US20080163558A1 - Grinding Disc And Method For Production Thereof - Google Patents

Grinding Disc And Method For Production Thereof Download PDF

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Publication number
US20080163558A1
US20080163558A1 US11/661,181 US66118105A US2008163558A1 US 20080163558 A1 US20080163558 A1 US 20080163558A1 US 66118105 A US66118105 A US 66118105A US 2008163558 A1 US2008163558 A1 US 2008163558A1
Authority
US
United States
Prior art keywords
abrasive grains
grinding disk
base body
macro
areas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/661,181
Other languages
English (en)
Inventor
Thilo Wagner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MTU Aero Engines AG
Original Assignee
MTU Aero Engines GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MTU Aero Engines GmbH filed Critical MTU Aero Engines GmbH
Assigned to MTU AERO ENGINES GMBH reassignment MTU AERO ENGINES GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: WAGNER, THILO
Publication of US20080163558A1 publication Critical patent/US20080163558A1/en
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/04—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
    • B24D3/06—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0018—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for by electrolytic deposition
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/06—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor with inserted abrasive blocks, e.g. segmental
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
    • B24D7/06—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor with inserted abrasive blocks, e.g. segmental

Definitions

  • the present invention relates to a grinding disk according to the definition of the species in Patent Claim 1 . Furthermore, the present invention relates to a method for manufacturing a grinding disk.
  • a rotating grinding disk is moved relative to a stationary or also moving workpiece in order to produce an intended contour on the surface of the workpiece by way of machining.
  • abrasive grains made of cubic boron nitride are also referred to as CBN abrasive grains.
  • the CBN abrasive grains applied to a grinding disk base body are statistically distributed and thus undefined.
  • Such grinding disks having an undefined arrangement of the abrasive grains on the grinding disk base body have an inadequate service life and must therefore be frequently replaced, which ultimately results in high equipment costs. This is a disadvantage overall.
  • the object of the present invention is to create a novel grinding disk and a method for manufacturing such a grinding disk.
  • a grinding disk as recited in Patent Claim 1 .
  • the abrasive grains are applied to the surface of the grinding disk base body in a defined position and with a defined spacing to one another.
  • a grinding disk in which the abrasive grains are applied to the surface of the grinding disk base body in a defined distribution, i.e., in a defined position and with defined spacing to one another.
  • the defined distribution of the abrasive grains on the grinding disk base body allows an improved supply of coolant onto the surface area of the grinding disk, which is in grinding contact, as well as an improved removal of the chips which form during grinding.
  • Another advantage is the fact that by using a grinding disk designed according to the present invention, the service life of the grinding disk may be prolonged, thereby reducing tool costs.
  • the abrasive grains are applied to the surface of the grinding disk base body in such a way that for each area of the grinding disk surface, which is in effective grinding contact, the number of abrasive grains is approximately constant at a constant width of that area.
  • a greater number of the abrasive grains are positioned in predetermined macro-areas of the surface of the grinding disk base body than in other predetermined macro-areas of the surface, the position and/or the spacing and/or the number of abrasive grains on the surface of the grinding disk base body being adjusted to the workpiece contour to be produced by grinding.
  • Patent Claim 6 The method according to the present invention for manufacturing a grinding disk is defined in Patent Claim 6 .
  • FIG. 1 shows a cross section of a grinding disk section together with a workpiece to be machined by grinding
  • FIG. 2 shows a schematic top view onto the surface of a grinding disk according to the present invention
  • FIG. 3 shows a schematic top view onto the surface of another grinding disk according to the present invention.
  • FIG. 4 shows a schematic top view onto the surface of another grinding disk according to the present invention.
  • FIG. 1 shows a highly schematic section of a grinding disk 10 together with a workpiece 11 to be machined by grinding.
  • grinding disk 10 is rotatorily driven during grinding in the direction of arrow 12 and moved relative to workpiece 11 in the direction of arrow 13 .
  • the movement in the direction of arrow 13 is referred to as a feed movement.
  • a section or area 16 of surface 17 of grinding disk 10 delimited by points 14 and 15 , is in effective grinding contact with workpiece 11 .
  • grinding disk 10 Since, on the one hand, grinding disk 10 is rotatorily driven in the direction of arrow 12 and is, on the other hand, moved relative to workpiece 11 in the feed movement direction shown by arrow 13 , area 16 of surface 17 of grinding disk 10 , which is in effective grinding contact with workpiece 11 , changes continuously.
  • Grinding disk 10 has a preferably metallic grinding disk base body and abrasive grains applied to the surface of the grinding disk base body.
  • the abrasive grains are preferably made of cubic boron nitride.
  • the abrasive grains are applied to the surface of the grinding disk base body in such a way that for each area 16 of grinding disk surface 17 , which is in effective grinding contact, the number of abrasive grains is approximately constant at a constant width of that area.
  • a greater number of the abrasive grains are preferably positioned in predetermined macro-areas of the surface of the grinding disk base body than in other predetermined macro-areas of the surface. It is possible that macro-areas with abrasive grains and macro-areas without abrasive grains join one another alternatingly.
  • FIG. 2 shows a possible arrangement of the abrasive grains on the surface of the grinding disk base body, for example.
  • macro-areas 18 with abrasive grains and macro-areas 19 without abrasive grains are formed on the surface of the grinding disk base body.
  • Macro-areas 18 and 19 run diagonally over surface 17 of the grinding disk base body, one macro-area 19 without abrasive grains running between two adjacent macro-areas 18 .
  • the abrasive grains are positioned on the surface of the grinding disk base body evenly distributed, i.e., in an even number and evenly spaced. There are no abrasive grains whatsoever in macro-areas 19 .
  • FIG. 3 shows an alternative arrangement of the abrasive grains on the surface of the grinding disk base body.
  • macro-areas 20 with abrasive grains and macro-areas 21 without abrasive grains are formed.
  • Macro-areas 20 with abrasive grains run crosswise diagonally over the surface of the grinding disk base body and enclose rectangular or rhombic macro-areas 21 without abrasive grains.
  • the abrasive grains are again positioned evenly distributed in macro-areas 20 , i.e., in an even number and evenly spaced.
  • FIG. 4 shows another possible arrangement of abrasive grains on the surface of the grinding disk base body.
  • first macro-areas 22 with abrasive grains run ring segment-shaped on the surface of the grinding disk base body, one macro-area 23 without abrasive grains being enclosed between two adjacent macro-areas 22 with abrasive grains, and macro-areas 23 without abrasive grains being also ring segment-shaped.
  • a second macro-area 24 extends over the surface of the grinding disk base body, second macro-area 24 intersecting macro-areas 22 and 23 .
  • a greater number of abrasive grains are positioned in macro-area 24 opposite macro-areas 22 .
  • macro-areas are defined which differ in the number of abrasive grains positioned in the macro-areas.
  • macro-areas 19 , 21 , and 23 there are no abrasive grains whatsoever in macro-areas 19 , 21 , and 23 , these macro-areas being used for supplying a coolant and for the removal of chips which form during grinding.
  • macro-areas 18 , 20 , 22 , and 24 have abrasive grains.
  • FIG. 4 shows in particular, a greater number of abrasive grains may be provided in macro-areas 24 than in macro-areas 22 .
  • the concrete arrangement of the abrasive grains on the surface of the grinding disk base body in terms of the present invention takes place preferably in such a way that the distribution of the abrasive grains corresponds to the contour to be produced in the workpiece to be machined using the grinding disk.
  • the position as well as the spacing and the number of abrasive grains on the surface of the grinding disk base body is then adjusted to the workpiece contour to be produced by grinding.
  • a method for manufacturing a grinding disk according to the present invention includes at least the following steps: a) providing a grinding disk base body preferably made of metal; b) providing abrasive grains preferably made of cubic boron nitride; c) applying the abrasive grains to the surface of the grinding disk base body in a defined position and with defined spacing to one another.
  • the procedure in detail is that the metallic grinding disk base body and possibly the abrasive grains preferably made of cubic boron nitride are nickel-plated prior to application of the abrasive grains to the grinding disk base body.
  • the nickel-plated grinding disk base body is heated in some areas or partially on the surface preferably using partial laser irradiation and the abrasive grains are applied to these heated macro-areas of the surface. In this way, the abrasive grains adhere to the heated macro-areas on the surface of the grinding disk base body.
  • the abrasive grains made of cubic boron nitride adhere to the surface of the grinding disk base body in the predetermined macro-areas.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
US11/661,181 2004-09-02 2005-08-26 Grinding Disc And Method For Production Thereof Abandoned US20080163558A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102004042384A DE102004042384A1 (de) 2004-09-02 2004-09-02 Schleifscheibe und Verfahren zur Herstellung derselben
DE102004042384.9 2004-09-02
PCT/DE2005/001502 WO2006024274A1 (de) 2004-09-02 2005-08-26 Schleifscheibe und verfahren zur herstellung derselben

Publications (1)

Publication Number Publication Date
US20080163558A1 true US20080163558A1 (en) 2008-07-10

Family

ID=35311796

Family Applications (1)

Application Number Title Priority Date Filing Date
US11/661,181 Abandoned US20080163558A1 (en) 2004-09-02 2005-08-26 Grinding Disc And Method For Production Thereof

Country Status (6)

Country Link
US (1) US20080163558A1 (de)
EP (1) EP1786596B1 (de)
AT (1) ATE454245T1 (de)
DE (2) DE102004042384A1 (de)
ES (1) ES2335598T3 (de)
WO (1) WO2006024274A1 (de)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4547998A (en) * 1983-10-07 1985-10-22 Disco Abrasive Systems, Ltd. Electrodeposited grinding tool
US5868604A (en) * 1995-11-10 1999-02-09 Kao Corporation Abrasives composition, substrate and process for producing the same, and magnetic recording medium and process for producing the same
US6024824A (en) * 1997-07-17 2000-02-15 3M Innovative Properties Company Method of making articles in sheet form, particularly abrasive articles

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2438488A1 (de) * 1974-08-10 1976-02-19 Winter & Sohn Ernst Verfahren zum herstellen eines spanwerkzeuges, insbesondere schleifwerkzeuges und danach hergestelltes erzeugnis
DE2601788A1 (de) * 1976-01-20 1977-07-21 Effgen Fa Guenter Schleifscheibe o.dgl.
GB8826305D0 (en) * 1988-11-10 1988-12-14 De Beers Ind Diamond Shaping of bonded abrasive products
DE3912681A1 (de) * 1989-04-18 1990-10-25 Winter & Sohn Ernst Verfahren zum galvanischen beschichten von segmentflaechen, die auf der oberflaeche eines grundkoerpers angeordnet sind und danach hergestellte erzeugnisse
DE4129486C1 (de) * 1991-09-05 1992-09-17 Kapp & Co Werkzeugmaschinenfabrik, 8630 Coburg, De
DE19643113A1 (de) * 1996-10-21 1998-04-30 Diamant Boart Sa Schleifscheibe zur Randbearbeitung von optischen Linsen aus Kunststoff, Verfahren zur Herstellung von Schleifscheiben und Verfahren zum Konturschleifen von optischen Kunststofflinsen
DE19902077A1 (de) * 1999-01-20 2000-07-27 Dia Lux Diamantwerkzeuge Gmbh Schleif- oder Schneidwerkzeug
WO2004094111A1 (de) * 2003-04-24 2004-11-04 Empa Eidgenössische Materialprüfungs- Und Forschungsanstalt Verfahren zur herstellung eines abrasiven werkzeugs

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4547998A (en) * 1983-10-07 1985-10-22 Disco Abrasive Systems, Ltd. Electrodeposited grinding tool
US5868604A (en) * 1995-11-10 1999-02-09 Kao Corporation Abrasives composition, substrate and process for producing the same, and magnetic recording medium and process for producing the same
US6024824A (en) * 1997-07-17 2000-02-15 3M Innovative Properties Company Method of making articles in sheet form, particularly abrasive articles

Also Published As

Publication number Publication date
EP1786596A1 (de) 2007-05-23
ES2335598T3 (es) 2010-03-30
ATE454245T1 (de) 2010-01-15
EP1786596B1 (de) 2010-01-06
DE102004042384A1 (de) 2006-03-09
DE502005008836D1 (de) 2010-02-25
WO2006024274A1 (de) 2006-03-09

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Legal Events

Date Code Title Description
AS Assignment

Owner name: MTU AERO ENGINES GMBH, GERMANY

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:WAGNER, THILO;REEL/FRAME:019749/0172

Effective date: 20070210

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO PAY ISSUE FEE