TWM634074U - Printed circuit board processing defect detection and test board structure - Google Patents
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Abstract
一種印刷電路板製程缺陷檢視測試板結構,其包括一板體、一第一金屬鍍層以及一第二金屬鍍層。板體包括至少一絕緣板材、對應於絕緣板材的兩相對表面的金屬箔層以及分別設置於絕緣板材與金屬箔層之間的至少一半固化片,板體具有至少一第一貫孔,至少一第一貫孔的兩端開口於兩個金屬箔層且於開口處分別設有一第一環型金屬箔。第一金屬鍍層形成於兩個金屬箔層、第一貫孔的內壁及第一環型金屬箔。第二金屬鍍層形成於第一貫孔的內壁具有朝板體內凹的缺陷而使得第一貫孔的內壁的第一金屬鍍層與金屬電路圖案層形成電性連接的第一金屬鍍層上。 A printed circuit board process defect inspection test board structure includes a board body, a first metal coating and a second metal coating. The plate body includes at least one insulating plate material, metal foil layers corresponding to two opposite surfaces of the insulating plate material, and at least prepregs respectively arranged between the insulating plate material and the metal foil layer. The plate body has at least one first through hole, at least one first Two ends of a through hole are opened on two metal foil layers and a first ring-shaped metal foil is respectively arranged at the opening. The first metal plating layer is formed on the two metal foil layers, the inner wall of the first through hole and the first annular metal foil. The second metal plating layer is formed on the first metal plating layer that has a defect that the inner wall of the first through hole is concave toward the board, so that the first metal plating layer on the inner wall of the first through hole is electrically connected with the metal circuit pattern layer.
Description
本創作係有關於一種印刷電路板測試的技術領域,特別是有關於一種藉由金屬鍍層形成與否來判定印刷電路板壓合缺陷的印刷電路板製程缺陷檢視測試板結構。 The invention relates to a technical field of printed circuit board testing, in particular to a printed circuit board process defect inspection test board structure for judging the pressing defects of printed circuit boards through the formation of metal plating.
印刷電路板現今係廣泛地應用於各種電子裝置中,其承載達成預定功能的電子元件而且也提供各電子元件電性連接的結構。現有的印刷電路板包括硬質電路板及可撓性電路板,硬質電路板是由一或多個由玻璃纖維及高分子複合材料製成的絕緣板材構成,每個絕緣板材的兩個相對表面形成金屬電路圖案層,然後藉由玻璃纖維及高分子複合材料的成分製成的半固化片設置在金屬電路圖案層與銅箔層之間,然後以熱壓製程使銅箔層藉由受熱軟化而具有流動性的半固化片而結合於絕緣板材。 Printed circuit boards are now widely used in various electronic devices, which carry electronic components to achieve predetermined functions and also provide a structure for electrical connection of various electronic components. Existing printed circuit boards include rigid circuit boards and flexible circuit boards. The rigid circuit board is composed of one or more insulating plates made of glass fiber and polymer composite materials. The two opposite surfaces of each insulating plate form The metal circuit pattern layer, and then a prepreg made of glass fiber and polymer composite material is placed between the metal circuit pattern layer and the copper foil layer, and then the copper foil layer is softened by heat to have a flow through a hot pressing process The permanent prepreg is combined with the insulation board.
高頻材料所使用的高分子複合材料中,雖材料特性具有較高的穩定性及耐熱性,但是其流動性較差,尤其是在厚銅(2oz以上)的多層板壓合製程時,常會因為流動性差而導致無法對金屬電路圖案層的各結構形成充分填膠,因而有空泡或皺褶的狀態。 Among the polymer composite materials used in high-frequency materials, although the material properties have high stability and heat resistance, their fluidity is poor, especially in the lamination process of thick copper (above 2oz) multi-layer boards, often due to Due to poor fluidity, it is impossible to fully fill the various structures of the metal circuit pattern layer, so there are voids or wrinkles.
現今檢查印刷電路板壓合結構是否產生空泡或皺褶等缺陷的方法是以既有的製程條件壓合出一印刷電路板的成品後,以切片的方式檢 驗或利用飛針做短斷路測試,藉以判定金屬電路圖案層的各結構是否形成充分填膠,或者是有空泡或皺褶等缺陷。然而這種檢查方式需要增加多道步驟,因而相當費工耗時。 The current method of checking whether there are defects such as voids or wrinkles in the laminated structure of the printed circuit board is to press the finished product of a printed circuit board under the existing process conditions, and then inspect it by slicing. Test or use flying probe to do short-circuit test, so as to determine whether the structures of the metal circuit pattern layer are fully filled with glue, or have defects such as voids or wrinkles. However, this inspection method needs to add multiple steps, so it is quite labor-intensive and time-consuming.
有鑑於此,本創作提供一種印刷電路板製程缺陷檢視測試板結構,藉由金屬鍍層形成與否而在板體上呈現不同的金屬色澤,藉此可以直接檢視印刷電路板壓合結構的空泡或皺褶等缺陷,省去切片等步驟,解決了傳統檢測方式費工耗時的問題。 In view of this, this creation provides a printed circuit board process defect inspection test board structure, which shows different metal colors on the board body according to whether the metal plating is formed or not, so that the air bubbles in the printed circuit board lamination structure can be directly inspected Or wrinkles and other defects, eliminating steps such as slicing, and solving the labor-intensive and time-consuming problems of traditional inspection methods.
本創作的印刷電路板製程缺陷檢視測試板結構的一實施例包括一板體、一第一金屬鍍層以及一第二金屬鍍層。板體包括兩個金屬箔層及設置於兩個金屬箔層之間的兩個絕緣板材,每個該絕緣板材的兩相對表面各自形成一金屬電路圖案層,兩個該絕緣板材之間及該絕緣板材與該金屬箔層之間分別設置至少一半固化片,板體具有一第一子測試區,第一子測試區設有至少一第一貫孔,至少一第一貫孔的兩端開口於兩個金屬箔層且於開口處分別設有一第一環型金屬箔,第一環型金屬箔與金屬箔層之間形成一第一環型隔離區,第一環型金屬箔具有一第一直徑。第一金屬鍍層形成於兩個金屬箔層、第一貫孔的內壁及第一環型金屬箔。第二金屬鍍層形成於第一貫孔的內壁具有朝板體內凹的缺陷而使得第一貫孔的內壁的第一金屬鍍層與金屬電路圖案層形成電性連接的第一金屬鍍層上。 An embodiment of the printed circuit board process defect inspection test board structure of the invention includes a board body, a first metal coating layer and a second metal coating layer. The plate body includes two metal foil layers and two insulating plates arranged between the two metal foil layers, each of the two opposite surfaces of the insulating plates forms a metal circuit pattern layer, between the two insulating plates and the At least semi-cured sheets are respectively arranged between the insulating board and the metal foil layer. The board body has a first sub-test area, and the first sub-test area is provided with at least one first through hole, and the two ends of the at least one first through hole are opened in There are two metal foil layers and a first ring-shaped metal foil is respectively provided at the opening. A first ring-shaped isolation area is formed between the first ring-shaped metal foil and the metal foil layer. The first ring-shaped metal foil has a first diameter. The first metal plating layer is formed on the two metal foil layers, the inner wall of the first through hole and the first annular metal foil. The second metal plating layer is formed on the first metal plating layer that has a defect that the inner wall of the first through hole is concave toward the board, so that the first metal plating layer on the inner wall of the first through hole is electrically connected with the metal circuit pattern layer.
在另一實施例中,板體更具有一第二子測試區,第二子測試區設有至少一個第二貫孔,第二貫孔的兩端開口於兩個金屬箔層且於開口處分別 具有一第二環型金屬箔,第二環型金屬箔與金屬箔層之間形成一第二環型隔離區,第二環型金屬箔具有一第二直徑,第一直徑與第二直徑相異,第一金屬鍍層形成於第二貫孔的內壁及第二環型金屬箔,且第二金屬鍍層形成於第二貫孔的內壁具有朝板體內凹的缺陷的而使得第二貫孔的內壁的第一金屬鍍層與金屬電路圖案層形成電性連接的第一金屬鍍層上。 In another embodiment, the board body further has a second sub-test area, and the second sub-test area is provided with at least one second through hole, and the two ends of the second through hole are opened on the two metal foil layers and separated at the opening do not There is a second ring-shaped metal foil, a second ring-shaped isolation area is formed between the second ring-shaped metal foil and the metal foil layer, the second ring-shaped metal foil has a second diameter, and the first diameter is equal to the second diameter Differently, the first metal plating layer is formed on the inner wall of the second through hole and the second ring-shaped metal foil, and the second metal plating layer is formed on the inner wall of the second through hole that has a defect that is concave toward the plate, so that the second through hole The first metal plating layer on the inner wall of the hole forms an electrical connection with the metal circuit pattern layer on the first metal plating layer.
在另一實施例中,第二子測試區具有複數個第二貫孔,複數個第二貫孔排列成多個第二陣列,每個第二貫孔的中心與相鄰的第二貫孔的中心具有一第二節距。 In another embodiment, the second sub-test area has a plurality of second through holes, and the plurality of second through holes are arranged in a plurality of second arrays, and the center of each second through hole is connected to the adjacent second through hole. The centers of have a second pitch.
在另一實施例中,第一子測試區具有複數個第一貫孔,複數個第一貫孔排列成多個第一陣列,每個該第一貫孔的中心與相鄰的第一貫孔的中心具有一第一節距,該第一節距與該第二節距為相異。 In another embodiment, the first sub-test area has a plurality of first through holes, and the plurality of first through holes are arranged in a plurality of first arrays, and the center of each first through hole is connected to the adjacent first through hole. Centers of the holes have a first pitch that is different from the second pitch.
在另一實施例中,至少一絕緣板材與兩個金屬箔層之間分別設有複數個半固化片。 In another embodiment, a plurality of prepregs are disposed between at least one insulating board and the two metal foil layers.
在另一實施例中,板體包括複數個絕緣板材,兩個相鄰的絕緣板材間設有至少一個半固化片。 In another embodiment, the board body includes a plurality of insulating boards, and at least one prepreg is arranged between two adjacent insulating boards.
在另一實施例中,板體包括複數個絕緣板材,兩個相鄰的絕緣板材間設有至少一個該半固化片。 In another embodiment, the board body includes a plurality of insulating boards, and at least one prepreg is provided between two adjacent insulating boards.
在另一實施例中,兩個相鄰的絕緣板材間設有複數個半固化片。 In another embodiment, a plurality of prepregs are arranged between two adjacent insulating boards.
在另一實施例中,第一金屬鍍層與第二金屬鍍層具有不同的金屬色澤。 In another embodiment, the first metal coating layer and the second metal coating layer have different metal colors.
在另一實施例中,板體的邊緣設有一或多個測試功能孔,供穿設外部導電線路,使金屬電路圖案層與外部電源形成電性連接。 In another embodiment, one or more test function holes are provided on the edge of the board for passing through external conductive circuits so as to electrically connect the metal circuit pattern layer with the external power supply.
在另一實施例中,多個測試功能孔係對應於該等半固化片。 In another embodiment, a plurality of test function holes correspond to the prepregs.
本創作的印刷電路板製程缺陷檢視測試板結構的也可以是包括:一板體,其包括兩個金屬箔層及設置於兩個金屬箔層之間的兩個絕緣板材,每個該絕緣板材的兩相對表面各自形成一金屬電路圖案層,兩個該絕緣板材之間及該絕緣板材與該金屬箔層之間分別設置至少一半固化片;其中,該板體的表面設置複數個測試區,該測試區包含複數個子測試區,每個該子測試區具有複數個貫孔,該貫孔係貫穿該至少一絕緣板材及兩個該金屬箔層,複數個該貫孔在所處的該子測試區形成多個陣列,該陣列適於一球柵陣列封裝,而多個該陣列彼此之間不設置該貫孔;且,該板體的邊緣設有一或多個測試功能孔,供穿設一外部導電線路,使該金屬電路圖案層與一外部電源形成電性連接。 The printed circuit board process defect inspection test board structure of the present creation may also include: a board body, which includes two metal foil layers and two insulating plates arranged between the two metal foil layers, each of the insulating plates A metal circuit pattern layer is formed on the two opposite surfaces of each, and at least a prepreg is respectively set between the two insulating plates and between the insulating plate and the metal foil layer; wherein, a plurality of test areas are set on the surface of the plate, the The test area includes a plurality of sub-test areas, and each sub-test area has a plurality of through holes, which penetrate the at least one insulating plate and two metal foil layers, and the plurality of through holes are located in the sub-test area. A plurality of arrays are formed in the area, and the array is suitable for a ball grid array package, and the through holes are not provided between the plurality of arrays; and, one or more test function holes are provided on the edge of the board for passing a The external conductive circuit makes the metal circuit pattern layer electrically connected with an external power supply.
在另一實施例中,複數個該子測試區係為一第一子測試區及一第二子測試區,該貫孔係為複數個第一貫孔及複數個第二貫孔;該第一子測試區設有該第一貫孔,該第一貫孔的兩端開口於該等金屬箔層且於開口處分別設有一第一環型金屬箔,該第一環型金屬箔與該金屬箔層之間形成一第一環型隔離區,該第一環型隔離區具有一第一直徑;以及,該第二子測試區設有該第二貫孔,該第二貫孔的兩端開口於該等金屬箔層且於開口處分別具有一第二環型金屬箔,該第二環型金屬箔與該金屬箔層之間形成一第二環型隔離區,該第二環型隔離區具有一第二直徑;且,該第一直徑與該第二直徑相異。 In another embodiment, the plurality of sub-test areas are a first sub-test area and a second sub-test area, and the through holes are a plurality of first through holes and a plurality of second through holes; A sub-test area is provided with the first through hole, the two ends of the first through hole are opened on the metal foil layers and a first ring-shaped metal foil is respectively arranged at the opening, the first ring-shaped metal foil and the A first annular isolation area is formed between the metal foil layers, and the first annular isolation area has a first diameter; and, the second sub-test area is provided with the second through hole, and the two holes of the second through hole The ends are opened at the metal foil layers and there is a second ring-shaped metal foil at the opening respectively, a second ring-shaped isolation area is formed between the second ring-shaped metal foil and the metal foil layer, and the second ring-shaped metal foil The isolation region has a second diameter; and, the first diameter is different from the second diameter.
在另一實施例中,該等第二貫孔排列成多個第二陣列,每個該第二貫孔的中心與相鄰的該第二貫孔的中心具有一第二節距;以及,該等第一貫孔 排列成多個第一陣列,每個該第一貫孔的中心與相鄰的第一貫孔的中心具有一第一節距;且,該第一節距與該第二節距為相異。 In another embodiment, the second through holes are arranged in a plurality of second arrays, and the center of each second through hole has a second pitch from the center of the adjacent second through holes; and, The first holes arranged in a plurality of first arrays, the center of each first through hole has a first pitch from the center of the adjacent first through hole; and the first pitch is different from the second pitch .
本創作的印刷電路板製程缺陷檢視測試板結構在以初始的製程參數壓合板體完成後,藉由在板體的兩個金屬箔層、第一貫孔的內壁及第一環型金屬箔形成第一金屬鍍層。如果第一貫孔的內壁產生由空泡或皺褶所導致的向板體內部凹陷的缺陷,則第一金屬鍍層會同時形成在向板體內部凹陷缺陷的表面,而且第一金屬鍍層會與金屬電路圖案層形成電性連接。然後從板體邊緣的測試功能孔穿設導電線路,使金屬電路圖案層與外部電源連接,然後試圖在第一金屬鍍層上形成第二金屬鍍層。如果第一貫孔的內壁具有向板體內部凹陷的缺陷,在該處的第一貫孔的第一環型金屬箔及內壁的第一金屬鍍層上會形成第二金屬鍍層,藉由第二金屬鍍層的形成與否來判定板體內是否產生缺陷,藉此調整各製程參數,例如半固化片的數量、組分或機台操作各項條件,以得到無缺陷的板體。 The printed circuit board process defect inspection test board structure of this creation is completed by laminating the board body with the initial process parameters, by using the two metal foil layers on the board body, the inner wall of the first through hole and the first ring-shaped metal foil A first metal plating layer is formed. If the inner wall of the first through hole produces a defect that is sunken to the inside of the board caused by voids or wrinkles, the first metal coating will be formed on the surface of the sunken defect to the inside of the board at the same time, and the first metal coating will be Form electrical connection with the metal circuit pattern layer. Then a conductive line is passed through the test function hole on the edge of the board to connect the metal circuit pattern layer with an external power supply, and then attempt to form a second metal plating layer on the first metal plating layer. If the inner wall of the first through hole has a defect that is sunken to the inside of the plate body, a second metal plating layer will be formed on the first ring-shaped metal foil and the first metal plating layer on the inner wall of the first through hole there, by Whether the second metal coating is formed or not is used to determine whether there is a defect in the board, so as to adjust various process parameters, such as the number and composition of the prepreg, or various conditions of machine operation, to obtain a defect-free board.
1:印刷電路板製程缺陷檢視測試板結構 1: Printed circuit board process defect inspection test board structure
10:板體 10: board body
11:絕緣板材 11: Insulation sheet
12:金屬箔層 12: Metal foil layer
13:半固化片 13: Prepreg
15:測試功能孔 15: Test function hole
20:測試區 20: Test area
21:第一子測試區 21: The first sub-test area
22:第二子測試區 22: The second sub-test area
23:第三子測試區 23: The third sub-test area
30:第一金屬鍍層 30: The first metal coating
40:第二金屬鍍層 40: Second metal coating
111:金屬電路圖案層 111: metal circuit pattern layer
212:開口端 212: Open end
213:第一環型金屬箔 213: The first ring-shaped metal foil
214:第一環型隔離區 214: The first circular isolation area
211:第一貫孔 211: The first through hole
221:第二貫孔 221: Second through hole
231:第三貫孔 231: The third through hole
D:缺陷 D: defect
D1:第一直徑 D1: first diameter
P:壓合設備 P: Pressing equipment
P1:第一節距 P1: first pitch
圖1為本創作的印刷電路板製程缺陷檢視測試板結構的一實施例的示意圖。 FIG. 1 is a schematic diagram of an embodiment of the structure of a printed circuit board process defect inspection test board of the present invention.
圖2為圖1的印刷電路板製程缺陷檢視測試板結構的部分區域的放大圖。 FIG. 2 is an enlarged view of a part of the structure of the printed circuit board process defect inspection test board shown in FIG. 1 .
圖3是圖2的印刷電路板製程缺陷檢視測試板結構的第一貫孔的陣列的放大圖。 FIG. 3 is an enlarged view of an array of first through holes of the printed circuit board process defect inspection test board structure of FIG. 2 .
圖4是圖1的印刷電路板製程缺陷檢視測試板結構的剖視圖,其中第一貫孔具有向板體內凹陷的缺陷。 4 is a cross-sectional view of the structure of the printed circuit board process defect inspection test board of FIG. 1 , wherein the first through hole has a defect that is recessed into the board.
圖5是圖1的印刷電路板製程缺陷檢視測試板結構的剖視圖,其中外部的導電線路從板體邊緣的功能測試孔穿設而與金屬電路圖案層電性連接。 5 is a cross-sectional view of the structure of the printed circuit board process defect inspection test board of FIG. 1 , wherein the external conductive circuit passes through the functional test hole on the edge of the board body and is electrically connected to the metal circuit pattern layer.
圖6是圖1的印刷電路板製程缺陷檢視測試板結構的剖視圖,其中在第一金屬鍍層上形成第二金屬鍍層。 FIG. 6 is a cross-sectional view of the structure of the printed circuit board process defect inspection test board of FIG. 1 , wherein a second metal plating layer is formed on the first metal plating layer.
圖7是圖1的印刷電路板製程缺陷檢視測試板結構的剖視圖,第一貫孔內沒有任何缺陷,即使外部的導電線路與金屬電路圖案層電性連接,也不會形成第二金屬鍍層。 7 is a cross-sectional view of the structure of the printed circuit board defect inspection test board in FIG. 1. There is no defect in the first through hole. Even if the external conductive circuit is electrically connected to the metal circuit pattern layer, the second metal plating layer will not be formed.
圖8表示在絕緣板材之間或絕緣板材與金屬箔層之間只設置一個半固化片且半固化片具有53%樹脂含量,以本創作的印刷電路板製程缺陷檢視測試板結構檢測的結果。 Fig. 8 shows the result of inspecting the structure of the printed circuit board process defect inspection test board with only one prepreg set between the insulating boards or between the insulating board and the metal foil layer, and the prepreg has a resin content of 53%.
圖9表示在絕緣板材之間或絕緣板材與金屬箔層之間設置兩個半固化片且半固化片具有53%樹脂含量,以本創作的印刷電路板製程缺陷檢視測試板結構檢測的結果。 Fig. 9 shows the results of inspection of the printed circuit board process defect inspection test board structure with two prepregs arranged between insulating plates or between insulating plates and metal foil layers, and the prepregs have a resin content of 53%.
圖10表示表示在絕緣板材之間或絕緣板材與金屬箔層之間設置兩個半固化片且半固化片具有75%樹脂含量,以本創作的印刷電路板製程缺陷檢視測試板結構檢測的結果。 Fig. 10 shows the result of testing the structure of the printed circuit board process defect inspection test board with two prepregs arranged between the insulating boards or between the insulating boards and the metal foil layer, and the prepregs have a resin content of 75%.
圖11表示多個本創作的印刷電路板製程缺陷檢視測試板結構放置在壓合設備以測試壓合設備的壓合操作的示意圖。 FIG. 11 is a schematic diagram showing a plurality of printed circuit board process defect inspection test board structures of the present invention placed in the lamination equipment to test the lamination operation of the lamination equipment.
請參閱圖1、圖2、圖3及圖4,其表示本創作的印刷電路板製程缺陷檢視測試板結構的一實施例。本實施例的印刷電路板製程缺陷檢視測試
板結構1包括一板體10。板體10包括兩個絕緣板材11及兩個金屬箔層12。絕緣板材11是由高分子複合材料(例如環氧樹脂或聚苯醚)均勻分布於玻璃纖維結構所構成。每個絕緣板材11的兩個表面形成金屬電路圖案層111,本實施例的金屬箔層12為銅箔層。兩個絕緣板材11之間設置半固化片13,絕緣板材11與金屬箔層12之間也設置半固化片13。然後經由熱壓製程使兩個絕緣板材11間經由半固化片13接合,而且半固化片13填滿相鄰的絕緣板材11的金屬電路圖案層111的結構。另外,絕緣板材11與金屬箔層12之間也是經由半固化片13接合,同時半固化片填滿絕緣板材11的金屬電路圖案層111與金屬箔層12之間。本實施例的半固化片13是以玻璃纖維分布於聚苯醚樹脂基材中形成。
Please refer to FIG. 1 , FIG. 2 , FIG. 3 and FIG. 4 , which represent an embodiment of the structure of the printed circuit board process defect inspection test board of the present invention. Inspection and testing of printed circuit board process defects in this embodiment
The
在板體10的表面設置複數個測試區20。至少其中一個測試區20包括第一子測試區21、第二子測試區22及第三子測試區23,較佳為每一個測試區20都包括第一子測試區21、第二子測試區22及第三子測試區23。第一子測試區21設有複數個第一貫孔211,第二子測試區22具有複數個第二貫孔221,第三子測試區23具有複數個第三貫孔231。複數個第一貫孔211在第一子測試區21形成至少一陣列,較佳為多個陣列,例如多個第一陣列;複數個第二貫孔221在第二子測試區22形成至少一陣列,較佳為多個陣列,例如多個第二陣列;第三貫孔231在第三子測試區23形成至少一陣列,較佳為多個陣列,例如多個第三陣列,以適於球柵陣列封裝。換言之,測試區20包含複數個子測試區,例如前述第一子測試區21、第二子測試區22及第三子測試區23,每一個子測試區具有複數個貫孔,例如前述第一子測試區21設有複數個第一貫孔211,第二子測試區22具有複數個第二貫孔221,第
三子測試區23具有複數個第三貫孔231,複數個貫孔在所處的子測試區形成多個陣列,而多個陣列彼此之間不設置前述貫孔。前述貫孔、第一貫孔211、第二貫孔221及第三貫孔231係貫穿兩個絕緣板材11、半固化片13及兩個金屬箔層12。
A plurality of
如圖3所示,其為複數個第一貫孔211所形成的一個陣列(第一陣列),此處係以第一貫孔211所形成的陣列為例作說明,第二貫孔221和第三貫孔231所形成的陣列(第二陣列及第三陣列)與第一貫孔211的陣列(第一陣列)具有相似的性質,其差別在於第一貫孔211與第二貫孔221和第三貫孔231具有相同的孔徑,依相鄰貫孔的中心的節距(pitch)與第一環型隔離區214的第一直徑D1(見後述及圖4)的不相同所排列出不同尺寸之陣列。本實施例的相鄰的第一貫孔211的中心具有第一節距P1,相鄰的第二貫孔221之間具有第二節距。第一節距P1大於第二節距因而相異。換言之,於各該子測試區的複數個該貫孔中,兩個相鄰的該貫孔的中心具有一節距,各該子測試區的該節距相異。
As shown in FIG. 3 , it is an array (first array) formed by a plurality of first through
如圖4所示,第一貫孔211的兩端開口於金屬箔層12,而且第一貫孔211兩個開口端212分別形成第一環型金屬箔213,第一環型金屬箔213與金屬箔層12之間形成彼此絕緣的第一環型隔離區214。第一環型隔離區214具有一第一直徑D1。同樣,雖未圖示,第二貫孔221的兩端也是開口於金屬箔層12,而且第二貫孔221兩個開口端分別形成第二環型金屬箔,第二環型金屬箔與金屬箔層之間形成彼此絕緣的第二環型隔離區。第二環型隔離區具有一第二直徑,第一直徑D1大於或等於第二直徑並因而相異或相同。特別說明的是,複數個貫孔在所處的子測試區所形成的多個陣列,其
相鄰陣列中的貫孔的環型隔離區的直徑不相同。換言之,各該子測試區的各該陣列的各該貫孔其兩端開口於該等金屬箔層12且於開口處分別設有一環型金屬箔,該環型金屬箔與該金屬箔層12之間形成一環型隔離區,該環型隔離區具有一直徑,各該子測試區的各該陣列的該直徑相異。
As shown in FIG. 4, both ends of the first through
本實施例的印刷電路板製程缺陷檢視測試板結構1還包括一第一金屬鍍層30,第一金屬鍍層30可以是以化學沉積法形成於金屬箔層12、第一貫孔211的內壁以及第一貫孔211兩端的第一環型金屬箔213上。如果板體10在熱壓製程中產生了空泡或皺褶等缺陷,通常在第一貫孔211鑽孔後,空泡或皺褶等缺陷會與第一貫孔211連通而形成第一貫孔211的內壁產生向板體10內凹陷的缺陷D。因此當第一金屬鍍層30形成於第一貫孔211的內壁時,向板體10內凹陷的缺陷D的表面也同時會形成第一金屬鍍層30,而且第一金屬鍍層30會與絕緣板材11表面的金屬電路圖案層111形成電性連接。
The printed circuit board process defect inspection
然後,如圖5所示,從板體10的邊緣的測試功能孔15將導電線路C延伸進入板體10內,並與金屬電路圖案層111形成電性連接。本實施例的測試功能孔15是對應於半固化片13的填充層設置。接著如圖6所示,以電鍍的方式試圖在第一金屬鍍層30上形成第二金屬鍍層40。由於向板體10內凹陷的缺陷D的表面的第一金屬鍍層30與絕緣板材11表面的金屬電路圖案層111形成電性連接,因此使得第一貫孔211的內壁和第一環型金屬箔213的第一金屬鍍層30與金屬電路圖案層111形成電性連接,因而在第一貫孔211的內壁和第一環型金屬箔213及缺陷D的第一金屬鍍層30上會形成第二金屬鍍層40。
Then, as shown in FIG. 5 , the conductive circuit C extends into the
如圖7所示,如果板體10內不具有空泡或皺褶等缺陷,當鑽出第一貫孔211時,第一貫孔211的內壁便不會產生向板體10內凹陷的缺陷。隨後形成的第一金屬鍍層30也不會與金屬電路圖案層111形成電性連接,因而以電鍍的方式不會在第一金屬鍍層30形成第二金屬鍍層。
As shown in Figure 7, if there are no defects such as cavitation or wrinkles in the
本實施例的第一金屬鍍層30為銅鍍層,第二金屬鍍層40為錫鍍層,銅的金屬色澤(銅紅色)與錫的金屬色澤(錫灰色)不同,因而從板體10的外觀是否產生第二金屬鍍層的色澤即可判斷板體10內是否產生空泡或皺褶等缺陷。
The
利用本創作的印刷電路板製程缺陷檢視測試板結構1可以從板體10的外觀快速地判斷板體10內是否產生空泡或皺褶等缺陷,因而可以即時地調整熱壓製程的各參數,而達到預定的良率。
Utilizing the printed circuit board process defect inspection
圖8表示絕緣板材11之間或絕緣板材11與金屬箔層12之間只設置一個半固化片13且半固化片13具有53%樹脂含量。在第一貫孔211的陣列中可以看到在第一金屬鍍層30處出現大量的第二金屬鍍層40,因此可判斷只設置一個半固化片13不容易完全填滿金屬電路圖案層111的結構而在多處產生空泡或皺褶。
FIG. 8 shows that only one
圖9表示絕緣板材11之間或絕緣板材11與金屬箔層12之間設置兩個半固化片13且半固化片13具有53%樹脂含量。從圖中所示的印刷電路板製程缺陷檢視測試板結構1可以看出第二金屬鍍層40的面積大幅地減少,表示使用兩個半固化片13可以更完整地填滿金屬電路圖案層111的結構而只在少處幾個部位產生空泡或皺褶。
FIG. 9 shows that two
圖10表示絕緣板材11之間或絕緣板材11與金屬箔層12之間設置兩個半固化片13且半固化片13具有75%樹脂含量。從圖中所示的印刷電路板製程缺陷檢視測試板結構1可以看出完全沒有出現第二金屬鍍層40,也就表示板體10完全沒有產生空泡或皺褶。
FIG. 10 shows that two
藉由圖8、圖9及圖10所示的過程,本創作的印刷電路板製程缺陷檢視測試板結構1可以用於在調整半固化片13的數量及成分後,顯示出板體10的接合結構,藉此可逐步地調整半固化片13的數量及成分直到板體10完全不出現空泡或皺褶的缺陷。
Through the process shown in FIG. 8, FIG. 9 and FIG. 10, the printed circuit board process defect inspection
如圖11所示,可以將多個本創作的印刷電路板製程缺陷檢視測試板結構1放置在壓合設備P的多個位置,在一次壓合製程後,將多個印刷電路板製程缺陷檢視測試板結構1分別形成第一金屬鍍層及試圖形成第二金屬鍍層,藉由判斷第二金屬鍍層的面積大小及位置,及可判斷壓合設備P在各位置的壓力及溫度是否適當,據此做出調整。
As shown in Figure 11, multiple printed circuit board process defect inspection
本創作的印刷電路板製程缺陷檢視測試板結構在以初始的製程參數壓合板體完成後,藉由在板體的兩個金屬箔層、第一貫孔的內壁及第一環型金屬箔形成第一金屬鍍層。如果第一貫孔的內壁產生由空泡或皺褶所導致的向板體內部凹陷的缺陷,則第一金屬鍍層會同時形成在向板體內部凹陷的缺陷的表面,而且第一金屬鍍層會與金屬電路圖案層形成電性連接。然後從板體邊緣的測試功能孔穿設導電線路,使金屬電路圖案層與外部電源連接,然後試圖在第一金屬鍍層上形成第二金屬鍍層。如果第一貫孔的內壁具有向板體內部凹陷的缺陷,在該處的第一貫孔的第一環型金屬箔及內壁的第一金屬鍍層上會形成第二金屬鍍層,藉由第二金屬鍍層的形成與否來判定板體內是否產 生缺陷,藉此調整各製程參數,例如半固化片的數量、組分或機台操作各項條件,以得到無缺陷的板體。 The printed circuit board process defect inspection test board structure of this creation is completed by laminating the board body with the initial process parameters, by using the two metal foil layers on the board body, the inner wall of the first through hole and the first ring-shaped metal foil A first metal plating layer is formed. If the inner wall of the first through hole produces a defect that is sunken to the inside of the plate caused by voids or wrinkles, the first metal coating will be formed on the surface of the defect that is sunken to the inside of the plate at the same time, and the first metal coating It will form an electrical connection with the metal circuit pattern layer. Then a conductive line is passed through the test function hole on the edge of the board to connect the metal circuit pattern layer with an external power supply, and then attempt to form a second metal plating layer on the first metal plating layer. If the inner wall of the first through hole has a defect that is sunken to the inside of the plate body, a second metal plating layer will be formed on the first ring-shaped metal foil and the first metal plating layer on the inner wall of the first through hole there, by Whether the second metal coating is formed or not is used to determine whether there is production in the board. Defects are generated, so as to adjust various process parameters, such as the number and composition of prepregs or various conditions of machine operation, so as to obtain defect-free boards.
惟以上所述者,僅為本創作之較佳實施例而已,當不能以此限定本創作實施之範圍,即大凡依本創作申請專利範圍及新型說明內容所作之簡單的等效變化與修飾,皆仍屬本創作專利涵蓋之範圍內。另外,本創作的任一實施例或申請專利範圍不須達成本創作所揭露之全部目的或優點或特點。此外,摘要部分和標題僅是用來輔助專利文件搜尋之用,並非用來限制本創作之權利範圍。此外,本說明書或申請專利範圍中提及的「第一」、「第二」等用語僅用以命名元件(element)的名稱或區別不同實施例或範圍,而並非用來限制元件數量上的上限或下限。 However, the above is only a preferred embodiment of this creation, and should not limit the scope of implementation of this creation, that is, all simple equivalent changes and modifications made according to the patent scope of this creation and the content of the new description, All still belong to the scope covered by this creation patent. In addition, any embodiment or patent scope of this creation does not need to achieve all the purposes or advantages or characteristics disclosed in this creation. In addition, the abstract part and the title are only used to assist in the search of patent documents, and are not used to limit the scope of rights of this creation. In addition, terms such as "first" and "second" mentioned in this specification or the scope of the patent application are only used to name elements (elements) or to distinguish different embodiments or ranges, and are not used to limit the number of elements. upper or lower limit.
11:絕緣板材 11: Insulation sheet
12:金屬箔層 12: Metal foil layer
13:半固化片 13: Prepreg
30:第一金屬鍍層 30: The first metal coating
40:第二金屬鍍層 40: Second metal coating
111:金屬電路圖案層 111: metal circuit pattern layer
212:開口端 212: Open end
213:第一環型金屬箔 213: The first ring-shaped metal foil
214:第一環型隔離區 214: The first circular isolation area
211:第一貫孔 211: The first through hole
D:缺陷 D: defect
D1:第一直徑 D1: first diameter
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TWI849674B (en) * | 2023-01-05 | 2024-07-21 | 健鼎科技股份有限公司 | Printed circuit board having dummy core and method for producing the same |
CN118465517A (en) * | 2024-07-12 | 2024-08-09 | 淄博芯材集成电路有限责任公司 | Metal ion migration detection structure and method for multilayer circuit board |
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TWI849674B (en) * | 2023-01-05 | 2024-07-21 | 健鼎科技股份有限公司 | Printed circuit board having dummy core and method for producing the same |
CN118465517A (en) * | 2024-07-12 | 2024-08-09 | 淄博芯材集成电路有限责任公司 | Metal ion migration detection structure and method for multilayer circuit board |
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