US20040213935A1 - Protected plastic tube and method for making same - Google Patents

Protected plastic tube and method for making same Download PDF

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Publication number
US20040213935A1
US20040213935A1 US10/475,098 US47509803A US2004213935A1 US 20040213935 A1 US20040213935 A1 US 20040213935A1 US 47509803 A US47509803 A US 47509803A US 2004213935 A1 US2004213935 A1 US 2004213935A1
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US
United States
Prior art keywords
pipe
polymeric composition
tapes
protective layer
reinforcing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/475,098
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English (en)
Inventor
Claude Dehennau
Pierre Matz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Egeplast Werner Strumann GmbH and Co KG
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Assigned to SOLVAY (SOCIETE ANONYME) reassignment SOLVAY (SOCIETE ANONYME) ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: DEHENNAU, CLAUDE, MATZ, PIERRE
Publication of US20040213935A1 publication Critical patent/US20040213935A1/en
Assigned to EGEPLAST WERNER STRUMANN GMBH & CO. KG reassignment EGEPLAST WERNER STRUMANN GMBH & CO. KG ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SOLVAY (SOCIETE ANONYME)
Priority to US11/620,220 priority Critical patent/US20070107830A1/en
Abandoned legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/12Rigid pipes of plastics with or without reinforcement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • B32B1/08Tubular products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D23/00Producing tubular articles
    • B29D23/001Pipes; Pipe joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1207Heat-activated adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/04Hoses, i.e. flexible pipes made of rubber or flexible plastics
    • F16L11/08Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall
    • F16L11/081Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall comprising one or more layers of a helically wound cord or wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • B29C2035/0822Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using IR radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0018Combinations of extrusion moulding with other shaping operations combined with shaping by orienting, stretching or shrinking, e.g. film blowing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • B29C48/151Coating hollow articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/16Articles comprising two or more components, e.g. co-extruded layers
    • B29C48/18Articles comprising two or more components, e.g. co-extruded layers the components being layers
    • B29C48/21Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0065Heat treatment
    • B29C63/0069Heat treatment of tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • B29C63/04Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like
    • B29C63/08Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically
    • B29C63/10Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically around tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04Polymers of ethylene
    • B29K2023/06PE, i.e. polyethylene
    • B29K2023/0608PE, i.e. polyethylene characterised by its density
    • B29K2023/065HDPE, i.e. high density polyethylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2027/00Use of polyvinylhalogenides or derivatives thereof as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2027/00Use of polyvinylhalogenides or derivatives thereof as moulding material
    • B29K2027/06PVC, i.e. polyvinylchloride
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2077/00Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037Other properties
    • B29K2995/005Oriented
    • B29K2995/0051Oriented mono-axially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037Other properties
    • B29K2995/005Oriented
    • B29K2995/0053Oriented bi-axially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00Layered products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles
    • B29L2023/22Tubes or pipes, i.e. rigid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/514Oriented
    • B32B2307/518Oriented bi-axially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2323/00Polyalkenes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2327/00Polyvinylhalogenides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2367/00Polyesters, e.g. PET, i.e. polyethylene terephthalate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2377/00Polyamides
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/13Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/1352Polymer or resin containing [i.e., natural or synthetic]
    • Y10T428/139Open-ended, self-supporting conduit, cylinder, or tube-type article
    • Y10T428/1393Multilayer [continuous layer]

Definitions

  • the present invention relates to a multilayer plastic pipe protected from deterioration of its properties when being used and when being handled.
  • plastic pipes often have a low creep resistance under prolonged stress.
  • the object of the invention is to solve the problems posed by the abovementioned known reinforcing systems, while maintaining the production cost within limits that are acceptable and competitive with ductile cast iron pipes.
  • the invention relates to a multilayer plastic pipe protected from deterioration of its properties, when being used and when being handled, and formed from a tubular support based on a polymeric composition whereby the pipe is protected by two layers each comprising an unoriented polymeric composition, the first being compatible with the polymeric composition of the subjacent plastic and the second being an external layer, also serving as finishing coat.
  • the invention relates to a multilayer pipe, that is to say a pipe formed from a tubular support covered with at least the protective layers, the outermost layer of which forms a continuous surface layer.
  • the tubular support is a hollow object in the form of a tube. It consists, at least partly, of a polymeric composition.
  • polymeric composition is understood to mean any material comprising at least one plastic based on a polymer made of synthetic resin.
  • Plastics that are very suitable fall within the thermoplastics category.
  • thermoplastic denotes any thermoplastic polymer, including thermoplastic elastomers, and blends thereof
  • polymer denotes both homopolymers and copolymers (especially binary or ternary copolymers). Examples of such copolymers are, in a non-limiting manner: random copolymers, block copolymers and graft copolymers.
  • thermoplastic polymer or copolymer whose melting point is below the decomposition temperature is suitable.
  • Synthetic thermoplastics that have a melting range spread over at least 10 degrees Celsius are particularly suitable. Examples of such materials include those that exhibit polydispersity in their molecular weight.
  • polyolefins polyvinyl halides, thermoplastic polyesters, polyketones, polyamides and copolymers thereof may be used.
  • a blend of polymers or copolymers may also be used, as may a blend of polymeric materials with inorganic, organic and/or natural fillers such as, for example, but non-limitingly, carbon, salts and other inorganic derivatives, glass fibres, natural mineral fibres or polymeric fibres. It is also possible to use multilayer structures consisting of stacked layers bonded together, comprising at least one of the polymers or copolymers described above.
  • Polymers often employed are polyvinyl chloride and high-density polyethylene. Excellent results have been obtained with polyvinyl chloride.
  • the expression “protected from deterioration” is understood to mean a pipe whose strength capability under its environmental conditions is enhanced by envelopment of the pipe with at least one layer of material especially suitable for withstanding these conditions.
  • the protective layers are specifically the special layers mentioned above that increase the strength capability of the pipe under its environmental conditions.
  • These protective layers each comprise a polymeric composition of unoriented structure, that is to say a composition comprising, as polymers, only those whose molecular chains do not have any particular orientation.
  • the first protective layer is compatible with the polymeric composition of the subjacent plastic.
  • compatible means that the polymeric composition of which the protective layer is composed, is inert from the chemical standpoint vis-a-vis the subjacent plastic and the physical composition of which protective layer is such that, in the melt state, it may easily blend into this subjacent plastic without giving rise to segregation phenomena.
  • the compatibility may also imply easy adhesion of one layer to the other.
  • polymeric compositions suitable for the first protective layer are those comprising polyvinyl halides and polyolefins.
  • Polyvinyl chloride has given excellent results.
  • the second protective layer is a finishing coat, that is to say an external layer that fixes the external dimensions of the pipe and the nature and finish of its surface.
  • the second protective layer may have a composition identical to or different from that of the first layer. In particular, it may be made of the same polymeric material as that of the first layer. Polyvinyl chloride has also given good results in the composition of this second protective layer.
  • the support comprises a polymeric composition of biaxially oriented structure.
  • biaxially oriented is understood to mean a polymeric structure in which at least 20% by weight of the molecular chains of the polymers that are involved in its composition are arranged in two different directions. Preferably, the two directions are mutually perpendicular.
  • Any type of thermoplastic polymer that lends itself easily to its molecular chains being oriented may be chosen for polymers with oriented chains. Examples of such polymers are polyolefins, polyvinyl halides, polyamides and copolymers thereof.
  • a second advantageous variant of the pipe according to the invention is the one in which a reinforcing layer consisting of at least two thicknesses of reinforcing tapes comprising an oriented polymeric composition is placed between the support and the first protective layer.
  • a reinforcing layer consisting of at least two thicknesses of reinforcing tapes comprising an oriented polymeric composition is placed between the support and the first protective layer.
  • it is the oriented character of the polymeric composition of the reinforcing tapes that provides the pipe with effective reinforcement.
  • the term “reinforced pipe” is understood to mean a pipe in which the intrinsic mechanical properties of the base material composition of which the pipe is composed are modified by the presence of an additional material composition that differs from this base material and, by its presence, increases the mechanical strength.
  • the base material composition is a polymeric composition that represents at least 40% by weight of the total weight of the reinforced pipe.
  • the base polymeric composition is that found in the support.
  • the additional material composition is formed by the composition of the reinforcing layer.
  • oriented polymeric composition means in this case that the polymeric composition comprises at least one oriented polymer.
  • the reinforcing layer may comprise a single oriented polymeric composition. Alternatively, it may also comprise a blend of several polymeric compositions and optionally of non-polymeric additives, at least one of the polymers of which is oriented.
  • the polymer may be any thermoplastic polymer that can be present in the tapes in oriented form, that is to say having at least 20% by weight of its constituent molecular chains lying in the same direction. Preferably, the direction of orientation is that of the length of the tape. Any type of thermoplastic polymer lending itself well to its molecular chains being oriented may be chosen for the oriented polymer. In general, an oriented polymer whose nature is the same as that of the polymers commonly used for producing pipes that have to withstand pressure is used. Advantageous examples of such polymers in the case of a support made of high-density polyethylene (HDPE) are, non-limitingly, multimodal HDPE resins and crosslinkable resins.
  • HDPE high-density polyethylene
  • the two thicknesses of reinforcing tapes are wound around the support in such a way that the second thickness completely covers the first around the support.
  • an advantageous alternative to the second variant described above consists in the first thickness of tapes of the reinforcing layer being adhesively bonded to the support, that is to say fastened to the latter by means of an adhesive of the usual suitable kind.
  • an advantageous embodiment of the pipe is for its first protective layer to be formed by at least one thickness of unoriented tapes wound around the pipe.
  • one particularly advantageous embodiment is the one in which the first protective layer is bonded to the subjacent polymeric composition.
  • the invention also relates to a process for producing a multilayer plastic pipe protected from deterioration of its properties when being used and when being handled, in which:
  • the first protective layer is applied to a tubular support based on a polymeric composition by winding at least one thickness of tapes of unoriented polymeric composition compatible with the polymeric composition of the subjacent plastic;
  • the second protective layer comprising an unoriented polymeric composition is then applied by overextrusion, forming the external finishing coat.
  • the second protective coating may be applied by overextrusion using any overextrusion technique well known per se, in particular the overextrusion techniques used in the plastic pipe manufacturing industry.
  • overextrusion techniques used in the plastic pipe manufacturing industry.
  • An example of these techniques is the use of a hollow ring-shaped die through the middle of which the pipe passes, the said die allowing a controlled amount of polymeric composition to be uniformly and continuously deposited around the periphery of the pipe.
  • a reinforcing layer formed from at least two thicknesses of tapes comprising an oriented polymeric composition is applied, to a support comprising a polymeric composition of unoriented structure, by winding tapes in such a way that the tapes of one particular thickness make, with those of the adjacent thickness, a similar angle, but of opposite sign, relative to the axis of the pipe;
  • the expression “similar angle” means an angle at least equal to the same angle less 5 degrees of angle.
  • the expression “similar angle” also includes an angle at most equal to the same angle plus 5 degrees of angle.
  • this expression means an angle at least equal to the same angle less 2 degrees of angle. Also preferably, it includes an angle at most equal to the same angle plus 2 degrees of angle.
  • the adhesive of the reinforcing layer is activated by irradiation of the pipe with infrared radiation while the pipe is being formed;
  • the precoating operation may be carried out immediately before application of the reinforcing tapes, or else at a later time, at another moment before manufacture of the pipe. Likewise, the operation may be performed on one side of the tapes, or on both. Preferably, it is performed on one of the sides.
  • This technique advantageously makes it possible to apply the reinforcing tapes without heating them beforehand and then to easily control the flow of heat radiated by the infrared radiation through the first protective layer so that it does not destroy the orientation of the polymeric composition of the reinforcing tapes.
  • the adhesive of the reinforcing tapes may also be activated in several separate steps, after each application of a thickness of tapes, by successive irradiations of the pipe with infrared radiation while the pipe is being formed.
  • At least one of the protective layers may, as a variant, also be bonded to the subjacent structure by means of an adhesive.
  • This adhesive may, for example, be activated by infrared irradiation.
  • a 360 mm wide tape of oriented polyvinyl chloride (PVC) was produced by drawing a 400 mm film of unoriented SOLVIN® 266RC PVC with a draw ratio of 400% by means of a laboratory calender. After drawing, this tape had a thickness of 400 ⁇ m, an elastic modulus of 5 GPa and a tensile strength of 175 MPa.
  • this strip was coated on one side only with a heat-activated water-soluble polymer adhesive of the LUPHEN®D200A brand.
  • the coated tape was wound around a pipe made of POLVA® PVC having an outside diameter of 50 mm, an outside diameter/wall thickness ratio of 34 and of ordinary quality from the standpoint of its pressure resistance (nominal acceptable pressure of 0.75 MPa).
  • the winding was carried out so as to form two layers each crossed at an angle of 55° to the axis of the tube.
  • the outer surface of the tapes wound around the pipe was then heated to 75° C. for 5 seconds.
  • the pipe obtained was then covered with a further layer of SOLVIN® 266RC PVC, to which additives had been added beforehand, in the form of a 400 ⁇ m thick unoriented tape completely covering it and precoated with the LUPHEN®D200A adhesive.
  • the additives comprised a mixture of a carboxylate-type tin stabilizer (3% by weight relative to the PVC), a processing aid (1% by weight of polymethyl methacrylate) and a lubricant (1% by weight) composed of a mixture of calcium stearate, paraffin wax and oxydized polyethylene wax.
  • the adhesive was then activated under the same conditions as those described above in the case of the oriented tapes.
  • the tube obtained was then covered with a finishing coat made of SOLVIN® 266RC PVC (a grade usually employed for pipes 300 ⁇ m in thickness), to which the same additives as those described above were added, by passing the pipe through an annular die, then through a sizing device and into a cooling tank filled with water at room temperature.
  • SOLVIN® 266RC PVC a grade usually employed for pipes 300 ⁇ m in thickness
  • the pipes according to the invention have a substantially better burst pressure than an unreinforced pipe. It is even possible to save about 25% by weight of material relative to a conventional pipe, while nevertheless increasing the burst strength by 15% (reinforced and protected POLVA® pipe 3.2 mm thick).

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Laminated Bodies (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Materials For Medical Uses (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
US10/475,098 2001-04-27 2002-04-25 Protected plastic tube and method for making same Abandoned US20040213935A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US11/620,220 US20070107830A1 (en) 2001-04-27 2007-01-05 Process for producing a multilayer plastic pipe protected from deterioration of its properties

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
BE2001/0292 2001-04-27
BE2001/0292A BE1014146A3 (fr) 2001-04-27 2001-04-27 Tube protege en matiere plastique et procede de fabrication dudit tube.
PCT/EP2002/004669 WO2002087874A1 (fr) 2001-04-27 2002-04-25 Tube protege en matiere plastique et procede de fabrication dudit tube

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US11/620,220 Division US20070107830A1 (en) 2001-04-27 2007-01-05 Process for producing a multilayer plastic pipe protected from deterioration of its properties

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US20040213935A1 true US20040213935A1 (en) 2004-10-28

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US10/475,098 Abandoned US20040213935A1 (en) 2001-04-27 2002-04-25 Protected plastic tube and method for making same
US11/620,220 Abandoned US20070107830A1 (en) 2001-04-27 2007-01-05 Process for producing a multilayer plastic pipe protected from deterioration of its properties

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US11/620,220 Abandoned US20070107830A1 (en) 2001-04-27 2007-01-05 Process for producing a multilayer plastic pipe protected from deterioration of its properties

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US (2) US20040213935A1 (enExample)
EP (1) EP1397248B1 (enExample)
JP (1) JP4246999B2 (enExample)
KR (1) KR100901747B1 (enExample)
AT (1) ATE365105T1 (enExample)
BE (1) BE1014146A3 (enExample)
BR (1) BR0209223A (enExample)
DE (1) DE60220791T2 (enExample)
DK (1) DK1397248T3 (enExample)
EA (1) EA004977B1 (enExample)
EE (1) EE200300532A (enExample)
ES (1) ES2289106T3 (enExample)
NO (1) NO334518B1 (enExample)
PL (1) PL206954B1 (enExample)
PT (1) PT1397248E (enExample)
WO (1) WO2002087874A1 (enExample)

Cited By (4)

* Cited by examiner, † Cited by third party
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US20130047401A1 (en) * 2009-01-23 2013-02-28 II Ronald L. Carlay Flexible hvac duct and method of use
CN103154589A (zh) * 2010-10-07 2013-06-12 热聚化合物有限责任公司 多层增强的聚合物管道以及用于输送水的管道系统
CN104411497A (zh) * 2012-04-27 2015-03-11 弗兰霍菲尔运输应用研究公司 具有临时保护膜的组件
US20240002296A1 (en) * 2020-12-04 2024-01-04 Ihi Aerospace Co., Ltd. Ceramic matrix composite and method for manufacturing same

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EP1593480A1 (en) * 2004-04-27 2005-11-09 SOLVAY (Société Anonyme) Reinforcement of polymer bodies with oriented strips
PL1752276T3 (pl) 2005-08-11 2016-04-29 Egeplast Werner Strumann Gmbh & Co Kg Sposób wytwarzania zorientowanych taśm polimerowych
FR2897137A1 (fr) * 2006-02-09 2007-08-10 Hozelock Tricoflex Soc Par Act Tuyau souple en matiere plastique armee
DE102007042806A1 (de) 2007-09-07 2009-03-12 Egeplast Werner Strumann Gmbh & Co. Kg Verfahren zum Verschweißen von Kunststoffrohren
RU171221U1 (ru) * 2017-03-13 2017-05-24 Общество с ограниченной ответственностью "ТВЭЛ-ПЭКС" Гибкая труба из полимерного композиционного материала
PL247485B1 (pl) * 2018-03-29 2025-07-14 Tt Plast T Fortuna T Bugaj Spolka Jawna Warstwowa rura poliolefinowa oraz sposób wykonania rury poliolefinowej

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US5520223A (en) * 1994-05-02 1996-05-28 Itt Industries, Inc. Extruded multiple plastic layer coating bonded to the outer surface of a metal tube having an optical non-reactive inner layer and process for making the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130047401A1 (en) * 2009-01-23 2013-02-28 II Ronald L. Carlay Flexible hvac duct and method of use
US9366366B2 (en) * 2009-01-23 2016-06-14 Flexible Technologies, Inc. Flexible HVAC duct and method of use
CN103154589A (zh) * 2010-10-07 2013-06-12 热聚化合物有限责任公司 多层增强的聚合物管道以及用于输送水的管道系统
CN103154589B (zh) * 2010-10-07 2016-02-24 热聚化合物有限责任公司 多层增强的聚合物管道以及用于输送水的管道系统
CN104411497A (zh) * 2012-04-27 2015-03-11 弗兰霍菲尔运输应用研究公司 具有临时保护膜的组件
CN104411497B (zh) * 2012-04-27 2017-02-15 弗兰霍菲尔运输应用研究公司 具有临时保护膜的组件
US20240002296A1 (en) * 2020-12-04 2024-01-04 Ihi Aerospace Co., Ltd. Ceramic matrix composite and method for manufacturing same

Also Published As

Publication number Publication date
NO20034769L (no) 2003-12-29
NO20034769D0 (no) 2003-10-24
EE200300532A (et) 2004-02-16
EA200301186A1 (ru) 2004-04-29
ATE365105T1 (de) 2007-07-15
PT1397248E (pt) 2007-09-21
DK1397248T3 (da) 2007-10-15
NO334518B1 (no) 2014-03-31
KR20040015130A (ko) 2004-02-18
EP1397248A1 (fr) 2004-03-17
EA004977B1 (ru) 2004-10-28
KR100901747B1 (ko) 2009-06-10
EP1397248B1 (fr) 2007-06-20
DE60220791D1 (de) 2007-08-02
JP2004531677A (ja) 2004-10-14
DE60220791T2 (de) 2008-01-03
WO2002087874A1 (fr) 2002-11-07
PL206954B1 (pl) 2010-10-29
BR0209223A (pt) 2004-06-08
PL367021A1 (en) 2005-02-07
JP4246999B2 (ja) 2009-04-02
US20070107830A1 (en) 2007-05-17
BE1014146A3 (fr) 2003-05-06
ES2289106T3 (es) 2008-02-01

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