US20070293974A1 - Substrate Processing System Managing Apparatus Information of Substrate Processing Apparatus - Google Patents
Substrate Processing System Managing Apparatus Information of Substrate Processing Apparatus Download PDFInfo
- Publication number
- US20070293974A1 US20070293974A1 US11/837,917 US83791707A US2007293974A1 US 20070293974 A1 US20070293974 A1 US 20070293974A1 US 83791707 A US83791707 A US 83791707A US 2007293974 A1 US2007293974 A1 US 2007293974A1
- Authority
- US
- United States
- Prior art keywords
- substrate processing
- processing apparatus
- information
- basic information
- data
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000012545 processing Methods 0.000 title claims abstract description 513
- 239000000758 substrate Substances 0.000 title claims abstract description 418
- 238000003860 storage Methods 0.000 claims abstract description 109
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000007726 management method Methods 0.000 claims description 13
- 238000012546 transfer Methods 0.000 abstract description 19
- 230000004044 response Effects 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 description 33
- 238000004891 communication Methods 0.000 description 31
- 230000006870 function Effects 0.000 description 24
- 238000000034 method Methods 0.000 description 20
- 238000010586 diagram Methods 0.000 description 18
- 238000009826 distribution Methods 0.000 description 18
- 230000007246 mechanism Effects 0.000 description 10
- 239000011248 coating agent Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- 101100441413 Caenorhabditis elegans cup-15 gene Proteins 0.000 description 7
- 238000011161 development Methods 0.000 description 7
- 239000000284 extract Substances 0.000 description 7
- 238000012937 correction Methods 0.000 description 6
- 230000008054 signal transmission Effects 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 238000000137 annealing Methods 0.000 description 4
- 238000000605 extraction Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 230000008034 disappearance Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 229920002120 photoresistant polymer Polymers 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 241001648319 Toronia toru Species 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012559 user support system Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F11/00—Error detection; Error correction; Monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31333—Database to backup and restore factory controllers
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31379—Master monitors controllers, updates production progress, allocates resources
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/80—Management or planning
Definitions
- the present invention relates to a network communication technique connecting a substrate processing apparatus performing prescribed processing on a semiconductor substrate, a glass substrate for a liquid crystal display, a glass substrate for a photomask or a substrate for an optical disk (hereinafter simply referred to as “substrate”) and a computer with each other through a network.
- a product such as a semiconductor device or a liquid crystal display is manufactured by performing a series of processing such as cleaning, resist coating, exposure, development, etching, formation of an interlayer dielectric film and thermal processing on a substrate.
- a substrate processing apparatus having a built-in resist coating processing, a built-in development processing unit etc. performs such processing.
- a transfer robot provided on the substrate processing apparatus successively transfers the substrate to the respective processing units thereby performing the series of processing on the substrate.
- Such substrate processing is automatically controlled, and the substrate processing apparatus stores application program data, set information etc. for the automatic control. In other words, the substrate processing apparatus is controlled through the application program according to the contents of the set information.
- the set information stored in the substrate processing apparatus includes basic information employed in common for the substrate processing apparatus and information intrinsic to the substrate processing apparatus. While the substrate processing apparatus is essentially controllable by basic information set by default, optimum control cannot be performed with the same set contents due to the set environment or a manufacturing error of the substrate processing apparatus. Therefore, the basic information must be corrected for performing control, and each substrate processing apparatus accumulates this corrected information as intrinsic information.
- the intrinsic information is information intrinsic to every user and every substrate processing apparatus.
- the user In order to return a substrate processing apparatus causing some fault such as a hardware fault and losing accumulated information to the state before the occurrence of the fault, therefore, it is necessary to periodically back up the set information.
- past set information may be required.
- the user backs up the set information in a removal disk or the like in each substrate processing apparatus.
- the aforementioned basic information, set in the substrate processing apparatus in an initial stage, consists of an extremely large number of set items.
- the user or a support staff first sets the basic information in the substrate processing apparatus, thereby operating the substrate processing apparatus according to the basic information.
- the user further sets intrinsic information in response to the individual substrate processing apparatus. In other words, the user corrects the operation of the substrate processing apparatus set according to the basic information with the intrinsic information thereby performing optimum control.
- the basic information to be set in the substrate processing apparatus consists of an extremely large number of set items. If the set information is erroneous as to some of the large number of items, the substrate processing apparatus cannot perform planned operation.
- the set contents of the basic information may vary with the substrate processing apparatuses due to artificial errors. In this case, the same products cannot be produced even if the substrate processing apparatuses execute the same processing.
- the basic information set in each substrate processing apparatus includes a set error from the results of operation of the substrate processing apparatus, it is extremely difficult to find the erroneous set contents from the large number of set items.
- Components forming the aforementioned substrate processing apparatus also include consumables.
- consumables for example, cleaning brushes provided in a cleaning processing unit for cleaning substrates or lamps provided in a lamp annealing apparatus for rapidly annealing substrates by photoirradiation are typical consumables.
- belts, cylinders, motors etc. forming a driving mechanism for driving the transfer robot or the like are also consumables.
- the new components are ordered and procured after the consumables are consumed or broken, and hence it follows that constant time is required up to arrival of the new components to disadvantageously reduce the working efficiency of the apparatus. While it is therefore preferable to manage the lives of the consumables in the substrate processing apparatus, a plurality of substrate processing apparatuses are arranged in a single substrate processing factory and remarkable labor is required for managing consumables in all substrate processing apparatuses.
- the present invention is directed to a substrate processing apparatus management system managing a substrate processing apparatus capable of making communication through a network.
- a substrate processing apparatus management system managing a substrate processing apparatus capable of making communication through a network comprises a first storage element storing control information for controlling operation of the substrate processing apparatus, a duplicate information acquisition element acquiring duplicate information of the control information stored in the first storage element, and a storing element storing the duplicate information acquired by the duplicate information acquisition element in a second storage element comprised in an information storage computer connected to the substrate processing apparatus through the network.
- the storage element of the information storage computer connected through the network stores the control information for the substrate processing apparatus, whereby no backup operation to a recording medium is necessary. Thus, a user's burden related to backup operation can be remarkably abated.
- the support computer comprises a first storage element storing basic information necessary in initialization of the substrate processing apparatus, and a basic information transmission element transmitting the basic information to the substrate processing apparatus through the network
- the substrate processing apparatus comprises a second storage element storing the basic information received from the support computer, and the initial state of the substrate processing apparatus is set up with the basic information stored in the second storage element.
- Initialization can be correctly and readily performed in introduction or resetting of the substrate processing apparatus.
- the substrate processing apparatus comprises a consumptiveness measuring element measuring consumptiveness of a component of the substrate processing apparatus
- the substrate processing apparatus management system comprises a consumptiveness information accumulation element accumulating the consumptiveness measured by the consumptiveness measuring element, and a consumptiveness information uncasing element rendering the consumptiveness accumulated in the consumptiveness information accumulation element readable from the computer through the network.
- the consumptiveness of the component of the substrate processing apparatus can be efficiently managed.
- the computer comprises an educational information distribution element distributing educational information related to operation of the plurality of substrate processing apparatuses through the network
- each of the plurality of substrate processing apparatuses comprises a receiving element receiving the educational information distributed from the computer, and a display element displaying the educational information received by the receiving element.
- the computer distributes the educational information related to operation of the plurality of substrate processing apparatuses through the network, whereby operational education can be efficiently given to operators.
- the present invention is also directed to a substrate processing apparatus management method for managing a substrate processing apparatus.
- the present invention is also directed to a substrate processing apparatus connected with a prescribed computer through a network.
- an object of the present invention is to provide a technique of readily backing up information stored in a substrate processing apparatus while abating the job burden on a user.
- Another object of the present invention is to provide a network system for readily and reliably setting initial operation of a substrate processing apparatus while reducing the job burden on a user or a support staff.
- Still another object of the present invention is to provide a technique capable of efficiently managing the consumptiveness of a component of a substrate processing apparatus.
- a further object of the present invention is to provide a substrate processing system capable of efficiently operationally educating an operator.
- FIG. 1 is a schematic block diagram of a substrate processing system according to a first embodiment of the present invention
- FIG. 2 is a schematic plan view of a substrate processing apparatus
- FIG. 3 is a block diagram showing the structure of a control system for the substrate processing apparatus
- FIG. 4 illustrates the basic structure of an information storage server or a support computer
- FIG. 5 illustrates exemplary contents of set information
- FIG. 6 illustrates exemplary contents of recipe data
- FIG. 7 is a block diagram showing the functional structure of the substrate processing system according to the first embodiment.
- FIG. 8 is a block diagram of a local instruction part including a schedule control part according to the first embodiment
- FIG. 9 is a block diagram showing the functional structure of a substrate processing system according to a second embodiment of the present invention.
- FIG. 10 illustrates apparatus basic data of versions managed in a support computer according to the second embodiment
- FIG. 11 schematically illustrates the structure of a substrate processing system according to a third embodiment of the present invention.
- FIG. 12 is a schematic plan view of a substrate processing apparatus according to the third embodiment.
- FIG. 13 schematically illustrates the structure of a surface cleaning processing unit of the substrate processing apparatus shown in FIG. 12 ;
- FIG. 14 is a block diagram showing the structure of a control system for the substrate processing apparatus according to the third embodiment.
- FIG. 15 illustrates the basic structure of an information storage server, a support computer or an order acceptance server
- FIG. 16 is a functional block diagram showing the functional structure of the substrate processing system according to the third embodiment.
- FIG. 17 is a flow chart showing the procedure in the substrate processing system according to the third embodiment.
- FIG. 18 illustrates exemplary consumptiveness information
- FIG. 19 is a functional block diagram showing the functional structure of another substrate processing system according to the third embodiment provided with a substrate processing apparatus having a warning function and a function of transmitting a component order signal;
- FIG. 20 is a functional block diagram showing an exemplary functional structure of a substrate processing system according to a fourth embodiment of the present invention.
- FIG. 21 is a functional block diagram showing another exemplary functional structure of the substrate processing system according to the fourth embodiment.
- FIG. 1 schematically illustrates the structure of the substrate processing system 10 .
- a plurality of substrate processing apparatuses 1 and an information storage server 2 comprised in a substrate processing factory 4 and support computers 3 comprised in a support center 5 are connected with each other through a network 6 in the substrate processing system 10 .
- Remote control staffs remote-controlling the substrate processing apparatuses 1 are posted on the support center 5 .
- the substrate processing apparatuses 1 and the information storage server 2 are connected with each other through a LAN (local area network) 41 .
- the LAN 41 is connected to a wide area network 61 such as the Internet through a connector 42 having functions of a router, a firewall and the like.
- the support center 5 also has a LAN 51 connected with the support computers 3 , and this LAN 51 is also connected to the wide area network 61 through a connector 52 having functions of a router, a firewall and the like.
- the substrate processing apparatuses 1 , the information storage server 2 and the support computers 3 can make various types of data communication with each other.
- the LANs 41 and 51 and the wide area network 61 are generically referred to as a network 6 .
- the substrate processing factory 4 may alternatively comprise a single substrate processing apparatus 1 in place of the plurality of substrate processing apparatuses 1
- the support center 5 may also alternatively comprise a single support computer 3 in place of the plurality of support computers 3 .
- FIG. 2 is a schematic plan view of the substrate processing apparatus 1 .
- This substrate processing apparatus 1 performs resist coating processing, development processing and subsequent thermal processing on substrates.
- the substrate processing apparatus 1 comprises an indexer ID delivering unprocessed substrates from a carrier while receiving processed substrates and storing the same in the carrier, coating processing units (the so-called spin coaters) SC dropping photoresist on the main surfaces of substrates while rotating the substrates for coating the photoresist thereto, development processing units (the so-called spin developers) SD supplying a developer to exposed substrates thereby performing development processing and a transfer robot TR transferring the substrates between the indexer ID and each processing unit.
- coating processing units the so-called spin coaters
- SD development processing units (the so-called spin developers) SD supplying a developer to exposed substrates thereby performing development processing
- a transfer robot TR transferring the substrates between the indexer ID and each processing unit.
- Thermal processing units are arranged above the coating processing units SC and the development processing units SD through a fan filter unit.
- a heating unit (the so-called hot plate) heating the substrates and a cooling unit (the so-called cool plate) cooling the heated substrates to a constant temperature are provided as the thermal processing units.
- the coating processing units SC, the development processing units SD and the thermal processing units are generically referred to as processing units 110 performing prescribed processing on the substrates.
- FIG. 3 is a block diagram showing the structure of a control system for the substrate processing apparatus 1 .
- the control system for the substrate processing apparatus 1 is formed by a system control part 100 controlling the overall apparatus 1 and unit control parts 115 individually controlling the plurality of processing units 110 .
- the system control part 100 controlling the overall apparatus 1 in a unific manner comprises a microcomputer. More specifically, the system control part 100 comprises a CPU 101 serving as a body part, a ROM 102 serving as a read-only memory storing a basic program and the like, a RAM 103 serving as a random-access memory mainly defining an arithmetic working area, a storage part 104 consisting of a hard disk or the like storing application program data and the like and a communication part 105 performing data communication with an external device, which are connected with each other by a bus line 190 .
- a CPU 101 serving as a body part
- a ROM 102 serving as a read-only memory storing a basic program and the like
- a RAM 103 serving as a random-access memory mainly defining an arithmetic working area
- a storage part 104 consisting of a hard disk or the like storing application program data and the like
- a communication part 105 performing data communication with an external device, which are
- the communication part 105 is connected to the network 6 through a network interface (not shown), so that the substrate processing apparatus 1 can transmit/receive various data to/from the information storage server 2 , the support computers 3 and the like. While the communication part 105 may perform either wire communication or radio communication through the network 6 , a wire communication system is employed in this embodiment.
- a display part 130 displaying various information
- an operation part 140 accepting recipe input operation, command operation etc. from an operator
- a reader 150 reading various data from a recording medium 91 such as a magnetic disk or a magnetooptic disk and the like are also electrically connected to the bus line 190 .
- data can be transferred between the respective parts of the substrate processing apparatus 1 through the bus line 190 under control of the system control part 100 .
- Each processing unit 110 comprises the unit control part 115 along with a substrate processing part 116 serving as a working part (a mechanism rotating the substrates, a mechanism discharging a processing solution to the substrates, a mechanism heating the substrates or the like, for example) processing the substrates in practice.
- the unit control part 115 individually controlling the processing unit 110 , controls and monitors operation of the substrate processing part 116 of the processing unit 110 provided with this unit control part 115 .
- the aforementioned system control part 100 takes charge of unific control on the overall substrate processing apparatus 1
- each unit control part 115 takes charge of control responsive to the processing contents of each substrate processing part 116 .
- the unit control part 115 comprises a microcomputer similarly to the system control part 100 .
- the unit control part 115 comprises a CPU 111 serving as the body part, a ROM 112 serving as a read-only memory storing a basic program and the like, a RAM 113 serving as a random-access memory defining an arithmetic working area and a storage part 114 consisting of an SRAM backed up with a battery for storing various data.
- the storage part 104 of the system control part 100 stores a control program 152 serving as an application program for system control related to the overall apparatus 1 , set information 151 for defining operation of the substrate processing apparatus 1 and the like (see FIG. 7 ).
- a control program 152 serving as an application program for system control related to the overall apparatus 1
- set information 151 for defining operation of the substrate processing apparatus 1 and the like (see FIG. 7 ).
- the storage part 114 of the unit control part 115 stores a control program 153 serving as an application program for unit control responsive to the processing contents of the substrate processing part 116 of this processing unit 110 .
- the CPU 111 of the unit control part 115 executes arithmetic processing according to this control program 153 , it follows that operation control and data processing are implemented on the substrate processing part 116 .
- control information for controlling the operation of the substrate processing apparatus 1 includes the control programs 152 and 153 for controlling the substrate processing apparatus 1 and the set information 151 for defining the operation of the substrate processing apparatus 1 , while the storage parts 104 and 114 form first storage means storing the control information.
- each of the information storage server 2 and the support computer 3 is formed by connecting a CPU 21 or 31 (the CPU 21 for the information storage server 2 and the CPU 31 for the support computer 3 : this also applies to the following description), a ROM 22 or 32 storing the basic program and a RAM 23 or 33 storing various information to a bus line.
- a hard disk 24 or 34 storing various information such as an application program, a display 25 or 35 displaying various information, a keyboard 26 a or 36 a and a mouse 26 b or 36 b accepting input operation from the operator, a reader 27 or 37 reading various data from the recording medium 91 such as an optical disk, a magnetic disk or a magnetooptical disk and a communication part 28 or 38 making communication with the external device through the network 6 are also connected to the bus line properly through interfaces (I/F) or the like.
- I/F interfaces
- Each of the information storage server 2 and the support computer 3 can read data from the recording medium 91 through the reader 27 or 37 and store the same in the hard disk 24 or 34 .
- Each of the information storage server 2 and the support computer 3 can also download data from another server through the network 6 and store the same in the hard disk 24 or 34 .
- the CPU 21 or 31 executes arithmetic processing according to various programs stored in the hard disk 24 or 34 for performing various operation.
- the operation of the substrate processing apparatus 1 is controlled by the control program 152 or 153 stored in the storage part 104 or 114 according to the procedure of a previously described flow recipe.
- the control program 152 or 153 controls the substrate processing apparatus 1 according to the set information 151 stored in the storage part 104 .
- FIG. 5 illustrates exemplary contents of the set information 151 stored in the storage part 104 .
- the set information 151 includes set information related to total control of the substrate processing apparatus 1 and set information related to control of each processing unit 110 , and it is assumed that the storage part 104 of the system control part 100 collectively stores the set information 151 including the same in this embodiment. Alternatively, the storage part 114 of each unit control part 115 may store the set information every processing unit 110 .
- the set information 151 is data including recipe data 151 a , apparatus basic data 151 b and apparatus intrinsic data 151 c .
- the operator input-controls these data 151 a , 151 b and 151 c through the operation part 140 thereby updating the same with correction at need.
- the support computer 3 or the information storage server 2 may input-control the set information 151 by remote control.
- the recipe data 151 a is data defining the procedure of the substrate processing apparatus 1 .
- the transfer robot TR of the substrate processing apparatus 1 transfers the substrates to the target processing unit 110 according to a processing schedule described in the recipe data 151 a.
- FIG. 6 illustrates an exemplary flow recipe described in the recipe data 151 a .
- each substrate transferred by the transfer robot TR in a circulatory manner is processed in the following sequence:
- Step 1 adhesion reinforcement processing in the hot plate
- Step 2 cooling processing in the cool plate
- Step 3 resist coating processing in any coating processing unit SC;
- Step 4 prebake processing in the hot plate
- the recipe data 151 a which is information defining the procedure of the substrate processing apparatus 1 , is stored as the know-how of a user.
- the user creates the recipe data 151 a to be capable of performing most efficient processing, and controls the substrate processing apparatus 1 is controlled according to the recipe data 151 a.
- the apparatus basic data 151 b is set information common to the substrate processing apparatus 1 , i.e., default set information for the substrate processing apparatus 1 . While the substrate processing apparatus 1 includes a large number of working parts and control parts such as the transfer robot TR an each processing unit 110 , the apparatus basic data 151 b defines set values for driving the working parts and the control parts.
- the apparatus basic data 151 b includes data such as robot basic data, temperature control data and the like, for example.
- the robot basic data defines the operation of the transfer robot TR.
- the robot basic data defines set values (a set value related to the distance of movement, a set value for the rotational angle of an arm etc.) for the operation of the transfer robot TR transferring the substrates to each processing unit 110 , the indexer ID, the thermal processing units etc.
- the temperature control data sets the temperatures of the thermal processing units etc. in the substrate processing apparatus 1 .
- the apparatus intrinsic data 151 c is correction data intrinsically set for each of the plurality of substrate processing apparatuses 1 . While the substrate processing apparatuses 1 can be basically controlled with the same set information, i.e., the apparatus basic data 151 b , when the same are identical in structure to each other, the set information must be corrected every apparatus 1 in practice. This is because the structures of the substrate processing apparatuses 1 are dispersed in a strict sense, and because adjustment responsive to environment is required due to the difference between set positions or set environment of the substrate processing apparatuses 1 . In other words, the set information must be corrected every apparatus 1 so that the substrate processing apparatuses 1 perform the same processing thereby bringing the same processing results.
- the apparatus intrinsic data 151 c includes data such as teaching data and temperature control correction data, for example.
- the teaching data is data for correcting the aforementioned robot basic data.
- the transfer robot TR may basically perform the same operation according to the same set information when the substrate processing apparatuses 1 are identical in structure to each other.
- the transfer robot TR including a large number of components and movable parts causes an error in the operation due to subtle difference between the structures. Therefore, the operation of the transfer robot TR is adjusted to be optimum, and set information for this adjustment is stored as the teaching data. Control of the transfer robot TR can be optimized by correcting the robot basic data with the teaching data.
- the temperature control correction data is data for correcting the temperature control data set by default in response to the difference between the set positions and the set environment of the substrate processing apparatuses 1 .
- the recipe data 151 a decides the sequence of processing steps for each substrate processing apparatus 1 , while the apparatus basic data 151 b set by default and the apparatus intrinsic data 151 c which is correction data every apparatus 1 control the operation of the substrate processing apparatus 1 . While the recipe data 151 a stored as the user's know-how and the apparatus intrinsic data 151 c intrinsic to each apparatus 1 are extremely important information, it is not easy to restore these data 151 a and 151 c . Therefore, the data 151 a and 151 c must be efficiently backed up, to be prevented from disappearance.
- FIG. 7 is a functional block diagram showing the functional structure of the substrate processing system 10 .
- the CPU 101 of the system control part 100 runs a maintenance program 154 thereby implementing a local instruction part 121 , a duplicate information acquisition part 122 and a restore processing part 123 as processing parts.
- the storage part 104 stores the maintenance program 154 .
- the CPU 21 of the information storage server 2 runs a maintenance program 252 thereby implementing a storing part 221 and a differential extraction part 222 as processing parts.
- the hard disk 24 stores the maintenance program 252 .
- the CPU 31 of the support computer 3 runs a maintenance program 351 thereby implementing a remote instruction part 321 as a processing part.
- the hard disk 34 stores the maintenance program 351 .
- the local instruction part 121 has a function of transmitting an instructional command of backup processing for the set information 151 and the control programs 152 and 153 to the duplicate information acquisition part 122 and a function of transmitting an instructional command of restore processing for the set information 151 and the control programs 152 and 153 to the restore processing part 123 .
- the local instruction part 121 transmits the instructional command of the backup processing when determining the backup timing due to a schedule function provided therein.
- the user may perform input operation through the operation part 140 of the substrate processing apparatus 1 for explicitly instructing backup processing for the set information 151 and the control programs 152 and 153 .
- the set information 151 and the like are automatically backed up in a planned manner due to an instruction according to the schedule function.
- the user may instruct backup processing in order to preserve the current apparatus state at an arbitrary point of time such as before maintenance or before temporary stoppage of the apparatus 1 .
- the duplicate information acquisition part 122 When the local instruction part 121 issues an instructional command for backup processing, the duplicate information acquisition part 122 generates duplicate information of the set information 151 and the control program 152 stored in the storage part 104 of the system control part 100 and the control program 153 stored in the storage part 114 of the unit control part 115 and transmits the generated duplicate information, i.e., the data of the set information 151 and the control programs 152 and 153 , to the information storage server 2 through the LAN 41 .
- the backup processing may be performed on all data of the set information 151 and the control programs 152 and 153 or only individual data.
- the local instruction part 121 comprises a schedule control part 121 a .
- the schedule control part 121 a is a functional part setting the schedule for the backup processing, and the local instruction part 121 transmits the instructional command for the backup processing according to the schedule set in the schedule control part 121 a .
- Schedule setting shows which information is backed up at what timing.
- the user can set the schedule through the operation part 140 . It is more convenient to display a guidance menu on the display part 130 so that the user can set the schedule according to the menu.
- the duplicate information transmitted from the duplicate information acquisition part 122 is transferred to the storing part 221 of the information storage server 2 so that the storing part 221 stores the duplicate information in the hard disk 24 serving as second storage means.
- FIG. 7 shows the duplicate information stored in the hard disk 24 as backup data 251 .
- the duplicate information acquisition part 122 adds information indicating backup of the differential data to the duplicate information and transmits the same to the storing part 221 .
- the storing part 221 can store the set information 151 and the control programs 152 and 153 in the hard disk 24 as full data
- the differential extraction part 222 extracts differential data of backup object data and thereafter stores duplicate information in the hard disk 24 when receiving the information instructing to back up the differential data.
- the differential extraction part 222 compares the duplicate information received from the duplicate information acquisition part 122 with the backup data 251 stored in the hard disk 24 , and extracts the differential data.
- the quantity of the backup data 251 stored in the hard disk 24 is remarkably increased in a method of storing full data every time. Not only the latest data but also data backed up in the past may be required as the backup data 251 . For example, a request for returning the set information for the apparatus 1 to a state of several weeks ago may be received. Further, a request for returning the flow recipe changed by trial and error to that of two months ago may be received.
- the differential extraction part 222 extracts the differential data between the duplicate information and precedent backup data 251 and stores only the differential data in the hard disk 24 .
- the substrate processing system 10 periodically stores the set information 151 for controlling the operation of the substrate processing apparatus 1 and the control programs 152 and 153 in the information storage server 2 connected with the substrate processing apparatus 1 through the network 6 as the backup data 251 , so that the user may not perform complicated backup operation.
- the substrate processing apparatus 1 has the recipe data 151 a updated according to the user's know-how and the apparatus intrinsic data 151 c adjusting the apparatus 1 while working the same on the actual set position, and hence it is remarkably significant to periodically back up these data 151 a and 151 c for preventing the same from disappearance.
- While the substrate processing apparatus 1 is set in a clean room, data stored by backup processing can be maintained on the outside of the clean room when the information storage server 2 connected through the network 6 is set outside the clean room.
- the information server 2 may alternatively transmit an instructional command for the backup processing through the network 6 .
- the instructional command for the backup processing can be transmitted from outside the clean room.
- the information storage server 2 may not necessarily be set in the substrate processing factory 4 .
- a system management center may be set in the vicinity of the substrate processing factory 4 for transferring the backup data 251 through a private line.
- the information storage server 2 saves the backup data 251 of the set information 151 and the control programs 152 and 153 periodically or at arbitrary timing.
- the restore processing part 123 comprised in the system control part 100 fetches the backup data 251 from the hard disk 24 for restoring the set information 151 and the control programs 152 and 153 .
- the set information 151 and the control programs 152 and 153 may be restored at any timing.
- the set information 151 and the control programs 152 and 153 may disappear due to a hardware fault, or the user may erroneously lose any data during maintenance operation. While the data are restored at abnormality restoration timing in this case, the user may request to return the set information 151 and the control programs 152 and 153 to past backup data.
- the user may request to return the recipe data 151 a updated for operating the substrate processing apparatus 1 to previous recipe data 151 a .
- the user newly finely controlling the operation of the transfer robot TR and updating the teaching data may request to return the teaching data to the previous state.
- the user inputs an instruction for restore processing through the operation part 140 of the substrate processing apparatus 1 .
- the user instructs restore processing by specifying information as to the data to be restored, the target of restoration and the like.
- the local instruction part 121 transmits a restore instructional command to the restore processing part 123 .
- the restore processing part 123 refers to the backup data 251 stored in the hard disk 24 of the information storage server 2 , extracts necessary information and performs restore processing.
- the restore processing part 123 extracts the full data as such and stores the same in the storage part 104 of the system control part 100 or the storage part 114 of the unit control part 115 .
- the restore processing part 123 extracts data obtained by accumulating full data backed up before the date of backup of the differential data and differential data from the date of backup of the full data and the specified date. Thus, the restore processing part 123 restores full data also as to the backup data 251 stored as differential data.
- the information storage server 2 connected with each substrate processing apparatus 1 through the network 6 stores backed-up data, whereby restore operation can be readily performed through the network 6 also in the restore processing.
- the restore operation can be completed in a short time, thereby improving the working efficiency of the substrate processing apparatus 1 .
- the local instruction part 121 of the system control part 100 transmits a processing command thereby executing backup processing.
- the local instruction part 121 transmits the backup processing command according to the schedule function or when the user inputs an instruction through the operation part 140 of the substrate processing apparatus 1 .
- each support computer 3 of the support center 5 is connected to the substrate processing apparatus 1 through the wide area network 61 , and it is also possible to execute backup processing by remote control from the support computer 3 .
- the remote instruction part 321 transmits a backup processing command through the network 6 .
- the backup processing command is transferred to the duplicate information acquisition part 122 in the substrate processing apparatus 1 , processing similar to the above is performed.
- the backup data 251 may be transferred to the support center 5 .
- FIG. 1 The overall schematic structure of a substrate processing system 10 according to the second embodiment is identical to that shown in FIG. 1 .
- the hardware structure of a substrate processing apparatus 1 is identical to that of the first embodiment described with reference to FIGS. 2 and 3 .
- the hardware structure each of an information storage server 2 and a support computer 3 is also identical to that of the first embodiment described with reference to FIG. 4 .
- control programs 152 and 153 stored in storage parts 104 and 114 according to the procedure of a previously described flow recipe.
- the control programs 152 and 153 control the substrate processing apparatus 1 according to set information 151 stored in the storage part 104 .
- apparatus basic data 151 b include an extremely large number of data species in addition to those illustrated with reference to the first embodiment. While these are information initialized every substrate processing apparatus 1 , the substrate processing apparatus 1 cannot perform planned operation when the contents of partial data are erroneously set among the large number of data. While it is possible to correct the operation of the substrate processing apparatus 1 with apparatus intrinsic data 151 c , such correction is extremely complicated or impossible if the apparatus basic data 151 b is not reliably set as basic information. In introduction or resetting of the substrate processing apparatus 1 , therefore, the apparatus basic data 151 b must be correctly set.
- FIG. 9 is a functional block diagram showing the functional structure of the substrate processing system 10 according to the second embodiment.
- a CPU 101 of a system control part 100 runs a maintenance program 154 thereby implementing a basic data request part 1121 , a version acquisition part 1122 and a basic data registration part 1123 as processing parts.
- the storage part 104 stores the maintenance program 154 .
- a CPU 21 of the information storage server 2 runs a maintenance program 252 thereby implementing a basic data request part 1221 as a processing part.
- a hard disk 24 stores the maintenance program 252 .
- a CPU 31 of the support computer 3 rums a maintenance program 351 thereby implementing a basic data set part 1321 as a processing part.
- a hard disk 34 stores the maintenance program 351 .
- the basic data request part 1121 is a functional part transmitting a transmission request for the apparatus basic data 151 b from the substrate processing apparatus 1 to the support center 5 .
- the user instructs acquisition of the apparatus basic data 151 b through an operation part 140 provided on the substrate processing apparatus 1 .
- the basic data request part 1121 requests the basic data set part 1321 of the support computer 3 to transmit the apparatus basic data 151 b.
- a display part 130 may display a menu for acquiring the apparatus basic data 151 b .
- the burden on the operator can be abated. If the support center 5 has a plurality of support computers 3 and the support computer 3 requested to transmit the apparatus basic data 151 b is unfixed, the operator specifies the support computer 3 for transmitting the apparatus basic data 151 b by input operation.
- the version acquisition part 1122 is a functional part detecting the software version of the control program 152 controlling the overall substrate processing apparatus 1 . While the substrate processing apparatus 1 requests the support computer 3 to transmit the apparatus basic data 151 b , the set contents of the apparatus basic data 151 b vary with the software version of the control program 152 controlling the substrate processing apparatus 1 . Therefore, the substrate processing apparatus 1 posts the software version of the control program 152 therefor to the support computer 3 , thereby requesting transmission of the apparatus basic data 151 b corresponding to the software version.
- the basic data request part 1221 comprised in the information storage server 2 also basically comprises a function similar to that of the basic data request part 1121 comprised in the substrate processing apparatus 1 .
- the basic data request part 1221 transmits a transmission request instruction for the apparatus basic data 151 b.
- the information storage server 2 can transmit a transmission request for the apparatus basic data 151 b as to all substrate processing apparatuses 1 set in substrate processing factory 4 .
- the basic data request part 1221 requests acquisition of the software version to the version acquisition part 1122 of the substrate processing apparatus 1 through a LAN 41 .
- the basic data request part 1221 transmits the transmission request for the apparatus basic data 151 b to the support computer 3 after specifying the software version.
- FIG. 10 shows apparatus basic data 151 b of various versions stored in the hard disk 34 of the support computer 3 .
- the version of each apparatus basic data 151 b corresponds to the software version of the control program 152 for the substrate processing apparatus 1 .
- apparatus basic data 151 b is managed in correspondence to the software version of the control program 152 controlling the overall substrate processing apparatus 1 according to the second embodiment
- apparatus basic data corresponding to the control program 153 controlling each processing unit may also be managed.
- the version acquisition part 1122 of the system control part 100 also detects version information of the control program 153 stored in the storage part 114 of a unit control part 115 .
- the basic data set part 1321 of the support computer 3 When receiving a transmission request instruction for the apparatus basic data 151 b from the basic data request part 1121 (or the basic data request part 1221 ), the basic data set part 1321 of the support computer 3 acquires the software version of the control program 152 included in the data of the transmission request instruction and extracts the apparatus basic data 151 b corresponding to this software version from the hard disk 34 . The basic data set part 1321 transmits the extracted apparatus basic data 151 b to the substrate processing apparatus 1 .
- the basic data registration part 1123 receives the apparatus basic data 151 b transmitted from the support computer 3 and stores the same in the storage part 104 .
- the substrate processing apparatus 1 is initialized in correspondence to the control program 152 for this substrate processing apparatus 1 .
- FIG. 10 shows a state where a substrate processing apparatus 1 A installed with a control program 152 of a version 1.0 stores apparatus basic data (Ver1.0) and a substrate processing apparatus 1 B installed with a control program 152 of a version 2.0 stores apparatus basic data (Ver2.0).
- the substrate processing system 10 can readily acquire the apparatus basic data 152 b which is basic information for controlling the substrate processing apparatus 1 through a network and reflect the same on the substrate processing apparatus 1 , whereby it follows that stable initialization operation can be performed on the same substrate processing apparatus 1 controlled by the same software version. Also when performing initialization operation on a plurality of substrate processing apparatuses 1 controlled by the same software version, the substrate processing apparatuses 1 are initialized identically to each other. In other words, initialized states of a plurality of substrate processing apparatuses 1 can be synchronized with each other. Thus, it is possible to completely avoid dispersion in setting between the apparatuses 1 caused when the operator manually copies the apparatus basic data 151 b.
- each substrate processing apparatus 1 After the apparatus basic data 151 b is registered in each substrate processing apparatus 1 , each substrate processing apparatus 1 performs intrinsic tuning. It follows that each substrate processing apparatus 1 is optimally controlled according to the apparatus basic data 151 b received from the support computer 3 and the apparatus intrinsic data 151 c created every apparatus 2 .
- the support computer 3 determines the software version of the control program 152 installed in the substrate processing apparatus 1 thereby transmitting the proper apparatus basic data 151 b in the second embodiment, it is possible to transmit apparatus basic data 151 b responsive to the types of respective substrate processing apparatuses 1 also when different substrate processing apparatuses 1 are mixedly present if each substrate processing apparatus 1 posts the type thereof to the support computer 3 as information.
- the support computer 3 manages the apparatus basic data 151 b set in common for the substrate processing apparatuses 1 in the second embodiment, the support computer 3 may alternatively manage the apparatus intrinsic data 151 c .
- the apparatus intrinsic data 151 c is information intrinsic to each apparatus 1 as described above and hence the data 151 c may not necessarily be directly utilizable in another apparatus, the user can use apparatus intrinsic data 151 c set for a certain substrate processing apparatus 1 as know-how for another apparatus 1 .
- the version acquisition part 1122 comprised in the system control part 100 automatically detects the software version of the control program 152 in the second embodiment, this functional part is not essential. As hereinabove described, the user may specify the software version of the apparatus 1 when inputting the transmission request instruction for the apparatus basic data 151 b through the operation part 140 . In order to avoid an artificial error, however, it is more preferable that the version acquisition part 1122 automatically detects the software version.
- FIG. 11 schematically illustrates the structure of a substrate processing system 10 A according to the third embodiment.
- the substrate processing system 10 A has such a structure that a plurality of processing apparatuses 1 C and an information storage server 2 comprised in a substrate processing factory 4 , support computers 3 comprised in a support center 5 where support staffs for the substrate processing apparatuses 1 C are posted and an order acceptance server 8 comprised in a component center 7 supplying components of the substrate processing apparatuses 1 to the substrate processing factory 4 are connected with each other through a network 6 .
- the information storage server 2 accumulates consumptiveness information describing consumptiveness of consumables (hereinafter the term “components” indicates consumables) mounted on the substrate processing apparatuses 1 C, so that the support computers 3 can read the stored consumptiveness information through the network 6 .
- the order acceptance server 8 accepts orders for components through the network 6 .
- the substrate processing apparatuses 1 C and the information storage server 2 are connected with each other through a LAN (local area network) 41 .
- the LAN 41 is connected to a wide area network 61 such as the Internet through a connector 42 having functions of a router, a firewall and the like.
- the support center 5 also has a LAN 51 connected with the support computers 3 , and this LAN 51 is also connected to the wide area network 61 through a connector 52 having functions of a router, a firewall and the like.
- the component center 7 also has a LAN 71 connected with the order acceptance server 8 , and this LAN 71 is also connected to the wide area network 61 through a connector 72 having functions of a router, a firewall and the like.
- various data communication can be made between the substrate processing apparatuses 1 C, the information storage server 2 , the support computers 3 and the order acceptance server 8 .
- the LANS 41 , 51 and 71 and the wide area network 61 are generically referred to as a network 6 .
- the substrate processing factory 4 comprising the plurality of substrate processing apparatuses 1 C may alternatively comprise a single substrate processing apparatus 1 C
- the support center 5 comprising the plurality of support computers 3 may also alternatively comprise a single support computer 3
- the component center 7 may alternatively comprise a plurality of order acceptance servers 8 .
- FIG. 12 is a schematic plan view of the substrate processing apparatus 1 C.
- This substrate processing apparatus 1 C cleans front and back surfaces of substrates.
- the substrate processing apparatus 1 C comprises an indexer ID delivering unprocessed substrates from a carrier while receiving processed substrates and storing the same in the carrier, surface cleaning processing units SS bringing cleaning brushes into contact with the surfaces of the substrates or approaching the former to the latter while rotating the substrates thereby performing surface cleaning processing, back surface cleaning processing units SSR bringing cleaning brushes into contact with the back surfaces of the substrates or approaching the former to the latter while rotating the substrates thereby performing back surface cleaning processing and a transfer robot TR transferring the substrates between the indexer ID and each cleaning processing unit.
- the substrate processing apparatus 1 C also comprises a surface inversion unit (not shown).
- FIG. 13 schematically illustrates the structure of each surface cleaning processing unit SS.
- the surface cleaning processing unit SS is the so-called spin scrubber.
- a spin chuck 13 is the so-called vacuum chuck vacuum-sucking the back surface of a substrate W thereby horizontally holding the substrate W.
- a motor shaft 14 of an electric motor (not shown) is suspended on the center of the lower surface of the spin chuck 13 . The electric motor rotates the spin chuck 13 through the motor shaft 14 , thereby rotating the substrate W held by the same.
- a cup 15 is arranged around the substrate W for receiving and recovering a processing solution scattered from the rotated substrate W.
- the cup 15 is vertically movable by a hoist mechanism (not shown). When the hoist mechanism moves the cup 15 downward, the upper end of the cup 15 is located downward beyond the spin chuck 13 . In this state, the transfer robot TR can introduce and discharge the substrate W into and from the spin chuck 13 . When moved upward, the cup 15 encloses the substrate W held by the spin chuck 13 while the upper end of the cup 15 is located upward beyond the substrate W. The substrate W is cleaned while the cup 15 is moved upward.
- a cleaning brush 11 is mounted on the forward end of a brush arm 12 .
- the brush arm 12 is vertically movable and swingable in a horizontal plane through a driving mechanism (not shown).
- the brush arm 12 is swung while bringing the cleaning brush 11 into contact with the surface of the substrate W or approaching the former to the latter and rotating the substrate W, thereby removing contaminants such as particles adhering to the surface of the substrate W.
- Each back surface cleaning processing unit SSR which is substantially similar in structure to the surface cleaning processing unit SS, employs the so-called mechanical chuck grasping an edge of the substrate W thereby horizontally holding the substrate W as a spin chuck 13 .
- the surface cleaning processing units SS and the back surface cleaning processing units SSR are generically referred to as processing units 110 performing prescribed processing on substrates.
- FIG. 14 is a block diagram showing the structure of a control system for the substrate processing apparatus 1 C.
- the control system for the substrate processing apparatus 1 C is formed by a system control part 100 controlling the overall apparatus 1 C and unit control parts 115 individually controlling a plurality of processing units 110 .
- the system control part 100 controlling the overall apparatus 1 C in a unific manner comprises a microcomputer. More specifically, the system control part 100 comprises a CPU 101 serving as a body part, a ROM 102 serving as a read-only memory storing a basic program and the like, a RAM 103 serving as a random-access memory mainly defining an arithmetic working area, a storage part 104 consisting of a hard disk or the like storing a software module and the like and a communication part 105 performing data communication with an external device, which are connected with each other by a bus line 190 .
- a CPU 101 serving as a body part
- a ROM 102 serving as a read-only memory storing a basic program and the like
- a RAM 103 serving as a random-access memory mainly defining an arithmetic working area
- a storage part 104 consisting of a hard disk or the like storing a software module and the like
- a communication part 105 performing data communication with an external device
- the communication part 105 is connected to the network 6 through a network interface (not shown), so that the substrate processing apparatus 1 C can transmit/receive various data to/from the information storage server 2 , the support computers 3 and the like. While the communication part 105 may perform either wire communication or radio communication through the network 6 , a wire communication system is employed in this embodiment.
- a display part 130 displaying various information
- an operation part 140 accepting input operation of a recipe and command operation from an operator
- a reader 150 reading various data from a recording medium 91 such as a magnetic disk or a magnetooptic disk and the like are also electrically connected to the bus line 190 .
- data can be transferred between the respective parts of the substrate processing apparatus 1 C through the bus line 190 under control of the system control part 100 .
- Each processing unit 110 comprises the unit control part 115 along with a substrate processing part 116 serving as a working part (a mechanism rotating substrates, a mechanism discharging a processing solution to the substrates, a mechanism driving the cleaning brush 11 or the like, for example) processing the substrates in practice.
- the unit control part 115 individually controlling the processing unit 110 , controls and monitors operation of the substrate processing part 116 of the processing unit 110 provided with this unit control part 115 .
- the aforementioned system control part 100 takes charge of unific control on the overall substrate processing apparatus 1 C, while each unit control part 115 takes charge of control responsive to the processing contents of each substrate processing part 116 .
- the unit control part 115 comprises a microcomputer similarly to the system control part 100 .
- the unit control part 115 comprises a CPU 111 serving as the body part, a ROM 112 serving as a read-only memory storing a basic program and the like, a RAM 113 serving as a random-access memory defining an arithmetic working area and a storage part 114 consisting of an SRAM backed up with a battery for storing various data.
- Each processing unit 110 is further provided with a timer 117 and a counter 118 .
- the timer 117 has a function of measuring the used time (time used for substrate processing after exchange to a new cleaning brush 11 ) of the component, such as the cleaning brush 11 , for example, of the processing unit 110 .
- the timer 117 measures the used time every component.
- the counter 118 has a function of counting the number of substrates (the number of substrates processed after exchange to a new cleaning brush 11 ) processed with the component, such as the cleaning brush 11 , for example, of the processing unit 110 .
- the counter 118 measures the number of processed substrates every component.
- the ROM 102 and the storage part 104 of the system control part 100 previously store system control programs related to the overall apparatus 1 C.
- the CPU 101 of the system control part 100 executes arithmetic processing according to the system control programs, it follows that operation control and data processing are implemented on the overall substrate processing apparatus 1 C.
- the ROM 112 and the storage part 114 of the unit control part 115 previously store unit control programs responsive to the processing contents of the substrate processing part 116 of this processing unit 110 .
- the CPU 111 of the unit control part 115 executes arithmetic processing according to the unit control programs, it follows that operation control and data processing are implemented on the substrate processing part 116 .
- Each program can be acquired and updated by reading from the recording medium 91 through the reader 150 or downloading from a prescribed server memory or the like through the network 6 .
- Each program has a version, and version information such as a numerical value for identifying the version is changed when the program is updated.
- the storage part 104 of the system control part 100 stores the version information of each program run by the substrate processing apparatus 1 C.
- the information storage server 2 arranged on the substrate processing factory 4 , each support computer 3 arranged on the support center 5 and the order acceptance server 8 arranged on the component center 7 are now described.
- the information storage server 2 , the support computer 3 and the order acceptance server 8 are similar in hardware structure to a general computer. Therefore, each of the basic structures of the information storage server 2 , the support computer 3 and the order acceptance server 8 , which are similar to each other, is described with reference to FIG. 15 . As shown in FIG.
- each of the information storage server 2 , the support computer 3 and the order acceptance server 8 is formed by connecting a CPU 21 , 31 or 81 (the CPU 21 for the information storage server 2 , the CPU 31 for the support computer 3 and the CPU 81 for the order acceptance server 8 : this also applies to the following description), a ROM 22 , 32 or 82 storing the basic program and a RAM 23 , 33 or 83 storing various information to a bus line.
- I/F interfaces
- Each of the information storage server 2 , the support computer 3 and the order acceptance server 8 can read a program from the recording medium 91 through the reader 27 , 37 or 87 and store the same in the hard disk 24 , 34 or 84 .
- Each of the information storage server 2 , the support computer 3 and the order acceptance server 8 can also download a program from another server through the network 6 and store the same in the hard disk 24 , 34 or 84 .
- the CPU 21 , 31 or 81 executes arithmetic processing according to the program stored in the hard disk 24 , 34 or 84 for performing operation.
- the information storage server 2 performs operation as the information storage server 2
- the support computer 3 performs operation as the support computer 3
- the order acceptance server 8 performs operation as the order acceptance server 8 as a result of executing arithmetic operation according to the program.
- FIG. 16 is a functional block diagram showing the functional structure of the substrate processing system 10 A.
- FIG. 17 is a flow chart showing the procedure in the substrate processing system 10 A.
- the CPU 21 of the information storage server 2 runs processing programs thereby implementing a consumptiveness information registration part 231 and an information uncasing part 236 as processing parts respectively
- the CPU 31 of the support computer 3 runs processing programs thereby implementing a WEB browser 312 , a warning part 313 and an order signal transmission part 314 as processing parts respectively.
- consumptiveness of a component of the substrate processing apparatus 1 C is measured.
- the consumptiveness is measured every processing unit 110 .
- the timer 117 measures the used time of the component such as the cleaning brush 11 as the consumptiveness.
- the unit control part 115 collects the measured consumptiveness every processing unit 110 and transmits the same to the system control part 100 .
- the system control part 100 collects the measured consumptiveness every substrate processing unit 1 C and transmits the consumptiveness of each component of the substrate processing apparatus 1 C to the consumptiveness information registration part 231 of the information storage server 2 from the communication part 105 through the LAN 41 .
- the process advances to a step S 2 in FIG. 17 , so that the consumptiveness information registration part 231 registers the consumptiveness of each component of the substrate processing apparatus 1 C in the hard disk 24 .
- the hard disk 24 cumulatively stores the consumptiveness every component of each substrate processing apparatus 1 C as consumptiveness information 241 .
- FIG. 18 illustrates exemplary consumptiveness information 241 .
- the column of “apparatus” shows identification numbers assigned to the respective substrate processing apparatuses 1 C
- the column of “component” shows the names of the consumables
- the columns of “used time” and “number of processed substrates” show the consumptiveness.
- This embodiment employs the used time as the consumptiveness, and hence the consumptiveness information 241 describes no number of processed substrates.
- the consumptiveness information 241 accumulates the consumptiveness every component as to each of the substrate processing apparatuses 1 C arranged on the substrate processing factory 4 .
- the consumptiveness information 241 records that the used time of a cleaning brush 11 provided with a name “brush 2 ” is 12 hours.
- the timer 117 measures the used time of each component at a constant interval and the consumptiveness information registration part 231 sequentially registers the result of measurement in the hard disk 24 thereby constructing the consumptiveness information 241 .
- the information uncasing part 236 uncases the consumptiveness information 241 accumulated in the hard disk 24 of the information storage server 2 to be readable through the network 6 .
- the staff at the support center 5 can read the consumptiveness information 241 by acquiring the consumptiveness information 241 accumulated in the hard disk 24 from the information uncasing part 236 through the WEB browser 312 and displaying the same on the display 35 for confirming the consumptiveness of each component of the substrate processing apparatus 1 C arranged on the substrate processing factory 4 .
- the support center 5 can efficiently manage the consumptiveness of each component of the substrate processing apparatus 1 C.
- the consumptiveness information 241 is regularly acquired through the WEB browser 312 .
- the CPU 31 of the support computer 3 determines whether or not the consumptiveness of the component of the substrate processing apparatus 1 C is in excess of a previously set prescribed value on the basis of the consumptiveness information 241 acquired through the WEB browser 312 (step S 3 ).
- the CPU 31 makes this determination every component registered in the consumptiveness information 241 , i.e., every component of the plurality of substrate processing apparatuses 1 C.
- the process advances to a step S 4 so that the warning part 313 gives a warning for prompting exchange of the component.
- the warning part 313 gives the warning for prompting exchange of the component when the consumptiveness of the component accumulated in the hard disk 24 reaches the prescribed value.
- the warning can be displayed on the display 35 or given as a sound, for example.
- the staff for maintaining the substrate processing apparatus 1 C can recognize that the component approaches the end of its life through the warning for prompting exchange.
- the process advances to a step S 5 so that the order signal transmission part 314 transmits an order signal for a new component to the order acceptance server 8 in the third embodiment.
- the order signal transmission part 314 transmits the order signal for the new component for exchanging for this component to the order acceptance server 8 .
- the component center 7 When the order acceptance server 8 receives the order signal, the component center 7 immediately progresses processing of supplying the new component to the substrate processing factory 4 .
- the steps S 4 and S 5 may be replaced with each other in order, or may be simultaneously carried out.
- the third embodiment it follows that a new component is already prepared in the substrate processing factory 4 when any component of the substrate processing apparatus 1 C is consumed or broken, whereby the component can be immediately exchanged and the stop time of the substrate processing apparatus 1 C following this component exchange can be minimized so that the apparatus 1 C can be inhibited from remarkable reduction of working efficiency.
- the aforementioned prescribed value therefore, it is preferable to set a value immediately before the component is consumed to an unusable state as a value requiring exchange.
- the period of 90 hours is set as the value requiring exchange.
- the life of each component may be experimentally obtained for calculating the value requiring exchange, or the value requiring exchange may be stochastically obtained from the consumptiveness information 241 accumulated in the aforementioned manner. More specifically, the consumptiveness information 241 records consumptiveness every component, so that consumptiveness can be grasped when the component becomes unusable.
- the life of each component can be obtained by grasping consumptiveness levels leading to unusable states as to a plurality of components and stochastically processing the same, so that the value (value requiring exchange) immediately before the component is consumed to an unusable state can be decided on the basis of the life.
- the present invention is not restricted to this but the information storage server 2 may be arranged anywhere so far as the same is connected to the network 6 to be capable of making communication with the substrate processing apparatus 1 C and the support computer 3 .
- warning and transmission of the order signal are performed when the consumptiveness of any component is in excess of the previously set prescribed value in the third embodiment, only either thereof may be performed.
- the support staff of the support center 5 recognizing that any component approaches the end of its life orders a new component to the component center 7 with e-mail or the like, it follows that a new component is prepared in the substrate processing factory 4 when the component of the substrate processing apparatus 1 C is consumed or broken, whereby the component can be immediately exchanged and the substrate processing apparatus 1 C can be inhibited from remarkable reduction of working efficiency.
- Neither warning nor transmission of the order signal may be performed.
- the support staff of the support center 5 monitoring the consumptiveness information 241 determines the exchange period and orders a new component to the component center 7 with e-mail or the like.
- the system control part 100 of the substrate processing apparatus 1 C may alternatively directly transmit the consumptiveness of the component to the support computer 3 without constructing the consumptiveness information 241 .
- the number of processed substrates may alternatively be employed as the consumptiveness.
- the counter 118 measures the number of substrates processed with any component such as the cleaning brush 11 as the consumptiveness. Handling of the measured consumptiveness is identical to that of the aforementioned used time. Also in this case, an effect similar to that in the case of employing the used time as the consumptiveness can be attained. Further alternatively, both of the used time and the number of processed substrates may be employed as the consumptiveness. In this case, warning may be given or an order signal for a new component may be transmitted when either the used time or the number of processed substrates is in excess of the previously set prescribed value.
- FIG. 19 is a functional block diagram showing the functional structure of a substrate processing system 10 A provided with a substrate processing apparatus 1 C having a warning function and a function of transmitting a component order signal.
- elements having the same functions as those in FIG. 16 are denoted by the same reference numerals.
- a CPU 101 of a system control part 100 runs processing programs thereby implementing an order signal transmission part 108 and a warning part 109 as processing parts having roles identical to those of the order signal transmission part 314 and the warning part 313 shown in FIG. 16 respectively.
- the system control part 100 determines whether or not consumptiveness measured by a timer 117 or a counter 118 is in excess of a previously set prescribed value (value requiring exchange) so that the warning part 109 gives warning from a display part 130 or the like or the order signal transmission part 108 transmits an order signal for a new component from a communication part 105 to an order acceptance server 8 through a network 6 .
- a previously set prescribed value value requiring exchange
- the present invention is not restricted to this but the technique according to the present invention can be applied also to a case of managing consumptiveness of a lamp forming a lamp annealing apparatus heating substrates by photoirradiation, for example. Further, the technique according to the present invention is also applicable to a case of managing consumptiveness of a belt, cylinder, a motor or the like for driving the transfer robot TR as a consumable.
- each support computer 3 distributes educational information related to operation of each substrate processing apparatus 1 to the substrate processing apparatus 1 through a network 6 , and a staff delivering a lecture on the operation of the substrate processing apparatus 1 is posted at a support center 5 .
- the hardware structure of the substrate processing apparatus 1 is identical to that in the first embodiment described with reference to FIGS. 2 and 3 . Further, the hardware structure of each of an information server 2 and the support computer 3 is also identical to that in the first embodiment described with reference to FIG. 4 .
- FIG. 20 is a functional block diagram showing the functional structure of the substrate processing system 10 according to the fourth embodiment.
- a CPU 101 of a system control part 100 runs a control program thereby implementing a distribution request part 2108 as a processing part
- a CPU 31 of the support computer 3 runs a control program thereby implementing a distribution part 2315 as a processing part.
- a hard disk 34 comprised in the support computer 3 of the support center 5 stores an educational program 2341 .
- the CPU 31 of the support center 3 reads and runs the educational program 2341 , so that the distribution part 2315 can distribute educational information related to operation of each substrate processing apparatus 1 of a substrate processing factory 4 from a communication part 38 through a network 6 .
- the technique of streaming distribution for example, may be employed as the mode of distribution.
- a communication part 105 receives the educational information distributed from the support computer 3 and displays the same on a display part 130 .
- educational information may be simultaneously be distributed to a plurality of substrate processing apparatuses 1 arranged on a certain substrate processing factory 4 regardless of presence/absence of distribution requests from the substrate processing apparatuses 1 , or may be distributed only to a substrate processing apparatus 1 presenting a distribution request.
- the distribution request part 2108 transmits a distribution request to the support computer 3 from the communication part 105 through the network 6 when a distribution request command is input from an operation part 140 .
- the distribution part 2315 of the support computer 3 receiving the distribution request distributes the educational information to the substrate processing apparatus 1 from the communication part 38 through the network 6 .
- educational information may be simultaneously distributed to the plurality of substrate processing apparatuses 1 .
- the large number of operators can learn the method of operating the apparatuses 1 by dispersing to each substrate processing apparatus 1 in small groups and observing the educational information displayed on the display parts 130 .
- the operators may be posted to any substrate processing apparatus 1 which in turn presents a distribution request so that educational information is distributed only to this substrate processing apparatus 1 .
- the operators can lean the method of operating the apparatus 1 by observing the educational information displayed on the display part 130 .
- an apparatus vendor can deliver the lecture on operation explanation by simply creating the educational program 2341 and storing the same in the support computer 3 , while a user can hold the lecture related to operation explanation repeatedly at desired timing for efficiently educating the operators with reference to the operation.
- FIG. 21 is a functional block diagram showing another exemplary functional structure of the substrate processing system 10 according to the fourth embodiment. Referring to FIG. 21 , a CPU 21 of an information storage server 2 runs a control program thereby implementing a distribution part 2215 as a processing part.
- a hard disk 24 comprised in the information storage server 2 stores an educational program 2241 .
- the CPU 21 of the information storage server 2 reads and runs this educational program 2241 so that the distribution part 2215 can distribute educational information related to operation of each substrate processing apparatus 1 of a substrate processing factory 4 from a communication part 28 through a LAN 41 .
- the mode and the timing of distribution are similar to those of the aforementioned embodiment.
- an apparatus vendor can deliver a lecture on operation explanation by simply creating the educational program 2241 and storing the same in the information storage server 2 , while a user can hold the lecture related to operation explanation repeatedly at desired timing for efficiently educating operators with reference to the operation.
- the technique according to the present invention is applicable to any substrate processing apparatus, such as a lamp annealing apparatus heating substrates by photoirradiation, a cleaning apparatus performing cleaning processing of removing particles while rotating substrates or a dipping apparatus performing surface processing by dipping substrates in a processing solution such as hydrofluoric acid, for example, performing prescribed processing on substrates.
- a lamp annealing apparatus heating substrates by photoirradiation
- a cleaning apparatus performing cleaning processing of removing particles while rotating substrates
- a dipping apparatus performing surface processing by dipping substrates in a processing solution such as hydrofluoric acid, for example, performing prescribed processing on substrates.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Quality & Reliability (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Automation & Control Theory (AREA)
- Theoretical Computer Science (AREA)
- Business, Economics & Management (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Human Resources & Organizations (AREA)
- Marketing (AREA)
- Primary Health Care (AREA)
- Strategic Management (AREA)
- Tourism & Hospitality (AREA)
- General Business, Economics & Management (AREA)
- Economics (AREA)
- General Factory Administration (AREA)
Abstract
A substrate processing apparatus and an information storage server are connected with each other through a network. A storage part of the substrate processing apparatus stores set information and a control program, for controlling operation of the substrate processing apparatus according to the set information and the control program. The substrate processing apparatus is provided with a schedule function, for transmitting a backup instructional command according to the schedule. In response to this instructional command, the substrate processing apparatus generates a duplicate of specified information stored in the aforementioned storage part and transfers the duplicate information to the information storage server through the network. The information storage server stores the received duplicate information in a hard disk as backup data. The information storage server can also store only differential data of the duplicate information. Thus, information for controlling the operation of the substrate processing apparatus can be efficiently backed up without burdening the user.
Description
- This is a divisional of U.S. patent application Ser. No. 10/232,319, filed Aug. 29, 2002 in the name of Toru KITAMOTO, et al. and entitled SUBSTRATE PROCESSING SYSTEM MANAGING APPARATUS INFORMATION OF SUBSTRATE PROCESSING APPARATUS, which is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2001-270699 filed Sep. 6, 2001, Japanese Patent Application No. 2001-271599 filed Sep. 7, 2001, Japanese Patent Application No. 2001-270584 filed Sep. 6, 2001 and Japanese Patent Application No. 2001-271369 filed Sep. 7, 2001, the entire contents of which are incorporated herein by reference.
- 1. Field of the Invention
- The present invention relates to a network communication technique connecting a substrate processing apparatus performing prescribed processing on a semiconductor substrate, a glass substrate for a liquid crystal display, a glass substrate for a photomask or a substrate for an optical disk (hereinafter simply referred to as “substrate”) and a computer with each other through a network.
- 2. Description of the Background Art
- A product such as a semiconductor device or a liquid crystal display is manufactured by performing a series of processing such as cleaning, resist coating, exposure, development, etching, formation of an interlayer dielectric film and thermal processing on a substrate. In general, a substrate processing apparatus having a built-in resist coating processing, a built-in development processing unit etc. performs such processing. A transfer robot provided on the substrate processing apparatus successively transfers the substrate to the respective processing units thereby performing the series of processing on the substrate.
- Such substrate processing is automatically controlled, and the substrate processing apparatus stores application program data, set information etc. for the automatic control. In other words, the substrate processing apparatus is controlled through the application program according to the contents of the set information.
- The set information stored in the substrate processing apparatus includes basic information employed in common for the substrate processing apparatus and information intrinsic to the substrate processing apparatus. While the substrate processing apparatus is essentially controllable by basic information set by default, optimum control cannot be performed with the same set contents due to the set environment or a manufacturing error of the substrate processing apparatus. Therefore, the basic information must be corrected for performing control, and each substrate processing apparatus accumulates this corrected information as intrinsic information.
- Therefore, the intrinsic information is information intrinsic to every user and every substrate processing apparatus. In order to return a substrate processing apparatus causing some fault such as a hardware fault and losing accumulated information to the state before the occurrence of the fault, therefore, it is necessary to periodically back up the set information. Also when the user changes the set information in a self-determined manner, past set information may be required. Also in order to operate the substrate processing apparatus with the past set information in this case, it is necessary to periodically back up the set information. In general, the user backs up the set information in a removal disk or the like in each substrate processing apparatus.
- However, it is extremely time-consuming to back up the set information of the substrate processing apparatus in the removal disk or the like, leading to a burden on the user. Particularly when a large number of substrate processing apparatuses are set, the backup operation remarkably burdens the user, who in turn awaits improvement.
- Further, it is necessary to minimize the interval for backup processing so that the backup data is effective. However, the burden of the backup processing is so heavy that it is impractical to require the user to frequently perform periodic backup processing.
- The aforementioned basic information, set in the substrate processing apparatus in an initial stage, consists of an extremely large number of set items. The user or a support staff first sets the basic information in the substrate processing apparatus, thereby operating the substrate processing apparatus according to the basic information. The user further sets intrinsic information in response to the individual substrate processing apparatus. In other words, the user corrects the operation of the substrate processing apparatus set according to the basic information with the intrinsic information thereby performing optimum control.
- As hereinabove described, the basic information to be set in the substrate processing apparatus consists of an extremely large number of set items. If the set information is erroneous as to some of the large number of items, the substrate processing apparatus cannot perform planned operation.
- When a plurality of staff set basic information in different substrate processing apparatuses respectively in a factory provided with a plurality of substrate processing apparatuses, for example, the set contents of the basic information may vary with the substrate processing apparatuses due to artificial errors. In this case, the same products cannot be produced even if the substrate processing apparatuses execute the same processing.
- Also when it is proved that the basic information set in each substrate processing apparatus includes a set error from the results of operation of the substrate processing apparatus, it is extremely difficult to find the erroneous set contents from the large number of set items.
- Components forming the aforementioned substrate processing apparatus also include consumables. For example, cleaning brushes provided in a cleaning processing unit for cleaning substrates or lamps provided in a lamp annealing apparatus for rapidly annealing substrates by photoirradiation are typical consumables. Further, belts, cylinders, motors etc. forming a driving mechanism for driving the transfer robot or the like are also consumables.
- Such consumables consumed and deteriorated as used become unusable upon remarkable consumption, and hence it is necessary to periodically order new components for exchanging for the consumables.
- In general, however, the new components are ordered and procured after the consumables are consumed or broken, and hence it follows that constant time is required up to arrival of the new components to disadvantageously reduce the working efficiency of the apparatus. While it is therefore preferable to manage the lives of the consumables in the substrate processing apparatus, a plurality of substrate processing apparatuses are arranged in a single substrate processing factory and remarkable labor is required for managing consumables in all substrate processing apparatuses.
- In general, further, a large number of such substrate processing apparatuses are arranged in a single substrate processing factory manufacturing semiconductor devices or the like and operated by a number of operators. Therefore, it is necessary to properly educate experienceless unskilled operators as to the method of manipulating the apparatuses. When specifications etc. of the apparatuses are changed, it is also necessary to lecture skilled operators about the new operating method.
- In general, the operators must divide into groups for attending a lecture about the apparatuses repetitively delivered for the groups or gather around only a single substrate processing apparatus for getting a collective explanation thereof.
- In this case, however, the lecture must be repeated as to the same contents or not all operators can be sufficiently trained, disadvantageously leading to inefficiency for both users and vendors of the substrate processing apparatuses.
- The present invention is directed to a substrate processing apparatus management system managing a substrate processing apparatus capable of making communication through a network.
- According to an aspect of the present invention, a substrate processing apparatus management system managing a substrate processing apparatus capable of making communication through a network comprises a first storage element storing control information for controlling operation of the substrate processing apparatus, a duplicate information acquisition element acquiring duplicate information of the control information stored in the first storage element, and a storing element storing the duplicate information acquired by the duplicate information acquisition element in a second storage element comprised in an information storage computer connected to the substrate processing apparatus through the network.
- The storage element of the information storage computer connected through the network stores the control information for the substrate processing apparatus, whereby no backup operation to a recording medium is necessary. Thus, a user's burden related to backup operation can be remarkably abated.
- In a substrate processing apparatus management system connecting a substrate processing apparatus and a support computer with each other through a network according to another aspect of the present invention, the support computer comprises a first storage element storing basic information necessary in initialization of the substrate processing apparatus, and a basic information transmission element transmitting the basic information to the substrate processing apparatus through the network, the substrate processing apparatus comprises a second storage element storing the basic information received from the support computer, and the initial state of the substrate processing apparatus is set up with the basic information stored in the second storage element.
- Initialization can be correctly and readily performed in introduction or resetting of the substrate processing apparatus.
- In a substrate processing apparatus management system having a substrate processing apparatus and a computer managing the substrate processing apparatus, both connected to a network, in still another aspect of the present invention, the substrate processing apparatus comprises a consumptiveness measuring element measuring consumptiveness of a component of the substrate processing apparatus, and the substrate processing apparatus management system comprises a consumptiveness information accumulation element accumulating the consumptiveness measured by the consumptiveness measuring element, and a consumptiveness information uncasing element rendering the consumptiveness accumulated in the consumptiveness information accumulation element readable from the computer through the network.
- The consumptiveness of the component of the substrate processing apparatus can be efficiently managed.
- In a substrate processing apparatus management system connecting a plurality of substrate processing apparatuses and a computer with each other through a network according to a further aspect of the present invention, the computer comprises an educational information distribution element distributing educational information related to operation of the plurality of substrate processing apparatuses through the network, and each of the plurality of substrate processing apparatuses comprises a receiving element receiving the educational information distributed from the computer, and a display element displaying the educational information received by the receiving element.
- The computer distributes the educational information related to operation of the plurality of substrate processing apparatuses through the network, whereby operational education can be efficiently given to operators.
- The present invention is also directed to a substrate processing apparatus management method for managing a substrate processing apparatus.
- The present invention is also directed to a substrate processing apparatus connected with a prescribed computer through a network.
- Accordingly, an object of the present invention is to provide a technique of readily backing up information stored in a substrate processing apparatus while abating the job burden on a user.
- Another object of the present invention is to provide a network system for readily and reliably setting initial operation of a substrate processing apparatus while reducing the job burden on a user or a support staff.
- Still another object of the present invention is to provide a technique capable of efficiently managing the consumptiveness of a component of a substrate processing apparatus.
- A further object of the present invention is to provide a substrate processing system capable of efficiently operationally educating an operator.
- The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
-
FIG. 1 is a schematic block diagram of a substrate processing system according to a first embodiment of the present invention; -
FIG. 2 is a schematic plan view of a substrate processing apparatus; -
FIG. 3 is a block diagram showing the structure of a control system for the substrate processing apparatus; -
FIG. 4 illustrates the basic structure of an information storage server or a support computer; -
FIG. 5 illustrates exemplary contents of set information; -
FIG. 6 illustrates exemplary contents of recipe data; -
FIG. 7 is a block diagram showing the functional structure of the substrate processing system according to the first embodiment; -
FIG. 8 is a block diagram of a local instruction part including a schedule control part according to the first embodiment; -
FIG. 9 is a block diagram showing the functional structure of a substrate processing system according to a second embodiment of the present invention; -
FIG. 10 illustrates apparatus basic data of versions managed in a support computer according to the second embodiment; -
FIG. 11 schematically illustrates the structure of a substrate processing system according to a third embodiment of the present invention; -
FIG. 12 is a schematic plan view of a substrate processing apparatus according to the third embodiment; -
FIG. 13 schematically illustrates the structure of a surface cleaning processing unit of the substrate processing apparatus shown inFIG. 12 ; -
FIG. 14 is a block diagram showing the structure of a control system for the substrate processing apparatus according to the third embodiment; -
FIG. 15 illustrates the basic structure of an information storage server, a support computer or an order acceptance server; -
FIG. 16 is a functional block diagram showing the functional structure of the substrate processing system according to the third embodiment; -
FIG. 17 is a flow chart showing the procedure in the substrate processing system according to the third embodiment; -
FIG. 18 illustrates exemplary consumptiveness information; -
FIG. 19 is a functional block diagram showing the functional structure of another substrate processing system according to the third embodiment provided with a substrate processing apparatus having a warning function and a function of transmitting a component order signal; -
FIG. 20 is a functional block diagram showing an exemplary functional structure of a substrate processing system according to a fourth embodiment of the present invention; and -
FIG. 21 is a functional block diagram showing another exemplary functional structure of the substrate processing system according to the fourth embodiment. - Embodiments of the present invention are now described with reference to the drawings.
- First, the outline of the overall
substrate processing system 10 according to a first embodiment of the present invention is described.FIG. 1 schematically illustrates the structure of thesubstrate processing system 10. As shown inFIG. 1 , a plurality ofsubstrate processing apparatuses 1 and aninformation storage server 2 comprised in asubstrate processing factory 4 andsupport computers 3 comprised in asupport center 5 are connected with each other through anetwork 6 in thesubstrate processing system 10. Remote control staffs remote-controlling thesubstrate processing apparatuses 1 are posted on thesupport center 5. - In the
substrate processing factory 4, thesubstrate processing apparatuses 1 and theinformation storage server 2 are connected with each other through a LAN (local area network) 41. TheLAN 41 is connected to awide area network 61 such as the Internet through aconnector 42 having functions of a router, a firewall and the like. Thesupport center 5 also has aLAN 51 connected with thesupport computers 3, and thisLAN 51 is also connected to thewide area network 61 through aconnector 52 having functions of a router, a firewall and the like. Thus, thesubstrate processing apparatuses 1, theinformation storage server 2 and thesupport computers 3 can make various types of data communication with each other. Throughout the specification, theLANs wide area network 61 are generically referred to as anetwork 6. - Referring to
FIG. 1 , thesubstrate processing factory 4 may alternatively comprise a singlesubstrate processing apparatus 1 in place of the plurality ofsubstrate processing apparatuses 1, and thesupport center 5 may also alternatively comprise asingle support computer 3 in place of the plurality ofsupport computers 3. - Each of the
substrate processing apparatus 1 arranged on thesubstrate processing factory 4 is now described.FIG. 2 is a schematic plan view of thesubstrate processing apparatus 1. Thissubstrate processing apparatus 1 performs resist coating processing, development processing and subsequent thermal processing on substrates. Thesubstrate processing apparatus 1 comprises an indexer ID delivering unprocessed substrates from a carrier while receiving processed substrates and storing the same in the carrier, coating processing units (the so-called spin coaters) SC dropping photoresist on the main surfaces of substrates while rotating the substrates for coating the photoresist thereto, development processing units (the so-called spin developers) SD supplying a developer to exposed substrates thereby performing development processing and a transfer robot TR transferring the substrates between the indexer ID and each processing unit. Thermal processing units (not shown) are arranged above the coating processing units SC and the development processing units SD through a fan filter unit. A heating unit (the so-called hot plate) heating the substrates and a cooling unit (the so-called cool plate) cooling the heated substrates to a constant temperature are provided as the thermal processing units. Throughout the specification, the coating processing units SC, the development processing units SD and the thermal processing units are generically referred to as processingunits 110 performing prescribed processing on the substrates. -
FIG. 3 is a block diagram showing the structure of a control system for thesubstrate processing apparatus 1. As shown inFIG. 3 , the control system for thesubstrate processing apparatus 1 is formed by asystem control part 100 controlling theoverall apparatus 1 andunit control parts 115 individually controlling the plurality ofprocessing units 110. - The system control
part 100 controlling theoverall apparatus 1 in a unific manner comprises a microcomputer. More specifically, thesystem control part 100 comprises aCPU 101 serving as a body part, aROM 102 serving as a read-only memory storing a basic program and the like, aRAM 103 serving as a random-access memory mainly defining an arithmetic working area, astorage part 104 consisting of a hard disk or the like storing application program data and the like and acommunication part 105 performing data communication with an external device, which are connected with each other by abus line 190. - The
communication part 105 is connected to thenetwork 6 through a network interface (not shown), so that thesubstrate processing apparatus 1 can transmit/receive various data to/from theinformation storage server 2, thesupport computers 3 and the like. While thecommunication part 105 may perform either wire communication or radio communication through thenetwork 6, a wire communication system is employed in this embodiment. - Along with the
system control part 100 and the plurality ofprocessing units 110, adisplay part 130 displaying various information, anoperation part 140 accepting recipe input operation, command operation etc. from an operator, areader 150 reading various data from arecording medium 91 such as a magnetic disk or a magnetooptic disk and the like are also electrically connected to thebus line 190. Thus, data can be transferred between the respective parts of thesubstrate processing apparatus 1 through thebus line 190 under control of thesystem control part 100. - Each
processing unit 110 comprises theunit control part 115 along with asubstrate processing part 116 serving as a working part (a mechanism rotating the substrates, a mechanism discharging a processing solution to the substrates, a mechanism heating the substrates or the like, for example) processing the substrates in practice. Theunit control part 115, individually controlling theprocessing unit 110, controls and monitors operation of thesubstrate processing part 116 of theprocessing unit 110 provided with thisunit control part 115. In other words, the aforementionedsystem control part 100 takes charge of unific control on the overallsubstrate processing apparatus 1, while eachunit control part 115 takes charge of control responsive to the processing contents of eachsubstrate processing part 116. Theunit control part 115 comprises a microcomputer similarly to thesystem control part 100. More specifically, theunit control part 115 comprises aCPU 111 serving as the body part, aROM 112 serving as a read-only memory storing a basic program and the like, aRAM 113 serving as a random-access memory defining an arithmetic working area and astorage part 114 consisting of an SRAM backed up with a battery for storing various data. - The
storage part 104 of thesystem control part 100 stores acontrol program 152 serving as an application program for system control related to theoverall apparatus 1, setinformation 151 for defining operation of thesubstrate processing apparatus 1 and the like (seeFIG. 7 ). When theCPU 101 of thesystem control part 100 executes arithmetic processing according to thecontrol program 152 and the setinformation 151, it follows that operation control and data processing are implemented on the overallsubstrate processing apparatus 1. Thestorage part 114 of theunit control part 115 stores acontrol program 153 serving as an application program for unit control responsive to the processing contents of thesubstrate processing part 116 of thisprocessing unit 110. When theCPU 111 of theunit control part 115 executes arithmetic processing according to thiscontrol program 153, it follows that operation control and data processing are implemented on thesubstrate processing part 116. - Thus, control information for controlling the operation of the
substrate processing apparatus 1 includes thecontrol programs substrate processing apparatus 1 and the setinformation 151 for defining the operation of thesubstrate processing apparatus 1, while thestorage parts - The
information storage server 2 arranged on thesubstrate processing factory 4 and eachsupport computer 3 arranged on thesupport center 5 are now described. Theinformation storage server 2 and thesupport computer 3 are similar in hardware structure to a general computer. Therefore, each of the basic structures of theinformation storage server 2 and thesupport computer 3, which are similar to each other, is described with reference toFIG. 4 . As shown inFIG. 4 , each of theinformation storage server 2 and thesupport computer 3 is formed by connecting a CPU 21 or 31 (the CPU 21 for theinformation storage server 2 and the CPU 31 for the support computer 3: this also applies to the following description), aROM 22 or 32 storing the basic program and a RAM 23 or 33 storing various information to a bus line. Ahard disk mouse recording medium 91 such as an optical disk, a magnetic disk or a magnetooptical disk and acommunication part network 6 are also connected to the bus line properly through interfaces (I/F) or the like. - Each of the
information storage server 2 and thesupport computer 3 can read data from therecording medium 91 through the reader 27 or 37 and store the same in thehard disk information storage server 2 and thesupport computer 3 can also download data from another server through thenetwork 6 and store the same in thehard disk hard disk - The operation of the
substrate processing apparatus 1 is controlled by thecontrol program storage part control program substrate processing apparatus 1 according to the setinformation 151 stored in thestorage part 104.FIG. 5 illustrates exemplary contents of the setinformation 151 stored in thestorage part 104. - The set
information 151 includes set information related to total control of thesubstrate processing apparatus 1 and set information related to control of eachprocessing unit 110, and it is assumed that thestorage part 104 of thesystem control part 100 collectively stores the setinformation 151 including the same in this embodiment. Alternatively, thestorage part 114 of eachunit control part 115 may store the set information everyprocessing unit 110. - The set
information 151 is data including recipe data 151 a, apparatusbasic data 151 b and apparatus intrinsic data 151 c. The operator input-controls thesedata 151 a, 151 b and 151 c through theoperation part 140 thereby updating the same with correction at need. Alternatively, thesupport computer 3 or theinformation storage server 2 may input-control the setinformation 151 by remote control. - The recipe data 151 a is data defining the procedure of the
substrate processing apparatus 1. In other words, the transfer robot TR of thesubstrate processing apparatus 1 transfers the substrates to thetarget processing unit 110 according to a processing schedule described in the recipe data 151 a. -
FIG. 6 illustrates an exemplary flow recipe described in the recipe data 151 a. Referring toFIG. 6 , each substrate transferred by the transfer robot TR in a circulatory manner is processed in the following sequence: - Step 1: adhesion reinforcement processing in the hot plate;
- Step 2: cooling processing in the cool plate;
- Step 3: resist coating processing in any coating processing unit SC;
- Step 4: prebake processing in the hot plate;
- Thus, the recipe data 151 a, which is information defining the procedure of the
substrate processing apparatus 1, is stored as the know-how of a user. In other words, the user creates the recipe data 151 a to be capable of performing most efficient processing, and controls thesubstrate processing apparatus 1 is controlled according to the recipe data 151 a. - The apparatus
basic data 151 b is set information common to thesubstrate processing apparatus 1, i.e., default set information for thesubstrate processing apparatus 1. While thesubstrate processing apparatus 1 includes a large number of working parts and control parts such as the transfer robot TR an eachprocessing unit 110, the apparatusbasic data 151 b defines set values for driving the working parts and the control parts. The apparatusbasic data 151 b includes data such as robot basic data, temperature control data and the like, for example. - The robot basic data defines the operation of the transfer robot TR. In other words, the robot basic data defines set values (a set value related to the distance of movement, a set value for the rotational angle of an arm etc.) for the operation of the transfer robot TR transferring the substrates to each
processing unit 110, the indexer ID, the thermal processing units etc. The temperature control data sets the temperatures of the thermal processing units etc. in thesubstrate processing apparatus 1. - The apparatus intrinsic data 151 c is correction data intrinsically set for each of the plurality of
substrate processing apparatuses 1. While thesubstrate processing apparatuses 1 can be basically controlled with the same set information, i.e., the apparatusbasic data 151 b, when the same are identical in structure to each other, the set information must be corrected everyapparatus 1 in practice. This is because the structures of thesubstrate processing apparatuses 1 are dispersed in a strict sense, and because adjustment responsive to environment is required due to the difference between set positions or set environment of thesubstrate processing apparatuses 1. In other words, the set information must be corrected everyapparatus 1 so that thesubstrate processing apparatuses 1 perform the same processing thereby bringing the same processing results. - The apparatus intrinsic data 151 c includes data such as teaching data and temperature control correction data, for example.
- The teaching data is data for correcting the aforementioned robot basic data. The transfer robot TR may basically perform the same operation according to the same set information when the
substrate processing apparatuses 1 are identical in structure to each other. However, the transfer robot TR including a large number of components and movable parts causes an error in the operation due to subtle difference between the structures. Therefore, the operation of the transfer robot TR is adjusted to be optimum, and set information for this adjustment is stored as the teaching data. Control of the transfer robot TR can be optimized by correcting the robot basic data with the teaching data. - The temperature control correction data is data for correcting the temperature control data set by default in response to the difference between the set positions and the set environment of the
substrate processing apparatuses 1. - Thus, the recipe data 151 a decides the sequence of processing steps for each
substrate processing apparatus 1, while the apparatusbasic data 151 b set by default and the apparatus intrinsic data 151 c which is correction data everyapparatus 1 control the operation of thesubstrate processing apparatus 1. While the recipe data 151 a stored as the user's know-how and the apparatus intrinsic data 151 c intrinsic to eachapparatus 1 are extremely important information, it is not easy to restore these data 151 a and 151 c. Therefore, the data 151 a and 151 c must be efficiently backed up, to be prevented from disappearance. - While the hardware structures of the
substrate processing system 10 and thesubstrate processing apparatus 1, theinformation storage server 2 and thesupport computer 3 forming the same and the contents of the setinformation 151 have been described, the functions and the processing contents of thesubstrate processing system 10 are now described.FIG. 7 is a functional block diagram showing the functional structure of thesubstrate processing system 10. - Referring to
FIG. 7 , theCPU 101 of thesystem control part 100 runs amaintenance program 154 thereby implementing alocal instruction part 121, a duplicateinformation acquisition part 122 and a restoreprocessing part 123 as processing parts. Thestorage part 104 stores themaintenance program 154. - Referring to
FIG. 7 , the CPU 21 of theinformation storage server 2 runs amaintenance program 252 thereby implementing a storingpart 221 and adifferential extraction part 222 as processing parts. Thehard disk 24 stores themaintenance program 252. The CPU 31 of thesupport computer 3 runs amaintenance program 351 thereby implementing aremote instruction part 321 as a processing part. Thehard disk 34 stores themaintenance program 351. - The
local instruction part 121 has a function of transmitting an instructional command of backup processing for the setinformation 151 and thecontrol programs information acquisition part 122 and a function of transmitting an instructional command of restore processing for the setinformation 151 and thecontrol programs processing part 123. - The
local instruction part 121 transmits the instructional command of the backup processing when determining the backup timing due to a schedule function provided therein. In addition to periodic backup processing according to the schedule function, the user may perform input operation through theoperation part 140 of thesubstrate processing apparatus 1 for explicitly instructing backup processing for the setinformation 151 and thecontrol programs - In other words, the
set information 151 and the like are automatically backed up in a planned manner due to an instruction according to the schedule function. On the other hand, the user may instruct backup processing in order to preserve the current apparatus state at an arbitrary point of time such as before maintenance or before temporary stoppage of theapparatus 1. - When the
local instruction part 121 issues an instructional command for backup processing, the duplicateinformation acquisition part 122 generates duplicate information of the setinformation 151 and thecontrol program 152 stored in thestorage part 104 of thesystem control part 100 and thecontrol program 153 stored in thestorage part 114 of theunit control part 115 and transmits the generated duplicate information, i.e., the data of the setinformation 151 and thecontrol programs information storage server 2 through theLAN 41. - The backup processing may be performed on all data of the set
information 151 and thecontrol programs - As shown in
FIG. 8 , thelocal instruction part 121 comprises a schedule control part 121 a. The schedule control part 121 a is a functional part setting the schedule for the backup processing, and thelocal instruction part 121 transmits the instructional command for the backup processing according to the schedule set in the schedule control part 121 a. Schedule setting shows which information is backed up at what timing. - For example, it is possible to schedule the backup processing to back up the set
information 151 every week while backing up thecontrol programs information 151 while backing up differential data every day. The user can set the schedule through theoperation part 140. It is more convenient to display a guidance menu on thedisplay part 130 so that the user can set the schedule according to the menu. - The duplicate information transmitted from the duplicate
information acquisition part 122 is transferred to the storingpart 221 of theinformation storage server 2 so that the storingpart 221 stores the duplicate information in thehard disk 24 serving as second storage means.FIG. 7 shows the duplicate information stored in thehard disk 24 asbackup data 251. - In order to back up differential data, i.e., when the schedule control part 121 a specifies backup operation of the differential data or the user explicitly instructs to back up the differential data, the duplicate
information acquisition part 122 adds information indicating backup of the differential data to the duplicate information and transmits the same to the storingpart 221. While the storingpart 221 can store theset information 151 and thecontrol programs hard disk 24 as full data, thedifferential extraction part 222 extracts differential data of backup object data and thereafter stores duplicate information in thehard disk 24 when receiving the information instructing to back up the differential data. - In other words, the
differential extraction part 222 compares the duplicate information received from the duplicateinformation acquisition part 122 with thebackup data 251 stored in thehard disk 24, and extracts the differential data. - When periodically performing backup processing according to the schedule function of the
local instruction part 121, for example, the quantity of thebackup data 251 stored in thehard disk 24 is remarkably increased in a method of storing full data every time. Not only the latest data but also data backed up in the past may be required as thebackup data 251. For example, a request for returning the set information for theapparatus 1 to a state of several weeks ago may be received. Further, a request for returning the flow recipe changed by trial and error to that of two months ago may be received. - Therefore, it is effective to leave the
backup data 251 at a large number of points over a long period, while the capacity of thehard disk 24 is not unlimited. Therefore, thedifferential extraction part 222 extracts the differential data between the duplicate information and precedentbackup data 251 and stores only the differential data in thehard disk 24. - Thus, the
substrate processing system 10 according to the first embodiment periodically stores the setinformation 151 for controlling the operation of thesubstrate processing apparatus 1 and thecontrol programs information storage server 2 connected with thesubstrate processing apparatus 1 through thenetwork 6 as thebackup data 251, so that the user may not perform complicated backup operation. - In particular, the
substrate processing apparatus 1 has the recipe data 151 a updated according to the user's know-how and the apparatus intrinsic data 151 c adjusting theapparatus 1 while working the same on the actual set position, and hence it is remarkably significant to periodically back up these data 151 a and 151 c for preventing the same from disappearance. - While the
substrate processing apparatus 1 is set in a clean room, data stored by backup processing can be maintained on the outside of the clean room when theinformation storage server 2 connected through thenetwork 6 is set outside the clean room. - While the user can manually perform the backup processing through the
operation part 140 of thesubstrate processing apparatus 1 in this embodiment, theinformation server 2 may alternatively transmit an instructional command for the backup processing through thenetwork 6. Thus, the instructional command for the backup processing can be transmitted from outside the clean room. - The
information storage server 2 may not necessarily be set in thesubstrate processing factory 4. Alternatively, a system management center may be set in the vicinity of thesubstrate processing factory 4 for transferring thebackup data 251 through a private line. - According to the aforementioned processing, the
information storage server 2 saves thebackup data 251 of the setinformation 151 and thecontrol programs - The restore
processing part 123 comprised in thesystem control part 100 fetches thebackup data 251 from thehard disk 24 for restoring the setinformation 151 and thecontrol programs - The set
information 151 and thecontrol programs set information 151 and thecontrol programs information 151 and thecontrol programs - For example, the user may request to return the recipe data 151 a updated for operating the
substrate processing apparatus 1 to previous recipe data 151 a. Further, the user newly finely controlling the operation of the transfer robot TR and updating the teaching data may request to return the teaching data to the previous state. In this case, the user inputs an instruction for restore processing through theoperation part 140 of thesubstrate processing apparatus 1. More specifically, the user instructs restore processing by specifying information as to the data to be restored, the target of restoration and the like. Thus, thelocal instruction part 121 transmits a restore instructional command to the restoreprocessing part 123. The restoreprocessing part 123 refers to thebackup data 251 stored in thehard disk 24 of theinformation storage server 2, extracts necessary information and performs restore processing. - When the set
information 151 and thecontrol programs processing part 123 extracts the full data as such and stores the same in thestorage part 104 of thesystem control part 100 or thestorage part 114 of theunit control part 115. - When the set
information 151 and thecontrol programs processing part 123 extracts data obtained by accumulating full data backed up before the date of backup of the differential data and differential data from the date of backup of the full data and the specified date. Thus, the restoreprocessing part 123 restores full data also as to thebackup data 251 stored as differential data. - In the
substrate processing system 10 according to the first embodiment, theinformation storage server 2 connected with eachsubstrate processing apparatus 1 through thenetwork 6 stores backed-up data, whereby restore operation can be readily performed through thenetwork 6 also in the restore processing. Thus, the restore operation can be completed in a short time, thereby improving the working efficiency of thesubstrate processing apparatus 1. - As hereinabove described, the
local instruction part 121 of thesystem control part 100 transmits a processing command thereby executing backup processing. Thelocal instruction part 121 transmits the backup processing command according to the schedule function or when the user inputs an instruction through theoperation part 140 of thesubstrate processing apparatus 1. - In the system structure according to the first embodiment, each
support computer 3 of thesupport center 5 is connected to thesubstrate processing apparatus 1 through thewide area network 61, and it is also possible to execute backup processing by remote control from thesupport computer 3. - When a staff remote-controlling each
substrate processing apparatus 1 inputs an instruction for backup processing in thesupport computer 3 in thesupport center 5, theremote instruction part 321 transmits a backup processing command through thenetwork 6. When the backup processing command is transferred to the duplicateinformation acquisition part 122 in thesubstrate processing apparatus 1, processing similar to the above is performed. - When the
support center 5 performs backup processing by remote control, a more hospitable user support system can be provided. Thebackup data 251 may be transferred to thesupport center 5. - A second embodiment of the present invention is now described. The overall schematic structure of a
substrate processing system 10 according to the second embodiment is identical to that shown inFIG. 1 . The hardware structure of asubstrate processing apparatus 1 is identical to that of the first embodiment described with reference toFIGS. 2 and 3 . The hardware structure each of aninformation storage server 2 and asupport computer 3 is also identical to that of the first embodiment described with reference toFIG. 4 . - Similarly to the first embodiment, the operation of the
substrate processing apparatus 1 is controlled bycontrol programs storage parts control programs substrate processing apparatus 1 according to setinformation 151 stored in thestorage part 104. - The contents of the set
information 151 are identical to those of the first embodiment shown inFIG. 5 . However, apparatusbasic data 151 b include an extremely large number of data species in addition to those illustrated with reference to the first embodiment. While these are information initialized everysubstrate processing apparatus 1, thesubstrate processing apparatus 1 cannot perform planned operation when the contents of partial data are erroneously set among the large number of data. While it is possible to correct the operation of thesubstrate processing apparatus 1 with apparatus intrinsic data 151 c, such correction is extremely complicated or impossible if the apparatusbasic data 151 b is not reliably set as basic information. In introduction or resetting of thesubstrate processing apparatus 1, therefore, the apparatusbasic data 151 b must be correctly set. -
FIG. 9 is a functional block diagram showing the functional structure of thesubstrate processing system 10 according to the second embodiment. Referring toFIG. 9 , aCPU 101 of asystem control part 100 runs amaintenance program 154 thereby implementing a basicdata request part 1121, aversion acquisition part 1122 and a basicdata registration part 1123 as processing parts. Thestorage part 104 stores themaintenance program 154. - Referring to
FIG. 9 , a CPU 21 of theinformation storage server 2 runs amaintenance program 252 thereby implementing a basicdata request part 1221 as a processing part. Ahard disk 24 stores themaintenance program 252. - Referring to
FIG. 9 , a CPU 31 of thesupport computer 3 rums amaintenance program 351 thereby implementing a basicdata set part 1321 as a processing part. Ahard disk 34 stores themaintenance program 351. - The basic
data request part 1121 is a functional part transmitting a transmission request for the apparatusbasic data 151 b from thesubstrate processing apparatus 1 to thesupport center 5. The user instructs acquisition of the apparatusbasic data 151 b through anoperation part 140 provided on thesubstrate processing apparatus 1. In response to input of this instruction, the basicdata request part 1121 requests the basicdata set part 1321 of thesupport computer 3 to transmit the apparatusbasic data 151 b. - In order to simplify the input operation by the operator, a
display part 130 may display a menu for acquiring the apparatusbasic data 151 b. When the input operation is enabled according to guidance, the burden on the operator can be abated. If thesupport center 5 has a plurality ofsupport computers 3 and thesupport computer 3 requested to transmit the apparatusbasic data 151 b is unfixed, the operator specifies thesupport computer 3 for transmitting the apparatusbasic data 151 b by input operation. - The
version acquisition part 1122 is a functional part detecting the software version of thecontrol program 152 controlling the overallsubstrate processing apparatus 1. While thesubstrate processing apparatus 1 requests thesupport computer 3 to transmit the apparatusbasic data 151 b, the set contents of the apparatusbasic data 151 b vary with the software version of thecontrol program 152 controlling thesubstrate processing apparatus 1. Therefore, thesubstrate processing apparatus 1 posts the software version of thecontrol program 152 therefor to thesupport computer 3, thereby requesting transmission of the apparatusbasic data 151 b corresponding to the software version. - The basic
data request part 1221 comprised in theinformation storage server 2 also basically comprises a function similar to that of the basicdata request part 1121 comprised in thesubstrate processing apparatus 1. When the operator inputs a request instruction for basic data through a keyboard 26 a or amouse 26 b in theinformation storage server 2, the basicdata request part 1221 transmits a transmission request instruction for the apparatusbasic data 151 b. - However, it is assumed that operation for specifying the
substrate processing apparatus 1 registering the apparatusbasic data 151 b is performed when theinformation storage server 2 requests transmission of the apparatusbasic data 151 b. Thus, theinformation storage server 2 can transmit a transmission request for the apparatusbasic data 151 b as to allsubstrate processing apparatuses 1 set insubstrate processing factory 4. The basicdata request part 1221 requests acquisition of the software version to theversion acquisition part 1122 of thesubstrate processing apparatus 1 through aLAN 41. - Thus, the basic
data request part 1221 transmits the transmission request for the apparatusbasic data 151 b to thesupport computer 3 after specifying the software version. -
FIG. 10 shows apparatusbasic data 151 b of various versions stored in thehard disk 34 of thesupport computer 3. The version of each apparatusbasic data 151 b corresponds to the software version of thecontrol program 152 for thesubstrate processing apparatus 1. - While the apparatus
basic data 151 b is managed in correspondence to the software version of thecontrol program 152 controlling the overallsubstrate processing apparatus 1 according to the second embodiment, apparatus basic data corresponding to thecontrol program 153 controlling each processing unit may also be managed. In this case, theversion acquisition part 1122 of thesystem control part 100 also detects version information of thecontrol program 153 stored in thestorage part 114 of aunit control part 115. - When receiving a transmission request instruction for the apparatus
basic data 151 b from the basic data request part 1121 (or the basic data request part 1221), the basicdata set part 1321 of thesupport computer 3 acquires the software version of thecontrol program 152 included in the data of the transmission request instruction and extracts the apparatusbasic data 151 b corresponding to this software version from thehard disk 34. The basicdata set part 1321 transmits the extracted apparatusbasic data 151 b to thesubstrate processing apparatus 1. - In the
substrate processing apparatus 1, the basicdata registration part 1123 receives the apparatusbasic data 151 b transmitted from thesupport computer 3 and stores the same in thestorage part 104. Thus, it follows that thesubstrate processing apparatus 1 is initialized in correspondence to thecontrol program 152 for thissubstrate processing apparatus 1. -
FIG. 10 shows a state where a substrate processing apparatus 1A installed with acontrol program 152 of a version 1.0 stores apparatus basic data (Ver1.0) and a substrate processing apparatus 1B installed with acontrol program 152 of a version 2.0 stores apparatus basic data (Ver2.0). - Thus, the
substrate processing system 10 according to the second embodiment can readily acquire the apparatus basic data 152 b which is basic information for controlling thesubstrate processing apparatus 1 through a network and reflect the same on thesubstrate processing apparatus 1, whereby it follows that stable initialization operation can be performed on the samesubstrate processing apparatus 1 controlled by the same software version. Also when performing initialization operation on a plurality ofsubstrate processing apparatuses 1 controlled by the same software version, thesubstrate processing apparatuses 1 are initialized identically to each other. In other words, initialized states of a plurality ofsubstrate processing apparatuses 1 can be synchronized with each other. Thus, it is possible to completely avoid dispersion in setting between theapparatuses 1 caused when the operator manually copies the apparatusbasic data 151 b. - After the apparatus
basic data 151 b is registered in eachsubstrate processing apparatus 1, eachsubstrate processing apparatus 1 performs intrinsic tuning. It follows that eachsubstrate processing apparatus 1 is optimally controlled according to the apparatusbasic data 151 b received from thesupport computer 3 and the apparatus intrinsic data 151 c created everyapparatus 2. - While the
support computer 3 determines the software version of thecontrol program 152 installed in thesubstrate processing apparatus 1 thereby transmitting the proper apparatusbasic data 151 b in the second embodiment, it is possible to transmit apparatusbasic data 151 b responsive to the types of respectivesubstrate processing apparatuses 1 also when differentsubstrate processing apparatuses 1 are mixedly present if eachsubstrate processing apparatus 1 posts the type thereof to thesupport computer 3 as information. - While the
support computer 3 manages the apparatusbasic data 151 b set in common for thesubstrate processing apparatuses 1 in the second embodiment, thesupport computer 3 may alternatively manage the apparatus intrinsic data 151 c. While the apparatus intrinsic data 151 c is information intrinsic to eachapparatus 1 as described above and hence the data 151 c may not necessarily be directly utilizable in another apparatus, the user can use apparatus intrinsic data 151 c set for a certainsubstrate processing apparatus 1 as know-how for anotherapparatus 1. - While the
version acquisition part 1122 comprised in thesystem control part 100 automatically detects the software version of thecontrol program 152 in the second embodiment, this functional part is not essential. As hereinabove described, the user may specify the software version of theapparatus 1 when inputting the transmission request instruction for the apparatusbasic data 151 b through theoperation part 140. In order to avoid an artificial error, however, it is more preferable that theversion acquisition part 1122 automatically detects the software version. - A third embodiment of the present invention is now described.
FIG. 11 schematically illustrates the structure of a substrate processing system 10A according to the third embodiment. As shown inFIG. 11 , the substrate processing system 10A has such a structure that a plurality ofprocessing apparatuses 1C and aninformation storage server 2 comprised in asubstrate processing factory 4,support computers 3 comprised in asupport center 5 where support staffs for thesubstrate processing apparatuses 1C are posted and anorder acceptance server 8 comprised in acomponent center 7 supplying components of thesubstrate processing apparatuses 1 to thesubstrate processing factory 4 are connected with each other through anetwork 6. - In the substrate processing system 10A, the
information storage server 2 accumulates consumptiveness information describing consumptiveness of consumables (hereinafter the term “components” indicates consumables) mounted on thesubstrate processing apparatuses 1C, so that thesupport computers 3 can read the stored consumptiveness information through thenetwork 6. Theorder acceptance server 8 accepts orders for components through thenetwork 6. - In the
substrate processing factory 4, thesubstrate processing apparatuses 1C and theinformation storage server 2 are connected with each other through a LAN (local area network) 41. TheLAN 41 is connected to awide area network 61 such as the Internet through aconnector 42 having functions of a router, a firewall and the like. Thesupport center 5 also has aLAN 51 connected with thesupport computers 3, and thisLAN 51 is also connected to thewide area network 61 through aconnector 52 having functions of a router, a firewall and the like. Thecomponent center 7 also has aLAN 71 connected with theorder acceptance server 8, and thisLAN 71 is also connected to thewide area network 61 through aconnector 72 having functions of a router, a firewall and the like. Thus, various data communication can be made between thesubstrate processing apparatuses 1C, theinformation storage server 2, thesupport computers 3 and theorder acceptance server 8. Throughout the specification, theLANS wide area network 61 are generically referred to as anetwork 6. - Referring to
FIG. 11 , thesubstrate processing factory 4 comprising the plurality ofsubstrate processing apparatuses 1C may alternatively comprise a singlesubstrate processing apparatus 1C, and thesupport center 5 comprising the plurality ofsupport computers 3 may also alternatively comprise asingle support computer 3. Further, thecomponent center 7 may alternatively comprise a plurality oforder acceptance servers 8. - Each of the
substrate processing apparatuses 1C arranged on thesubstrate processing factory 4 is now described.FIG. 12 is a schematic plan view of thesubstrate processing apparatus 1C. Thissubstrate processing apparatus 1C cleans front and back surfaces of substrates. Thesubstrate processing apparatus 1C comprises an indexer ID delivering unprocessed substrates from a carrier while receiving processed substrates and storing the same in the carrier, surface cleaning processing units SS bringing cleaning brushes into contact with the surfaces of the substrates or approaching the former to the latter while rotating the substrates thereby performing surface cleaning processing, back surface cleaning processing units SSR bringing cleaning brushes into contact with the back surfaces of the substrates or approaching the former to the latter while rotating the substrates thereby performing back surface cleaning processing and a transfer robot TR transferring the substrates between the indexer ID and each cleaning processing unit. Thesubstrate processing apparatus 1C also comprises a surface inversion unit (not shown). -
FIG. 13 schematically illustrates the structure of each surface cleaning processing unit SS. The surface cleaning processing unit SS is the so-called spin scrubber. Aspin chuck 13 is the so-called vacuum chuck vacuum-sucking the back surface of a substrate W thereby horizontally holding the substrate W.A motor shaft 14 of an electric motor (not shown) is suspended on the center of the lower surface of thespin chuck 13. The electric motor rotates thespin chuck 13 through themotor shaft 14, thereby rotating the substrate W held by the same. - A
cup 15 is arranged around the substrate W for receiving and recovering a processing solution scattered from the rotated substrate W. Thecup 15 is vertically movable by a hoist mechanism (not shown). When the hoist mechanism moves thecup 15 downward, the upper end of thecup 15 is located downward beyond thespin chuck 13. In this state, the transfer robot TR can introduce and discharge the substrate W into and from thespin chuck 13. When moved upward, thecup 15 encloses the substrate W held by thespin chuck 13 while the upper end of thecup 15 is located upward beyond the substrate W. The substrate W is cleaned while thecup 15 is moved upward. - A cleaning
brush 11 is mounted on the forward end of abrush arm 12. Thebrush arm 12 is vertically movable and swingable in a horizontal plane through a driving mechanism (not shown). When performing surface cleaning processing on the substrate W, thebrush arm 12 is swung while bringing the cleaningbrush 11 into contact with the surface of the substrate W or approaching the former to the latter and rotating the substrate W, thereby removing contaminants such as particles adhering to the surface of the substrate W. Each back surface cleaning processing unit SSR, which is substantially similar in structure to the surface cleaning processing unit SS, employs the so-called mechanical chuck grasping an edge of the substrate W thereby horizontally holding the substrate W as aspin chuck 13. In the third embodiment, the surface cleaning processing units SS and the back surface cleaning processing units SSR are generically referred to as processingunits 110 performing prescribed processing on substrates. -
FIG. 14 is a block diagram showing the structure of a control system for thesubstrate processing apparatus 1C. As shown inFIG. 14 , the control system for thesubstrate processing apparatus 1C is formed by asystem control part 100 controlling theoverall apparatus 1C andunit control parts 115 individually controlling a plurality ofprocessing units 110. - The system control
part 100 controlling theoverall apparatus 1C in a unific manner comprises a microcomputer. More specifically, thesystem control part 100 comprises aCPU 101 serving as a body part, aROM 102 serving as a read-only memory storing a basic program and the like, aRAM 103 serving as a random-access memory mainly defining an arithmetic working area, astorage part 104 consisting of a hard disk or the like storing a software module and the like and acommunication part 105 performing data communication with an external device, which are connected with each other by abus line 190. - The
communication part 105 is connected to thenetwork 6 through a network interface (not shown), so that thesubstrate processing apparatus 1C can transmit/receive various data to/from theinformation storage server 2, thesupport computers 3 and the like. While thecommunication part 105 may perform either wire communication or radio communication through thenetwork 6, a wire communication system is employed in this embodiment. - Along with the
system control part 100 and the plurality ofprocessing units 110, adisplay part 130 displaying various information, anoperation part 140 accepting input operation of a recipe and command operation from an operator, areader 150 reading various data from arecording medium 91 such as a magnetic disk or a magnetooptic disk and the like are also electrically connected to thebus line 190. Thus, data can be transferred between the respective parts of thesubstrate processing apparatus 1C through thebus line 190 under control of thesystem control part 100. - Each
processing unit 110 comprises theunit control part 115 along with asubstrate processing part 116 serving as a working part (a mechanism rotating substrates, a mechanism discharging a processing solution to the substrates, a mechanism driving the cleaningbrush 11 or the like, for example) processing the substrates in practice. Theunit control part 115, individually controlling theprocessing unit 110, controls and monitors operation of thesubstrate processing part 116 of theprocessing unit 110 provided with thisunit control part 115. In other words, the aforementionedsystem control part 100 takes charge of unific control on the overallsubstrate processing apparatus 1C, while eachunit control part 115 takes charge of control responsive to the processing contents of eachsubstrate processing part 116. Theunit control part 115 comprises a microcomputer similarly to thesystem control part 100. More specifically, theunit control part 115 comprises aCPU 111 serving as the body part, aROM 112 serving as a read-only memory storing a basic program and the like, aRAM 113 serving as a random-access memory defining an arithmetic working area and astorage part 114 consisting of an SRAM backed up with a battery for storing various data. - Each
processing unit 110 is further provided with atimer 117 and acounter 118. Thetimer 117 has a function of measuring the used time (time used for substrate processing after exchange to a new cleaning brush 11) of the component, such as the cleaningbrush 11, for example, of theprocessing unit 110. When theprocessing unit 110 is provided with a plurality of components, thetimer 117 measures the used time every component. Thecounter 118 has a function of counting the number of substrates (the number of substrates processed after exchange to a new cleaning brush 11) processed with the component, such as the cleaningbrush 11, for example, of theprocessing unit 110. When theprocessing unit 110 is provided with a plurality of components, thecounter 118 measures the number of processed substrates every component. - The
ROM 102 and thestorage part 104 of thesystem control part 100 previously store system control programs related to theoverall apparatus 1C. When theCPU 101 of thesystem control part 100 executes arithmetic processing according to the system control programs, it follows that operation control and data processing are implemented on the overallsubstrate processing apparatus 1C. TheROM 112 and thestorage part 114 of theunit control part 115 previously store unit control programs responsive to the processing contents of thesubstrate processing part 116 of thisprocessing unit 110. When theCPU 111 of theunit control part 115 executes arithmetic processing according to the unit control programs, it follows that operation control and data processing are implemented on thesubstrate processing part 116. - These programs can be acquired and updated by reading from the
recording medium 91 through thereader 150 or downloading from a prescribed server memory or the like through thenetwork 6. Each program has a version, and version information such as a numerical value for identifying the version is changed when the program is updated. Thestorage part 104 of thesystem control part 100 stores the version information of each program run by thesubstrate processing apparatus 1C. - The
information storage server 2 arranged on thesubstrate processing factory 4, eachsupport computer 3 arranged on thesupport center 5 and theorder acceptance server 8 arranged on thecomponent center 7 are now described. Theinformation storage server 2, thesupport computer 3 and theorder acceptance server 8 are similar in hardware structure to a general computer. Therefore, each of the basic structures of theinformation storage server 2, thesupport computer 3 and theorder acceptance server 8, which are similar to each other, is described with reference toFIG. 15 . As shown inFIG. 15 , each of theinformation storage server 2, thesupport computer 3 and theorder acceptance server 8 is formed by connecting a CPU 21, 31 or 81 (the CPU 21 for theinformation storage server 2, the CPU 31 for thesupport computer 3 and the CPU 81 for the order acceptance server 8: this also applies to the following description), aROM 22, 32 or 82 storing the basic program and a RAM 23, 33 or 83 storing various information to a bus line. Ahard disk mouse recording medium 91 such as an optical disk, a magnetic disk or a magnetooptical disk and acommunication part network 6 are also connected to the bus line properly through interfaces (I/F) or the like. - Each of the
information storage server 2, thesupport computer 3 and theorder acceptance server 8 can read a program from therecording medium 91 through the reader 27, 37 or 87 and store the same in thehard disk information storage server 2, thesupport computer 3 and theorder acceptance server 8 can also download a program from another server through thenetwork 6 and store the same in thehard disk hard disk information storage server 2 performs operation as theinformation storage server 2, thesupport computer 3 performs operation as thesupport computer 3 and theorder acceptance server 8 performs operation as theorder acceptance server 8 as a result of executing arithmetic operation according to the program. - While the hardware structures of the substrate processing system 10A and the
substrate processing apparatus 1C, theinformation storage server 2, thesupport computer 3 and theorder acceptance server 8 forming the same have been described, the function and the processing contents of the substrate processing system 10A are now described.FIG. 16 is a functional block diagram showing the functional structure of the substrate processing system 10A.FIG. 17 is a flow chart showing the procedure in the substrate processing system 10A. Referring toFIG. 16 , the CPU 21 of theinformation storage server 2 runs processing programs thereby implementing a consumptivenessinformation registration part 231 and aninformation uncasing part 236 as processing parts respectively, and the CPU 31 of thesupport computer 3 runs processing programs thereby implementing aWEB browser 312, awarning part 313 and an ordersignal transmission part 314 as processing parts respectively. - At a step S1 in
FIG. 17 , consumptiveness of a component of thesubstrate processing apparatus 1C is measured. The consumptiveness is measured everyprocessing unit 110. According to this embodiment, thetimer 117 measures the used time of the component such as the cleaningbrush 11 as the consumptiveness. Theunit control part 115 collects the measured consumptiveness everyprocessing unit 110 and transmits the same to thesystem control part 100. The system controlpart 100 collects the measured consumptiveness everysubstrate processing unit 1C and transmits the consumptiveness of each component of thesubstrate processing apparatus 1C to the consumptivenessinformation registration part 231 of theinformation storage server 2 from thecommunication part 105 through theLAN 41. - Then, the process advances to a step S2 in
FIG. 17 , so that the consumptivenessinformation registration part 231 registers the consumptiveness of each component of thesubstrate processing apparatus 1C in thehard disk 24. Thehard disk 24 cumulatively stores the consumptiveness every component of eachsubstrate processing apparatus 1C asconsumptiveness information 241. -
FIG. 18 illustratesexemplary consumptiveness information 241. Referring toFIG. 18 , the column of “apparatus” shows identification numbers assigned to the respectivesubstrate processing apparatuses 1C, the column of “component” shows the names of the consumables, and the columns of “used time” and “number of processed substrates” show the consumptiveness. This embodiment employs the used time as the consumptiveness, and hence theconsumptiveness information 241 describes no number of processed substrates. As shown inFIG. 18 , theconsumptiveness information 241 accumulates the consumptiveness every component as to each of thesubstrate processing apparatuses 1C arranged on thesubstrate processing factory 4. As to asubstrate processing apparatus 1C having an apparatus number “8101”, for example, theconsumptiveness information 241 records that the used time of a cleaningbrush 11 provided with a name “brush 2” is 12 hours. Thetimer 117 measures the used time of each component at a constant interval and the consumptivenessinformation registration part 231 sequentially registers the result of measurement in thehard disk 24 thereby constructing theconsumptiveness information 241. - The
information uncasing part 236 uncases theconsumptiveness information 241 accumulated in thehard disk 24 of theinformation storage server 2 to be readable through thenetwork 6. The staff at thesupport center 5 can read theconsumptiveness information 241 by acquiring theconsumptiveness information 241 accumulated in thehard disk 24 from theinformation uncasing part 236 through theWEB browser 312 and displaying the same on the display 35 for confirming the consumptiveness of each component of thesubstrate processing apparatus 1C arranged on thesubstrate processing factory 4. Thus, thesupport center 5 can efficiently manage the consumptiveness of each component of thesubstrate processing apparatus 1C. Theconsumptiveness information 241 is regularly acquired through theWEB browser 312. - The CPU 31 of the
support computer 3 determines whether or not the consumptiveness of the component of thesubstrate processing apparatus 1C is in excess of a previously set prescribed value on the basis of theconsumptiveness information 241 acquired through the WEB browser 312 (step S3). The CPU 31 makes this determination every component registered in theconsumptiveness information 241, i.e., every component of the plurality ofsubstrate processing apparatuses 1C. When the consumptiveness of any component exceeds the previously set prescribed value, i.e., when the used time exceeds the prescribed value, the process advances to a step S4 so that thewarning part 313 gives a warning for prompting exchange of the component. In other words, thewarning part 313 gives the warning for prompting exchange of the component when the consumptiveness of the component accumulated in thehard disk 24 reaches the prescribed value. The warning can be displayed on the display 35 or given as a sound, for example. - The staff for maintaining the
substrate processing apparatus 1C can recognize that the component approaches the end of its life through the warning for prompting exchange. - When the consumptiveness of any component is in excess of the previously set prescribed value, the process advances to a step S5 so that the order
signal transmission part 314 transmits an order signal for a new component to theorder acceptance server 8 in the third embodiment. When the consumptiveness of the component accumulated in thehard disk 24 reaches the prescribed value, the ordersignal transmission part 314 transmits the order signal for the new component for exchanging for this component to theorder acceptance server 8. - When the
order acceptance server 8 receives the order signal, thecomponent center 7 immediately progresses processing of supplying the new component to thesubstrate processing factory 4. The steps S4 and S5 may be replaced with each other in order, or may be simultaneously carried out. - According to the third embodiment, it follows that a new component is already prepared in the
substrate processing factory 4 when any component of thesubstrate processing apparatus 1C is consumed or broken, whereby the component can be immediately exchanged and the stop time of thesubstrate processing apparatus 1C following this component exchange can be minimized so that theapparatus 1C can be inhibited from remarkable reduction of working efficiency. - As the aforementioned prescribed value, therefore, it is preferable to set a value immediately before the component is consumed to an unusable state as a value requiring exchange. When any component becomes unusable after a lapse of a used time of 100 hours, for example, the period of 90 hours is set as the value requiring exchange. The life of each component may be experimentally obtained for calculating the value requiring exchange, or the value requiring exchange may be stochastically obtained from the
consumptiveness information 241 accumulated in the aforementioned manner. More specifically, theconsumptiveness information 241 records consumptiveness every component, so that consumptiveness can be grasped when the component becomes unusable. The life of each component can be obtained by grasping consumptiveness levels leading to unusable states as to a plurality of components and stochastically processing the same, so that the value (value requiring exchange) immediately before the component is consumed to an unusable state can be decided on the basis of the life. - While the
information storage server 2 is arranged in thesubstrate processing factory 4 in the third embodiment, the present invention is not restricted to this but theinformation storage server 2 may be arranged anywhere so far as the same is connected to thenetwork 6 to be capable of making communication with thesubstrate processing apparatus 1C and thesupport computer 3. - While both of warning and transmission of the order signal are performed when the consumptiveness of any component is in excess of the previously set prescribed value in the third embodiment, only either thereof may be performed. When only warning is performed and the support staff of the
support center 5 recognizing that any component approaches the end of its life orders a new component to thecomponent center 7 with e-mail or the like, it follows that a new component is prepared in thesubstrate processing factory 4 when the component of thesubstrate processing apparatus 1C is consumed or broken, whereby the component can be immediately exchanged and thesubstrate processing apparatus 1C can be inhibited from remarkable reduction of working efficiency. - Neither warning nor transmission of the order signal may be performed. In this case, it follows that the support staff of the
support center 5 monitoring theconsumptiveness information 241 determines the exchange period and orders a new component to thecomponent center 7 with e-mail or the like. - While the
consumptiveness information 241 is constructed so that thesupport computer 3 determines whether or not the consumptiveness of any component is in excess of the previously set prescribed value (value requiring exchange) in the third embodiment, thesystem control part 100 of thesubstrate processing apparatus 1C may alternatively directly transmit the consumptiveness of the component to thesupport computer 3 without constructing theconsumptiveness information 241. - While the used time is employed as the consumptiveness in the third embodiment, the number of processed substrates may alternatively be employed as the consumptiveness. When the number of processed substrates is employed as the consumptiveness, the
counter 118 measures the number of substrates processed with any component such as the cleaningbrush 11 as the consumptiveness. Handling of the measured consumptiveness is identical to that of the aforementioned used time. Also in this case, an effect similar to that in the case of employing the used time as the consumptiveness can be attained. Further alternatively, both of the used time and the number of processed substrates may be employed as the consumptiveness. In this case, warning may be given or an order signal for a new component may be transmitted when either the used time or the number of processed substrates is in excess of the previously set prescribed value. - Further, not the
support computer 3 but thesubstrate processing apparatus 1C or theinformation storage server 2 may have the warning function and the function of transmitting an order signal for a new component.FIG. 19 is a functional block diagram showing the functional structure of a substrate processing system 10A provided with asubstrate processing apparatus 1C having a warning function and a function of transmitting a component order signal. Referring toFIG. 19 , elements having the same functions as those inFIG. 16 are denoted by the same reference numerals. Referring toFIG. 19 , aCPU 101 of asystem control part 100 runs processing programs thereby implementing an ordersignal transmission part 108 and awarning part 109 as processing parts having roles identical to those of the ordersignal transmission part 314 and thewarning part 313 shown inFIG. 16 respectively. - In this case, the system control part 100 (in a strict sense, the CPU 101) determines whether or not consumptiveness measured by a
timer 117 or acounter 118 is in excess of a previously set prescribed value (value requiring exchange) so that thewarning part 109 gives warning from adisplay part 130 or the like or the ordersignal transmission part 108 transmits an order signal for a new component from acommunication part 105 to anorder acceptance server 8 through anetwork 6. An effect similar to that of the third embodiment can be attained also in this case. - While it is assumed that the
substrate processing apparatus 1C performs cleaning processing on substrates and the consumptiveness of the cleaningbrush 11 forming the same is managed in the third embodiment, the present invention is not restricted to this but the technique according to the present invention can be applied also to a case of managing consumptiveness of a lamp forming a lamp annealing apparatus heating substrates by photoirradiation, for example. Further, the technique according to the present invention is also applicable to a case of managing consumptiveness of a belt, cylinder, a motor or the like for driving the transfer robot TR as a consumable. - A fourth embodiment of the present invention is now described. The overall structure of a
substrate processing system 10 according to the fourth embodiment is identical to that shown inFIG. 1 . In thesubstrate processing system 10 according to the fourth embodiment, however, eachsupport computer 3 distributes educational information related to operation of eachsubstrate processing apparatus 1 to thesubstrate processing apparatus 1 through anetwork 6, and a staff delivering a lecture on the operation of thesubstrate processing apparatus 1 is posted at asupport center 5. - The hardware structure of the
substrate processing apparatus 1 is identical to that in the first embodiment described with reference toFIGS. 2 and 3 . Further, the hardware structure of each of aninformation server 2 and thesupport computer 3 is also identical to that in the first embodiment described with reference toFIG. 4 . -
FIG. 20 is a functional block diagram showing the functional structure of thesubstrate processing system 10 according to the fourth embodiment. Referring toFIG. 20 , aCPU 101 of asystem control part 100 runs a control program thereby implementing adistribution request part 2108 as a processing part, and a CPU 31 of thesupport computer 3 runs a control program thereby implementing adistribution part 2315 as a processing part. - A
hard disk 34 comprised in thesupport computer 3 of thesupport center 5 stores aneducational program 2341. The CPU 31 of thesupport center 3 reads and runs theeducational program 2341, so that thedistribution part 2315 can distribute educational information related to operation of eachsubstrate processing apparatus 1 of asubstrate processing factory 4 from acommunication part 38 through anetwork 6. The technique of streaming distribution, for example, may be employed as the mode of distribution. Acommunication part 105 receives the educational information distributed from thesupport computer 3 and displays the same on adisplay part 130. - As to the timing of distribution, educational information may be simultaneously be distributed to a plurality of
substrate processing apparatuses 1 arranged on a certainsubstrate processing factory 4 regardless of presence/absence of distribution requests from thesubstrate processing apparatuses 1, or may be distributed only to asubstrate processing apparatus 1 presenting a distribution request. More specifically, thedistribution request part 2108 transmits a distribution request to thesupport computer 3 from thecommunication part 105 through thenetwork 6 when a distribution request command is input from anoperation part 140. Thedistribution part 2315 of thesupport computer 3 receiving the distribution request distributes the educational information to thesubstrate processing apparatus 1 from thecommunication part 38 through thenetwork 6. - In a case of simultaneously delivering a lecture on operation explanation to a large number of operators of the
substrate processing factory 4, educational information may be simultaneously distributed to the plurality ofsubstrate processing apparatuses 1. The large number of operators can learn the method of operating theapparatuses 1 by dispersing to eachsubstrate processing apparatus 1 in small groups and observing the educational information displayed on thedisplay parts 130. - In a case of delivering a lecture on operation explanation to partial unskilled operators of the
substrate processing factory 4, the operators may be posted to anysubstrate processing apparatus 1 which in turn presents a distribution request so that educational information is distributed only to thissubstrate processing apparatus 1. The operators can lean the method of operating theapparatus 1 by observing the educational information displayed on thedisplay part 130. - In either case, an apparatus vendor can deliver the lecture on operation explanation by simply creating the
educational program 2341 and storing the same in thesupport computer 3, while a user can hold the lecture related to operation explanation repeatedly at desired timing for efficiently educating the operators with reference to the operation. - While the
support computer 3 stores theeducational program 2341 so that thesupport center 5 distributes the educational information to thesubstrate processing apparatus 1 through the Internet in the fourth embodiment, theinformation storage server 2 may alternatively have the role of thesupport computer 3.FIG. 21 is a functional block diagram showing another exemplary functional structure of thesubstrate processing system 10 according to the fourth embodiment. Referring toFIG. 21 , a CPU 21 of aninformation storage server 2 runs a control program thereby implementing adistribution part 2215 as a processing part. - A
hard disk 24 comprised in theinformation storage server 2 stores aneducational program 2241. The CPU 21 of theinformation storage server 2 reads and runs thiseducational program 2241 so that thedistribution part 2215 can distribute educational information related to operation of eachsubstrate processing apparatus 1 of asubstrate processing factory 4 from acommunication part 28 through aLAN 41. The mode and the timing of distribution are similar to those of the aforementioned embodiment. - Also when distributing the educational information through the
LAN 41, an apparatus vendor can deliver a lecture on operation explanation by simply creating theeducational program 2241 and storing the same in theinformation storage server 2, while a user can hold the lecture related to operation explanation repeatedly at desired timing for efficiently educating operators with reference to the operation. - The technique according to the present invention is applicable to any substrate processing apparatus, such as a lamp annealing apparatus heating substrates by photoirradiation, a cleaning apparatus performing cleaning processing of removing particles while rotating substrates or a dipping apparatus performing surface processing by dipping substrates in a processing solution such as hydrofluoric acid, for example, performing prescribed processing on substrates.
- While the invention has been shown and described in detail, the foregoing description is in all aspects illustrative and not restrictive. It is therefore understood that numerous modifications and variations can be devised without departing from the scope of the invention.
Claims (12)
1. A substrate processing apparatus management system connecting a substrate processing apparatus and a support computer with each other through a network, wherein
said support computer comprises:
a-1) a first storage element storing basic information necessary in initialization of said substrate processing apparatus, and
a-2) a basic information transmission element transmitting said basic information to said substrate processing apparatus through said network, said substrate processing apparatus comprises:
b-1) a second storage element storing said basic information received from said support computer, and
the initial state of said substrate processing apparatus is set up with said basic information stored in said second storage element.
2. The substrate processing apparatus management system according to claim 1 , wherein
said basic information is information set in common as to the same type of substrate processing apparatuses.
3. The substrate processing apparatus management system according to claim 2 , wherein
said basic information is information varying with the version of a control program for controlling said substrate processing apparatus,
said substrate processing apparatus further comprises:
b-2) a posting element posting the version of said control program installed in said substrate processing apparatus to said support computer, and
said basic information transmission element includes:
a-2-1) an element transmitting said basic information corresponding to the version of said control program posted from said substrate processing apparatus to said substrate processing apparatus.
4. The substrate processing apparatus management system according to claim 3 , wherein
said substrate processing apparatus further comprises:
b-3) an element instructing a transmission request for said basic information to said support computer.
5. The substrate processing apparatus management system according to claim 4 , wherein
said support computer further comprises:
a-3) an element instructing transmission of said basic information to said substrate processing apparatus.
6. A substrate processing apparatus controlled with basic information stored in a storage element as initialization information, comprising:
a) a receiving element receiving said basic information from a computer connected with said substrate processing apparatus through a network; and
b) a storing element storing received said basic information in said storage element.
7. The substrate processing apparatus according to claim 6 , wherein
said basic information is information set in common as to the same type of substrate processing apparatuses.
8. The substrate processing apparatus according to claim 7 , wherein
said basic information is information varying with the version of a control program for controlling said substrate processing apparatus,
said substrate processing apparatus further comprising:
c) a posting element posting the version of said control program installed in said substrate processing apparatus to said computer.
9. The substrate processing apparatus according to claim 8 , further comprising:
d) an element instructing a transmission request for said basic information to said computer.
10. A substrate processing apparatus management method managing a substrate processing apparatus whose operation is controlled with basic information stored in a storage element as initialization information, comprising steps of:
a) receiving said basic information from a computer connected with said substrate processing apparatus through a network; and
b) storing received said basic information in said storage element.
11. A program for a computer included in a substrate processing apparatus, said substrate processing apparatus being controlled with basic information stored in a storage element as initialization information, wherein
execution of said program by said computer enables said substrate processing to execute
a) receiving said basic information from an outer computer connected with said substrate processing apparatus through a network; and
b) storing received said basic information in said storage element.
12. A computer-readable recording medium on which a program for a computer included in a substrate processing apparatus is recorded, said substrate processing apparatus being controlled with basic information stored in a storage element as initialization information, wherein
execution of said program by said computer enables said substrate processing to execute
a) receiving said basic information from an outer computer connected with said substrate processing apparatus through a network; and
b) storing received said basic information in said storage element.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/837,917 US20070293974A1 (en) | 2001-09-06 | 2007-08-13 | Substrate Processing System Managing Apparatus Information of Substrate Processing Apparatus |
Applications Claiming Priority (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001-270699 | 2001-09-06 | ||
JP2001-270584 | 2001-09-06 | ||
JP2001270699A JP3962232B2 (en) | 2001-09-06 | 2001-09-06 | Substrate processing apparatus management system, substrate processing apparatus, substrate processing apparatus management method, program, and recording medium |
JP2001270584A JP4191399B2 (en) | 2001-09-06 | 2001-09-06 | Substrate processing equipment management system |
JP2001-271369 | 2001-09-07 | ||
JP2001-271599 | 2001-09-07 | ||
JP2001271599A JP2003086479A (en) | 2001-09-07 | 2001-09-07 | Substrate-processing system, substrate-processing apparatus managing method, substrate-processing apparatus, program and storage means |
JP2001271369A JP2003080155A (en) | 2001-09-07 | 2001-09-07 | Substrate treatment system |
US10/232,319 US7280883B2 (en) | 2001-09-06 | 2002-08-29 | Substrate processing system managing apparatus information of substrate processing apparatus |
US11/837,917 US20070293974A1 (en) | 2001-09-06 | 2007-08-13 | Substrate Processing System Managing Apparatus Information of Substrate Processing Apparatus |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/232,319 Division US7280883B2 (en) | 2001-09-06 | 2002-08-29 | Substrate processing system managing apparatus information of substrate processing apparatus |
Publications (1)
Publication Number | Publication Date |
---|---|
US20070293974A1 true US20070293974A1 (en) | 2007-12-20 |
Family
ID=27482537
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/232,319 Expired - Lifetime US7280883B2 (en) | 2001-09-06 | 2002-08-29 | Substrate processing system managing apparatus information of substrate processing apparatus |
US11/837,917 Abandoned US20070293974A1 (en) | 2001-09-06 | 2007-08-13 | Substrate Processing System Managing Apparatus Information of Substrate Processing Apparatus |
US11/839,134 Expired - Fee Related US7698107B2 (en) | 2001-09-06 | 2007-08-15 | Managing apparatus for substrate processing system |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/232,319 Expired - Lifetime US7280883B2 (en) | 2001-09-06 | 2002-08-29 | Substrate processing system managing apparatus information of substrate processing apparatus |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/839,134 Expired - Fee Related US7698107B2 (en) | 2001-09-06 | 2007-08-15 | Managing apparatus for substrate processing system |
Country Status (4)
Country | Link |
---|---|
US (3) | US7280883B2 (en) |
KR (2) | KR100526694B1 (en) |
CN (1) | CN100385609C (en) |
TW (1) | TWI224354B (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100045684A1 (en) * | 2006-11-16 | 2010-02-25 | Tokyo Electron Limited | Host control device, slave control device, screen operation right giving method, and storage medium containing screen operation right giving program |
US20100136257A1 (en) * | 2004-12-06 | 2010-06-03 | Sokudo Co., Ltd. | Substrate processing apparatus |
US20110172800A1 (en) * | 2010-01-12 | 2011-07-14 | Koizumi Ryuya | Scheduler, substrate processing apparatus, and method of transferring substrates in substrate processing apparatus |
US8496761B2 (en) | 2004-11-10 | 2013-07-30 | Sokudo Co., Ltd. | Substrate processing apparatus and substrate processing method |
US8540824B2 (en) | 2005-09-25 | 2013-09-24 | Sokudo Co., Ltd. | Substrate processing method |
US8585830B2 (en) | 2004-12-06 | 2013-11-19 | Sokudo Co., Ltd. | Substrate processing apparatus and substrate processing method |
Families Citing this family (30)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4097485B2 (en) * | 2002-08-28 | 2008-06-11 | 独立行政法人科学技術振興機構 | Method for capturing a reaction intermediate between an oxidoreductase and a substrate |
GB2411493B (en) * | 2004-02-27 | 2006-10-11 | Motorola Inc | Method of backing-up data in a data processing system |
US20050228836A1 (en) * | 2004-04-08 | 2005-10-13 | Bacastow Steven V | Apparatus and method for backing up computer files |
CN1702849A (en) * | 2004-05-26 | 2005-11-30 | 松下电器产业株式会社 | Temperature abnormality detection method and semiconductor manufacturing apparatus |
US7464862B2 (en) | 2004-06-15 | 2008-12-16 | Quickvault, Inc. | Apparatus & method for POS processing |
JP4794232B2 (en) * | 2004-12-06 | 2011-10-19 | 株式会社Sokudo | Substrate processing equipment |
US20070143529A1 (en) * | 2005-04-28 | 2007-06-21 | Bacastow Steven V | Apparatus and method for PC security and access control |
JP4849825B2 (en) * | 2005-05-18 | 2012-01-11 | 東京エレクトロン株式会社 | Processing apparatus, alignment method, control program, and computer storage medium |
US7546171B2 (en) * | 2005-12-30 | 2009-06-09 | Honeywell International Inc. | Method, apparatus and system for recovery of a controller with known-compatible configuration and run-time data |
KR100926117B1 (en) * | 2005-12-30 | 2009-11-11 | 엘지디스플레이 주식회사 | Test system using a virtual review and method thereof |
CN101025741A (en) * | 2006-02-17 | 2007-08-29 | 鸿富锦精密工业(深圳)有限公司 | Database back up system and method |
JP5091413B2 (en) * | 2006-03-08 | 2012-12-05 | 東京エレクトロン株式会社 | Substrate processing apparatus and method for controlling substrate processing apparatus |
US20080005426A1 (en) * | 2006-05-31 | 2008-01-03 | Bacastow Steven V | Apparatus and method for securing portable USB storage devices |
US8011013B2 (en) | 2006-07-19 | 2011-08-30 | Quickvault, Inc. | Method for securing and controlling USB ports |
DE502007000122D1 (en) * | 2007-01-17 | 2008-10-30 | Siemens Ag | Method for storing and reproducing a state in an automation device |
US7813828B2 (en) * | 2007-04-02 | 2010-10-12 | Hitachi Kokusai Electric Inc. | Substrate processing system and group management system |
JP5461778B2 (en) * | 2007-04-02 | 2014-04-02 | 株式会社日立国際電気 | Substrate processing system, group management system, configuration management program, connection management program, terminal program, and connection management method for each hardware |
US8086688B1 (en) | 2008-05-16 | 2011-12-27 | Quick Vault, Inc. | Method and system for mobile data security |
US8173931B2 (en) * | 2008-06-13 | 2012-05-08 | Electro Scientific Industries, Inc. | Automatic recipe management for laser processing a work piece |
US8155923B2 (en) * | 2009-06-08 | 2012-04-10 | General Electric Company | System, remote device, and method for validating operation of a wind turbine |
JP2011040546A (en) * | 2009-08-10 | 2011-02-24 | Canon Inc | Exposure apparatus, system, updating method and method of manufacturing device |
JP2012043041A (en) * | 2010-08-13 | 2012-03-01 | Disco Abrasive Syst Ltd | Remote control system |
TWI526789B (en) | 2011-04-22 | 2016-03-21 | 瑪波微影Ip公司 | Network architecture and protocol for cluster of lithography machines |
US20130079913A1 (en) * | 2011-09-28 | 2013-03-28 | Globalfoundries Inc. | Methods and systems for semiconductor fabrication with local processing management |
CN103389625A (en) * | 2013-07-11 | 2013-11-13 | 浙江大学 | Communication method of immersion liquid transmission system applied to immersion lithography machine |
JP6310260B2 (en) | 2014-01-20 | 2018-04-11 | 株式会社荏原製作所 | Adjusting apparatus for adjusting a plurality of processing units in a substrate processing apparatus, and a substrate processing apparatus provided with the adjusting apparatus |
EP3192020A4 (en) | 2014-09-12 | 2018-02-14 | Quickvault Inc. | Method and system for forensic data tracking |
JP6956578B2 (en) | 2017-09-19 | 2021-11-02 | 株式会社荏原製作所 | Break-in device and break-in system |
JP6653722B2 (en) * | 2018-03-14 | 2020-02-26 | 株式会社Kokusai Electric | Substrate processing equipment |
JP6960873B2 (en) * | 2018-03-16 | 2021-11-05 | 東京エレクトロン株式会社 | Semiconductor manufacturing system and server equipment |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5742829A (en) * | 1995-03-10 | 1998-04-21 | Microsoft Corporation | Automatic software installation on heterogeneous networked client computer systems |
US20020011207A1 (en) * | 2000-05-31 | 2002-01-31 | Shigeyuki Uzawa | Exposure apparatus, coating/developing system, device manufacturing system, device manufacturing method, semiconductor manufacturing factory, and exposure apparatus maintenance method |
US6442446B1 (en) * | 1997-12-29 | 2002-08-27 | Tokyo Electron Limited | Control apparatus |
US20020166067A1 (en) * | 2001-05-02 | 2002-11-07 | Pritchard James B. | Apparatus and method for protecting a computer system against computer viruses and unauthorized access |
US6567714B2 (en) * | 2001-01-26 | 2003-05-20 | Dell Products L.P. | Method and system for manufacturing a computer system with the assistance of a wireless information network |
US20030188303A1 (en) * | 2001-03-30 | 2003-10-02 | Barman Roderick A. | Method and apparatus for reprogramming engine controllers |
US6718464B2 (en) * | 2001-01-23 | 2004-04-06 | International Business Machines Corporation | Method and system for customizing a client computer system configuration for a current user using BIOS settings downloaded from a server |
Family Cites Families (53)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62133719A (en) | 1985-12-06 | 1987-06-16 | Canon Inc | Semiconductor manufacturing equipment |
JPH0718559B2 (en) | 1988-11-12 | 1995-03-06 | 株式会社オーノ | Electric heating tube mat |
US5495417A (en) * | 1990-08-14 | 1996-02-27 | Kabushiki Kaisha Toshiba | System for automatically producing different semiconductor products in different quantities through a plurality of processes along a production line |
US5379438A (en) * | 1990-12-14 | 1995-01-03 | Xerox Corporation | Transferring a processing unit's data between substrates in a parallel processor |
JPH0536128A (en) * | 1990-12-20 | 1993-02-12 | Hitachi Ltd | High density information recording medium and recording device using this |
KR100307616B1 (en) * | 1994-01-31 | 2001-12-15 | 김징완 | Industrial process monitoring and controlling system |
US5787000A (en) * | 1994-05-27 | 1998-07-28 | Lilly Software Associates, Inc. | Method and apparatus for scheduling work orders in a manufacturing process |
US5594529A (en) | 1994-11-30 | 1997-01-14 | Exedy Corporation | Imaging device with stock supervision means |
US7069451B1 (en) * | 1995-02-13 | 2006-06-27 | Intertrust Technologies Corp. | Systems and methods for secure transaction management and electronic rights protection |
US5758067A (en) * | 1995-04-21 | 1998-05-26 | Hewlett-Packard Co. | Automated tape backup system and method |
US5591299A (en) * | 1995-04-28 | 1997-01-07 | Advanced Micro Devices, Inc. | System for providing integrated monitoring, control and diagnostics functions for semiconductor spray process tools |
US6873738B2 (en) * | 1995-10-02 | 2005-03-29 | Sony Corporation | Hierarchical image processor for encoding or decoding, and memory on the same chip |
JP2986146B2 (en) | 1995-11-02 | 1999-12-06 | 東京エレクトロン株式会社 | Recipe operation system for semiconductor manufacturing equipment |
JP3892493B2 (en) * | 1995-11-29 | 2007-03-14 | 大日本スクリーン製造株式会社 | Substrate processing system |
TWI249760B (en) * | 1996-07-31 | 2006-02-21 | Canon Kk | Remote maintenance system |
JPH10242092A (en) | 1997-02-25 | 1998-09-11 | Dainippon Screen Mfg Co Ltd | Substrate cleaning equipment |
US5950198A (en) * | 1997-03-24 | 1999-09-07 | Novell, Inc. | Processes and apparatuses for generating file correspondency through replication and synchronization between target and source computers |
JPH10270535A (en) * | 1997-03-25 | 1998-10-09 | Nikon Corp | Moving stage device and circuit-device manufacture using the same |
JPH10274919A (en) | 1997-03-31 | 1998-10-13 | Hitachi Software Eng Co Ltd | Educational aided system |
US6000830A (en) * | 1997-04-18 | 1999-12-14 | Tokyo Electron Limited | System for applying recipe of semiconductor manufacturing apparatus |
US5814365A (en) * | 1997-08-15 | 1998-09-29 | Micro C Technologies, Inc. | Reactor and method of processing a semiconductor substate |
TW459266B (en) * | 1997-08-27 | 2001-10-11 | Tokyo Electron Ltd | Substrate processing method |
JP3892553B2 (en) * | 1997-10-29 | 2007-03-14 | 大日本スクリーン製造株式会社 | Substrate processing equipment |
KR19990058399A (en) | 1997-12-30 | 1999-07-15 | 윤종용 | Data management method of industrial monitoring / control system |
US6098637A (en) * | 1998-03-03 | 2000-08-08 | Applied Materials, Inc. | In situ cleaning of the surface inside a vacuum processing chamber |
JPH11344920A (en) | 1998-06-02 | 1999-12-14 | Kyasuto:Kk | Teaching system, its program medium and apparatus therefor |
JP2000021740A (en) | 1998-06-29 | 2000-01-21 | Nikon Corp | Aligner and its operation supporting method |
JP2000031030A (en) | 1998-07-08 | 2000-01-28 | Canon Inc | Aligner, data management method, and device manufacturing method |
JP3349455B2 (en) * | 1998-09-30 | 2002-11-25 | 宮崎沖電気株式会社 | Management method and management system for semiconductor manufacturing equipment |
US6314502B1 (en) * | 1998-11-12 | 2001-11-06 | Ricoh Co., Ltd. | Method and apparatus for opportunistic queue processing |
US6978297B1 (en) * | 1998-11-12 | 2005-12-20 | Ricoh, Co., Ltd. | System and method of managing queues by maintaining metadata files having attributes corresponding to capture of electronic document and using the metadata files to selectively lock the electronic document |
JP2000195775A (en) | 1998-12-25 | 2000-07-14 | Dainippon Screen Mfg Co Ltd | Wafer processing device |
US6223137B1 (en) * | 1999-03-25 | 2001-04-24 | The University Of Tennessee Research Corporation | Method for marking, tracking, and managing hospital instruments |
US6556949B1 (en) * | 1999-05-18 | 2003-04-29 | Applied Materials, Inc. | Semiconductor processing techniques |
US6408220B1 (en) * | 1999-06-01 | 2002-06-18 | Applied Materials, Inc. | Semiconductor processing techniques |
US6415193B1 (en) * | 1999-07-08 | 2002-07-02 | Fabcentric, Inc. | Recipe editor for editing and creating process recipes with parameter-level semiconductor-manufacturing equipment |
US6721045B1 (en) * | 1999-09-07 | 2004-04-13 | Applied Materials, Inc. | Method and apparatus to provide embedded substrate process monitoring through consolidation of multiple process inspection techniques |
US7012684B1 (en) * | 1999-09-07 | 2006-03-14 | Applied Materials, Inc. | Method and apparatus to provide for automated process verification and hierarchical substrate examination |
EP1255294A4 (en) * | 2000-01-17 | 2009-01-21 | Ebara Corp | Wafer transfer control apparatus and method for transferring wafer |
US6952656B1 (en) * | 2000-04-28 | 2005-10-04 | Applied Materials, Inc. | Wafer fabrication data acquisition and management systems |
AU2001263377B2 (en) * | 2000-05-19 | 2005-03-17 | Vir2Us, Inc. | A computer with switchable components |
EP1168174A1 (en) * | 2000-06-19 | 2002-01-02 | Hewlett-Packard Company, A Delaware Corporation | Automatic backup/recovery process |
US6567718B1 (en) * | 2000-07-28 | 2003-05-20 | Advanced Micro Devices, Inc. | Method and apparatus for monitoring consumable performance |
KR20020011507A (en) * | 2000-08-02 | 2002-02-09 | 서평원 | Web Browser Based Network Management System |
KR20000072763A (en) | 2000-09-25 | 2000-12-05 | 강승식 | Real Time Automatic Material Request Method By Computed Prediction in a Surface Mounting Technology Equipment |
US20020072893A1 (en) * | 2000-10-12 | 2002-06-13 | Alex Wilson | System, method and article of manufacture for using a microprocessor emulation in a hardware application with non time-critical functions |
US6625703B2 (en) * | 2000-11-02 | 2003-09-23 | International Business Machines Corporation | Verifying primary and backup copies of vital information for a processing system employing a pseudo-fixed reference identifier |
KR100453698B1 (en) * | 2000-11-13 | 2004-10-20 | (주)쓰리뷰 | Method and apparatus of providing material supply and demand system with manufacturing process monitoring device |
US7080144B2 (en) * | 2000-12-22 | 2006-07-18 | Bell South Intellectual Property Corp. | System enabling access to obtain real-time information from a cell site when an emergency event occurs at the site |
US6990380B2 (en) * | 2000-12-27 | 2006-01-24 | Tokyo Electron Limited | Substrate processing apparatus and information storage apparatus and method |
US6795798B2 (en) * | 2001-03-01 | 2004-09-21 | Fisher-Rosemount Systems, Inc. | Remote analysis of process control plant data |
TWI244603B (en) * | 2001-07-05 | 2005-12-01 | Dainippon Screen Mfg | Substrate processing system for managing device information of substrate processing device |
JP4071461B2 (en) * | 2001-07-05 | 2008-04-02 | 大日本スクリーン製造株式会社 | Substrate processing system, substrate processing apparatus, program, and recording medium |
-
2002
- 2002-08-29 US US10/232,319 patent/US7280883B2/en not_active Expired - Lifetime
- 2002-09-02 KR KR10-2002-0052523A patent/KR100526694B1/en active IP Right Grant
- 2002-09-05 TW TW091120376A patent/TWI224354B/en not_active IP Right Cessation
- 2002-09-06 CN CNB021425795A patent/CN100385609C/en not_active Expired - Fee Related
-
2005
- 2005-05-25 KR KR1020050044009A patent/KR100602509B1/en active IP Right Grant
-
2007
- 2007-08-13 US US11/837,917 patent/US20070293974A1/en not_active Abandoned
- 2007-08-15 US US11/839,134 patent/US7698107B2/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5742829A (en) * | 1995-03-10 | 1998-04-21 | Microsoft Corporation | Automatic software installation on heterogeneous networked client computer systems |
US6442446B1 (en) * | 1997-12-29 | 2002-08-27 | Tokyo Electron Limited | Control apparatus |
US20020011207A1 (en) * | 2000-05-31 | 2002-01-31 | Shigeyuki Uzawa | Exposure apparatus, coating/developing system, device manufacturing system, device manufacturing method, semiconductor manufacturing factory, and exposure apparatus maintenance method |
US6718464B2 (en) * | 2001-01-23 | 2004-04-06 | International Business Machines Corporation | Method and system for customizing a client computer system configuration for a current user using BIOS settings downloaded from a server |
US6567714B2 (en) * | 2001-01-26 | 2003-05-20 | Dell Products L.P. | Method and system for manufacturing a computer system with the assistance of a wireless information network |
US20030188303A1 (en) * | 2001-03-30 | 2003-10-02 | Barman Roderick A. | Method and apparatus for reprogramming engine controllers |
US20020166067A1 (en) * | 2001-05-02 | 2002-11-07 | Pritchard James B. | Apparatus and method for protecting a computer system against computer viruses and unauthorized access |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8496761B2 (en) | 2004-11-10 | 2013-07-30 | Sokudo Co., Ltd. | Substrate processing apparatus and substrate processing method |
US20100136257A1 (en) * | 2004-12-06 | 2010-06-03 | Sokudo Co., Ltd. | Substrate processing apparatus |
US8585830B2 (en) | 2004-12-06 | 2013-11-19 | Sokudo Co., Ltd. | Substrate processing apparatus and substrate processing method |
US9703199B2 (en) | 2004-12-06 | 2017-07-11 | Screen Semiconductor Solutions Co., Ltd. | Substrate processing apparatus |
US8540824B2 (en) | 2005-09-25 | 2013-09-24 | Sokudo Co., Ltd. | Substrate processing method |
US20100045684A1 (en) * | 2006-11-16 | 2010-02-25 | Tokyo Electron Limited | Host control device, slave control device, screen operation right giving method, and storage medium containing screen operation right giving program |
US20110172800A1 (en) * | 2010-01-12 | 2011-07-14 | Koizumi Ryuya | Scheduler, substrate processing apparatus, and method of transferring substrates in substrate processing apparatus |
US8655472B2 (en) * | 2010-01-12 | 2014-02-18 | Ebara Corporation | Scheduler, substrate processing apparatus, and method of transferring substrates in substrate processing apparatus |
Also Published As
Publication number | Publication date |
---|---|
KR100526694B1 (en) | 2005-11-08 |
US7698107B2 (en) | 2010-04-13 |
CN1404102A (en) | 2003-03-19 |
US20030046034A1 (en) | 2003-03-06 |
KR20030022030A (en) | 2003-03-15 |
KR100602509B1 (en) | 2006-07-19 |
US20070294058A1 (en) | 2007-12-20 |
KR20050065478A (en) | 2005-06-29 |
TWI224354B (en) | 2004-11-21 |
US7280883B2 (en) | 2007-10-09 |
CN100385609C (en) | 2008-04-30 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US7698107B2 (en) | Managing apparatus for substrate processing system | |
EP0863439B1 (en) | Exposure unit, exposure system and device manufacturing method | |
KR100538459B1 (en) | Substrate Processing System Having Substrate Processing Apparatus Capable Of Communicating Through Network | |
JP3892493B2 (en) | Substrate processing system | |
US6000830A (en) | System for applying recipe of semiconductor manufacturing apparatus | |
JP5649300B2 (en) | Software deployment manager integration in process control systems | |
TWI524414B (en) | Dynamic component-tracking system and methods therefor | |
JP4377223B2 (en) | Substrate processing apparatus and transfer apparatus adjustment system | |
JPH09129529A (en) | Recipe operating system of semiconductor manufacturing equipment | |
JP2003086479A (en) | Substrate-processing system, substrate-processing apparatus managing method, substrate-processing apparatus, program and storage means | |
JP3962232B2 (en) | Substrate processing apparatus management system, substrate processing apparatus, substrate processing apparatus management method, program, and recording medium | |
JP2003032764A (en) | Maintenance device, maintenance system and maintenance method | |
US6766209B2 (en) | Managing system, managing method, host computer, and information collecting/transmitting unit | |
JP2003022188A (en) | Substrate processing system, method for managing substrate processor, substrate processor, program, and recording medium | |
JP2004310467A (en) | Equipment and equipment management system | |
JP2001076982A (en) | System and method for automating semiconductor factory for controlling measurement equipment measuring semiconductor wafer | |
JP2523638B2 (en) | Semiconductor equipment operation data collection method | |
JP2004246407A (en) | Facility management service device | |
JP2000343386A (en) | On-line management system | |
JP2004054713A (en) | Facility management device and its method | |
JP2003100577A (en) | Substrate treatment system, management method and apparatus of substrate treatment, program, and recording medium | |
JP2002133134A (en) | Consumables and replaced part sales administration system | |
CN100419984C (en) | Wafer processing apparatus and transfer device adjustment system | |
CN1702825A (en) | Substrate processing system managing apparatus information of substrate processing apparatus | |
JPH11145050A (en) | Semiconductor aligner system, semiconductor aligner and device manufacture |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |