US20030150591A1 - Device for continous or semi-continous casting of metal material - Google Patents

Device for continous or semi-continous casting of metal material Download PDF

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Publication number
US20030150591A1
US20030150591A1 US10/311,539 US31153903A US2003150591A1 US 20030150591 A1 US20030150591 A1 US 20030150591A1 US 31153903 A US31153903 A US 31153903A US 2003150591 A1 US2003150591 A1 US 2003150591A1
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US
United States
Prior art keywords
poles
metal material
casting mould
casting
coil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/311,539
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English (en)
Inventor
Nils Jacobson
Jan Eriksson
Erik Svensson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ABB AB
Original Assignee
ABB AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ABB AB filed Critical ABB AB
Assigned to ABB GROUP SERVICES CENTER AB reassignment ABB GROUP SERVICES CENTER AB ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ERIKSSON, JAN ERIK, JACOBSON, NILS, SVENSSON, ERIK
Publication of US20030150591A1 publication Critical patent/US20030150591A1/en
Priority to US11/123,124 priority Critical patent/US7156154B2/en
Assigned to ABB AB reassignment ABB AB ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ABB GROUP SERVICES CENTER AB
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/10—Supplying or treating molten metal
    • B22D11/11—Treating the molten metal
    • B22D11/114—Treating the molten metal by using agitating or vibrating means
    • B22D11/115—Treating the molten metal by using agitating or vibrating means by using magnetic fields

Definitions

  • the present invention relates to a device for continuous or semi-continuous casting of a metal material, wherein the device comprises a casting mould which allows casting of a metal material to a desired shape, means for supplying a molten metal material to the casting mould, a first arrangement comprising a coil having an extension around the casting mould in a moulding area arranged to comprise molten metal material and which coil is arranged to be fed with an alternating current in such a way that a varying magnetic field is generated and is applied to the molten metal material in the casting mould and a second arrangement comprising at least two magnetic poles which are provided at opposite sides of the casting mould and which poles are arranged to supply a static or periodic low-frequency magnetic field to the molten metal material in the casting mould.
  • the metal material used at such a casting process may be a pure metal or an alloy of metals.
  • the casting mould usually used is a cold mould, which is open in both ends in the casting direction.
  • the mould has usually a substantially square or rectangular cross-section.
  • Said means are arranged to allow supply of the melt at an open or closed casting.
  • electromagnetic casting In connection with a continuous casting process for manufacturing of a usually elongated cast strand, it is known to use an arrangement called electromagnetic casting (EMC).
  • EMC electromagnetic casting implies that one applies a varying magnetic field to the melt in the casting mould. By the presence of the varying magnetic field in the melt, the melt is subjected to a force action, which is directed towards the interior of the casting mould.
  • an electromagnetic brake comprises yokes and poles, which are provided around the casting mould.
  • the yokes and the poles are constructed of a solid magnetic steel. Coils are provided around the poles.
  • the coils are arranged to be fed with direct current such that in the air-gap between the poles a static magnetic field is created which is applied to the molten metal material in the casting mould.
  • Such a static magnetic field brakes the motions of the molten material in the casting mould.
  • the risk decreases that harmful inclusions arise in the finished cast strand in form of, for example, slag and gases.
  • the existence of the solid poles of the magnetic material of the electromagnetic brake in immediate vicinity of the coil fed with alternating current results in an influence of the magnitude and extension of the varying magnetic field.
  • the flux density of the varying magnetic field may decrease with about 23% in the melt at a presence of such solid poles.
  • the solid poles of the electromagnetic brake become subjected to an inductive heating by the varying magnetic field. Therefore, the poles need to be chilled.
  • the object of the present invention is to provide a device for continuous or semi-continuous casting of a metal material which allows the use of an electromagnetic casting as well as an electromagnetic brake, without any of these arrangements influencing negatively the function of the other arrangement.
  • the device of the initially mentioned kind which is characterised in that said poles comprise at least a portion having a plurality of material layers which are electrically insulated from each other. Since the poles comprise at least such a portion, which may be laminated, a considerably less influence on the magnitude and extension of the varying magnetic field by the poles is provided. Furthermore, a lamination of the solid poles results in that they do not in the same manner become subjected to inductive heating by the varying magnetic field. It depends on the so-called eddy current losses being considerably lower in a laminated material than in a solid material. Therefore, no special cooling equipment needs to be used to chill the laminated poles, but cooling by self-convection is usually quite sufficient for preventing that the poles reach a too high temperature.
  • said material layers comprise an electric steel.
  • electric steels are possible to use but a siliconized electric steel having a high resistivity is used with advantage.
  • the high resistivity influences on the depth of penetration of the varying magnetic field in a favourable manner. Therefore the material layers do not need to be made too thin.
  • said material layers have a thickness in the range of 0.25-0.5 mm.
  • said portion of the pole comprises a part of the pole, which is located nearest the coil of the first arrangement.
  • the poles are provided on the outside of the coil, which generates the varying magnetic field. That part of the poles, which is located nearest the coil, is subjected to the heaviest varying magnetic field for that reason and consequently ought to be laminated first of all.
  • the thickness of the laminated layers may be elected with regard to the so-called depth of penetration of the magnetic field in the pole material. The depth of penetration may be calculated with a knowledge of the frequency of the magnetic field and the resistivity and permeability of the pole material.
  • each of said layers comprises a plate shaped element having two substantially plane lateral surfaces which have an extension in a plane substantially perpendicular to the direction of current in the most closely located part of the coil.
  • the coil of the first arrangement and at least one of the poles of the second arrangement are provided in contact with each other.
  • a compact device is obtained.
  • a relatively small air-gap between the end surfaces of the poles provided towards each other is obtained.
  • a small air-gap between the end surfaces of the poles results in that a less supply of electric energy is required for establishing a required static magnetic field acting on the melt in the casting mould.
  • one pole may at least comprise a recess which is arranged to receive said coil.
  • the coil and the poles constitute here an integrated part.
  • the second arrangement comprises at each of said opposite sides at least one pole, which poles have an extension along substantially the whole width of the casting mould and a yoke which connects said poles to each other.
  • at least one static or periodic low-frequency magnetic field is obtained, which covers the whole width of the casting mould.
  • the second arrangement may comprise at each of said opposite sides at least two poles and yokes connecting the poles, located at the same side of the casting mould, to each other.
  • at least two local static or periodic low-frequency magnetic fields are obtained, which may be located at suitable places along the width of the casting mould.
  • said two poles which are provided at the same side of the casting mould, may have an extension along substantially the whole width of the casting mould and be provided at different levels in relation to the casting mould.
  • two parallel static or periodic low-frequency magnetic fields are provided which each covers the whole width of the casting mould. The supply of the molten material ought in this case to be done at a level between the two magnetic fields.
  • the second arrangement comprises coils extending around each of said poles, which are arranged to be fed with a direct current or a low-frequency alternating current.
  • said means comprises a tubular shaped member, which supplies the molten metal material at a suitable place in the casting mould.
  • said means may comprise a shank by which the molten metal material is poured down into the casting mould.
  • the cast metal material comprises steel, which is a material, which successfully may be moulded continuously by the device according to the invention.
  • FIG. 1 shows a cross-section from above of a first embodiment of a device according to the present invention
  • FIG. 2 shows the device in FIG. 1 seen in a sectional view from the side
  • FIG. 3 shows a cross-section from above of a second embodiment of the present invention
  • FIG. 4 shows the device in FIG. 3 seen in a sectional view from the side
  • FIG. 5 shows a cross-section from above of a third embodiment of the present invention.
  • FIG. 6 shows the device in FIG. 5 seen in a sectional view from the side.
  • FIGS. 1 and 2 show a device, which is intended for a continuous or semi-continuous casting process of an elongated cast strand 1 .
  • the cast strand 1 is a metal material, which, for example, is steel.
  • the device comprises a casting mould in form of a mould 2 .
  • the mould 2 discloses a casting space which has an upper opening at which a molten metal material is arranged to be supplied and a lower opening at which the solidified metal material is arranged to be fed out continuously as a cast strand 1 .
  • the casting space of the mould 2 is delimited by two long sidewalls and two short sidewalls. Each of the long and the short sidewalls comprises an internal plate 3 and an external support plate 4 .
  • the internal plate 3 consists usually of copper or a copper-based alloy.
  • the internal plate 3 discloses thus good heat-conducting and electricity-conducting properties.
  • the external support plate 4 is manufactured of steel beams.
  • At least one of the plates 3 , 4 comprise internal channels for a circulating cooling medium, which, for example, is water.
  • the cooling channels are not shown in the figures.
  • Insulating materials 5 are applied in all joints between the long sidewalls and the short sidewalls of the mould 2 .
  • the device comprises a tubular shaped member 6 , which is arranged to guide the molten metal material through the upper opening of the mould 2 to the casting space in the mould 2 .
  • the tubular shaped member 6 comprises at a lower end two radial openings provided in such a way that the molten metal material obtains a principal movement direction outwards from the tubular shaped member 6 towards the short sidewalls of the mould 2 .
  • the device comprises a first arrangement for allowing a so-called electromagnetic casting (EMC) of the metal material in the mould 2 .
  • the first arrangement comprises a coil 7 having an extension around the mould 2 at an area, which contains molten metal material.
  • EMC electromagnetic casting
  • a varying magnetic field is generated around the coil 7 .
  • alternating current in the frequency range of 50-1000 Hz is supplied.
  • the hereby varying magnetic field generated around the coil 7 is applied to the molten metal material in the mould 2 .
  • the applied varying magnetic field provides a force action on the melt which is directed towards the interior of the mould 2 such that the pressure between the melt and the internal contact surface of the mould 2 decreases.
  • the low contact pressure between the melt and the wall surface of the mould 2 has a positive influence on the surface fineness of the cast strand.
  • the device comprises also a second arrangement, which allows a so-called electromagnetic breaking (EMBR) of the motions of the molten metal material in the mould 2 .
  • the second arrangement comprises two magnetic poles 8 , which are provided at opposite sides of the mould at an area, which is arranged to comprise molten metal material.
  • the poles 8 are provided on the outside of the coil 7 and have an extension along substantially the whole width of the mould 2 .
  • a yoke 9 having an extension around the mould 2 connects the poles 8 to each other.
  • a coil 10 is provided around each of the poles 8 .
  • the coil 10 is arranged to be fed with direct current or a low-frequency alternating current such a static or periodic low-frequency magnetic field is created between the poles 8 .
  • the poles 8 consist in this case of just one laminated portion 11 comprising a plurality of thin sheet elements having a rectangular shape.
  • the sheet elements are provided in rows such the even lateral surfaces of the sheet elements are in contact with lateral surfaces of other adjacent sheet elements.
  • the sheet elements are electrically insulated from each other.
  • the lateral surfaces of the sheet element have an extension in a plane, which is perpendicular to the direction of current in the most closely located part of the coil 7 around which the varying magnetic field is generated.
  • the sheet elements comprise a siliconized electric steel with a high resistivity.
  • a static or periodic low-frequency magnetic field is created in the air-gap between the end surfaces of the poles 8 , which are directed against each other.
  • a static or low frequency magnetic field here applies along the whole width of the mould 2 .
  • Such a magnetic field brakes the motions of the melt such a more uniform velocity distribution is obtained in the whole melt in the casting space of the mould 2 .
  • the risk decreases that inclusions are formed during the solidifying process of the melt in the mould 2 .
  • the varying magnetic field which is applied to the melt by the coil 7 , is considerably reduced in magnitude and extension if a conventional electromagnetic brake with solid poles is provided in the immediate vicinity of the coil 7 .
  • the flux density of the varying magnetic field may be reduced by about 23% at presence of such a solid pole.
  • the solid poles of the electromagnetic brake become subjected to an inductive heating by the varying magnetic field. Therefore, the poles need to be actively chilled.
  • the poles 8 comprise at least one laminated portion 11 , i.e. a portion, which consists of a plurality of sheet elements, provided car by car in a row and which are electrically insulated from each other.
  • the sheet elements have a thickness in size of 0.25-0.5 mm.
  • Very small eddy current circuits arise in sheet elements having such a thickness, when the sheet elements are subjected to a varying magnetic field.
  • laminated poles 8 will not be heated as much as solid poles when they are subjected to a varying magnetic field.
  • a cooling by self-convection often is quite sufficient for the poles not to obtain a too high temperature.
  • the same field constriction does not arise in a laminated pole as in a solid pole, when it is subjected to a varying magnetic field.
  • the varying magnetic field which is generated by the coil 7
  • the poles 8 ought to be laminated such the lateral surfaces of the sheet elements have an extension, which is substantially parallel with the spreading direction of the varying magnetic field from the coil 7 , i.e. the lateral surfaces ought to be provided perpendicular to the direction of current I in the most closely located part of the coil 7 .
  • FIGS. 3 and 4 show a second embodiment of the invention.
  • the laminated portion 11 constitutes only a part of the pole 8 .
  • the laminated portion 11 is the part of the pole 8 , which is, located nearest the coil 7 and consequently, the part of the pole 8 which is subjected to the heaviest varying magnetic field. In many cases, it is quite sufficient to laminate only such a portion 11 of the poles 8 .
  • the second arrangement comprises here four poles 8 . Two poles 8 are provided at each side of the mould 2 . A yoke 9 connects the two poles 8 , which are provided at the same side of the mould 2 to each other.
  • the poles 8 provided at the same side is located at different levels in relation to the mould 2 and have each an extension along substantially the whole width of the mould 2 .
  • the coils 10 are provided around each of the poles 8 .
  • the magnetic fields are arranged to extend through the area in the mould 2 , which comprises molten metal material. The supply of the molten metal material to the mould 2 performs here with advantage at a level between the two parallel magnetic fields.
  • FIGS. 5 and 6 show a third embodiment of the invention.
  • the whole poles 8 comprises a laminated portion 11 .
  • the poles 8 are provided with recesses 12 , which are arranged to receive the coil 7 .
  • the poles 8 and the coil 7 consist of an integrated part.
  • the device becomes compact and requires thereby a relatively small space.
  • a smaller air-gap between the end surfaces of the poles 8 is obtained than in the above-described embodiments.
  • the second arrangement comprises here four poles 8 . Two poles 8 are provided at each side of the mould 2 .
  • a yoke 9 connects the two poles 8 , which are provided at the same side of the mould to each other.
  • the two poles 8 which are provided at the same side, are located at the same level and have an extension along a part of the width of the mould 2 .
  • Coils 10 are provided around each of the poles 8 . By feeding the coils 10 with a direct current or a low-frequency alternating current, two parallel static or periodic low-frequency magnetic fields are in this case generated, which are located at the same level in relation to the mould 2 .

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)
  • Treatment Of Steel In Its Molten State (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)
US10/311,539 2000-06-21 2001-05-28 Device for continous or semi-continous casting of metal material Abandoned US20030150591A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US11/123,124 US7156154B2 (en) 2000-06-21 2005-05-06 Device for continuous or semi-continuous casting of metal material

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE0002333A SE516635C2 (sv) 2000-06-21 2000-06-21 Anordning för stränggjutning av metallmaterial
SE0002333-3 2000-06-21

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US11/123,124 Continuation US7156154B2 (en) 2000-06-21 2005-05-06 Device for continuous or semi-continuous casting of metal material

Publications (1)

Publication Number Publication Date
US20030150591A1 true US20030150591A1 (en) 2003-08-14

Family

ID=20280192

Family Applications (2)

Application Number Title Priority Date Filing Date
US10/311,539 Abandoned US20030150591A1 (en) 2000-06-21 2001-05-28 Device for continous or semi-continous casting of metal material
US11/123,124 Expired - Fee Related US7156154B2 (en) 2000-06-21 2005-05-06 Device for continuous or semi-continuous casting of metal material

Family Applications After (1)

Application Number Title Priority Date Filing Date
US11/123,124 Expired - Fee Related US7156154B2 (en) 2000-06-21 2005-05-06 Device for continuous or semi-continuous casting of metal material

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Country Link
US (2) US20030150591A1 (de)
EP (1) EP1303369B1 (de)
JP (1) JP4925546B2 (de)
KR (1) KR100760494B1 (de)
CN (1) CN1216704C (de)
AT (1) ATE331579T1 (de)
AU (1) AU2001274711A1 (de)
DE (1) DE60121169T2 (de)
SE (1) SE516635C2 (de)
WO (1) WO2001098002A1 (de)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101370881B1 (ko) 2005-12-20 2014-03-07 톰슨 라이센싱 편광 해제로 디스플레이 패널을 구동하는 방법

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112974749A (zh) * 2021-02-09 2021-06-18 东北大学 提高铸坯液芯补缩能力和中心质量的电磁搅拌装置与方法

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4591529A (en) * 1983-09-14 1986-05-27 Stahlwerke Bochum Ag Sheet for laminated iron cores including woven or non-woven fabrics
US6039818A (en) * 1996-10-21 2000-03-21 Kawasaki Steel Corporation Grain-oriented electromagnetic steel sheet and process for producing the same

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JPS5874025A (ja) * 1981-10-28 1983-05-04 Mitsubishi Electric Corp 誘導機器用鉄心
JPS6024253A (ja) * 1983-07-19 1985-02-06 Mitsubishi Electric Corp 連続鋳造設備用リニア方式電磁攪拌装置
JPH0617513B2 (ja) * 1986-11-13 1994-03-09 新日本製鐵株式会社 磁気特性と被膜密着性の優れた一方向性珪素鋼板の平坦化焼鈍方法
JP2684725B2 (ja) * 1988-11-18 1997-12-03 富士ゼロックス株式会社 画像処理装置
JPH02138049U (de) * 1989-04-25 1990-11-19
DE4429685A1 (de) 1994-08-22 1996-02-29 Schloemann Siemag Ag Stranggießanlage zum Gießen von Dünnbrammen
SE9503898D0 (sv) 1995-11-06 1995-11-06 Asea Brown Boveri Sätt och anordning vid gjutning av metall
JPH1078291A (ja) * 1996-09-02 1998-03-24 Shinko Electric Co Ltd 溶融金属の推力発生装置
JP3293746B2 (ja) * 1996-09-09 2002-06-17 新日本製鐵株式会社 溶融金属の流動制御装置
JP3186649B2 (ja) * 1997-06-27 2001-07-11 住友金属工業株式会社 溶融金属の連続鋳造方法
CA2242037C (en) 1997-07-01 2004-01-27 Ipsco Inc. Controllable variable magnetic field apparatus for flow control of molten steel in a casting mold
SE515793C2 (sv) 1997-10-24 2001-10-08 Abb Ab Anordning för kontinuerlig gjutning av metall
JP3525717B2 (ja) * 1998-01-29 2004-05-10 Ｊｆｅスチール株式会社 電磁力を応用した溶融金属の連続鋳造方法
JP3275835B2 (ja) * 1998-06-12 2002-04-22 住友金属工業株式会社 連続鋳造方法および連続鋳造機
JP3700396B2 (ja) * 1998-06-16 2005-09-28 Ｊｆｅスチール株式会社 鋼の連続鋳造装置

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4591529A (en) * 1983-09-14 1986-05-27 Stahlwerke Bochum Ag Sheet for laminated iron cores including woven or non-woven fabrics
US6039818A (en) * 1996-10-21 2000-03-21 Kawasaki Steel Corporation Grain-oriented electromagnetic steel sheet and process for producing the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101370881B1 (ko) 2005-12-20 2014-03-07 톰슨 라이센싱 편광 해제로 디스플레이 패널을 구동하는 방법

Also Published As

Publication number Publication date
CN1447726A (zh) 2003-10-08
CN1216704C (zh) 2005-08-31
DE60121169D1 (de) 2006-08-10
EP1303369A1 (de) 2003-04-23
SE0002333L (sv) 2001-12-22
US7156154B2 (en) 2007-01-02
AU2001274711A1 (en) 2002-01-02
JP4925546B2 (ja) 2012-04-25
ATE331579T1 (de) 2006-07-15
DE60121169T2 (de) 2007-06-21
WO2001098002A1 (en) 2001-12-27
JP2003535701A (ja) 2003-12-02
KR100760494B1 (ko) 2007-09-20
SE0002333D0 (sv) 2000-06-21
EP1303369B1 (de) 2006-06-28
US20050205235A1 (en) 2005-09-22
SE516635C2 (sv) 2002-02-05
KR20030036237A (ko) 2003-05-09

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Owner name: ABB GROUP SERVICES CENTER AB, SWEDEN

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Effective date: 20030127

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Owner name: ABB AB, SWEDEN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:ABB GROUP SERVICES CENTER AB;REEL/FRAME:016203/0230

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