CN103385271A - Processing method and device for pies - Google Patents
Processing method and device for pies Download PDFInfo
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- CN103385271A CN103385271A CN2013103385232A CN201310338523A CN103385271A CN 103385271 A CN103385271 A CN 103385271A CN 2013103385232 A CN2013103385232 A CN 2013103385232A CN 201310338523 A CN201310338523 A CN 201310338523A CN 103385271 A CN103385271 A CN 103385271A
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- banded
- musculus cutaneus
- pie
- fillings
- processing
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Abstract
The invention relates to a processing method and device for pies, and in particular relates to a processing method and device for pies using stripy wrappers to wrap stuffing. The stripy wrapper covered with a plastic thin film related by the invention is high in strength, and can realize standardized and mechanical production; to ensure that the pie has good taste, the wrapper can be made into a multilayer mode, or wrappers prepared by kneading different types of dough. In the processing method disclosed by the invention, the stuffing both in a meat paste mode and in a particle mode can be wrapped by a paving manner; different stuffings can be added as needed to enhance the taste selection function and meet requirements on different tastes of people when the stuffing adopts an open package mode; the processing method is combined with a subsequent pie automatic heating machine, and automated vending is easily realized.
Description
Technical field
The present invention relates to a kind of processing method and device of pie, relate in particular to the banded musculus cutaneus of a kind of use and pack processing method and the device of fillings pie.
Background technology
Pie is a kind of food that people like, makes and to be mostly that manual operations completes, and particularly when the musculus cutaneus of pie is thinner, processes comparatively cumbersomely, and efficiency is low.
By patent retrieval, in prior art, mostly the patent of relevant pie is the formula of fillings, the general processing mode that does not relate to the multiple fillings pie of a kind of suitable packing, in fact, it is exactly a process of musculus cutaneus packing fillings that pie is made: as musculus cutaneus, fold, seal, cut mode.
Can find out, the mode of the enough machining of pie energy is completed, the standardization of musculus cutaneus is very necessary, adopt manual operations, musculus cutaneus is shaped as circle, suitable craft making one by one, but be unfavorable for that machinery works continuously, must be made into strip or band shape to musculus cutaneus, can be conducive to automation and carry out package processing.Therefore, to pack processing method and the device of pie of fillings just very necessary by developing the banded musculus cutaneus of a kind of use.
Summary of the invention
The purpose of this invention is to provide the banded musculus cutaneus of a kind of use and pack processing method and the device of fillings pie.With respect to manual operations, reduced people's labour intensity, improved efficiency, the quality of product is guaranteed.
For achieving the above object, the invention provides following technical scheme:
A kind of processing method of pie, the method adopt banded musculus cutaneus packing fillings, and described method comprises the steps:
1) musculus cutaneus impression: extrude two impression 5A on banded musculus cutaneus;
2) fillings paves: fillings 6A is paved in zone between impression 5A;
3) both sides demoulding: the plastic sheeting of the side skin 1A that does not spread fillings 6A of banded musculus cutaneus both sides 2 is thrown off;
4) side skin upset: with angle of the side skin 1A of both sides upset;
5) side otch processing: process side otch 72A on the skin 1A of side, side otch 72A is perpendicular to impression 5A;
6) side is folding: take impression 5A as fold line, the side skin 1A of both sides is folded successively, closes up, fillings 6A is covered;
7) musculus cutaneus sealing: the musculus cutaneus sealing that will fold;
8) pie is cut apart: continuous the wearing that will package fillings 6A is divided into a certain size pie, and packaged pie is broken away from plastic sheeting 2 fully.
The procedure of processing of described banded musculus cutaneus is as follows:
1. dough is prepared:, with raw flour, water, edible oil, flavoring and system, form dough;
2. the elementary pressure of prolonging: dough is prolonged and is pressed into banded dough sheet;
3. dough sheet overlay film: in banded dough sheet upper berth layer of plastic film 2;
4. the meticulous pressure of prolonging: the dough sheet after overlay film is further prolonged pressure, and its thickness is below 1.5mm;
The musculus cutaneus 1 that 5. will be covered with plastic sheeting 2 is tailored into banded musculus cutaneus, forms banded blank, and at least one end of described banded musculus cutaneus, processes technique edges 2A, and wherein, described technique edges 2A, for removing musculus cutaneus 1, only keeps a zone of plastic sheeting 2.
A kind of processing unit (plant) of the processing method for described pie is characterized in that:
Described device comprises processing platform 11, one end of described processing platform 11 is equipped with the material axle 4 that can place the web-like blank, the other end is equipped with packaging film feeding device 3, and described packaging film feeding device 3 pulls banded blank or is placed in web-like blank moving linearly on processing platform 11 of expecting on axle 4;
Above described processing platform 11, near the material axle 4 an end be provided with dint wheel 5;
Along the direction of motion of banded musculus cutaneus, above described processing platform 11, the downstream of dint wheel 5 is equipped with successively with filling device 6, side folding device 7, sealer 8, rounding knife 9 and demoulding plate 10.
Described dint wheel 5 is with two wheels that parallel with banded musculus cutaneus length direction, and the distance between two wheels is less than half of the width of banded musculus cutaneus; Vertical range between described dint wheel 5 and processing platform 11 is less than the thickness of banded musculus cutaneus.
Described side folding device 7 comprises demoulding guide plate 71, side cutting knife 72, drive rod 73 and supports 74; Wherein,
The front end of described demoulding guide plate 71 is dull and stereotyped, and targeting part is curved surface;
The tail end of described demoulding guide plate 71 is connected with support 74, and described support 74 has two symmetrical inclined-planes, and the cross section on two inclined-planes and processing platform 11 form inverted trapezoidals; Described side cutting knife 72 is inverted trapezoidal, is positioned at and supports 74 tops, and two sides of side cutting knife 72 match with the angle of inclination on two inclined-planes of support 74, and the lower side of side cutting knife 72 has recess; On the inclined-plane of described support 74 both sides, drive rod 73 is installed all.
Described packaging film feeding device 3, with filling device 6, side cutting knife 72, drive rod 73, sealer 8 and rounding knife 9, by programme-control, carry out linkage work.
Compared with prior art, beneficial effect of the present invention is:
(1) the banded musculus cutaneus that is covered with plastic sheeting that the present invention relates to, intensity is high, can realize standardization, mechanization production; For the eating mouth feel that makes pie is good, musculus cutaneus can be made into multilayer, can be also the musculus cutaneus that inhomogeneous dough stacks.
(2) in processing method of the present invention, the fillings of pie adopts the mode that paves, can packing of rotten shape not only, and granular fillings all can be packed.
(3) fillings adopts the opened type packing, and different fillingss can add as required, has increased the selection function of local flavor, can meet at any time the demand of people's different taste.
(4) match with follow-up pie automation heated mechanical, easily be automated and sell.
Description of drawings
Fig. 1 is the banded blank schematic diagram of the present invention;
Fig. 2 is web-like blank schematic diagram of the present invention;
Fig. 3 is processing unit (plant) schematic diagram of the present invention;
Fig. 4 is process top view of the present invention;
Fig. 5 is musculus cutaneus impression machining sketch chart of the present invention;
Fig. 6 is the schematic diagram of the fillings that paved on musculus cutaneus of the present invention;
Fig. 7 is both sides of the present invention musculus cutaneus demoulding schematic diagrames;
Fig. 8 is the schematic diagram in the musculus cutaneus side switching process of both sides of the present invention;
Fig. 9 is the complete schematic diagram of both sides of the present invention musculus cutaneus side upset;
Figure 10 is both sides of the present invention musculus cutaneus side otch machining sketch charts;
Figure 11 is the folding machining sketch chart of a side skin of the present invention;
Figure 12 is the folding machining sketch chart of opposite side musculus cutaneus of the present invention;
Figure 13 is the folding completion of processing schematic diagram of side of the present invention.
Reference numeral
1 musculus cutaneus 1A side skin
2 plastic sheeting 2A technique edges
3 packaging film feeding device 4 material axles
5 dint wheel 5A impressions
6 with filling device 6A fillings
7 side folding device 71 demoulding guide plates
72 side cutting knife 72A side otch
73 drive rods 74 support
8 sealer 9 rounding knifes
10 demoulding plate 11 processing platforms
The specific embodiment
Below in conjunction with accompanying drawing and embodiment, the present invention is described in detail.
A kind of processing method of pie.The method makes the pie profile that finally processes be rectangle; In described method, be covered with layer of plastic film 2 on the musculus cutaneus that the packing pie is used, adopt banded musculus cutaneus packing fillings.The banded musculus cutaneus that is processed into can be used as banded blank, and Fig. 1 is banded blank schematic diagram of the present invention; Directly enter next process and pack fillings, the processing pie; Perhaps further roll into the web-like blank, Fig. 2 is web-like blank schematic diagram of the present invention, carries out freezing or the refrigeration processing,, as wearing of standard, is dispensed into restaurant or fast food restaurant, for the processing pie.
The banded musculus cutaneus of a kind of use is packed the processing unit (plant) of fillings pie, as shown in Figure 3, is processing unit (plant) schematic diagram of the present invention; This device comprises packaging film feeding device 3, material axle 4, dint wheel 5, with filling device 6, side folding device 7, sealer 8, rounding knife 9, demoulding plate 10, processing platform 11.
Wherein, described processing platform 11 is a horizontal machine table, the one end is equipped with the material axle 4 that can place the web-like blank, and the other end is equipped with packaging film feeding device 3, and described packaging film feeding device 3 can pull banded blank or be placed in web-like blank moving linearly on processing platform 11 of expecting on axle 4.
Above described processing platform 11, near an end of material axle 4, be provided with dint wheel 5, described dint wheel 5 is with two wheels that parallel with banded musculus cutaneus length direction, and the distance between two wheels is less than half of the width of banded musculus cutaneus; Described dint wheel 5 has certain vertical distance with processing platform 11, and this vertical range, less than the thickness of banded musculus cutaneus, is advisable rolling out recessed impression on banded musculus cutaneus.
Along the direction of motion of banded musculus cutaneus, above described processing platform 11, the downstream of dint wheel 5 is equipped with successively with filling device 6, side folding device 7, sealer 8 and rounding knife 9.
Wherein, described side folding device 7 comprises demoulding guide plate 71, side cutting knife 72, drive rod 73 and supports 74.
Wherein, the front end of described demoulding guide plate 71 is flat boards, and the targeting part of demoulding guide plate 71 is curved surfaces; The tail end of described demoulding guide plate 71 is connected with support 74, described support 74 has two symmetrical inclined-planes that keep at a certain distance away, this outside, inclined-plane is high, inboard low, with processing platform 11 at an angle, the cross section on two inclined-planes and processing platform 11 form an inverted trapezoidal, are used for supporting the side skin 1A that throws off by means of demoulding guide plate 71 and plastic sheeting 2; Reliably folding for guaranteeing side skin 1A, cooled supports 74 can make the musculus cutaneus that is placed on it thereupon cooling, and then its shape is strengthened.Described side cutting knife 72 is inverted trapezoidal, is positioned at and supports 74 tops, and two sides of side cutting knife 72 match with the angle of inclination on two inclined-planes of support 74, and the lower side of side cutting knife 72 has recess.On the inclined-plane of described support 74 both sides, drive rod 73 is installed all, the motion of drive rod 73 can be rectilinear motion, and as take rectilinear motion as example, drive rod 73 moves upward, and side skin 1A obtains kinetic energy, complete folding, close up; Can be also to rotatablely move, side skin 1A is folding to be closed as long as can make, and is not particularly limited.
Wherein, above-mentioned packaging film feeding device 3, be to carry out linkage work by programme-control with filling device 6, side cutting knife 72, drive rod 73, sealer 8, rounding knife 9.Control can adopt PLC or single-chip microcomputer to carry out, and it may be noted that especially, and side cutting knife 72, sealer 8, rounding knife 9 are all that straight line pumps, and can provide power by a power source, and the drive rod 73 in figure also can provide power by rectilinear motion.Certainly, concentrate or independently provide power, here not restriction.
, along the direction of motion of banded musculus cutaneus, at the end of described processing platform 11, demoulding plate 10 is housed.
The processing method that below the banded musculus cutaneus of explanation a kind of use of the present invention is packed the fillings pie as an example of the web-like blank example, be through freezing processing as the web-like blank, it must be carried out necessary hyperthermic treatment, and the web-like blank can be unclamped.
Before processing, preparation must be installed, the web-like blank is arranged on material axle 4, and technique edges 2A is connected with packaging film feeding device 3, guarantees that simultaneously the musculus cutaneus of technique edges 2A back is placed on demoulding guide plate 71, so just can guarantee to pack and normally carry out.Fig. 4 is process top view of the present invention, and the processing method that the banded musculus cutaneus of described use is packed the fillings pie is as follows:
1. musculus cutaneus impression: as shown in Figure 5, for musculus cutaneus impression machining sketch chart of the present invention, wherein, dint wheel 5 rolls out two parallel recessed impression 5A on banded musculus cutaneus, impression 5A produces like this: along with packaging film feeding device 3 drives musculus cutaneus 1 moving linearly, the high spot of dint wheel 5 extrudes vestige and forms on musculus cutaneus.
2. fillings paves: with filling device 6, fillings 6A is paved in zone between impression 5A, Fig. 6 is the schematic diagram of the fillings that paved on musculus cutaneus of the present invention; With filling device 6, different forms can be arranged,, as for meat stuffing, can adopt the spiral feeding mode of Auger,, for granular fillings, can adopt the vibrating feed mode, this is public technology, repeats no more here.It may be noted that, it can be continuous as required that fillings paves, and can be also interrupted, can control by the program of special setting.
3. both sides demoulding: as shown in Figure 7, for both sides of the present invention musculus cutaneus demoulding schematic diagram, the dull and stereotyped insertion of the front end of demoulding guide plate 71 do not spread between the side skin 1A and its plastic sheeting of fitting with it 2 of fillings 6A, and the plastic sheeting 2 that does not spread the side skin 1A of fillings 6A is thrown off.
4. side skin upset: with angle of the side skin 1A of side upset, Fig. 8 is the schematic diagram in the musculus cutaneus side switching process of both sides of the present invention by means of demoulding guide plate 71; Fig. 9 is the complete schematic diagram of side skin 1A upset of both sides of the present invention.
5. side otch processing: as shown in figure 10, be both sides of the present invention musculus cutaneus side otch machining sketch chart, wherein, side cutting knife 72 processes side otch 72A on the side skin 1A that supports on 74, and side otch 72A is perpendicular to impression 5A; The downward rectilinear motion of side cutting knife 72, complete cutting work.
6. side is folding: as shown in figure 11, be the folding machining sketch chart of a side skin of the present invention, wherein, take impression 5A as fold line, drive rod 73 motions, drive the side skin 1A that supports on 74 and fold, close up, and fillings 6A is covered; Drive rod 73 in legend is to rotatablely move.Figure 12 is the folding machining sketch chart of opposite side musculus cutaneus of the present invention.
7. musculus cutaneus sealing: the musculus cutaneus sealing that will fold, sealer 8 moves downward, and moves downward the pressing musculus cutaneus and completes sealing work, as shown in figure 13, is the folding completion of processing schematic diagram of side of the present invention.
8. pie is cut apart: what will package fillings 6A continuous wears the pie that the size that is divided into by rounding knife 9 is fit to, and this process also is accompanied by demoulding and processes, and by demoulding plate 10, packaged pie is broken away from plastic sheeting 2 fully.
In above-mentioned process, the intensity that meets the musculus cutaneus of mechanical packaging pie must be enough large, not so can damage in packaging process, the scheme that the present invention adopts is to cover layer of plastic film on musculus cutaneus, the intensity of musculus cutaneus is increased significantly, meet packing and make requirement, the pie that final packaging is good separates with plastic sheeting, completes the processing of pie finished product.Adopt this processing method, the making of pie not only can meet the large-scale production as frozen food enterprise, also can be adapted to the rapid processing requirement at restaurant and scene, fast food restaurant, for standardization, the mechanization of pie provides a new approach.
The processing method of above-mentioned banded musculus cutaneus, its procedure of processing is as follows:
1. dough is prepared:, with raw flour, water, edible oil, flavoring and system, form dough, the kind of dough is not limited to a kind of;
2. the elementary pressure of prolonging: dough is prolonged and is pressed into banded dough sheet, also two or more different types of doughs can be prolonged and are pressed into banded dough sheet, then, be superimposed up and down and form the banded dough sheet of multilayer; Be the dough sheet of hand grasping pie as adopting one deck, one deck is shortening skin dumpling piece, and both can combine;
3. dough sheet overlay film: in banded dough sheet upper berth layer of plastic film 2;
4. the meticulous pressure of prolonging: the dough sheet after overlay film is further prolonged pressure, and its thickness is below 1.5mm;
The musculus cutaneus 1 that 5. will be covered with plastic sheeting 2 is tailored into banded musculus cutaneus, forms banded blank, and at least one end of described banded musculus cutaneus, processes technique edges 2A, and wherein, described technique edges 2A, for removing musculus cutaneus 1, only keeps a zone of plastic sheeting 2.The effect of technique edges 2A is to be convenient to Fast Installation.
The required fillings of pie is public technology, no longer illustrates further here.
In sum, adopt banded blank, be adapted to freezing food factory production line scale processing pie, at this moment, banded musculus cutaneus can directly enter next process.And the web-like blank is in order to preserve, to transport, and is adapted to restaurant and fast food restaurant.
Particularly in restaurant and fast food restaurant, fresh-keeping angle from food, musculus cutaneus and fillings need to refrigerate, and can adopt lucite that this device is carried out the space isolation, the pie that carries out like this processing, not only efficiency is high, reduced labour intensity, and sanitary condition has also obtained very big improvement, for healthy, have dinner guarantee be provided fast, meet the rhythm of life of modern society.
The pie that said method and device package are good,, according to the different requirements of taste, can iron, bake, and the method system that also can steam makes its slaking, the method that can also decoct again after steaming.
Claims (7)
1. the processing method of a pie is characterized in that: the method adopts banded musculus cutaneus packing fillings,
Described method comprises the steps:
1) musculus cutaneus impression: extrude two impressions (5A) on banded musculus cutaneus;
2) fillings paves: fillings (6A) is paved in zone between impression (5A);
3) both sides demoulding: the plastic sheeting (2) of the side skin (1A) of the not paving fillings (6A) of banded musculus cutaneus both sides is thrown off;
4) side skin upset: with angle of the side skin (1A) of both sides upset;
5) side otch processing: process side otch (72A) on side skin (1A), side otch (72A) is perpendicular to impression (5A);
6) side is folding: take impression (5A) as fold line, the side skin (1A) of both sides is folded successively, closes up, fillings (6A) is covered;
7) musculus cutaneus sealing: the musculus cutaneus sealing that will fold;
8) pie is cut apart: continuous the wearing that will package fillings (6A) is divided into a certain size pie, and packaged pie is broken away from plastic sheeting (2) fully.
2. the processing method of a kind of pie as claimed in claim 1 is characterized in that:
The procedure of processing of described banded musculus cutaneus is as follows:
1. dough is prepared:, with raw flour, water, edible oil, flavoring and system, form dough;
2. the elementary pressure of prolonging: dough is prolonged and is pressed into banded dough sheet;
3. dough sheet overlay film: in banded dough sheet upper berth layer of plastic film (2);
4. the meticulous pressure of prolonging: the dough sheet after overlay film is further prolonged pressure, and its thickness is below 1.5mm;
The musculus cutaneus (1) that 5. will be covered with plastic sheeting (2) is tailored into banded musculus cutaneus, form banded blank, and at least one end of described banded musculus cutaneus, process technique edges (2A), wherein, described technique edges (2A), for removing musculus cutaneus (1), only keeps a zone of plastic sheeting (2).
3. the processing method of a kind of pie as claimed in claim 2 is characterized in that:
Step 2. in, the kind of described dough is not limited to a kind of, two or more variety classes doughs can be prolonged the banded dough sheet that is pressed into and be superimposed up and down and form the banded dough sheet of multilayer.
4. processing unit (plant) that is used for the processing method of pie as claimed in claim 1 is characterized in that:
Described device comprises processing platform (11), one end of described processing platform (11) is equipped with the material axle (4) that can place the web-like blank, the other end is equipped with packaging film feeding device (3), and described packaging film feeding device (3) pulls banded blank or is placed in web-like blank moving linearly on processing platform (11) of expecting on axle (4);
Be provided with dint wheel (5) at the top of described processing platform (11), an end of close material axle (4);
, along the direction of motion of banded musculus cutaneus, in the top of described processing platform (11), the downstream of dint wheel (5), be equipped with successively with filling device (6), side folding device (7), sealer (8), rounding knife (9) and demoulding plate (10).
5. processing unit (plant) as claimed in claim 4 is characterized in that:
Described dint wheel (5) is with two wheels that parallel with banded musculus cutaneus length direction, and the distance between two wheels is less than half of the width of banded musculus cutaneus; Vertical range between described dint wheel (5) and processing platform (11) is less than the thickness of banded musculus cutaneus.
6. processing unit (plant) as claimed in claim 4 is characterized in that:
Described side folding device (7) comprises demoulding guide plate (71), side cutting knife (72), drive rod (73) and supports (74); Wherein,
The front end of described demoulding guide plate (71) is dull and stereotyped, and targeting part is curved surface;
The tail end of described demoulding guide plate (71) is connected with support (74), and described support (74) has two symmetrical inclined-planes, and the cross section on two inclined-planes and processing platform (11) form an inverted trapezoidal; Described side cutting knife (72) is inverted trapezoidal, is positioned at support (74) top, and the angle of inclination on two sides of side cutting knife 72 and two inclined-planes of support (74) matches, and the lower side of side cutting knife (72) has recess; On the inclined-plane of described support (74) both sides, drive rod (73) is installed all.
7. processing unit (plant) as claimed in claim 4 is characterized in that:
Described packaging film feeding device (3), with filling device (6), side cutting knife (72), drive rod (73), sealer (8) and rounding knife (9), by programme-control, carry out linkage work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013103385232A CN103385271A (en) | 2013-08-06 | 2013-08-06 | Processing method and device for pies |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013103385232A CN103385271A (en) | 2013-08-06 | 2013-08-06 | Processing method and device for pies |
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| CN103385271A true CN103385271A (en) | 2013-11-13 |
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| CN2013103385232A Pending CN103385271A (en) | 2013-08-06 | 2013-08-06 | Processing method and device for pies |
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Cited By (5)
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| CN105394118A (en) * | 2015-02-02 | 2016-03-16 | 徐志兴 | Multiple-disk functional machine used for packing stuffing in empty wrapper |
| CN105595068A (en) * | 2014-11-25 | 2016-05-25 | 李家桦 | Stuffed cooked snack food |
| CN109006893A (en) * | 2018-08-14 | 2018-12-18 | 范勤荣 | Rice cake makes vending machine automatically |
| CN111328844A (en) * | 2020-03-09 | 2020-06-26 | 安徽维斯达食品机械有限公司 | Automatic bell roll forming machine set |
| CN114680158A (en) * | 2022-04-02 | 2022-07-01 | 南京晓庄学院 | High-efficient safe meat product processing equipment |
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| CN114680158B (en) * | 2022-04-02 | 2022-12-13 | 南京晓庄学院 | High-efficient safe meat product processing equipment |
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Application publication date: 20131113 |