TWI849674B - Printed circuit board having dummy core and method for producing the same - Google Patents

Printed circuit board having dummy core and method for producing the same Download PDF

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TWI849674B
TWI849674B TW112100296A TW112100296A TWI849674B TW I849674 B TWI849674 B TW I849674B TW 112100296 A TW112100296 A TW 112100296A TW 112100296 A TW112100296 A TW 112100296A TW I849674 B TWI849674 B TW I849674B
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circuit structure
auxiliary substrate
plate thickness
printed circuit
circuit board
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TW112100296A
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TW202429961A (en
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呂政明
石漢青
杜旭
馬無疆
黄發波
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健鼎科技股份有限公司
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Abstract

The present disclosure provides a printed circuit board that includes a first circuit structure formed by one-time lamination and a second circuit structure formed by second-time lamination. The first circuit structure has a first board thickness. The second circuit structure includes a dummy core and a high-frequency circuit structure. The first circuit structure and the second circuit structure are laminated with each other through third-time lamination so as to form the printed circuit board. The dummy core is disposed between the first circuit structure and the high-frequency circuit structure. The high-frequency circuit structure has a second board thickness, and the dummy core has a third board thickness. The first board thickness is defined as D1, the second board thickness is defined as D2, and the third board thickness is defined as D3. D1~D3 satisfy the following relationship: 0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2). The present disclosure also provides a method for producing the printed circuit board.

Description

具有輔助基板的印刷電路板及其製造方法Printed circuit board with auxiliary substrate and manufacturing method thereof

本發明涉及一種電路板及其製造方法,特別是涉及一種具有輔助基板的印刷電路板及其製造方法。The present invention relates to a circuit board and a manufacturing method thereof, and in particular to a printed circuit board with an auxiliary substrate and a manufacturing method thereof.

如圖3,在現有技術中,一種包含有高頻材料的印刷電路板能被應用於具有高頻需求的終端應用產品上。As shown in FIG. 3 , in the prior art, a printed circuit board including high-frequency materials can be applied to terminal application products with high-frequency requirements.

在某些產品設計需求下,上述印刷電路板需設計有盲孔結構。然而,上述印刷電路板所包含的一次壓合線路結構200A及通過二次壓合形成的二次壓合線路結構200B為具有非對稱的板材結構。所述一次壓合線路結構200A的厚度明顯地大於二次壓合線路結構200B的厚度。其中,所述二次壓合線路結構200B具有高頻材料。Under certain product design requirements, the printed circuit board needs to be designed with a blind hole structure. However, the primary pressed circuit structure 200A and the secondary pressed circuit structure 200B formed by secondary pressing included in the printed circuit board have an asymmetric plate structure. The thickness of the primary pressed circuit structure 200A is significantly greater than the thickness of the secondary pressed circuit structure 200B. Among them, the secondary pressed circuit structure 200B has a high-frequency material.

上述具有混壓材料的印刷電路板在壓合作業後,具有較嚴重的板彎翹問題,其板彎翹高度可能達40公釐,因此造成產品應用端的困擾。The printed circuit board with mixed pressing materials has a serious problem of board warping after the pressing operation. The board warping height may reach 40 mm, thus causing troubles to the product application end.

本發明所要解決的技術問題在於,針對現有技術的不足提供一種具有輔助基板的印刷電路板及其製造方法,其能有效解決現有技術中的具有混壓材料的印刷電路板在壓合作業後,可能產生的板彎翹問題。The technical problem to be solved by the present invention is to provide a printed circuit board with an auxiliary substrate and a manufacturing method thereof in view of the shortcomings of the prior art, which can effectively solve the problem of board bending that may occur after the pressing operation of the printed circuit board with mixed pressing materials in the prior art.

為了解決上述的技術問題,本發明所採用的其中一技術方案是,提供一種具有輔助基板的印刷電路板,其包括:一第一線路結構,所述第一線路結構是經過一次壓合所形成;其中,所述第一線路結構具有一第一板材厚度;以及一第二線路結構,所述第二線路結構是經過二次壓合所形成;其中,所述第二線路結構包含一輔助基板(dummy core)及一高頻線路結構;其中,所述第一線路結構及所述第二線路結構經過三次壓合彼此疊合而形成所述印刷電路板,並且所述輔助基板設置於所述第一線路結構以及所述高頻線路結構之間。In order to solve the above technical problems, one of the technical solutions adopted by the present invention is to provide a printed circuit board with an auxiliary substrate, which includes: a first circuit structure, which is formed by a single press; wherein the first circuit structure has a first plate thickness; and a second circuit structure, which is formed by a second press; wherein the second circuit structure includes an auxiliary substrate (dummy core) and a high-frequency circuit structure; wherein the first circuit structure and the second circuit structure are superimposed on each other by three presses to form the printed circuit board, and the auxiliary substrate is arranged between the first circuit structure and the high-frequency circuit structure.

其中,所述高頻線路結構具有一第二板材厚度,且所述輔助基板具有一第三板材厚度;其中,所述第一板材厚度定義為D1,所述第二板材厚度定義為D2,並且所述第三板材厚度定義為D3;其中,D1~D3滿足以下關係式:0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2)。The high-frequency circuit structure has a second plate thickness, and the auxiliary substrate has a third plate thickness; the first plate thickness is defined as D1, the second plate thickness is defined as D2, and the third plate thickness is defined as D3; D1~D3 satisfy the following relationship: 0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2).

為了解決上述的技術問題,本發明所採用的另外一技術方案是,提供一種具有輔助基板的印刷電路板的製造方法,其包括:實施第一壓合作業,以形成經過一次壓合的一第一線路結構;其中,所述第一線路結構具有一第一板材厚度;實施第二壓合作業,以形成經過二次壓合的一第二線路結構;其中,所述第二線路結構包含一輔助基板(dummy core)及一高頻線路結構;以及實施第三壓合作業,以將所述第一線路結構及所述第二線路結構經過三次壓合彼此疊合,從而形成一印刷電路板;其中,在所述印刷電路板中,所述輔助基板設置於所述第一線路結構及所述高頻線路結構之間。In order to solve the above technical problems, another technical solution adopted by the present invention is to provide a manufacturing method of a printed circuit board with an auxiliary substrate, which includes: performing a first pressing operation to form a first circuit structure after a single pressing; wherein the first circuit structure has a first plate thickness; performing a second pressing operation to form a second circuit structure after a second pressing; wherein the second circuit structure includes an auxiliary substrate (dummy core) and a high-frequency circuit structure; and performing a third pressing operation to overlap the first circuit structure and the second circuit structure with each other through three pressings, thereby forming a printed circuit board; wherein, in the printed circuit board, the auxiliary substrate is arranged between the first circuit structure and the high-frequency circuit structure.

其中,所述高頻線路結構具有一第二板材厚度,且所述輔助基板具有一第三板材厚度;其中,所述第一板材厚度定義為D1,所述第二板材厚度定義為D2,並且所述第三板材厚度定義為D3;其中,D1~D3滿足以下關係式:0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2)。The high-frequency circuit structure has a second plate thickness, and the auxiliary substrate has a third plate thickness; the first plate thickness is defined as D1, the second plate thickness is defined as D2, and the third plate thickness is defined as D3; D1~D3 satisfy the following relationship: 0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2).

本發明的有益效果在於,本發明所提供的具有輔助基板的印刷電路板及其製造方法,其能通過“一第一線路結構,所述第一線路結構是經過一次壓合所形成;其中,所述第一線路結構具有一第一板材厚度;以及一第二線路結構,所述第二線路結構是經過二次壓合所形成;其中,所述第二線路結構包含一輔助基板(dummy core)及一高頻線路結構;其中,所述第一線路結構及所述第二線路結構經過三次壓合彼此疊合而形成所述印刷電路板,並且所述輔助基板設置於所述第一線路結構以及所述高頻線路結構之間;其中,所述高頻線路結構具有一第二板材厚度,且所述輔助基板具有一第三板材厚度”以及“所述第一板材厚度定義為D1,所述第二板材厚度定義為D2,並且所述第三板材厚度定義為D3;其中,D1~D3滿足以下關係式:0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2)”的技術方案,以使得具有高頻混壓材料的印刷電路板在壓合作業後,不容易出現板彎翹問題,並且能符合在特殊規格設計下印刷電路板需要具有盲孔結構的需求。The beneficial effect of the present invention is that the printed circuit board with an auxiliary substrate and the manufacturing method thereof provided by the present invention can be formed by "a first circuit structure, the first circuit structure is formed by a single press; wherein the first circuit structure has a first plate thickness; and a second circuit structure, the second circuit structure is formed by a secondary press; wherein the second circuit structure includes an auxiliary substrate (dummy core) and a high-frequency circuit structure; wherein the first circuit structure and the second circuit structure are laminated to each other by three times of pressing to form the printed circuit board, and the auxiliary substrate is arranged between the first circuit structure and the high-frequency circuit structure; wherein the high-frequency circuit structure has a second plate thickness, and the auxiliary substrate has a third plate thickness" and "the first plate thickness is defined as D1, the second plate thickness is defined as D2, and the third plate thickness is defined as D3; wherein D1~D3 satisfy the following relationship: 0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2)” technical solution makes it easy for printed circuit boards with high-frequency mixed pressing materials to not have board bending problems after the pressing operation, and can meet the requirements of printed circuit boards with blind hole structures under special specifications.

為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。To further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings of the present invention. However, the drawings provided are only used for reference and description and are not used to limit the present invention.

以下是通過特定的具體實施例來說明本發明所公開的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不悖離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。The following is a specific embodiment to illustrate the implementation method disclosed by the present invention. The technical personnel in this field can understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments. The details in this specification can also be modified and changed in various ways based on different viewpoints and applications without deviating from the concept of the present invention. In addition, the drawings of the present invention are only for simple schematic illustration and are not depicted according to actual size. Please note in advance. The following implementation method will further explain the relevant technical content of the present invention in detail, but the disclosed content is not used to limit the scope of protection of the present invention.

應當可以理解的是,雖然本文中可能會使用到“第一”、“第二”、“第三”等術語來描述各種元件或者信號,但這些元件或者信號不應受這些術語的限制。這些術語主要是用以區分一元件與另一元件,或者一信號與另一信號。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。It should be understood that, although the terms "first", "second", "third", etc. may be used in this document to describe various components or signals, these components or signals should not be limited by these terms. These terms are mainly used to distinguish one component from another component, or one signal from another signal. In addition, the term "or" used in this document may include any one or more combinations of the related listed items depending on the actual situation.

[具有輔助基板的印刷電路板][Printed circuit board with auxiliary substrate]

請參閱圖1所示,本發明實施例提供一種具有輔助基板的印刷電路板100,其包含彼此堆疊的一第一線路結構1及一第二線路結構2。本發明實施例的印刷電路板能滿足客戶對於具有高頻混壓材料的產品,需要具有盲孔結構的需求,並且能進一步解決板彎翹的問題。以下將具體說明第一線路結構1及第二線路結構2的具體結構特徵及彼此之間的連結關係。Referring to FIG. 1 , the embodiment of the present invention provides a printed circuit board 100 with an auxiliary substrate, which includes a first circuit structure 1 and a second circuit structure 2 stacked on each other. The printed circuit board of the embodiment of the present invention can meet the customer's demand for products with high-frequency mixed-pressure materials and need to have a blind hole structure, and can further solve the problem of board bending. The specific structural features of the first circuit structure 1 and the second circuit structure 2 and the connection relationship between them will be specifically described below.

所述第一線路結構1是經過一次壓合所形成。所述第一線路結構1具有一第一板材厚度D1。更具體地說,所述第一線路結構1含彼此堆疊的多個核心板材11,並且每個所述核心板材11的兩側表面各自形成有一第一線路圖案12。也就是說,每個所述核心板材11的兩側表面是分別被兩個第一線路圖案12所舖設。因此,所述第一線路結構1對應於核心板材11的數量具有多層第一線路圖案12。第一線路圖案12的層數通常為核心板材11的數量的兩倍,但本發明不受限於此。再者,任何相鄰的兩個所述核心板材11(包含互相面對的第一線路圖案12)之間是通過一第一黏著膠層13彼此貼合。也就是說,所述第一線路結構1對應核心板材11的數量也具有多層第一黏著膠層13。The first circuit structure 1 is formed by one pressing. The first circuit structure 1 has a first board thickness D1. More specifically, the first circuit structure 1 includes a plurality of core boards 11 stacked on each other, and a first circuit pattern 12 is formed on both side surfaces of each core board 11. In other words, both side surfaces of each core board 11 are paved with two first circuit patterns 12 respectively. Therefore, the first circuit structure 1 has multiple layers of first circuit patterns 12 corresponding to the number of core boards 11. The number of layers of the first circuit pattern 12 is usually twice the number of core boards 11, but the present invention is not limited thereto. Furthermore, any two adjacent core boards 11 (including first circuit patterns 12 facing each other) are bonded to each other through a first adhesive layer 13. That is to say, the first circuit structure 1 also has multiple first adhesive layers 13 corresponding to the number of core boards 11.

更具體地說,所述第一線路結構1是通過將上述多個核心板材11、多層第一線路圖案12、及多層第一黏著膠層13,經過所述一次壓合而彼此疊合在一起。More specifically, the first circuit structure 1 is formed by laminating the plurality of core boards 11, the plurality of first circuit patterns 12, and the plurality of first adhesive layers 13 together through the one-time lamination.

其中,所述核心板材11也可以稱為芯版(core)。所述核心板材11的材質可以例如是一玻璃纖維布(如:FR-4),玻璃纖維布為非高頻材料,但本發明不受限於此。另,所述第一黏著膠層13用以黏著相鄰的兩個核心板材11,且所述第一黏著膠層13的材質可以例如是一半固化貼合片(如:Prepreg,PP膠)。又,分別形成於所述核心板材11的兩側表面的兩個第一線路圖案12可以例如是由金屬銅箔通過線路蝕刻的方式所形成,但不受限於此。The core board 11 may also be referred to as a core. The material of the core board 11 may be, for example, a glass fiber cloth (such as FR-4), which is a non-high-frequency material, but the present invention is not limited thereto. In addition, the first adhesive layer 13 is used to adhere two adjacent core boards 11, and the material of the first adhesive layer 13 may be, for example, a semi-cured adhesive sheet (such as Prepreg, PP glue). In addition, the two first circuit patterns 12 respectively formed on the two side surfaces of the core board 11 may be, for example, formed by metal copper foil through circuit etching, but are not limited thereto.

進一步地說,所述第一線路結構1具有一鑽孔14,所述鑽孔14的一內側壁形成有能電性連接多層所述第一線路圖案12的一電鍍導電層15,並且由所述電鍍導電層15所包圍的一內側空間充填有樹脂材料17。Specifically, the first circuit structure 1 has a drill hole 14, an inner wall of the drill hole 14 is formed with an electroplated conductive layer 15 that can electrically connect multiple layers of the first circuit patterns 12, and an inner space surrounded by the electroplated conductive layer 15 is filled with a resin material 17.

其中,所述鑽孔14是貫穿第一線路結構1的多個核心板材11、多層第一線路圖案12、及多層第一黏著膠層13所形成,並且所述鑽孔14是貫穿第一線路結構1的頂面及底面所形成。所述鑽孔14可以例如是通過機械鑽孔的方式所形成,但本發明不受限於此。The drill hole 14 is formed by penetrating the plurality of core plates 11, the plurality of first circuit patterns 12, and the plurality of first adhesive layers 13 of the first circuit structure 1, and the drill hole 14 is formed by penetrating the top and bottom surfaces of the first circuit structure 1. The drill hole 14 can be formed, for example, by mechanical drilling, but the present invention is not limited thereto.

所述電鍍導電層15的材質可以例如是金屬銅,並且所述電鍍導電層15可以例如是通過電鍍的方式所形成,但本發明不受限於此。另,所述電鍍導電層15除了形成於所述鑽孔14的內側壁外,也延伸形成於所述第一線路結構1的外表面,從而形成表面的線路圖案。再者,所述樹脂材料17可以例如是環氧樹脂(epoxy resin),但本發明不受限於此。The material of the electroplated conductive layer 15 can be, for example, copper metal, and the electroplated conductive layer 15 can be, for example, formed by electroplating, but the present invention is not limited thereto. In addition, the electroplated conductive layer 15 is not only formed on the inner wall of the drill hole 14, but also extends to the outer surface of the first circuit structure 1 to form a circuit pattern on the surface. Furthermore, the resin material 17 can be, for example, epoxy resin, but the present invention is not limited thereto.

請繼續參閱圖1所示,所述第二線路結構2是經過二次壓合所形成。所述第二線路結構2包含一輔助基板21(dummy core)及一高頻線路結構22。也就是說,所述第二線路結構2是將輔助基板21及高頻線路結構22經過二次壓合所形成。Please continue to refer to FIG. 1 , the second circuit structure 2 is formed by secondary pressing. The second circuit structure 2 includes an auxiliary substrate 21 (dummy core) and a high-frequency circuit structure 22. In other words, the second circuit structure 2 is formed by secondary pressing the auxiliary substrate 21 and the high-frequency circuit structure 22.

更具體地說,在所述第二線路結構2中,所述輔助基板21以及高頻線路結構22是經過所述二次壓合而彼此疊合在一起。所述高頻線路結構22是通過其第二黏著膠層223貼合至所述輔助基板21。所述輔助基板21為一空白基板,其未具有任何通過微影蝕刻製程所形成的線路圖案。More specifically, in the second circuit structure 2, the auxiliary substrate 21 and the high-frequency circuit structure 22 are stacked together through the secondary lamination. The high-frequency circuit structure 22 is bonded to the auxiliary substrate 21 through its second adhesive layer 223. The auxiliary substrate 21 is a blank substrate, which does not have any circuit pattern formed by a photolithography process.

進一步地說,在所述第二線路結構2中,所述高頻線路結構22包含至少一高頻核心基板221,所述高頻核心基板221的兩側表面各自形成有一第二線路圖案222,並且所述高頻核心基板221及第二線路圖案222是通過所述第二黏著膠層223貼合至所述輔助基板21上。也就是說,所述高頻核心基板221的兩側表面分別形成有兩個第二線路圖案222。本實施例是以高頻核心基板221的數量為一個,並且第二線路圖案222的數量為兩層做說明,但本發明不受限於此。所述高頻核心基板221的數量及第二線路圖案222的數量可以依據設計需求變化,本發明不予以限制。Furthermore, in the second circuit structure 2, the high-frequency circuit structure 22 includes at least one high-frequency core substrate 221, and a second circuit pattern 222 is formed on each of the two side surfaces of the high-frequency core substrate 221, and the high-frequency core substrate 221 and the second circuit pattern 222 are attached to the auxiliary substrate 21 through the second adhesive layer 223. In other words, two second circuit patterns 222 are formed on the two side surfaces of the high-frequency core substrate 221. This embodiment is illustrated by the number of high-frequency core substrates 221 being one and the number of second circuit patterns 222 being two layers, but the present invention is not limited thereto. The number of the high-frequency core substrates 221 and the number of the second circuit patterns 222 can vary according to design requirements, and the present invention is not limited thereto.

值得一提的是,所述輔助基板21的面朝第一線路結構1的一側表面具有一第三黏著膠層21a,並且所述輔助基板21能通過第三黏著膠層21a貼合於第一線路結構1上。也就是說,所述第一線路結構1以及所述第二線路結構2是通過所述第三黏著膠層21a、經過三次壓合而彼此貼合在一起。It is worth mentioning that the auxiliary substrate 21 has a third adhesive layer 21a on one side of the surface facing the first circuit structure 1, and the auxiliary substrate 21 can be attached to the first circuit structure 1 through the third adhesive layer 21a. In other words, the first circuit structure 1 and the second circuit structure 2 are attached to each other through the third adhesive layer 21a and three times of lamination.

在所述第二線路結構2中,構成所述高頻核心基板221的主要材料包含鐵氟龍(PTFE)及聚苯醚(PPO)的至少其中之一,但本發明不受限於此。鐵氟龍及聚苯醚在高頻環境下材料穩定度與信賴度好。再者,構成所述輔助基板21的材質可以例如是玻璃纖維布(如:FR-4)。又,所述第二黏著膠層223及第三黏著膠層21a的材質也可以例如是半固化貼合片(如:Prepreg,PP膠),但本發明不受限於此。In the second circuit structure 2, the main material constituting the high-frequency core substrate 221 includes at least one of Teflon (PTFE) and polyphenylene oxide (PPO), but the present invention is not limited thereto. Teflon and polyphenylene oxide have good material stability and reliability in a high-frequency environment. Furthermore, the material constituting the auxiliary substrate 21 can be, for example, glass fiber cloth (such as FR-4). In addition, the material of the second adhesive layer 223 and the third adhesive layer 21a can also be, for example, a semi-cured bonding sheet (such as Prepreg, PP glue), but the present invention is not limited thereto.

另外,所述輔助基板21的兩側表面皆未設置有任何的線路圖案。所述輔助基板21的內部未設置有任何線路圖案,所述輔助基板21與第三黏著膠層21a貼合的部分未設置有任何線路圖案,並且所述輔助基板21與第二黏著膠層223貼合的部分也未設置有任何的線路圖案。也即所述輔助基板21不提供任何電子電路所具備的中繼傳輸功能,但本發明不受限於此。In addition, no circuit pattern is provided on the two side surfaces of the auxiliary substrate 21. No circuit pattern is provided inside the auxiliary substrate 21, no circuit pattern is provided on the portion where the auxiliary substrate 21 is bonded to the third adhesive layer 21a, and no circuit pattern is provided on the portion where the auxiliary substrate 21 is bonded to the second adhesive layer 223. That is, the auxiliary substrate 21 does not provide any relay transmission function possessed by any electronic circuit, but the present invention is not limited thereto.

請繼續參閱圖1所示,所述第一線路結構1及第二線路結構2經過三次壓合彼此疊合而形成所述印刷電路板100,並且所述輔助基板21是設置於第一線路結構1及高頻線路結構22之間。其中,所述高頻線路結構22具有一第二板材厚度D2,並且所述輔助基板21具有一第三板材厚度D3。Please continue to refer to FIG. 1 , the first circuit structure 1 and the second circuit structure 2 are laminated to form the printed circuit board 100 through three times of lamination, and the auxiliary substrate 21 is disposed between the first circuit structure 1 and the high-frequency circuit structure 22. The high-frequency circuit structure 22 has a second plate thickness D2, and the auxiliary substrate 21 has a third plate thickness D3.

在本實施例中,所述第一線路結構1的第一板材厚度D1是指多個核心板材11、多層第一線路圖案12、及多層第一黏著膠層13疊合在一起所產生的厚度。所述高頻線路結構22的第二板材厚度D2是指高頻核心基板221、第二線路圖案222、及第二黏著膠層223疊合在一起所產生的厚度。並且,所述輔助基板21的第三板材厚度D3為輔助基板21及第三黏著膠層21a加總的厚度,但本發明不受限於此。舉例來說,在一實際應用中,由於所述輔助基板21的厚度相對於第三黏著膠層21a的厚度可能要厚上許多。因此,所述第三板材厚度D3可以大致趨近於輔助基板21本體的厚度。In this embodiment, the first plate thickness D1 of the first circuit structure 1 refers to the thickness of multiple core plates 11, multiple layers of first circuit patterns 12, and multiple layers of first adhesive layers 13 stacked together. The second plate thickness D2 of the high-frequency circuit structure 22 refers to the thickness of the high-frequency core substrate 221, the second circuit pattern 222, and the second adhesive layer 223 stacked together. In addition, the third plate thickness D3 of the auxiliary substrate 21 is the total thickness of the auxiliary substrate 21 and the third adhesive layer 21a, but the present invention is not limited thereto. For example, in an actual application, the thickness of the auxiliary substrate 21 may be much thicker than the thickness of the third adhesive layer 21a. Therefore, the third plate thickness D3 may be approximately close to the thickness of the auxiliary substrate 21 body.

為了使最終形成的印刷電路板100不會有嚴重的板彎翹問題,所述第一板材厚度D1、第二板材厚度D2、第三板材厚度D3滿足以下關係式:0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2)。優選地,在本發明的一較佳實施方式中,所述第一板材厚度D1、第二板材厚度D2、第三板材厚度D3滿足以下關係式:0.9*(D1-D2) ≤ D3 ≤ 1.1*(D1-D2)。In order to prevent the final printed circuit board 100 from having a serious board warping problem, the first board thickness D1, the second board thickness D2, and the third board thickness D3 satisfy the following relationship: 0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2). Preferably, in a preferred embodiment of the present invention, the first board thickness D1, the second board thickness D2, and the third board thickness D3 satisfy the following relationship: 0.9*(D1-D2) ≤ D3 ≤ 1.1*(D1-D2).

根據上述配置,經過二次壓合的所述第二線路結構2可以通過輔助基板21的導入及第三板材厚度D3的設計,以使得經過二次壓合的所述第二線路結構2的厚度、接近於經過一次壓合的所述第一線路結構1的厚度。藉此,當所述第一線路結構1及第二線路結構2在經過三次壓合時,可以有效避免印刷電路板100出現板彎翹的問題。According to the above configuration, the second circuit structure 2 after the second pressing can be introduced by the auxiliary substrate 21 and the thickness D3 of the third board material is designed so that the thickness of the second circuit structure 2 after the second pressing is close to the thickness of the first circuit structure 1 after the first pressing. In this way, when the first circuit structure 1 and the second circuit structure 2 are pressed three times, the problem of board bending of the printed circuit board 100 can be effectively avoided.

請繼續參閱圖1,所述印刷電路板100進一步包含:至少一電鍍導通孔PTH(plated through hole),並且所述電鍍導通孔PTH垂直貫穿於第一線路結構1及第二線路結構2、且電性連接各層第一線路圖案12及第二線路圖案222。Please continue to refer to FIG. 1 , the printed circuit board 100 further includes: at least one plated through hole (PTH), and the plated through hole PTH vertically penetrates the first circuit structure 1 and the second circuit structure 2 and electrically connects the first circuit pattern 12 and the second circuit pattern 222 of each layer.

再者,所述印刷電路板100進一步包含:至少一雷射盲孔18或24。其中所述雷射盲孔18是自第一線路結構1的一第一外表面(如圖1所示印刷電路板100的上表面)凹陷所形成。或者所述雷射盲孔24是自第二線路結構2的一第二外表面(如圖1所示印刷電路板100的下表面)凹陷所形成。另,所述印刷電路板100進一步包含形成於第二線路結構2的第二外表面並且電性連接於雷射盲孔24的一電鍍導電層23,其可以例如是與電鍍導通孔PTH同時形成,但本發明不受限於此。Furthermore, the printed circuit board 100 further includes: at least one laser blind hole 18 or 24. The laser blind hole 18 is formed by being recessed from a first outer surface of the first circuit structure 1 (such as the upper surface of the printed circuit board 100 shown in FIG. 1 ). Alternatively, the laser blind hole 24 is formed by being recessed from a second outer surface of the second circuit structure 2 (such as the lower surface of the printed circuit board 100 shown in FIG. 1 ). In addition, the printed circuit board 100 further includes a plated conductive layer 23 formed on the second outer surface of the second circuit structure 2 and electrically connected to the laser blind hole 24, which can be, for example, formed simultaneously with the plated through hole PTH, but the present invention is not limited thereto.

[具有輔助基板的印刷電路板的製造方法][Manufacturing method of printed circuit board having auxiliary substrate]

以上為本發明實施例的具有輔助基板的印刷電路板的結構特徵及材料特徵的說明,而以下將說明本發明實施例的具有輔助基板的印刷電路板的製造方法。The above is a description of the structural features and material features of the printed circuit board with an auxiliary substrate according to an embodiment of the present invention, and the following will describe a method for manufacturing the printed circuit board with an auxiliary substrate according to an embodiment of the present invention.

請參閱圖2A至圖2J所示,本發明實施例提供一種具輔助基板的印刷電路板的製造方法,其包括步驟S101至步驟S110。必須說明的是,本實施例所載各步驟的順序與實際操作方式可視需求而調整,並不限於本實施例所載。2A to 2J, the present embodiment provides a method for manufacturing a printed circuit board with an auxiliary substrate, which includes steps S101 to S110. It should be noted that the sequence and actual operation method of each step in this embodiment can be adjusted according to needs and are not limited to those in this embodiment.

如圖2A所示,所述步驟S101包含:實施一第一壓合作業,以形成經過一次壓合的一第一線路結構1。其中所述第一線路結構1具有一第一板材厚度D1。具體地,所述第一線路結構1包含彼此堆疊的多個核心板材11,並且每個所述核心板材11的兩側表面各自形成有一第一線路圖案12。另外,任何相鄰的兩個所述核心板材11(包含互相面對的第一線路圖案12)之間是通過一第一黏著膠層13彼此貼合。也就是說,所述第一線路結構1對應於該核心板材11的數量具有多層第一線路圖案12及多層第一黏著膠層13。As shown in FIG. 2A , step S101 includes: performing a first pressing operation to form a first circuit structure 1 after one pressing. The first circuit structure 1 has a first plate thickness D1. Specifically, the first circuit structure 1 includes a plurality of core plates 11 stacked on each other, and a first circuit pattern 12 is formed on both side surfaces of each core plate 11. In addition, any two adjacent core plates 11 (including first circuit patterns 12 facing each other) are bonded to each other through a first adhesive layer 13. In other words, the first circuit structure 1 has multiple layers of first circuit patterns 12 and multiple layers of first adhesive layers 13 corresponding to the number of core plates 11.

如圖2B所示,所述步驟S102包含:實施一鑽孔作業,以形成貫穿所述第一線路結構1的頂面及底面的一鑽孔14。所述鑽孔作業可以例如是採用機械鑽孔,但本發明不受限於此。As shown in FIG2B , the step S102 includes: performing a drilling operation to form a drill hole 14 penetrating the top and bottom surfaces of the first circuit structure 1. The drilling operation may be performed by mechanical drilling, for example, but the present invention is not limited thereto.

如圖2C所示,所述步驟S103包含:實施一電鍍作業,從而於所述鑽孔14的一內側壁形成有一電鍍導電層15,且所述電鍍導電層15除了形成於鑽孔14的內側壁外,也延伸形成於第一線路結構1的頂面及底面上。位於所述鑽孔14的內側壁的電鍍導電層15能將第一線路結構1的多層第一線路圖案12彼此電性連接。As shown in FIG. 2C , step S103 includes: performing an electroplating operation to form an electroplated conductive layer 15 on an inner wall of the drill hole 14, and the electroplated conductive layer 15 is not only formed on the inner wall of the drill hole 14, but also extends to form on the top and bottom surfaces of the first circuit structure 1. The electroplated conductive layer 15 located on the inner wall of the drill hole 14 can electrically connect the multiple layers of the first circuit patterns 12 of the first circuit structure 1 to each other.

如圖2D所示,所述步驟S104包含:實施一線路作業,以使得形成於所述第一線路結構1的頂面及底面上的電鍍導電層15能通過微影蝕刻製程分別形成為線路圖案,但本發明不受限於此。As shown in FIG. 2D , the step S104 includes: performing a circuit operation so that the plated conductive layer 15 formed on the top and bottom surfaces of the first circuit structure 1 can be formed into circuit patterns respectively through a photolithography and etching process, but the present invention is not limited thereto.

如圖2E所示,所述步驟S105包含:實施一棕化作業,以於所述第一線路結構1的頂面及底面上的電鍍導電層15各自形成棕化處理層16。所述棕化處理層16可以用來提升第二線路結構2與第一線路結構1間的接著強度。As shown in FIG. 2E , step S105 includes: performing a browning operation to form a browning treatment layer 16 on the electroplated conductive layer 15 on the top and bottom surfaces of the first circuit structure 1. The browning treatment layer 16 can be used to enhance the bonding strength between the second circuit structure 2 and the first circuit structure 1.

如圖2F所示,所述步驟S106包含:實施一塞孔作業,從而於所述鑽孔14的內側壁上的電鍍導電層15包圍的一內側空間塞滿一樹脂材料17。另外,該樹脂材料17可以例如是通過一樹脂研磨作業,以將溢出於所述鑽孔14外的樹脂材料17磨平。其中,所述樹脂研磨作業是採用八軸研磨機,但本發明不受限於此。As shown in FIG. 2F , step S106 includes: performing a plugging operation to fill an inner space surrounded by the electroplated conductive layer 15 on the inner wall of the drill hole 14 with a resin material 17. In addition, the resin material 17 can be, for example, subjected to a resin grinding operation to grind the resin material 17 overflowing from the drill hole 14. The resin grinding operation is performed using an eight-axis grinder, but the present invention is not limited thereto.

如圖2G所示,所述步驟S107包含:實施一第二壓合作業,以形成經過二次壓合的一第二線路結構2;其中,所述第二線路結構2包含:一輔助基板21(dummy core)及一高頻線路結構22。As shown in FIG. 2G , the step S107 includes: performing a second pressing operation to form a second circuit structure 2 after secondary pressing; wherein the second circuit structure 2 includes: an auxiliary substrate 21 (dummy core) and a high-frequency circuit structure 22 .

具體而言,在所述第二線路結構2中,所述輔助基板21及高頻線路結構22是經過所述二次壓合而彼此疊合在一起。所述輔助基板21為空白基板,其未具有任何經過微影蝕刻製程產生的線路圖案。所述高頻線路結構22包含至少一高頻核心基板221,所述高頻核心基板221兩側表面各自形成有一第二線路圖案222,並且所述高頻核心基板221及第二線路圖案222通過一第二黏著膠層223貼合至所述輔助基板21上。Specifically, in the second circuit structure 2, the auxiliary substrate 21 and the high-frequency circuit structure 22 are stacked together through the secondary lamination. The auxiliary substrate 21 is a blank substrate, which does not have any circuit pattern produced by the photolithography process. The high-frequency circuit structure 22 includes at least one high-frequency core substrate 221, and a second circuit pattern 222 is formed on each of the two side surfaces of the high-frequency core substrate 221, and the high-frequency core substrate 221 and the second circuit pattern 222 are attached to the auxiliary substrate 21 through a second adhesive layer 223.

如圖2H所示,所述步驟S108包含:實施一第三壓合作業,以將所述第一線路結構1及第二線路結構2經過三次壓合彼此疊合,從而形成一印刷電路板100。其中,所述高頻線路結構22具有一第二板材厚度D2,並且所述輔助基板21(包含第三黏著膠層21a)具有一第三板材厚度D3。As shown in FIG. 2H , the step S108 includes: performing a third pressing operation to laminate the first circuit structure 1 and the second circuit structure 2 three times to form a printed circuit board 100. The high-frequency circuit structure 22 has a second plate thickness D2, and the auxiliary substrate 21 (including the third adhesive layer 21a) has a third plate thickness D3.

為了使最終形成的印刷電路板100不會有嚴重的板彎翹問題,所述第一板材厚度D1、第二板材厚度D2、第三板材厚度D3滿足以下關係式:0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2)。優選地,在本發明的一更佳實施方式中,所述第一板材厚度D1、第二板材厚度D2、第三板材厚度D3滿足以下關係式:0.9*(D1-D2) ≤ D3 ≤ 1.1*(D1-D2)。In order to prevent the final printed circuit board 100 from having a serious board warping problem, the first board thickness D1, the second board thickness D2, and the third board thickness D3 satisfy the following relationship: 0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2). Preferably, in a more preferred embodiment of the present invention, the first board thickness D1, the second board thickness D2, and the third board thickness D3 satisfy the following relationship: 0.9*(D1-D2) ≤ D3 ≤ 1.1*(D1-D2).

根據上述配置,經過二次壓合的所述第二線路結構2可以通過輔助基板21的導入及第三板材厚度D3的設計,以使得經過二次壓合的所述第二線路結構2的厚度、接近於經過一次壓合的所述第一線路結構1的厚度。藉此,當所述第一線路結構1及第二線路結構2在經過三次壓合時,可以有效避免印刷電路板100出現板彎翹的問題。According to the above configuration, the second circuit structure 2 after the second pressing can be introduced by the auxiliary substrate 21 and the thickness D3 of the third board material is designed so that the thickness of the second circuit structure 2 after the second pressing is close to the thickness of the first circuit structure 1 after the first pressing. In this way, when the first circuit structure 1 and the second circuit structure 2 are pressed three times, the problem of board bending of the printed circuit board 100 can be effectively avoided.

如圖2I所示,所述步驟S109包含:實施一成孔作業,從而於所述印刷電路板100上分別形成雷射孔h1、h3及垂直灌孔h2。As shown in FIG. 2I , the step S109 includes: performing a hole forming operation to form laser holes h1 , h3 and a vertical via h2 on the printed circuit board 100 .

如圖2J所示,所述步驟S110包含:實施一外層作業,從而於所述印刷電路板100上形成外層線路。其中,通過所述外層作業,所述印刷電路板100進一步包含:至少一電鍍導通孔PTH(Plated through hole),且所述電鍍導通孔PTH垂直貫穿於第一線路結構1及第二線路結構2、且電性連接各層第一線路圖案12及第二線路圖案222。As shown in FIG. 2J , the step S110 includes: performing an outer layer operation to form an outer layer circuit on the printed circuit board 100. Through the outer layer operation, the printed circuit board 100 further includes: at least one plated through hole PTH (Plated through hole), and the plated through hole PTH vertically penetrates the first circuit structure 1 and the second circuit structure 2, and electrically connects the first circuit pattern 12 and the second circuit pattern 222 of each layer.

再者,所述印刷電路板100進一步包含:至少一雷射盲孔18或24。其中所述雷射盲孔18是自第一線路結構1的一第一外表面(如圖2J所示印刷電路板100的上表面)凹陷所形成。或者所述雷射盲孔24是自第二線路結構2的一第二外表面(如圖2J所示印刷電路板100的下表面)凹陷所形成。Furthermore, the printed circuit board 100 further comprises: at least one laser blind hole 18 or 24. The laser blind hole 18 is formed by being recessed from a first outer surface of the first circuit structure 1 (such as the upper surface of the printed circuit board 100 shown in FIG. 2J ). Alternatively, the laser blind hole 24 is formed by being recessed from a second outer surface of the second circuit structure 2 (such as the lower surface of the printed circuit board 100 shown in FIG. 2J ).

[實施例的有益效果][Beneficial Effects of Embodiments]

本發明的有益效果在於,本發明所提供的具有輔助基板的印刷電路板及其製造方法,其能通過“一第一線路結構,所述第一線路結構是經過一次壓合所形成;其中,所述第一線路結構具有一第一板材厚度;以及一第二線路結構,所述第二線路結構是經過二次壓合所形成;其中,所述第二線路結構包含一輔助基板(dummy core)及一高頻線路結構;其中,所述第一線路結構及所述第二線路結構經過三次壓合彼此疊合而形成所述印刷電路板,並且所述輔助基板設置於所述第一線路結構以及所述高頻線路結構之間;其中,所述高頻線路結構具有一第二板材厚度,且所述輔助基板具有一第三板材厚度”以及“所述第一板材厚度定義為D1,所述第二板材厚度定義為D2,並且所述第三板材厚度定義為D3;其中,D1~D3滿足以下關係式:0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2)”的技術方案,以使得具有高頻混壓材料的印刷電路板在壓合作業後,不容易出現板彎翹問題,並且能符合在特殊規格設計下印刷電路板需要具有盲孔結構的需求。The beneficial effect of the present invention is that the printed circuit board with an auxiliary substrate and the manufacturing method thereof provided by the present invention can be formed by "a first circuit structure, the first circuit structure is formed by a single press; wherein the first circuit structure has a first plate thickness; and a second circuit structure, the second circuit structure is formed by a secondary press; wherein the second circuit structure includes an auxiliary substrate (dummy core) and a high-frequency circuit structure; wherein the first circuit structure and the second circuit structure are laminated to each other by three times of pressing to form the printed circuit board, and the auxiliary substrate is arranged between the first circuit structure and the high-frequency circuit structure; wherein the high-frequency circuit structure has a second plate thickness, and the auxiliary substrate has a third plate thickness" and "the first plate thickness is defined as D1, the second plate thickness is defined as D2, and the third plate thickness is defined as D3; wherein D1~D3 satisfy the following relationship: 0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2)” technical solution makes it easy for printed circuit boards with high-frequency mixed pressing materials to not have board bending problems after the pressing operation, and can meet the requirements of printed circuit boards with blind hole structures under special specifications.

以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。The contents disclosed above are only preferred feasible embodiments of the present invention and are not intended to limit the scope of the patent application of the present invention. Therefore, all equivalent technical changes made using the contents of the specification and drawings of the present invention are included in the scope of the patent application of the present invention.

[先前技術] 200A:一次壓合線路結構 200B:二次壓合線路結構 [本發明] 100:印刷電路板 1:第一線路結構 11:核心板材 12:第一線路圖案 13:第一黏著膠層 14:鑽孔 15:電鍍導電層 16:棕化處理層 17:樹脂材料 18:雷射盲孔 2:第二線路結構 21:輔助基板 21a:第三黏著膠層 22:高頻線路結構 221:高頻核心基板 222:第二線路圖案 223:第二黏著膠層 23:電鍍導電層 24:雷射盲孔 D1:第一板材厚度 D2:第二板材厚度 D3:第三板材厚度 h1、h3:雷射孔 h2:垂直灌孔 PTH:電鍍導通孔 [Prior art] 200A: Primary pressing circuit structure 200B: Secondary pressing circuit structure [Present invention] 100: Printed circuit board 1: First circuit structure 11: Core board 12: First circuit pattern 13: First adhesive layer 14: Drilling hole 15: Electroplating conductive layer 16: Browning treatment layer 17: Resin material 18: Laser blind hole 2: Second circuit structure 21: Auxiliary substrate 21a: Third adhesive layer 22: High-frequency circuit structure 221: High-frequency core substrate 222: Second circuit pattern 223: Second adhesive layer 23: Electroplated conductive layer 24: Laser blind hole D1: First plate thickness D2: Second plate thickness D3: Third plate thickness h1, h3: Laser hole h2: Vertical via PTH: Electroplated through hole

圖1為本發明實施例印刷電路板的一剖視示意圖。FIG. 1 is a schematic cross-sectional view of a printed circuit board according to an embodiment of the present invention.

圖2A為本發明實施例印刷電路板的製造方法步驟S101示意圖。FIG. 2A is a schematic diagram of step S101 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.

圖2B為本發明實施例印刷電路板的製造方法步驟S102示意圖。FIG. 2B is a schematic diagram of step S102 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.

圖2C為本發明實施例印刷電路板的製造方法步驟S103示意圖。FIG. 2C is a schematic diagram of step S103 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.

圖2D為本發明實施例印刷電路板的製造方法步驟S104示意圖。FIG. 2D is a schematic diagram of step S104 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.

圖2E為本發明實施例印刷電路板的製造方法步驟S105示意圖。FIG. 2E is a schematic diagram of step S105 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.

圖2F為本發明實施例印刷電路板的製造方法步驟S106示意圖。FIG. 2F is a schematic diagram of step S106 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.

圖2G為本發明實施例印刷電路板的製造方法步驟S107示意圖。FIG. 2G is a schematic diagram of step S107 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.

圖2H為本發明實施例印刷電路板的製造方法步驟S108示意圖。FIG. 2H is a schematic diagram of step S108 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.

圖2I為本發明實施例印刷電路板的製造方法步驟S109示意圖。FIG. 2I is a schematic diagram of step S109 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.

圖2J為本發明實施例印刷電路板的製造方法步驟S110示意圖。FIG. 2J is a schematic diagram of step S110 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.

圖3為為先前技術中的印刷電路板的一剖視示意圖。FIG. 3 is a cross-sectional view of a printed circuit board in the prior art.

100:印刷電路板 1:第一線路結構 11:核心板材 12:第一線路圖案 13:第一黏著膠層 14:鑽孔 15:電鍍導電層 17:樹脂材料 18:雷射盲孔 2:第二線路結構 21:輔助基板 21a:第三黏著膠層 22:高頻線路結構 221:高頻核心基板 222:第二線路圖案 223:第二黏著膠層 23:電鍍導電層 24:雷射盲孔 D1:第一板材厚度 D2:第二板材厚度 D3:第三板材厚度 PTH:電鍍導通孔 100: PCB 1: First circuit structure 11: Core board 12: First circuit pattern 13: First adhesive layer 14: Drilling 15: Electroplated conductive layer 17: Resin material 18: Laser blind hole 2: Second circuit structure 21: Auxiliary substrate 21a: Third adhesive layer 22: High-frequency circuit structure 221: High-frequency core substrate 222: Second circuit pattern 223: Second adhesive layer 23: Electroplated conductive layer 24: Laser blind hole D1: First board thickness D2: Second board thickness D3: Third board thickness PTH: Electroplated through hole

Claims (11)

一種具有輔助基板的印刷電路板,其包括:一第一線路結構,所述第一線路結構是經過一次壓合所形成;其中,所述第一線路結構具有一第一板材厚度;以及一第二線路結構,所述第二線路結構是經過二次壓合所形成;其中,所述第二線路結構包含一輔助基板(dummy core)及一高頻線路結構;其中,所述第一線路結構及所述第二線路結構經過三次壓合彼此疊合而形成所述印刷電路板,並且所述輔助基板設置於所述第一線路結構以及所述高頻線路結構之間;其中,所述高頻線路結構具有一第二板材厚度,且所述輔助基板具有一第三板材厚度;其中,所述第一板材厚度定義為D1,所述第二板材厚度定義為D2,並且所述第三板材厚度定義為D3;其中,所述第一板材厚度D1>所述第二板材厚度D2,且D1~D3滿足以下關係式:0.8*(D1-D2)
Figure 112100296-A0305-02-0018-1
D3
Figure 112100296-A0305-02-0018-2
1.2*(D1-D2)。
A printed circuit board with an auxiliary substrate comprises: a first circuit structure, the first circuit structure is formed by a single press; wherein the first circuit structure has a first plate thickness; and a second circuit structure, the second circuit structure is formed by a secondary press; wherein the second circuit structure comprises an auxiliary substrate (dummy core) and a high-frequency circuit structure; wherein the first circuit structure and the second circuit structure are laminated to each other by three times of pressing to form the printed circuit board, and the auxiliary substrate is arranged between the first circuit structure and the high-frequency circuit structure; wherein the high-frequency circuit structure has a second plate thickness, and the auxiliary substrate has a third plate thickness; wherein the first plate thickness is defined as D1, the second plate thickness is defined as D2, and the third plate thickness is defined as D3; wherein the first plate thickness D1>the second plate thickness D2, and D1~D3 satisfy the following relationship: 0.8*(D1-D2)
Figure 112100296-A0305-02-0018-1
D3
Figure 112100296-A0305-02-0018-2
1.2*(D1-D2).
如請求項1所述的具有輔助基板的印刷電路板,其中,所述第一線路結構包含彼此堆疊的多個核心板材,每個所述核心板材的兩側表面各自形成有一第一線路圖案,並且任何相鄰的兩個所述核心板材是通過一第一黏著膠層彼此貼合。 A printed circuit board with an auxiliary substrate as described in claim 1, wherein the first circuit structure comprises a plurality of core boards stacked on each other, a first circuit pattern is formed on both side surfaces of each core board, and any two adjacent core boards are bonded to each other via a first adhesive layer. 如請求項2所述的具有輔助基板的印刷電路板,其中,所述第一線路結構具有一鑽孔,所述鑽孔的一內側壁形成有電性連接各層所述第一線路圖案的一電鍍導電層,並且由所述電鍍導電層所包圍的一內側空間充填有樹脂材料。 A printed circuit board with an auxiliary substrate as described in claim 2, wherein the first circuit structure has a drill hole, an inner wall of the drill hole is formed with an electroplated conductive layer electrically connecting each layer of the first circuit pattern, and an inner space surrounded by the electroplated conductive layer is filled with a resin material. 如請求項1所述的具有輔助基板的印刷電路板,其中,在所述第二線路結構中,所述輔助基板及所述高頻線路結構是經過所述二次壓合而彼此疊合在一起,並且所述高頻線路結構 是通過其第二黏著膠層貼合至所述輔助基板。 A printed circuit board with an auxiliary substrate as described in claim 1, wherein in the second circuit structure, the auxiliary substrate and the high-frequency circuit structure are superimposed on each other through the secondary lamination, and the high-frequency circuit structure is bonded to the auxiliary substrate through its second adhesive layer. 如請求項4所述的具有輔助基板的印刷電路板,其中,在所述第二線路結構中,所述輔助基板為一空白基板,所述輔助基板的兩側表面皆未具有任何經過微影蝕刻製程所產生的線路圖案,並且所述輔助基板的內部也皆未具有任何經過所述微影蝕刻製程所產生的所述線路圖案。 A printed circuit board with an auxiliary substrate as described in claim 4, wherein in the second circuit structure, the auxiliary substrate is a blank substrate, both sides of the auxiliary substrate do not have any circuit patterns generated by the photolithography process, and the interior of the auxiliary substrate does not have any circuit patterns generated by the photolithography process. 如請求項4所述的具有輔助基板的印刷電路板,其中,在所述第二線路結構中,所述高頻線路結構包含至少一高頻核心基板,所述高頻核心基板的兩側表面各自形成有一第二線路圖案,並且所述高頻核心基板及第二線路圖案是通過一第二黏著膠層貼合至所述輔助基板上。 A printed circuit board with an auxiliary substrate as described in claim 4, wherein in the second circuit structure, the high-frequency circuit structure includes at least one high-frequency core substrate, and a second circuit pattern is formed on each of the two side surfaces of the high-frequency core substrate, and the high-frequency core substrate and the second circuit pattern are attached to the auxiliary substrate through a second adhesive layer. 如請求項6所述的具有輔助基板的印刷電路板,其中,所述第一線路結構以及所述第二線路結構是通過設置於所述輔助基板一側的一第三黏著膠層彼此貼合在一起。 A printed circuit board with an auxiliary substrate as described in claim 6, wherein the first circuit structure and the second circuit structure are bonded together via a third adhesive layer disposed on one side of the auxiliary substrate. 如請求項6所述的具有輔助基板的印刷電路板,其中,在所述第二線路結構中,構成所述高頻核心基板的材料包含鐵氟龍(PTFE)及聚苯醚(PPO)的至少其中之一。 A printed circuit board with an auxiliary substrate as described in claim 6, wherein in the second circuit structure, the material constituting the high-frequency core substrate includes at least one of Teflon (PTFE) and polyphenylene oxide (PPO). 如請求項1所述的具有輔助基板的印刷電路板,其中,所述印刷電路板進一步包括:至少一電鍍導通孔,並且所述電鍍導通孔是垂直貫穿於所述第一線路結構及所述第二線路結構、並且電性連接各層線路圖案。 A printed circuit board with an auxiliary substrate as described in claim 1, wherein the printed circuit board further comprises: at least one electroplated via hole, and the electroplated via hole vertically penetrates the first circuit structure and the second circuit structure and electrically connects each layer of circuit patterns. 如請求項1所述的具有輔助基板的印刷電路板,其中,所述印刷電路板進一步包括:至少一雷射盲孔,且所述雷射盲孔是自所述第一線路結構的一第一外表面凹陷所形成、及/或是自所述第二線路結構的一第二外表面凹陷所形成。 A printed circuit board with an auxiliary substrate as described in claim 1, wherein the printed circuit board further comprises: at least one laser blind hole, and the laser blind hole is formed by a first outer surface depression of the first circuit structure and/or a second outer surface depression of the second circuit structure. 一種具有輔助基板的印刷電路板的製造方法,其包括:實施第一壓合作業,以形成經過一次壓合的一第一線路結構; 其中,所述第一線路結構具有一第一板材厚度;實施第二壓合作業,以形成經過二次壓合的一第二線路結構;其中,所述第二線路結構包含一輔助基板(dummy core)及一高頻線路結構;以及實施第三壓合作業,以將所述第一線路結構及所述第二線路結構經過三次壓合彼此疊合,從而形成一印刷電路板;其中,在所述印刷電路板中,所述輔助基板設置於所述第一線路結構及所述高頻線路結構之間;其中,所述高頻線路結構具有一第二板材厚度,並且所述輔助基板具有一第三板材厚度;其中,所述第一板材厚度定義為D1,所述第二板材厚度定義為D2,並且所述第三板材厚度定義為D3;其中,所述第一板材厚度D1>所述第二板材厚度D2,且D1~D3滿足以下關係式:0.8*(D1-D2)
Figure 112100296-A0305-02-0020-3
D3
Figure 112100296-A0305-02-0020-4
1.2*(D1-D2)。
A method for manufacturing a printed circuit board with an auxiliary substrate comprises: performing a first pressing operation to form a first circuit structure after a primary pressing; wherein the first circuit structure has a first plate thickness; performing a second pressing operation to form a second circuit structure after a secondary pressing; wherein the second circuit structure comprises an auxiliary substrate (dummy substrate); core) and a high-frequency circuit structure; and performing a third pressing operation to laminate the first circuit structure and the second circuit structure to each other through three pressings, thereby forming a printed circuit board; wherein, in the printed circuit board, the auxiliary substrate is arranged between the first circuit structure and the high-frequency circuit structure; wherein the high-frequency circuit structure has a second plate thickness, and the auxiliary substrate has a third plate thickness; wherein the first plate thickness is defined as D1, the second plate thickness is defined as D2, and the third plate thickness is defined as D3; wherein the first plate thickness D1>the second plate thickness D2, and D1~D3 satisfy the following relationship: 0.8*(D1-D2)
Figure 112100296-A0305-02-0020-3
D3
Figure 112100296-A0305-02-0020-4
1.2*(D1-D2).
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