TWI810526B - Film forming device and method for removing water from film forming device - Google Patents
Film forming device and method for removing water from film forming device Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 104
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 238000012545 processing Methods 0.000 claims abstract description 193
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- 230000015572 biosynthetic process Effects 0.000 claims abstract description 70
- 238000004544 sputter deposition Methods 0.000 claims abstract description 39
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- 238000005192 partition Methods 0.000 claims description 9
- 238000009616 inductively coupled plasma Methods 0.000 claims description 8
- 239000003507 refrigerant Substances 0.000 claims description 6
- 238000009832 plasma treatment Methods 0.000 claims description 3
- 239000010408 film Substances 0.000 description 153
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- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
- C23C14/564—Means for minimising impurities in the coating chamber such as dust, moisture, residual gases
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/50—Substrate holders
- C23C14/505—Substrate holders for rotation of the substrates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
- C23C14/568—Transferring the substrates through a series of coating stations
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67098—Apparatus for thermal treatment
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- General Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Physical Vapour Deposition (AREA)
- Chemical Vapour Deposition (AREA)
- Plasma Technology (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
- Manufacturing Of Printed Wiring (AREA)
- Apparatuses And Processes For Manufacturing Resistors (AREA)
Abstract
本發明提供一種可在不會導致裝置的複雜化的情況下促進腔室內的水分去除的成膜裝置及成膜裝置的水分去除方法。實施方式的成膜裝置具有:能夠使內部為真空的腔室10、對腔室10內進行排氣的排氣部20、利用旋轉台31循環搬運工件W的搬運部30、以及對循環搬運後的工件W進行等離子體處理的多個等離子體處理部40,多個等離子體處理部40分別具有進行等離子體處理的處理空間41、處理空間42,多個等離子體處理部40中的至少一個是通過濺鍍對循環搬運後的工件W進行成膜處理的成膜處理部410,多個等離子體處理部40中的至少一個是如下加熱部420,所述加熱部420是在不進行利用成膜處理部410的成膜處理的狀態下,隨著利用排氣部20進行的排氣及旋轉台31的旋轉,產生等離子體,經由旋轉台31對腔室10內進行加熱,由此去除水分。The present invention provides a film forming device and a method for removing water in a film forming device that can promote removal of water in a chamber without complicating the device. The film forming apparatus according to the embodiment has a chamber 10 capable of vacuuming the interior, an exhaust unit 20 for exhausting the inside of the chamber 10 , a transport unit 30 for circulatively transporting the workpiece W using a turntable 31 , and a vacuum unit for transporting the work W after circulation. A plurality of plasma processing units 40 for plasma processing the workpiece W, the plurality of plasma processing units 40 respectively have a processing space 41 and a processing space 42 for performing plasma processing, at least one of the plurality of plasma processing units 40 is The film-forming processing part 410 performs film-forming processing on the workpiece W after circulating conveyance by sputtering, and at least one of the plurality of plasma processing parts 40 is a heating part 420 that does not perform film-forming In the state of the film formation process in the processing unit 410 , plasma is generated along with the exhaust by the exhaust unit 20 and the rotation of the turntable 31 , and the inside of the chamber 10 is heated via the turntable 31 to remove moisture.
Description
本發明是有關於一種成膜裝置及成膜裝置的水分去除方法。 The invention relates to a film forming device and a water removal method of the film forming device.
在半導體裝置、液晶顯示器、有機電致發光(electroluminescence,EL)顯示器、光碟等各種產品的製造步驟中,例如有時在晶片或玻璃基板等工件上製成光學膜等薄膜。薄膜可通過對工件形成金屬等的膜的成膜處理、或對形成的膜進行蝕刻、氧化或氮化等膜處理等來製成。 In the manufacturing steps of various products such as semiconductor devices, liquid crystal displays, organic electroluminescence (EL) displays, and optical disks, thin films such as optical films are sometimes formed on workpieces such as wafers or glass substrates. The thin film can be formed by forming a film of metal or the like on a workpiece, or performing film processing such as etching, oxidation, or nitriding on the formed film.
成膜處理或膜處理可利用各種方法進行,作為其中之一,有在減壓至規定的真空度的腔室中產生等離子體,使用所述等離子體進行處理的方法。在成膜處理中,向配置有包括成膜材料的靶材的腔室導入惰性氣體,對靶材施加直流電壓。使等離子體化的惰性氣體的離子與靶材碰撞,使自靶材中敲擊出的成膜材料堆積在工件而進行成膜。此種成膜處理被稱為濺鍍。在膜處理中,向配置有電極的真空腔室導入製程氣體,對電極施加高頻電壓。通過使等離子體化的製程氣體的離子、自由基等活性種與工件上的膜碰撞,進行膜處理。 Film formation or film treatment can be performed by various methods, one of which is a method of generating plasma in a chamber decompressed to a predetermined vacuum degree and performing treatment using the plasma. In the film-forming process, an inert gas is introduced into a chamber in which a target including a film-forming material is arranged, and a DC voltage is applied to the target. The plasma-formed inert gas ions collide with the target, and the film-forming material knocked out from the target is deposited on the workpiece to form a film. Such a film-forming process is called sputtering. In film processing, a process gas is introduced into a vacuum chamber in which electrodes are placed, and a high-frequency voltage is applied to the electrodes. Film processing is performed by colliding active species such as ions and radicals of the plasma-formed process gas with the film on the workpiece.
為了連續進行此種成膜處理與膜處理,有在一腔室的內部安裝作為旋轉體的旋轉台,在旋轉台上方的周向上配置有多個成膜用單元與膜處理用單元的等離子體處理裝置。成膜用單元與膜處理用單元分別具有劃分出的處理室(成膜室、膜處理室)。各處理室的朝向旋轉台的下方被開放,將工件保持在旋轉台上並加以搬運,使其通過多個處理室的正下方,由此形成光學膜等薄膜。 In order to continuously perform such film formation and film processing, a rotary table as a rotating body is installed inside a chamber, and a plurality of film formation units and film processing units are arranged in the circumferential direction above the rotary table. Processing device. The unit for film formation and the unit for film processing have respectively divided processing chambers (film formation chamber, film processing chamber). Each processing chamber is opened downward toward the turntable, and a workpiece is held on the turntable and conveyed, passing directly under the plurality of processing chambers, thereby forming a thin film such as an optical film.
[現有技術文獻] [Prior art literature]
[專利文獻] [Patent Document]
[專利文獻1]日本專利特開2005-352018號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2005-352018
[專利文獻2]日本專利特開2010-225847號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2010-225847
隨著持續進行成膜處理,自成膜用單元飛散出的成膜材料堆積在所述般的成膜裝置的腔室內的各種部位。若以所述方式堆積的成膜材料剝離,則作為成膜對象的工件會被污染。但是,在膜直接附著在腔室的內壁或旋轉台的情況下,去除膜是非常困難的。因此,以覆蓋腔室的內壁、旋轉台的表面等的方式,能夠裝卸地設置有防附著板。防附著板通過附著成膜處理時飛散的成膜材料,防止成膜材料附著在腔室的內壁或旋轉台的表面。 As the film-forming process continues, the film-forming material scattered from the film-forming unit accumulates in various places in the chamber of the above-mentioned film-forming apparatus. When the deposited film-forming material peels off, the workpiece to be film-formed becomes contaminated. However, in cases where the membrane is directly attached to the inner wall of the chamber or the turntable, it is very difficult to remove the membrane. Therefore, the adhesion preventing plate is detachably provided so as to cover the inner wall of the chamber, the surface of the turntable, and the like. The anti-adhesion plate prevents the film-forming material from adhering to the inner wall of the chamber or the surface of the turntable by adhering the film-forming material scattered during the film-forming process.
此種防附著板在持續進行成膜處理後,為了防止附著的膜剝離而污染工件,需要拆卸進行清洗(進行維護)。例如將腔室 向大氣開放,自腔室拆卸防附著板後,通過噴砂去除堆積在表面的膜,進而利用純水進行清洗。清洗後,使其乾燥後,在真空包裝的狀態下搬運至成膜裝置,開封後再次安裝於成膜裝置,進行成膜。 Such an anti-adhesion plate needs to be disassembled and cleaned (maintained) in order to prevent the adhered film from peeling off and contaminating the workpiece after continuous film-forming treatment. For example, the chamber Open to the atmosphere, remove the anti-adhesion plate from the chamber, remove the film accumulated on the surface by sandblasting, and then clean it with pure water. After washing and drying, it is transported to a film forming apparatus in a vacuum-packed state, and after unpacking, it is installed in a film forming apparatus again to perform film formation.
此處,在通過濺鍍進行成膜時,將成膜裝置的腔室減壓至高真空區域。由此,可減少腔室內存在的雜質,且減少氣體分子,使得平均自由行程變大。結果,自靶材中敲擊出的成膜材料到達工件,穩定地形成緻密的膜質。但是,在剛更換防附著板後,使成膜裝置運轉並對腔室進行排氣減壓,腔室內的真空度也不會上升的狀態會長期持續。這是因為:在安裝清洗、乾燥後的防附著板時,防附著板的內部殘留有水分,隨著腔室內進行減壓,大量的水分自防附著板持續產生。 Here, when film formation is performed by sputtering, the chamber of the film formation apparatus is depressurized to a high vacuum region. Thereby, impurities existing in the chamber can be reduced, and gas molecules can be reduced, so that the mean free path becomes larger. As a result, the film-forming material knocked out from the target reaches the workpiece, forming a dense film stably. However, immediately after the anti-adhesion plate is replaced, the state in which the degree of vacuum in the chamber does not rise even if the film formation apparatus is operated and the chamber is evacuated and decompressed continues for a long time. This is because moisture remains inside the antiadhesive plate when the antiadhesive plate has been washed and dried, and a large amount of water continues to be generated from the antiadhesive plate as the chamber is depressurized.
進而,若維護等時將腔室內向大氣開放,則大氣中包含的水分會吸附在腔室內的壁和各種構件上。因此,不僅防附著板,暴露在大氣中的腔室內的所有構件均需要去除水分。 Furthermore, if the inside of the chamber is opened to the atmosphere during maintenance or the like, moisture contained in the atmosphere will be adsorbed on walls and various members inside the chamber. Therefore, not only the anti-adhesion plate, but also all members in the chamber exposed to the atmosphere need to remove moisture.
由於水分通過對腔室內進行減壓而逐漸蒸發、排氣,因此此種狀態隨著持續進行成膜而得到改善。但是,包括安裝在腔室內的防附著板在內,包含水分的構件的數量和面積非常大,因此產生的水分量也變多。因此,難以在短時間內完全去除水分而獲得處理所需的真空度。例如,至達到對於成膜而言優選的狀態為止,會歷時幾天至幾周。於是,將腔室內向大氣開放而進行維護後,或更換防附著板後,無法成膜的期間將長期持續,從而導 致生產性降低。另外,若以殘留水分的狀態進行成膜,則有可能會產生成膜後的膜表面的粗糙或缺陷等對成膜造成不良影響。 Since moisture is gradually evaporated and exhausted by reducing the pressure in the chamber, this state improves as film formation continues. However, since the number and area of members containing moisture are very large, including the anti-adhesion plate installed in the chamber, the amount of moisture generated also increases. Therefore, it is difficult to completely remove moisture in a short time to obtain a degree of vacuum required for processing. For example, it may take several days to several weeks until the film-forming state is reached. Therefore, after maintenance is performed by opening the chamber to the atmosphere, or after the anti-adhesion plate is replaced, the period in which the film cannot be formed continues for a long time, resulting in lead to reduced productivity. In addition, if the film is formed in a state where moisture remains, there is a possibility that roughness or defects on the film surface after film formation may adversely affect the film formation.
為了應對所述情況,提出在腔室內設置紅外線燈等加熱裝置的方法(專利文獻1),或導入加熱後的氣體對腔室內的構件進行加熱,促進水分蒸發的方法(專利文獻2)。然而,在一面旋轉搬運工件一面遍及多個處理室進行處理的分批式成膜裝置中,在每個處理室設置加熱裝置或導入加熱後的惰性氣體會導致裝置結構的複雜化,耗費成本。 In order to cope with this situation, a method of installing a heating device such as an infrared lamp in the chamber (Patent Document 1), or a method of introducing heated gas to heat members in the chamber to promote evaporation of water (Patent Document 2) has been proposed. However, in a batch-type film-forming apparatus that performs processing in a plurality of processing chambers while rotating and conveying workpieces, installing a heating device in each processing chamber or introducing heated inert gas complicates the structure of the apparatus and increases costs.
關於防附著板,也考慮在安裝於腔室內之前,放入加熱爐中進行除濕(蒸發水分),但防附著板各個均為大型,並且數量多,因此可收納所有防附著板並一起除濕的加熱爐並不現實。另外,即便預先除濕,在安裝於腔室時也會與大氣接觸,因此會再次吸附水分。 Regarding the anti-adhesion plates, it is also considered to put them in a heating furnace to dehumidify (evaporate moisture) before installing them in the chamber, but each of the anti-adhesion plates is large and there are many, so it is possible to store all the anti-adhesion plates and dehumidify together Furnaces are not practical. In addition, even if it is dehumidified in advance, it will be exposed to the atmosphere when it is installed in the chamber, so moisture will be absorbed again.
本發明是為了解決所述課題而提出,其目的在於提供一種可在不會導致裝置的複雜化的情況下促進腔室內的水分去除的成膜裝置及成膜裝置的水分去除方法。 The present invention was made to solve the above problems, and an object of the present invention is to provide a film-forming apparatus and a method for removing water in a film-forming apparatus that can promote water removal in a chamber without complicating the apparatus.
為了實現所述目的,本實施方式的成膜裝置具有:腔室,能夠使內部為真空;排氣部,對所述腔室內進行排氣;搬運部,利用設置在所述腔室內的旋轉台循環搬運工件;以及多個等離子體處理部,設置在所述腔室內並對循環搬運後的所述工件進行等離子體處理,所述多個等離子體處理部分別具有進行等離子體處 理的處理空間,所述多個等離子體處理部中的至少一個是通過濺鍍對循環搬運後的所述工件進行成膜處理的成膜處理部,所述多個等離子體處理部中的至少一個是如下加熱部,所述加熱部是在不進行利用所述成膜處理部的成膜處理的狀態下,隨著利用所述排氣部進行的排氣及所述旋轉台的旋轉,產生等離子體,經由所述旋轉台對所述腔室內進行加熱,由此去除所述腔室內的水分。 In order to achieve the above object, the film forming apparatus of the present embodiment has: a chamber capable of making the inside vacuum; an exhaust unit for exhausting the inside of the chamber; and a plurality of plasma processing units, which are arranged in the chamber and perform plasma treatment on the workpiece after cyclic transport, and each of the plurality of plasma processing units has a plasma processing unit. processing space, at least one of the plurality of plasma processing units is a film-forming processing unit that performs film-forming processing on the workpiece that has been conveyed in circulation by sputtering, and at least one of the plurality of plasma processing units One is a heating unit that generates heat in response to exhaust by the exhaust unit and rotation of the turntable in a state where the film formation process by the film formation process unit is not performed. The plasma heats the inside of the chamber via the rotary table, thereby removing moisture in the chamber.
另外,本發明的成膜裝置的水分去除方法包括:排氣開始步驟,排氣部開始腔室的排氣;旋轉開始步驟,旋轉台開始旋轉;製程氣體導入步驟,製程氣體導入部向處理空間導入製程氣體;等離子體生成步驟,等離子體發生器使所述處理空間的所述製程氣體等離子體化;製程氣體停止步驟,所述製程氣體導入部停止所述製程氣體的導入;等離子體停止步驟,所述等離子體發生器停止所述處理空間的所述製程氣體的等離子體化;以及旋轉停止步驟,所述旋轉台停止旋轉。 In addition, the water removal method of the film forming device of the present invention includes: an exhaust start step, the exhaust unit starts the exhaust of the chamber; a rotation start step, the turntable starts to rotate; introducing a process gas; a plasma generation step, a plasma generator plasmating the process gas in the processing space; a process gas stop step, the process gas introduction part stopping the introduction of the process gas; a plasma stop step , the plasma generator stops the plasmaization of the process gas in the processing space; and a rotation stop step, the rotation of the rotary table is stopped.
根據本發明,可提供可在不會導致裝置的複雜化的情況下促進腔室內的水分去除的成膜裝置及成膜裝置的水分去除方法。 According to the present invention, it is possible to provide a film-forming device and a method for removing water in a film-forming device that can promote water removal in a chamber without complicating the device.
1:成膜裝置 1: Film forming device
10:腔室 10: chamber
10a:天花板 10a: ceiling
10b:內底面 10b: inner bottom surface
10c:內周面 10c: inner peripheral surface
11:排氣口 11: Exhaust port
12:劃分部 12: Division
20:排氣部 20: exhaust part
30:搬運部 30: Moving Department
31:旋轉台 31: Rotary table
32:馬達 32: motor
33:保持部 33: Keeping Department
34:托盤 34: tray
40:等離子體處理部 40: Plasma Processing Department
41、42:處理空間 41, 42: Processing space
50:防附著板 50: Anti-adhesion plate
60:移送腔室 60: transfer chamber
62:裝載鎖定部 62:Load lock unit
70:冷卻裝置 70: cooling device
71:冷凍機 71: Freezer
72:冷卻線圈 72: cooling coil
80:氣體分析裝置 80: Gas analysis device
90:控制部 90: Control Department
101、102、108、109:搬入搬出口 101, 102, 108, 109: import and export
103、110:閘開閉機構 103, 110: gate opening and closing mechanism
104、111:門 104, 111: door
105、112:密封構件 105, 112: sealing member
106:搬運裝置 106: Handling device
107、113:真空泵 107, 113: vacuum pump
410:成膜處理部 410: Film Formation Treatment Department
412:靶材 412: target
413:背板 413: Backplane
414:電極 414: electrode
416:電源部 416: Power supply department
417:氣體導入口 417: gas inlet
418、427:配管 418, 427: Piping
419:濺鍍氣體導入部 419: Sputtering gas introduction part
420:加熱部 420: heating part
421:筒狀體 421: cylinder
422:窗構件 422: window components
423:天線 423: Antenna
424:RF電源 424: RF power supply
425:匹配箱 425:Matchbox
426:氣體導入口 426: gas inlet
428:製程氣體導入部 428: Process gas introduction department
G1:濺鍍氣體 G1: sputtering gas
G2:製程氣體 G2: Process gas
GV1、GV2:閘閥 GV1, GV2: gate valve
L:搬運路徑 L: transport path
S101~S109:步驟 S101~S109: steps
W:工件 W: Workpiece
圖1是示意性地表示本實施方式的成膜裝置的結構的透視平 面圖。 FIG. 1 is a perspective plan schematically showing the structure of a film forming apparatus according to this embodiment. face map.
圖2是圖1中的A-A剖面圖,是自圖1的實施方式的成膜裝置的側面觀察的內部結構的詳細圖。 FIG. 2 is a sectional view taken along line A-A in FIG. 1 , and is a detailed view of the internal structure viewed from the side of the film formation apparatus according to the embodiment shown in FIG. 1 .
圖3是本實施方式的成膜裝置的通過加熱進行的水分去除處理的流程圖。 FIG. 3 is a flow chart of moisture removal processing by heating in the film forming apparatus according to the present embodiment.
圖4是示意性地表示本實施方式的成膜裝置的一部分的結構的剖面圖。 FIG. 4 is a cross-sectional view schematically showing the structure of a part of the film forming apparatus according to the present embodiment.
圖5是示意性地表示本實施方式的成膜裝置的一部分的結構的剖面圖。 FIG. 5 is a cross-sectional view schematically showing the structure of a part of the film forming apparatus according to the present embodiment.
圖6是表示本實施方式的成膜裝置的維護至成膜處理的各要素的動作的時序圖。 FIG. 6 is a timing chart showing the operation of each element from maintenance to film formation process of the film formation apparatus according to the present embodiment.
參照附圖對本發明的成膜裝置的實施方式進行詳細說明。 Embodiments of the film forming apparatus of the present invention will be described in detail with reference to the drawings.
[概要] [summary]
如圖1的透視平面圖及圖2的剖面圖所示,成膜裝置1是通過濺鍍在工件W上進行成膜的裝置。工件W是指作為實施成膜處理的對象的被處理物。作為工件W,例如使用玻璃基板或晶片等。其中,只要是作為利用等離子體處理的成膜對象者,則無論形狀或材質如何,均可設為工件W。所述成膜裝置1具有腔室10、排氣部20、搬運部30、等離子體處理部40、防附著板50、移送腔 室60、冷卻裝置70、氣體分析裝置80、控制部90。 As shown in the perspective plan view of FIG. 1 and the sectional view of FIG. 2 , the film forming apparatus 1 is an apparatus for forming a film on a workpiece W by sputtering. The workpiece W refers to an object to be processed to be subjected to film formation processing. As the workpiece W, for example, a glass substrate, a wafer, or the like is used. Among them, the workpiece W may be used regardless of its shape or material, as long as it is a film-forming object to be processed by plasma. The film forming apparatus 1 has a chamber 10, an exhaust unit 20, a transport unit 30, a plasma processing unit 40, an anti-adhesion plate 50, and a transfer chamber. Chamber 60 , cooling device 70 , gas analysis device 80 , and control unit 90 .
腔室10是能夠使內部為真空的容器。排氣部20對腔室10內進行排氣。搬運部30通過設置在腔室10內的旋轉台31,循環搬運工件W。等離子體處理部40設置在腔室10內,對循環搬運後的工件W進行等離子體處理。等離子體處理是利用等離子體化的氣體對處理對象進行的各種處理。 The chamber 10 is a container whose interior can be evacuated. The exhaust unit 20 exhausts the inside of the chamber 10 . The conveying unit 30 conveys the workpiece W in circulation via the rotary table 31 provided in the chamber 10 . The plasma processing part 40 is provided in the chamber 10, and performs plasma processing on the workpiece|work W which circulated and conveyed. Plasma treatment is various treatments performed on a treatment object using plasmaized gas.
等離子體處理部40設置有多個。多個等離子體處理部40分別具有進行等離子體處理的處理空間41。多個等離子體處理部40中的三個是通過濺鍍對循環搬運後的工件W進行成膜處理的成膜處理部410。多個等離子體處理部40中的一個是如下加熱部420,所述加熱部420是在不進行利用成膜處理部410的成膜處理的狀態下,隨著利用排氣部20進行的排氣及旋轉台31的旋轉,產生等離子體,經由旋轉台31對腔室10內進行加熱,由此去除腔室10內的水分。 Plural plasma processing units 40 are provided. Each of the plurality of plasma processing units 40 has a processing space 41 for performing plasma processing. Three of the plurality of plasma processing units 40 are film-forming processing units 410 that perform film-forming processing on the workpiece W that has been conveyed in circulation by sputtering. One of the plurality of plasma processing units 40 is a heating unit 420 that is exhausted by the exhaust unit 20 in a state where the film formation process by the film formation treatment unit 410 is not performed. And the rotation of the turntable 31 generates plasma, and the inside of the chamber 10 is heated via the turntable 31 , thereby removing moisture in the chamber 10 .
防附著板50能夠裝卸地設置在腔室10內,防止自成膜處理部410飛散的成膜材料附著在腔室10內。移送腔室60是用於經由閘閥GV1在腔室10中搬入及搬出工件W的容器。冷卻裝置70是通過冷卻自腔室10脫離的氣體(gas)來去除脫離的氣體中的水分的裝置。本實施方式的冷卻裝置70設置於移送腔室60。 The adhesion prevention plate 50 is detachably provided in the chamber 10 , and prevents the film-forming material scattered from the film-forming processing unit 410 from adhering in the chamber 10 . The transfer chamber 60 is a container for carrying the workpiece W into and out of the chamber 10 through the gate valve GV1 . The cooling device 70 is a device for removing moisture in the gas detached from the chamber 10 by cooling the gas detached from the chamber 10 . The cooling device 70 of this embodiment is installed in the transfer chamber 60 .
氣體分析裝置80是測定自腔室10排出的氣體的成分量的裝置。控制部90基於由氣體分析裝置80測定的氣體的成分量,控制成膜處理部410及加熱部420。 The gas analysis device 80 is a device for measuring the component amounts of the gas discharged from the chamber 10 . The control unit 90 controls the film formation processing unit 410 and the heating unit 420 based on the gas component amounts measured by the gas analyzer 80 .
[結構] [structure]
[腔室] [Chamber]
如圖1所示,腔室10是圓柱形狀的容器,其內部被劃分部12分隔,分割成扇形形狀的多個區塊。在區塊中的三個配置有成膜處理部410,在區塊中的另一個配置有加熱部420。另外,在區塊中的又一個連接有移送腔室60。 As shown in FIG. 1 , the chamber 10 is a cylindrical container whose interior is partitioned by a partition 12 and divided into a plurality of sectors in the shape of a fan. The film formation processing part 410 is arrange|positioned in three blocks, and the heating part 420 is arrange|positioned in the other block. In addition, a transfer chamber 60 is connected to another one of the blocks.
如圖2所示,腔室10由圓盤狀的天花板10a、圓盤狀的內底面10b、及環狀的內周面10c包圍形成。劃分部12是自圓柱形狀的中心呈放射狀配設的方形壁板,自天花板10a朝向內底面10b延伸,未到達內底面10b。即,在內底面10b側確保圓柱狀的空間。 As shown in FIG. 2 , the chamber 10 is surrounded by a disk-shaped ceiling 10a, a disk-shaped inner bottom surface 10b, and an annular inner peripheral surface 10c. The partition portion 12 is a square wall plate arranged radially from the center of the cylindrical shape, and extends from the ceiling 10a toward the inner bottom surface 10b without reaching the inner bottom surface 10b. That is, a cylindrical space is ensured on the side of the inner bottom surface 10b.
再者,腔室10以能夠裝卸的方式設置有天花板10a。通過拆卸天花板10a,能夠進行包括腔室10的內部的清掃、防附著板50的裝卸等在內的維護。天花板10a經由未圖示的O型環等密封構件進行安裝,由此腔室10內被密閉。 In addition, the chamber 10 is provided with the ceiling 10a in a detachable manner. Maintenance including cleaning of the inside of the chamber 10, attachment and detachment of the adhesion prevention plate 50, and the like can be performed by removing the ceiling 10a. The ceiling 10a is attached via a sealing member such as an O-ring not shown, thereby sealing the inside of the chamber 10 .
如圖5的剖面圖所示,在腔室10的側壁可設置用於搬入搬出工件W的搬入搬出口101。搬入搬出口101面向設置在移送腔室60的側壁的搬入搬出口102。搬入搬出口102可設為能夠通過閘閥GV1而開閉。在閘閥GV1可設置閘開閉機構103、門104、O型環(O-ring)等密封構件105。門104通過閘開閉機構103進行上下移動及開閉動作。在門104通過閘開閉機構103而關閉時,密封構件105被按壓在搬入搬出口102的壁面,搬入搬出口102 被氣密地封閉。 As shown in the sectional view of FIG. 5 , a loading and unloading port 101 for loading and unloading the workpiece W may be provided on a side wall of the chamber 10 . The loading and unloading port 101 faces the loading and unloading port 102 provided on the side wall of the transfer chamber 60 . The loading/unloading port 102 can be opened and closed by the gate valve GV1. The gate valve GV1 may be provided with a gate opening and closing mechanism 103 , a door 104 , and sealing members 105 such as an O-ring. The door 104 is moved up and down and opened and closed by the gate opening and closing mechanism 103 . When the door 104 is closed by the gate opening and closing mechanism 103, the sealing member 105 is pressed against the wall surface of the loading and unloading port 102, and the loading and unloading port 102 is closed. is hermetically sealed.
返回圖1,劃分部12分隔進行等離子體處理的處理空間41、處理空間42。即,成膜處理部410、加熱部420分別比腔室10小,具有相互隔離的處理空間41、處理空間42。通過由劃分部12分隔處理空間41、處理空間42,可抑制來自成膜處理部410及加熱部420的成膜材料或氣體的擴散。如圖2所示,在劃分部12的下端與後述的旋轉台31之間形成有旋轉的旋轉台31上的工件W能夠通過的間隔。即,以在劃分部12的下緣與工件W之間產生微小的間隙的方式設定劃分部12的高度。 Returning to FIG. 1 , the partition unit 12 partitions a processing space 41 and a processing space 42 where plasma processing is performed. That is, the film formation processing part 410 and the heating part 420 are respectively smaller than the chamber 10, and have the processing space 41 and the processing space 42 isolated from each other. By dividing the processing space 41 and the processing space 42 by the partition part 12, the diffusion of the film formation material or gas from the film formation processing part 410 and the heating part 420 can be suppressed. As shown in FIG. 2 , a gap through which the workpiece W on the rotating turntable 31 can pass is formed between the lower end of the dividing portion 12 and the turntable 31 described later. That is, the height of the dividing portion 12 is set so that a slight gap is formed between the lower edge of the dividing portion 12 and the workpiece W. As shown in FIG.
[排氣部] [exhaust part]
排氣部20具有包含配管及未圖示的泵、閥等的負壓電路。排氣部20與設置在腔室10中的排氣口11連接。排氣部20利用通過排氣口11的排氣,對腔室10內進行減壓使其為真空。 The exhaust unit 20 has a negative pressure circuit including piping, pumps, valves and the like not shown. The exhaust part 20 is connected to the exhaust port 11 provided in the chamber 10 . The exhaust unit 20 depressurizes the inside of the chamber 10 to vacuum by exhausting through the exhaust port 11 .
[搬運部] [Transportation Department]
搬運部30具有旋轉台31、馬達32及保持部33,使工件W沿著圓周的軌跡即搬運路徑L(參照圖1)循環搬運。旋轉台31的工件W的載置面以與劃分部12的下端之間空出供工件W通過的間隙的方式配置。旋轉台31具有圓盤形狀,在腔室10內大幅擴展至不與內周面10c接觸的程度。旋轉台31具有以俯視時覆蓋腔室10內的各處理空間41的方式連續的面。 The conveying unit 30 has a rotary table 31 , a motor 32 , and a holding unit 33 , and circulates and conveys the workpiece W along a circumferential trajectory, that is, a conveyance path L (see FIG. 1 ). The mounting surface of the workpiece W of the rotary table 31 is disposed with a gap between the lower end of the partition 12 and the workpiece W through which the workpiece W passes. The turntable 31 has a disk shape, and is largely extended in the chamber 10 to such an extent that it does not come into contact with the inner peripheral surface 10c. The turntable 31 has a continuous surface so as to cover each processing space 41 in the chamber 10 in plan view.
旋轉台31為金屬製,例如可設為不銹鋼。其表面被實施防止由等離子體引起的損耗的耐等離子體性的表面處理。 The turntable 31 is made of metal, for example, stainless steel. Its surface is treated with a plasma-resistant surface treatment that prevents wear and tear caused by plasma.
馬達32以旋轉台31的圓中心作為旋轉軸,以規定的旋轉速度連續地旋轉。保持部33是在旋轉台31的上表面配設在圓周等配位置的槽、孔、突起、夾具、固定器等,通過機械卡盤、黏著卡盤等保持載置有工件W的托盤34。托盤34是用於在載置有工件W的狀態下進行搬運的構件。例如,工件W以矩陣狀排列配置在托盤34。本實施方式的保持部33在旋轉台31上以60°間隔配設有六個。其中,同時搬運的工件W、托盤34的數量不限定於此。 The motor 32 continuously rotates at a predetermined rotation speed with the center of the turntable 31 as a rotation axis. The holding unit 33 is grooves, holes, protrusions, jigs, holders, etc. arranged at positions equidistant on the circumference on the upper surface of the turntable 31, and holds the tray 34 on which the workpiece W is placed by a mechanical chuck, an adhesive chuck, or the like. The pallet 34 is a member for conveying the workpiece W placed thereon. For example, the workpieces W are arranged in a matrix on the pallet 34 . Six holding units 33 of the present embodiment are arranged on the turntable 31 at intervals of 60°. However, the number of workpieces W and pallets 34 conveyed at the same time is not limited to this.
[成膜處理部] [Film Formation Processing Department]
成膜處理部410是生成等離子體,將包括成膜材料的靶材412暴露在所述等離子體。由此,成膜處理部410進行使等離子體中包含的離子與成膜材料碰撞並使敲擊出的粒子堆積在工件W上的成膜。如圖2所示,所述成膜處理部410包括等離子體發生器,所述等離子體發生器包含:具有靶材412、背板413及電極414的濺鍍源、電源部416及濺鍍氣體導入部419。 The film formation processing unit 410 generates plasma, and exposes the target material 412 including the film formation material to the plasma. Thus, the film formation processing unit 410 performs film formation in which ions contained in the plasma collide with the film formation material, and the knocked out particles are deposited on the workpiece W. FIG. As shown in FIG. 2 , the film forming processing part 410 includes a plasma generator, and the plasma generator includes: a sputtering source having a target 412, a back plate 413 and an electrode 414, a power supply part 416, and a sputtering gas Import section 419 .
靶材412是包括堆積在工件W上成為膜的成膜材料的板狀構件。靶材412與載置於旋轉台31的工件W的搬運路徑L隔離而設置。靶材412的表面以與載置於旋轉台31的工件W相向的方式被保持在腔室10的天花板10a上。靶材412在俯視時排列在三角形的頂點上的位置設置有三個。 The target 412 is a plate-shaped member including a film-forming material deposited on the workpiece W to form a film. The target material 412 is spaced apart from the conveyance path L of the workpiece W placed on the turntable 31 . The surface of the target 412 is held on the ceiling 10 a of the chamber 10 so as to face the workpiece W placed on the rotary table 31 . Three targets 412 are arranged at the vertices of the triangle in plan view.
背板413是保持靶材412的支撐構件。所述背板413單獨保持各靶材412。電極414是用於自腔室10的外部對各靶材412 單獨施加電力的導電性構件,並與靶材412電性連接。施加至各靶材412的電力可單獨改變。另外,根據需要,濺鍍源中適宜包括磁鐵、冷卻機構等。 The back plate 413 is a supporting member that holds the target 412 . The back plate 413 individually holds the targets 412 . The electrodes 414 are used to control each target 412 from the outside of the chamber 10 The conductive member independently applies electric power and is electrically connected to the target 412 . The power applied to each target 412 can be varied individually. In addition, a magnet, a cooling mechanism, etc. are suitably contained in a sputtering source as needed.
電源部416例如是施加高電壓的直流(direct current,DC)電源,與電極414電性連接。電源部416通過電極414對靶材412施加電力。旋轉台31與接地的腔室10電位相同,通過對靶材412側施加高電壓,產生電位差。再者,電源部416也可設為射頻(radio frequency,RF)電源以進行高頻濺鍍。 The power supply unit 416 is, for example, a direct current (DC) power supply applying a high voltage, and is electrically connected to the electrode 414 . The power supply unit 416 applies electric power to the target 412 through the electrodes 414 . The turntable 31 has the same potential as the grounded chamber 10 , and a potential difference is generated by applying a high voltage to the target 412 side. Furthermore, the power supply unit 416 can also be a radio frequency (radio frequency, RF) power supply for high frequency sputtering.
如圖2所示,濺鍍氣體導入部419向腔室10導入濺鍍氣體G1。濺鍍氣體導入部419具有未圖示的儲氣瓶等濺鍍氣體G1的供給源、配管418、及氣體導入口417。配管418與濺鍍氣體G1的供給源連接,氣密地貫通腔室10,延伸至腔室10的內部,其端部作為氣體導入口417開口。 As shown in FIG. 2 , the sputtering gas introduction part 419 introduces the sputtering gas G1 into the chamber 10 . The sputtering gas introduction part 419 has a supply source of the sputtering gas G1 such as a gas cylinder (not shown), a pipe 418 , and a gas introduction port 417 . The pipe 418 is connected to a supply source of the sputtering gas G1 , passes through the chamber 10 airtightly, extends to the inside of the chamber 10 , and has an end portion opened as a gas introduction port 417 .
氣體導入口417朝旋轉台31與靶材412之間開口,向形成於旋轉台31與靶材412之間的處理空間41導入成膜用的濺鍍氣體G1。作為濺鍍氣體G1,可採用稀有氣體,優選為氬(Ar)氣體等。 The gas introduction port 417 opens between the turntable 31 and the target 412 , and introduces the sputtering gas G1 for film formation into the processing space 41 formed between the turntable 31 and the target 412 . As the sputtering gas G1, a rare gas can be used, preferably an argon (Ar) gas or the like.
在此種成膜處理部410中,自濺鍍氣體導入部419導入濺鍍氣體G1,電源部416通過電極414對靶材412施加高電壓。於是,導入至處理空間41的濺鍍氣體G1進行等離子體化,產生離子等活性種。等離子體中的離子與靶材412碰撞而將成膜材料的粒子敲擊出來。 In such a film formation processing unit 410 , the sputtering gas G1 is introduced from the sputtering gas introduction unit 419 , and the power supply unit 416 applies a high voltage to the target 412 through the electrode 414 . Then, the sputtering gas G1 introduced into the processing space 41 is turned into a plasma, and active species such as ions are generated. The ions in the plasma collide with the target material 412 to knock out the particles of the film-forming material.
由旋轉台31循環搬運的工件W通過所述處理空間41。敲擊出的成膜材料的粒子在工件W通過處理空間41時堆積在工件W上,從而由粒子形成的膜形成在工件W上。工件W通過旋轉台31循環搬運,並反復通過所述處理空間41,由此進行成膜處理。 The workpiece W circulated by the turntable 31 passes through the processing space 41 . The particles of the film-forming material knocked out accumulate on the workpiece W when the workpiece W passes through the processing space 41 , and a film formed of the particles is formed on the workpiece W. FIG. The workpiece W is conveyed circularly by the rotary table 31, and repeatedly passes through the processing space 41, whereby film formation processing is performed.
[加熱部] [heating part]
加熱部420通過在導入了製程氣體G2的處理空間42內生成感應耦合等離子體(Inductively Coupled Plasma),對腔室10內進行加熱。另外,本實施方式的加熱部420也作為對通過成膜處理部410在工件W上生成的膜進行膜處理的膜處理部發揮功能。膜處理是改變通過成膜處理而堆積的膜的性質的處理,包括氧化、氮化、蝕刻、灰化等處理。例如在進行氧化作為膜處理的情況下,使氧氣體進行等離子體化而產生化學種。產生的化學種中包含的氧原子與工件W上的膜碰撞,形成作為化合物膜的氧化膜。 The heating unit 420 heats the inside of the chamber 10 by generating inductively coupled plasma (Inductively Coupled Plasma) in the processing space 42 into which the process gas G2 is introduced. In addition, the heating unit 420 of the present embodiment also functions as a film processing unit that performs film processing on a film formed on the workpiece W by the film formation processing unit 410 . The film treatment is a treatment for changing the properties of the film deposited by the film forming treatment, and includes treatments such as oxidation, nitriding, etching, and ashing. For example, when oxidation is performed as a film treatment, oxygen gas is converted into plasma to generate chemical species. Oxygen atoms contained in the generated chemical species collide with a film on the workpiece W to form an oxide film as a compound film.
如圖2所示,加熱部420具有包括筒狀體421、窗構件422、天線423、RF電源424、匹配箱425及製程氣體導入部428的等離子體發生器。 As shown in FIG. 2 , the heating unit 420 has a plasma generator including a cylindrical body 421 , a window member 422 , an antenna 423 , an RF power supply 424 , a matching box 425 , and a process gas introduction unit 428 .
筒狀體421是覆蓋處理空間42的周圍的構件。如圖1及圖2所示,筒狀體421是水平剖面為角圓長方形形狀的筒,具有開口。筒狀體421以其開口與旋轉台31側隔離而朝向的方式嵌入腔室10的天花板10a,並向腔室10的內部空間突出。筒狀體421是與旋轉台31相同的金屬製,通過氧化釔噴鍍等對表面實施耐等 離子體性、防止成膜材料附著的處理。 The cylindrical body 421 is a member covering the periphery of the processing space 42 . As shown in FIGS. 1 and 2 , the cylindrical body 421 is a tube having a rounded rectangular shape in horizontal section and has an opening. The cylindrical body 421 is fitted into the ceiling 10 a of the chamber 10 so that its opening faces away from the turntable 31 side, and protrudes toward the inner space of the chamber 10 . The cylindrical body 421 is made of the same metal as the turntable 31, and the surface is subjected to corrosion resistance etc. by yttrium oxide spraying or the like. Ionic properties, treatment to prevent adhesion of film-forming materials.
窗構件422是與筒狀體421的水平剖面為大致相似形狀的石英等電介質的平板。所述窗構件422以堵塞筒狀體421的開口的方式設置,將腔室10內的導入製程氣體G2的處理空間42與筒狀體421的內部分隔。再者,窗構件422可為氧化鋁等電介質,也可為矽等半導體。 The window member 422 is a flat plate of a dielectric such as quartz having a substantially similar shape to that of the cylindrical body 421 in horizontal cross section. The window member 422 is provided to close the opening of the cylindrical body 421 , and separates the processing space 42 in the chamber 10 into which the process gas G2 is introduced, from the inside of the cylindrical body 421 . Furthermore, the window member 422 can be a dielectric such as alumina, or a semiconductor such as silicon.
處理空間42在加熱部420中形成在旋轉台31與筒狀體421的內部之間。旋轉台31的上表面在所述處理空間42反復通過,由此以等離子體作為熱源,通過輻射而旋轉台31的溫度上升,熱也傳播至周圍。即,利用等離子體的熱,並經由旋轉台31而使腔室10內得到加熱。另外,在利用加熱部420進行膜處理時,由旋轉台31循環搬運的工件W反復通過處理空間42,由此進行膜處理。 The processing space 42 is formed between the turntable 31 and the inside of the cylindrical body 421 in the heating unit 420 . The upper surface of the turntable 31 repeatedly passes through the processing space 42 , whereby the temperature of the turntable 31 rises by radiation using plasma as a heat source, and the heat is also propagated to the surroundings. That is, the inside of the chamber 10 is heated via the turntable 31 by using the heat of the plasma. In addition, when film processing is performed by the heating unit 420 , the workpiece W circulated and conveyed by the rotary table 31 repeatedly passes through the processing space 42 , thereby performing film processing.
天線423是捲繞成線圈狀的導電體,配置在通過窗構件422而與腔室10內的處理空間42隔離的筒狀體421的內部空間,通過電流流動而產生電場。天線423理想的是配置在窗構件422的附近,以使自天線423產生的電場經由窗構件422有效率地導入至處理空間42。在天線423連接有施加高頻電壓的RF電源424。在RF電源424的輸出側連接有作為匹配電路的匹配箱425。匹配箱425通過匹配輸入側及輸出側的阻抗,使等離子體的放電穩定。 The antenna 423 is a conductive body wound in a coil shape, is arranged in the inner space of the cylindrical body 421 separated from the processing space 42 in the chamber 10 by the window member 422 , and generates an electric field when a current flows. The antenna 423 is desirably arranged near the window member 422 so that the electric field generated by the antenna 423 is efficiently introduced into the processing space 42 through the window member 422 . An RF power supply 424 for applying a high-frequency voltage is connected to the antenna 423 . A matching box 425 as a matching circuit is connected to the output side of the RF power supply 424 . The matching box 425 stabilizes plasma discharge by matching impedances on the input side and the output side.
如圖2所示,製程氣體導入部428向處理空間42導入製 程氣體G2。製程氣體導入部428具有未圖示的儲氣瓶等製程氣體G2的供給源、配管427、及氣體導入口426。配管427與製程氣體G2的供給源連接,在氣密地密封的同時貫通腔室10,延伸至腔室10的內部,其端部作為氣體導入口426開口。 As shown in FIG. 2 , the process gas introduction part 428 introduces process gas into the processing space 42. Process gas G2. The process gas introduction unit 428 has a supply source of the process gas G2 such as a gas cylinder (not shown), a pipe 427 , and a gas introduction port 426 . The pipe 427 is connected to a supply source of the process gas G2 , passes through the chamber 10 while being hermetically sealed, extends into the chamber 10 , and opens at its end as the gas introduction port 426 .
氣體導入口426朝窗構件422與旋轉台31之間的處理空間42開口,導入製程氣體G2。作為製程氣體G2,可採用稀有氣體,優選為氬氣體等。另外,本實施方式的製程氣體G2中除添加氬氣體以外添加有氧(O2)氣體。 The gas introduction port 426 opens to the processing space 42 between the window member 422 and the turntable 31, and introduces the process gas G2. As the process gas G2, a rare gas can be used, preferably argon gas or the like. In addition, an oxygen (O 2 ) gas is added to the process gas G2 of the present embodiment in addition to the argon gas.
在此種加熱部420中,自RF電源424向天線423施加高頻電壓。由此,高頻電流流過天線423,產生由電磁感應引起的電場。電場經由窗構件422在處理空間42產生,使製程氣體G2等離子體化,從而產生感應耦合等離子體。通過處理空間42的旋轉台31的表面利用所述等離子體而被加熱。 In such a heating unit 420 , a high-frequency voltage is applied from an RF power source 424 to an antenna 423 . As a result, a high-frequency current flows through the antenna 423 to generate an electric field due to electromagnetic induction. An electric field is generated in the processing space 42 through the window member 422 to plasma the process gas G2 to generate inductively coupled plasma. The surface of the rotary table 31 passing through the processing space 42 is heated by the plasma.
另外,在利用加熱部420進行膜處理的情況下,產生包含氧離子的氧的化學種,與工件W上的膜碰撞,由此與膜材料的原子耦合。結果,工件W上的膜成為氧化膜。工件W通過沿周向在腔室10內環繞幾圈,交替地巡迴通過三個成膜處理部410與加熱部420,在工件W上交替地反復成膜與膜處理,從而使所需厚度的膜成長。因此,本實施方式的成膜裝置1構成為可對由多個保持部33保持的多個工件W一起進行成膜的分批式裝置。 In addition, when the film processing is performed by the heating unit 420 , chemical species of oxygen including oxygen ions are generated and collide with the film on the workpiece W to couple with atoms of the film material. As a result, the film on the workpiece W becomes an oxide film. The workpiece W circles around the chamber 10 several times in the circumferential direction, and alternately passes through the three film-forming treatment parts 410 and the heating part 420, and alternately repeats film-forming and film-processing on the workpiece W, so that the required thickness film growth. Therefore, the film formation apparatus 1 of the present embodiment is configured as a batch type apparatus capable of collectively forming a film on a plurality of workpieces W held by a plurality of holding units 33 .
[防附著板] [Anti-adhesion plate]
防附著板50例如是金屬製板。在防附著板50的表面例如形 成有鋁或鋁合金的等離子體噴鍍膜,表面通過噴砂等而進行粗糙面化。由此,提高與附著堆積的膜的密接性,抑制膜材料的剝離。 The adhesion prevention plate 50 is, for example, a metal plate. On the surface of the anti-adhesion plate 50, for example, a A plasma sprayed coating of aluminum or aluminum alloy is formed, and the surface is roughened by sandblasting or the like. Thereby, the adhesiveness with the deposited film is improved, and the peeling of a film material is suppressed.
防附著板50配置成通過組合多個來覆蓋例如腔室10的內周面10c。另外,雖未圖示,但在旋轉台31上,也在托盤34以外的部位配置有防附著板50。托盤34也作為防止膜材料附著在旋轉台31上的防附著板50發揮功能。在劃分部12的側面也配置有防附著板50。進而,在成膜處理部410的處理空間41的靶材412的周邊也設置有防附著板50。如此,防附著板50適宜地配置在有可能附著成膜材料的場所。 The antiadhesion plate 50 is configured to cover, for example, the inner peripheral surface 10c of the chamber 10 by combining a plurality of them. In addition, although not shown, on the turntable 31 , an adhesion prevention plate 50 is also arranged at a location other than the tray 34 . The tray 34 also functions as an adhesion prevention plate 50 that prevents the film material from adhering to the turntable 31 . An antiadhesive plate 50 is also disposed on the side surface of the partition 12 . Furthermore, an adhesion prevention plate 50 is also provided around the target 412 in the processing space 41 of the film formation processing unit 410 . In this way, the anti-adhesion plate 50 is suitably arranged at a place where the film-forming material is likely to adhere.
[移送腔室] [Transfer chamber]
如圖1、圖4所示,移送腔室60是具有收納被搬入腔室10之前的工件W的內部空間的通路。移送腔室60經由閘閥GV1而與腔室10連接。在移送腔室60的內部空間設置有用於在與腔室10之間搬入、搬出工件W的搬運裝置106。移送腔室60通過真空泵107的排氣而減壓,通過搬運裝置106在維持腔室10的真空的狀態下,將搭載有未處理的工件W的托盤34搬入腔室10內,將搭載有處理完畢的工件W的托盤34自腔室10搬出。 As shown in FIGS. 1 and 4 , the transfer chamber 60 is a passage having an internal space for storing the workpiece W before being carried into the chamber 10 . The transfer chamber 60 is connected to the chamber 10 via the gate valve GV1. In the internal space of the transfer chamber 60, a conveyance device 106 for carrying in and carrying out the workpiece W between the chamber 10 and the chamber 10 is provided. The transfer chamber 60 is decompressed by the exhaust of the vacuum pump 107, and the pallet 34 carrying the unprocessed workpiece W is carried into the chamber 10 by the transport device 106 while maintaining the vacuum of the chamber 10, and the pallet 34 carrying the processed The pallet 34 of the completed workpiece W is carried out from the chamber 10 .
如圖5所示,在移送腔室60中在與設置有搬入搬出口102的側壁為相反側的側壁,可設置用於搬入搬出工件W的搬入搬出口108。搬入搬出口108面向後述的裝載鎖定部62的設置在移送腔室60的側壁的搬入搬出口109。搬入搬出口108可設為能夠通過閘閥GV2而開閉。在閘閥GV2可設置閘開閉機構110、門111、 O型環(O-ring)等密封構件112。門111通過閘開閉機構110進行上下移動及開閉動作。在門111通過閘開閉機構110而關閉時,密封構件112被按壓在搬入搬出口108的壁面,搬入搬出口108被氣密地封閉。 As shown in FIG. 5 , in the transfer chamber 60 , a loading/unloading port 108 for loading and unloading workpieces W may be provided on the side wall opposite to the side wall provided with the loading/unloading port 102 . The loading and unloading port 108 faces a loading and unloading port 109 provided on the side wall of the transfer chamber 60 of the load lock unit 62 described later. The loading/unloading port 108 can be opened and closed by the gate valve GV2. Gate valve GV2 can be provided with a gate opening and closing mechanism 110, a door 111, A sealing member 112 such as an O-ring. The door 111 is moved up and down and opened and closed by the gate opening and closing mechanism 110 . When the door 111 is closed by the gate opening and closing mechanism 110, the sealing member 112 is pressed against the wall surface of the loading/unloading port 108, and the loading/unloading port 108 is hermetically sealed.
如圖4所示,在移送腔室60經由閘閥GV2連接有裝載鎖定部62。裝載鎖定部62是在維持移送腔室60的真空的狀態下,通過搬運裝置106自外部將搭載有未處理的工件W的托盤34搬入移送腔室60內,並將搭載有處理完畢的工件W的托盤34自移送腔室60搬出的裝置。再者,裝載鎖定部62通過真空泵113的排氣而減壓。 As shown in FIG. 4 , a load lock unit 62 is connected to the transfer chamber 60 via a gate valve GV2 . The load lock unit 62 carries the tray 34 loaded with the unprocessed workpiece W into the transfer chamber 60 from the outside through the transfer device 106 while maintaining the vacuum state of the transfer chamber 60, and places the processed workpiece W loaded thereon. The tray 34 is carried out from the transfer chamber 60. Furthermore, the load lock unit 62 is decompressed by the exhaust of the vacuum pump 113 .
[冷卻裝置] [cooling device]
如圖1及圖4所示,冷卻裝置70與移送腔室60連接。冷卻裝置70具有冷凍機71、冷卻線圈72,是一面通過所述真空泵107排氣一面使移送腔室60內的水分冷凝至由冷凍機71冷卻的冷卻線圈72並捕捉的裝置。由於水分會變成霜被捕捉,因此通過使移送腔室60向大氣開放的維護進行自線圈去除霜的除霜作業。 As shown in FIGS. 1 and 4 , the cooling device 70 is connected to the transfer chamber 60 . The cooling device 70 has a refrigerator 71 and a cooling coil 72 , and is a device that condenses and captures moisture in the transfer chamber 60 in the cooling coil 72 cooled by the refrigerator 71 while being exhausted by the vacuum pump 107 . Since moisture is trapped as frost, a defrosting operation for removing frost from the coil is performed by maintenance of opening the transfer chamber 60 to the atmosphere.
冷卻線圈72包括銅等金屬配管,內部流通有液體或氣體的製冷劑。製冷劑例如可設為氟利昂系混合氣體等氣體。製冷劑由冷凍機71冷卻至冰點下的極低溫(-150℃~-1℃左右)而通過冷卻線圈72的內部。冷卻線圈72以沿著移送腔室60的壁面的方式固定配置在移送腔室60的內部。通過冷卻線圈72以沿著移送腔室60的內部的壁面的方式配置,可增加經冷卻的部位的表面 積,提高冷卻效率,從而可增加冷卻線圈72對水分的捕捉概率。 The cooling coil 72 includes metal pipes such as copper, and a liquid or gas refrigerant flows through the inside. The refrigerant may be, for example, a gas such as a freon-based mixed gas. The refrigerant is cooled by the refrigerator 71 to an extremely low temperature (about -150° C. to -1° C.) below the freezing point, and passes through the inside of the cooling coil 72 . The cooling coil 72 is fixedly arranged inside the transfer chamber 60 along the wall surface of the transfer chamber 60 . By arranging the cooling coil 72 along the inner wall surface of the transfer chamber 60, the surface of the cooled portion can be increased. Product, improve the cooling efficiency, thereby can increase the cooling coil 72 to capture the probability of moisture.
冷卻線圈72的兩端貫通移送腔室60的壁面,與外部的冷凍機71連通。冷凍機71包含壓縮機或壓縮器,能夠使經冷卻的製冷劑在冷卻線圈72中流通。 Both ends of the cooling coil 72 penetrate the wall surface of the transfer chamber 60 and communicate with the external refrigerator 71 . The refrigerator 71 includes a compressor or a compressor, and can circulate cooled refrigerant through the cooling coil 72 .
[氣體分析裝置] [Gas analysis device]
氣體分析裝置80是測定腔室10內的氣體的成分量的裝置。氣體分析裝置80例如為測定腔室10內的氣體中的分子或離子的質量的質量分析計,例如使用四極型質量分析計(Quadrupole Mass Spectrometer)。如圖1所示,氣體分析裝置80設置在連接有移送腔室60的腔室10的區塊。再者,氣體分析裝置80除包括質量分析計以外,可包括基於測定的質量而換算為腔室10內的按照各成分的分壓的算出部、以時間序列顯示換算出的按照各成分的分壓的顯示部。 The gas analysis device 80 is a device for measuring the component amounts of the gas in the chamber 10 . The gas analyzer 80 is, for example, a mass analyzer for measuring the mass of molecules or ions in the gas in the chamber 10 , for example, a quadrupole mass spectrometer (Quadrupole Mass Spectrometer) is used. As shown in FIG. 1 , the gas analysis device 80 is installed in a block of the chamber 10 connected to the transfer chamber 60 . Furthermore, the gas analysis device 80 may include, in addition to the mass analyzer, a calculation unit that converts the partial pressure for each component in the chamber 10 based on the measured mass, and displays the converted partial pressure for each component in time series. Press the display part.
氣體中的成分中,水(H2O)及作為與其相關的成分的氫(H2)及羥基(-OH)會對成膜及真空度造成影響,因此優選為去除。以下將這些成分稱為水分相關成分。 Among the components in the gas, water (H 2 O) and its related components, hydrogen (H 2 ) and hydroxyl group (—OH), affect film formation and vacuum degree, so it is preferable to remove them. Hereinafter, these components are called moisture-related components.
[控制部] [control department]
控制部90控制排氣部20、濺鍍氣體導入部419、製程氣體導入部428、電源部416、RF電源424、搬運部30、閘閥GV1、移送腔室60、閘閥GV2、裝載鎖定部62、冷卻裝置70等構成成膜裝置1的各種要素。所述控制部90是包括可編程邏輯控制器(Programmable Logic Controller,PLC)和中央處理器(Central Processing Unit,CPU)的處理裝置,存儲有描述控制內容的程序、設定值、閾值等。 The control unit 90 controls the exhaust unit 20, the sputtering gas introduction unit 419, the process gas introduction unit 428, the power supply unit 416, the RF power supply unit 424, the transfer unit 30, the gate valve GV1, the transfer chamber 60, the gate valve GV2, the load lock unit 62, The cooling device 70 and the like constitute various elements of the film forming apparatus 1 . Described control part 90 is to comprise Programmable Logic Controller (Programmable Logic Controller, PLC) and Central Processing Unit (Central Processing Unit) Processing Unit (CPU) is a processing device that stores programs describing control content, setting values, thresholds, and the like.
作為具體控制的內容,可列舉:成膜裝置1的初始排氣壓力、對靶材412及天線423的施加電力、濺鍍氣體G1及製程氣體G2的流量、導入時間及排氣時間、成膜時間、馬達32的旋轉速度等。由此,控制部90能夠對應各種各樣的成膜規格。 Specific control contents include: the initial exhaust pressure of the film forming apparatus 1, the power applied to the target 412 and the antenna 423, the flow rates of the sputtering gas G1 and the process gas G2, the introduction time and exhaust time, and the film formation time. time, the rotational speed of the motor 32, and the like. Accordingly, the control unit 90 can cope with various film formation specifications.
另外,本實施方式的控制部90通過控制製程氣體G2的導入、對天線423的電力的施加、閘閥GV1、閘閥GV2的開閉、冷卻線圈72的溫度、真空泵107的動作來去除腔室10內的水分。進而,控制部90基於由氣體分析裝置80測定的氣體的成分量來控制加熱部420。即,控制部90監視由氣體分析裝置80測定的水分相關成分的質量或基於質量的分壓,在達到規定的閾值以下的情況下,進行停止加熱部420的等離子體的反饋控制。 In addition, the control unit 90 of the present embodiment controls the introduction of the process gas G2, the application of power to the antenna 423, the opening and closing of the gate valve GV1 and the gate valve GV2, the temperature of the cooling coil 72, and the operation of the vacuum pump 107 to remove dust from the chamber 10. moisture. Furthermore, the control unit 90 controls the heating unit 420 based on the gas component amounts measured by the gas analyzer 80 . That is, the control unit 90 monitors the mass of the moisture-related component measured by the gas analyzer 80 or the partial pressure based on the mass, and performs feedback control to stop the plasma in the heating unit 420 when it is equal to or less than a predetermined threshold.
再者,在以下的說明中,所謂「打開閘閥GV1」,是指控制部90控制閘開閉機構103使門104向遠離搬入搬出口102的方向移動,由此開放搬入搬出口102,形成連通腔室10與移送腔室60的空間。另外,所謂「關閉閘閥GV1」,是指控制部90控制閘開閉機構103使門104向接近搬入搬出口102的方向移動並按壓在密封構件105,由此封閉搬入搬出口102,將腔室10與移送腔室60的空間分離。 Furthermore, in the following description, the so-called "opening the gate valve GV1" means that the control unit 90 controls the gate opening and closing mechanism 103 to move the door 104 in a direction away from the loading and unloading port 102, thereby opening the loading and unloading port 102 to form a communication chamber. The space between the chamber 10 and the transfer chamber 60. In addition, "closing the gate valve GV1" means that the control unit 90 controls the gate opening and closing mechanism 103 to move the door 104 in a direction close to the loading and unloading port 102 and press it against the sealing member 105, thereby closing the loading and unloading port 102 and closing the chamber 10. It is separated from the space of the transfer chamber 60 .
另外,所謂「打開閘閥GV2」,是指控制部90控制閘開閉機構110使門111向遠離搬入搬出口108的方向移動,由此開 放搬入搬出口108,形成連通移送腔室60與裝載鎖定部62的空間。另外,所謂「關閉閘閥GV2」,是指控制部90控制閘開閉機構110使門111向接近搬入搬出口108的方向移動並按壓在密封構件112,由此封閉搬入搬出口108,使移送腔室60與裝載鎖定部62的空間分離。 In addition, "opening the gate valve GV2" means that the control unit 90 controls the gate opening and closing mechanism 110 to move the door 111 away from the loading and unloading port 108, thereby opening and closing the gate valve GV2. The loading/unloading port 108 forms a space communicating with the transfer chamber 60 and the load lock unit 62 . In addition, the so-called "closing the gate valve GV2" means that the control unit 90 controls the gate opening and closing mechanism 110 to move the door 111 in a direction close to the loading and unloading port 108 and press it against the sealing member 112, thereby closing the loading and unloading port 108 and making the transfer chamber 60 is spaced apart from the load lock 62 .
[動作] [action]
其次,對由控制部90控制的成膜裝置1的整體動作進行說明。圖6是表示包括維護、加熱處理、成膜處理的一系列步驟中的各要素的動作的時序圖。 Next, the overall operation of the film forming apparatus 1 controlled by the control unit 90 will be described. FIG. 6 is a timing chart showing the operation of each element in a series of steps including maintenance, heat treatment, and film formation.
(維護) (maintain)
在圖6(1)所示的維護中,進行將防附著板50自腔室10去除和/或安裝的作業,腔室10向大氣開放,腔室10內的壓力成為大氣壓。在下一加熱處理中,在腔室10內設置新的防附著板50或清洗後的防附著板50。此時,在旋轉台31未搭載工件W。再者,在旋轉台31的保持部33上可不載置托盤34。 In the maintenance shown in FIG. 6(1), the work of removing and/or attaching the antiadhesion plate 50 from the chamber 10 is performed, the chamber 10 is opened to the atmosphere, and the pressure in the chamber 10 becomes atmospheric pressure. In the next heat treatment, a new anti-adhesion plate 50 or a washed anti-adhesion plate 50 is installed in the chamber 10 . At this time, the workpiece W is not mounted on the rotary table 31 . Note that the tray 34 may not be placed on the holding portion 33 of the turntable 31 .
(加熱處理) (heat treatment)
首先,參照圖3的流程圖、圖6(2)說明用於防附著板50的除濕的加熱處理的動作。再者,按照以下的順序通過加熱處理進行除濕的方法也是本發明的一種方式。首先,在關閉閘閥GV2的狀態下,打開腔室10與移送腔室60之間的閘閥GV1,開始利用排氣部20進行的排氣(排氣開始步驟:步驟S101)。由此,如圖6(2)所示,與腔室10內一起移送腔室60內得到減壓。另外, 也開始移送腔室60的利用冷卻裝置70進行的冷卻與排氣(冷卻開始步驟:步驟S102)。進而,旋轉台31開始旋轉(旋轉台旋轉開始步驟:步驟S103)。例如,旋轉台31以60rpm左右旋轉。 First, the operation of the heat treatment for dehumidifying the adhesion prevention plate 50 will be described with reference to the flowchart of FIG. 3 and FIG. 6(2). In addition, the method of dehumidifying by heat processing in the following procedure is also 1 aspect of this invention. First, with the gate valve GV2 closed, the gate valve GV1 between the chamber 10 and the transfer chamber 60 is opened to start exhaust by the exhaust unit 20 (exhaust start step: step S101). Thereby, as shown in FIG. 6(2), the inside of the chamber 60 is transferred together with the inside of the chamber 10, and the pressure is reduced. in addition, Cooling and exhausting of the transfer chamber 60 by the cooling device 70 are also started (cooling start step: step S102). Furthermore, the turntable 31 starts to rotate (turntable rotation start step: step S103). For example, the turntable 31 rotates at about 60 rpm.
製程氣體導入部428開始向加熱部420的處理空間42內導入氬氣體與氧氣體(製程氣體導入步驟:步驟S104)。此時,如圖6(2)所示,通過氣體導入,腔室10內的壓力稍微上升。然後,通過等離子體發生器的RF電源424接通(施加高頻電力),導入至處理空間42中的製程氣體G2進行等離子體化(等離子體生成步驟:步驟S105)。例如,RF電源424對天線423施加9kW以上的高頻電力。由此,天線423產生的電場經由窗構件422在處理空間42中產生。然後,通過所述電場,供給至處理空間42中的製程氣體G2激發而產生等離子體。 The process gas introduction part 428 starts to introduce argon gas and oxygen gas into the processing space 42 of the heating part 420 (process gas introduction step: step S104 ). At this time, as shown in FIG. 6(2), the pressure in the chamber 10 is slightly increased by the gas introduction. Then, when the RF power supply 424 of the plasma generator is turned on (high-frequency power is applied), the process gas G2 introduced into the processing space 42 is converted into plasma (plasma generation step: step S105). For example, the RF power supply 424 applies high-frequency power of 9 kW or more to the antenna 423 . Thus, an electric field generated by the antenna 423 is generated in the processing space 42 via the window member 422 . Then, by the electric field, the process gas G2 supplied into the processing space 42 is excited to generate plasma.
利用等離子體的熱,通過處理空間42的旋轉台31利用輻射熱而得到加熱。旋轉台31每次通過處理空間42時得到加熱,進而通過熱傳導而使得熱擴散至旋轉台31整體。然後,經加熱的旋轉台31也通過腔室10內的其他空間,由此經由旋轉台31而腔室10內得到加熱,水分相關成分自腔室10的內壁、防附著板50等脫離,因此腔室10內的水分相關成分暫時增加。腔室10內的加熱溫度只要是與腔室10內的壓力對應的、遵照水的蒸氣壓曲線的沸點以上的溫度即可。在本實施方式中,在排氣開始後開始所述腔室10內的加熱,腔室10內的水的沸點下降,因此水分在比大氣壓下的水的沸點低的溫度下蒸發,從而促進水分的去除。在 進行可靠的水分的蒸發的情況下,優選為例如加熱至80℃以上。在由氣體分析裝置80測定的水分相關成分的分壓的測定值達到規定的閾值以下之前的期間(步驟S106的否(NO)),持續利用等離子體的熱進行加熱。 Using the heat of the plasma, the rotary table 31 of the processing space 42 is heated by radiant heat. The turntable 31 is heated every time it passes through the processing space 42 , and heat is diffused to the entire turntable 31 through heat conduction. Then, the heated turntable 31 also passes through other spaces in the chamber 10, thereby heating the chamber 10 through the turntable 31, and moisture-related components are detached from the inner wall of the chamber 10, the anti-adhesion plate 50, etc., Accordingly, the moisture-related components in the chamber 10 temporarily increase. The heating temperature in the chamber 10 may be a temperature equal to or higher than the boiling point corresponding to the pressure in the chamber 10 and conforming to the vapor pressure curve of water. In this embodiment, the heating in the chamber 10 is started after the exhaust starts, and the boiling point of the water in the chamber 10 drops, so the moisture evaporates at a temperature lower than the boiling point of water at atmospheric pressure, thereby promoting the evaporation of moisture. removal. exist In the case of reliably evaporating moisture, it is preferable to heat, for example, to 80° C. or higher. Heating by the heat of the plasma is continued until the measured value of the partial pressure of the moisture-related component measured by the gas analyzer 80 falls below a predetermined threshold (No (NO) in step S106 ).
在所述加熱處理時,移送腔室60與腔室10之間的閘閥GV1成為開放的狀態。即,在移送腔室60與腔室10連通的狀態下進行加熱處理。由於移送腔室60與腔室10形成連通的一個空間,故自進行加熱處理的腔室10內的構件脫離的腔室10內的水分相關成分被移送腔室60的冷卻裝置70捕捉。因此,暫時上升的水分相關成分的測定值會隨著時間的經過而減少。伴隨於此,如圖6(2)所示,腔室10內得到減壓。在水分相關成分的測定值為閾值以下的情況下(步驟S106的是(YES)),製程氣體導入部428停止導入製程氣體G2(製程氣體停止步驟:步驟S107),RF電源424斷開(停止高頻電力的施加),由此停止等離子體化(等離子體停止步驟:步驟S108)。再者,也可在停止氬氣體與停止等離子體化後停止導入氧氣體。進而,旋轉台31停止旋轉(旋轉台旋轉停止步驟:步驟S109)。之後,關閉移送腔室60的閘閥GV1。利用排氣部20進行的排氣在成膜處理開始之前,以及在成膜處理開始以後也繼續進行。 During the heat treatment, the gate valve GV1 between the transfer chamber 60 and the chamber 10 is opened. That is, the heat treatment is performed in a state where the transfer chamber 60 communicates with the chamber 10 . Since the transfer chamber 60 and the chamber 10 form a space communicating with each other, the moisture-related components in the chamber 10 detached from the components in the chamber 10 undergoing heat treatment are captured by the cooling device 70 of the transfer chamber 60 . Therefore, the measured value of the moisture-related component that rises temporarily decreases with the lapse of time. Accompanying this, as shown in FIG. 6(2), the inside of the chamber 10 is depressurized. When the measured value of the moisture-related component is below the threshold (YES in step S106), the process gas introduction part 428 stops introducing the process gas G2 (process gas stop step: step S107), and the RF power supply 424 is turned off (stop application of high-frequency power), thereby stopping plasma formation (plasma stop step: step S108). Furthermore, the introduction of the oxygen gas may also be stopped after stopping the argon gas and stopping the plasmaization. Furthermore, the rotation of the turntable 31 is stopped (step of stopping rotation of the turntable: step S109). Thereafter, the gate valve GV1 of the transfer chamber 60 is closed. The exhaust by the exhaust unit 20 is continued before the start of the film forming process and also after the start of the film forming process.
(成膜處理) (film forming treatment)
其次,說明對工件W的成膜處理的動作。再者,在成膜處理之前,在關閉閘閥GV1的狀態下,搬運裝置106將搭載有工件W 的托盤34自裝載鎖定部62搬入移送腔室60,通過冷卻裝置70對工件W及托盤34進行除濕。 Next, the operation of the film formation process on the workpiece W will be described. In addition, before the film formation process, the workpiece W is placed on the transfer device 106 with the gate valve GV1 closed. The pallet 34 is carried into the transfer chamber 60 from the load lock unit 62, and the workpiece W and the pallet 34 are dehumidified by the cooling device 70.
首先,如圖6(3)所示,利用搬運裝置106,將搭載有工件W的托盤34自移送腔室60依次搬入腔室10內。保持部33分別單獨保持由搬運裝置106搬入的托盤34,由此搭載有工件W的托盤34全部載置於旋轉台31上。 First, as shown in FIG. 6( 3 ), the pallet 34 on which the workpiece W is mounted is sequentially carried from the transfer chamber 60 into the chamber 10 by the conveyance device 106 . The holders 33 individually hold the pallets 34 carried in by the conveyance device 106 , so that all the pallets 34 on which the workpieces W are loaded are placed on the rotary table 31 .
然後,如圖6(4)所示,在腔室10內,當腔室10內通過排氣部20減壓至規定的壓力時,載置有工件W的旋轉台31旋轉,達到規定的旋轉速度。當達到規定的旋轉速度時,開始由成膜處理部410在工件W上進行成膜。即,濺鍍氣體導入部419通過氣體導入口417向處理空間41供給濺鍍氣體G1。電源部416對靶材412施加電壓,由此使濺鍍氣體G1進行等離子體化。由等離子體產生的離子與靶材412碰撞而敲擊出粒子。對於未處理的工件W,在通過成膜處理部410時,在表面形成堆積有粒子的薄膜。 Then, as shown in FIG. 6(4), in the chamber 10, when the chamber 10 is decompressed to a predetermined pressure by the exhaust unit 20, the rotary table 31 on which the workpiece W is placed rotates to achieve a predetermined rotation. speed. When the predetermined rotation speed is reached, film formation on the workpiece W by the film formation processing unit 410 is started. That is, the sputtering gas introduction part 419 supplies the sputtering gas G1 to the processing space 41 through the gas introduction port 417 . The power supply unit 416 applies a voltage to the target material 412, thereby turning the sputtering gas G1 into plasma. The ions generated by the plasma collide with the target 412 to knock out particles. When the unprocessed workpiece W passes through the film formation processing unit 410 , a thin film in which particles are deposited is formed on the surface.
如此,通過旋轉台31的旋轉並通過成膜處理部410而形成有薄膜的工件W在通過加熱部420的過程中薄膜被氧化。即,製程氣體導入部428通過氣體導入口426向處理空間42供給包含氧氣體的製程氣體G2。然後,由等離子體產生的氧的化學種與工件W上的薄膜碰撞,由此薄膜成為氧化膜。再者,如圖6(4)所示,通過濺鍍氣體G1、製程氣體G2的導入,腔室10內的壓力稍微上升。 In this way, the workpiece W on which the thin film is formed passes through the film formation processing unit 410 by the rotation of the rotary table 31 while passing through the heating unit 420 , and the thin film is oxidized. That is, the process gas introduction part 428 supplies the process gas G2 containing oxygen gas to the processing space 42 through the gas introduction port 426 . Then, the chemical species of oxygen generated by the plasma collides with the thin film on the workpiece W, whereby the thin film becomes an oxide film. Furthermore, as shown in FIG. 6(4), the pressure in the chamber 10 is slightly increased by introducing the sputtering gas G1 and the process gas G2.
如此,工件W通過正在運轉的成膜處理部410的處理空間41,由此進行成膜處理,工件W通過正在運轉的加熱部420的處理空間42,由此進行氧化處理。再者,所謂「正在運轉」與在各處理部的處理空間41、處理空間42中進行產生等離子體的等離子體生成動作的含義相同。 In this way, the workpiece W passes through the processing space 41 of the film formation processing unit 410 in operation, thereby undergoing film formation processing, and the workpiece W passes through the processing space 42 of the operating heating unit 420 , thereby undergoing oxidation treatment. It should be noted that "operating" has the same meaning as the plasma generation operation in which plasma is generated in the processing space 41 and the processing space 42 of each processing unit.
旋轉台31持續旋轉,直至規定厚度的氧化膜在工件W上成膜為止,即直至經過通過仿真或實驗等預先獲得的規定的時間為止。若經過規定的時間,則首先停止成膜處理部410的運轉,停止加熱部420的運轉。然後,停止旋轉台31的旋轉。之後,如圖6(5)所示,通過濺鍍氣體G1、製程氣體G2的導入停止,腔室10內的壓力降低。然後,通過開放閘閥GV1,自腔室10向移送腔室60排出載置有工件W的托盤34。進而,封閉閘閥GV1,開放閘閥GV2,經由裝載鎖定部62將載置有工件W的托盤34排出至外部。 The rotary table 31 continues to rotate until an oxide film of a predetermined thickness is formed on the workpiece W, that is, until a predetermined time obtained in advance through simulation or experimentation elapses. When a predetermined time elapses, first, the operation of the film formation processing unit 410 is stopped, and the operation of the heating unit 420 is stopped. Then, the rotation of the turntable 31 is stopped. Thereafter, as shown in FIG. 6(5), the introduction of the sputtering gas G1 and the process gas G2 is stopped, and the pressure in the chamber 10 decreases. Then, the tray 34 on which the workpiece W is placed is discharged from the chamber 10 to the transfer chamber 60 by opening the gate valve GV1 . Furthermore, the gate valve GV1 is closed, the gate valve GV2 is opened, and the pallet 34 on which the workpiece W is placed is discharged to the outside through the load lock unit 62 .
[作用效果] [Effect]
(1)如以上般,本實施方式的成膜裝置1具有:能夠使內部為真空的腔室10、對腔室10內進行排氣的排氣部20、利用設置在腔室10內的旋轉台31循環搬運工件W的搬運部30、以及設置在腔室10內並對循環搬運後的工件W進行等離子體處理的多個等離子體處理部40。 (1) As above, the film forming apparatus 1 of the present embodiment includes: the chamber 10 capable of vacuuming the inside; the exhaust unit 20 for exhausting the inside of the chamber 10 ; The stage 31 includes a conveyance unit 30 that cyclically conveys the workpiece W, and a plurality of plasma processing units 40 that are installed in the chamber 10 to perform plasma processing on the workpiece W that is cyclically conveyed.
多個等離子體處理部40分別具有進行等離子體處理的處理空間41、處理空間42,多個等離子體處理部40中的至少一個 是通過濺鍍對循環搬運後的工件W進行成膜處理的成膜處理部410,多個等離子體處理部40中的至少一個是如下加熱部420,所述加熱部420是在不進行利用成膜處理部410的成膜處理的狀態下,隨著利用排氣部20進行的排氣及旋轉台31的旋轉,產生等離子體,經由旋轉台31對腔室10內進行加熱,由此去除腔室10內的水分。 The plurality of plasma processing units 40 respectively have a processing space 41 and a processing space 42 for performing plasma processing, and at least one of the plurality of plasma processing units 40 It is a film-forming processing part 410 that performs film-forming processing on the workpiece W that is circulated and transported by sputtering, and at least one of the plurality of plasma processing parts 40 is a heating part 420 that is not used for forming. In the state of the film formation process in the film processing unit 410, plasma is generated with the exhaust by the exhaust unit 20 and the rotation of the turntable 31, and the inside of the chamber 10 is heated via the turntable 31, thereby removing the chamber. Moisture in chamber 10.
另外,本實施方式的成膜裝置1的水分去除方法包括:排氣開始步驟,排氣部20開始腔室10的排氣;旋轉開始步驟,旋轉台31開始旋轉;製程氣體導入步驟,製程氣體導入部428向處理空間42導入製程氣體G2;等離子體生成步驟,等離子體發生器使處理空間42的製程氣體G2等離子體化;製程氣體停止步驟,製程氣體導入部428停止製程氣體G2的導入;等離子體停止步驟,等離子體發生器停止處理空間42的製程氣體G2的等離子體化;以及旋轉停止步驟,旋轉台31停止旋轉。 In addition, the water removal method of the film forming apparatus 1 of this embodiment includes: an exhaust start step, the exhaust unit 20 starts exhausting the chamber 10; a rotation start step, the rotary table 31 starts to rotate; a process gas introduction step, the process gas The introduction part 428 introduces the process gas G2 into the processing space 42; the plasma generation step, the plasma generator makes the process gas G2 in the processing space 42 plasma; the process gas stop step, the process gas introduction part 428 stops the introduction of the process gas G2; In the plasma stop step, the plasma generator stops the plasmaization of the process gas G2 in the processing space 42; and in the rotation stop step, the rotation of the rotary table 31 is stopped.
如此,利用等離子體的熱,經由旋轉台31對腔室10內進行加熱,由此可促進腔室10內的水分去除。由此,可儘早改善腔室10內的真空度。例如在本實施方式中,可以三小時左右實現5×10-5Pa左右的真空度。通過可迅速達到此種利用濺鍍的成膜處理所需的高真空區域的真空度,可以高生產性進行膜質穩定且緻密的成膜。在通過僅利用排氣進行減壓的情況下,為了實現此種真空度,會歷時幾天,因此時間會大幅縮短。另外,由於不需要在多個等離子體處理部40的每一個中設置加熱裝置,因此不會導 致裝置結構的複雜化,可抑制成本。 In this way, the inside of the chamber 10 is heated via the turntable 31 by utilizing the heat of the plasma, thereby promoting removal of moisture in the chamber 10 . Thus, the degree of vacuum in the chamber 10 can be improved early. For example, in the present embodiment, a vacuum degree of about 5×10 -5 Pa can be realized in about three hours. By quickly attaining the degree of vacuum in the high-vacuum region required for such a film-forming process by sputtering, it is possible to form a dense film with stable film quality with high productivity. In the case of depressurization by exhaust only, it takes several days to achieve such a vacuum, so the time is significantly shortened. In addition, since there is no need to provide a heating device in each of the plurality of plasma processing units 40, the cost can be suppressed without complicating the structure of the device.
也能夠通過在成膜處理部410中產生等離子體來進行加熱。但是,若使成膜處理部410運轉,則靶材412消耗,會加快靶材412的更換頻率。另外,成膜材料會再次附著在腔室10內。在本實施方式中,通過與成膜處理部410獨立的加熱部420產生等離子體並進行加熱,因此不會消耗靶材412,也不會產生成膜材料的附著。另外,旋轉台31具有可捕捉成膜材料以不使成膜材料附著在工件W的程度的粗糙度,但在維護時向大氣開放時會捕捉水分。通過在加熱處理空間42時使旋轉台31旋轉,旋轉台31被均勻地加熱,也可進行附著在旋轉台31的表面的水分的脫離。 Heating can also be performed by generating plasma in the film formation processing unit 410 . However, if the film formation processing part 410 is operated, the target material 412 will be consumed, and the replacement|exchange frequency of the target material 412 will increase. In addition, the film-forming material will adhere to the chamber 10 again. In the present embodiment, since plasma is generated and heated by the heating unit 420 independent of the film formation processing unit 410 , the target material 412 is not consumed and the deposition of the film formation material does not occur. In addition, the turntable 31 has roughness enough to catch the film formation material so that the film formation material does not adhere to the workpiece W, but it catches moisture when it is released to the air during maintenance. By rotating the turntable 31 when the space 42 is heated, the turntable 31 is uniformly heated, and the moisture adhering to the surface of the turntable 31 can also be desorbed.
(2)成膜裝置1具有能夠裝卸地設置在腔室10內,防止自成膜處理部410飛散的成膜材料附著在腔室10內的防附著板50。因此,通過對附著有成膜材料的防附著板50進行清洗,並安裝在腔室10內進行所述加熱,可一起儘早去除清洗後的所有來自防附著板50的水分。由此,可將腔室10內的環境維持為無水分或成膜材料的殘留附著的清潔狀態,可進行穩定的膜質的成膜。 (2) The film forming apparatus 1 has the antiadhesive plate 50 detachably provided in the chamber 10 to prevent the film forming material scattered from the film forming processing unit 410 from adhering in the chamber 10 . Therefore, by cleaning the anti-adhesion plate 50 with the film-forming material attached thereto, and installing it in the chamber 10 for the heating, all the moisture from the anti-adhesion plate 50 after cleaning can be removed as soon as possible. Thereby, the environment in the chamber 10 can be maintained in a clean state free of moisture or residues of film-forming materials, and stable film-quality film formation can be performed.
(3)成膜裝置1具有通過冷卻自腔室10排出的氣體來去除排出的氣體中的水分的冷卻裝置70。以所述方式利用冷卻裝置70捕捉水分,因此可更高速地去除水分。 (3) The film forming apparatus 1 has the cooling device 70 for removing moisture in the discharged gas by cooling the gas discharged from the chamber 10 . Moisture is captured by the cooling device 70 in this manner, so that it can be removed at a higher rate.
(4)在腔室10連接有用於經由閘閥GV1在腔室10中搬入及搬出工件W的移送腔室60,在移送腔室60設置有冷卻裝置70。因此,在與經加熱的腔室10獨立的移送腔室60中,通過 冷卻裝置70進行冷卻來捕捉水分,因此可抑制腔室10內的熱的影響,防止導致冷卻能力的降低。另外,移送腔室60在成膜時通過封閉閘閥GV1而與腔室10隔離。因此,即便在成膜處理中腔室10內利用成膜部或膜處理部的等離子體再次進行加熱,移送腔室60的被冷卻裝置70捕捉的水分也不會脫離而放出至腔室10內。由此,可防止在成膜處理中在腔室10內增加水分相關成分。 (4) The transfer chamber 60 for loading and unloading the workpiece W from the chamber 10 via the gate valve GV1 is connected to the chamber 10 , and the cooling device 70 is provided in the transfer chamber 60 . Therefore, in the transfer chamber 60 separate from the heated chamber 10, by Since the cooling device 70 cools and captures moisture, the influence of the heat in the chamber 10 can be suppressed and a reduction in cooling capacity can be prevented. In addition, the transfer chamber 60 is isolated from the chamber 10 by closing the gate valve GV1 during film formation. Therefore, even if the inside of the chamber 10 is reheated by the plasma of the film forming part or the film processing part during the film forming process, the moisture captured by the cooling device 70 in the transfer chamber 60 is not detached and released into the chamber 10. . Accordingly, it is possible to prevent moisture-related components from increasing in the chamber 10 during the film formation process.
(5)加熱部420具有:向處理空間42導入製程氣體G2的製程氣體導入部428、以及在導入了製程氣體G2的處理空間42產生感應耦合等離子體的等離子體發生器。 (5) The heating unit 420 has a process gas introducing unit 428 for introducing the process gas G2 into the processing space 42 , and a plasma generator for generating inductively coupled plasma in the processing space 42 introduced with the process gas G2 .
以所述方式在處理空間42產生的等離子體是由天線423生成的感應耦合型等離子體,因此可防止對旋轉台31等的損傷或由產生的粒子造成的污染。即,例如將設置在腔室10內的電極與旋轉台31作為一對電極,對作為陽極的電極施加高頻電壓產生等離子體的情況下,對作為陰極的一部分發揮作用的旋轉台31施加偏置電壓,從而離子被引入而旋轉台31的表面進行濺鍍(蝕刻)。因此,旋轉台31受到損傷,通過濺鍍產生的粒子飛散。在本實施方式中,在處理空間42產生的等離子體是對天線423施加高頻電壓而通過電磁感應而產生的感應耦合等離子體,因此不會對旋轉台31施加偏置電壓,可抑制離子引起的濺鍍,因此可抑制旋轉台31的損傷。例如,與利用筒狀電極的情況相比,利用感應耦合等離子體的蝕刻速度為十分之一左右。 The plasma generated in the processing space 42 in this manner is an inductively coupled plasma generated by the antenna 423, and thus damage to the turntable 31 and the like or contamination by generated particles can be prevented. That is, for example, when the electrodes provided in the chamber 10 and the turntable 31 are used as a pair of electrodes, and a high-frequency voltage is applied to the electrode as the anode to generate plasma, bias is applied to the turntable 31 functioning as a part of the cathode. A voltage is applied so that ions are introduced and the surface of the rotary table 31 is sputtered (etched). Therefore, the turntable 31 is damaged, and particles generated by sputtering are scattered. In this embodiment, the plasma generated in the processing space 42 is an inductively coupled plasma generated by electromagnetic induction by applying a high-frequency voltage to the antenna 423. Therefore, no bias voltage is applied to the turntable 31, and ion generation can be suppressed. sputtering, so that damage to the turntable 31 can be suppressed. For example, the etching rate by inductively coupled plasma is about one-tenth that of the case of using a cylindrical electrode.
(6)成膜裝置1具有:測定來自腔室10的排氣中包含 的氣體的成分量的氣體分析裝置80;以及基於由氣體分析裝置80測定的氣體的成分量來控制加熱部420的控制部90。因此,可在水分相關成分的量充分減少的適當的時機停止加熱處理,轉移至成膜處理。 (6) The film-forming apparatus 1 has: The gas analysis device 80 for the component amount of the gas; and the control unit 90 for controlling the heating unit 420 based on the gas component amount measured by the gas analysis device 80 . Therefore, the heat treatment can be stopped at an appropriate timing when the amount of the moisture-related components is sufficiently reduced, and the process can be shifted to the film-forming treatment.
(7)加熱部420是對形成在通過旋轉台31循環搬運的工件W上的膜進行膜處理的膜處理部。因此,不需要與膜處理部獨立地設置加熱部420,可簡化裝置結構。 (7) The heating unit 420 is a film processing unit that performs film processing on the film formed on the workpiece W that is circulated and conveyed by the rotary table 31 . Therefore, it is not necessary to provide the heating unit 420 independently of the film processing unit, and the apparatus structure can be simplified.
[其他實施方式] [Other implementations]
對本發明的實施方式及各部分的變形例進行了說明,但所述實施方式或各部分的變形例是作為一例提出的,並非意圖限定發明的範圍。所述這些新穎的實施方式能夠利用其他各種方式實施,在不脫離發明的主旨的範圍內可進行各種省略、置換、變更。這些實施方式及其變形包含在發明的範圍或主旨中,並且包含在權利要求書記載的發明中。 Although the embodiment and the modification of each part of this invention were described, the said embodiment and the modification of each part are presented as an example, and are not intended to limit the scope of invention. These novel embodiments described above can be implemented in other various forms, and various omissions, substitutions, and changes can be made without departing from the gist of the invention. These embodiments and modifications thereof are included in the scope or spirit of the invention, and are included in the invention described in the claims.
例如,可不設置移送腔室60。即,利用腔室10的排氣部20對因加熱而在腔室10內產生的水分進行排氣,由此也可獲得除濕的效果。由此,可製成更簡單的結構而抑制成本。在所述情況下,可無冷卻裝置70。其中,可將冷卻裝置70設置於腔室10。例如,可通過在排氣部20設置冷卻裝置70來加快除濕的速度。 For example, the transfer chamber 60 may not be provided. That is, the moisture generated in the chamber 10 due to heating is exhausted by the exhaust unit 20 of the chamber 10, whereby the effect of dehumidification can also be obtained. Thereby, a simpler structure can be made and cost can be suppressed. In that case, the cooling device 70 may be absent. Wherein, the cooling device 70 may be disposed in the chamber 10 . For example, the speed of dehumidification can be increased by providing the cooling device 70 in the exhaust part 20 .
冷卻裝置70設為具有冷凍機與供製冷劑流動的冷卻線圈,但並不限於此,可為具有珀爾帖(Peltier)元件的冷卻板。冷卻裝置70只要可冷卻至使水分凍結並吸附的程度的溫度即可。 The cooling device 70 is provided with a refrigerator and a cooling coil through which the refrigerant flows, but is not limited thereto, and may be a cooling plate having a Peltier element. The cooling device 70 only needs to be able to cool down to a temperature at which moisture is frozen and adsorbed.
可不設置氣體分析裝置80。即,可為自加熱開始起,經過通過仿真或實驗等預先獲得的規定的時間時停止加熱的控制。在所述情況下,所謂「規定的時間」可設為將水分相關成分去除至不影響成膜的程度的時間,或者達到導入濺鍍氣體G1之前的預定的真空度的時間。另外,控制部90也可不基於由氣體分析裝置80測定的氣體的成分量進行停止加熱部420的等離子體的反饋控制,而由操作員根據氣體分析裝置80的顯示部所顯示的質量或基於質量的分壓進行判斷,停止加熱。 The gas analysis device 80 may not be provided. That is, it may be a control to stop the heating when a predetermined time obtained in advance by simulation, experiment, or the like elapses from the start of the heating. In this case, the "predetermined time" can be defined as the time to remove moisture-related components to such an extent that it does not affect film formation, or the time to reach a predetermined degree of vacuum before introducing the sputtering gas G1. In addition, the control unit 90 may not perform feedback control to stop the plasma of the heating unit 420 based on the gas component amount measured by the gas analysis device 80, but the operator may use the mass displayed on the display unit of the gas analysis device 80 or based on the mass. The partial pressure is judged and the heating is stopped.
另外,去除水分相關成分並且進行腔室10內的減壓,因此在水分相關成分的測定值成為閾值以下時,腔室10內的壓力也成為成膜處理時的濺鍍氣體G1與製程氣體G2導入前的規定的高真空區域的壓力(1×10-4左右)。因此,可設置測定腔室10內的壓力的壓力計來代替氣體分析裝置80,在利用壓力計測定的腔室10內的壓力成為閾值以下的情況下停止加熱。或者,可與氣體分析裝置80一起使用壓力計,在水分相關成分的測定值與腔室10內的壓力的測量值均成為閾值以下的情況下停止加熱。 In addition, the chamber 10 is depressurized while removing moisture-related components. Therefore, when the measured value of the moisture-related components becomes below a threshold value, the pressure in the chamber 10 also becomes the sputtering gas G1 and the process gas G2 during the film formation process. The pressure (about 1×10 -4 ) in the predetermined high vacuum area before introduction. Therefore, instead of the gas analysis device 80 , a pressure gauge for measuring the pressure in the chamber 10 may be provided, and heating may be stopped when the pressure in the chamber 10 measured by the pressure gauge falls below a threshold value. Alternatively, a pressure gauge may be used together with the gas analysis device 80, and heating may be stopped when both the measured value of the moisture-related component and the measured value of the pressure in the chamber 10 fall below a threshold value.
另外,作為由氣體分析裝置80檢測的水分相關成分,只要為水(H2O)、氫(H2)及羥基(-OH)中的至少任一者即可。 In addition, the moisture-related component detected by the gas analyzer 80 may be at least any one of water (H 2 O), hydrogen (H 2 ), and hydroxyl group (—OH).
在加熱處理中,旋轉台31為了抑制被等離子體中存在的離子濺鍍的損傷,也可載置與工件W不同的基板,例如石英等形成的虛設基板。另外,用作製程氣體G2的氣體可僅使用氬氣體、氮氣體、氧氣體中的任一種。例如,通過僅使用氧氣體,與使用 氬氣體的情況相比,可抑制濺鍍。進而,作為製程氣體G2,只要可生成等離子體即可,因此也可使用所述例示的氣體以外的氣體。另外,製程氣體G2的流量在加熱處理與成膜處理中可為相同的量,也可設為不同。 During the heat treatment, a substrate different from the workpiece W, for example, a dummy substrate formed of quartz or the like may be placed on the turntable 31 in order to suppress damage by ion sputtering present in the plasma. In addition, as the gas used as the process gas G2, only any of argon gas, nitrogen gas, and oxygen gas may be used. For example, by using only oxygen gas, as opposed to using Compared with the case of argon gas, sputtering can be suppressed. Furthermore, as the process gas G2, what is necessary is just to generate|occur|produce plasma, and therefore the gas other than the said exemplified gas can also be used. In addition, the flow rate of the process gas G2 may be the same or different in the heat treatment and the film formation treatment.
在停止等離子體生成動作時,例如在所述實施方式中,只要停止利用製程氣體導入部428導入製程氣體G2或利用RF電源424施加電壓中的至少任一動作即可。另外,雖然例示了在排氣開始步驟之後進行冷卻開始步驟、旋轉開始步驟,但這些可同時進行,或者調換順序。即,加熱處理的各步驟的順序並不限定於所述例示者。 When stopping the plasma generation operation, for example, in the above embodiment, at least any one of introducing the process gas G2 by the process gas introducing unit 428 or applying a voltage by the RF power supply 424 may be stopped. In addition, although it exemplifies that the cooling start step and the rotation start step are performed after the exhaust start step, these may be performed simultaneously, or the order may be reversed. That is, the order of each step of the heat treatment is not limited to the above-mentioned exemplified ones.
等離子體處理部40的數量及其包含的成膜處理部410、加熱部420的數量並不限定於所述例示的數量。成膜處理部410、加熱部420分別可為單個也可為多個。也可設為包括由不同種類的靶材材料形成的多個成膜處理部410,可積層由不同種類的材料形成的多層膜的結構。可包括多個進行不同的膜處理的加熱部420,將其一部分或全部用於利用加熱進行的除濕,實現更高速的除濕。 The number of plasma processing units 40 and the number of film forming processing units 410 and heating units 420 included therein are not limited to the above-mentioned illustrated numbers. Each of the film forming processing unit 410 and the heating unit 420 may be single or plural. It is also possible to have a structure in which a plurality of film formation processing parts 410 formed of different types of target materials are included, and multilayer films formed of different types of materials can be laminated. A plurality of heating units 420 that perform different film treatments may be included, and a part or all of them may be used for dehumidification by heating to realize higher-speed dehumidification.
設置在閘閥GV1、閘閥GV2上的門例如在所述實施方式中設為各一個,但可分別與腔室10的搬入搬出口101、移送腔室60的搬入搬出口102和搬入搬出口108、裝載鎖定部62的搬入搬出口109相向。即,只要為可進行腔室10、移送腔室60、裝載鎖定部62的各空間的開放、分離的門,則並不限定於所述例示的門。 The gate valve GV1 and the gate valve GV2 are provided with one door each, for example, in the above embodiment, but they may be connected to the loading and unloading port 101 of the chamber 10, the loading and unloading port 102 and the loading and unloading port 108 of the transfer chamber 60, respectively. The loading and unloading ports 109 of the load lock unit 62 face each other. That is, as long as the chamber 10 , the transfer chamber 60 , and the respective spaces of the load lock unit 62 can be opened and separated, the door is not limited to the above-described illustrated door.
1:成膜裝置 1: Film forming device
10:腔室 10: chamber
12:劃分部 12: Division
30:搬運部 30: Moving department
31:旋轉台 31: Rotary table
40:等離子體處理部 40: Plasma Processing Department
50:防附著板 50: Anti-adhesion plate
60:移送腔室 60: transfer chamber
62:裝載鎖定部 62:Load lock unit
70:冷卻裝置 70: cooling device
80:氣體分析裝置 80: Gas analysis device
90:控制部 90: Control Department
410:成膜處理部 410: Film Formation Treatment Department
412:靶材 412: target
420:加熱部 420: heating part
GV1、GV2:閘閥 GV1, GV2: gate valve
L:搬運路徑 L: transport path
W:工件 W: Workpiece
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