JP2010284147A - Noodle-making equipment - Google Patents

Noodle-making equipment Download PDF

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JP2010284147A
JP2010284147A JP2009159292A JP2009159292A JP2010284147A JP 2010284147 A JP2010284147 A JP 2010284147A JP 2009159292 A JP2009159292 A JP 2009159292A JP 2009159292 A JP2009159292 A JP 2009159292A JP 2010284147 A JP2010284147 A JP 2010284147A
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casing
metal
screw
adapter
noodle making
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Japanese (ja)
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Takuya Motoki
拓也 本木
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NIHON SOBA KAIDO CO Ltd
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NIHON SOBA KAIDO CO Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To control elevation of temperature during extrusion in noodle-making equipment using a conventional metal extruder and solve the problem due to abrasion of the metal. <P>SOLUTION: A casing 3 for housing a screw 8 is constructed with a polymer material. The strength is enhanced by covering a part of the casing 3 with a metal casing adapter 6 so that the casing 3 is not broken by high pressure loaded in an extrusion process. Thereby, noodles free from contamination of metal pieces, and the like, can be produced without thermal hysteresis in the production process. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は製麺装置に関し、特に混練した原材料をスクリューを用いて、貫通孔を有するノズルから押し出して麺とする、製麺装置に関するものである。  The present invention relates to a noodle making apparatus, and more particularly to a noodle making apparatus in which kneaded raw materials are extruded from a nozzle having a through-hole using a screw to obtain noodles.

蕎麦、うどんなどの麺食品は、材料である蕎麦粉、小麦粉などに水やつなぎを添加して練った後に、細長い紐状に成形して得られる。近年はグルメブームや、スローフードへの回帰が提唱され、麺についてもいわゆる「手打ち」で製造されたものが価値あるものとされている。  Soba noodles and udon noodle foods are obtained by adding water and binders to the ingredients such as buckwheat flour and wheat flour and kneading them, and then forming them into a slender string shape. In recent years, a gourmet boom and a return to slow food have been proposed, and so-called “hand-made” noodles are considered valuable.

「手打ち」の麺の製法は、材料の粉を手で混練し、例えば「手延べ素麺」のように所要の太さとなるまで伸ばしたり、蕎麦切りのように薄く延ばして包丁用いて細く切ったりするものである。  The “hand-made” noodles are made by manually kneading the material powder and extending it to the required thickness, for example, “Tenobebe noodles”, or extending it thinly like a buckwheat noodle and cutting it into thin pieces using a knife. Is.

一方で、麺類を大量生産することにより安価に提供することを目的に、種々の装置が実用化されている。この場合、混練については、一般的な混合混練装置が用いられ、製麺については、ロールなどの延伸装置を用いて薄く延ばし、櫛歯カッターなどで細く切るか、混練した原材料を、スクリュー押出機によりノズルから押し出して、麺とする方法などが用いられている。  On the other hand, various apparatuses have been put into practical use for the purpose of providing noodles at low cost by mass-producing them. In this case, a general mixing and kneading apparatus is used for kneading, and for noodle making, a roll extruder or the like is used to extend thinly, and it is cut into thin pieces with a comb-tooth cutter or the like. For example, a method of extruding from a nozzle to make noodles is used.

しかしながら、押出機を用いる製麺工程では、原材料を押し出す際の装置との摩擦と、原材料に加えられる剪断力により生じる温度上昇を制御しきれずに、原材料に含まれるデンプンがα化することがあるという問題が避けきれない。また、通常押出機は金属で構成され、場合によっては、スクリューとスクリューが収納されるケーシングの内壁との間の摩擦で、装置を構成する金属が削られ、麺に混入する虞が否定しきれない。  However, in the noodle making process using an extruder, starch contained in the raw material may become α without being able to control the temperature rise caused by the friction with the apparatus when extruding the raw material and the shearing force applied to the raw material. The problem is unavoidable. Also, the extruder is usually made of metal, and in some cases, the friction between the screw and the inner wall of the casing in which the screw is housed may cause the metal constituting the device to be scraped and mixed into the noodles. Absent.

金属片が麺に混入すると、口腔内などを傷つける他、消化器官内でイオン化されて吸収され、慢性毒として人体に作用する可能性がある。これには、スクリューとケーシングの間の空隙を大きくするという方法で、相当の程度で対処可能であるが、この場合は、単位時間あたりの押出量が減少し、生産性を阻害するという問題が生じる。  When metal pieces are mixed into noodles, they may damage the oral cavity and the like, and may be ionized and absorbed in the digestive tract and act as a chronic poison on the human body. This can be dealt with to a considerable extent by increasing the gap between the screw and the casing. However, in this case, the amount of extrusion per unit time decreases, which hinders productivity. Arise.

これに対し、一般に高分子材料は、食品と一緒に摂取しても消化されることがなく、人体への影響が少ないことから、スクリューの表面やケーシングの内壁を、テフロン(登録商標)のようなフッ素系の高分子材料などで、被覆するという方法で対処することもある。  On the other hand, polymer materials are generally not digested even when ingested with food, and have little effect on the human body. Therefore, the surface of the screw and the inner wall of the casing are made like Teflon (registered trademark). It may be dealt with by coating with a fluorine-based polymer material.

押出機を応用した製麺装置には種々の形式のものが実用化され、例えば特許文献1及び特許文献2には、装置を構成する各部の清掃が容易な製麺装置や製麺機が開示されている。しかしながら、これらに開示されているのは、前記のようにメインテナンスの作業性向上に関するもので、装置を構成する金属に起因する問題に対処したものは見受けられないのが実状である。  Various types of noodle making apparatuses to which an extruder is applied have been put to practical use. For example, Patent Document 1 and Patent Document 2 disclose noodle making apparatuses and noodle making machines that can easily clean each part of the apparatus. Has been. However, what is disclosed in these is related to the improvement of maintenance workability as described above, and it is the actual situation that no problem has been found in dealing with the problems caused by the metal constituting the apparatus.

特開2004−329078号公報  JP 2004-329078 A 特開2007−236281号公報  JP 2007-236281 A

従って、本発明の課題は、押出機を用いた製麺装置において、押出の際の温度上昇を制御可能とし、金属の摩耗による問題を解決することにある。  Accordingly, an object of the present invention is to make it possible to control the temperature rise during extrusion in a noodle making apparatus using an extruder, and to solve the problem due to metal wear.

本発明は、高分子材料が金属に比較すると可撓性を有し、外力の負荷により変形し、摩擦抵抗が小さく発熱が少ないことと、万一摂取しても人体への影響が少ないことに着目し、スクリューを収納するケーシングを高分子材料で構成するとともに、押出工程で負荷される高圧によっても、ケーシングが破壊されない構造を検討した結果、なされたものである。  In the present invention, the polymer material is flexible compared to metal, deforms due to the load of external force, has low frictional resistance and little heat generation, and has little influence on the human body even if ingested. This has been made as a result of studying a structure in which the casing for housing the screw is made of a polymer material and the casing is not broken even by a high pressure applied in the extrusion process.

即ち、本発明は、押出スクリューと、前記押出スクリューを収容する管状の空間を有し、材料を供給するための開口部が側面に形成されてなるケーシングと、前記ケーシングの少なくとも一部を覆うケーシングアダプターと、前記ケーシングにおける前記押出スクリューの先端側の開口部側に設けられ、複数の貫通孔を有する円盤形状のノズルと、前記ケーシングアダプターとの螺合手段を有し、前記ノズルを前記ケーシングアダプターに固定するナットを有する製麺装置において、前記ケーシングは高分子材料からなり、前記ケーシングアダプターは金属材料からなることを特徴とする製麺装置である。  That is, the present invention includes an extrusion screw, a casing having a tubular space for accommodating the extrusion screw, and an opening for supplying material formed on a side surface, and a casing covering at least a part of the casing. An adapter, a disk-shaped nozzle provided on the opening side of the front end side of the extrusion screw in the casing and having a plurality of through holes, and a screwing means for the casing adapter, the nozzle being the casing adapter In the noodle making apparatus having a nut fixed to the noodle making apparatus, the casing is made of a polymer material, and the casing adapter is made of a metal material.

本発明による製麺装置は、スクリューが収納されるケーシングにおける、スクリューと接する可能性がある部分を高分子材料で構成しているために、摩擦による温度上昇が少なく、しかも摩耗によって生じる金属片が麺に混入することがない。従って、温度上昇による麺の食感の変化や人体への影響をなくすことができる。  In the noodle making apparatus according to the present invention, the portion of the casing in which the screw is accommodated is made of a polymer material, so that there is little increase in temperature due to friction, and there is no metal piece generated by abrasion. It does not mix with noodles. Therefore, the change in the texture of the noodles due to the temperature rise and the influence on the human body can be eliminated.

なお、本発明に使用できる高分子材料としては、一定以上の機械的な強度を有するものであれば特に限定されるものではなく、いわゆるエンジニアプラスチックなどが挙げられる。具体的には、ポリアセタール、MCナイロン、超高分子量ポリエチレンなどを挙げることができる。  The polymer material that can be used in the present invention is not particularly limited as long as it has a certain level of mechanical strength, and includes so-called engineer plastics. Specific examples include polyacetal, MC nylon, and ultrahigh molecular weight polyethylene.

本発明の実施の形態に係る製麺装置の一例を示す斜視図。  The perspective view which shows an example of the noodle making apparatus which concerns on embodiment of this invention. 本発明の実施の形態に係る製麺装置におけるケーシングの部分の断面図。  Sectional drawing of the part of the casing in the noodle making apparatus which concerns on embodiment of this invention. 本実施の形態の製麺装置によって押し出された原材料の温度上昇の状態を示す図。  The figure which shows the state of the temperature rise of the raw material extruded by the noodle making apparatus of this Embodiment.

次に本発明を実施するための形態について説明する。図1は、本発明の実施の形態に係る製麺装置の一例を示す斜視図である。また、図2は、本発明の実施の形態に係る製麺装置におけるケーシングの部分の断面図である。  Next, the form for implementing this invention is demonstrated. FIG. 1 is a perspective view showing an example of a noodle making apparatus according to an embodiment of the present invention. Moreover, FIG. 2 is sectional drawing of the part of the casing in the noodle making apparatus which concerns on embodiment of this invention.

図1及び図2において、1はハウジング、2は八角ナット、3はケーシング、4は原材料の投入アダプター、5はカップリング、6はケーシングアダプター、7はノズル、8はスクリュー、9はベアリング、10はワッシャー、11はスラストベアリング、12はスクリューガイド、13はC型止め輪である。  1 and 2, 1 is a housing, 2 is an octagon nut, 3 is a casing, 4 is a raw material charging adapter, 5 is a coupling, 6 is a casing adapter, 7 is a nozzle, 8 is a screw, 9 is a bearing, 10 Is a washer, 11 is a thrust bearing, 12 is a screw guide, and 13 is a C-type retaining ring.

この例におけるスクリュー8は、フライトの外径が60mmで、ステンレス製である。またケーシング3は、ポリアセタールを切削して製作したもので、ケーシングアダプター6は、ステンレス製である。  The screw 8 in this example has a flight outer diameter of 60 mm and is made of stainless steel. The casing 3 is manufactured by cutting polyacetal, and the casing adapter 6 is made of stainless steel.

ノズル7は、厚さが12mm程度のステンレス製の円盤で、製造する麺の所要の太さに従い、直径が1〜5mmの貫通孔が複数個設けられている。ノズル7は、八角ナット2に設けられた雌螺子とケーシングアダプター6に設けられた雄螺子により固定されている。  The nozzle 7 is a stainless steel disc having a thickness of about 12 mm, and is provided with a plurality of through holes having a diameter of 1 to 5 mm according to the required thickness of the noodles to be produced. The nozzle 7 is fixed by a female screw provided on the octagon nut 2 and a male screw provided on the casing adapter 6.

そして、別途に混練した原材料を投入アダプター4から供給し、カップリング5を介してスクリュー8に連結された駆動モータ(図示せず)を動かすことで、原材料は、ノズル7から、ノズル7に設けられた貫通孔の内径とほぼ同じ太さで押し出され、麺が得られる。  Then, the raw materials separately kneaded are supplied from the charging adapter 4, and the drive motor (not shown) connected to the screw 8 through the coupling 5 is moved so that the raw materials are provided from the nozzle 7 to the nozzle 7. The noodles are obtained by extruding at approximately the same thickness as the inner diameter of the through-holes.

また、図3は、本実施の形態の製麺装置によって押し出された原材料の温度上昇の状態を示す図である。図3において、○で示したプロットが、本実施の形態の製麺装置によるもので、△でプロットしたものが、別途に準備した金属製のケーシングの製麺装置によるものである。  Moreover, FIG. 3 is a figure which shows the state of the temperature rise of the raw material extruded by the noodle making apparatus of this Embodiment. In FIG. 3, the plots indicated by ◯ are for the noodle making apparatus of the present embodiment, and the plots for Δ are for the separately prepared metal casing noodle making apparatus.

図3から明らかなように、本発明による製麺装置では、原材料を押し出した際の発熱が少なく、得られる麺の食味や食感への影響を減少することができる。以上に説明したように本発明によれば、金属の混入や、製造工程における熱履歴の影響のない麺を製造できる、製麺装置を提供することができる。  As apparent from FIG. 3, the noodle making apparatus according to the present invention generates less heat when extruding the raw material, and can reduce the influence on the taste and texture of the resulting noodles. As described above, according to the present invention, it is possible to provide a noodle making apparatus capable of producing noodles free from the influence of metal contamination and heat history in the production process.

なお、本発明は、前記実施の形態に限定されるものではなく、本発明の分野における通常の知識を有する者であれば想到し得る、例えばケーシングにポリアセタール以外の材質を採用するような、各種変形、修正を含む要旨を逸脱しない範囲の設計変更があっても、本発明に含まれることは勿論である。  The present invention is not limited to the above-described embodiment, and can be conceived by those who have ordinary knowledge in the field of the present invention. For example, various types of materials such as a material other than polyacetal are adopted for the casing. Needless to say, even if there is a design change within a scope that does not depart from the gist including deformation and modification, it is included in the present invention.

1 ハウジング
2 八角ナット
3 ケーシング
4 投入アダプター
5 カップリング
6 ケーシングアダプター
7 ノズル
8 スクリュー
9 ベアリング
10 ワッシャー
11 スラストベアリング
12 スクリューガイド
13 C型止め輪
DESCRIPTION OF SYMBOLS 1 Housing 2 Octagonal nut 3 Casing 4 Loading adapter 5 Coupling 6 Casing adapter 7 Nozzle 8 Screw 9 Bearing 10 Washer 11 Thrust bearing 12 Screw guide 13 C type retaining ring

Claims (1)

押出スクリューと、前記押出スクリューを収容する管状の空間を有し、材料を供給するための開口部が側面に形成されてなるケーシングと、前記ケーシングの少なくとも一部を覆うケーシングアダプターと、前記ケーシングにおける前記押出スクリューの先端側の開口部側に設けられ、複数の貫通孔を有する円盤形状のノズルと、前記ケーシングアダプターとの螺合手段を有し、前記ノズルを前記ケーシングアダプターに固定するナットを有する製麺装置において、前記ケーシングは高分子材料からなり、前記ケーシングアダプターは金属材料からなることを特徴とする製麺装置。  In the casing, an extrusion screw, a casing having a tubular space for accommodating the extrusion screw, an opening for supplying material being formed on a side surface, a casing adapter covering at least a part of the casing, and the casing A disk-shaped nozzle having a plurality of through-holes provided on the front end side of the extrusion screw; and a screwing means for the casing adapter; and a nut for fixing the nozzle to the casing adapter. In the noodle making apparatus, the casing is made of a polymer material, and the casing adapter is made of a metal material.
JP2009159292A 2009-06-11 2009-06-11 Noodle-making equipment Pending JP2010284147A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103430978A (en) * 2013-08-02 2013-12-11 九阳股份有限公司 Noodle maker extruding safely
CN108271834A (en) * 2018-01-19 2018-07-13 戴东序 A kind of noodle press
TWI767680B (en) * 2021-04-29 2022-06-11 偉鈿精密機械股份有限公司 Composite noodle making equipment and noodle making method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01312955A (en) * 1988-06-13 1989-12-18 Tokyo Electric Co Ltd Shaping and cooking device by blending and extruding flour of grains
JPH03124820A (en) * 1989-10-04 1991-05-28 Toray Eng Co Ltd Drafting device of four wire type
JP2000334134A (en) * 1999-05-31 2000-12-05 Fuji Shoji:Kk Pachinko machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01312955A (en) * 1988-06-13 1989-12-18 Tokyo Electric Co Ltd Shaping and cooking device by blending and extruding flour of grains
JPH03124820A (en) * 1989-10-04 1991-05-28 Toray Eng Co Ltd Drafting device of four wire type
JP2000334134A (en) * 1999-05-31 2000-12-05 Fuji Shoji:Kk Pachinko machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103430978A (en) * 2013-08-02 2013-12-11 九阳股份有限公司 Noodle maker extruding safely
CN108271834A (en) * 2018-01-19 2018-07-13 戴东序 A kind of noodle press
TWI767680B (en) * 2021-04-29 2022-06-11 偉鈿精密機械股份有限公司 Composite noodle making equipment and noodle making method

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