US20060278323A1 - Holding and sealing material and manufacturing method thereof - Google Patents

Holding and sealing material and manufacturing method thereof Download PDF

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Publication number
US20060278323A1
US20060278323A1 US11/444,484 US44448406A US2006278323A1 US 20060278323 A1 US20060278323 A1 US 20060278323A1 US 44448406 A US44448406 A US 44448406A US 2006278323 A1 US2006278323 A1 US 2006278323A1
Authority
US
United States
Prior art keywords
holding
organic binder
sealing material
mat
emulsion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/444,484
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English (en)
Inventor
Masayuki Eguchi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ibiden Co Ltd
Original Assignee
Ibiden Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=36997899&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=US20060278323(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Ibiden Co Ltd filed Critical Ibiden Co Ltd
Assigned to IBIDEN CO., LTD. reassignment IBIDEN CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: EGUCHI, MASAYUKI
Publication of US20060278323A1 publication Critical patent/US20060278323A1/en
Priority to US12/257,459 priority Critical patent/US8533950B2/en
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34—Chemical or biological purification of waste gases
    • B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/9445—Simultaneously removing carbon monoxide, hydrocarbons or nitrogen oxides making use of three-way catalysts [TWC] or four-way-catalysts [FWC]
    • B01D53/9454—Simultaneously removing carbon monoxide, hydrocarbons or nitrogen oxides making use of three-way catalysts [TWC] or four-way-catalysts [FWC] characterised by a specific device
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28—Construction of catalytic reactors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28—Construction of catalytic reactors
    • F01N3/2839—Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration
    • F01N3/2853—Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/10—Internal combustion engine [ICE] based vehicles
    • Y02T10/12—Improving ICE efficiencies
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49345—Catalytic device making
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249962—Void-containing component has a continuous matrix of fibers only [e.g., porous paper, etc.]
    • Y10T428/249964—Fibers of defined composition
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2926—Coated or impregnated inorganic fiber fabric
US11/444,484 2005-06-10 2006-06-01 Holding and sealing material and manufacturing method thereof Abandoned US20060278323A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US12/257,459 US8533950B2 (en) 2005-06-10 2008-10-24 Method of manufacturing holding and sealing material

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2005-171221 2005-06-10
JP2005171221A JP4665618B2 (ja) 2005-06-10 2005-06-10 保持シール材の製造方法

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US12/257,459 Division US8533950B2 (en) 2005-06-10 2008-10-24 Method of manufacturing holding and sealing material

Publications (1)

Publication Number Publication Date
US20060278323A1 true US20060278323A1 (en) 2006-12-14

Family

ID=36997899

Family Applications (2)

Application Number Title Priority Date Filing Date
US11/444,484 Abandoned US20060278323A1 (en) 2005-06-10 2006-06-01 Holding and sealing material and manufacturing method thereof
US12/257,459 Active 2027-06-15 US8533950B2 (en) 2005-06-10 2008-10-24 Method of manufacturing holding and sealing material

Family Applications After (1)

Application Number Title Priority Date Filing Date
US12/257,459 Active 2027-06-15 US8533950B2 (en) 2005-06-10 2008-10-24 Method of manufacturing holding and sealing material

Country Status (5)

Country Link
US (2) US20060278323A1 (ja)
EP (1) EP1731729B2 (ja)
JP (1) JP4665618B2 (ja)
KR (1) KR100762116B1 (ja)
CN (1) CN1876748B (ja)

Cited By (30)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030049180A1 (en) * 2000-03-22 2003-03-13 Koji Fukushima Catalyst converter and diesel, particulate filter system
US20040022699A1 (en) * 2000-11-10 2004-02-05 Koji Fukushima Catalytic converter and method for manufacture thereof
US20040052694A1 (en) * 2000-10-17 2004-03-18 Yoshio Nishikawa Holding seal material for catalytic converter and method of manufacturing the holding and seal material
US20090041967A1 (en) * 2007-08-10 2009-02-12 Nichias Corporation Holding material for catalytic converter
US20090072498A1 (en) * 2001-05-25 2009-03-19 Ibiden Co., Ltd. Alumina-silica-based fiber, ceramic fiber, ceramic fiber complex, retaining seal material, production method thereof, and alumina fiber complex production method
US20090081455A1 (en) * 2007-09-26 2009-03-26 Ibiden Co., Ltd. Inorganic fiber mat, holding sealer, sound absorber, and method for manufacturing inorganic fiber mat
EP2042636A1 (en) * 2007-09-28 2009-04-01 Ibiden Co., Ltd. Mat member, method of fabrication mat member, exhaust gas treating apparatus, and silencing device
US20090257925A1 (en) * 2008-04-15 2009-10-15 Ibiden Co., Ltd. Holding sealing material, exhaust gas purifying apparatus, and method for manufacturing holding sealing material
US20100007094A1 (en) * 2008-07-10 2010-01-14 Ibiden Co., Ltd Holding sealing material, exhaust gas purifying apparatus and method for manufacturing exhaust gas purifying apparatus
US8071040B2 (en) 2009-09-23 2011-12-06 Unifax I LLC Low shear mounting mat for pollution control devices
US8075843B2 (en) 2009-04-17 2011-12-13 Unifrax I Llc Exhaust gas treatment device
US8211373B2 (en) 2008-08-29 2012-07-03 Unifrax I Llc Mounting mat with flexible edge protection and exhaust gas treatment device incorporating the mounting mat
US8263512B2 (en) 2008-12-15 2012-09-11 Unifrax I Llc Ceramic honeycomb structure skin coating
US8349265B2 (en) 2010-08-13 2013-01-08 Unifrax I Llc Mounting mat with flexible edge protection and exhaust gas treatment device incorporating the mounting mat
US8524161B2 (en) 2007-08-31 2013-09-03 Unifrax I Llc Multiple layer substrate support and exhaust gas treatment device
US8679415B2 (en) 2009-08-10 2014-03-25 Unifrax I Llc Variable basis weight mounting mat or pre-form and exhaust gas treatment device
US8734726B2 (en) 2009-12-17 2014-05-27 Unifrax I Llc Multilayer mounting mat for pollution control devices
US8765069B2 (en) 2010-08-12 2014-07-01 Unifrax I Llc Exhaust gas treatment device
US8926911B2 (en) 2009-12-17 2015-01-06 Unifax I LLC Use of microspheres in an exhaust gas treatment device mounting mat
US8951323B2 (en) 2009-09-24 2015-02-10 Unifrax I Llc Multiple layer mat and exhaust gas treatment device
US9120703B2 (en) 2010-11-11 2015-09-01 Unifrax I Llc Mounting mat and exhaust gas treatment device
US9174169B2 (en) 2009-08-14 2015-11-03 Unifrax I Llc Mounting mat for exhaust gas treatment device
US9452719B2 (en) 2015-02-24 2016-09-27 Unifrax I Llc High temperature resistant insulation mat
US9631529B2 (en) 2009-04-21 2017-04-25 Saffil Automotive Limited Erosion resistant mounting mats
US9650935B2 (en) 2009-12-01 2017-05-16 Saffil Automotive Limited Mounting mat
EP3051186A4 (en) * 2013-09-24 2017-05-31 Ibiden Co., Ltd Holding seal material, production method for holding seal material, press-fitting method for winding body, and exhaust gas purification device
US9790836B2 (en) 2012-11-20 2017-10-17 Tenneco Automotive Operating Company, Inc. Loose-fill insulation exhaust gas treatment device and methods of manufacturing
US9816420B2 (en) 2009-12-17 2017-11-14 Unifrax I Llc Mounting mat for exhaust gas treatment device
US9924564B2 (en) 2010-11-11 2018-03-20 Unifrax I Llc Heated mat and exhaust gas treatment device
US11536180B2 (en) * 2021-02-26 2022-12-27 Ngk Insulators, Ltd. Tubular member for exhaust gas treatment device and exhaust gas treatment device using the tubular member, and method of manufacturing tubular member for exhaust gas treatment device

Families Citing this family (30)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4665618B2 (ja) * 2005-06-10 2011-04-06 イビデン株式会社 保持シール材の製造方法
JP4959206B2 (ja) * 2006-03-02 2012-06-20 イビデン株式会社 耐熱シートおよび排気ガス浄化装置
JP4802048B2 (ja) * 2006-06-16 2011-10-26 イビデン株式会社 保持シール材、排ガス処理装置およびその製造方法
JP2008045521A (ja) * 2006-08-21 2008-02-28 Ibiden Co Ltd 保持シール材および排気ガス処理装置
JP2008051004A (ja) * 2006-08-24 2008-03-06 Ibiden Co Ltd 保持シール材および排気ガス処理装置
EP1953357B1 (en) * 2007-01-26 2009-08-26 Ibiden Co., Ltd. Sheet member and manufacturing method thereof, exhaust gas treating apparatus and manufacturing method thereof, and silencing device
JP5014113B2 (ja) * 2007-01-26 2012-08-29 イビデン株式会社 シート材、その製造方法、排気ガス処理装置および消音装置
JP2009085091A (ja) * 2007-09-28 2009-04-23 Ibiden Co Ltd マット材、排気ガス処理装置および消音装置
JP4959499B2 (ja) * 2007-09-28 2012-06-20 イビデン株式会社 マット材、排気ガス処理装置および消音装置
CN101883917B (zh) 2007-10-09 2015-01-28 3M创新有限公司 包括无机纳米粒子的安装垫和制造该安装垫的方法
JP5014070B2 (ja) * 2007-11-06 2012-08-29 イビデン株式会社 マット材および排気ガス処理装置
JP2009156254A (ja) * 2007-12-05 2009-07-16 Ibiden Co Ltd 排気ガス処理体の保持シール部材及び排気ガス処理装置
JP5164633B2 (ja) * 2008-03-27 2013-03-21 イビデン株式会社 排気ガス処理装置およびその製造方法
JP2010101308A (ja) 2008-09-25 2010-05-06 Ibiden Co Ltd マット製品、マット製品を製造する方法、排気ガス処理装置および消音装置
CN102421598B (zh) * 2009-03-13 2014-12-17 3M创新有限公司 垫及带垫装置
DE102009021269A1 (de) 2009-05-14 2010-11-18 Volkswagen Ag Verfahren zum Herstellen einer Abgasreinigungsvorrichtung
JP5971894B2 (ja) * 2011-01-31 2016-08-17 スリーエム イノベイティブ プロパティズ カンパニー 汚染コントロール要素用保持材、その製造方法及び汚染コントロール装置
JP5990393B2 (ja) 2012-04-03 2016-09-14 イビデン株式会社 保持シール材、及び、排ガス浄化装置
JP6059447B2 (ja) * 2012-04-13 2017-01-11 ニチアス株式会社 気体処理装置用保持材、気体処理装置及びこれらに関する方法
JP2012189081A (ja) * 2012-04-26 2012-10-04 Ibiden Co Ltd マット材、マット材を作製する方法、排気ガス処理装置および消音装置
GB2502953B (en) * 2012-05-24 2017-02-08 Imp Innovations Ltd Catalytic converter substrate
JP2014092150A (ja) 2012-11-07 2014-05-19 Ibiden Co Ltd 保持シール材、及び保持シール材の製造方法、排ガス浄化装置
JP2014202187A (ja) * 2013-04-09 2014-10-27 イビデン株式会社 保持シール材、保持シール材の製造方法及び排ガス浄化装置
JP2014202188A (ja) 2013-04-09 2014-10-27 イビデン株式会社 保持シール材、保持シール材の製造方法、及び、排ガス浄化装置
JP6411721B2 (ja) * 2013-09-24 2018-10-24 イビデン株式会社 保持シール材の製造方法
JP6218529B2 (ja) * 2013-09-24 2017-10-25 イビデン株式会社 保持シール材、保持シール材の製造方法、排ガス浄化装置の製造方法、及び、排ガス浄化装置
JP6294147B2 (ja) * 2014-05-08 2018-03-14 イビデン株式会社 保持シール材、保持シール材の製造方法及び排ガス浄化装置
DE102015107164A1 (de) * 2015-05-07 2016-11-10 Faurecia Emissions Control Technologies, Germany Gmbh Thermoelektrische Generatoreinheit und Abgassystem
JP6430446B2 (ja) * 2016-08-15 2018-11-28 本田技研工業株式会社 排気浄化装置
EP3339594B1 (en) 2016-12-21 2019-07-24 3M Innovative Properties Company Mounting mat for pollution control elements

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CN1876748A (zh) 2006-12-13
US20090049690A1 (en) 2009-02-26
KR100762116B1 (ko) 2007-10-02
EP1731729A1 (en) 2006-12-13
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EP1731729B1 (en) 2012-12-26
JP4665618B2 (ja) 2011-04-06

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