CN100445985C - Substrate processing system of equipment information for managing substrate processing equipment - Google Patents

Substrate processing system of equipment information for managing substrate processing equipment Download PDF

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Publication number
CN100445985C
CN100445985C CNB2005100712045A CN200510071204A CN100445985C CN 100445985 C CN100445985 C CN 100445985C CN B2005100712045 A CNB2005100712045 A CN B2005100712045A CN 200510071204 A CN200510071204 A CN 200510071204A CN 100445985 C CN100445985 C CN 100445985C
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substrate processing
processing apparatus
information
computing machine
essential information
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CN1773485A (en
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北本彻
龟井谦治
井上秀和
滨田哲也
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Dainippon Screen Manufacturing Co Ltd
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Dainippon Screen Manufacturing Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A substrate processing apparatus and an information storage server are connected with each other through a network. A storage part of the substrate processing apparatus stores set information and a control program, for controlling operation of the substrate processing apparatus according to the set information and the control program. The substrate processing apparatus is provided with a schedule function, for transmitting a backup instructional command according to the schedule. In response to this instructional command, the substrate processing apparatus generates a duplicate of specified information stored in the aforementioned storage part and transfers the duplicate information to the information storage server through the network. The information storage server stores the received duplicate information in a hard disk as backup data. The information storage server can also store only differential data of the duplicate information. Thus, information for controlling the operation of the substrate processing apparatus can be efficiently backed up without burdening the user.

Description

Substrate processing apparatus, substrate processing apparatus management system and substrate processing apparatus management method
Technical field
The present invention relates to a kind of network communications technology, carry out the substrate processing apparatus of predetermined processing, the glass substrate that is used for LCD, the substrate (being called " substrate " hereinafter) that is used for the glass substrate of photomask or is used for CD on Semiconductor substrate through network and be connected to each other with computing machine.
Background technology
A series of by carrying out such as hot worked processing and manufacturing such as the semiconductor devices on cleaning, protective seam coating, exposure, development, burn into formation interlayer dielectric and the substrate or the product of LCD.Usually, the substrate processing apparatus that has built-in protective seam to apply processing, built-in development machining cell etc. is carried out this processing.The transfer robot that is located on the substrate processing apparatus is sent to substrate each machining cell continuously, thereby carries out a series of processing on sinking to the bottom.
Automatically this substrate processing of control, substrate processing apparatus application storing data, configuration information etc. are used for automatic control.In other words, control substrate processing apparatus according to the content of configuration information with application program.
Be stored in essential information that configuration information in the substrate processing apparatus comprises that substrate processing apparatus is commonly used and substrate processing apparatus intrinsic information.When substrate processing apparatus is mainly controlled by default essential information,, can not carry out Optimal Control with the identical content that is provided with because the manufacturing mistake of environment or substrate processing apparatus is set.Thereby, must proofread and correct essential information and carry out control, each substrate processing apparatus is all accumulated this control information as intrinsic information.
Thereby, intrinsic information be each user and each substrate processing apparatus intrinsic information.Thereby, turn back to the former state that is out of order in order to have caused some such as hardware fault and the substrate processing apparatus of losing the fault of cumulative information, just backup setting information periodically.And, when the user changes configuration information in self-defined mode, can require configuration information in the past.And, in this case, for the configuration information handle substrate process equipment with the past, periodically backup setting information.Usually, the user in each substrate processing apparatus in movable disk etc. backup setting information.
Yet the configuration information of backup substrate processing apparatus is very consuming time in movable disk etc., has caused user's burden.Especially when being provided with a large amount of substrate processing apparatus, backup operation has significantly caused the burden of waiting for improved user.
In addition, back-up processing is minimized at interval, so that Backup Data is effective.Yet the burden of back-up processing is too heavy, is unpractiaca to such an extent as to require the frequent performance period back-up processing of user.
Above-mentioned essential information (being located in the substrate processing apparatus with the starting stage) comprises very a large amount of setting options.User or support staff are provided with essential information earlier in substrate processing apparatus, thereby according to essential information handle substrate process equipment.The user also responds each substrate processing apparatus intrinsic information is set.In other words, the operation that the user proofreaies and correct substrate processing apparatus according to essential information with intrinsic information, thus carry out Optimal Control.
As mentioned above, the essential information that is located in the substrate processing apparatus comprises very a large amount of setting options.If configuration information is wrong for some a large amount of, the operation that substrate processing apparatus just can not executive plan.
When a plurality of personnel in the factory that is provided with a plurality of substrate processing apparatus are provided with essential information respectively in different substrate processing apparatus, for example, can because of personal error make substrate processing apparatus essential information the content difference is set.In this case, even carrying out identical processing, substrate processing apparatus can not produce identical product.
And, when proof is located at the step-up error that essential information in each substrate processing apparatus comprises that the substrate processing apparatus operation causes, be difficult to from a large amount of setting options, find that mistake is provided with content.
The element that forms above-mentioned substrate processing apparatus also comprises consumptive material.For example, be located to clean and be used for cleaning the cleaning brush of substrate in the machining cell and be located at normally consumptive material of lamp that the lamp annealing device is used for photoirradiation short annealing substrate.In addition, belt, cylinder and the motor etc. that are used to drive the formation driving mechanism of transfer robot etc. also are consumptive materials.
Just be done for after this consumptive material that consumes and damage because of use significantly consumes, therefore, must periodically order new element to replace consumptive material.
Yet, usually, just order and purchase new element in the consumptive material consume or after damaging, therefore new element arrives and needs a period of time, has reduced the work efficiency of equipment.Thereby, the life-span of preferably managing consumptive material in the substrate processing apparatus, in a substrate processing factory, a plurality of substrate processing apparatus are housed, requiring the consumptive material in all substrate processing apparatus of management is a very big job.
And usually, a large amount of this substrate processing apparatus are located in the substrate processing factory that makes semiconductor devices etc. and by a large amount of operators and operate.Thereby be necessary for the method for maneuvering device and suitably train the unskilled operator of rawness.When the instructions that has changed equipment etc., also need skilled operator is lectured new method of operating.
Usually, the operator must divide into groups to participate in the instruction about equipment, and for each group repeats to lecture, or unification is explained around being integrated into a substrate processing apparatus.
Yet, in this case, identical content must be repeated to lecture, otherwise just all operators can not be trained up, its disadvantage makes the user of substrate processing apparatus and sellers all lose efficient.
Summary of the invention
The present invention relates to a kind of substrate processing apparatus management system of managing substrate processing apparatus, can be through network service.
According to an aspect of the present invention, can comprise through the substrate processing apparatus management system of the management substrate processing apparatus of network service: first storage component, the storage control information is used to control the operation of substrate processing apparatus; Copy Info obtains parts, obtains the Copy Info that is stored in the control information in the first storage component; And memory unit, storage is obtained the Copy Info that parts obtain with Copy Info in second storage component, and second storage component is included in through network and is connected in the information stores computing machine of substrate processing apparatus.
The storage component stores that is connected to the information stores computing machine through network is used for the control information of substrate processing apparatus, thereby needn't be to the recording medium backup operation.Therefore, user's burden relevant with backup operation significantly alleviates.
According to a further aspect in the invention, make substrate processing apparatus and support in the interconnected substrate processing apparatus management system of computing machine that the support computing machine comprises through network: first storage component, the initial required essential information of storage substrate process equipment; With the essential information transmit block, essential information is sent to substrate processing apparatus through network.Substrate processing apparatus comprises second storage component, the essential information of storage from supporting that computing machine is received, and the substrate processing apparatus original state is equipped with the essential information that is stored in the second storage component.
Can be correctly and easily carry out initialization in the importing of substrate processing apparatus with in resetting.
In the computing machine (all being connected to network) of substrate processing apparatus management system that substrate processing apparatus is arranged and management substrate processing apparatus, in another aspect of the present invention, substrate processing apparatus comprises the consume measurement component, measures the element consume of substrate processing apparatus.The substrate processing apparatus management system comprises consume information accumulation parts, the consume that accumulation consume measurement component is measured, and consume information disclosure parts can read the consume of accumulating in the consume information accumulation parts through network from computing machine.
Can effectively manage the element consume of substrate processing apparatus.
In accordance with a further aspect of the present invention, make in a plurality of substrate processing apparatus and the interconnected substrate processing apparatus management system of computing machine through network, computing machine comprises educational information issue parts, through Web publishing and the relevant educational information of a plurality of substrate processing apparatus operations, in a plurality of substrate processing apparatus each all comprises: receiving-member receives from the educational information of computing machine issue; And display unit, show the educational information of receiving with receiving-member.
Computing machine is operated education through Web publishing and the relevant educational information of a plurality of substrate processing apparatus operations thereby can effectively give the operator.
The present invention also relates to a kind of substrate processing apparatus management method, be used to manage substrate processing apparatus.
The present invention also relates to a kind of substrate processing apparatus, be connected to the predetermined computation machine through network.
Therefore, an object of the present invention is to provide the technology of the information of a kind of easy back-up storage in substrate processing apparatus, alleviate the user job burden simultaneously.
Another aspect of the present invention provides a kind of network system, is used for easy and the initial operation of substrate processing apparatus is set reliably, alleviates user or support staff's work load simultaneously.
Another aspect of the present invention provides a kind of technology, can effectively manage the consume of substrate processing apparatus parts.
Also one side of the present invention provides a kind of substrate processing system, can effectively and operationally educate the operator.
In conjunction with the accompanying drawings, from following detailed description of the present invention, above and other objects of the present invention, aspect and advantage will be more obvious.
Description of drawings
Fig. 1 is the schematic block diagram according to the substrate processing system of first embodiment of the invention;
Fig. 2 is the schematic plan view of substrate processing apparatus;
Fig. 3 is the block diagram that shows the control system structure that is used for substrate processing apparatus;
Fig. 4 has illustrated information storage server or has supported the basic structure of computing machine;
Fig. 5 has illustrated the exemplary contents of configuration information;
Fig. 6 has illustrated the exemplary contents of prescription (recipe) data;
Fig. 7 is the block diagram of demonstration according to the functional structure of the substrate processing system of first embodiment;
Fig. 8 is the block diagram according to this locality instruction (local instruction) part that the present invention includes the progress monitoring part;
Fig. 9 is the block diagram of demonstration according to the functional structure of the substrate processing system of second embodiment of the invention;
Figure 10 has illustrated the equipment master data of the version of managing in the support computing machine according to second embodiment;
Figure 11 has schematically illustrated the structure according to the substrate processing system of third embodiment of the invention;
Figure 12 is the schematic plan view according to the substrate processing apparatus of the 3rd embodiment;
Figure 13 has schematically illustrated the structure of the surface clean machining cell of substrate processing apparatus shown in Figure 12;
Figure 14 is the block diagram that shows according to the control system structure that is used for substrate processing apparatus of the 3rd embodiment;
Figure 15 has illustrated information storage server, has supported computing machine or order to accept the basic structure of server;
Figure 16 is the functional block diagram that shows according to the substrate processing system functional structure of the 3rd embodiment;
Figure 17 is the process flow diagram that shows according to program in the substrate processing system of the 3rd embodiment;
Figure 18 has illustrated exemplary consume information;
Figure 19 is the functional block diagram of demonstration according to the functional structure of another substrate processing system of the 3rd embodiment, and it is provided with the substrate processing apparatus with warning function and conveying element order semiotic function;
Figure 20 is the functional block diagram that shows according to the substrate processing system exemplary functions structure of fourth embodiment of the invention;
Figure 21 is the functional block diagram of demonstration according to another exemplary functions structure of the substrate processing system of the 4th embodiment.
Most preferred embodiment is described
Now, embodiments of the present invention will be described by referring to the drawings.
1. first embodiment
At first, description is according to the overview of the bulk substrate system of processing 10 of first embodiment of the invention.Fig. 1 has schematically illustrated the structure of substrate processing system 10.As shown in Figure 1, a plurality of substrate processing apparatus 1 and information storage server 2 are included in the substrate processing factory 4, support that computing machine 3 is included in the support center 5, substrate processing apparatus 1, information storage server 2 and support computing machine 3 are in 6 interconnection of substrate processing system 10 CEInet's networks.On support center 5, announce the remote control manipulator of remote control substrate processing apparatus 1.
In the substrate processing factory 4, substrate processing apparatus 1 and information storage server 2 are through LAN (LAN (Local Area Network)) 41 interconnection.The connector 42 of LAN41 through functions such as router, fire wall are arranged is connected to the wide area network 61 such as the Internet.Support center 5 also has and is connected to the LAN51 that supports computing machine 3, and this LAN51 also connector 52 through functions such as router, fire wall are arranged is connected to wide area network 61 such as the Internet.Therefore, substrate processing apparatus 1, information storage server 2 and support computing machine 3 can carry out polytype data communication mutually.In the whole instructions, 41 and 51 and wide area network 61 be commonly referred to network 6.
With reference to figure 1, substrate processing factory 4 can comprise that single substrate processing apparatus 1 replaces a plurality of substrate processing apparatus 1, and support center 5 can comprise that also single support computing machine 3 replaces a plurality of support computing machines 3.
Each substrate processing apparatus 1 that is located in the substrate processing factory 4 is described now.Fig. 2 is the schematic plan view of substrate processing apparatus 1.This substrate processing apparatus 1 execute protection layer applies processing, develop processing and the next hot-working on substrate.Substrate processing apparatus 1 comprises: indexing attachment ID, send unprocessed substrate from carrier, and receive the substrate after the processing simultaneously and it is stored in the carrier; Apply machining cell (so-called spinner) SC, when rotating substrate when it applies photoresist with photoresist, to drip on the main surface of substrate; Development machining cell (so-called rotation developer (spin developer)) SD gives the substrate of exposure with developer feeding, thereby carries out the processing of developing; With transfer robot TR, transmit the substrate between indexing attachment ID and each machining cell.Heat processing unit (draw) through the fan filtering arrangements of cells on above-mentioned coating machining cell SC and development machining cell SD.The heating unit (so-called hot plate) of heated substrate and the cooling unit (so-called cold drawing) of the substrate that cooling is heated are set substrate is worked into constant temperature, as thermal treatment unit.In the whole instructions, apply machining cell SC, development machining cell SD and heat processing unit and be commonly referred to machining cell 110, on substrate, carry out predetermined processing.
Fig. 3 is the block diagram that shows the control system structure that is used for substrate processing apparatus 1.As shown in Figure 3, the control system that is used for substrate processing apparatus 1 by the systems control division of control integral device 1 divide 100 and separately the unit controls part 115 of a plurality of machining cells 110 of control form.
Control the systems control division of integral device 1 and divide 100 to comprise microcomputer to unify mode.In detail, systems control division divides 100 to comprise: CPU101, play the main part effect; ROM102 plays the ROM (read-only memory) effect of storage base program etc.; RAM103 plays the random access memory effect of main definition computing perform region; Storage area 104, it comprises hard disk etc., application storing data etc.; With communications portion 105, carry out data communication with external device (ED).They are connected to each other with bus 190.
Communications portion 105 is connected to network 6 through network interface (drawing), so that substrate processing apparatus 1 can be sent to several data information storage server 2, support computing machine 3 etc. or receive several data from information storage server 2, support computing machine 3 etc.Communications portion 105 can be carried out wire communication or wireless communication through network 6, uses wired communication system in the present embodiment.
With systems control division divide 100 and a plurality of machining cell 110 together, display part 130 (showing multiple information), operation part 140 (accepting prescription input operation, command operation of operator etc.), reader 150 (reading several data from the recording medium 91 such as disk or magneto-optic disk etc.) also are electrically connected to bus 190.Therefore, data can transmit between the various piece of substrate processing apparatus 1 through bus 190 under systems control division divides 100 control.
In the practice, each machining cell 110 comprises unit controls part 115 and substrate processing part 116, the effect of the working portion of 116 process substrate in substrate processing part (for example, the mechanism of rotation substrate, process solutions is discharged into the mechanism on the substrate, the mechanism of heated substrate etc.).The operation of the substrate processing part 116 of the machining cell 110 that is provided with this unit controls part 115 is controlled and monitored to unit controls part 115 (controlling machining cell 110 separately).In other words, said system control section 100 is responsible for unified control entire substrate process equipment 1, and each unit controls part 115 is responsible for the processing content of each substrate processing part 116 of control response.Unit controls part 115 comprises the microcomputer of similar system control section 100.More particularly, unit controls part 115 comprises: CPU111, play subjective role; ROM112 plays the ROM (read-only memory) of storage base program etc.; RAM113 plays the random access memory effect of main definition computing perform region; Storage area 114, it comprises with the SRAM of battery backup, is used to store several data.
Systems control division divides 100 storage area 104 storages: control program 152 is used from the effect of the application program of controlling with integral device 1 relevant system; Configuration information 151 is used to judge the (see figure 7)s such as operation of substrate processing apparatus 1.When systems control division divides 100 CPU101 to carry out calculation process according to control program 152 and configuration information 151, on entire substrate process equipment 1, realize storage area 114 storage control programs 153 of operation control and data processing unit control section 115 subsequently, it plays application program, is used to respond the unit controls of processing content of the substrate processing part 116 of machining cell 110.When the CPU111 of unit controls part 115 carries out calculation process according to control program 153, on substrate processing part 116, realize operation control and data processing subsequently.
Therefore, the control information that is used to control substrate processing apparatus 1 operation comprises: control program 152 and 153 is used to control substrate processing apparatus 1; With configuration information 151, be used to judge the operation of substrate processing apparatus 1, and storage area 104 and 114 has formed first memory storage of storage control information.
The information storage server 2 that is arranged in the substrate processing factory 4 and each the support computing machine 3 that is arranged on the support center 5 are described now.The hard disk similar of information storage server 2 and support computing machine 3 is in common computer.Thereby, with reference to figure 4 each information storage server 2 and the basic structure of supporting computing machine 3 (similar each other) are described.As shown in Figure 4, by with the ROM22 of CPU21 or 31 (CPU21 is used for information storage server 2, and CPU31 is used to support computing machine 3: this also is applied to following description), storage base program or 32 and the RAM23 or 33 that stores multiple information be connected to bus and form each information storage server 2 and support computing machine 3.The hard disk 24 or 34 multiple information of application program (storage such as), display 25 or 35 (showing multiple information), keyboard 26a or 36a and mouse 26b or 36b (accepting input operation from the operator), reader 27 or 37 (reading several data from the recording medium 91 such as disk or magneto-optic disk) and communications portion 28 or 38 (communicating by letter with external device (ED) through network 6) also suitably are connected to bus through interface (I/F) etc.
Each information storage server 2 and support that computing machine 3 can be through reader 27 or 37 from recording medium 91 reading of data, and it is stored in hard disk 24 or 34.Each information storage server 2 and support that computing machine 3 also can be through network 6 from another downloaded data, and it is stored in hard disk 24 or 34.CPU21 or 31 carries out calculation process to carry out different operations according to the multiple program that is stored in hard disk 24 or 34.
The operation of substrate processing apparatus 1 is controlled according to the program of above describing the flow process prescription by the control program 152 or 153 that is stored in storage area 104 or 114. Control program 152 or 153 is controlled substrate processing apparatus 1 according to the configuration information 151 that is stored in the storage area 104.Fig. 5 has illustrated the example content of the configuration information 151 that is stored in storage area 104.
Configuration information 151 comprises the configuration information relevant with substrate processing apparatus 1 overhead control and controls relevant configuration information, the storage area 104 common storage configuration informations 151 (comprising the configuration information 151 in the present embodiment) of supposing the system control section 100 with each machining cell 110.Perhaps, the storage area 114 of each unit controls part 115 configuration information that can store each machining cell 110.
Configuration information 151 is the data that comprise prescription data 151a, equipment master data 151b and equipment inherent data 151c.The operator is through operation part 140 these data of input control 151a, 151b and 151c, thus on-demand update.Perhaps support computing machine 3 or information storage server 2 to import control setting information 151 by remote control.
Prescription data 151a is the data of the program of definition substrate processing apparatus 1.In other words, the transfer robot TR of substrate processing apparatus 1 is sent to target machining cell 110 according to the processing progress of describing among the prescription data 151a with substrate.
Fig. 6 has illustrated the exemplary flow prescription of describing among the prescription data 151a.With reference to figure 6, each substrate that transmits with transfer robot TR is processed in the following sequence in a looping fashion:
Step 1: the adhesion in hot plate strengthens processing;
Step 2: the cooling processing in cold drawing;
Step 3: the protective seam in any coating machining cell SC applies processing;
Step 4: the prebake processing in hot plate;
......
Therefore, prescription data 151a (being the information of definition substrate processing apparatus 1 program) user's technical knowhow and storing.In other words, the user sets up the prescription data 151a that can carry out the most effective processing, and according to prescription data 151a control substrate processing apparatus 1.
Equipment master data 151b is the common information of substrate processing apparatus 1,, is used for the default setting information of substrate processing apparatus 1 that is.In each machining cell 110, substrate processing apparatus 1 comprises the extensive work part and has defined the value of setting of division working portion and control section such as the control section equipment master data 151b of transfer robot.For example, equipment master data 151b comprises the data such as robot master data, temperature control data etc.
The robot master data has defined the operation of transfer robot TR.In other words, the robot master data has defined value of setting (about the value of setting of displacement, be used for value of setting of arm selected angle etc.) of transfer robot TR operation, and substrate is sent to each machining cell 110, indexing attachment ID, heat processing unit etc.The temperature control data is provided with the heat processing unit temperature in the substrate processing apparatus 1 etc.
Equipment inherent data 151c is the intrinsic correction data that is provided in a plurality of substrate processing apparatus 1 each.Substrate processing apparatus 1 can be controlled with identical configuration information substantially, that is, equipment master data 151b when their structures are identical, must proofread and correct the information of each equipment in the practice.This is that also because require response environment to regulate, reason is the position being set or being provided with between the environment variant of substrate processing apparatus 1 because the structure of substrate processing apparatus 1 has deviation strictly.In other words, configuration information must be proofreaied and correct each equipment 1, so that substrate processing apparatus 1 is carried out identical processing, thereby obtains identical processing result.
For example, equipment inherent data 151c comprises the data such as instruction data and temperature control correction data.
The instruction data are the data that are used to proofread and correct above-mentioned robot master data.When substrate processing apparatus 1 structure was mutually the same, transfer robot TR can carry out same operation according to identical configuration information substantially.Yet transfer robot TR (comprising a large amount of elements and moveable part) is owing to the nuance between the structure causes operate miss.Thereby the operation of transfer robot TR is adjusted to the best, and the configuration information that is used for this adjusting is stored as the instruction data.The control of transfer robot TR can be by coming optimization with instruction adjustment of data robot master data.
Temperature control correction data is to be used to respond substrate processing apparatus 1 position is set and the difference between the environment is set and the data of proofreading and correct the temperature control data of default setting.
Therefore, prescription data 151a determines the procedure of processing order of each substrate processing apparatus 1, and the equipment master data 151b of default setting and as the operation of the equipment inherent data 151c control substrate processing apparatus 1 of the correction data of each equipment 1.When being stored as the prescription data 151a of user's technical knowhow and being that the equipment inherent data 151c of the inherent data of each equipment 1 is epochmaking information, be difficult for recovering these data 151a and 151c.Thereby necessary effectively Backup Data 151a and 151c, prevent its disappearance.
Described substrate processing system 10 and substrate processing apparatus 1 the hard disk structure, form its information storage server 2 and support computing machine 3 and the content of configuration information 151, the function and the processing content of substrate processing system 10 described now.Fig. 7 is the functional block diagram that shows substrate processing system 10 functional structures.
With reference to figure 7, systems control division divides 100 CPU101 operation maintenance program 154, thereby has realized that local operation part 121, Copy Info obtain part 122 and recover processing section 123 as the processing section.Storage area 104 storage system maintenance programs 154.
With reference to figure 7, the CPU21 operation maintenance program 252 of information storage server 2, thus realized that storage area 221 and difference extraction part 222 are as the processing section.Support the CPU31 of computing machine 3 to allow maintenance program 351, thereby realize that teleinstruction part 321 is as the processing section.Hard disk 34 storage system maintenance programs 351.
Local operation part 121 has the designated command that will be used for the back-up processing of configuration information 151 and control program 152 and 153 to be sent to Copy Info to obtain the function of part 122 and will be used for configuration information 151 and designated command that the recovery of control program 152 and 153 is handled is sent to the function of recovering processing section 123.
When the process function of establishing as Yin Nei determined that backup regularly, local operation part 121 transmitted the designated command of back-up processing.Except that according to the process functional cycle back-up processing, the user can carry out input operations by the operation part 140 of substrate processing apparatus 1, thereby clearly instructs to configuration information 151 and control program 152 and 153 back-up processing.
In other words, owing to the instruction according to the process function, configuration information 151 grades are the mode automated back-up of plan easily.On the other hand, the user can purchase part and to handle, with the current equipment state of maintenance at any time before safeguarding or before the equipment 1 interim storage.
When local operation part 121 is issued the designated command of back-up processing, Copy Info obtains part 122 and produces and be stored in the Copy Info that systems control division divides the control program 153 in the storage area 114 of configuration information 151 in 100 the storage area 104 and control program 152 and storage unit control section 115, and the Copy Info (that is the data of configuration information 151 and control program 152 and 153) that produces is sent to information storage server 2 through LAN41.
Back-up processing can be carried out configuration information 151 and control program 152 and 153 all data, or only individual data is carried out.
As shown in Figure 8, local operation part 121 comprises process control section 121a.Process control section 121a is the funtion part that the back-up processing process is set, and local operation part 121 is provided with the designated command that transmits back-up processing according to the process that is located among the process control section 121a.Process sets to have shown when back up which information.
For example, might arrange back-up processing weekly backup setting information 151 and every month backup control program 152 and 153.All data of backup also may be set still back up variance data, as described below.For example, a process may be set backs up all data weekly and backs up variance data every day configuration information 151.The user can be provided with process by operation part 140.Show that on display part 130 guide menu is just more convenient, so the user can be according to the menu setting process.
Obtain the storage area 221 that Copy Info that part 122 sends is transmitted to information storage server 2 from Copy Info, so storage area 221 storage replication information in as the hard disk 24 of second memory storage.Fig. 7 has shown as Backup Data 251 and has been stored in Copy Info in the hard disk 24.
In order to back up variance data, promptly, but process control section 121a specifies the backup operation of variance data or user clearly to instruct when backing up variance data, and Copy Info obtains part 122 to be added the information of expression backup variance data Copy Info to and send it to storage area 221.Storage area 221 can be stored configuration information 151 and control program 152 and 153 as complete data in hard disk 24, when receiving the information of instruction backup variance data, difference is extracted the variance data that part 222 is extracted the backup object data, then Copy Info is stored in the hard disk 24.
In other words, difference is extracted part 222 and is relatively obtained part 122 Copy Info of receiving and the Backup Data 251 that is stored in the hard disk 24 from Copy Info, and extracts variance data.
When according to the process functional cycle execution back-up processing of local operation part 121, for example, with the method for each storage complete data, the quality that is stored in the Backup Data 251 in the hard disk 24 significantly increases.Not only last data but also past backed up data also can be required as Backup Data 251.For example, can the accept request configuration information of equipment 1 turns back to state before several weeks.In addition, can accept to test and before flow process prescription that error changes turned back to 2 months.
Thereby it is very effective to leave over Backup Data 251 at a large amount of points in over a long time, and the capacity of hard disk 24 is not limited.Thereby difference is extracted part 222 and is extracted variance data and store discrepancy data in hard disk 24 only between Copy Infos and the previous Backup Data 251.
Therefore, substrate processing system 10 according to first embodiment is periodically stored configuration information 151 as Backup Data 251 in the information storage server 2 that is connected to substrate processing apparatus 1 through network 6, with the operation of control substrate processing apparatus 1 and control program 152 and 153, so that the user can not carry out complicated backup operation.
Especially, the prescription data 151a that substrate processing apparatus 1 with good grounds user's technical know-how is upgraded and the equipment inherent data 151c of conditioning equipment 1 work in the actual position that is provided with, therefore simultaneously, periodic backups these prescription data 151a and 151c ten minutes are important, disappear to prevent their.
Substrate processing apparatus 1 is located in the room of cleaning, and when the information storage server 2 that connects through network 6 was located at outside the clean room, the data that back-up processing is stored can be maintained outside clean room.
In the present embodiment, the user can manually carry out back-up processing through the operation part 140 of substrate processing apparatus 1, and perhaps, information server 2 sends the designated command that is used for back-up processing through network 6.Therefore the designated command that is used for back-up processing can send outside clean room.
Information storage server 2 can be located in the substrate processing factory 4.Perhaps, the system management center can be located near the substrate processing factory 4, transmits Backup Data 251 through special line.
According to above-mentioned processing, information storage server 2 periodically or preserve the Backup Data 251 of configuration information 151 and control program 152 and 153 at any time.
Be included in systems control division and divide the recovery processing section 123 in 100 to obtain Backup Data 251, be used to recover configuration information 151 and control program 152 and 153 from hard disk 24.
Can at any time recover configuration information 151 and control program 152 and 153.For example, recovering configuration information 151 and control program 152 and 153 can be because of hardware fault disappears, or user's obliterated data mistakenly when attended operation.In this case, in improper release time of restore data, the user can ask configuration information 151 and control program 152 and 153 are turned back to Backup Data in the past.
For example, the prescription data 151a of handle substrate process equipment 1 turned back to previous prescription data 151a since the user can ask to upgrade.In addition, controlling the operation of transfer robot TR and the user of renewal instruction data again subtly can ask to instruct data to turn back to original state.
In this case, the user recovers the instruction of processing through operation part 140 inputs of substrate processing apparatus 1.More particularly, the user waits to instruct about information, the recovery target of wanting data recovered by appointment and recovers to handle.Therefore, local operation part 121 will be recovered designated command and send to and recover processing section 123.Recover processing section 123 with reference to the Backup Data 251 in the hard disk 24 that is stored in information storage server 2, extract necessary information and execution and recover to handle.
When as the target of recover handling and the configuration information 151 of appointment and control program 152 and 153 when recovering, recover the processing section 123 same complete datas of extraction and it be stored in systems control division to divide in 100 the storage area 104 or in the storage area 114 of unit controls part 115 as complete data.
When as the target of recover handling and the configuration information 151 of appointment and control program 152 and 153 when keeping, recover the data that processing section 123 is extracted the complete data that backed up in the past by the date that is accumulated in the backup variance data and obtained from the variance data that complete data and specific data backup date begin as variance data.Therefore, the complete data about the Backup Data of storing as variance data 251 is also recovered in recovery processing section 123.
In the substrate processing system 10 according to first embodiment, information storage server 2 store backup data that are connected with each substrate processing apparatus 1 through network 6, thus can in recovering to handle, carry out recovery operation simply by network 6.Therefore, can finish recovery operation at short notice, thereby improve the work efficiency of substrate processing apparatus 1.
As mentioned above, systems control division divides 100 local operation part 121 transmission processing commands, thereby carries out back-up processing.Local operation part 121 is according to the progress function, or when user's transmission back-up processing order during through operation part 140 input instructions of substrate processing apparatus 1.
In the system architecture according to first embodiment, each of support center 5 supports that computing machine 3 is connected to substrate processing apparatus 1 through wide area network 61, also may be by carrying out back-up processing from 3 remote controls of support computing machine.
When the input back-up processing was instructed in the support computing machine 3 of personnel at support center 5 of remote control substrate processing apparatus 1, teleinstruction part 321 sent the back-up processing orders through network 6.When the back-up processing order is sent to Copy Info in the substrate processing apparatus 1 when obtaining part 122, carry out being similar to above-mentioned processing.
When back-up processing is carried out by remote control in support center 5, can provide the user support system that is easier to accept.Backup Data 251 can be transmitted to support center 5.
2. second embodiment
The second embodiment of the present invention is described now.Overall schematic structure according to the substrate processing system 10 of second embodiment is same as shown in Figure 1.The hardware configuration of substrate processing apparatus 1 is with identical with 3 described first embodiment with reference to figure 2.The hardware configuration of each information storage server 2 and support computing machine 3 is also with identical with reference to figure 4 described first embodiment.
Similar with first embodiment, control the operation of substrate processing apparatus 1 by the control program 152 and 153 that is stored in storage area 104 and the storage area 114 according to the program of previous described flow process prescription.Control program 152 and 153 is according to the configuration information 151 control substrate processing apparatus 1 that are stored in the storage area 104.
The content of configuration information 151 is identical with first embodiment shown in Figure 5.Yet with reference to beyond those of first embodiment explanation, equipment master data 151b comprises very lot of data kind.These are each substrate processing apparatus 1 initialized information, when mistake in mass data is provided with the partial data content, and the operation that substrate processing apparatus 1 can not executive plan.And the operation that might proofread and correct substrate processing apparatus 1 with equipment inherent data 151c, if equipment master data 151b is not made as essential information reliably, this correction is extremely complicated or impossible.Thereby, in the importing and replacement of substrate processing apparatus 1, equipment master data 151b must be set correctly.
Fig. 9 is the functional block diagram of demonstration according to the functional structure of the substrate processing system 10 of second embodiment.With reference to figure 9, systems control division divides 100 CPU101 operation maintenance program 154, thereby realizes that master data requested part 1121, version obtain part 1122 and master data registration part 1123 as the processing section.Storage area 104 storage system maintenance programs 154.
With reference to figure 9, the CPU21 operation maintenance program 252 of information storage server 2, thus realize that master data requested part 1221 is as the processing section.Hard disk 24 storage system maintenance programs 252.
With reference to figure 9, support the CPU31 operation maintenance program 351 of computing machine 3, thereby realize that master data is provided with part as the processing section.Hard disk 34 storage system maintenance programs 351.
Master data requested part 1121 is the transmission request of equipment master data 151b to be sent to the funtion part at support center 5 from substrate processing apparatus 1.User instruction obtains equipment master data 151b through the operation part 140 that is located on the substrate processing apparatus 1.Should instruct mutually, 1121 requests of master data requested part support the master data of computing machine 3 that part 1321 transmitting apparatus master data 151b are set.
For the input operation of the person of simplifying the operation, display part 130 can display menu to obtain equipment master data 151b.When carrying out input operation, can alleviate operator's burden according to guide.If support center 5 has the support computing machine 3 of a plurality of support computing machines 3 and request transmitting apparatus master data 151b unfixing, the operator just specifies by input operation and supports computing machine 3 transmitting apparatus master data 151b.
It is to detect the funtion part of control program 152 versions that version obtains part 1122, the whole substrate processing apparatus 1 of control program 152 controls.Computing machine 3 transmitting apparatus master data 151b are supported in substrate processing apparatus 1 request, and the content that is provided with of equipment master data 151b changes with the software version of the control program 152 of control substrate processing apparatus 1.Thereby substrate processing apparatus 1 announces the software version of control program 152 to support computing machine 3, thereby request sends the equipment master data 151b corresponding to software version.
The master data requested part 1221 that is included in the information storage server 2 also comprises and the master data requested part 1121 similar functions that are included in the substrate processing apparatus 1.When the operator imports in information storage server 2 when being used for the request instruction of master data through keyboard 26a or mouse 26b, master data requested part 1221 sends the transmission request instruction that is used for equipment master data 151b.
Yet, suppose when information storage server 2 request transmitting apparatus master data 151b, to carry out the operation of the substrate processing apparatus 1 of designated registration master data 151b.Like this, information storage server 2 can send the transmission request about the equipment master data 151b that is located at the substrate processing apparatus 1 in the substrate processing factory 4.1221 requests of master data requested part are obtained part 1122 through LAN41 with the version that software version gets access to substrate processing apparatus 1.Therefore, master data requested part 1221 will send to the transmission request of equipment master data 151b after specific software version and support computing machine 3.
Figure 10 has shown the equipment master data 151b that is stored in the multiple version in the hard disk 34 of supporting computing machine 3.The version of equipment master data 151b is corresponding to the version of the control program 152 that is used for substrate processing apparatus 1.
According to second embodiment, when corresponding to the software version management equipment master data 151b of the control program 152 of control entire substrate process equipment 1, also can manage equipment master data corresponding to the control program 153 of each machining cell of control.In this case, systems control division divides 100 version to obtain the also version information of the control program 153 of detection of stored in the storage area 114 of unit controls part 115 of part 1122.
When the transmission request instruction received from master data requested part 1121 (or master data requested part 1221) equipment master data 151b, the master data of support computing machine 3 is provided with part 1321 and obtains control program 152 software versions that are included in the transmission request instruction data, and from the equipment master data 151b of hard disk 34 extractions corresponding to this software version.Master data is provided with part 1321 the equipment master data 151b that extracts is sent to substrate processing apparatus 1.
In substrate processing apparatus 1, master data registration part 1123 receives the equipment master data 151b that supports that computing machine 3 sends, and is stored in the storage area 104.Therefore, subsequently, substrate processing apparatus 1 is corresponding to control program 152 initialization that are used for this substrate processing apparatus 1.
Under the state that Figure 10 shows, the substrate processing apparatus 1A memory device master data (Ver1.0) of control program 152 versions 1.0 is installed, the substrate processing apparatus 1B memory device master data (Ver2.0) of control program 152 version 2 .0 is installed.
Therefore, substrate processing system 10 according to second embodiment can easily obtain equipment master data 152b and the equipment master data 152b that reflects on the substrate processing apparatus 1, equipment master data 152b is the essential information that is used for through network control substrate processing apparatus 1, thereby, subsequently, can on same substrate process equipment 1, carry out stable initialization operation.And when carrying out initialization operation on by a plurality of substrate processing apparatus 1 of same software Version Control, substrate processing apparatus 1 is initialization uniformly each other.In other words, the init state of a plurality of substrate processing apparatus 1 can be synchronized with each other.Like this, when the manual copying equipment master data of operator 151b, just may avoid being provided with between the equipment 1 deviation that causes fully.
After the device registration master data 151b, each substrate processing apparatus 1 is carried out intrinsic tuning in each substrate processing apparatus 1.Subsequently, according to the equipment master data 151b that receives from support computing machine 3 each substrate processing apparatus 1 of equipment inherent data 151c optimal control with each equipment 2 foundation.
Among second embodiment, when thereby the software version of supporting computing machine 3 to determine to be installed in the control program 152 in the substrate processing apparatus 1 sends suitable equipment master data 151b, if each substrate processing apparatus 1 is given its type and is supported computing machine 3 as information announcement, when different substrate processing apparatus 1 mixes when existing, may respond the type transmitting apparatus master data 151b of each substrate processing apparatus 1.
Among second embodiment, when supporting computing machine 3 management, support that computing machine 3 can replace it with management equipment inherent data 151c to the equipment master data 151b of substrate processing apparatus 1 public setting.As mentioned above, when equipment inherent data 151c is the intrinsic information of each equipment 1, data 151c just can directly use in another equipment, and the user can use the equipment inherent data 151c that certain substrate processing apparatus 1 is provided with as technical know-how to another equipment 1.
Among second embodiment, when being included in systems control division when dividing version in 100 to obtain part 1122 Automatic Detection and Control programs 152 software versions, funtion part is just inessential.As mentioned above, when through operation part 140 input during to the transmission request instruction of equipment master data 151b, the software version that the user can designated equipment 1.For fear of personal error, it is better that version obtains part 1122 auto Detection Software versions.
3. the 3rd embodiment
The third embodiment of the present invention is described now.Figure 11 has schematically illustrated the structure according to the substrate processing system 10A of the 3rd embodiment.As shown in figure 11, this structure of substrate processing system 10A is: be included in a plurality of process equipment 1C and information storage server 2 in the substrate processing factory 4; Be included in the support computing machine 3 in the support center 5, here, the support staff of substrate processing apparatus 1C announces out; Accept server 8 with the order that is included in the element center 7, element center 7 is supplied to substrate processing factory 4 with the element of substrate processing apparatus 1.A plurality of process equipment 1C and information storage server 2, support computing machine 3 and order are accepted server 8 all through network 6 interconnection.
Among the substrate processing system 10A, information storage server 2 accumulation is described the consumptive material that is assemblied on the substrate processing apparatus 1C (hereinafter, noun " element " refers to consumptive material) the consume information of consume so that support that computing machine 3 can read the consume information of being stored through network 6.Order is accepted the order that server 8 is accepted through 6 pairs of elements of network.
In the substrate processing factory 4, substrate processing apparatus 1C and information storage server 2 are through LAN (LAN (Local Area Network)) 41 interconnection.The connector 42 of LAN41 through functions such as router, fire wall are arranged is connected to the wide area network 61 such as the Internet.Support center 5 also has and supports the LAN51 that computing machine 3 is connected, and this LAN51 also connector 52 through functions such as router, fire wall are arranged is connected to wide area network 61 such as the Internet.Element center 7 also has with ordering accepts the LAN71 that server 8 is connected, and this LAN71 also connector 72 through functions such as router, fire wall are arranged is connected to wide area network 61 such as the Internet.Like this, can accept to carry out between the server 8 several data communication in substrate processing apparatus 1C, information storage server 2, support computing machine 3 and order.In the whole instructions, LAN41,51 and 71 and wide area network 61 be commonly referred to network 6.
With reference to Figure 11, perhaps, comprise that the substrate processing factory 4 of a plurality of substrate processing apparatus 1C can comprise single substrate processing apparatus 1C.Perhaps, the support center 5 that comprises a plurality of support computing machines 3 also can comprise single support computing machine 3.And perhaps, element center 7 can comprise that also a plurality of orders accept server 8.
Now, each the substrate processing apparatus 1C that is arranged in the substrate processing factory 4 is described.Figure 12 is the schematic plan view of substrate processing apparatus 1C.This substrate processing apparatus 1C cleans the front and rear surfaces of substrate.Substrate processing apparatus 1C comprises: indexing attachment ID, send when receiving the substrate of processing from the undressed substrate of carrier with it and be stored in the carrier; Surface clean machining cell SS makes cleaning brush contact with substrate surface or makes the former near the latter in rotation during substrate, cleans processing thereby carry out substrate; Machining cell SSR is cleaned in the rear surface, cleaning brush contact with the rear surface of substrate or makes the former with the latter contact when the rotation substrate, processes thereby carry out the rear surface cleaning; With transfer robot TR, at indexing attachment ID with respectively clean and transmit substrate between the machining cell.Substrate processing apparatus 1C also comprises counter-rotating unit, surface (not drawing).
Figure 13 has schematically illustrated the structure of each surface clean machining cell SS.Surface clean machining cell SS is so-called rotary scrubber.Rotary chuck 13 is so-called vacuum chuck, and its vacuum holds the rear surface of substrate W, thereby level keeps substrate W.The motor reel 14 of motor (not drawing) hangs over rotary chuck 13 lower surface central authorities.Motor rotates rotary chucks 13 through motor reel 14, thereby rotates the substrate W of its maintenance.
Arrange cup 15 around substrate W, to receive and to recover the process solutions of rotation substrate W institute scattering.Cup 15 usefulness hoisting gears (not drawing) vertical moving.When vertical mechanism moved down cup 15, the upper end of cup 15 was at the inferoanterior of rotary chuck 13.Under this state, transfer robot TR can be incorporated into substrate W rotary chuck 13 neutralizations and discharge from rotary chuck 13.When moving up, cup 15 surrounds the substrate W that rotary chuck 13 is kept, and the upper end of cup 15 is positioned at last the place ahead of substrate W.When moving up, cleans by cup 15 substrate W.
Front end assembling cleaning brush 11 at brush arm 12.Brush arm 12 vertical moving also can not swung on horizontal plane through driving mechanism (drawing).Add man-hour when carry out surface clean on substrate W, brush arm 12 swings make cleaning brush 11 contact with substrate W surface simultaneously or make the former near the latter and rotate substrate W, thereby removal adheres to the impurity such as particle on substrate W surface.Each rear surface is cleaned machining cell SSR (structure is similar to surface clean machining cell SS substantially) and is all used so-called machinery folder to catch the edge of substrate W, thereby level keeps substrate W, as rotary chuck 13.Among the 3rd embodiment, surface clean machining cell SS and rear surface are cleaned machining cell SSR and are often referred to the machining cell 110 of carrying out predetermined processing on substrate.
Figure 14 is the block diagram that shows the control system structure that is used for substrate processing apparatus 1C.As shown in figure 14, the control system that is used for substrate processing apparatus 1C by the systems control division of control substrate processing apparatus 1C divide 100 and the unit controls part 115 of controlling a plurality of machining cells 110 respectively constitute.
Control the systems control division of substrate processing apparatus 1C and divide 100 to comprise microcomputer to unify mode.More particularly, systems control division divides 100 to comprise: CPU101, play the main part effect; ROM102 plays the ROM (read-only memory) effect of storage base program etc.; RAM103 plays the random access memory effect of main definition computing perform region; Storage area 104, it comprises hard disk etc., application storing data etc.; With communications portion 105, carry out data communication with external device (ED).They are connected to each other with bus 190.
Communications portion 105 is connected to network 6 through network interface (drawing), so that substrate processing apparatus 1C can be sent to several data information storage server 2, support computing machine 3 etc. or receive several data from information storage server 2, support computing machine 3 etc.Communications portion 105 can be carried out wire communication or wireless communication through network 6, uses wired communication system in the present embodiment.
With systems control division divide 100 and a plurality of machining cell 110 together, display part 130 (showing multiple information), operation part 140 (accepting write out a prescription input operation and command operation from the operator), reader 150 (reading several data from the recording medium 91 such as disk or magneto-optic disk etc.) also are electrically connected to bus 190.Therefore, data can transmit between the various piece of substrate processing apparatus 1C through bus 190 under systems control division divides 100 control.
In the practice, each machining cell 110 comprises unit controls part 115 and substrate processing part 116, the effect of the working portion of 116 process substrate in substrate processing part (for example, the mechanism of rotation substrate, process solutions is discharged into mechanism on the substrate, drives the mechanism of cleaning brush 11 etc.).The operation of the substrate processing part 116 of the machining cell 110 that is provided with this unit controls part 115 is controlled and monitored to unit controls part 115 (controlling machining cell 110 separately).In other words, said system control section 100 is responsible for unified control entire substrate process equipment 1C, and each unit controls part 115 is responsible for the processing content of each substrate processing part 116 of control response.Unit controls part 115 comprises the microcomputer of similar system control section 100.More particularly, unit controls part 115 comprises: CPU111, play subjective role; ROM112 plays the ROM (read-only memory) of storage base program etc.; RAM113 plays the random access memory effect of main definition computing perform region; Storage area 114, it comprises with the SRAM of battery backup, is used to store several data.
Each machining cell 110 also is provided with timer 117 and counter 118.Timer 117 has the function of cleaning brush 11 elements service time (being used for the time that substrate is processed after being changed to new cleaning brush 11) of measurement such as for example machining cell 110.When machining cell 110 is provided with a plurality of element, the service time that timer 117 is measured each element.Counter 118 has the function of the substrate number (being changed to the substrate number of new cleaning brush 11 back processing) of the element processing of calculating such as the cleaning brush 11 of for example machining cell 110.When machining cell 110 was provided with a plurality of element, counter 118 was measured the process substrate number of each element.
Systems control division divides 100 ROM102 and storage area 104 to store system control program about integral device 1C in advance.When systems control division divides 100 CPU101 to carry out calculation process according to system control program, subsequently, on entire substrate process equipment 1C, realize operation control and data processing.The ROM112 of unit controls part 115 and storage area 114 be the unit controls program of the processing content of the substrate processing part 116 of memory response machining cell 110 in advance.When the CPU111 of unit controls part 115 carries out calculation process according to the unit controls program, on substrate processing part 116, realize operation control and data processing subsequently.
Can be by reading or obtain and upgrade these programs from downloads such as book server storeies from recording medium 91 through network 6 through reader 150.Each program all has a version, when refresh routine, changes the version information such as numerical value that is used to discern version.Systems control division divides the version information of each program of 100 storage area 104 storage substrate process equipment 1C operation.
Describe now the information storage server 2 that is arranged in the substrate processing factory 4, be arranged in the support computing machine 3 on the support center 5 and the order that is arranged on the element center 7 is accepted server 8.Hard disk structure and common computer that information storage server 2, support computing machine 3 and order are accepted server 8 are similar.Thereby, with reference to Figure 15, describe similar each other information storage server 2, support computing machine 3 and order the basic structure of accepting server 8.As shown in figure 15, by with CPU21,31 or 81 (CPU21 is used for information storage server 2, CPU31 is used to support computing machine 3, and CPU81 is used for ordering and accepts server 8: this also is applied to following description), ROM22,32 or 82 (storage base program) and RAM23,33 or 83 (storing multiple information) be connected to bus and form information storage server 2, support computing machine 3 and order and accept server 8.Hard disk 24,34 or 84 (storing multiple information), display 25,35 or 85 (showing multiple information), keyboard 26a, 36a or 86a also suitably are connected to bus through interface (I/F) etc. with mouse 26b, 36b or 86b (accepting input from the operator), reader 27,37 or 87 (reading several data from the recording medium 91 such as CD, disk or magneto-optic disk) and communications portion 28,38 or 88 (communicating by letter with external device (ED) through network 6).
Each information storage server 2, support computing machine 3 and order accept server 8 can through reader 27,37 or 87 from 91 fetch programs of recording medium or with procedure stores 24,34 or 84 li of hard disks.Each information storage server 2, support computing machine 3 and order are accepted server 8 and also can be stored in 24,34 or 84 li of hard disks from another downloaded program with it through network 6.CPU21,31 or 81 carries out calculation process with executable operations according to the program that is stored in hard disk 24,34 or 84.In other words, subsequently, the result according to program execution arithmetic operation is that information storage server 2 is as information storage server 2 executable operations, support computing machine 3 as supporting computing machine 3 executable operations, order that accepting server 8 accepts server 8 executable operations as order.
Substrate processing system 10A, substrate processing apparatus 1C have been described and form they information storage server 2, support computing machine 3 and order to accept server 8, function and the processing content of substrate processing system 10A described now.Figure 16 is the functional block diagram that shows substrate processing system 10A functional structure.Figure 17 is the process flow diagram that shows program among the substrate processing system 10A.With reference to Figure 16, the CPU21 operation handling procedure of information storage server 2, thereby will consume information registration part 231 and information disclosure part 236 assigns to realize as handling part respectively, support the CPU31 operation handling procedure of computing machine 3, thereby divide 314 to assign to realize as handling part respectively WEB browser 312, warning part 313 and order signal transmission unit.
At the step S1 of Figure 17, measure the element consume of substrate processing apparatus 1C.Measure the consume of each machining cell 110.According to present embodiment, the service time of the element of timer 117 measurement such as cleaning brush 11 is as consume.Unit controls part 115 is collected the consume that each machining cell 110 records and is sent it to systems control division and divides 100.Systems control division divides 100 to collect consume that each substrate processing apparatus 1C records and the consume information registration part 231 that each element consume of substrate processing apparatus 1C is sent to information storage server 2 through LAN41 from communications portion 105.
Then, process proceeds to the step S2 of Figure 17, so consume information registration part 231 is registered each element of substrate processing apparatus 1C in hard disk 24 consume.Hard disk 24 each element of storage substrate process equipment 1C gradually consumes as consume information 241.
Figure 18 has illustrated exemplary consume information 241.With reference to Figure 18, " equipment " row have shown the identifier of distributing to each substrate processing apparatus 1C, and the consumptive material title is shown in " element " tabulation, and consume is shown in " service time " and " process substrate number " tabulation.Present embodiment is used service time as consume, so consume information 241 is not described the process substrate number.As shown in figure 18, the consume that consume information 241 is accumulated about each element that is arranged in each the substrate processing apparatus 1C in the substrate processing factory 4.For the substrate processing apparatus 1C that device number " 8101 " is arranged, for example, consume information 241 records: be 12 hours service time that is provided with the cleaning brush 11 of " brush 2 ".The service time that timer 117 is measured each element with constant interval, consume information registration part 231 is registered measurement result continuously in hard disk 24, thereby makes up consume information 241.
The consume information 241 that information disclosure part 236 openly can be accumulated in the hard disk 24 of the information storage server 2 that network 6 reads.The personnel at support center 5 can through WEB browser 312 by obtaining the hard disk 24 accumulation from information disclosure part 236 consume information 241 and show that at display 35 it reads consume information 241, with the consume of each element of confirming to be arranged in the substrate processing apparatus 1C in the substrate processing factory 4.Therefore, support center 5 can be managed the consume of each element of substrate processing apparatus 1C effectively.Obtain consume information 241 regularly through WEB browser 312.
The CPU31 that supports computing machine 3 determines according to the consume information of obtaining through WEB browser 312 241 whether the element consume of substrate processing apparatus 1C surpasses preset value (step S3).CPU31 carries out this and determines being registered in each element in the consume information 241, that is, each element of a plurality of substrate processing apparatus 1C is determined.When the consume of any element has surpassed predetermined value, that is, when surpassed predetermined value service time, process proceeded to step S4, so warning part 313 gives the alarm, element is changed in prompting.In other words, the element consume that warning part 313 is accumulated in hard disk 24 gives the alarm to point out when reaching predetermined value and changes element.For example, can on display 35, show alarm or sound.
The personnel that safeguard substrate processing apparatus 1C can reach its serviceable life by pointing out the alarm of changing recognize element.
Among the 3rd embodiment, when the consume of any element had surpassed preset value, process proceeded to step S5, divided 314 will send to the order signal of new element to order and accept server 8 so order signal transmission unit.When the consume of consume element of accumulation in the hard disk 24 reaches predetermined value, order signal transmission unit and divide 314 new elements that will be used to change this element to order signal to send to order and accept server 8.
Accept server 8 when order and receive that when ordering signal, element center 7 will be supplied the processing of new element immediately and deliver to substrate processing factory 4.Step S4 and S5 order each other replace, or carry out simultaneously.
According to the 3rd embodiment, subsequently, when any element of substrate processing apparatus 1C loses or damages, prepared new element in substrate processing factory 4, thereby can change this element immediately, the substrate processing apparatus 1C stand-by time that element replacement causes can minimize, and significantly reduces so that can prevent equipment 1C work efficiency.
Thereby aforesaid predetermined value preferably just is made as element and consumes and require to change and the value of out of use state.When any element can not use after service time of 100 hours for example, will be made as 90 hours periods and require the value changed.The life-span of each element can obtain by testing, and the value of calculation requirement replacing maybe can be used in the above described manner and infer and the value of acquisition requirement replacing from the consume information 241 of accumulation.More particularly, the consume of each element of consume information 241 record is so that consume can grasp element and can not use the time.The life-span of each element can by grasp cause a plurality of elements not serviceable condition the consume level or it inferred to handle obtain so that can determine that element just consume value before the serviceable condition not (require change value) according to the life-span.
Among the 3rd embodiment, information storage server 2 is arranged in the substrate processing factory 4, the invention is not restricted to this, but as long as its connectable to network 6 can be communicated by letter with support computing machine 3 with substrate processing apparatus 1C, information storage server 2 can be arranged into Anywhere.
Among the 3rd embodiment, when the consume of any element surpasses predetermined value, carry out the transmission of reporting to the police and ordering signal simultaneously, also can carry out the two one of.When only carry out report to the police and the support staff at support center 5 recognize that any element reaches its end of life and with Email etc. when new elements are ordered at element center 7, subsequently, when substrate processing apparatus 1C loss or damage, new element is prepared by substrate processing factory 4, thereby can change this element immediately, can prevent that substrate processing apparatus 1C work efficiency from significantly lowering.
Can neither carry out warning and also not carry out the transmission of order signal.In this case, subsequently, the support staff at support center 5 monitors consume information 241, determines replacing period and orders new elements with Email etc. to element center 7.
Among the 3rd embodiment, consume information 241 constitutes to allow supports computing machine 3 to determine whether the consume of any element has surpassed predetermined value (requiring the value of replacing), perhaps, the systems control division of substrate processing apparatus 1C divides 100 can directly the element consume be sent to support computing machine 3 and need not constitute consume information 241.
Among the 3rd embodiment, when be used as consume service time, perhaps, the process substrate number can be used as consume.When the substrate number of processing was used as consume, counter 118 was measured and is used the substrate number of processing such as any element of cleaning brush 11 as consume.It is identical with above-mentioned service time to handle the consume of measuring.Also in this case, can obtain to be similar to and to be used as similar effect under the situation of consuming service time.Perhaps, can use service time and process substrate number as consume simultaneously.In this case, when surpassing preset value, service time and process substrate number all can report to the police or send order signal to new element.
And, be not only and support computing machine 3 and substrate processing apparatus 1C or support computing machine 3 that warning function and the function that sends the order signal of new element also can be arranged.Figure 19 is the functional block diagram that shows the functional structure of the substrate processing system 10A that is provided with substrate processing apparatus 1C (having warning function and transmitting element to order semiotic function).With reference to Figure 19, have with the parts of Figure 16 identical function and represent with identical reference number.With reference to Figure 19, systems control division divides 100 CPU101 operation handling procedure, divide 108 and warning part 109 thereby realize to order signal transmission unit, respectively as dividing 314 and the processing section of 313 same functions of warning part with order signal transmission unit shown in Figure 16.
In this case, systems control division divides 100 (strictly, be CPU101) determine whether consume that timer 117 or counter 118 measured has exceeded predetermined value (require change value), 130 grades provide alarm or order signal transmission unit and divide 108 to send to order through network 6 from communications portion 105 through the order signal to new element and accept server 8 so that warning part 109 is from the display part.Also can obtain to be similar to the effect of the 3rd embodiment in this case.
Suppose that substrate processing apparatus 1C carries out cleaning processing on substrate, management forms the consume of its cleaning brush 11 in the 3rd embodiment, the invention is not restricted to this, also technology according to the present invention can be applied to management for example forms the lamp consume of lamp annealing device with the rayed heated substrate situation.And, the situation that also can be used for managing consumes such as the belt that is used to drive transfer robot TR, cylinder, motor according to technology of the present invention.
4. the 4th embodiment
The fourth embodiment of the present invention is described now.Total according to the substrate processing system 10 of the 4th embodiment is same as shown in Figure 1.Yet, in the substrate processing system 10 according to the 4th embodiment, each supports computing machine 3 that the educational information relevant with each substrate processing apparatus 1 operation is distributed to substrate processing apparatus 1 through network 6, and 5 announce the personnel that send about the lecture notes of substrate processing apparatus 1 operation at the support center.
The hardware configuration of substrate processing apparatus 1 is with identical with reference to the hardware configuration among figure 2 and 3 first embodiment that describe.And information storage server 2 is identical with the hardware configuration of the supporting computing machine 3 also hardware configuration with first embodiment that describes with reference to figure 4.
Figure 20 is the functional block diagram of demonstration according to the functional structure of the substrate processing system 10 of the 4th embodiment.With reference to Figure 20, systems control division divides 100 CPU101 operation control program, thereby realizes issue requested part 2108 as the processing section, supports the CPU31 operation control program of computing machine 3, thereby realizes that issue part 2315 is as the processing section.
Be included in the hard disk 34 storage educational procedures 2341 in the support computing machine 3 in the support center 5, so that disperse part 2315 to issue the educational information of operating through network 6 from communications portion 38 about each substrate processing apparatus 1 of substrate processing factory 4.For example, can use the stream distribution technology as release model.Communications portion 105 receives from the educational information of supporting computing machine 3 issues and with it and is presented on the display part 130.
About issue regularly, educational information can be published to simultaneously and be arranged in a plurality of substrate processing apparatus 1 of determining in the substrate processing factory 4, no matter there is/do not exist issue request, perhaps, can only be published to the substrate processing apparatus 1 that has the issue request from substrate processing apparatus 1.More particularly, when from operation part 140 input issue request commands, the request of will issuing of issue requested part 2108 sends to through network 6 from communications portion 105 and supports computing machine 3.The issue part 2315 that receives the support computing machine 3 of issue request is distributed to substrate processing apparatus 1 from communications portion 38 through network 6 with educational information.
In the time will being delivered to the operator of a large amount of substrate processing factory 4 about the lecture notes of operation instructions simultaneously, educational information can be published to a plurality of substrate processing apparatus 1 simultaneously.A large amount of operators can come operating equipment 1 and watch the method that is presented at the educational information on the display part 130 to learn with the substrate processing apparatus 1 of distributing to each group.
To be delivered to about the lecture notes of operation instructions under the unskilled substrate of part 4 operators' of processing factory the situation, the operator can come forth to substrate processing apparatus 1, and it produces the issue request conversely so that educational information only is distributed to this substrate processing apparatus 1.The operator can learn the method for operating equipment 1 by watching the educational information that shows on the display part 130.
In either case, device sales person can be by setting up educational procedure 2341 and it being stored in the lecture notes of supporting to send in the computing machine 3 about operation instructions simply, and the user can possess lecture notes about operation instructions repeatedly in the time of expection, educates operator's operation effectively.
Among the 4th embodiment, support computing machine 3 storage educational procedures 2341, so that support center 5 is delivered to substrate processing apparatus 1 with educational information through the Internet, perhaps, information storage server 2 can work to support computing machine 3.Figure 21 is the block diagram that shows according to substrate processing system 10 another exemplary functions structures of the 4th embodiment.With reference to Figure 21, the CPU21 of information storage server 2 moves control program, thereby realizes that issue part 2215 is as the processing section.
Be included in the hard disk 24 storage educational procedures 2241 in the information storage server 2.The CPU21 of information storage server 2 read and move this 2241 so that issue part 2215 can be from the operation of communications portion 28 through each substrate processing apparatus 1 of LAN41 issue substrate processing factory 4.The pattern of issue and timing are similar to the foregoing description.
And, when through LAN41 issue educational information, device sales person can be by setting up educational procedure 2241 and it being stored in the lecture notes of sending in the information storage server 2 about operation instructions simply, and the user can possess lecture notes about operation instructions repeatedly in the time of expection, educates operator's operation effectively.
Technology according to the present invention can be used for any substrate processing apparatus, such as: with the lamp annealing device of rayed heated substrate, carry out the cleaning processing of removing particle and rotate the cleaning equipment of substrate simultaneously, or, on substrate, carry out predetermined processing for example by substrate being impregnated into the impregnating equipment of carrying out surface working in the process solutions (such as hydrofluorite).
Though shown and describe the present invention in detail, foregoing description all is illustrative and unrestricted.Thereby, be appreciated that can relate to a large amount of modifications and change and do not deviate from scope of the present invention.

Claims (10)

1. a substrate processing apparatus management system makes substrate processing apparatus and supports computer interconnection through network, wherein
Described support computing machine comprises:
A-1) first storage component, store the necessary essential information of described substrate processing apparatus initialization and
A-2) essential information transmit block sends to described substrate processing apparatus with described essential information through described network,
Described substrate processing apparatus comprises:
B-1) second storage component, the described essential information that storage is received from described support computing machine and
The init state of described substrate processing apparatus is equipped with the described essential information that is stored in the described second storage component.
2. according to the substrate processing apparatus management system of claim 1, wherein
Described essential information is to the total information that is provided with of the substrate processing apparatus of same type.
3. according to the substrate processing apparatus management system of claim 2, wherein
Described essential information is the information with the control program version change of the described substrate processing apparatus of control,
Described substrate processing apparatus also comprises:
B-2) announce parts, be installed in described control program version in the described substrate processing apparatus announce to described support computing machine and
Described essential information transmit block comprises:
A-2-1) essential information of the described control program version that will announce corresponding to described substrate processing apparatus is announced to described substrate processing apparatus.
4. according to the substrate processing apparatus management system of claim 3, wherein
Described substrate processing apparatus also comprises:
B-3) send parts to described support computing machine to the instruction of the transmission request of described essential information.
5. according to the substrate processing apparatus management system of claim 4, wherein
Described support computing machine also comprises:
A-3) send the parts of the instruction that sends described essential information to described substrate processing apparatus.
6. substrate processing apparatus is used as initialization information and is stored in essential information control in the memory unit, comprising:
A) receiving-member receives described essential information through network from the computing machine that is connected to described substrate processing apparatus; With
B) memory unit is stored in the described essential information of receiving in the described memory unit.
7. according to the substrate processing apparatus of claim 6, wherein
Described essential information is the total information that is provided with of the substrate processing apparatus of same type.
8. according to the substrate processing apparatus of claim 7, wherein
Described essential information is the information with the control program version variation of the described substrate processing apparatus of control,
Described substrate processing apparatus also comprises:
C) announce parts, the described control program version that is installed in the described substrate processing apparatus is announced to described computing machine.
9. substrate processing apparatus according to Claim 8 also comprises:
D) send parts to described computing machine to the instruction of the transmission request of described essential information.
10. substrate processing apparatus management method of managing substrate processing apparatus, substrate processing apparatus is controlled with essential information, and essential information is stored in the memory unit as initialization information, and the method comprising the steps of:
A) receive described essential information from the computing machine that is connected to described substrate processing apparatus through network; With
B) the described essential information that will receive is stored in the described memory unit.
CNB2005100712045A 2001-09-06 2002-09-06 Substrate processing system of equipment information for managing substrate processing equipment Expired - Fee Related CN100445985C (en)

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