US20040224860A1 - Lubricating oil compositions - Google Patents

Lubricating oil compositions Download PDF

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Publication number
US20040224860A1
US20040224860A1 US10/781,028 US78102804A US2004224860A1 US 20040224860 A1 US20040224860 A1 US 20040224860A1 US 78102804 A US78102804 A US 78102804A US 2004224860 A1 US2004224860 A1 US 2004224860A1
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Prior art keywords
lubricating oil
oil
composition
lubricating
agents
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Yoshiharu Baba
Keiichi Moriki
Mitsuhiro Nagakari
Minoru Saitou
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Shell USA Inc
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Classifications

    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
    • C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
    • C10M133/04—Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M133/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04—Mixtures of base-materials and additives
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M171/00—Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
    • C10M171/02—Specified values of viscosity or viscosity index
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
    • C10M2205/0206—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers used as base material
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/10—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing cycloaliphatic monomers
    • C10M2205/103—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing cycloaliphatic monomers used as base material
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/17—Fisher Tropsch reaction products
    • C10M2205/173—Fisher Tropsch reaction products used as base material
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02—Hydroxy compounds
    • C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
    • C10M2207/026—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings with tertiary alkyl groups
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
    • C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
    • C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
    • C10M2215/064—Di- and triaryl amines
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01—Physico-chemical properties
    • C10N2020/017—Specific gravity or density
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01—Physico-chemical properties
    • C10N2020/02—Viscosity; Viscosity index
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00—Specified use or application for which the lubricating composition is intended
    • C10N2040/02—Bearings
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00—Specified use or application for which the lubricating composition is intended
    • C10N2040/04—Oil-bath; Gear-boxes; Automatic transmissions; Traction drives
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00—Specified use or application for which the lubricating composition is intended
    • C10N2040/08—Hydraulic fluids, e.g. brake-fluids
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00—Specified use or application for which the lubricating composition is intended
    • C10N2040/12—Gas-turbines
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00—Specified use or application for which the lubricating composition is intended
    • C10N2040/30—Refrigerators lubricants or compressors lubricants

Definitions

  • the present invention relates to lubricating oil compositions which suppress the formation of sludge and which have excellent storage stability, low friction properties, small pressure transmission loss, low supply pressure loss in pipe-work, and low flammability.
  • Hydraulic systems are distinguished in that the “oil” which is the motive power transmitting medium has low compressibility and so it is possible to use higher pressures and to increase the output with respect to the weight of a machine, and for many reasons such as the fact that the division, concentration and speed control of the motive power can be achieved easily, such oils are widely used in industrial applications.
  • the present invention allows energy conservation to be achieved by improving the performance of monograde hydraulic oils as the hydraulic media for increasing the efficiency of hydraulic energy transmission.
  • the present invention provides a lubricating oil composition
  • a lubricating oil composition comprising lubricating oil base oil, wherein said composition has a kinematic viscosity at 40° C. of from 18 to 60 mm 2 /s, a viscosity index of from 130 to 150 and a density at 15° C. of from 0.80 to 0.84 g.cm ⁇ 3 .
  • a lubricating oil composition in which not only has the density been reduced by about 10% when compared with the commercial industrial lubricating oil products of the same viscosity and which surprisingly has an energy conserving effect, but which also has a flash point of at least 250° C. as measured by JIS K 2265 by using a narrow-cut base oil.
  • the narrow-cut base oils having a high flash point for industrial lubricating oil products are very different in terms of their molecular weight distribution from the usual base oils used by those in the industry and the proportion of high molecular weight hydrocarbon components is very small. Consequently, the solubilities of lubricating oil additives which control various aspects of performance are very low and there is a disadvantage in that turbidity and precipitates are produced, and these materials cannot be used as industrial lubricating oils.
  • the solubility, the low friction properties and anti-rust properties when using a specified narrow-cut base oil in industrial lubricating oils with a view to increasing energy conservation and having a high flash point may be surprisingly improved by the use of a specific amine compound.
  • a hydraulic oil composition for shock-absorbers in which aliphatic amines which have C 12 to C 14 alkyl groups and/or alkenyl groups are included in a lubricating oil base oil.
  • the lubricating oil base oil used in the document is preferably a base oil of which the minimum value of the kinematic viscosity at 40° C. is preferably 8 mm 2 /s and more desirably 10 mm 2 /s, and the maximum value of the kinematic viscosity at 40° C. is preferably 60 mm 2 /s and more desirably 40 mm 2 /s. It is also disclosed that from the viewpoint of minimising as far as possible the change in the damping force the viscosity index is preferably at least 80 and more desirably at least 95.
  • a hydraulic oil composition for shock-absorbers where aliphatic amine which has alkyl groups and/or alkenyl groups which have from 3 to 8 carbon atoms are included in a lubricating oil base oil.
  • the lubricating oil base oil used in the document is preferably a base oil of which the minimum value of the kinematic viscosity at 40° C. is preferably 8 mm 2 /s and more desirably 10 mm 2 /s, and the maximum value of the kinematic viscosity at 40° C. is preferably 60 mm 2 /s and more desirably 40 mm 2 /s. It is further disclosed that from the viewpoint of minimising as far as possible the change in the damping force the viscosity index is preferably at least 80 and more desirably at least 95.
  • a hydraulic oil composition for shock-absorbers where an aliphatic primary amine the same as the amine in the present invention is compounded in a lubricating oil base oil and any lubricating oil base oil can be used provided that it is generally used as a lubricating oil base oil.
  • the present invention provides a lubricating oil composition with which the formation of sludge is suppressed even when the usual lubricating oil additives are compounded, which has excellent storage stability, which has low friction properties, with which the pressure transmission loss is small, with which the supply pressure loss in pipe-work is small, and which has low flammability.
  • the present invention provides a lubricating oil composition
  • a lubricating oil composition comprising lubricating oil base oil, wherein said composition has a kinematic viscosity at 40° C. of from 18 to 60 mm 2 /s, a viscosity index of from 130 to 150, a density at 15° C. of from 0.80 to 0.84 g.cm ⁇ 3 and a flash point of at least 220° C. as measured by JIS K 2265.
  • the lubricating oil composition may further comprise a primary amine which has a C 8 to C 20 tertiary alkyl group which can be represented by general formula (1) below
  • x is an integer of value from 1 to 17
  • y is an integer of value from 1 to 17
  • z is an integer of value from 1 to 17
  • x+y+z is an integer of value from 7 to 19.
  • the lubricating oil composition of the present invention may conveniently have from 0.001 to 5.0 parts by weight of the primary amine represented by general formula (1) is compounded per 100 parts by weight of the lubricating oil composition.
  • the present invention further provides a hydraulic oil, a machine tool oil, a gear oil, a compressor oil, a turbine oil, a bearing oil and a heat transfer fluid wherein lubricating oil additives are compounded into the lubricating oil composition of the present invention.
  • the lubricating oil base oil component from which the lubricating oil composition of the present invention is constituted is a base oil which comprises petroleum-based and/or synthetic hydrocarbons.
  • the lubricating oil compositions of the present invention have the same kinematic viscosity, viscosity-index, density and flash point of the lubricating oil base oil because of the major effect provided by the properties of the base oil which is compounded therein.
  • the kinematic viscosity at 40° C. measured on the basis of the test method laid down in JIS K 2283 is generally from 18 to 60 mm 2 /s, preferably from 25 to 53 mm 2 /s, and more preferably from 28 to 51 mm 2 /s. If the kinematic viscosity at 40° C. is higher than 60 mm 2 /s then even though the density is low, the supply pressure loss in hydraulic equipment pipe-work is considerable and the energy conserving performance is inevitably poor. Furthermore, if it is less than 18 mm 2 /s then not only is it impossible to maintain a flash point of at least 250° C., but then there are also types of equipment in which problems arise with wear resistance and this is undesirable.
  • the kinematic viscosity at 40° C. referred to herein corresponds to ISO VG32 and ISO VG46 in the viscosity distribution of industrial lubricating oils as defined in ISO 3448 and ASTM D 2422.
  • a high viscosity index signifies that the temperature dependence of the lubricating oil viscosity is small and, for example, the temperature of the hydraulic oil when hydraulic equipment is first started is low and, while a hydraulic oil which has a low viscosity index will have a high viscosity, a hydraulic oil which has a high viscosity index will have a low viscosity at low temperature and it is possible to reduce the power consumption on start-up.
  • the viscosity index as defined in JIS K 2283 is generally from 130 to 150, preferably from 132 to 150 and most desirably from 135 to 150.
  • the kinematic viscosity at 10° C. is 283.06 mm 2 /s
  • the viscosity index is 130
  • the viscosity index is 135 then it is 242.98 mm 2 /s and the room temperature viscosity changes markedly according to the viscosity index, and since the electrical power consumption also increases in accordance with the kinematic viscosity, a high viscosity index is also desirable for reducing the power consumption on start-up.
  • the density at 15° C. of the lubricating oil base oil measured by the method for measuring the density of lubricating oil defined in JIS K 2249 is generally from 0.80 to 0.84 g.cm ⁇ 3 , preferably from 0.81 to 0.84 g.cm ⁇ 3 , more desirably from 0.815 to 0.835 g.cm ⁇ 3 and most desirably from 0.820 to 0.830 g.cm ⁇ 3 .
  • hydraulic equipment generally operates at an oil temperature of from 40 to 60° C., but in the case of a density at 15° C. of 0.84 g.cm ⁇ 3 , the density, when calculated using the density calculation method indicated in JIS K 2249, at 40° C. is 0.8233 g.cm ⁇ 3 , at 50° C. is 0.8167 g.cm ⁇ 3 and at 60° C. is 0.8100 g.cm ⁇ 3 , and so the density at 40° C. is preferably not more than 0.8167 g.cm ⁇ 3 , the density at 50° C. is preferably not more than 0.8167 g.cm ⁇ 3 and the density at 60° C. is preferably not more than 0.8100 g.cm ⁇ 3 .
  • the flash point of the lubricating oil base oil as measured using the Cleveland formula defined in JIS K 2265 is generally-at least 220° C., preferably 250° C., more preferably at least 252° C., even more preferably at least 256° C.
  • any of the petroleum-based lubricating oil base oils which have the properties-outlined above can be conveniently used in the present invention. However, in general these properties cannot be realised with solvent refined base oils and ordinary hydrogenation refined base oils.
  • the narrow-cut base oils wherein the molecular weight distribution of the hydrocarbons in the base oil is very narrow can be cited as base oils which do satisfy these conditions.
  • the highly hydrogenated cracked base oils which have a viscosity index of at least 130 (typically from 145 to 155) obtained by hydro-cracking (catalytic cracking) the slack wax which is separated by solvent de-waxing as raw material in the presence of a catalyst in which the linear chain paraffins are isomerized to branched paraffins;
  • the olefin oligomer synthetic hydrocarbon base oils (viscosity index at least 130) obtained by the homopolymerization or copolymerization of monomers selected from among the linear chain or branched olefin-based hydrocarbons which have from 5 to 15, and preferably from 8 to 12, carbon atoms, can be procured from the Esso Mobil Co., the BP Amoco Co., the Chevron Texaco Co and the Fortam Co. for example.
  • the Fischer-Tropsch derived base oil may any Fischer-Tropsch derived base oil as disclosed in for example EP-A-776959, EP-A-668342, WO-A-9721788, WO-0015736, WO-0014188, WO-0014187, WO-0014183, WO-0014179, WO-0008115, WO-9941332, EP-1029029, WO-0118156 and WO-0157166.
  • these three types of narrow-cut base oil are used individually or in the form of mixtures so as to provide the prescribed viscosity.
  • Such narrow-cut oils also exhibit especially good volatilisation resistance.
  • an ISO VG 32 grade in the viscosity-classification for industrial lubricating oils is prepared by combining these base oils, the result in a volatile loss test (NOACK) as defined in ASTM D 5800 is suppressed to 8% or less.
  • the volatile loss test (NOACK) result in the case of an ISO VG 46 grade oil prepared in the same way is less than 5%.
  • these narrow-cut base oils can also be said to be suitable for lubricating oils where involatility is required as in the case of a compressor lubricating oils for example.
  • composition of these narrow-cut base oils is such that with the method of measurement laid down in ASTM D 3238, the aromatic content (% CA) is not more than 0.1wt % and the paraffin content (% Cp) is at least 85wt %, the iso-paraffin content is at least 80 wt %, the elemental sulphur content is not more than 50 ppm, the elemental nitrogen content is not more than 5 ppm, the total polar material is not more than 1% and the properties are: refractive index at least 1.45, aniline point at least 120° C. and they are colourless and transparent, being classified as L0.5 using the colour test method laid down in ASTM D 1500.
  • the amount of the primary amine compound represented by general formula (1) compounded in the lubricating oil composition of the present invention is preferably from 0.001 to 1.0 part by weight, preferably from 0.001 to 0.5 part by weight, and most desirably from 0.001 to 0.05 part by weight, per 100 parts by weight of the lubricating oil composition.
  • Examples of the aliphatic hydrocarbyl groups represented by C x H 2x+1 , C y H 2y+1 and C z H 2z+1 in the above-mentioned general formula (1) include the methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, the linear chain and branched pentyl groups, the linear chain and branched hexyl groups, the linear chain and branched heptyl groups, the linear chain and branched octyl groups, the linear chain and branched nonyl groups, the linear chain and branched decyl groups, the linear chain and branched undecyl groups, the linear chain and branched dodecyl groups, the linear chain and branched tridecyl groups, the linear chain and branched tetradecyl groups, the linear chain and branched
  • known lubricating oil additives such as antioxidants, metal deactivators, extreme pressure additives, oil-improving agents, antifoaming agents, viscosity index improving agents, pour point depressants, cleaning dispersants, anti-rust agents and anti-emulsification agents can be added.
  • amine-based antioxidants include dialkyldiphenylamines such as p,p′-dioctyl-diphenylamine (such as that produced under the trade designation “Sonoflex OD-3” by the Seiko Kagaku Co.); p,p′-di- ⁇ -methylbenzyl-diphenylamine and N-p-butylphenyl-N-p′-octylphenylamine, monoalkyldiphenylamines such as mono-t-butyldiphenylamine and mono-octyldiphenylamine, bis(dialkylphenyl)amines such as di-(2,4-diethylphenyl)amine and di(2-ethyl-4-nonylphenyl)amine, alkylphenyl-1-naphthylamines such as octylphenyl-l-naphthylamine and n-t-dodecy
  • sulphur-based anti-oxidants include dialkylsulphites such as didodecylsulphite and dioctylsulphite, thiodipropionic acid esters such as didodecylthiodipropionate, dioctadecylthiodipropionate, dimyristylthiodipropionate and dodecyloctadecylthiodipropionate, and 2-mercapto-benzimidazole.
  • dialkylsulphites such as didodecylsulphite and dioctylsulphite
  • thiodipropionic acid esters such as didodecylthiodipropionate, dioctadecylthiodipropionate, dimyristylthiodipropionate and dodecyloctadecylthiodipropionate
  • 2-mercapto-benzimidazole 2-mercap
  • phenol-based antioxidants examples include 2-t-butylphenol, 2-t-butyl-4-methylphenol, 2-t-butyl-5-methylphenol, 2,4-di-t-butylphenol, 2,4-dimethyl-6-t-butylphenol, 2-t-butyl-4-methoxyphenol, 3-t-butyl-4-methoxyphenol, 2,5-di-t-butylhydroquinone (such as that produced under the trade designation “Anteeji DBH” by the Kawaguchi Kagaku Co.,), 2,6-di-t-butyl-4-alkylphenols such as 2,6-di-t-butylphenol, 2,6-di-t-butyl-4-methylphenol and 2,6-di-t-butyl-4-ethylphenol, 2,6-di-t-butyl-4-alkoxyphenols such as 2,6-di-t-butyl-4-methoxyphenol and 2,6-
  • Examples of phosphorus-based antioxidants include triaryl phosphites such as triphenyl phosphite and tricresyl phosphite, trialkyl phosphites such as trioctadecyl phosphite and tridecyl phosphite, and tridodecyl trithiophosphite.
  • antioxidants can be conveniently used individually or in the form of a combination of-number of types in an amount within the range of from 0.01 to 2.0 parts by weight, per 100 parts by weight of lubricating oil composition.
  • metal de-activating agents which can be conveniently used in the lubricating oil composition of the present invention-include benzotriazole and benzotriazole derivatives including the 4-alkylbenzotriazoles such as 4-methylbenzotriazole, 5-alkylbenzotriazoles such as 5-methylbenzotriazole and 5-ethylbenzotriazole, 1-alkylbenzotriazoles such as 1-dioctylaminomethyl-2,3-benzotriazole, and the 1-alkyltolutriazoles such as 1-dioctylaminomethyl-2,3-tolutriazole, benzimidazole and benzimidazole derivatives including 2-(alkyldithio)benzimidazoles such as 2-(octyldithio)benzimidazole, 2-(decyldithio)benzimidazole and 2-(dodecyldithio)benzimidazole and, 2-(alkyldithi
  • metal de-activating agents can be conveniently used individually or in the form of a combination of a number of types in an amount within the range of from 0.01 to 0.5 parts by weight, per 100 parts by weight of lubricating oil composition.
  • antifoaming agents examples include organosilicates such as dimethylpolysiloxane, diethylsilicate and fluorosilicone, and non-silicone antifoaming agents such as polyalkylacrylates. These can be conveniently used individually or in the form of a combination of a number of types in amounts within the range of from 0.0001 to 0.1 part by weight, per 100 parts by weight of lubricating composition.
  • viscosity index improving agents which can be conveniently used include non-dispersing type viscosity improving agents such as polymethacrylates and olefin copolymers such as ethylene-propylene copolymers and styrene-diene copolymers, and dispersing type viscosity improving agents where nitrogen-containing monomers have been copolymerized in these materials.
  • the amount added can be conveniently within the range of from 0 to 20 parts by weight, per 100 parts by weight of lubricating oil composition.
  • the amount of viscosity index improving agent compounded is preferably from 0 to 5 parts by weight and more desirably from 0 to 2 parts by weight, while most desirably no viscosity index improving agent is compounded at all.
  • pour point depressants examples include polymethacrylate-based polymers. These can be conveniently used in amounts within the range of from 0.01 to 5 parts by weight, per 100 parts of lubricating oil composition.
  • cleaning dispersing agents examples include metal-based detergents such as neutral or basic alkaline earth metal sulphonates, alkaline earth metal phenates and alkaline earth metal salicylates, and ash-less dispersants such as alkenylsuccinimides, alkenyl succinic acid esters, and modified products derived therefrom with boron compounds and sulphur compounds for example.
  • metal-based detergents such as neutral or basic alkaline earth metal sulphonates, alkaline earth metal phenates and alkaline earth metal salicylates
  • ash-less dispersants such as alkenylsuccinimides, alkenyl succinic acid esters, and modified products derived therefrom with boron compounds and sulphur compounds for example.
  • ash-less dispersants such as alkenylsuccinimides, alkenyl succinic acid esters, and modified products derived therefrom with boron compounds and sulphur compounds for example.
  • extreme pressure agents and oil-improving agents examples include the sulphur-based extreme pressure additives such as dialkysulphides, dibenzylsulphide, dialkylpolysulphides, dibenzylpolysulphide, alkylmercaptans, benzothiophene and 2,2′-dithiobis(benzothiazole), and aliphatic oil-improving agents such as fatty acid amides and fatty acid esters.
  • sulphur-based extreme pressure additives such as dialkysulphides, dibenzylsulphide, dialkylpolysulphides, dibenzylpolysulphide, alkylmercaptans, benzothiophene and 2,2′-dithiobis(benzothiazole)
  • aliphatic oil-improving agents such as fatty acid amides and fatty acid esters.
  • These anti-rust agents can be conveniently used individually or in the form of a combination of a number of types in amounts within the range of from 0.01 to 2 parts by weight per 100 parts by weight, of lubricating oil composition of the present invention.
  • the known anti-emulsification agents used generally as lubricating oil additives can be conveniently used as anti-emulsification agents in the lubricating oil compositions of the present-invention. They can be conveniently used in amounts within the range of from 0.0005 to 0.5 part by weight, per 100 parts by weight of lubricating oil composition.
  • the lubricating oil compositions of the present invention can be used as industrial lubricating oils and, in particular, as hydraulic oils. Moreover, they are also useful as heat transfer fluids, machine tool oils, gear oils, compressor oils, turbine oils,.bearing oils and greases in view of their surprising ability to eliminate the pressure loss in hydraulic pipe-work.
  • Base Oil 1 Shell XHVITM 5.2 and Shell XHVITM 8.2 were mixed together in proportions by weight of 56:44 to prepare a base oil of kinematic viscosity at 40° C. of about 32 mm 2 /s.
  • Shell XHVI 5.2 is the product of solvent dewaxing a Shell MDS Waxy Reffinate as obtained from Shell MDS (Malaysia) Sdn. Bld.
  • Shell XHVI 8.2 is a mineral oil.
  • Base Oil 2 Shell XHVITM 5.2 and Shell XHVITM 8.2, as hereinbefore described, were mixed together in proportions by weight of 5:95 to prepare a base oil of kinematic-viscosity at 40° C. of about 46 mm 2 /s.
  • Base Oil.3 Poly- ⁇ -olefin (kinematic viscosity at 100° C. of 6 mm 2 /s) procured from the BP Amoco Co. and a poly- ⁇ -olefin (kinematic viscosity at 100° C. of 8 mm 2 /s) from the same company were mixed together in proportions by weight of 94:6 to prepare a base oil of kinematic viscosity at 40° C. of about 32 mm 2 /s.
  • Base Oil 4 Poly- ⁇ -olefin (kinematic viscosity at 100° C. of 6 mm 2 /s) procured from the BP Amoco Co. and a poly- ⁇ -olefin (kinematic viscosity at 100° C. of 8 mm 2 /s) from the same company were mixed together-in proportions by weight of 3:97 to prepare a base oil of kinematic viscosity at 40° C. of about 46 mm 2 /s.
  • Base Oil 5 Solvent refined base oil (500N) and solvent refined oil (150N) classified as Group 1 as specified in Appendix E of API 1509 laid down by the American Petroleum Society were mixed together in proportions by weight of 20:80 to prepare a base oil of kinematic viscosity at 40° C. of about 32 mm 2 /s.
  • Base Oil 6 Solvent refined base oil (500N) and solvent refined oil (150N) classified similarly as Group 1 were mixed together in proportions by weight of 48:52 to prepare a base oil of kinematic viscosity at 40° C. of about 46 mm 2 /s.
  • Base Oil 7 Solvent refined base oil (500N) and hydrogenation refined oil (150N) classified similarly as Group 2 were mixed together in proportions by weight of 2:98 to prepare a base oil of kinematic viscosity at 40° C. of about 32 mm 2 /s.
  • Base Oil 8 Solvent refined base oil (500N) and solvent refined oil (150N) classified similarly as Group 2 were mixed together in proportions by weight of 39:61 to prepare a base oil of kinematic viscosity at 40° C. of about 46 mm 2 /s.
  • Base Oil 9 Solvent refined base oil (150N) and hydrogenation refined oil (100N) classified similarly as Group 3 were mixed together in proportions by weight of 75:25 to prepare a base oil of kinematic viscosity at 40° C. of about 32 mm 2 /s.
  • Base Oil 10 Solvent refined base oil (500N) and solvent refined oil (150N).classified similarly as Group 3 were mixed together in proportions by weight of 92:8 to prepare a base oil of kinematic viscosity at 40° C. of about 46 mm 2 /s.
  • Amine 1 Primary amine sold under the trade designation “Primene JMT” which has C16 to C22 branched tertiary alkyl groups obtained from the Rohm and Haas Co.
  • Amine 2 Primary amine sold under the trade designation “Primene 81R” which has C12 to C14 branched tertiary alkyl groups obtained from the Rohm and Haas Co.
  • Amine 3 Primary amine sold under the trade designation “Primene TOA” which has C8 t-octyl groups obtained from the Rohm and Haas Co.
  • Amine 4 Primary amine sold under the trade designation “Amine T” in which a tallow component forms the alkyl group obtained from the Lion Co.
  • Amine 5 Primary amine sold under the trade designation “Amine CD” with a palm oil component as the alkyl group obtained from the Lion Co.
  • Amine 6 Primary amine sold under the trade designation “Amine OD” with a linear C8 alkyl group obtained from the Lion CO.
  • Additive 1 A mixture of 35 wt % amine-based antioxidant sold under the trade designation “Irganox L57” by the Ciba-Geigy Co., 50 wt % phenol-based antioxidant sold under the trade designation “Irganox L135” by the same company, 10 wt % anti-rust agent sold under the trade designation “Lubrizol 859” by Lubrizol Co. and 5 wt % corrosion inhibitor sold under the trade designation “Sarkosyl O” by the Ciba-Geigy Co.
  • Additive 2 A mixture of 90 wt % anti-wear agent sold under the trade designation “Lubrizol 1375” by Lubrizol Co. and 10 wt % friction-controlling agent sold under the trade designation “Emasol MO-50” by Kao Co.
  • Additive 3 A mixture of 50 wt % anti-wear agent sold under the trade designation “Reofos 65” by Kao Co., 5 wt % anti-rust agent sold under the trade designation “Hitec 536” by Ethyl Co., 3 wt % of corrosion inhibitor sold under the trade designation “Sarkosyl O” by Ciba-Geigy Co., 17 wt % amine-based antioxidant sold under the trade designation “Irganox L57” by the same company and 25 wt % phenol-based antioxidant sold under the trade designation “Irganox L135” also by the same company.
  • sample oil was introduced into a clear gloss bottle and left to stand in the dark in the open air in winter with a view to evaluating solubility, and those where there was no turbidity or precipitate formation were adjudged to have passed the test. Moreover, the open air temperature varied gradually between 5 and ⁇ 5° C.
  • the lubricating oil compositions of the present invention have excellent thermal oxidation stability, lubricating properties and filtration characteristics from the viewpoint of both the safety aspects and the actual performance of the compositions.
  • Example 11 The formulations tested in Example 11 and Comparative Examples 16-18 were as described in Table 6: TABLE 6 Example 11 Comp. Ex. 16 Comp. Ex. 17 Comp. Ex. 18 Formulation Formulation according Anti-wear Synthetic Viscosity Type to the present hydraulic oil, biodegradable Modifier improved, invention containing according to lubricant. multigrade 98.97% wt. of Base Oil WO-A-00/63325. A commercially hydraulic 4, 0.03% wt. of Amine Mineral-oil based available ISO VG conventional 2. The balance was (HVI). 46 environmentally anti-wear made up of standard ISO VG 68. acceptable hydraulic fluid. additive components. hydraulic fluid Mineral-oil based ISO VG 46. consisting of (HVI).
  • test conditions were designed to mimic industrial applications where possible.
  • a HBM torque transducer was used to take measurements of torque, along with calibrated speed and input power readings and the mechanical efficiency was calculated.
  • the first test assessed the effects (predicted as no effect) that the relationship between altering swash plate angle or drive speed have on pump efficiency.
  • the swash plate was set at different angles and then given running conditions achieved, set flow rate, speed, temperature and pressure so that the displacement of the pump was the only variable. Efficiency calculations were then performed on the data gathered and any effect was found to be below the scope of the measuring equipment, hence the relationship is assumed to be negligible.
  • Periodically maintenance and cleaning may be required, such as fluid changes and adjustments to the swash plate.
  • Example 11 has not only a higher VI than the conventional anti-wear hydraulic oil of Comparative Example 16, but also has a significantly lower density.
  • Example 11 surprisingly has the highest relative efficiency as the pump requires less energy per unit of fluid pumped. It would be expected in real systems where a much higher proportion of pipework exists that the benefit would be of the order of 5% or more, which could be determined by monitoring electricity consumption.
  • the present invention makes it possible to make use of narrow-cut base oils in industrial lubricating oils to increase energy conservation and raise the flash point where necessary and to provide lubricating oil compositions which, when compared with commercial industrial lubricating oils of the same viscosity, have a density reduced by some 10% and which surprisingly have an energy conserving effect.
  • the lubricating oil compositions of the present invention may be used in a wide range of industrial lubricating oils, such as hydraulic oils, machine tool oils, gear oils, compressor oils, turbine oils, bearing oils, heat transfer fluids and greases.

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US20240199973A1 (en) * 2022-12-14 2024-06-20 Metss Corp. Lubricating compositions comprising a non-silicone anti-foaming agent
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KR20050098951A (ko) 2005-10-12
CN100587048C (zh) 2010-02-03
WO2004074412A3 (en) 2004-10-28
BRPI0407521B8 (pt) 2020-04-07
JP2004250504A (ja) 2004-09-09
MXPA05008671A (es) 2005-10-18
ZA200506194B (en) 2006-09-27
WO2004074412A2 (en) 2004-09-02
JP5057630B2 (ja) 2012-10-24
BRPI0407521B1 (pt) 2020-03-17
CN1751115A (zh) 2006-03-22
EP1594943B1 (en) 2019-01-16
RU2005129121A (ru) 2006-01-27

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