US20040031583A1 - Method and device for controlling the temperature of steel from the surface of the bath of a continuous casting installation up to the furnace tap - Google Patents
Method and device for controlling the temperature of steel from the surface of the bath of a continuous casting installation up to the furnace tap Download PDFInfo
- Publication number
- US20040031583A1 US20040031583A1 US10/399,002 US39900203A US2004031583A1 US 20040031583 A1 US20040031583 A1 US 20040031583A1 US 39900203 A US39900203 A US 39900203A US 2004031583 A1 US2004031583 A1 US 2004031583A1
- Authority
- US
- United States
- Prior art keywords
- ladle
- temperature
- tundish
- steel
- time
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 55
- 239000010959 steel Substances 0.000 title claims abstract description 55
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000009749 continuous casting Methods 0.000 title claims abstract description 12
- 238000009434 installation Methods 0.000 title 1
- 238000009847 ladle furnace Methods 0.000 claims abstract description 25
- 238000005266 casting Methods 0.000 claims description 41
- 230000005499 meniscus Effects 0.000 claims description 27
- 230000005855 radiation Effects 0.000 claims description 13
- 238000010079 rubber tapping Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims 1
- 230000007306 turnover Effects 0.000 claims 1
- 238000005272 metallurgy Methods 0.000 abstract description 5
- 239000000155 melt Substances 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 4
- 239000011449 brick Substances 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000009489 vacuum treatment Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/18—Controlling or regulating processes or operations for pouring
Definitions
- the invention pertains to a method and a device for controlling the temperature of the steel in a steel production process between the meniscus of a continuous casting mold and the tapping of the furnace and thus over the entire course of secondary metallurgical processing with a final temperature-determining process stage such as a ladle furnace.
- the temperature of the steel at the meniscus is an essential factor in determining the quality of the steel (both surface quality and internal quality) and also the reliability of the casting operation.
- Controlling the temperature of the steel at the meniscus of the continuous casting mold is especially important when the casting speeds are increased to 10 or 12 m/min. There are also many other important factors, however, which are important for obtaining the desired casting result, which will be discussed below.
- the invention is based on the task of creating a method and a device which make it possible, regardless of these numerous factors, to plan and to control on-line the change in temperature of the melt between the temperature of the steel at the meniscus and the furnace tap.
- FIGS. 1 - 4 present the invention by way of example and in highly schematic fashion:
- FIG. 1 shows the process and production chain extending between the furnace tap and the meniscus in the continuous casting mold
- FIG. 2 shows the change in the temperature campaign or the temperature curve of the steel over the course of processing in the processing chain, starting from the meniscus in the mold and proceeding via the ladle furnace to the furnace tap;
- FIG. 3 shows an example of a melt plan in the form of the two FIGS. 3 a and 3 b.
- the tundish ( 3 ) and the ladle ( 4 . 3 ) can be considered heat exchangers, the specific thermal data of which are determined by the type, age, or wear condition of their linings.
- the tundish temperature ( 3 . 1 ) is adjusted appropriately on the basis of the knowledge of the temperature loss ( 4 . 1 . 1 ) which occurs between the ladle furnace and the tundish.
- a melt plan is shown in FIG. 3; it starts with the temperature of the steel at the meniscus ( 2 . 1 ), expressed as the equivalent liquids temperature in the tundish T ° li ( 3 . 1 ) with auxiliary temperatures of +5, 10, 15, 20° C.
- the delivery temperature of the steel from the ladle furnace is determined by the ladle history ( 7 ) with its two essential factors:
- the holding time of the steel in the ladle ( 7 . 1 ) between the time it is tapped from the furnace and its delivery from the ladle furnace for the start of casting i.e., the “ladle full” time
- FIG. 4 shows a suitable ladle identification system ( 8 ) based on the encoding of the natural radiation of the ladle wall by a perforated metal plate ( 8 . 1 . 1 ) and the detection of that radiation by a radiation sensor (receiver) ( 8 . 1 . 2 ).
- FIG. 1 shows the entire process and production chain, which extends between the tapping of the furnace ( 5 ) and the continuous casting mold ( 1 ). So that the temperature of the melt, starting from the desired temperature of the steel at the meniscus ( 2 . 1 ), can be planned and controlled on-line, first for the tundish and then for the ladle furnace LF-ex, it is necessary to know:
- the history ( 3 . 2 ) of the tundish comprising its preheating temperature ( 3 . 2 . 1 ), preheating time ( 3 . 2 . 2 ), and the tundish turnaround time ( 3 . 2 . 3 ) with the various possible preparation steps such as relining, spraying, drying, etc.; and
- This history of the ladle ( 7 ) thus consists of:
- the “ladle full” time i.e., the time between the start of the tap and the delivery from the ladle furnace with a maximum duration until the start of casting of, for example, 25 minutes ( 7 - 1 );
- ladle empty time ( 7 . 2 ) constitute the standard ladle cycle time ( 7 . 4 ).
- the ladle passes through various treatments such as cleaning ( 7 . 2 . 1 ) and the preparation of the slide valve for the next use ( 7 . 2 . 2 ).
- the ladle can also be taken out of the ladle cycle so that it can be heated on a heating stand ( 7 . 5 ) during long empty periods or placed on a ladle lining stand ( 7 . 6 ) so that it can be given a new lining.
- the ladle identification system ( 8 ) is installed in the ladle cycle ( 7 . 4 ) at the locations relevant to the determination of the ladle history ( 7 ).
- the detection system works preferably by means of the encoding of the ladle radiation ( 8 . 1 ) and is based on the natural radiation of the ladle.
- a measuring system of this type can record the movement and the differentiated time sequences in the “ladle full” ( 7 . 1 ) and “ladle empty” ( 7 . 2 ) phases, so that the temperature losses ( 4 . 1 . 1 ) between the LF and the tundish can be put into functional relationships with each other on-line on the basis of the data thus acquired.
- a procedure similar to that for the ladle is also appropriate in the area of tundish management ( 3 . 2 ), where special attention should be paid to the start of casting of a casting sequence consisting of several ladles.
- the history of the tundish ( 3 . 2 ) is superimposed additionally on the temperature loss ( 4 . 1 . 1 ) between the LF ( 4 . 1 ) and the tundish ( 3 ); this history consists of:
- FIG. 2 shows the change in the temperature of the melt as it travels from the electric furnace ( 5 . 2 ) or BOF ( 4 . 1 ) via the ladle furnace LF-ex ( 4 . 1 ) to the meniscus ( 2 ) in the mold ( 1 ).
- the desired temperature of the steel at the meniscus ( 2 . 1 ) is the basis on which the temperatures in the tundish and in the ladle furnace LF-ex ( 4 . 1 ) are planned.
- the discontinuity in temperature between the meniscus and the tundish ( 9 ), i.e., the decrease in the temperature of the steel between the-tundish and the meniscus, is determined essentially by the casting speed ( 6 ) and the casting output, that is, the solidification thickness and casting width.
- FIG. 3 is divided into parts 3 a and 3 b .
- FIG. 3 a shows the tundish temperature ( 3 . 1 ) TT versus the casting speed ( 6 ) VC for the equivalent liquidus temperature of the steel ( 3 . 1 . 1 ) in the tundish T ° li with the auxiliary temperatures ( 3 . 1 . 1 . 1 ′) T ° li +5, 10, 15, 20° C.
- the discontinuity in the temperature ( 4 . 1 . 1 ) of the steel between the tundish and the ladle furnace LF-ex ( 4 . 1 ) is determined as shown in FIG. 3 b.
- a tundish preheating temperature of 1,200° C. 3 . 2 . 1 . 2
- a 2 nd and an n-th ladle 3 . 2 . 1 . 3
- FIG. 4 shows the ladle identification system ( 8 ), which works with a perforated metal plate ( 8 . 1 . 1 ) to encode the natural radiation ( 8 . 1 ). The encoded radiation is then detected by one or more radiation sensors ( 8 . 1 ) located at strategic points in the ladle cycle ( 7 . 4 ).
- Ladle History 7.1 holding time of the steel in the ladle from the tapping of the furnace to the delivery of the ladle furnace (LF-ex) or until the “opening” of the ladle (start of casting), “ladle full” time 7.2. time during which the ladle contains no steel, “ladle empty” time 7.2.1 cleaning of the ladle, bottom, nozzle bricks, slide valve 7.2.2 preparation of the slide valve, inspection, packing the slide valve sand, etc. 7.3 ladle condition, age and type of lining 7.4 ladle cycle time 7.4.1 ladle cycle, ladle turnaround 7.5 ladle heating status 7.6.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Treatment Of Steel In Its Molten State (AREA)
- Control Of Heat Treatment Processes (AREA)
- Control Of Temperature (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10054760 | 2000-11-04 | ||
DE10152201A DE10152201A1 (de) | 2000-11-04 | 2001-10-23 | Verfahren und Vorrichtung zur Kontrolle der Stahltemperatur vom Gießspiegel einer Stranggießanlage bis zum Ofenabstich |
PCT/EP2001/012594 WO2002036292A2 (fr) | 2000-11-04 | 2001-10-31 | Procede et dispositif pour controler la temperature de l'acier a la surface du bain d'une installation de coulee continue jusqu'a la percee de four |
Publications (1)
Publication Number | Publication Date |
---|---|
US20040031583A1 true US20040031583A1 (en) | 2004-02-19 |
Family
ID=26007569
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/399,002 Abandoned US20040031583A1 (en) | 2000-11-04 | 2001-10-31 | Method and device for controlling the temperature of steel from the surface of the bath of a continuous casting installation up to the furnace tap |
Country Status (13)
Country | Link |
---|---|
US (1) | US20040031583A1 (fr) |
EP (1) | EP1337366A2 (fr) |
JP (1) | JP2004512958A (fr) |
CN (1) | CN1473081A (fr) |
AU (1) | AU2002224817A1 (fr) |
BR (1) | BR0115073A (fr) |
CA (1) | CA2424368A1 (fr) |
CZ (1) | CZ20031218A3 (fr) |
HU (1) | HUP0303371A2 (fr) |
MX (1) | MXPA03003950A (fr) |
PL (1) | PL361622A1 (fr) |
RU (1) | RU2003116517A (fr) |
WO (1) | WO2002036292A2 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013249506A (ja) * | 2012-05-31 | 2013-12-12 | Azbil Corp | 記号識別方法および記号識別装置 |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104525926B (zh) * | 2014-11-26 | 2016-08-24 | 攀枝花钢城集团瑞钢工业有限公司 | 钢包下线判定的方法 |
DE102014224334A1 (de) | 2014-11-28 | 2016-06-02 | Sms Group Gmbh | Simulierung von Temperaturverteilungen innerhalb von Pfannen eines Hüttenwerks und innerhalb von in den Pfannen enthaltener Metallschmelze |
JP6252532B2 (ja) * | 2015-03-23 | 2017-12-27 | Jfeスチール株式会社 | 転炉吹錬終了時目標溶鋼温度設定装置及びその方法 |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3797310A (en) * | 1972-02-28 | 1974-03-19 | Steel Corp | Temperature sensing device |
US4133036A (en) * | 1976-02-26 | 1979-01-02 | Republic Steel Corporation | Method and system for monitoring a physical condition of a medium |
US4279151A (en) * | 1979-08-07 | 1981-07-21 | Bethlehem Steel Corporation | Temperature measuring system |
US4411534A (en) * | 1980-01-11 | 1983-10-25 | Voest-Alpine Aktiengesellschaft | Method of continuously measuring the temperature of the surface of a continuously cast strand over its length |
US5105874A (en) * | 1989-09-13 | 1992-04-21 | Institut De Recherches De La Siderurgie Francaise (Irsid) | Process for continuously determining the thickness of the liquid slag on the surface of a bath of molten metal in a metallurgical container |
US5951164A (en) * | 1995-06-30 | 1999-09-14 | Novacast Aktiebolag | Method for contactless continuous temperature measurement of the solidification of metal alloys |
US6172367B1 (en) * | 1995-12-20 | 2001-01-09 | Voest-Alpine Industrieanlagenbau Gmbh. | Method and device for measuring electromagnetic waves emanating from a melt |
US6257004B1 (en) * | 1997-05-09 | 2001-07-10 | Alcan International Limited | Method and apparatus for measuring quenchant properties of coolants |
US20030014195A1 (en) * | 2000-06-07 | 2003-01-16 | Matthias Arzberger | Method and device for local processing of casting data arising from measurement data obtained from a continuous casting chill by means of sensors |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2950188B2 (ja) * | 1995-02-21 | 1999-09-20 | 住友金属工業株式会社 | 連続鋳造における表面欠陥の抑制方法 |
-
2001
- 2001-10-31 US US10/399,002 patent/US20040031583A1/en not_active Abandoned
- 2001-10-31 RU RU2003116517/02A patent/RU2003116517A/ru not_active Application Discontinuation
- 2001-10-31 CA CA002424368A patent/CA2424368A1/fr not_active Abandoned
- 2001-10-31 BR BR0115073-1A patent/BR0115073A/pt not_active IP Right Cessation
- 2001-10-31 EP EP01992623A patent/EP1337366A2/fr not_active Withdrawn
- 2001-10-31 CN CNA018184928A patent/CN1473081A/zh active Pending
- 2001-10-31 JP JP2002539090A patent/JP2004512958A/ja not_active Withdrawn
- 2001-10-31 AU AU2002224817A patent/AU2002224817A1/en not_active Abandoned
- 2001-10-31 CZ CZ20031218A patent/CZ20031218A3/cs unknown
- 2001-10-31 PL PL01361622A patent/PL361622A1/xx unknown
- 2001-10-31 MX MXPA03003950A patent/MXPA03003950A/es not_active Application Discontinuation
- 2001-10-31 WO PCT/EP2001/012594 patent/WO2002036292A2/fr not_active Application Discontinuation
- 2001-10-31 HU HU0303371A patent/HUP0303371A2/hu unknown
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3797310A (en) * | 1972-02-28 | 1974-03-19 | Steel Corp | Temperature sensing device |
US4133036A (en) * | 1976-02-26 | 1979-01-02 | Republic Steel Corporation | Method and system for monitoring a physical condition of a medium |
US4279151A (en) * | 1979-08-07 | 1981-07-21 | Bethlehem Steel Corporation | Temperature measuring system |
US4411534A (en) * | 1980-01-11 | 1983-10-25 | Voest-Alpine Aktiengesellschaft | Method of continuously measuring the temperature of the surface of a continuously cast strand over its length |
US5105874A (en) * | 1989-09-13 | 1992-04-21 | Institut De Recherches De La Siderurgie Francaise (Irsid) | Process for continuously determining the thickness of the liquid slag on the surface of a bath of molten metal in a metallurgical container |
US5951164A (en) * | 1995-06-30 | 1999-09-14 | Novacast Aktiebolag | Method for contactless continuous temperature measurement of the solidification of metal alloys |
US6172367B1 (en) * | 1995-12-20 | 2001-01-09 | Voest-Alpine Industrieanlagenbau Gmbh. | Method and device for measuring electromagnetic waves emanating from a melt |
US6257004B1 (en) * | 1997-05-09 | 2001-07-10 | Alcan International Limited | Method and apparatus for measuring quenchant properties of coolants |
US20030014195A1 (en) * | 2000-06-07 | 2003-01-16 | Matthias Arzberger | Method and device for local processing of casting data arising from measurement data obtained from a continuous casting chill by means of sensors |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013249506A (ja) * | 2012-05-31 | 2013-12-12 | Azbil Corp | 記号識別方法および記号識別装置 |
Also Published As
Publication number | Publication date |
---|---|
RU2003116517A (ru) | 2004-12-10 |
AU2002224817A1 (en) | 2002-05-15 |
WO2002036292A3 (fr) | 2002-08-08 |
BR0115073A (pt) | 2003-07-29 |
PL361622A1 (en) | 2004-10-04 |
CN1473081A (zh) | 2004-02-04 |
WO2002036292A2 (fr) | 2002-05-10 |
JP2004512958A (ja) | 2004-04-30 |
EP1337366A2 (fr) | 2003-08-27 |
CA2424368A1 (fr) | 2003-03-28 |
HUP0303371A2 (en) | 2004-01-28 |
MXPA03003950A (es) | 2004-05-24 |
CZ20031218A3 (cs) | 2003-10-15 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: SMS DEMAG AG, GERMANY Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:PLESCHIUTSCHNIGG, FRITZ-PETER;PARSCHAT, LOTHAR;SCHWENCKE, ECKART;AND OTHERS;REEL/FRAME:014366/0304;SIGNING DATES FROM 20030311 TO 20030328 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO PAY ISSUE FEE |