TWI849674B - Printed circuit board having dummy core and method for producing the same - Google Patents
Printed circuit board having dummy core and method for producing the same Download PDFInfo
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- TWI849674B TWI849674B TW112100296A TW112100296A TWI849674B TW I849674 B TWI849674 B TW I849674B TW 112100296 A TW112100296 A TW 112100296A TW 112100296 A TW112100296 A TW 112100296A TW I849674 B TWI849674 B TW I849674B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000003475 lamination Methods 0.000 claims abstract description 9
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- 238000003825 pressing Methods 0.000 claims description 40
- 239000012790 adhesive layer Substances 0.000 claims description 33
- 239000010410 layer Substances 0.000 claims description 30
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- 239000004809 Teflon Substances 0.000 claims description 3
- 229920006362 Teflon® Polymers 0.000 claims description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 10
- 238000005452 bending Methods 0.000 description 6
- 238000005553 drilling Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000009713 electroplating Methods 0.000 description 3
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- LAXBNTIAOJWAOP-UHFFFAOYSA-N 2-chlorobiphenyl Chemical compound ClC1=CC=CC=C1C1=CC=CC=C1 LAXBNTIAOJWAOP-UHFFFAOYSA-N 0.000 description 1
- 101710149812 Pyruvate carboxylase 1 Proteins 0.000 description 1
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- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
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- 229920000647 polyepoxide Polymers 0.000 description 1
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Abstract
Description
本發明涉及一種電路板及其製造方法,特別是涉及一種具有輔助基板的印刷電路板及其製造方法。The present invention relates to a circuit board and a manufacturing method thereof, and in particular to a printed circuit board with an auxiliary substrate and a manufacturing method thereof.
如圖3,在現有技術中,一種包含有高頻材料的印刷電路板能被應用於具有高頻需求的終端應用產品上。As shown in FIG. 3 , in the prior art, a printed circuit board including high-frequency materials can be applied to terminal application products with high-frequency requirements.
在某些產品設計需求下,上述印刷電路板需設計有盲孔結構。然而,上述印刷電路板所包含的一次壓合線路結構200A及通過二次壓合形成的二次壓合線路結構200B為具有非對稱的板材結構。所述一次壓合線路結構200A的厚度明顯地大於二次壓合線路結構200B的厚度。其中,所述二次壓合線路結構200B具有高頻材料。Under certain product design requirements, the printed circuit board needs to be designed with a blind hole structure. However, the primary pressed
上述具有混壓材料的印刷電路板在壓合作業後,具有較嚴重的板彎翹問題,其板彎翹高度可能達40公釐,因此造成產品應用端的困擾。The printed circuit board with mixed pressing materials has a serious problem of board warping after the pressing operation. The board warping height may reach 40 mm, thus causing troubles to the product application end.
本發明所要解決的技術問題在於,針對現有技術的不足提供一種具有輔助基板的印刷電路板及其製造方法,其能有效解決現有技術中的具有混壓材料的印刷電路板在壓合作業後,可能產生的板彎翹問題。The technical problem to be solved by the present invention is to provide a printed circuit board with an auxiliary substrate and a manufacturing method thereof in view of the shortcomings of the prior art, which can effectively solve the problem of board bending that may occur after the pressing operation of the printed circuit board with mixed pressing materials in the prior art.
為了解決上述的技術問題,本發明所採用的其中一技術方案是,提供一種具有輔助基板的印刷電路板,其包括:一第一線路結構,所述第一線路結構是經過一次壓合所形成;其中,所述第一線路結構具有一第一板材厚度;以及一第二線路結構,所述第二線路結構是經過二次壓合所形成;其中,所述第二線路結構包含一輔助基板(dummy core)及一高頻線路結構;其中,所述第一線路結構及所述第二線路結構經過三次壓合彼此疊合而形成所述印刷電路板,並且所述輔助基板設置於所述第一線路結構以及所述高頻線路結構之間。In order to solve the above technical problems, one of the technical solutions adopted by the present invention is to provide a printed circuit board with an auxiliary substrate, which includes: a first circuit structure, which is formed by a single press; wherein the first circuit structure has a first plate thickness; and a second circuit structure, which is formed by a second press; wherein the second circuit structure includes an auxiliary substrate (dummy core) and a high-frequency circuit structure; wherein the first circuit structure and the second circuit structure are superimposed on each other by three presses to form the printed circuit board, and the auxiliary substrate is arranged between the first circuit structure and the high-frequency circuit structure.
其中,所述高頻線路結構具有一第二板材厚度,且所述輔助基板具有一第三板材厚度;其中,所述第一板材厚度定義為D1,所述第二板材厚度定義為D2,並且所述第三板材厚度定義為D3;其中,D1~D3滿足以下關係式:0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2)。The high-frequency circuit structure has a second plate thickness, and the auxiliary substrate has a third plate thickness; the first plate thickness is defined as D1, the second plate thickness is defined as D2, and the third plate thickness is defined as D3; D1~D3 satisfy the following relationship: 0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2).
為了解決上述的技術問題,本發明所採用的另外一技術方案是,提供一種具有輔助基板的印刷電路板的製造方法,其包括:實施第一壓合作業,以形成經過一次壓合的一第一線路結構;其中,所述第一線路結構具有一第一板材厚度;實施第二壓合作業,以形成經過二次壓合的一第二線路結構;其中,所述第二線路結構包含一輔助基板(dummy core)及一高頻線路結構;以及實施第三壓合作業,以將所述第一線路結構及所述第二線路結構經過三次壓合彼此疊合,從而形成一印刷電路板;其中,在所述印刷電路板中,所述輔助基板設置於所述第一線路結構及所述高頻線路結構之間。In order to solve the above technical problems, another technical solution adopted by the present invention is to provide a manufacturing method of a printed circuit board with an auxiliary substrate, which includes: performing a first pressing operation to form a first circuit structure after a single pressing; wherein the first circuit structure has a first plate thickness; performing a second pressing operation to form a second circuit structure after a second pressing; wherein the second circuit structure includes an auxiliary substrate (dummy core) and a high-frequency circuit structure; and performing a third pressing operation to overlap the first circuit structure and the second circuit structure with each other through three pressings, thereby forming a printed circuit board; wherein, in the printed circuit board, the auxiliary substrate is arranged between the first circuit structure and the high-frequency circuit structure.
其中,所述高頻線路結構具有一第二板材厚度,且所述輔助基板具有一第三板材厚度;其中,所述第一板材厚度定義為D1,所述第二板材厚度定義為D2,並且所述第三板材厚度定義為D3;其中,D1~D3滿足以下關係式:0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2)。The high-frequency circuit structure has a second plate thickness, and the auxiliary substrate has a third plate thickness; the first plate thickness is defined as D1, the second plate thickness is defined as D2, and the third plate thickness is defined as D3; D1~D3 satisfy the following relationship: 0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2).
本發明的有益效果在於,本發明所提供的具有輔助基板的印刷電路板及其製造方法,其能通過“一第一線路結構,所述第一線路結構是經過一次壓合所形成;其中,所述第一線路結構具有一第一板材厚度;以及一第二線路結構,所述第二線路結構是經過二次壓合所形成;其中,所述第二線路結構包含一輔助基板(dummy core)及一高頻線路結構;其中,所述第一線路結構及所述第二線路結構經過三次壓合彼此疊合而形成所述印刷電路板,並且所述輔助基板設置於所述第一線路結構以及所述高頻線路結構之間;其中,所述高頻線路結構具有一第二板材厚度,且所述輔助基板具有一第三板材厚度”以及“所述第一板材厚度定義為D1,所述第二板材厚度定義為D2,並且所述第三板材厚度定義為D3;其中,D1~D3滿足以下關係式:0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2)”的技術方案,以使得具有高頻混壓材料的印刷電路板在壓合作業後,不容易出現板彎翹問題,並且能符合在特殊規格設計下印刷電路板需要具有盲孔結構的需求。The beneficial effect of the present invention is that the printed circuit board with an auxiliary substrate and the manufacturing method thereof provided by the present invention can be formed by "a first circuit structure, the first circuit structure is formed by a single press; wherein the first circuit structure has a first plate thickness; and a second circuit structure, the second circuit structure is formed by a secondary press; wherein the second circuit structure includes an auxiliary substrate (dummy core) and a high-frequency circuit structure; wherein the first circuit structure and the second circuit structure are laminated to each other by three times of pressing to form the printed circuit board, and the auxiliary substrate is arranged between the first circuit structure and the high-frequency circuit structure; wherein the high-frequency circuit structure has a second plate thickness, and the auxiliary substrate has a third plate thickness" and "the first plate thickness is defined as D1, the second plate thickness is defined as D2, and the third plate thickness is defined as D3; wherein D1~D3 satisfy the following relationship: 0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2)” technical solution makes it easy for printed circuit boards with high-frequency mixed pressing materials to not have board bending problems after the pressing operation, and can meet the requirements of printed circuit boards with blind hole structures under special specifications.
為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。To further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings of the present invention. However, the drawings provided are only used for reference and description and are not used to limit the present invention.
以下是通過特定的具體實施例來說明本發明所公開的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不悖離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。The following is a specific embodiment to illustrate the implementation method disclosed by the present invention. The technical personnel in this field can understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments. The details in this specification can also be modified and changed in various ways based on different viewpoints and applications without deviating from the concept of the present invention. In addition, the drawings of the present invention are only for simple schematic illustration and are not depicted according to actual size. Please note in advance. The following implementation method will further explain the relevant technical content of the present invention in detail, but the disclosed content is not used to limit the scope of protection of the present invention.
應當可以理解的是,雖然本文中可能會使用到“第一”、“第二”、“第三”等術語來描述各種元件或者信號,但這些元件或者信號不應受這些術語的限制。這些術語主要是用以區分一元件與另一元件,或者一信號與另一信號。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。It should be understood that, although the terms "first", "second", "third", etc. may be used in this document to describe various components or signals, these components or signals should not be limited by these terms. These terms are mainly used to distinguish one component from another component, or one signal from another signal. In addition, the term "or" used in this document may include any one or more combinations of the related listed items depending on the actual situation.
[具有輔助基板的印刷電路板][Printed circuit board with auxiliary substrate]
請參閱圖1所示,本發明實施例提供一種具有輔助基板的印刷電路板100,其包含彼此堆疊的一第一線路結構1及一第二線路結構2。本發明實施例的印刷電路板能滿足客戶對於具有高頻混壓材料的產品,需要具有盲孔結構的需求,並且能進一步解決板彎翹的問題。以下將具體說明第一線路結構1及第二線路結構2的具體結構特徵及彼此之間的連結關係。Referring to FIG. 1 , the embodiment of the present invention provides a printed
所述第一線路結構1是經過一次壓合所形成。所述第一線路結構1具有一第一板材厚度D1。更具體地說,所述第一線路結構1含彼此堆疊的多個核心板材11,並且每個所述核心板材11的兩側表面各自形成有一第一線路圖案12。也就是說,每個所述核心板材11的兩側表面是分別被兩個第一線路圖案12所舖設。因此,所述第一線路結構1對應於核心板材11的數量具有多層第一線路圖案12。第一線路圖案12的層數通常為核心板材11的數量的兩倍,但本發明不受限於此。再者,任何相鄰的兩個所述核心板材11(包含互相面對的第一線路圖案12)之間是通過一第一黏著膠層13彼此貼合。也就是說,所述第一線路結構1對應核心板材11的數量也具有多層第一黏著膠層13。The
更具體地說,所述第一線路結構1是通過將上述多個核心板材11、多層第一線路圖案12、及多層第一黏著膠層13,經過所述一次壓合而彼此疊合在一起。More specifically, the
其中,所述核心板材11也可以稱為芯版(core)。所述核心板材11的材質可以例如是一玻璃纖維布(如:FR-4),玻璃纖維布為非高頻材料,但本發明不受限於此。另,所述第一黏著膠層13用以黏著相鄰的兩個核心板材11,且所述第一黏著膠層13的材質可以例如是一半固化貼合片(如:Prepreg,PP膠)。又,分別形成於所述核心板材11的兩側表面的兩個第一線路圖案12可以例如是由金屬銅箔通過線路蝕刻的方式所形成,但不受限於此。The
進一步地說,所述第一線路結構1具有一鑽孔14,所述鑽孔14的一內側壁形成有能電性連接多層所述第一線路圖案12的一電鍍導電層15,並且由所述電鍍導電層15所包圍的一內側空間充填有樹脂材料17。Specifically, the
其中,所述鑽孔14是貫穿第一線路結構1的多個核心板材11、多層第一線路圖案12、及多層第一黏著膠層13所形成,並且所述鑽孔14是貫穿第一線路結構1的頂面及底面所形成。所述鑽孔14可以例如是通過機械鑽孔的方式所形成,但本發明不受限於此。The
所述電鍍導電層15的材質可以例如是金屬銅,並且所述電鍍導電層15可以例如是通過電鍍的方式所形成,但本發明不受限於此。另,所述電鍍導電層15除了形成於所述鑽孔14的內側壁外,也延伸形成於所述第一線路結構1的外表面,從而形成表面的線路圖案。再者,所述樹脂材料17可以例如是環氧樹脂(epoxy resin),但本發明不受限於此。The material of the electroplated
請繼續參閱圖1所示,所述第二線路結構2是經過二次壓合所形成。所述第二線路結構2包含一輔助基板21(dummy core)及一高頻線路結構22。也就是說,所述第二線路結構2是將輔助基板21及高頻線路結構22經過二次壓合所形成。Please continue to refer to FIG. 1 , the
更具體地說,在所述第二線路結構2中,所述輔助基板21以及高頻線路結構22是經過所述二次壓合而彼此疊合在一起。所述高頻線路結構22是通過其第二黏著膠層223貼合至所述輔助基板21。所述輔助基板21為一空白基板,其未具有任何通過微影蝕刻製程所形成的線路圖案。More specifically, in the
進一步地說,在所述第二線路結構2中,所述高頻線路結構22包含至少一高頻核心基板221,所述高頻核心基板221的兩側表面各自形成有一第二線路圖案222,並且所述高頻核心基板221及第二線路圖案222是通過所述第二黏著膠層223貼合至所述輔助基板21上。也就是說,所述高頻核心基板221的兩側表面分別形成有兩個第二線路圖案222。本實施例是以高頻核心基板221的數量為一個,並且第二線路圖案222的數量為兩層做說明,但本發明不受限於此。所述高頻核心基板221的數量及第二線路圖案222的數量可以依據設計需求變化,本發明不予以限制。Furthermore, in the
值得一提的是,所述輔助基板21的面朝第一線路結構1的一側表面具有一第三黏著膠層21a,並且所述輔助基板21能通過第三黏著膠層21a貼合於第一線路結構1上。也就是說,所述第一線路結構1以及所述第二線路結構2是通過所述第三黏著膠層21a、經過三次壓合而彼此貼合在一起。It is worth mentioning that the
在所述第二線路結構2中,構成所述高頻核心基板221的主要材料包含鐵氟龍(PTFE)及聚苯醚(PPO)的至少其中之一,但本發明不受限於此。鐵氟龍及聚苯醚在高頻環境下材料穩定度與信賴度好。再者,構成所述輔助基板21的材質可以例如是玻璃纖維布(如:FR-4)。又,所述第二黏著膠層223及第三黏著膠層21a的材質也可以例如是半固化貼合片(如:Prepreg,PP膠),但本發明不受限於此。In the
另外,所述輔助基板21的兩側表面皆未設置有任何的線路圖案。所述輔助基板21的內部未設置有任何線路圖案,所述輔助基板21與第三黏著膠層21a貼合的部分未設置有任何線路圖案,並且所述輔助基板21與第二黏著膠層223貼合的部分也未設置有任何的線路圖案。也即所述輔助基板21不提供任何電子電路所具備的中繼傳輸功能,但本發明不受限於此。In addition, no circuit pattern is provided on the two side surfaces of the
請繼續參閱圖1所示,所述第一線路結構1及第二線路結構2經過三次壓合彼此疊合而形成所述印刷電路板100,並且所述輔助基板21是設置於第一線路結構1及高頻線路結構22之間。其中,所述高頻線路結構22具有一第二板材厚度D2,並且所述輔助基板21具有一第三板材厚度D3。Please continue to refer to FIG. 1 , the
在本實施例中,所述第一線路結構1的第一板材厚度D1是指多個核心板材11、多層第一線路圖案12、及多層第一黏著膠層13疊合在一起所產生的厚度。所述高頻線路結構22的第二板材厚度D2是指高頻核心基板221、第二線路圖案222、及第二黏著膠層223疊合在一起所產生的厚度。並且,所述輔助基板21的第三板材厚度D3為輔助基板21及第三黏著膠層21a加總的厚度,但本發明不受限於此。舉例來說,在一實際應用中,由於所述輔助基板21的厚度相對於第三黏著膠層21a的厚度可能要厚上許多。因此,所述第三板材厚度D3可以大致趨近於輔助基板21本體的厚度。In this embodiment, the first plate thickness D1 of the
為了使最終形成的印刷電路板100不會有嚴重的板彎翹問題,所述第一板材厚度D1、第二板材厚度D2、第三板材厚度D3滿足以下關係式:0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2)。優選地,在本發明的一較佳實施方式中,所述第一板材厚度D1、第二板材厚度D2、第三板材厚度D3滿足以下關係式:0.9*(D1-D2) ≤ D3 ≤ 1.1*(D1-D2)。In order to prevent the final printed
根據上述配置,經過二次壓合的所述第二線路結構2可以通過輔助基板21的導入及第三板材厚度D3的設計,以使得經過二次壓合的所述第二線路結構2的厚度、接近於經過一次壓合的所述第一線路結構1的厚度。藉此,當所述第一線路結構1及第二線路結構2在經過三次壓合時,可以有效避免印刷電路板100出現板彎翹的問題。According to the above configuration, the
請繼續參閱圖1,所述印刷電路板100進一步包含:至少一電鍍導通孔PTH(plated through hole),並且所述電鍍導通孔PTH垂直貫穿於第一線路結構1及第二線路結構2、且電性連接各層第一線路圖案12及第二線路圖案222。Please continue to refer to FIG. 1 , the printed
再者,所述印刷電路板100進一步包含:至少一雷射盲孔18或24。其中所述雷射盲孔18是自第一線路結構1的一第一外表面(如圖1所示印刷電路板100的上表面)凹陷所形成。或者所述雷射盲孔24是自第二線路結構2的一第二外表面(如圖1所示印刷電路板100的下表面)凹陷所形成。另,所述印刷電路板100進一步包含形成於第二線路結構2的第二外表面並且電性連接於雷射盲孔24的一電鍍導電層23,其可以例如是與電鍍導通孔PTH同時形成,但本發明不受限於此。Furthermore, the printed
[具有輔助基板的印刷電路板的製造方法][Manufacturing method of printed circuit board having auxiliary substrate]
以上為本發明實施例的具有輔助基板的印刷電路板的結構特徵及材料特徵的說明,而以下將說明本發明實施例的具有輔助基板的印刷電路板的製造方法。The above is a description of the structural features and material features of the printed circuit board with an auxiliary substrate according to an embodiment of the present invention, and the following will describe a method for manufacturing the printed circuit board with an auxiliary substrate according to an embodiment of the present invention.
請參閱圖2A至圖2J所示,本發明實施例提供一種具輔助基板的印刷電路板的製造方法,其包括步驟S101至步驟S110。必須說明的是,本實施例所載各步驟的順序與實際操作方式可視需求而調整,並不限於本實施例所載。2A to 2J, the present embodiment provides a method for manufacturing a printed circuit board with an auxiliary substrate, which includes steps S101 to S110. It should be noted that the sequence and actual operation method of each step in this embodiment can be adjusted according to needs and are not limited to those in this embodiment.
如圖2A所示,所述步驟S101包含:實施一第一壓合作業,以形成經過一次壓合的一第一線路結構1。其中所述第一線路結構1具有一第一板材厚度D1。具體地,所述第一線路結構1包含彼此堆疊的多個核心板材11,並且每個所述核心板材11的兩側表面各自形成有一第一線路圖案12。另外,任何相鄰的兩個所述核心板材11(包含互相面對的第一線路圖案12)之間是通過一第一黏著膠層13彼此貼合。也就是說,所述第一線路結構1對應於該核心板材11的數量具有多層第一線路圖案12及多層第一黏著膠層13。As shown in FIG. 2A , step S101 includes: performing a first pressing operation to form a
如圖2B所示,所述步驟S102包含:實施一鑽孔作業,以形成貫穿所述第一線路結構1的頂面及底面的一鑽孔14。所述鑽孔作業可以例如是採用機械鑽孔,但本發明不受限於此。As shown in FIG2B , the step S102 includes: performing a drilling operation to form a
如圖2C所示,所述步驟S103包含:實施一電鍍作業,從而於所述鑽孔14的一內側壁形成有一電鍍導電層15,且所述電鍍導電層15除了形成於鑽孔14的內側壁外,也延伸形成於第一線路結構1的頂面及底面上。位於所述鑽孔14的內側壁的電鍍導電層15能將第一線路結構1的多層第一線路圖案12彼此電性連接。As shown in FIG. 2C , step S103 includes: performing an electroplating operation to form an electroplated
如圖2D所示,所述步驟S104包含:實施一線路作業,以使得形成於所述第一線路結構1的頂面及底面上的電鍍導電層15能通過微影蝕刻製程分別形成為線路圖案,但本發明不受限於此。As shown in FIG. 2D , the step S104 includes: performing a circuit operation so that the plated
如圖2E所示,所述步驟S105包含:實施一棕化作業,以於所述第一線路結構1的頂面及底面上的電鍍導電層15各自形成棕化處理層16。所述棕化處理層16可以用來提升第二線路結構2與第一線路結構1間的接著強度。As shown in FIG. 2E , step S105 includes: performing a browning operation to form a
如圖2F所示,所述步驟S106包含:實施一塞孔作業,從而於所述鑽孔14的內側壁上的電鍍導電層15包圍的一內側空間塞滿一樹脂材料17。另外,該樹脂材料17可以例如是通過一樹脂研磨作業,以將溢出於所述鑽孔14外的樹脂材料17磨平。其中,所述樹脂研磨作業是採用八軸研磨機,但本發明不受限於此。As shown in FIG. 2F , step S106 includes: performing a plugging operation to fill an inner space surrounded by the electroplated
如圖2G所示,所述步驟S107包含:實施一第二壓合作業,以形成經過二次壓合的一第二線路結構2;其中,所述第二線路結構2包含:一輔助基板21(dummy core)及一高頻線路結構22。As shown in FIG. 2G , the step S107 includes: performing a second pressing operation to form a
具體而言,在所述第二線路結構2中,所述輔助基板21及高頻線路結構22是經過所述二次壓合而彼此疊合在一起。所述輔助基板21為空白基板,其未具有任何經過微影蝕刻製程產生的線路圖案。所述高頻線路結構22包含至少一高頻核心基板221,所述高頻核心基板221兩側表面各自形成有一第二線路圖案222,並且所述高頻核心基板221及第二線路圖案222通過一第二黏著膠層223貼合至所述輔助基板21上。Specifically, in the
如圖2H所示,所述步驟S108包含:實施一第三壓合作業,以將所述第一線路結構1及第二線路結構2經過三次壓合彼此疊合,從而形成一印刷電路板100。其中,所述高頻線路結構22具有一第二板材厚度D2,並且所述輔助基板21(包含第三黏著膠層21a)具有一第三板材厚度D3。As shown in FIG. 2H , the step S108 includes: performing a third pressing operation to laminate the
為了使最終形成的印刷電路板100不會有嚴重的板彎翹問題,所述第一板材厚度D1、第二板材厚度D2、第三板材厚度D3滿足以下關係式:0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2)。優選地,在本發明的一更佳實施方式中,所述第一板材厚度D1、第二板材厚度D2、第三板材厚度D3滿足以下關係式:0.9*(D1-D2) ≤ D3 ≤ 1.1*(D1-D2)。In order to prevent the final printed
根據上述配置,經過二次壓合的所述第二線路結構2可以通過輔助基板21的導入及第三板材厚度D3的設計,以使得經過二次壓合的所述第二線路結構2的厚度、接近於經過一次壓合的所述第一線路結構1的厚度。藉此,當所述第一線路結構1及第二線路結構2在經過三次壓合時,可以有效避免印刷電路板100出現板彎翹的問題。According to the above configuration, the
如圖2I所示,所述步驟S109包含:實施一成孔作業,從而於所述印刷電路板100上分別形成雷射孔h1、h3及垂直灌孔h2。As shown in FIG. 2I , the step S109 includes: performing a hole forming operation to form laser holes h1 , h3 and a vertical via h2 on the printed
如圖2J所示,所述步驟S110包含:實施一外層作業,從而於所述印刷電路板100上形成外層線路。其中,通過所述外層作業,所述印刷電路板100進一步包含:至少一電鍍導通孔PTH(Plated through hole),且所述電鍍導通孔PTH垂直貫穿於第一線路結構1及第二線路結構2、且電性連接各層第一線路圖案12及第二線路圖案222。As shown in FIG. 2J , the step S110 includes: performing an outer layer operation to form an outer layer circuit on the printed
再者,所述印刷電路板100進一步包含:至少一雷射盲孔18或24。其中所述雷射盲孔18是自第一線路結構1的一第一外表面(如圖2J所示印刷電路板100的上表面)凹陷所形成。或者所述雷射盲孔24是自第二線路結構2的一第二外表面(如圖2J所示印刷電路板100的下表面)凹陷所形成。Furthermore, the printed
[實施例的有益效果][Beneficial Effects of Embodiments]
本發明的有益效果在於,本發明所提供的具有輔助基板的印刷電路板及其製造方法,其能通過“一第一線路結構,所述第一線路結構是經過一次壓合所形成;其中,所述第一線路結構具有一第一板材厚度;以及一第二線路結構,所述第二線路結構是經過二次壓合所形成;其中,所述第二線路結構包含一輔助基板(dummy core)及一高頻線路結構;其中,所述第一線路結構及所述第二線路結構經過三次壓合彼此疊合而形成所述印刷電路板,並且所述輔助基板設置於所述第一線路結構以及所述高頻線路結構之間;其中,所述高頻線路結構具有一第二板材厚度,且所述輔助基板具有一第三板材厚度”以及“所述第一板材厚度定義為D1,所述第二板材厚度定義為D2,並且所述第三板材厚度定義為D3;其中,D1~D3滿足以下關係式:0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2)”的技術方案,以使得具有高頻混壓材料的印刷電路板在壓合作業後,不容易出現板彎翹問題,並且能符合在特殊規格設計下印刷電路板需要具有盲孔結構的需求。The beneficial effect of the present invention is that the printed circuit board with an auxiliary substrate and the manufacturing method thereof provided by the present invention can be formed by "a first circuit structure, the first circuit structure is formed by a single press; wherein the first circuit structure has a first plate thickness; and a second circuit structure, the second circuit structure is formed by a secondary press; wherein the second circuit structure includes an auxiliary substrate (dummy core) and a high-frequency circuit structure; wherein the first circuit structure and the second circuit structure are laminated to each other by three times of pressing to form the printed circuit board, and the auxiliary substrate is arranged between the first circuit structure and the high-frequency circuit structure; wherein the high-frequency circuit structure has a second plate thickness, and the auxiliary substrate has a third plate thickness" and "the first plate thickness is defined as D1, the second plate thickness is defined as D2, and the third plate thickness is defined as D3; wherein D1~D3 satisfy the following relationship: 0.8*(D1-D2) ≤ D3 ≤ 1.2*(D1-D2)” technical solution makes it easy for printed circuit boards with high-frequency mixed pressing materials to not have board bending problems after the pressing operation, and can meet the requirements of printed circuit boards with blind hole structures under special specifications.
以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。The contents disclosed above are only preferred feasible embodiments of the present invention and are not intended to limit the scope of the patent application of the present invention. Therefore, all equivalent technical changes made using the contents of the specification and drawings of the present invention are included in the scope of the patent application of the present invention.
[先前技術]
200A:一次壓合線路結構
200B:二次壓合線路結構
[本發明]
100:印刷電路板
1:第一線路結構
11:核心板材
12:第一線路圖案
13:第一黏著膠層
14:鑽孔
15:電鍍導電層
16:棕化處理層
17:樹脂材料
18:雷射盲孔
2:第二線路結構
21:輔助基板
21a:第三黏著膠層
22:高頻線路結構
221:高頻核心基板
222:第二線路圖案
223:第二黏著膠層
23:電鍍導電層
24:雷射盲孔
D1:第一板材厚度
D2:第二板材厚度
D3:第三板材厚度
h1、h3:雷射孔
h2:垂直灌孔
PTH:電鍍導通孔
[Prior art]
200A: Primary pressing
圖1為本發明實施例印刷電路板的一剖視示意圖。FIG. 1 is a schematic cross-sectional view of a printed circuit board according to an embodiment of the present invention.
圖2A為本發明實施例印刷電路板的製造方法步驟S101示意圖。FIG. 2A is a schematic diagram of step S101 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.
圖2B為本發明實施例印刷電路板的製造方法步驟S102示意圖。FIG. 2B is a schematic diagram of step S102 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.
圖2C為本發明實施例印刷電路板的製造方法步驟S103示意圖。FIG. 2C is a schematic diagram of step S103 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.
圖2D為本發明實施例印刷電路板的製造方法步驟S104示意圖。FIG. 2D is a schematic diagram of step S104 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.
圖2E為本發明實施例印刷電路板的製造方法步驟S105示意圖。FIG. 2E is a schematic diagram of step S105 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.
圖2F為本發明實施例印刷電路板的製造方法步驟S106示意圖。FIG. 2F is a schematic diagram of step S106 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.
圖2G為本發明實施例印刷電路板的製造方法步驟S107示意圖。FIG. 2G is a schematic diagram of step S107 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.
圖2H為本發明實施例印刷電路板的製造方法步驟S108示意圖。FIG. 2H is a schematic diagram of step S108 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.
圖2I為本發明實施例印刷電路板的製造方法步驟S109示意圖。FIG. 2I is a schematic diagram of step S109 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.
圖2J為本發明實施例印刷電路板的製造方法步驟S110示意圖。FIG. 2J is a schematic diagram of step S110 of the method for manufacturing a printed circuit board according to an embodiment of the present invention.
圖3為為先前技術中的印刷電路板的一剖視示意圖。FIG. 3 is a cross-sectional view of a printed circuit board in the prior art.
100:印刷電路板
1:第一線路結構
11:核心板材
12:第一線路圖案
13:第一黏著膠層
14:鑽孔
15:電鍍導電層
17:樹脂材料
18:雷射盲孔
2:第二線路結構
21:輔助基板
21a:第三黏著膠層
22:高頻線路結構
221:高頻核心基板
222:第二線路圖案
223:第二黏著膠層
23:電鍍導電層
24:雷射盲孔
D1:第一板材厚度
D2:第二板材厚度
D3:第三板材厚度
PTH:電鍍導通孔
100: PCB
1: First circuit structure
11: Core board
12: First circuit pattern
13: First adhesive layer
14: Drilling
15: Electroplated conductive layer
17: Resin material
18: Laser blind hole
2: Second circuit structure
21:
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TW112100296A TWI849674B (en) | 2023-01-05 | 2023-01-05 | Printed circuit board having dummy core and method for producing the same |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI526129B (en) * | 2014-11-05 | 2016-03-11 | Elite Material Co Ltd | Multilayer printed circuit boards with dimensional stability |
TWI690578B (en) * | 2015-03-31 | 2020-04-11 | 日商荒川化學工業股份有限公司 | Adhesive composition, film-like adhesive material, adhesive layer, adhesive sheet, copper foil with resin, copper-clad laminate, flexible copper-clad laminate, printed circuit board, flexible printed circuit board, multilayer circuit board , Printed circuit boards and flexible printed circuit boards |
CN115151040A (en) * | 2022-06-30 | 2022-10-04 | 深圳市景旺电子股份有限公司 | Method for manufacturing printed circuit board with blind holes |
CN217693819U (en) * | 2021-12-24 | 2022-10-28 | 四川深北电路科技有限公司 | High-frequency circuit board embedded with chip |
TWM634074U (en) * | 2022-07-05 | 2022-11-11 | 瀚宇博德股份有限公司 | Printed circuit board processing defect detection and test board structure |
CN115515314A (en) * | 2022-09-05 | 2022-12-23 | 广州广合科技股份有限公司 | Preparation method of blind groove in PTFE high-frequency circuit board |
-
2023
- 2023-01-05 TW TW112100296A patent/TWI849674B/en active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI526129B (en) * | 2014-11-05 | 2016-03-11 | Elite Material Co Ltd | Multilayer printed circuit boards with dimensional stability |
TWI690578B (en) * | 2015-03-31 | 2020-04-11 | 日商荒川化學工業股份有限公司 | Adhesive composition, film-like adhesive material, adhesive layer, adhesive sheet, copper foil with resin, copper-clad laminate, flexible copper-clad laminate, printed circuit board, flexible printed circuit board, multilayer circuit board , Printed circuit boards and flexible printed circuit boards |
CN217693819U (en) * | 2021-12-24 | 2022-10-28 | 四川深北电路科技有限公司 | High-frequency circuit board embedded with chip |
CN115151040A (en) * | 2022-06-30 | 2022-10-04 | 深圳市景旺电子股份有限公司 | Method for manufacturing printed circuit board with blind holes |
TWM634074U (en) * | 2022-07-05 | 2022-11-11 | 瀚宇博德股份有限公司 | Printed circuit board processing defect detection and test board structure |
CN115515314A (en) * | 2022-09-05 | 2022-12-23 | 广州广合科技股份有限公司 | Preparation method of blind groove in PTFE high-frequency circuit board |
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TW202429961A (en) | 2024-07-16 |
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