TWI767680B - Composite noodle making equipment and noodle making method - Google Patents
Composite noodle making equipment and noodle making method Download PDFInfo
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Abstract
本發明一種複合式製麵設備以及製麵方法,該複合式製麵設備包含:一麵帶熟成機、一麵帶壓延分割機、一分道輸送裝置、兩麵條成型機、兩麵條輸送裝置及兩摺麵裝置,該製麵方法包含:麵帶熟成步驟、麵帶壓延分割步驟、分道輸送步驟、麵條成型步驟、麵條輸送步驟及摺麵步驟;藉此,俾達可透過自動化一連貫作業進行麵條之製作,降低人力成本、提高生產效率,更能完全排除人工的不確定因素或衛生安全考量,提高產品的掌控度。The present invention relates to a composite noodle-making equipment and a noodle-making method. The composite noodle-making equipment comprises: one side with a ripening machine, one side with a calendering and dividing machine, a separate channel conveying device, a double noodle forming machine, a double noodle conveying device and A two-folded noodle device, the noodle making method comprises: a noodle tape ripening step, a noodle tape calendering and dividing step, a lane-separating conveying step, a noodle forming step, a noodle conveying step and a noodle folding step; thus, a continuous operation can be achieved through automation The production of noodles can reduce labor costs, improve production efficiency, completely eliminate labor uncertainties or health and safety considerations, and improve product control.
Description
本發明係有關於一種製麵設備以及製麵方法,尤指一種複合式製麵設備以及製麵方法。The present invention relates to a noodle making equipment and a noodle making method, in particular to a composite noodle making equipment and a noodle making method.
按,麵食是日常生活中不可或缺的主食之一,麵條之製作大都係先使用麵皮成型機,進行麵帶熟成、麵帶壓延及分割步驟,將麵帶製成兩帶狀麵皮分開捲收,接著將帶狀麵皮搬運至麵條成型機,進行麵皮壓延、麵條成型及摺麵步驟,將帶狀麵皮製成麵條並加以摺疊,完成麵條之製作。Press, pasta is one of the indispensable staple foods in daily life. Most of the production of noodles is done by first using a dough forming machine to carry out the steps of ripening, rolling and dividing the dough. The dough is made into two strips of dough and rolled up separately. , and then transport the strip dough to the noodle forming machine, carry out the steps of dough rolling, noodle forming and folding, and then make the strip dough into noodles and fold them to complete the production of noodles.
惟,該種半自動化生產方式,雖可提升生產效率,但嚴格來說還是各自為政,以致需使用多台機械才能完成麵條之製作,因而製作過程繁瑣,無法有效整合,如此除了機械佔用空間大之外,並且製造過程中半成品需在機械間進行搬運,更增添製作之困難與成本之耗費,衛生問題亦不容忽視,是以確有加以改良的必要。However, although this semi-automatic production method can improve production efficiency, strictly speaking, it is still independent, so that multiple machines are required to complete the production of noodles, so the production process is cumbersome and cannot be effectively integrated. In addition, the semi-finished products need to be transported in the machine room during the manufacturing process, which increases the difficulty and cost of manufacturing, and the hygiene problem cannot be ignored, so it is indeed necessary to improve it.
本發明人有鑑於習知麵條之製作具有上述缺點,是以乃思及創作的意念,經多方探討與試作樣品試驗,及多次修正改良後,終推出本發明。In view of the above-mentioned shortcomings in the production of conventional noodles, the inventor of the present invention finally came up with the present invention after many discussions, trial production and sample tests, and many revisions and improvements.
本發明提供一種複合式製麵設備,包含:一麵帶熟成機,用以對預先製成之麵帶進行熟成處理;一麵帶壓延分割機,與該麵帶熟成機併靠銜接,該麵帶壓延分割機包含至少一麵帶壓延裝置及一麵帶分割裝置,該至少一麵帶壓延裝置用以對該麵帶進行滾壓,該麵帶分割裝置用以將該經滾壓之麵帶分割成兩帶狀麵皮;一分道輸送裝置,與該麵帶壓延分割機併靠銜接,該分道輸送裝置包含一直線輸送道及一分叉輸送道,該直線輸送道用以將該兩帶狀麵皮並行輸送前進,該分叉輸送道用以將並行輸送前進之兩帶狀麵皮分開輸送前進;兩麵條成型機,與該分道輸送裝置併靠銜接,該兩麵條成型機分別包含至少一帶狀麵皮壓延裝置及一切絲造波裝置,該至少一帶狀麵皮壓延裝置用以對該帶狀麵皮進行滾壓,該切絲造波裝置用以將該經滾壓之帶狀麵皮切割成麵條並製成波浪狀;兩麵條輸送裝置,與該兩麵條成型機併靠銜接,該兩麵條輸送裝置用以將該波浪狀麵條輸送前進;及兩摺麵裝置,與該兩麵條輸送裝置併靠銜接,該兩摺麵裝置用以將該波浪狀麵條切斷並加以摺疊形成摺疊麵條後往下掉落。 The invention provides a compound type noodle making equipment, which comprises: one side with a ripening machine for ripening the pre-fabricated noodle tapes; The belt calendering and dividing machine comprises at least one side belt calendering device and one side belt dividing device, the at least one side belt calendering device is used for rolling the dough strip, and the dough strip dividing device is used for the rolled dough strip It is divided into two belt-shaped dough skins; a lane-separating conveying device is connected with the dough belt calendering and dividing machine, and the lane-separating conveying device includes a straight conveying lane and a bifurcated conveying lane, and the straight conveying lane is used for the two belts. The dough strips are conveyed and advanced in parallel, and the bifurcated conveying channel is used to transport and advance the two strip-shaped dough skins that are conveyed and advanced in parallel. A strip-shaped dough rolling device and a cutting wave-making device, the at least strip-shaped dough rolling device is used for rolling the strip-shaped dough, and the cutting and wave-making device is used for cutting the rolled strip-shaped dough into The noodles are made into a wave shape; a double noodle conveying device is connected with the double noodle forming machine, and the double noodle conveying device is used for conveying the wavy noodles forward; The two-folded noodle device is used for cutting and folding the wavy noodle to form a folded noodle and then falling down.
本發明另提供一種製麵方法,包含:麵帶熟成步驟,預先製成麵帶通過一麵帶熟成機進行熟成處理;麵帶壓延分割步驟,該通過熟成處理後的麵帶先經由至少一麵帶壓延裝置進行滾壓,再經由一麵帶分割裝置將該麵帶分割成兩帶狀麵皮;分道輸送步驟,該兩帶狀麵皮先經由一直線輸送道並行輸送前進,再由一分叉輸送道將該兩帶狀麵皮分開輸送前進;麵條成型步驟,該兩帶狀麵皮輸送至兩麵條成型機,由該兩麵條成型機分別對該兩帶狀麵皮進行滾壓、切絲、造波,製成波浪狀麵條;麵條輸送步驟,該兩帶狀麵皮製成之波浪狀麵條以兩麵條輸送裝置分別輸送前進;及摺麵步驟,該兩帶狀麵皮製成之波浪狀麵條進入兩摺麵裝置,由該兩摺 麵裝置將該波浪狀麵條切斷並加以摺疊形成摺疊麵條後往下掉落。 The present invention further provides a noodle making method, comprising: a noodle tape maturing step, wherein the noodle tape is preliminarily prepared and subjected to a maturing process through a noodle tape ripening machine; Rolling is carried out with a calendering device, and then the dough is divided into two strip-shaped dough skins by a side-band dividing device; in the step of split-lane conveying, the two strip-shaped dough skins are first transported forward in parallel through a straight conveying path, and then conveyed by a bifurcation. The two strip-shaped doughs are transported and advanced separately; in the noodle forming step, the two strip-shaped doughs are transported to a two-noodle forming machine, and the two strip-shaped doughs are rolled, shredded, and waved respectively by the two-noodle forming machine. Making wavy noodles; in the noodle conveying step, the wavy noodles made of the two belt-shaped noodles are transported forward by two noodle conveying devices respectively; device, folded by the two The noodle device cuts and folds the wavy noodle to form a folded noodle, and then falls down.
本發明複合式製麵設備以及製麵方法之主要目的,在於其可透過自動化一連貫作業進行麵條之製作,不需人工輔助配合,藉以降低人力成本、提高生產效率,更能完全排除人工的不確定因素或衛生安全考量,提高產品的掌控度,並確實提高經濟效益。 The main purpose of the composite noodle making equipment and noodle making method of the present invention is that the noodle can be made through a continuous operation of automation without manual assistance, thereby reducing labor costs, improving production efficiency, and completely eliminating manual inconvenience. Identify factors or health and safety considerations to improve product control and indeed improve economics.
以下茲配合本發明較佳實施例之圖式進一步說明如下,以期能使熟悉本發明相關技術之人士,得依本說明書之陳述據以實施。 The following descriptions are further described below in conjunction with the drawings of the preferred embodiments of the present invention, in order to enable those who are familiar with the related art of the present invention to implement according to the statements in this specification.
首先,如第一圖至第八圖所示,本發明為一種複合式製麵設備以及製麵方法,本發明複合式製麵設備包含:一麵帶熟成機10、一麵帶壓延分割機20、一分道輸送裝置30、兩麵條成型機40、兩麵條輸送裝置50、兩摺麵裝置60及兩承置輸送裝置70。
First of all, as shown in the first to the eighth figures, the present invention is a composite noodle making equipment and a noodle making method. The composite noodle making equipment of the present invention comprises: one side with a
該麵帶熟成機10用以對預先製成之麵帶A1進行熟成處理。
The noodle
該麵帶壓延分割機20與該麵帶熟成機10併靠銜接,該麵帶壓延分割機20包含至少一麵帶壓延裝置21及一麵帶分割裝置22,該至少一麵帶壓延裝置21用以對該熟成後之麵帶A1進行滾壓,該麵帶分割裝置22用以將該經滾壓之麵帶分割成兩帶狀麵皮A2。
The noodle tape calendering and dividing
該分道輸送裝置30與該麵帶壓延分割機20併靠銜接,該分道輸送裝置30包含一直線輸送道31及一分叉輸送道32,該直線輸送道31用以將該兩帶狀麵皮A2並行輸送前進,該分叉輸送道32用以將並行輸送前進之兩帶狀麵皮A2分開輸送前進。
The
該兩麵條成型機40與該分道輸送裝置30併靠銜接,該兩麵條成型機40分別包含至少一帶狀麵皮壓延裝置41及一切絲造波裝置42,該至少一帶狀麵皮壓延裝置41用以對該帶狀麵皮A2進行滾壓,該切絲造波裝置42包含一切絲機構421及一造波器422,該切絲機構421用以將該經滾壓之帶狀麵皮A2切割成麵條A3,該造波器422用以將該麵條A3製成波浪狀。
The two-
該兩麵條輸送裝置50與該兩麵條成型機40併靠銜接,該兩麵條輸送裝置50用以將該波浪狀麵條A3輸送前進。
The double-
該兩摺麵裝置60與該兩麵條輸送裝置50併靠銜接,該兩摺麵裝置60係分別於一機體61內由上往下依序設有一夾麵輪組62、一切斷裝置63、一導引裝置64、一翻轉裝置65及一下料斗66,用以使得該波浪狀麵條A3往下經夾麵輪組62滾壓,通過切斷裝置63及經導引裝置64導引,垂落至翻轉裝置65內連續來回摺疊,當波浪狀麵條A3垂落預定長度後,由切斷裝置40將波浪狀麵條A3切斷,再由翻轉裝置66的轉動將摺疊的波浪狀麵條A3通
過下料斗66往下掉落。
The two-
該兩承置輸送裝置70一端分別設置於該兩摺麵裝置60下方,該兩承置輸送裝置70用以承接由該兩摺疊裝置60往下掉落之摺疊麵條並輸送前進。
One end of the two receiving and conveying
本發明製麵方法,包含:麵帶熟成步驟110,預先製成麵帶A1通過一麵帶熟成機10進行熟成處理。
The noodle-making method of the present invention includes: a noodle-
麵帶壓延分割步驟120,該通過熟成處理後的麵帶A1先經由至少一麵帶壓延裝置21進行滾壓,再經由一麵帶分割裝置22將該麵帶A1分割成兩帶狀麵皮A2。
In the noodle tape rolling and dividing
分道輸送步驟130,該兩帶狀麵皮A2先經由一直線輸送道31並行輸送前進,再由一分叉輸送道32將該兩帶狀麵皮A2分開輸送前進。
In the lane-separating conveying
麵條成型步驟140,該兩帶狀麵皮A2輸送至兩麵條成型機40,由該兩麵條成型機40分別對該兩帶狀麵皮A2進行滾壓、切絲、造波,製成波浪狀麵條A3。
In the
麵條輸送步驟150,該兩帶狀麵皮A2製成之波浪狀麵條A3以兩麵條輸送裝置50分別輸送前進。
In the
摺麵步驟160,該兩帶狀麵皮A2製成之波浪狀麵條A3進入兩摺麵裝置60,該兩摺麵裝置60係分別於一機體61內由上往下依序設有一夾麵輪組62、一切斷裝置63、一導引裝置64、一翻轉裝置65及一下料斗66,由該兩摺麵裝置60將該波浪狀麵條A3切斷並加以摺疊形成摺疊麵條後往下掉落。
In the
承置輸送步驟170,以兩承置輸送裝置70分別承接由該兩摺麵裝置60往下掉落之摺疊麵條並輸送前進,完成製麵作業。In the receiving and conveying
再者,本發明複合式製麵設備另包含有兩捲麵機80,該兩捲麵機80可一同設置於該分道輸送裝置30之直線輸送道31上,用以捲收兩帶狀麵皮A2,或單獨使用一捲麵機80設置於該分道輸送裝置30之直線輸送道31上,用以捲收一帶狀麵皮A2,以便依需要進行後續製麵作業。Furthermore, the composite noodle making equipment of the present invention further includes two
由上述具體實施例之結構,可得到下述之效益:From the structure of the above-mentioned specific embodiment, the following benefits can be obtained:
本發明複合式製麵設備以及製麵方法,其可透過自動化一連貫作業進行麵條之製作,由麵帶A1製成波浪狀麵條A3並加以摺疊,不需人工輔助配合,藉以降低人力成本、提高生產效率,更能完全排除人工的不確定因素或衛生安全考量,提高產品的掌控度,並確實提高經濟效益。The composite noodle-making equipment and the noodle-making method of the present invention can make noodles through a continuous operation of automation. Wave-shaped noodles A3 are made from noodle strips A1 and folded without manual assistance, thereby reducing labor costs and improving Production efficiency can completely eliminate artificial uncertainties or health and safety considerations, improve product control, and indeed improve economic benefits.
10:麵帶熟成機 20:麵帶壓延分割機 21:麵帶壓延裝置 22:麵帶分割裝置 30:分道輸送裝置 31:直線輸送道 32:分叉輸送道 40:麵條成型機 41:帶狀麵皮壓延裝置 42:切絲造波裝置 421:切絲機構 422:造波器 50:麵條輸送裝置 60:摺麵裝置 61:機體 62:夾麵輪組 63:切斷裝置 64:導引裝置 65:翻轉裝置 66:下料斗 70:承置輸送裝置 80:捲麵機 110:麵帶熟成步驟 120:麵帶壓延分割步驟 130:分道輸送步驟 140:麵條成型步驟 150:麵條輸送步驟 160:摺麵步驟 170:承置輸送步驟 A1:麵帶 A2:帶狀麵皮 A3:麵條 10: Noodle ripening machine 20: Noodle calendering and dividing machine 21: Noodle calendering device 22: Noodle strip dividing device 30: Separation conveyor device 31: Straight Conveyor Road 32: Bifurcated conveyor 40: Noodle forming machine 41: Ribbon dough calendering device 42: Shredding wave making device 421: Shredding mechanism 422: Wavemaker 50: Noodle conveying device 60: Folding device 61: Body 62: Clamping wheel set 63: Cut off device 64: Guiding device 65: Flip device 66: Hopper 70: Bearing and conveying device 80: Roller 110: Ripening steps for noodles 120: Rolling and dividing steps of noodles 130: Lane Conveying Steps 140: Noodle forming steps 150: Noodle conveying steps 160: Folding steps 170: Bearing and conveying steps A1: noodles A2: Ribbon Dough A3: Noodles
第一圖係本發明複合式製麵設備之側視圖。 The first figure is a side view of the composite noodle making equipment of the present invention.
第二圖係本發明複合式製麵設備之俯視圖。 The second figure is a top view of the composite noodle making equipment of the present invention.
第三圖係本發明製麵方法之步驟流程圖。 The third figure is a flow chart of the steps of the noodle making method of the present invention.
第四圖係本發明麵帶熟成之動作示意圖。 The fourth figure is a schematic diagram of the ripening action of the noodles of the present invention.
第五圖係本發明麵帶壓延分割之動作示意圖。 The fifth figure is a schematic diagram of the rolling and dividing of the noodle tape of the present invention.
第六圖係本發明分道輸送之動作示意圖。 The sixth figure is a schematic diagram of the operation of the present invention for the lane-separated conveying.
第七圖係本發明麵條成型之動作示意圖。 Fig. 7 is a schematic diagram of the operation of forming the noodle according to the present invention.
第八圖係本發明摺麵之動作示意圖。 Figure 8 is a schematic diagram of the action of the folding surface of the present invention.
第九圖係本發明以捲麵機構進行捲麵之動作示意圖。 The ninth figure is a schematic diagram of the operation of rolling the roll by the roll mechanism of the present invention.
10:麵帶熟成機 10: Noodle ripening machine
20:麵帶壓延分割機 20: Noodle calendering and dividing machine
21:麵帶壓延裝置 21: Noodle calendering device
22:麵帶分割裝置 22: Noodle strip dividing device
30:分道輸送裝置 30: Separation conveyor device
31:直線輸送道 31: Straight Conveyor Road
32:分叉輸送道 32: Bifurcated conveyor
40:麵條成型機 40: Noodle forming machine
41:帶狀麵皮壓延裝置 41: Ribbon dough calendering device
42:切絲造波裝置 42: Shredding wave making device
50:麵條輸送裝置 50: Noodle conveying device
60:摺麵裝置 60: Folding device
70:承置輸送裝置 70: Bearing and conveying device
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JP2003144040A (en) * | 2001-11-13 | 2003-05-20 | Atsushi Sakata | Noodle-making equipment for buckwheat |
JP2010284147A (en) * | 2009-06-11 | 2010-12-24 | Nihon Soba Kaido Co Ltd | Noodle-making equipment |
CN202618134U (en) * | 2012-07-02 | 2012-12-26 | 湖南娄底响莲实业发展有限公司 | Noodle strip curing machine |
TW201507619A (en) * | 2013-08-28 | 2015-03-01 | Widen Prec Machinery Co Ltd | Noodle making machine with a noodle-folding mechanism and the making method thereof |
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TWM618102U (en) * | 2021-04-29 | 2021-10-11 | 偉鈿精密機械股份有限公司 | Compound noodle making equipment |
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