US20070141315A1 - Metal-based carbon fiber composite material and method for producing the same - Google Patents
Metal-based carbon fiber composite material and method for producing the same Download PDFInfo
- Publication number
- US20070141315A1 US20070141315A1 US10/582,990 US58299004A US2007141315A1 US 20070141315 A1 US20070141315 A1 US 20070141315A1 US 58299004 A US58299004 A US 58299004A US 2007141315 A1 US2007141315 A1 US 2007141315A1
- Authority
- US
- United States
- Prior art keywords
- carbon fiber
- metal
- composite material
- based carbon
- fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 189
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 189
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 182
- 239000002184 metal Substances 0.000 title claims abstract description 182
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 179
- 239000002131 composite material Substances 0.000 title claims abstract description 108
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000000835 fiber Substances 0.000 claims abstract description 120
- 239000000203 mixture Substances 0.000 claims abstract description 41
- 239000000843 powder Substances 0.000 claims abstract description 41
- 238000000034 method Methods 0.000 claims abstract description 36
- 238000005245 sintering Methods 0.000 claims abstract description 23
- 238000002156 mixing Methods 0.000 claims abstract description 13
- 238000011049 filling Methods 0.000 claims abstract description 7
- 239000011261 inert gas Substances 0.000 claims abstract description 7
- 230000000694 effects Effects 0.000 claims abstract description 3
- 229910045601 alloy Inorganic materials 0.000 claims description 21
- 239000000956 alloy Substances 0.000 claims description 21
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 21
- 239000000725 suspension Substances 0.000 claims description 21
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 19
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 17
- 239000002041 carbon nanotube Substances 0.000 claims description 15
- 229910052782 aluminium Inorganic materials 0.000 claims description 14
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 11
- 239000010949 copper Substances 0.000 claims description 11
- 229910052802 copper Inorganic materials 0.000 claims description 11
- 229910052749 magnesium Inorganic materials 0.000 claims description 11
- 239000011777 magnesium Substances 0.000 claims description 11
- 239000002121 nanofiber Substances 0.000 claims description 11
- 229910021393 carbon nanotube Inorganic materials 0.000 claims description 10
- 239000012808 vapor phase Substances 0.000 claims description 10
- 239000002071 nanotube Substances 0.000 claims description 6
- 239000004065 semiconductor Substances 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 abstract description 4
- 230000002401 inhibitory effect Effects 0.000 abstract description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 10
- 239000000853 adhesive Substances 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 6
- 150000001247 metal acetylides Chemical class 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 238000004804 winding Methods 0.000 description 6
- 238000005470 impregnation Methods 0.000 description 5
- 238000002490 spark plasma sintering Methods 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 229920001983 poloxamer Polymers 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 229910000861 Mg alloy Inorganic materials 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000002923 metal particle Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229910016384 Al4C3 Inorganic materials 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- 238000013019 agitation Methods 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000001307 helium Substances 0.000 description 2
- 229910052734 helium Inorganic materials 0.000 description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 2
- 238000007602 hot air drying Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- XOBKSJJDNFUZPF-UHFFFAOYSA-N Methoxyethane Chemical compound CCOC XOBKSJJDNFUZPF-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 238000005524 ceramic coating Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000000879 optical micrograph Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 210000000352 storage cell Anatomy 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C47/00—Making alloys containing metallic or non-metallic fibres or filaments
- C22C47/14—Making alloys containing metallic or non-metallic fibres or filaments by powder metallurgy, i.e. by processing mixtures of metal powder and fibres or filaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y10/00—Nanotechnology for information processing, storage or transmission, e.g. quantum computing or single electron logic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C47/00—Making alloys containing metallic or non-metallic fibres or filaments
- C22C47/02—Pretreatment of the fibres or filaments
- C22C47/025—Aligning or orienting the fibres
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C49/00—Alloys containing metallic or non-metallic fibres or filaments
- C22C49/14—Alloys containing metallic or non-metallic fibres or filaments characterised by the fibres or filaments
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
- H01L23/373—Cooling facilitated by selection of materials for the device or materials for thermal expansion adaptation, e.g. carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/105—Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
- B22F2003/1051—Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding by electric discharge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
- C22C2026/002—Carbon nanotubes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249924—Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
Definitions
- Carbon fiber used in the present invention may include a pitch-based carbon fiber, a PAN-based carbon fiber, a vapor-phase grown carbon fiber, a carbon nanotube, or a nanotube/nanofiber twisted wire made by twisting vapor-phase grown carbon fiber or carbon nanotube.
- Pitch-based carbon fiber and PAN-based carbon fiber are commercially available in a form of several-hundred meters in length, and can be used in the present invention after cut into a desired length. Nanotube/nanofiber twisted wire may be used also in the present invention. Where pitch-based carbon fiber or PAN-based carbon fiber are used, the fiber having a diameter from 5 ⁇ m to 20 ⁇ m is appropriate.
- a suspension immersion method was used to prepare a metal fiber mixture, in which an aluminum powder suspension was applied to carbon fiber that can be handled as continuous fiber.
- the metal fiber mixture was sintered in the pulsed electric current sintering method to provide a metal-based carbon fiber composite material.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Nanotechnology (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Mathematical Physics (AREA)
- Theoretical Computer Science (AREA)
- Composite Materials (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Computer Hardware Design (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Powder Metallurgy (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003421619 | 2003-12-18 | ||
JP2003-421619 | 2003-12-18 | ||
PCT/JP2004/018823 WO2005059194A1 (ja) | 2003-12-18 | 2004-12-16 | 金属基炭素繊維複合材料およびその製造方法 |
Publications (1)
Publication Number | Publication Date |
---|---|
US20070141315A1 true US20070141315A1 (en) | 2007-06-21 |
Family
ID=34697312
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/582,990 Abandoned US20070141315A1 (en) | 2003-12-18 | 2004-12-16 | Metal-based carbon fiber composite material and method for producing the same |
Country Status (8)
Country | Link |
---|---|
US (1) | US20070141315A1 (ko) |
EP (1) | EP1696046B1 (ko) |
JP (1) | JP4106395B2 (ko) |
KR (1) | KR100816412B1 (ko) |
CN (1) | CN1894435B (ko) |
CA (1) | CA2550015C (ko) |
DE (1) | DE602004026630D1 (ko) |
WO (1) | WO2005059194A1 (ko) |
Cited By (10)
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US20080315401A1 (en) * | 2007-06-25 | 2008-12-25 | Hitachi, Ltd. | Power Semiconductor Module And Method of Manufacturing the Power Semiconductor Module |
EP2008598A1 (en) | 2007-06-29 | 2008-12-31 | Edward A. Loeser | Composite fiber electrosurgical instrument |
US20090176090A1 (en) * | 2008-01-04 | 2009-07-09 | Sungkyunkwan University Foundation For Corporate Collaboration | Method for efficient al-c covalent bond formation between aluminum and carbon material |
US20100221526A1 (en) * | 2007-09-18 | 2010-09-02 | Shimane Prefectural Government | Metal-coated carbon material and carbon-metal composite material using the same |
US20100330365A1 (en) * | 2008-03-07 | 2010-12-30 | Hassel Joerg | Strand-like material composite with cnt yarns and method for the manufacture thereof |
US20140070147A1 (en) * | 2009-01-30 | 2014-03-13 | Samsung Electronics Co., Ltd. | Composite anode active material, anode including the composite anode active material, lithium battery including the anode, and method of preparing the composite anode active material |
US20140109804A1 (en) * | 2011-06-24 | 2014-04-24 | Graftech International Holdings Inc. | Thermal Insulation Assembly |
US20150369286A1 (en) * | 2012-12-24 | 2015-12-24 | Mahle Inernational Gmbh | Sliding bearing with lining layer comprising carbon nanostructures |
CN109136791A (zh) * | 2018-08-01 | 2019-01-04 | 玉环双翔机械有限公司 | 一种高耐久度的用于标动高铁刹车片的复合材料制备方法 |
WO2021215575A1 (ko) * | 2020-04-22 | 2021-10-28 | 부경대학교 산학협력단 | 전기 자동차의 파워트레인용 냉각 파이프의 제조방법 및 이에 의해 제조된 냉각 파이프 |
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JP2006147170A (ja) * | 2004-11-16 | 2006-06-08 | Sumitomo Electric Ind Ltd | 導電材及びその製造方法 |
WO2008063148A2 (en) * | 2005-05-20 | 2008-05-29 | University Of Central Florida | Carbon nanotube reinforced metal composites |
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US20140070147A1 (en) * | 2009-01-30 | 2014-03-13 | Samsung Electronics Co., Ltd. | Composite anode active material, anode including the composite anode active material, lithium battery including the anode, and method of preparing the composite anode active material |
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WO2021215575A1 (ko) * | 2020-04-22 | 2021-10-28 | 부경대학교 산학협력단 | 전기 자동차의 파워트레인용 냉각 파이프의 제조방법 및 이에 의해 제조된 냉각 파이프 |
Also Published As
Publication number | Publication date |
---|---|
EP1696046B1 (en) | 2010-04-14 |
KR20060108712A (ko) | 2006-10-18 |
EP1696046A1 (en) | 2006-08-30 |
JP4106395B2 (ja) | 2008-06-25 |
CN1894435B (zh) | 2010-07-21 |
DE602004026630D1 (de) | 2010-05-27 |
JPWO2005059194A1 (ja) | 2008-04-17 |
EP1696046A4 (en) | 2007-05-23 |
WO2005059194A1 (ja) | 2005-06-30 |
CN1894435A (zh) | 2007-01-10 |
CA2550015C (en) | 2013-02-26 |
CA2550015A1 (en) | 2005-06-30 |
KR100816412B1 (ko) | 2008-03-25 |
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