US10843887B2 - Apparatus for mounting data carriers onto a carrier web - Google Patents

Apparatus for mounting data carriers onto a carrier web Download PDF

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Publication number
US10843887B2
US10843887B2 US16/318,336 US201716318336A US10843887B2 US 10843887 B2 US10843887 B2 US 10843887B2 US 201716318336 A US201716318336 A US 201716318336A US 10843887 B2 US10843887 B2 US 10843887B2
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Prior art keywords
data carrier
data
upper run
data carriers
carrier
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US16/318,336
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US20190241392A1 (en
Inventor
Harry Nitschko
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BW Papersystems Stuttgart GmbH
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BW Papersystems Stuttgart GmbH
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Assigned to BW PAPERSYSTEMS STUTTGART GMBH reassignment BW PAPERSYSTEMS STUTTGART GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: Barry-Wehmiller Papersystems, Inc.
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/24—Delivering or advancing articles from machines; Advancing articles to or into piles by air blast or suction apparatus
    • B65H29/241—Suction devices
    • B65H29/242—Suction bands or belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/24—Delivering or advancing articles from machines; Advancing articles to or into piles by air blast or suction apparatus
    • B65H29/241—Suction devices
    • B65H29/243—Suction rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/24—Delivering or advancing articles from machines; Advancing articles to or into piles by air blast or suction apparatus
    • B65H29/245—Air blast devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/58—Article switches or diverters
    • B65H29/62—Article switches or diverters diverting faulty articles from the main streams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H43/00—Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable
    • B65H43/04—Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable detecting, or responding to, presence of faulty articles
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
    • G06K19/07718—Constructional details, e.g. mounting of circuits in the carrier the record carrier being manufactured in a continuous process, e.g. using endless rolls
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005—Apparatus not specifically provided for elsewhere
    • H01L21/67242—Apparatus for monitoring, sorting or marking
    • H01L21/67271—Sorting devices
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02—Feeding of components
    • H05K13/021—Loading or unloading of containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/20—Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
    • B65G21/2027—Suction retaining means
    • B65G21/2036—Suction retaining means for retaining the load on the load-carrying surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2220/00—Function indicators
    • B65H2220/01—Function indicators indicating an entity as a function of which control, adjustment or change is performed, i.e. input
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2220/00—Function indicators
    • B65H2220/02—Function indicators indicating an entity which is controlled, adjusted or changed by a control process, i.e. output
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/44—Moving, forwarding, guiding material
    • B65H2301/443—Moving, forwarding, guiding material by acting on surface of handled material
    • B65H2301/4433—Moving, forwarding, guiding material by acting on surface of handled material by means holding the material
    • B65H2301/44334—Moving, forwarding, guiding material by acting on surface of handled material by means holding the material using electrostatic forces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/44—Moving, forwarding, guiding material
    • B65H2301/443—Moving, forwarding, guiding material by acting on surface of handled material
    • B65H2301/4433—Moving, forwarding, guiding material by acting on surface of handled material by means holding the material
    • B65H2301/44335—Moving, forwarding, guiding material by acting on surface of handled material by means holding the material using adhesive forces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/44—Moving, forwarding, guiding material
    • B65H2301/443—Moving, forwarding, guiding material by acting on surface of handled material
    • B65H2301/4433—Moving, forwarding, guiding material by acting on surface of handled material by means holding the material
    • B65H2301/44336—Moving, forwarding, guiding material by acting on surface of handled material by means holding the material using suction forces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/44—Moving, forwarding, guiding material
    • B65H2301/447—Moving, forwarding, guiding material transferring material between transport devices
    • B65H2301/4473—Belts, endless moving elements on which the material is in surface contact
    • B65H2301/44735—Belts, endless moving elements on which the material is in surface contact suction belt
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00—Means using fluid
    • B65H2406/30—Suction means
    • B65H2406/33—Rotary suction means, e.g. roller, cylinder or drum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/10—Size; Dimensions
    • B65H2511/11—Length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2513/00—Dynamic entities; Timing aspects
    • B65H2513/50—Timing
    • B65H2513/52—Age; Duration; Life time or chronology of event
    • B65H2513/53—
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/19—Specific article or web
    • B65H2701/192—Labels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/19—Specific article or web
    • B65H2701/194—Web supporting regularly spaced adhesive articles, e.g. labels, rubber articles, labels or stamps
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
    • H01L21/67706—Mechanical details, e.g. roller, belt
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
    • H01L21/67736—Loading to or unloading from a conveyor
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6838—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping with gripping and holding devices using a vacuum; Bernoulli devices

Definitions

  • the invention relates to an apparatus for mounting flat data carriers on a continuous carrier web having the features of the preamble of claim 1 .
  • the known apparatus on which the invention is based has e.g. labels or other marking carriers as data carriers.
  • Data carriers can also be, in particular, passive or active electronic data carriers, such as transponders, chips, inlays, or the like (EP 1 268 283 B1).
  • the data carrier supply device uses the data carrier supply device the data carriers are continuously fed from a storage roll and then separated by means of a cross-cutting device and separated into single units either in this way or else this is done by detachment from a base web initially carrying the data carriers, which also comes from a storage roll, wherein the base web is preferably removed from the region of the supply device by deflection and preferably rolled onto a further storage roll.
  • the supply device has a deflector arranged horizontally spaced apart from the drive roller, around which at least one carrying belt circulates.
  • the prior art discloses a plurality of carrying belts, which circulate parallel to each other and in each case are held under tension using a belt tensioner.
  • the at least one carrying belt forms an upper run, which passes substantially horizontally in the feed direction of the data carriers, and which forms a transport path for the data carriers.
  • the return section of the carrying belt passes under the upper run in the opposite direction as a lower run.
  • the data carriers are fed to the data carrier transfer device in a controlled manner.
  • the data carriers are held on the upper run using a negative pressure generated by a suction box underneath the upper run.
  • the data carriers are transferred onto a transfer roller of the data carrier transfer device and stick there also, again under negative pressure on their outer casings. From this entry region of the transfer roller, by rotation of the transfer roller through a specific angle the data carriers move into an exit region, which is located adjacent to the guide of a continuous carrying web.
  • the continuous carrier web is guided on the exit region of the transfer roller in such a way as to ensure that contact between the data carrier to be transferred and the corresponding section of the carrier web is only made at a narrow point of the flow gap for the carrier web formed by a guide roller.
  • the data carrier then sticks to the carrier web and passes with it to the next processing station.
  • the teaching of the present invention is therefore based on the problem, to design and extend the known apparatus for mounting flat data carriers on a continuous carrier web so that a selective individual ejection of data carriers can be easily performed.
  • the transport path by the upper run of the carrying belt offers an optimal location from which to remove individual data carriers selectively from the carrying belt.
  • a detachment device is provided on the upper run, with which a data carrier located on the upper run can be removed from the upper run in a controlled manner.
  • the teaching of the invention applies to flat data carriers of all kinds.
  • At least one circulating carrying belt is provided in the region of the data carrier supply device, but there are preferably a plurality of narrow, parallel circulating carrying belts.
  • the intake openings of the suction box can be located between the carrying belts on the upper run.
  • the at least one carrying belt will itself have air passage openings, so that the effect of the suction box is applied through the at least one carrying belt onto the data carriers.
  • Each detachment device must be able to remove a data carrier, which is located along the course of a transport path formed by the upper run, in a selective and controlled manner from the upper run.
  • the detachment device is formed by a detachment section located on the suction box in the course of the transport path formed by the upper run, in which an excess pressure can be optionally generated, preferably instead of the negative pressure, on the upper run of the carrying belt, by means of which a data carrier located here can be detached from the upper run in a controlled manner.
  • the detachment device is integrated into the system of the suction box for the conveyor belt. At a certain point on the suction box the detachment section is located, in which optionally and selectively an excess pressure is generated, thus it is preferably possible to switch from negative pressure to excess pressure.
  • the demarcated segment on the upper run, which forms the detachment section can be matched in its dimensions to the dimensions of a single data carrier. However, this does not take into account data carriers with different dimensions in the running direction of the conveyor belt.
  • the detachment section at the suction box therefore has a comparatively small size in the running direction. Different dimensions of the data carrier to be detached will be allowed for by the time span over which an excess pressure is generated in the detachment section. This time span is matched to the circulation speed of the carrying belt, so that the detachment of the desired data carrier can be perfectly controlled.
  • the detachment device has hinged flaps on the carrying belt, wherein by controlling a single flap a data carrier located on the upper run can be detached from the upper run in a controlled manner.
  • the carrying belt in the course of the transport path formed by the upper run as a detachment device is assigned at least one gripper and/or suction cup, by means of which a data carrier located on the upper run of the carrying belt can be removed from the upper run in a controlled manner.
  • a data carrier test device is arranged in the data carrier supply device or in the feed direction of the data carriers before the data carrier supply device.
  • each individual data carrier which passes through it can be tested.
  • a data carrier identified by the test device as faulty is then removable from the upper run at the detachment section.
  • the data carrier is a transponder and the data carrier test device is a device appropriately matched thereto. Any type of test can be provided, from a pure presence detection to a multi-stage question/answer test of the various functions of such a data carrier.
  • the essential aspect is that the data carrier test device is arranged in the feed direction of the data carriers such that enough time remains for the device controller to be provided to evaluate the results of the test and then possibly to trigger the removal of a data carrier identified as faulty.
  • the data carrier test device is particularly preferably located within the data carrier supply device and most particularly preferably also in the region of the transport path on the upper run of the carrying belt.
  • the data carrier test device must be arranged in the feed direction of the data carriers before this detachment section.
  • the data carrier test device is arranged in the feed direction of the data carriers before this mechanical detachment device.
  • the typical separation designs of the prior art i.e. a cross-cutting device or a separating device, can also be used with the apparatus according to the invention.
  • This solution can also be combined with a horizontal transport path, so that there are then two carrying belts and two transport paths.
  • the apparatus according to the invention is used to generate a carrier web with data carriers, which is free of faulty data carriers.
  • An important feature in this is that without exception, all end products realized in the carrier web have a fault-free data carrier. There must be no gaps present on the carrier web, in which no data carrier is positioned. This is achieved in an apparatus of the type in question by the fact that, by using the transfer device to apply appropriate timing or pausing of the products involved travelling together on the transfer device, consistently functional data carriers are arranged on the carrier web without gaps.
  • the apparatus also comprises further stations, both in the feed direction of the data carriers before the data carrier supply device as well as in the outlet direction of the carrier web following the data carrier transfer device. But that is not important to the teaching of the invention, so that these parts of a corresponding apparatus are not shown here and are not part of the protected subject matter.
  • FIG. 1 in a schematic drawing in a side view, a first exemplary embodiment of an apparatus according to the invention
  • FIG. 2 in a schematic drawing in a side view, a second exemplary embodiment of an apparatus according to the invention
  • FIG. 3 in a schematic drawing in a side view, a third exemplary embodiment of an apparatus according to the invention
  • FIG. 4 in a schematic drawing in a side view, a fourth exemplary embodiment of an apparatus according to the invention.
  • FIG. 1 The carrier web 2 comes from the bottom left in FIG. 1 . It is drawn, for example, from a supply roll, which is not shown in FIG. 1 , by means of a drive roller pair.
  • the apparatus has a data carrier supply device 3 , a data carrier transfer device 4 and a carrier web positioning device 5 .
  • the carrier web positioning device 5 is here implemented as a motor-driven positionable deflection roller for the carrier web 2 , by means of which the carrier web 2 in FIG. 1 can be horizontally deflected to the right.
  • the positioning for the carrier web 2 can be performed by motors, for example, but also pneumatically or hydraulically.
  • the data carrier supply device 3 in the exemplary embodiment shown in FIG. 1 has a drive roller 6 and a deflector 7 which is spaced apart from the drive roller 6 .
  • the deflector 7 here is designed as a passive deflection contour, but can also be implemented as a roller.
  • the deflector 7 is spaced substantially horizontally from the drive roller 6 . This means that, as shown in FIG. 1 , the top edge of the deflector 7 is at approximately the same height as the top edge of the drive roller 6 .
  • the data carrier supply device 3 also comprises at least one carrying belt 8 circulating about a drive roller 6 and deflector 7 .
  • a plurality of carrying belts running parallel to each other 8 are provided.
  • the at least one carrying belt 8 is preferably guided under tension, for which purpose, for example, a known belt tensioning device can be provided, but this is not shown in FIG. 1 .
  • the carrying belt 8 due to its guidance around the drive roller 6 and deflector 7 , has an upper run 9 which runs substantially horizontally in the feed direction of the data carriers 1 , shown in FIG. 1 by an arrow, and a lower run which runs in the opposite direction below said upper run.
  • the upper run 9 forms a transport path 11 for the data carriers 1 .
  • It is hydraulically connected to a suction box 12 arranged beneath it in such a way that data carriers 1 located on the upper run 9 can be drawn by suction onto the carrying belt 8 by negative pressure.
  • the suction box 12 is connected to a suction pump, not shown in FIG. 1 , which generates the negative pressure.
  • FIG. 1 the data carriers 1 resting on the upper run 9 of the carrying belt 8 can be seen, which are held on the carrying belt 8 by negative pressure.
  • the negative pressure is represented by the downward pointing arrows and the symbol “ ⁇ P”.
  • the data carrier transfer device 4 has a transfer roller 14 which is provided with intake openings 13 on the circumference and which is hydraulically connected to a negative pressure source in such a way that data carriers 1 that are located on the outer casing of said rollers can be drawn by suction onto the outer casing by the negative pressure.
  • FIG. 1 shows the data carrier 1 directly on the outer casing of the transfer roller 14 .
  • the negative pressure produced by the intake openings 13 is marked by arrows pointing radially inward and the symbol “ ⁇ P”.
  • the transfer roller 14 has an entry region adjacent to the suction box 12 of the supply device 3 and an exit region 16 , which is spaced apart from the entry region 15 by a specific angle, here an angle of approximately 180°, and adjacent to the carrier web positioning device.
  • a data carrier 1 located there on the outer casing of the transfer roller 14 can be transferred onto the carrier web 2 . This can be seen on the flow gap between the exit region 16 of the transfer roller 14 and the top of the roller that forms the positioning device 5 .
  • the data carriers 1 can be coated with an adhesive layer on the upper side in FIG. 1 in the entry region 15 and on the lower side in the exit region 16 , so that in the carrier web positioning device 5 they adhere to the carrier web 2 drawn between them.
  • the data carriers 1 are not designed to be adherent. This is not necessary, because they are simply cut to length from an incoming data carrier web.
  • the carrier web 2 is designed to be adherent on its upper side according to FIG.
  • Adhering can mean sticking, but this may also be realized differently, for example electrostatically. In principle, both can be realized, i.e., data carrier 1 and carrier web 2 can be equipped to be adhesive.
  • the roller that forms the positioning device 5 can run continuously or it can also be repeatedly positioned at specific points on the transfer roller 14 by means of a positioning drive in the exit region 16 , in order to individually connect a specific data carrier 1 to the carrier web 2 .
  • a positioning drive in the exit region 16 in order to individually connect a specific data carrier 1 to the carrier web 2 .
  • the device can be operated continuously or in a clocked manner, and here, also, there are numerous examples in the prior art.
  • a particularly preferred method though is a clocked operation of the apparatus, for the reasons set out in the introductory part of the general description.
  • a detachment device is then provided on the upper run 9 , with which a data carrier 1 located on the upper run 9 can be removed from the upper run 9 in a controlled manner.
  • the preferred exemplary embodiment shows a pneumatic detachment device. In principle, however, mechanical detachment devices are also possible.
  • the detachment device has hinged flaps on the carrying belt 8 . By activating a single flap a data carrier 1 located on the upper run 9 can be detached from the upper run 9 in a controlled manner.
  • the detachment device has a mechanical flap located between the plurality of parallel running carrying webs 8 on the upper run 9 . This flap can be swung up in between the continually circulating 9 carrying belts 8 and thereby detach the data carrier 1 from the upper run 9 . This flap is stationary, and thus does not need to circulate with the carrying belt 8 .
  • the carrying belt 8 is assigned at least one gripper and/or suction cup as a detachment device.
  • a data carrier 1 located on the upper run 9 of the carrying belt 8 can be removed from the upper run 9 in a controlled manner using the gripper and/or suction cup and is thus selectively removed from the carrying belt 8 .
  • FIG. 1 now shows that on the suction box 12 in the course of the transport path 11 formed by the upper run 9 , a detachment section 17 is present in which an excess pressure can be optionally generated on the upper run 9 of the carrying belt 8 , by means of which a data carrier 1 which is located here can be detached from the upper run 9 in a controlled manner.
  • the pressure applied to the upper run 9 from the suction box 12 can be a negative pressure ( ⁇ P). But if needed it can also be an excess pressure, illustrated by the upward pointing arrows and the symbol “+P”.
  • This can be generated optionally by an additional pressure source, such as an overpressure generator. It can be generated whenever a specific data carrier 1 needs to be detached from the carrying belt 8 , i.e. ejected or removed from the apparatus.
  • the apparatus described up to now is applicable to data carriers 1 of all kinds, even to those where ejection of the data carriers 1 is initiated, for example, by a visual check by an operator.
  • the teaching of the invention is of particular importance when the data carriers 1 are, for example, passive or active electronic data carriers 1 , for example transponders.
  • FIG. 1 shows, to the extent that it is applicable to all data carriers 1 but particularly suitable for active or passive electronic data carriers 1 , that in the data carrier supply device 3 (as shown specifically here) or in the feed direction of the data carriers 1 before the data carrier supply device 3 and here also in the feed direction of the data carriers 1 before the detachment section 17 , a data carrier test device 18 is arranged, with which each individual data carrier 1 passing through can be tested. By means of a controller, a data carrier 1 identified by the test device 18 as faulty is removable from the upper run 9 at the detachment section 17 .
  • the controller which is not shown in detail in FIG. 1 , is required in order to provide overall control of the processes of the apparatus.
  • the controller which is not shown in detail in FIG. 1 , is required in order to provide overall control of the processes of the apparatus.
  • the data carrier test device 18 is used to determine whether the data carrier 1 is in good order. This can be, for example, a visual inspection of a passive, non-electronic data carrier 1 , for example with regard to its presence and/or positioning on the carrying belt 8 .
  • a data carrier test device 18 is of particular importance for active or passive electronic data carriers 1 , in particular for transponders, such as RFID chips, inlays, etc. In this respect also, reference is made to the prior art mentioned above.
  • the data carrier test device 18 is seated in the region of the data carrier supply device 3 itself and just in front of the detachment section 17 of the transport path 11 in the feed direction of the data carriers 1 .
  • the distance is dimensioned in such a way that the evaluation of test data of the respective data carrier 1 proceeds fast enough that the activation of excess pressure in the detachment section 17 is exactly matched to the corresponding data carrier 1 , when this should be necessary.
  • the data carrier test device 18 can also be arranged substantially further forward in the feed direction of the data carriers 1 , thus further to the right in FIG. 1 .
  • the essential point is that the time taken by the data carrier 1 in question from the data carrier test device 18 to the detachment section 17 is properly taken into account in the control process.
  • the controller can also control the length of time in which an excess pressure is generated in the detachment section 17 , in accordance with the relevant dimensions of the data carrier 1 in the feed direction.
  • the detachment section 17 could then be significantly shorter in the feed direction than shown in the drawing. Depending on the size of the data carrier 1 the detachment section 17 would simply have pressure applied for a shorter or longer time.
  • the exemplary embodiment shown in FIG. 1 is characterized in that in the feed direction of the data carriers 1 at the beginning of the data carrier supply device 3 a cross-cutting device 19 is arranged, with which the incoming data carriers 1 , in the form of a contiguous data carrier web 2 , can be separated.
  • This corresponds to the technology known from the source DE 44 24 429 A1 forming the prior art, but also from EP 1 268 283 B1.
  • FIG. 4 The alternative design shown in FIG. 4 is based on a design in which it is provided that a separating device 20 with a deflection roller 20 ′ and separator plate 20 ′′ is arranged at the beginning of the data carrier supply device 3 in the feed direction of the data carriers 1 , with which the individually detachable data carriers 1 mounted on a contiguous base web 21 can be detached from the base web 21 and deposited on the upper run 9 .
  • This is a technique in which the data carriers 1 are already arranged on a contiguous base web 21 in separated form and are then individually detached from this and deposited on the upper run 9 .
  • the base web 21 itself is then wound up in the direction of a supply roll 21 ′.
  • FIGS. 2 and 3 also have the same advantage, although the design of the device has been chosen slightly differently.
  • the transfer roller 14 of the data carrier transfer device 4 acts as the drive roller 6 of the data carrier supply device 3 at the same time.
  • the same reference numerals have been used for the same components as in FIG. 1 .
  • the carrying belt 8 here travels a much longer distance than in the design shown in FIG. 1 . That has to do with the fact that the carrying belt 8 here is wound around the transfer roller 14 of the data carrier transfer device 4 . At the opposite end the deflector 7 is designed as a deflection roller. As a result of this design, the negative pressure in the interior of the transfer roller 14 (represented by “ ⁇ P”) acts through the at least one carrying belt 8 which is guided on the circumference of the transfer roller 14 onto the data carriers 1 .
  • ⁇ P negative pressure in the interior of the transfer roller 14
  • a data carrier 1 which has arrived on the carrying belt 8 at the entrance of the data carrier supply device 3 , thus here directly behind the cross-cutting device 19 in the feed direction, remains at this position of the carrying belt 8 over the entire transport path 13 and on the entire relevant sub-region of the circumference of the transfer roller 14 up to the exit region 16 . There are no interim transfer points, which could adversely affect the position of the data carrier 1 on the carrying belt 8 . This is therefore a particularly expedient design.
  • FIG. 3 shows a further design variant, which is a combination of the variants from FIG. 1 and FIG. 2 .
  • the same reference numerals are also used for the same components here.
  • the transfer roller 14 of the data carrier transfer device 4 together with a second deflector 22 , which is arranged substantially horizontally spaced apart from the transfer roller 14 opposite the feed direction of the data carriers 1 , and a second carrier belt 23 running around both, forms a second transport path 24 for the data carriers 1 , which is joined to the first transport path 11 in the feed direction of the data carriers 1 .
  • the first deflector 7 here is also a deflection roller.
  • the drive roller 6 and the deflector 7 can also change places, they are equivalent here.
  • the at least one carrying belt 8 ; 23 is preferably provided with intake openings for air, so that the negative pressure at the suction box 12 , at the second suction box 25 and at the transfer roller 14 always acts on the data carriers 1 through the at least one carrying belt 8 , hence more or less over the whole surface of the data carriers 1 .
US16/318,336 2016-07-20 2017-07-18 Apparatus for mounting data carriers onto a carrier web Active US10843887B2 (en)

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DE202016004428U 2016-07-20
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DE202016004428.2U DE202016004428U1 (de) 2016-07-20 2016-07-20 Vorrichtung zum Aufbringen von Datenträgern auf eine Trägerbahn
PCT/IB2017/000840 WO2018015801A1 (de) 2016-07-20 2017-07-18 Vorrichtung zum aufbringen von datenträgern auf eine trägerbahn

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DE202016004428U1 (de) 2017-10-23
WO2018015801A1 (de) 2018-01-25
CN211457886U (zh) 2020-09-08
US20190241392A1 (en) 2019-08-08
JP2019526447A (ja) 2019-09-19
JP6858257B2 (ja) 2021-04-14
EP3488675A1 (de) 2019-05-29

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