US20080283979A1 - Semiconductor Package Having Reduced Thickness - Google Patents
Semiconductor Package Having Reduced Thickness Download PDFInfo
- Publication number
- US20080283979A1 US20080283979A1 US11/947,505 US94750507A US2008283979A1 US 20080283979 A1 US20080283979 A1 US 20080283979A1 US 94750507 A US94750507 A US 94750507A US 2008283979 A1 US2008283979 A1 US 2008283979A1
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- United States
- Prior art keywords
- leads
- lead
- chip
- paddle
- etched
- Prior art date
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- Abandoned
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- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3107—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
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Definitions
- the present invention relates to a semiconductor package and, more particularly, but not by way of limitation, to a semiconductor package that has a reduced thickness.
- the semiconductor package therein described incorporates a leadframe as the central supporting structure of such a package.
- a portion of the leadframe completely surrounded by the plastic encapsulant is internal to the package. Portions of the leadframe extend internally from the package and are then used to connect the package externally.
- More information relative to leadframe technology may be found in Chapter 8 of the book Micro Electronics Packaging Handbook , (1989), edited by R. Tummala and E. Rymaszewski. This book is published by Van Nostrand Reinhold, 115 Fifth Avenue, New York, N.Y., which is herein incorporated by reference.
- the integrated circuit chips may be used in a wide variety of electronic appliances.
- the variety of electronic devices utilizing semiconductor packages has grown dramatically in recent years. These devices include cellular phones, portable computers, etc. Each of these devices typically include a motherboard on which a significant number of such semiconductor packages are secured to provide multiple electronic functions.
- These electronic appliances are typically manufactured in reduced sizes and at reduced costs, which has resulted in increased consumer demand. Accordingly, not only are semiconductor chips highly integrated, but also semiconductor packages are highly miniaturized with an increased level of package mounting density.
- semiconductor packages which transmit electrical signals from semiconductor chips to motherboards and support the semiconductor chips on the motherboards, have been designed to have a size of about 1 ⁇ 1 mm.
- the internal leads are as thick as the chip paddle.
- the bond pads on the semiconductor chip that is mounted onto the chip paddle are positioned at a far higher level than are the internal leads, so that the loop height of the conductive wires for connecting the semiconductor chip and the internal leads is elevated.
- the loop height results in an increase in a wire sweeping phenomenon that is caused by pressure of an encapsulation material during encapsulation of the package components.
- back-grinding techniques in which a semiconductor chip is ground down before being mounted on a chip paddle.
- the back-grinding process deleteriously affects the semiconductor chip.
- a semiconductor chip that is thinned in this manner is apt to undergo warping, which may result in damaging the internal integrated circuits.
- the semiconductor chip itself may be cracked during the back-grinding.
- a semiconductor package comprising a semiconductor chip provided with a plurality of bond pads, a chip paddle bonded to the bottom surface of the semiconductor chip via an adhesive, a plurality of leads formed at regular intervals along the perimeter of the chip paddle and conductive wires for electrically connecting the bond pads of the semiconductor chip to the leads.
- a package body comprises the semiconductor chip, the conductive wires, the chip paddle and the leads that are preferably encapsulated by an encapsulation material.
- the chip paddle, the leads and the tie bars are externally exposed at their side surfaces and bottom surfaces.
- the chip paddle is half-etched over the entire upper surface of the chip paddle, which results in a thinner thickness than the leads.
- the half-etched chip paddle is about 25-75% as thick as the leads. Accordingly, by half-etching the entire upper surface of the chip paddle, the chip paddle itself is made thinner than the leads, leading to the slimming of the semiconductor package.
- FIG. 1 is a cutaway perspective view of a semiconductor package incorporating the improved leadframe assembly of the present invention
- FIG. 2 shows a cross section of a semiconductor package wherein the semiconductor package has a chip paddle of reduced thickness according to one embodiment of the present invention
- FIG. 3 shows a bottom plan view of the semiconductor package of FIG. 1 ;
- FIG. 4 shows a cross section of a semiconductor package wherein the semiconductor package has a chip paddle of reduced thickness and including a half-etched section according to another embodiment of the present invention.
- FIG. 5 shows a bottom plan view of an alternative embodiment of a leadframe which may be integrated in the semiconductor package of the present invention.
- Semiconductor package 10 comprises a semiconductor chip 12 .
- Semiconductor chip 12 has a plurality of bond pads 14 on an upper surface of semiconductor chip 12 and along the perimeter of semiconductor chip 12 .
- a chip paddle 16 is bonded to a bottom surface of semiconductor chip 12 via an adhesive.
- a tie bar 20 FIGS. 1 & 2 , which extends outwards toward a respective corner of the semiconductor package 10 .
- the tie bar 20 preferably also has a half-etched portion 21 ( FIG. 1 and FIG. 5 ).
- a plurality of leads 22 are located along the circumference of chip paddle 16 .
- the chip paddle 16 and the leads 22 are externally exposed at their bottom surfaces (see FIG. 2 ). Additionally, the leads 22 are exposed on their side faces (see FIG. 1 ).
- the externally exposed portions of the chip paddle 16 and the leads 22 may be electroplated with a corrosion minimizing material such as, but not limited to, tin lead, gold, nickel palladium, tin bismuth, or other similar materials known in the art.
- Each of leads 22 has a half-etched portion 24 at an end facing the chip paddle 16 . As seen in FIG. 5 , the half-etched portion 24 of at least some of the leads 22 may have an angled configuration to facilitate the positioning thereof closer to the chip paddle 16 .
- each of leads 22 may also be electroplated with an electrical conductivity enhancing material such as, for example, gold or silver.
- Conductive wires 26 provide an electrical pathway between the bond pads 14 of the semiconductor chip 12 and the leads 22 .
- the semiconductor chip 12 , the conductive wires 26 , the chip paddle 16 and the leads 22 are encapsulated by an encapsulation material 28 to create a package body 30 whereas the chip paddle 16 , the leads 22 and the tie bars 20 are externally exposed toward the downward direction of the semiconductor package 10 .
- the encapsulation material 28 may be thermoplastics or thermoset resins, with the thermoset resins including silicones, phenolics, and epoxies.
- the chip paddle 16 may include a half-etched section 33 which is located a lower edge 35 of the chip paddle 16 .
- the half-etched section 33 extends to and at least partially circumvents the bottom surface 37 of the chip paddle 16 .
- the half-etched portion 21 of each tie bar 20 may extend to the half-etched section 33 of the chip paddle 16 .
- the formation of the half-etched surface 32 over the entire upper surface of the chip paddle 16 is conducted while a lower side area of the lead 22 is etched, e.g., to form half etched portion 24 .
- the present invention is not limited to etching the top surface of chip paddle 16 and the half etched portion 24 of the leads 22 simultaneously.
- the total height of the semiconductor package body 30 is reduced.
- the semiconductor chip 12 is mounted on the half-etched surface 32 of the chip paddle 16 , the semiconductor chip 12 is positioned at a lower height than the semiconductor chip 12 would be if it were located on a non-etched chip paddle 16 .
- the loop height of the conductive wires 26 is also lowered.
- An additional benefit is that the lower loop height of the conductive wires 26 decreases an occurrence of wire sweeping during encapsulation of the semiconductor package 10 . Further, the low height of the semiconductor chip 12 results in decreasing the thickness of the semiconductor package 10 .
- the chip paddle 16 is made thinner than the leads 22 by half-etching the entire upper surface of the chip paddle 16 , so that the total thickness of the semiconductor package 10 can be decreased.
- the height of semiconductor chip 12 with respect to the bottom surface of chip paddle 16 is reduced when the semiconductor chip 12 is mounted on the half-etched chip paddle 16 . Consequently, the loop height of the conductive wires 26 is also lowered, which reduces wire sweeping during the encapsulation of the semiconductor package 10 .
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- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Geometry (AREA)
- Lead Frames For Integrated Circuits (AREA)
Abstract
Description
- The present application is a continuation of U.S. application Ser. No. 11/492,481 entitled SEMICONDUCTOR PACKAGE HAVING REDUCED THICKNESS filed Jul. 25, 2006, which is a divisional of U.S. application Ser. No. 10/763,859 entitled SEMICONDUCTOR PACKAGE HAVING REDUCED THICKNESS filed Jan. 23, 2004 and issued as U.S. Pat. No. 7,115,445 on Oct. 3, 2006, which is a divisional of U.S. application Ser. No. 09/687,585 entitled SEMICONDUCTOR PACKAGE HAVING REDUCED THICKNESS filed Oct. 13, 2000 and issued as U.S. Pat. No. 6,696,747 on Feb. 24, 2004.
- Not Applicable
- 1. Field of the Invention
- The present invention relates to a semiconductor package and, more particularly, but not by way of limitation, to a semiconductor package that has a reduced thickness.
- 2. History of Related Art
- It is conventional in the electronic industry to encapsulate one or more semiconductor devices, such as integrated circuit dies, or chips, in a semiconductor package. These plastic packages protect a chip from environmental hazards, and provide a method and apparatus for electrically and mechanically attaching the chip to an intended device. Recently, such semiconductor packages have included metal leadframes for supporting an integrated circuit chip which is bonded to a chip paddle region formed centrally therein. Bond wires which electrically connect pads on the integrated circuit chip to individual leads of the leadframe are then incorporated. A hard plastic encapsulating material, or encapsulant, which covers the bond wire, the integrated circuit chip and other components, forms the exterior of the package. A primary focus in this design is to provide the chip with adequate protection from the external environment in a reliable and effective manner.
- As set forth above, the semiconductor package therein described incorporates a leadframe as the central supporting structure of such a package. A portion of the leadframe completely surrounded by the plastic encapsulant is internal to the package. Portions of the leadframe extend internally from the package and are then used to connect the package externally. More information relative to leadframe technology may be found in Chapter 8 of the book Micro Electronics Packaging Handbook, (1989), edited by R. Tummala and E. Rymaszewski. This book is published by Van Nostrand Reinhold, 115 Fifth Avenue, New York, N.Y., which is herein incorporated by reference.
- Once the integrated circuit chips have been produced and encapsulated in semiconductor packages described above, they may be used in a wide variety of electronic appliances. The variety of electronic devices utilizing semiconductor packages has grown dramatically in recent years. These devices include cellular phones, portable computers, etc. Each of these devices typically include a motherboard on which a significant number of such semiconductor packages are secured to provide multiple electronic functions. These electronic appliances are typically manufactured in reduced sizes and at reduced costs, which has resulted in increased consumer demand. Accordingly, not only are semiconductor chips highly integrated, but also semiconductor packages are highly miniaturized with an increased level of package mounting density.
- According to such miniaturization tendency, semiconductor packages, which transmit electrical signals from semiconductor chips to motherboards and support the semiconductor chips on the motherboards, have been designed to have a size of about 1×1 mm.
- One obstacle to reducing the thickness of conventional semiconductor packages is the internal leads are as thick as the chip paddle. Under the condition that the thickness of the internal leads is identical to that of the chip paddle, the bond pads on the semiconductor chip that is mounted onto the chip paddle are positioned at a far higher level than are the internal leads, so that the loop height of the conductive wires for connecting the semiconductor chip and the internal leads is elevated. The loop height results in an increase in a wire sweeping phenomenon that is caused by pressure of an encapsulation material during encapsulation of the package components.
- Previously, techniques for reducing the thickness of semiconductor packages have been utilized, such as back-grinding techniques in which a semiconductor chip is ground down before being mounted on a chip paddle. The back-grinding process, however, deleteriously affects the semiconductor chip. For example, a semiconductor chip that is thinned in this manner is apt to undergo warping, which may result in damaging the internal integrated circuits. In addition, the semiconductor chip itself may be cracked during the back-grinding.
- The various embodiments of the present invention provide a semiconductor package that is extremely thin without the need for conducting a back-grinding process or at least for reducing the amount of back-grinding that is required. In one embodiment of the present invention, there is provided a semiconductor package comprising a semiconductor chip provided with a plurality of bond pads, a chip paddle bonded to the bottom surface of the semiconductor chip via an adhesive, a plurality of leads formed at regular intervals along the perimeter of the chip paddle and conductive wires for electrically connecting the bond pads of the semiconductor chip to the leads. A package body comprises the semiconductor chip, the conductive wires, the chip paddle and the leads that are preferably encapsulated by an encapsulation material. The chip paddle, the leads and the tie bars are externally exposed at their side surfaces and bottom surfaces. The chip paddle is half-etched over the entire upper surface of the chip paddle, which results in a thinner thickness than the leads. In one embodiment of the present invention, the half-etched chip paddle is about 25-75% as thick as the leads. Accordingly, by half-etching the entire upper surface of the chip paddle, the chip paddle itself is made thinner than the leads, leading to the slimming of the semiconductor package.
- A more complete understanding of the method and apparatus of the present invention may be obtained by reference to the following detailed description, with like reference numerals denoting like elements, when taken in conjunction with the accompanying drawings wherein:
-
FIG. 1 is a cutaway perspective view of a semiconductor package incorporating the improved leadframe assembly of the present invention; -
FIG. 2 shows a cross section of a semiconductor package wherein the semiconductor package has a chip paddle of reduced thickness according to one embodiment of the present invention; -
FIG. 3 shows a bottom plan view of the semiconductor package ofFIG. 1 ; -
FIG. 4 shows a cross section of a semiconductor package wherein the semiconductor package has a chip paddle of reduced thickness and including a half-etched section according to another embodiment of the present invention; and -
FIG. 5 shows a bottom plan view of an alternative embodiment of a leadframe which may be integrated in the semiconductor package of the present invention. - The present invention may be understood more readily by reference to the following detailed description of preferred embodiments of the present invention and the figures.
- Referring now to
FIGS. 1 , 2 and 3, a representative semiconductor package embodying aspects of the present invention is designated generally 10.Semiconductor package 10 comprises asemiconductor chip 12.Semiconductor chip 12 has a plurality ofbond pads 14 on an upper surface ofsemiconductor chip 12 and along the perimeter ofsemiconductor chip 12. Achip paddle 16 is bonded to a bottom surface ofsemiconductor chip 12 via an adhesive. At a corner ofchip paddle 16 is a tie bar 20 (FIGS. 1 & 2 ), which extends outwards toward a respective corner of thesemiconductor package 10. Thetie bar 20 preferably also has a half-etched portion 21 (FIG. 1 andFIG. 5 ). - A plurality of
leads 22 are located along the circumference ofchip paddle 16. Thechip paddle 16 and theleads 22 are externally exposed at their bottom surfaces (seeFIG. 2 ). Additionally, theleads 22 are exposed on their side faces (seeFIG. 1 ). The externally exposed portions of thechip paddle 16 and theleads 22 may be electroplated with a corrosion minimizing material such as, but not limited to, tin lead, gold, nickel palladium, tin bismuth, or other similar materials known in the art. Each ofleads 22 has a half-etchedportion 24 at an end facing thechip paddle 16. As seen inFIG. 5 , the half-etchedportion 24 of at least some of theleads 22 may have an angled configuration to facilitate the positioning thereof closer to thechip paddle 16. The upper surface of each of leads 22 may also be electroplated with an electrical conductivity enhancing material such as, for example, gold or silver.Conductive wires 26 provide an electrical pathway between thebond pads 14 of thesemiconductor chip 12 and the leads 22. Thesemiconductor chip 12, theconductive wires 26, thechip paddle 16 and theleads 22 are encapsulated by anencapsulation material 28 to create apackage body 30 whereas thechip paddle 16, theleads 22 and the tie bars 20 are externally exposed toward the downward direction of thesemiconductor package 10. Theencapsulation material 28 may be thermoplastics or thermoset resins, with the thermoset resins including silicones, phenolics, and epoxies. - An aspect of the various embodiments of the present invention resides in the formation of a half etched
surface 32 over the entire upper surface of thechip paddle 16, so as to make the thickness of thechip paddle 16, designated h2 (FIG. 2 ), smaller than the thickness of thelead 22, which is designated h1 (FIG. 2 ). Preferably, thechip paddle 16 is about 25-75% as thick as theleads 22, but this range is presented for example only and should not be construed to limit the present invention. As shown inFIG. 4 , in accordance with one embodiment of the present invention, thechip paddle 16 may include a half-etchedsection 33 which is located alower edge 35 of thechip paddle 16. The half-etchedsection 33 extends to and at least partially circumvents thebottom surface 37 of thechip paddle 16. As seen inFIG. 5 , the half-etchedportion 21 of eachtie bar 20 may extend to the half-etchedsection 33 of thechip paddle 16. - It is also preferred that the formation of the half-etched
surface 32 over the entire upper surface of thechip paddle 16 is conducted while a lower side area of thelead 22 is etched, e.g., to form half etchedportion 24. However, the present invention is not limited to etching the top surface ofchip paddle 16 and the half etchedportion 24 of theleads 22 simultaneously. - By half-etching the entire upper surface of the
chip paddle 16, the total height of thesemiconductor package body 30 is reduced. Whensemiconductor chip 12 is mounted on the half-etchedsurface 32 of thechip paddle 16, thesemiconductor chip 12 is positioned at a lower height than thesemiconductor chip 12 would be if it were located on anon-etched chip paddle 16. Thus, the loop height of theconductive wires 26 is also lowered. An additional benefit is that the lower loop height of theconductive wires 26 decreases an occurrence of wire sweeping during encapsulation of thesemiconductor package 10. Further, the low height of thesemiconductor chip 12 results in decreasing the thickness of thesemiconductor package 10. - The present invention has been described in an illustrative manner, and it is to be understood the terminology used is intended to be in the nature of descriptions rather than of limitation. Many modifications and variations of the present invention are possible in light of the above teachings.
- As described hereinbefore, the
chip paddle 16 is made thinner than theleads 22 by half-etching the entire upper surface of thechip paddle 16, so that the total thickness of thesemiconductor package 10 can be decreased. In addition, the height ofsemiconductor chip 12 with respect to the bottom surface ofchip paddle 16 is reduced when thesemiconductor chip 12 is mounted on the half-etchedchip paddle 16. Consequently, the loop height of theconductive wires 26 is also lowered, which reduces wire sweeping during the encapsulation of thesemiconductor package 10. - The following applications are being filed on the same date as the present application and are all incorporated by reference as if wholly rewritten entirely herein, including any additional matter incorporated by reference therein:
-
Patent/ First Named Ser. No. Title of Application Inventor 6,646,339 Improved Thin and Heat Radiant Jae Hun Ku Semiconductor Package and Method for Manufacturing 6,627,976 Leadframe for Semiconductor Package Young Suk and Mold for Molding the Same Chung 6,475,827 Method for Making a Semiconductor Tae Heon Lee Package Having Improved Defect Testing and Increased Production Yield 6,639308 Near Chip Size Semiconductor Package Sean Timothy Crowley 6,677,663 End Grid Array Semiconductor Package Jae Hun Ku 09/687,048 Leadframe and Semiconductor Package Tae Heon Lee with Improved Solder Joint Strength 6,555,899 Semiconductor Leadframe Assembly and Young Suk Method of Manufacture Chung 6,525,406 Semiconductor Device Having Increased Young Suk Moisture Path and Increased Solder Joint Chung Strength - It is this believed that the operation and construction of the present invention will be apparent from the foregoing description of the preferred exemplary embodiments. It will be obvious to a person of ordinary skill in the art that various changes and modifications may be made herein without departing from the spirit and the scope of the invention.
Claims (21)
Priority Applications (1)
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US11/947,505 US20080283979A1 (en) | 1999-10-15 | 2007-11-29 | Semiconductor Package Having Reduced Thickness |
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
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KR1019990044651A KR20010037247A (en) | 1999-10-15 | 1999-10-15 | Semiconductor package |
KR99-44651 | 1999-10-15 | ||
US09/687,585 US6696747B1 (en) | 1999-10-15 | 2000-10-13 | Semiconductor package having reduced thickness |
US10/763,859 US7115445B2 (en) | 1999-10-15 | 2004-01-23 | Semiconductor package having reduced thickness |
US11/492,481 US7321162B1 (en) | 1999-10-15 | 2006-07-25 | Semiconductor package having reduced thickness |
US11/947,505 US20080283979A1 (en) | 1999-10-15 | 2007-11-29 | Semiconductor Package Having Reduced Thickness |
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US11/492,481 Continuation US7321162B1 (en) | 1999-10-15 | 2006-07-25 | Semiconductor package having reduced thickness |
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US20080283979A1 true US20080283979A1 (en) | 2008-11-20 |
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US10/763,859 Expired - Lifetime US7115445B2 (en) | 1999-10-15 | 2004-01-23 | Semiconductor package having reduced thickness |
US11/492,481 Expired - Lifetime US7321162B1 (en) | 1999-10-15 | 2006-07-25 | Semiconductor package having reduced thickness |
US11/947,505 Abandoned US20080283979A1 (en) | 1999-10-15 | 2007-11-29 | Semiconductor Package Having Reduced Thickness |
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US09/687,585 Expired - Lifetime US6696747B1 (en) | 1999-10-15 | 2000-10-13 | Semiconductor package having reduced thickness |
US10/763,859 Expired - Lifetime US7115445B2 (en) | 1999-10-15 | 2004-01-23 | Semiconductor package having reduced thickness |
US11/492,481 Expired - Lifetime US7321162B1 (en) | 1999-10-15 | 2006-07-25 | Semiconductor package having reduced thickness |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN104051373A (en) * | 2013-03-14 | 2014-09-17 | 矽品精密工业股份有限公司 | Heat dissipation structure, semiconductor package and manufacturing method thereof |
Also Published As
Publication number | Publication date |
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US6696747B1 (en) | 2004-02-24 |
US7321162B1 (en) | 2008-01-22 |
US20040150086A1 (en) | 2004-08-05 |
KR20010037247A (en) | 2001-05-07 |
US7115445B2 (en) | 2006-10-03 |
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