3 (fr) |
FR (1) | FR2899320B1 (fr) |
PT (1) | PT2005084T (fr) |
WO (1) | WO2007113411A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20130206282A1 (en) * | 2010-10-21 | 2013-08-15 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Equipment for Producing Cooling Packs Consisting of a Shell made of a Porous Material Containing an Amount of Carbon-Dioxide Snow Enclosed and Retained Inside the Casing |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2899320B1 (fr) * | 2006-04-03 | 2008-05-16 | Air Liquide | Dispositif et procede d'emballage de neige carbonique dans un film plastique |
FR2945110B1 (fr) * | 2009-04-30 | 2012-09-21 | Air Liquide | Procede et installation de melange et de refroidissement d'un produit |
EP3384217A1 (fr) * | 2015-12-03 | 2018-10-10 | Shell International Research Maatschappij B.V. | Procédé d'élimination de co2 d'un courant hydrocarboné contaminé |
US10712072B2 (en) * | 2016-07-11 | 2020-07-14 | Praxair Technology, Inc. | Transportable container, charger system, method and kit for generation of carbon dioxide snow block in-situ within the transportable container for preservation of items stored therewithin |
CN106214491A (zh) * | 2016-07-29 | 2016-12-14 | 桂林淮安天然保健品开发有限公司 | 纳豆粉胶囊灌装装置 |
IT201600091025A1 (it) * | 2016-09-08 | 2018-03-08 | Ica Spa | Sistema e metodo per il confezionamento di polveri |
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2006
- 2006-04-03 FR FR0651164A patent/FR2899320B1/fr not_active Expired - Fee Related
-
2007
- 2007-03-12 CN CN2007800121964A patent/CN101416008B/zh active Active
- 2007-03-12 WO PCT/FR2007/050913 patent/WO2007113411A1/fr active Application Filing
- 2007-03-12 US US12/295,946 patent/US20090266031A1/en not_active Abandoned
- 2007-03-12 EP EP07731729.5A patent/EP2005084B1/fr active Active
- 2007-03-12 ES ES07731729T patent/ES2738508T3/es active Active
- 2007-03-12 AU AU2007232472A patent/AU2007232472B2/en active Active
- 2007-03-12 PT PT07731729T patent/PT2005084T/pt unknown
- 2007-03-12 CN CN2010102431390A patent/CN101905884B/zh active Active
- 2007-03-12 JP JP2009503621A patent/JP5074478B2/ja active Active
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US20130206282A1 (en) * | 2010-10-21 | 2013-08-15 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Equipment for Producing Cooling Packs Consisting of a Shell made of a Porous Material Containing an Amount of Carbon-Dioxide Snow Enclosed and Retained Inside the Casing |
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Publication number | Publication date |
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CN101416008A (zh) | 2009-04-22 |
WO2007113411A1 (fr) | 2007-10-11 |
AU2007232472A1 (en) | 2007-10-11 |
ES2738508T3 (es) | 2020-01-23 |
FR2899320B1 (fr) | 2008-05-16 |
EP2005084B1 (fr) | 2019-05-08 |
PT2005084T (pt) | 2019-08-01 |
EP2005084A1 (fr) | 2008-12-24 |
JP2009532290A (ja) | 2009-09-10 |
JP5074478B2 (ja) | 2012-11-14 |
CN101905884A (zh) | 2010-12-08 |
FR2899320A1 (fr) | 2007-10-05 |
AU2007232472B2 (en) | 2011-05-12 |
CN101905884B (zh) | 2013-06-12 |
CN101416008B (zh) | 2011-06-22 |
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