US20050244657A1 - Acrylic resin composition - Google Patents

Acrylic resin composition Download PDF

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Publication number
US20050244657A1
US20050244657A1 US11/116,277 US11627705A US2005244657A1 US 20050244657 A1 US20050244657 A1 US 20050244657A1 US 11627705 A US11627705 A US 11627705A US 2005244657 A1 US2005244657 A1 US 2005244657A1
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Prior art keywords
group
acrylic resin
parts
structural unit
monomer
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US11/116,277
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English (en)
Inventor
Akira Kawamura
Ryu Takeko
Tomo Iwata
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Sumitomo Chemical Co Ltd
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Sumitomo Chemical Co Ltd
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Assigned to SUMITOMO CHEMICAL COMPANY, LIMITED reassignment SUMITOMO CHEMICAL COMPANY, LIMITED ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: IWATA, TOMO, TAKEKO, RYU, KAWAMURA, AKIRA
Publication of US20050244657A1 publication Critical patent/US20050244657A1/en
Priority to US11/969,839 priority Critical patent/US7960476B2/en
Abandoned legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F20/00Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
    • C08F20/02Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
    • C08F20/04Acids, Metal salts or ammonium salts thereof
    • C08F20/06Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/06Interconnection of layers permitting easy separation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10018Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising only one glass sheet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/308Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2551/00Optical elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2202/00Materials and properties
    • G02F2202/28Adhesive materials or arrangements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/14Layer or component removable to expose adhesive
    • Y10T428/1476Release layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/28Web or sheet containing structurally defined element or component and having an adhesive outermost layer
    • Y10T428/2848Three or more layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/28Web or sheet containing structurally defined element or component and having an adhesive outermost layer
    • Y10T428/2852Adhesive compositions
    • Y10T428/2878Adhesive compositions including addition polymer from unsaturated monomer
    • Y10T428/2887Adhesive compositions including addition polymer from unsaturated monomer including nitrogen containing polymer [e.g., polyacrylonitrile, polymethacrylonitrile, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31551Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
    • Y10T428/31645Next to addition polymer from unsaturated monomers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31551Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
    • Y10T428/31645Next to addition polymer from unsaturated monomers
    • Y10T428/31649Ester, halide or nitrile of addition polymer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31855Of addition polymer from unsaturated monomers
    • Y10T428/3188Next to cellulosic
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31855Of addition polymer from unsaturated monomers
    • Y10T428/31935Ester, halide or nitrile of addition polymer

Definitions

  • the present invention relates to an acrylic resin composition.
  • an optical film such as a polarizing film, phase retardation film and the like is laminated via an adhesive composed mainly of an acrylic resin.
  • An optical laminate composed of a glass base material, adhesive and optical film laminated in this order is in general produced by a method in which first an optical laminated film having an adhesive layer composed of an adhesive laminated on an optical film is obtained, and then, a glass base material is laminated on the surface of the adhesive layer.
  • Such an optical laminated film tends to generate curl and the like due to large dimension change by expansion and shrinkage under heating or moistening and heating conditions, consequently, there are problems such as occurrence of foaming in an adhesive layer of the resulted optical laminate, generation of peeling between an adhesive layer and a glass base material, and the like.
  • Under heating or moistening and heating conditions distribution of remaining stress acting on an optical laminated film becomes non-uniform, concentration of stress occurs around peripheral parts of an optical laminate, consequently, there is a problem that light leakage occurs in a TN liquid crystal cell (TFT).
  • TFT TN liquid crystal cell
  • An object of the present invention is to provide an acrylic resin composition capable of producing an optical laminated film used in a liquid crystal cell in which light leakage is suppressed and durability is improved.
  • the present inventors have intensively studied to find an acrylic resin composition capable of solving problems as described above, and resultantly found that a liquid crystal cell obtained by using an acrylic resin composition comprising an acrylic resin containing a structural unit derived from heterocyclic group in the molecule and an acrylic resin having high molecular weight and not containing a structural unit derived from heterocyclic group in the molecule shows little light leakage and improved durability, and have completed the present invention.
  • the present invention provides the following [1] to [14].
  • An acrylic resin composition comprising the following acrylic resins (1) and (2):
  • composition according to [2] The composition according to [1], wherein the content of the structural unit (a) in the acrylic resin (1) is from 60 to 99.9 parts by weight based on 100 parts by weight of the acrylic resin (1).
  • composition according to [1] or [2], wherein the content of the structural unit (b) in the acrylic resin (1) is from 0.1 to 40 parts by weight based on 100 parts by weight of the acrylic resin (1).
  • An adhesive comprising the composition according to any one of [1] to [6] and a cross-linking agent and/or silane-based compound.
  • optical laminated film according to [8], wherein the optical film is a polarizing film and/or phase retardation film.
  • the monomer (a) used in the acrylic resin (1) and the acrylic resin (2) is a (meth)acrylate of the following formula (A):
  • R 1 represents a hydrogen atom or methyl group
  • R 2 represents an alkyl group having 1 to 14 carbon atoms or an aralkyl group having 1 to 14 carbon atoms.
  • a hydrogen atom in the alkyl group R 2 or a hydrogen atom in the aralkyl group R 2 may be substituted with an alkoxy group having 1 to 10 carbon atoms.
  • alkyl group having 1 to 14 carbon atoms examples include a methyl group, ethyl group, butyl group, octyl group, and the like.
  • Examples of the aralkyl group having 1 to 14 carbon atoms include a benzyl group, and the like.
  • the aralkyl group having 7 to 14 carbon atoms is preferably used.
  • alkoxy group having 1 to 10 carbon atoms examples include a methoxy group, ethoxy group, butoxy group and the like.
  • Examples of the monomer (a) include acrylates such as methyl acrylate, ethyl acrylate, propyl acrylate, n-butyl acrylate, iso-butyl acrylate, 2-ethylhexyl acrylate, n-octyl acrylate, iso-octyl acrylate, lauryl acrylate, stearyl acrylate, cyclohexyl acrylate, isobornyl acrylate, benzyl acrylate, methoxyethyl acrylate, ethoxylmethyl acrylate and the like; and
  • the monomer (a) may be used alone or in admixture of two or more.
  • the content of a structural unit derived from the monomer (a) (structural unit (a)) in the acrylic resin (1) is usually from approximately 60 to 99.9 parts by weight, and preferably from approximately 70 to 95 parts by weight based on 100 parts by weight of the acrylic resin (1).
  • the content of a structural unit derived from the monomer (a) (structural unit (a)) in the acrylic resin (2) is usually from approximately 70 to 99.9 parts by weight, and preferably from approximately 80 to 99.6 parts by weight based on 100 parts by weight of the acrylic resin (2).
  • the monomer (b) is a monomer containing one olefinic double bond in the molecule and at least one 5- or more-membered heterocyclic group in the molecule.
  • the monomer (b) has heterocyclic group in which a carbon atom of at least one methylene group in an alicyclic hydrocarbon group having 5 or more carbon atoms, preferably 5 to 7 carbon atoms is substituted with a hetero atom such as a nitrogen atom, oxygen atom or sulfur atom.
  • the monomer (b) examples include acryloylmorpholine, vinylcaprolactam, N-vinyl-2-pyrrolidone, tetrahydrofurfuryl acrylate, tetrahydrofurfuryl methacrylate, caprolactone-modified tetrahydrofurfuryl acrylate, and the like.
  • a monomer having 7-membered heterocyclic group such as 3,4-epoxycyclohexyl methyl acrylate, 3,4-epoxycyclohexyl methyl methacrylate can be used as the monomer (b).
  • Monomers having an olefinic double bond contained in a heterocyclic group, such as 2,5-dihydrofuran and the like are included in the monomer (b).
  • the monomer (b) may be used alone or in combination of two or more.
  • N-vinylpyrrolidone, vinylcaprolactam, acryloylmorpholine, or mixtures thereof are suitably used, N-vinylpyrrolidone, vinylcaprolactam are more suitably used.
  • the content of a structural unit derived from the monomer (b) (structural unit (b)) contained in the acrylic resin (1) is usually from approximately 0.1 to 40 parts by weight, and preferably from approximately 0.1 to 30 parts by weight based on 100 parts by weight of the acrylic resin (1).
  • the content of the structural unit (b) is 0.1 part by weight or more, even if the dimension of an optical film changes, an adhesive layer varies following this dimension change, consequently, a difference between brightness of peripheral parts of a liquid crystal cell and brightness of central parts becomes smaller, and light leakage and non-uniformity of color tend to be suppressed preferably, and when 40 parts by weight or less, peeling between a glass base material and an adhesive layer tends to be suppressed preferably.
  • the structural unit (structural unit (c)) derived from the monomer (c) is the essential component of the acrylic resin (2) and may contain in acrylic resin (1) as an arbitrary component.
  • the monomer (c) is a monomer not containing 5- or more-membered heterocyclic group, and containing one olefinic double bond and a polar functional group such as a carboxyl group, hydroxyl group, amino group, amide group, epoxy group, oxetanyl group, aldehyde group, isocyanate group or the like in the molecule.
  • a polar functional group such as a carboxyl group, hydroxyl group, amino group, amide group, epoxy group, oxetanyl group, aldehyde group, isocyanate group or the like in the molecule.
  • the monomer (c) include monomers in which a polar functional group is a carboxyl group such as acrylic acid, methacrylic acid, maleic acid, itaconic acid and the like;
  • the monomer (c) may be used alone or in combination of two or more.
  • the content of the structural unit (c) in the acrylic resin (2) is usually from approximately 0.05 to 20 parts by weight, preferably from approximately 0.3 to 10 parts by weight based on 100 parts by weight of the acrylic resin (2).
  • the content of the structural unit (c) is 0.05 parts by weight or more, the cohesive force of the resulting resin tends to increase preferably, and when 20 parts by weigh or less, floating and peeling between a glass base plate and an adhesive layer tends to be suppressed preferably.
  • the content of the structural unit (c) in the acrylic resin (1) is usually from approximately 0 to 20 parts by weight based on 100 parts by weight of the acrylic resin (1).
  • the content of the structural unit (c) is 20 parts by weight or less, floating and peeling between a glass base plate and an adhesive layer tends to be suppressed preferably.
  • acrylic acid 4-hydroxybutyl (meth)acrylate are suitably used.
  • a monomer (d) different from the monomers (a) to (c) may be polymerized with the monomers (a) to (c).
  • the monomer (d) is a monomer containing one olefinic double bond and at least one alicyclic structure in the molecule.
  • This alicyclic structure is usually a cycloparaffin structure or cycloolefin structure having 5 or more carbon atoms, preferably approximately 5 to 7 carbon atoms, and in the cycloolefin structure, an olefinic double bond is contained in the alicyclic structure.
  • Examples of the monomer (d) include the acrylate having an alicyclic structure such as isobornyl acrylate, cyclohexyl acrylate, dicyclopentanyl acrylate, cyclododecyl acrylate, methylcyclohexyl acrylate, trimethylcyclohexyl acrylate, tert-butylcyclohexyl acrylate, cyclohexyl- ⁇ -ethoxy acrylate, cyclohexyl phenyl acrylate and the like;
  • Examples of the monomer (d) include the acrylate having a plurality of alicyclic structures such as biscyclohexyl methyl itaconate, dicyclooctyl itaconate, dicyclododecyl methyl succinate and the like.
  • the monomer (d) vinyl cyclohexyl acetate containing vinyl group, and the like can be used.
  • the monomer (d) may be used alone or in combination of two or more.
  • the content of the structural unit (d) contained in the acrylic resin (1) is usually from approximately 0.1 to 30 parts by weight, preferably from approximately 1 to 15 parts by weight based on 100 parts by weight of the acrylic resin (1).
  • the content of the structural unit (d) is 0.1 part by weight or more, floating and peeling between a glass base plate and an adhesive layer tends to be suppressed preferably, and when 30 parts by weight or less, even if the dimension of an optical film changes, an adhesive layer varies following this dimension change, consequently, a difference between brightness of peripheral parts of a liquid crystal cell and brightness of central parts becomes smaller, and light leakage and non-uniformity of color tend to be suppressed preferably.
  • isobornyl acrylate, cyclohexyl acrylate, isobornyl methacrylate, cyclohexyl methacrylate and dicyclopentanyl acrylate are preferable due to easy availability.
  • a vinyl-based monomer (e) different from the monomers (a) to (d) may be polymerized with the monomers (a) to (d).
  • vinyl-based monomer examples include fatty vinyl esters, halogenated vinyls, halogenated vinylidenes, aromatic vinyls, (meth)acrylonitrile, conjugated diene compounds and the like.
  • fatty vinyl ester examples include vinyl acetate, vinyl propionate, vinyl butyrate, vinyl 2-ethylhexanoate, vinyl laurate and the like.
  • halogenated vinyl examples include vinyl chloride, vinyl bromide and the like.
  • halogenated vinylidene examples include vinylidene chloride and the like.
  • the aromatic vinyl is a compound having a vinyl group and an aromatic group, and specific examples thereof include styrene-based monomers such as styrene, methylstyrene, dimethylstyrene, trimethylstyrene, ethylstyrene, diethylstyrene, triethylstyrene, propylstyrene, butylstyrene, hexylstyrene, heptylstyrene, octylstyrene, fluorostyrene, chlorostyrene, bromostyrene, dibromostyrene, iodostyrene, nitrostyrene, acetylstyrene, methoxystyrene and the like, nitrogen-containing aromatic vinyls such as vinylpyridine, vinyl carbazole and the like.
  • styrene-based monomers such as styren
  • Examples of the (meth)acrylonitrile include acrylonitril, methacrylonitrile and the like.
  • the conjugated diene compound is an olefine having a conjugated double bond in the molecule, and specific examples thereof include isoprene, butadiene, chloroprene and the like.
  • the vinyl-based monomer (e) may be used alone or in combination of two or more.
  • the content of the structural unit (e) derived from the monomer (e) contained in the acrylic resin (1) is usually 5 parts by weight or less, preferably 0.05 parts by weight or less based on 100 parts by weight of all structural units constituting the acrylic resin (1), and it is more preferable that the structural unit (e) is not substantially contained.
  • the content of the structural unit (e) contained in the acrylic resin (2) is usually 5 parts by weight or less, preferably 0.05 parts by weight or less based on 100 parts by weight of all structural units constituting the acrylic resin (2), and it is more preferable that the structural unit (e) is not substantially contained.
  • the method of producing the acrylic resin (1) and (2) used in the present invention for example, a solution polymerization method, emulsion polymerization method, block polymerization method, suspension polymerization method and the like are listed.
  • a polymerization initiator is usually used in production of an acrylic resin.
  • the polymerization initiator is usually used in an amount of approximately 0.001 to 5 parts by weight based on 100 parts by weight of all monomers used in production of an acrylic resin.
  • polymerization initiator for example, a heat-polymerization initiator, photo-polymerization initiator, and the like are listed.
  • heat-polymerization initiator examples include azo-based compounds such as 2,2′-azobisisobutyronitrile, 2,2′-azobis(2-methylbutyronitrile), 1,1′-azobis(cyclohexane-1-carbonitrile), 2,2′-azobis(2,4-dimethylvaleronitrile), 2,2′-azobis(2,4-dimethyl-4-methoxyvaletonitrile), dimethyl-2,2′-azobis(2-methyl propionate), 2,2′-azobis(2-hydroxymethylpropionitrile) and the like;
  • azo-based compounds such as 2,2′-azobisisobutyronitrile, 2,2′-azobis(2-methylbutyronitrile), 1,1′-azobis(cyclohexane-1-carbonitrile), 2,2′-azobis(2,4-dimethylvaleronitrile), 2,2′-azobis(2,4-dimethyl-4-methoxyvaletonitrile), dimethyl-2,2′-azobis(2-methyl prop
  • photo-polymerization initiator examples include 4-(2-hydroxyethoxy)phenyl(2-hydroxy-2-propyl)ketone and the like.
  • Redox-based initiators using a heat-polymerization initiator and a reducing agent together can also be used as a polymerization initiator.
  • a solution polymerization method is preferable.
  • the solution polymerization method are a method in which given monomers and an organic solvent are mixed, a heat-polymerization initiator is added under a nitrogen atmosphere, and the mixture is stirred for approximately 3 to 10 hours at approximately 40 to 90° C., preferably approximately 60 to 80° C., and other methods.
  • a method in which monomers and a heat-polymerization initiator used are added during polymerization a method in which these are dissolved in an organic solvent before addition thereof, and the like may be adopted.
  • examples of the organic solvent include aromatic hydrocarbons such as toluene, xylene and the like; esters such as ethyl acetate, butyl acetate and the like; aliphatic alcohols such as n-propyl alcohol, isopropyl alcohol and the like; ketones such as methyl ethyl ketone, methyl isobutyl ketone and the like.
  • the weight-average molecular weight based on polystyrene calibration standard of gel permeation chromatography (GPC) of the acrylic resin (1) is usually 1 ⁇ 10 4 -150 ⁇ 10 4 .
  • GPC gel permeation chromatography
  • the weight-average molecular weight is 150 ⁇ 10 4 or less, even if the dimension of an optical film changes, an adhesive layer varies following this dimension change, consequently, a difference between brightness of peripheral parts of a liquid crystal cell and brightness of central parts becomes smaller, and light leakage and non-uniformity of color tend to be suppressed preferably.
  • the weight-average molecular weight based on polystyrene calibration standard of gel permeation chromatography (GPC) of the acrylic resin (2) is usually 110 ⁇ 10 4 -150 ⁇ 10 4 .
  • GPC gel permeation chromatography
  • the weight-average molecular weight is 150 ⁇ 10 4 or less, even if the dimension of an optical film changes, an adhesive layer varies following this dimension change, consequently, a difference between brightness of peripheral parts of a liquid crystal cell and brightness of central parts becomes smaller, and light leakage and non-uniformity of color tend to be suppressed preferably.
  • the acrylic resin composition of the present invention is a resin composition containing acrylic resin (1) and acrylic resin (2).
  • an acrylic resin (1) and acrylic resin (2) are separately produced, and then, mixed, or, it may also be permissible that either an acrylic resin (1) or acrylic resin (2) is produced, then, another acrylic resin is produced in the presence of the produced acrylic resin. Further, it may also be permissible that acrylic resins (1) and (2) are mixed, and then, diluted with an organic solvent.
  • the ratio of the acrylic resin (1) is usually 1-50 parts by weight, preferably approximately 3 to 40 parts by weight based on 100 parts by weight of the total amount of the acrylic resin (1) and acrylic resin (2).
  • the ratio of the acrylic resin (1) is 1 part by weight or more, even if the dimension of an optical film changes, an adhesive layer varies following this dimension change, consequently, a difference between brightness of peripheral parts of a liquid crystal cell and brightness of central parts becomes smaller, and light leakage and non-uniformity of color tend to be suppressed preferably.
  • the ratio of the acrylic resin (1) is 50 parts by weight or less, adhesion under high temperature and high humidity increases, and floating and peeling between a glass base plate and an adhesive layer tends to lower, further, a re-working property tends to be improved, preferably.
  • the acrylic resin composition of the present invention can be used as it is for an adhesive, paint, thickening agent and the like.
  • a composition obtained by compounding a cross-linking agent and/or silane-based compound in the acrylic resin composition of the present invention is suitable as an adhesive.
  • the cross-linking agent has in the molecule two or more functional groups capable of cross-linking with a polar functional group, and specific examples thereof include isocyanate-based compounds, epoxy-based compounds, metal chelate-based compounds, aziridine-based compounds and the like.
  • examples of the isocyanate-based compound include tolylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, hydrogenated xylylene diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate, tetramethylxylylene diisocyanate, naphthalene diisocyanate, triphenylmethane triisocyanate, polymethylene polyphenyl isocyanate and the like, and adducts obtained by reacting polyols such as glycerol, trimethylolpropane and the like with the above-mentioned isocyanate compounds, and those obtained by converting the isocyanate compounds into dimmers, trimers and the like, are also included.
  • polyols such as glycerol, trimethylolpropane and the like
  • epoxy-based compound examples include bisphenol A type epoxy resin, ethylene glycol glycidyl ether, polyethylene glycol diglycidyl ether, glycerine glycidyl ether, glycerine triglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, diglycidylaniline, N,N,N′,N′-tetraglycidyl-m-xylenediamine, 1,3-bis (N,N′-diglycidylaminomethyl)cyclohexane and the like.
  • metal chelate compound examples include compounds obtained by coordinating acetylacetone or ethyl acetoacetate on poly-valent metals such as aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, chromium, zirconium and the like.
  • aziridine-based compound examples include N,N′-diphenylmethane-4,4′-bis(1-aziridine carboxide), N,N′-toluene-2,4-bis(1-aziridine carboxamide), triethylenemelamine, bisisophthaloyl-1-(2-methylaziridine), tri-1-aziridinylphosphine oxide, N,N′-hexamethylene-1,6-bis(1-aziridine carboxide), trimethylolpropane-tri- ⁇ -aziridinyl propionate, tetramethylolmethane-tri- ⁇ -aziridinyl propionate, and the like.
  • the cross-linking agent may be used alone or in combination of two or more.
  • the use amount of a cross-linking agent (non-volatile component) in an adhesive is usually from approximately 0.005 to 5 parts by weight, preferably from approximately 0.01 to 3 parts by weight based on 100 parts by weight of an acrylic resin (non-volatile component).
  • amount of the cross-linking agent is 0.005 parts by weight or more, floating and peeling between a glass base plate and an adhesive layer and a re-working property tend to be improved preferably, and when 5 parts by weight or less, a property of an adhesive layer to follow the dimension change of an optical film is excellent, consequently, light leakage and non-uniformity of color tend to lower preferably.
  • silane-based compound used in the adhesive of the present invention examples include vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris(2-methoxyethoxy)silane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-chloropropylmethyldimethoxysilane, 3-chloropropyltrimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane and the like.
  • the use amount of the silane-based compound (solution) is usually from approximately 0.0001 to 10 parts by weight, preferably from 0.01 to 5 parts by weight based on 100 parts by weight of an acrylic resin (non-volatile component).
  • an acrylic resin non-volatile component
  • the amount of a silane-based compound is 0.0001 part by weight or more, adhesion between an adhesive layer and a glass base plate is improved preferably.
  • the amount of a silane-based compound is 10 parts by weight or less, bleeding out of a silane-based compound from the adhesive layer tends to be suppressed preferably.
  • the adhesive of the present invention is composed of an acrylic resin, cross-linking agent and/or silane-based compound as described above, and, a weather-resistant agent, tackifier, plasticizer, softening agent, dye, pigment, inorganic filler and the like may be further compounded to the adhesive of the present invention.
  • the optical laminated film can be produced in comparatively short time by compounding a cross-linking catalyst together with a cross-linking agent to the adhesive.
  • a cross-linking catalyst together with a cross-linking agent to the adhesive.
  • floating and peeling between an optical film and an adhesive layer and foaming in the adhesive layer tend to lower, further, a re-working property tends to be improved, preferably.
  • cross-linking catalyst examples include amine-based compound such as hexamethylenediamine, ethylenediamine, polyethyleneimine, hexamethylenetetramine, diethylenetriamine, triethylenetetramine, isophoronediamine, triethylenediamine, polyamino resin, melamine resin, and the like.
  • amine-based compound such as hexamethylenediamine, ethylenediamine, polyethyleneimine, hexamethylenetetramine, diethylenetriamine, triethylenetetramine, isophoronediamine, triethylenediamine, polyamino resin, melamine resin, and the like.
  • the isocyanate-based compound is preferably used as the cross-linking agent.
  • the optical laminated film of the present invention is obtained by laminating an adhesive layer composed of the above-mentioned adhesive on an optical film.
  • an adhesive diluted with an organic solvent is applied on a release film, and usually heated at 60-120° C. for approximately 0.5-10 minutes to distill off the organic solvent to obtain the adhesive layer. Subsequently, an optical film is further laminated on the resulted adhesive layer, then, aged under a temperature of 23° C. and a humidity of 65% for 5-20 days, after a cross-linking agent is fully reacted, the release film is peeled to obtain an optical laminated film;
  • the release film is the base material in forming the adhesive layer.
  • the release film is used as the base material for protecting the adhesive layer from dust and the like.
  • release film there are mentioned, for example, those obtained by using as a base material a film composed of various resins such as polyethylene terephthalate, polybutylene terephthalate, polycarbonate, polyallylate and the like, and performing releasing treatment (silicone treatment and the like) on a surface to be connected to an adhesive layer of this base material.
  • a base material a film composed of various resins such as polyethylene terephthalate, polybutylene terephthalate, polycarbonate, polyallylate and the like, and performing releasing treatment (silicone treatment and the like) on a surface to be connected to an adhesive layer of this base material.
  • the optical film is a film having an optical property, and examples thereof include a polarizing film, phase retardation film and the like.
  • the polarizing film is an optical film having a function of emitting polarization against incidence light such as natural light and the like.
  • the polarizing film examples include a straight line polarizing film absorbing straight line polarization on a vibration place parallel to an optical axis and allowing permeation of straight light polarization having a vibration plane which is a vertical plane, a polarizing separation film reflecting straight line polarization on a vibration plane parallel to an optical axis, an elliptic polarizing film obtained by laminating a polarizing film and a phase retardation film described later.
  • the specific examples of the polarizing film those in which dichroic coloring matters such as iodine, dichroic dyes and the like are adsorbed and oriented in an uni-axially stretched polyvinyl alcohol film mono-axially stretched, and the like are listed.
  • the phase retardation film is an optical film having mono-axial or di-axial optical anisotropy
  • listed are stretched films obtained by stretching at approximately 1.01 to 6-fold a polymer film composed of polyvinyl alcohol, polycarbonate, polyester, polyallylate, polyimide, polyolefin, polystyrene, polysulfone, polyether sulfone, polyvinylidene fluoride/polymethyl methacryalte, liquid crystal polyester, acetylcellulose, cyclic polyolefin, ethylene-vinyl acetate copolymer saponified material, polyvinyl chloride and the like.
  • polymer films obtained by uni-axial or bi-axial stretching of polycarbonate or polyvinyl alcohol are preferably used.
  • phase retardation film examples include a uni-axial phase retardation film, wide viewing angle phase retardation film, low photo-elastic phase retardation film, temperature-compensated phase retardation film, LC film (rod-like liquid crystal twisted orientation), WV film (disc-like liquid crystal inclined orientation), NH film (rod-like liquid crystal inclined orientation), VAC film (complete bi-axial orientation type phase retardation film), new VAC film (bi-axial orientation type phase retardation film) and the like.
  • a protective film may be further applied.
  • the protective film include films composed of acrylic resins different from the acrylic resin of the present invention, acetylcellulose-based films such as a cellulose triacetate film and the like, polyester resin films, olefin resin films, polycarbonate resin films, polyether ketone resin films, polysulfone resin films and the like.
  • ultraviolet absorbers such as a salicylate-based compound, benzophenone-based compound, benzotriazole-based compound, triazine-based compound, cyanoacrylate-based compound, nickel complex salt-based compound and the like may be compounded.
  • acetylcellulosed-based films are suitably used.
  • the optical laminate of the present invention is usually obtained by laminating a glass base plate on an adhesive layer of an optical laminated film.
  • examples of the glass base plate include a glass base plate of liquid crystal cell, non-glaring glass, glass for sunglasses, and the like.
  • an optical laminate obtained by laminating an optical laminated film (upper plate polarization plate) on a upper glass base plate of a liquid crystal cell, and laminating another optical laminated film (lower plate polarization plate) on a lower glass base plate of a liquid crystal cell is preferable since it can be used as a liquid crystal display.
  • the material of a glass base plate for example, soda lime glass, low-alkali glass, non-alkali glass and the like are listed.
  • the acrylic resin composition of the present invention can be provided the optical laminated film used for a liquid crystal cell in which light leakage is suppressed and durability is excellent.
  • the acrylic resin composition of the present invention can be also provided the optical laminated film excellent in flexibility and showing excellent adhesion with an optical film and the like.
  • composition containing the above-mentioned acrylic resin composition and cross-linking agent and/or silane compound can be suitably used as an adhesive.
  • An optical laminated film laminating an adhesive layer composed of the above-mentioned adhesive and an optical film can be laminated on a glass base plate of a liquid crystal cell to produce an optical laminate of the present invention.
  • the adhesive layer absorbs and relaxes stress derived from the dimension change of the optical film and glass base plate under heat and humidity conditions, therefore, local stress concentration is decreased, and floating and peeling of the adhesive layer from the glass base plate is suppressed. Further, since optical defects caused by non-uniform stress distribution are prevented, when the glass base plate is a TN liquid crystal cell (TNT), light leakage is suppressed, and when the glass base plate is a STN liquid crystal cell, non-uniformity of color is suppressed.
  • TNT TN liquid crystal cell
  • the acrylic resin composition of the present invention can be used for, for example, an adhesive, paint, thickening agent and the like.
  • the adhesive of the present invention can be used, for example, as an adhesive suitable for an optical laminate of a liquid crystal cell and the like.
  • the content of non-volatile components was measured according to JIS K-5407. Specifically, an optional weight of adhesive solution was placed on a Petri dish, and dried in an explosion protection oven at 115° C. for 2 hours, then, the weight of remaining non-volatile components was divided by the weight of the originally weighed solution.
  • the viscosity is a value measured by a Brook field viscometer at 25° C.
  • Measurement of the weight-average molecular weight based on polystyrene calibration standard by GPC was conducted using a GPC apparatus equipped with a differential refractometer as a detector, under conditions of a sample concentration of 5 mg/ml, a sample introduction amount of 100 ⁇ l, a column temperature of 40° C. and a flow rate of 1 ml/min, and using tetrahydrofuran as an eluent.
  • AIBN azobisisobutyronitrile
  • the content of non-volatile components in the resulted acrylic resin solution was regulated to 30%, to find a viscosity of 36 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 126,000.
  • the reaction was completed in the same manner as in Polymerization Example 1-1 except that 172 parts of ethyl acetate, and 55.0 parts of n-butyl acrylate, 8.7 parts of iso-methbutyl acrylate and 5.3 parts of methyl acrylate as a monomer (a), 8.5 parts of vinyl caprolactam as a monomer (b), and 0.47 parts of AIBN were used.
  • the content of non-volatile components in the resulted acrylic resin solution was regulated to 30%, to find a viscosity of 30 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 88,300.
  • the reaction was completed in the same manner as in Polymerization Example 1-1 except that 172 parts of ethyl acetate, and 60.0 parts of n-butyl acrylate, 8.9 parts of iso-butyl methacrylate and 5.4 parts of methyl acrylate as a monomer (a), 3.5 parts of N-vinylpyrrolidone as a monomer (b), and 0.47 parts of AIBN were used.
  • the content of non-volatile components in the resulted acrylic resin solution was regulated to 30%, to find a viscosity of 23 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 93,000.
  • the reaction was completed in the same manner as in Polymerization Example 1-1 except that 180 parts of ethyl acetate, and 55.0 parts of n-butyl acrylate, 9.4 parts of iso-butyl methacrylate and 5.7 parts of methyl acrylate as a monomer (a), 11.0 parts of N-vinylpyrrolidone as a monomer (b), and 0.49 parts of AIBN were used.
  • the content of non-volatile components in the resulted acrylic resin solution was regulated to 30%, to find a viscosity of 33 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 96,900.
  • the reaction was completed in the same manner as in Polymerization Example 1-1 except that 183 parts of ethyl acetate, and 60.0 parts of n-butyl acrylate and 8.9 parts of n-butyl methacrylate as a monomer (a), 6.9 parts of N-vinylpyrrolidone as a monomer (b), 6.4 parts of isobornyl acrylate as a monomer (d), and 0.49 parts of AIBN were used.
  • the content of non-volatile components in the resulted acrylic resin solution was regulated to 30%, to find a viscosity of 30 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 84,800.
  • the reaction was completed in the same manner as in Polymerization Example 1-1 except that 159 parts of ethyl acetate, and 45.0 parts of n-butyl acrylate and 23.4 parts of n-butyl methacrylate as a monomer (a), 3.0 parts of N-vinylpyrrolidone as a monomer (b), 0.4 parts of acrylic acid as a monomer (c), and 0.43 parts of AIBN were used.
  • the content of non-volatile components in the resulted acrylic resin solution was regulated to 30%, to find a viscosity of 42 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 70,100.
  • the reaction was completed in the same manner as in Polymerization Example 1-1 except that 178 parts of ethyl acetate, and 40.0 parts of n-butyl acrylate, 26.6 parts of n-butyl methacrylate and 5.4 parts of methyl methacrylate as a monomer (a), 6.9 parts of N-vinylpyrrolidone as a monomer (b) and 1.58 parts of AIBN were used.
  • the content of non-volatile components in the resulted acrylic resin solution was regulated to 30%, to find a viscosity of 16 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 37,300.
  • the reaction was completed in the same manner as in Polymerization Example 1-7 except that 176 parts of ethyl acetate and 0.79 parts of AIBN were used.
  • the content of non-volatile components in the resulted acrylic resin solution was regulated to 30%, to find a viscosity of 25 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 66,900.
  • the reaction was completed in the same manner as in Polymerization Example 1-7 except that 175 parts of ethyl acetate and 0.47 parts of AIBN were used.
  • the content of non-volatile components in the resulted acrylic resin solution was regulated to 30%, to find a viscosity of 31 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 91,600.
  • the reaction was completed in the same manner as in Polymerization Example 1-1 except that 153 parts of ethyl acetate, and 55.0 parts of n-butyl acrylate, 36.6 parts of n-butyl methacrylate and 7.4 parts of methyl acrylate as a monomer (a), 9.5 parts of N-vinylpyrrolidone as a monomer (b) and 0.33 parts of AIBN were used.
  • the content of non-volatile components in the resulted acrylic resin solution was regulated to 30%, to find a viscosity of 50 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 178,000.
  • the reaction was completed in the same manner as in Polymerization Example 1-1 except that 128 parts of ethyl acetate, and 70.0 parts of n-butyl acrylate, 46.6 parts of n-butyl methacrylate and 9.4 parts of methyl methacrylate as a monomer (a), 12.1 parts of N-vinylpyrrolidone as a monomer (b) and 0.28 parts of AIBN were used.
  • the content of non-volatile components in the resulted acrylic resin solution was regulated to 30%, to find a viscosity of 106 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 251,000.
  • the reaction was completed in the same manner as in Polymerization Example 1-1 except that 95 parts of ethyl acetate, and 80.0 parts of n-butyl acrylate, 53.3 parts of n-butyl methacrylate and 10.8 parts of methyl acrylate as a monomer (a), 13.9 parts of N-vinylpyrrolidone as a monomer (b) and 0.16 parts of AIBN were used.
  • the content of non-volatile components in the resulted acrylic resin solution was regulated to 30%, to find a viscosity of 310 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 392,000.
  • the reaction was completed in the same manner as in Polymerization Example 1-1 except that 178 parts of ethyl acetate, and 80.0 parts of n-butyl acrylate as a monomer (a) and 0.48 parts of AIBN were used.
  • the content of non-volatile components in the resulted acrylic resin solution was regulated to 30%, to find a viscosity of 27 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 78,600.
  • the reaction was completed in the same manner as in Polymerization Example 1-1 except that 162 parts of ethyl acetate, and 60.0 parts of n-butyl acrylate, 8.3 parts of iso-butyl methacrylate and 5.0 parts of methyl acrylate as a monomer (a) and 0.44 parts of AIBN were used.
  • the content of non-volatile components in the resulted acrylic resin solution was regulated to 30%, to find a viscosity of 25 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 75,500.
  • the reaction was completed in the same manner as in Polymerization Example 1-1 except that 179 parts of ethyl acetate, and 80.0 parts of n-butyl acrylate as a monomer (a), 0.45 parts of acrylic acid as a monomer (c), and 0.48 parts of AIBN were used.
  • the content of non-volatile components in the resulted acrylic resin solution was regulated to 30%, to find a viscosity of 20 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 82,400.
  • the reaction was completed in the same manner as in Polymerization Example 2-1 except that 168 parts of acetone and 0.085 part of 2,2′-azobis(2,4-dimethylvaleronitrile) were used.
  • the content of non-volatile components in the resulted acrylic resin solution was 19.6%, to find a viscosity of 6450 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 1,040,000.
  • the reaction was completed in the same manner as in Polymerization Example 2-2 except that the inner temperature was keeping at 50° C.
  • the content of non-volatile components in the resulted acrylic resin solution was 18.8%, to find a viscosity of 4400 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 1,150,000.
  • the reaction was completed in the same manner as in Polymerization Example 2-1 except that 0.042 part of 2,2′-azobis(2,4-dimethylvaleronitrile) was used.
  • the content of non-volatile components in the resulted acrylic resin solution was 20.1%, to find a viscosity of 14300 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 1,380,000.
  • the reaction was completed in the same manner as in Polymerization Example 2-1 except that 0.031 part of 2,2′-azobis(2,4-dimethylvaleronitrile) was used.
  • the content of non-volatile components in the resulted acrylic resin solution was 19.3%, to find a viscosity of 9900 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 1,450,000.
  • the reaction was completed in the same manner as in Polymerization Example 2-1 except that 0.021 part of 2,2′-azobis(2,4-dimethylvaleronitrile) was used.
  • the content of non-volatile components in the resulted acrylic resin solution was 19.7%, to find a viscosity of 18400 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 1,570,000.
  • the reaction was completed in the same manner as in Polymerization Example 2-3 except that 176 parts of acetone, and 9.7 parts of vinylpyrrolidone as a monomer (b), 1.3 parts of acrylic acid as a monomer (c), and 0.022 part of 2,2′-azobis(2,4-dimethylvaleronitrile) were used.
  • the content of non-volatile components in the resulted acrylic resin solution was 19.4%, to find a viscosity of 1280 mPa.s.
  • the weight-average molecular weight based on polystyrene calibration standard by GPC was approximately 600,000.
  • the acrylic resin solution obtained in Polymerization Example 1-1 was used as a solution of an acrylic resin (1)
  • the acrylic resin solution obtained in Polymerization Example 2-3 was used as a solution of an acrylic resin (2)
  • non-volatile components To 100 parts of non-volatile components in the resulted solution was mixed 1.0 part of non-volatile components of a polyisocyanate-based compound (trade name: Takenate D-160N, manufactured by Mitsui-Takeda Chemical Inc.) and 0.4 part of a silane-based compound (trade name: KBM-403, manufactured by Shin-Etsu Silicones) as a cross-linking agent, to obtain an adhesive of the present invention.
  • a polyisocyanate-based compound trade name: Takenate D-160N, manufactured by Mitsui-Takeda Chemical Inc.
  • silane-based compound trade name: KBM-403, manufactured by Shin-Etsu Silicones
  • a polarizing film film having a three-layer structure obtained by adsorbing iodine into polyvinyl alcohol and stretching to obtain a stretched film and sandwiching said stretched film on both surfaces thereof by triacetylcellulose-based protective films
  • a surface having the adhesive obtained above was applied on this optical film by a laminator, then, aged under a temperature of 23° C. and a humidity of 65% for 7 days, to obtain an optical laminated film having an adhesive layer.
  • this optical laminated film was adhered on both surfaces of a glass base plate for liquid crystal cell (manufactured by Corning, 1737) so as to give Cross Nicol condition. This was preserved under 80° C.
  • condition 1 condition 1
  • condition 2 condition 2
  • condition 3 condition 3
  • the above-mentioned optical laminate was processed into a specimen of 25 mm ⁇ 150 mm. Then, this specimen was pasted on a glass base plate for liquid crystal cell (manufactured by Corning, 1737) using a pasting apparatus (“Lamipacker”, manufactured by Fuji Plastic Machine K.K.), and treated in an autoclave under 50° C., 5 kg/cm 2 (490.3 kPa) for 20 minutes, subsequently, heated in an oven under 70° C. for 2 hours, preserved in an oven under 70° C. for 24 hours.
  • the optical laminate for peeling test was peeled toward 180° direction at a rate of 300 mm/min in an atmosphere of 23° C. and 50% RH, and the state of the surface of the glass plate classified according to the following conditions was observed and shown in Table 1-3.
  • Evaluation of the re-working property was conducted by observing the state of the surface of the glass plate according to the following four stages.
  • Example 1 An acrylic resin composition, adhesive, optical laminated film and optical laminate were produced according to Example 1 using the acrylic resins (1) and (2) at weight ratios shown in Tables 1-3. Evaluation of the resulted optical laminate was conducted in the same manner as in Example 1, and the results are shown in Tables 1-3 together with that of Example 1.

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US20060240267A1 (en) * 2004-08-09 2006-10-26 Ryu Takeko Acrylic resin composition
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US10703131B2 (en) 2010-03-04 2020-07-07 Avery Dennison Corporation Non-PVC film and non-PVC film laminate
US20210261706A1 (en) * 2018-07-26 2021-08-26 Showa Denko Materials Co., Ltd. Resin composition, heat storage material, and article
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JP5020496B2 (ja) * 2005-10-28 2012-09-05 東京応化工業株式会社 接着剤組成物および接着フィルム
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JP4754435B2 (ja) * 2006-08-10 2011-08-24 日東電工株式会社 積層光学フィルム、楕円偏光板および画像表示装置
JP5712706B2 (ja) * 2011-03-15 2015-05-07 東洋インキScホールディングス株式会社 粘着剤、粘着シートおよびディスプレイ
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US20060240267A1 (en) * 2004-08-09 2006-10-26 Ryu Takeko Acrylic resin composition
US20100009108A1 (en) * 2008-07-10 2010-01-14 Avery Dennison Corporation Composition, film and related methods
US9752022B2 (en) 2008-07-10 2017-09-05 Avery Dennison Corporation Composition, film and related methods
US10703131B2 (en) 2010-03-04 2020-07-07 Avery Dennison Corporation Non-PVC film and non-PVC film laminate
US11485162B2 (en) 2013-12-30 2022-11-01 Avery Dennison Corporation Polyurethane protective film
US11872829B2 (en) 2013-12-30 2024-01-16 Avery Dennison Corporation Polyurethane protective film
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JP2005314595A (ja) 2005-11-10
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US20080131640A1 (en) 2008-06-05
US7960476B2 (en) 2011-06-14
CN1693361A (zh) 2005-11-09

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