TWI765855B - 半導體裝置及其製造方法 - Google Patents
半導體裝置及其製造方法 Download PDFInfo
- Publication number
- TWI765855B TWI765855B TW105119536A TW105119536A TWI765855B TW I765855 B TWI765855 B TW I765855B TW 105119536 A TW105119536 A TW 105119536A TW 105119536 A TW105119536 A TW 105119536A TW I765855 B TWI765855 B TW I765855B
- Authority
- TW
- Taiwan
- Prior art keywords
- layer
- semiconductor
- oxide
- integrated circuit
- redistribution
- Prior art date
Links
- 239000004065 semiconductor Substances 0.000 title claims abstract description 184
- 238000004519 manufacturing process Methods 0.000 title abstract description 25
- 239000000758 substrate Substances 0.000 claims abstract description 47
- 239000008393 encapsulating agent Substances 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims description 82
- 238000005538 encapsulation Methods 0.000 claims description 51
- 239000000463 material Substances 0.000 claims description 9
- 238000005530 etching Methods 0.000 claims description 7
- 238000000227 grinding Methods 0.000 claims description 7
- 230000001590 oxidative effect Effects 0.000 claims 1
- 235000012431 wafers Nutrition 0.000 description 74
- 230000015572 biosynthetic process Effects 0.000 description 8
- 230000003647 oxidation Effects 0.000 description 8
- 238000007254 oxidation reaction Methods 0.000 description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 238000000206 photolithography Methods 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 229910052814 silicon oxide Inorganic materials 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- 229910000640 Fe alloy Inorganic materials 0.000 description 2
- 229910052581 Si3N4 Inorganic materials 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 2
- 238000007772 electroless plating Methods 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229920002120 photoresistant polymer Polymers 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 238000001721 transfer moulding Methods 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 239000011231 conductive filler Substances 0.000 description 1
- 238000001312 dry etching Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000010980 sapphire Substances 0.000 description 1
- 229910052594 sapphire Inorganic materials 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/02—Bonding areas ; Manufacturing methods related thereto
- H01L24/04—Structure, shape, material or disposition of the bonding areas prior to the connecting process
- H01L24/05—Structure, shape, material or disposition of the bonding areas prior to the connecting process of an individual bonding area
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/93—Batch processes
- H01L24/95—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
- H01L24/97—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6835—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
- H01L21/7624—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology
- H01L21/76251—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology using bonding techniques
- H01L21/76256—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology using bonding techniques using silicon etch back techniques, e.g. BESOI, ELTRAN
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
- H01L23/291—Oxides or nitrides or carbides, e.g. ceramics, glass
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3107—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3107—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
- H01L23/3114—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed the device being a chip scale package, e.g. CSP
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3107—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
- H01L23/3135—Double encapsulation or coating and encapsulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3157—Partial encapsulation or coating
- H01L23/3171—Partial encapsulation or coating the coating being directly applied to the semiconductor body, e.g. passivation layer
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3157—Partial encapsulation or coating
- H01L23/3185—Partial encapsulation or coating the coating covering also the sidewalls of the semiconductor body
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/10—Bump connectors ; Manufacturing methods related thereto
- H01L24/11—Manufacturing methods
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/10—Bump connectors ; Manufacturing methods related thereto
- H01L24/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L24/17—Structure, shape, material or disposition of the bump connectors after the connecting process of a plurality of bump connectors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/60—Attaching or detaching leads or other conductive members, to be used for carrying current to or from the device in operation
- H01L2021/60007—Attaching or detaching leads or other conductive members, to be used for carrying current to or from the device in operation involving a soldering or an alloying process
- H01L2021/60022—Attaching or detaching leads or other conductive members, to be used for carrying current to or from the device in operation involving a soldering or an alloying process using bump connectors, e.g. for flip chip mounting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
- H01L21/561—Batch processing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
- H01L21/568—Temporary substrate used as encapsulation process aid
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2221/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
- H01L2221/67—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
- H01L2221/683—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L2221/68304—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
- H01L2221/68327—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support used during dicing or grinding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/02—Bonding areas; Manufacturing methods related thereto
- H01L2224/04—Structure, shape, material or disposition of the bonding areas prior to the connecting process
- H01L2224/04105—Bonding areas formed on an encapsulation of the semiconductor or solid-state body, e.g. bonding areas on chip-scale packages
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/02—Bonding areas; Manufacturing methods related thereto
- H01L2224/04—Structure, shape, material or disposition of the bonding areas prior to the connecting process
- H01L2224/05—Structure, shape, material or disposition of the bonding areas prior to the connecting process of an individual bonding area
- H01L2224/0554—External layer
- H01L2224/05541—Structure
- H01L2224/05548—Bonding area integrally formed with a redistribution layer on the semiconductor or solid-state body
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/02—Bonding areas; Manufacturing methods related thereto
- H01L2224/04—Structure, shape, material or disposition of the bonding areas prior to the connecting process
- H01L2224/05—Structure, shape, material or disposition of the bonding areas prior to the connecting process of an individual bonding area
- H01L2224/0554—External layer
- H01L2224/05599—Material
- H01L2224/056—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof
- H01L2224/05617—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof the principal constituent melting at a temperature of greater than or equal to 400°C and less than 950°C
- H01L2224/05624—Aluminium [Al] as principal constituent
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/02—Bonding areas; Manufacturing methods related thereto
- H01L2224/04—Structure, shape, material or disposition of the bonding areas prior to the connecting process
- H01L2224/05—Structure, shape, material or disposition of the bonding areas prior to the connecting process of an individual bonding area
- H01L2224/0554—External layer
- H01L2224/05599—Material
- H01L2224/056—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof
- H01L2224/05638—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
- H01L2224/05647—Copper [Cu] as principal constituent
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/12—Structure, shape, material or disposition of the bump connectors prior to the connecting process
- H01L2224/12105—Bump connectors formed on an encapsulation of the semiconductor or solid-state body, e.g. bumps on chip-scale packages
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/12—Structure, shape, material or disposition of the bump connectors prior to the connecting process
- H01L2224/13—Structure, shape, material or disposition of the bump connectors prior to the connecting process of an individual bump connector
- H01L2224/13001—Core members of the bump connector
- H01L2224/1302—Disposition
- H01L2224/13024—Disposition the bump connector being disposed on a redistribution layer on the semiconductor or solid-state body
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/12—Structure, shape, material or disposition of the bump connectors prior to the connecting process
- H01L2224/13—Structure, shape, material or disposition of the bump connectors prior to the connecting process of an individual bump connector
- H01L2224/13001—Core members of the bump connector
- H01L2224/13099—Material
- H01L2224/131—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/12—Structure, shape, material or disposition of the bump connectors prior to the connecting process
- H01L2224/13—Structure, shape, material or disposition of the bump connectors prior to the connecting process of an individual bump connector
- H01L2224/13001—Core members of the bump connector
- H01L2224/13099—Material
- H01L2224/131—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof
- H01L2224/13138—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
- H01L2224/13147—Copper [Cu] as principal constituent
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/17—Structure, shape, material or disposition of the bump connectors after the connecting process of a plurality of bump connectors
- H01L2224/1705—Shape
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/17—Structure, shape, material or disposition of the bump connectors after the connecting process of a plurality of bump connectors
- H01L2224/171—Disposition
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/93—Batch processes
- H01L2224/95—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
- H01L2224/96—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being encapsulated in a common layer, e.g. neo-wafer or pseudo-wafer, said common layer being separable into individual assemblies after connecting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/02—Bonding areas ; Manufacturing methods related thereto
- H01L24/03—Manufacturing methods
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/10—Bump connectors ; Manufacturing methods related thereto
- H01L24/12—Structure, shape, material or disposition of the bump connectors prior to the connecting process
- H01L24/13—Structure, shape, material or disposition of the bump connectors prior to the connecting process of an individual bump connector
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Computer Hardware Design (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
- Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
Abstract
本發明公開一種半導體裝置及一種其製造方法,所述半導體裝置及其製造方法能夠通過增加用於形成輸入/輸出墊的區域而容易地增加所述輸入/輸出墊的數目,使得再分佈層形成為延伸直到囊封物。在一個實施例中,所述製造方法包含:通過在晶圓基板上相繼形成氧化物層、半導體層和後段製程(BEOL)層來準備晶圓;切割所述晶圓以將所述晶圓劃分為個別半導體晶圓;通過翻轉所述半導體晶圓並從所述半導體晶圓移除所述晶圓基板來將所述半導體晶圓安裝在載體的一個表面上;使用囊封物囊封所述載體的所述一個表面和所述半導體晶圓且接著移除所述載體;在移除所述載體的同時形成待電連接到向外暴露的所述BEOL層的再分佈層;以及形成待電連接到待電連接到所述再分佈層的導電凸塊。
Description
本申請引用2016年1月11日遞交的第10-2016-0003231號韓國專利申請、主張所述韓國專利申請的優先權並主張所述韓國專利申請的權益,所述韓國專利申請的內容在此以全文引入的方式併入本文中。
本發明的某些實施例涉及一種半導體裝置及一種其製造方法。
一般來說,半導體裝置包含通過處理晶圓並在晶圓上形成積體電路(IC)而製造的半導體晶粒。
在將半導體晶粒用作RF裝置的情況下,當半導體裝置通過射頻傳輸信號時,可能因在處理晶圓之後晶圓基板保留而引起功率的損失,並且也可能出現電流的洩漏。
本發明提供一種半導體裝置及一種其製造方法,所述半導體裝置及其製造方法能夠通過增加用於形成輸入/輸出墊的區域而容易地增加輸入/輸出墊的數目,使得再分佈層形成為延伸直到囊封物。
本發明還提供一種半導體裝置和一種其製造方法,通過使用經形成以覆蓋半導體晶粒的氧化物層來完全移除保留的晶圓基板,所述半導體裝置及其製造方法能夠防止電流洩漏並且能夠減少功率損失。
將在優選實施例的以下描述中描述或從以下描述中清楚本發明的上述和其它目的。
根據本發明的一個態樣,提供一種半導體裝置的製造方法,所述製造方法包含:通過在晶圓基板上相繼形成氧化物層、半導體層和後段製程(BEOL)層來準備晶圓;切割晶圓以將晶圓劃分為個別半導體晶圓;通過翻轉半導體晶圓並從半導體晶圓移除晶圓基板來將半導體晶圓安裝在載體的一個表面上;使用囊封物囊封載體的一個表面和半導體晶圓且接著移除載體;在移除載體的同時形成待電連接到向外暴露的BEOL層的再分佈層;以及形成待電連接到待電連接到再分佈層的導電凸塊。
根據本發明的另一個態樣,提供一種半導體裝置,所述半導體裝置包含:再分佈層;後段製程(BEOL)層,所述BEOL層電連接到再分佈層;半導體晶粒,所述半導體晶粒電連接到所述BEOL層;氧化物層,所述氧化物層覆蓋半導體晶粒的一個表面;囊封物,所述囊封物囊封氧化物層、半導體晶粒、BEOL層以及再分佈層的一個表面;以及導電凸塊,所述導電凸塊形成於再分佈層的另一個表面上並且電連接到再分佈層。
如上所述,在半導體裝置及其製造方法中,能夠通過增加用於形成輸入/輸出墊的區域而容易地增加輸入/輸出墊的數目,使得再分佈層形成為延伸直到囊封物。
另外,在半導體裝置及其製造方法中,通過使用經形成以覆
蓋半導體晶粒的氧化物層來完全移除保留的晶圓基板,能夠防止電流洩漏並且能夠減少功率損失。
10:晶圓基板
10a:第一表面
10b:第二表面
20:載體
20a:第一表面
20b:第二表面
100:半導體裝置
100x:半導體晶片
110:氧化物層
110a:第一表面
110c:外側表面
120:半導體層
120a:第一表面
120c:外側表面
121:端子
130:後段製程層
130b:第二表面
131:第一介電層
132:第一再分佈層
140:囊封物
140a:第一表面
140b:第二表面
150:再分佈層
150b:第二表面
151:第二介電層
152:第二再分佈層
160:導電凸塊
200:半導體裝置
200x:半導體晶片
210:氧化物層
211:額外氧化物層
S1-S9:步驟
圖1是示出根據本發明的實施例的半導體裝置的製造方法的流程圖;圖2A到2J是示出圖1中所示的半導體裝置的製造方法的各種步驟的橫截面圖;圖3是示出根據本發明的另一實施例的半導體裝置的製造方法的流程圖;以及圖4A到4F是示出圖3中所示的半導體裝置的製造方法的各種步驟的橫截面圖。
本發明的各種態樣可以許多不同形式實施且不應理解為受限於在本文中所闡述的實例實施例。實際上,提供本發明的這些實例實施例是為了使本發明將為充分且完整的,並且將向所屬領域的技術人員傳達本發明的各種態樣。
在圖式中,為了清楚起見而放大了層和區域的厚度。此處,類似元件符號通篇指代類似元件。如本文中所使用,術語“和/或”包含相關聯的所列項目中的一個或多個的任何和所有組合。另外,本文中所使用的術語僅僅是出於描述特定實施例的目的而並不意圖限制本發明。如本文中所使用,除非上下文另外明確指示,否則單數形式也意圖包含複數形式。將進一步理解,術語“包括”、“包含”在用於本說明書時指定所陳述的
特徵、數目、步驟、操作、元件和/或構件的存在,但是並不排除一個或多個其它特徵、數目、步驟、操作、元件、構件和/或其群組的存在或添加。
應理解,雖然術語第一、第二等可以在本文中用於描述各種部件、元件、區域、層和/或區段,但是這些部件、元件、區域、層和/或區段不應受這些術語的限制。這些術語僅用於區分一個部件、元件、區域、層和/或區段與另一部件、元件、區域、層和/或區段。因此,例如,下文論述的第一部件、第一元件、第一區域、第一層和/或第一區段可能被稱為第二部件、第二元件、第二區域、第二層和/或第二區段而不脫離本發明的教示。現在將詳細參考本發明的當前實施例,在附圖中圖示所述實施例的實例。
參考圖1,示出了流程圖,所述流程圖示出根據本發明的實施例的半導體裝置(100)的製造方法。
如圖1中所示,半導體裝置(100)的製造方法包含:準備晶圓(S1)、背面研磨(S2)、切割(dicing)(S3)、安裝半導體晶片(S4)、移除晶圓基板(S5)、囊封(S6)、形成再分佈層(S7)、形成導電凸塊(S8)以及單一化(S9)。
參考圖2A到2J,示出了橫截面圖,所述橫截面圖示出圖1中所示的半導體裝置(100)的製造方法的各種步驟。
在下文中,將參考圖1和圖2A到2J描述半導體裝置的製造方法。
如圖2A中所示,在準備晶圓過程中(S1),在晶圓基板10上準備晶圓,所述晶圓包含在晶圓基板上相繼形成的氧化物層110、半導體
層120以及後段製程(back end of line,BEOL)層130。
氧化物層110可以在晶圓基板10的第一表面10a上形成至預定厚度。晶圓基板10可以是矽基板,但本發明的各態樣並不限於此。氧化物層110可以是氧化矽層,具有在由矽製成的晶圓基板10與後續待描述的半導體層120之間的良好介面特性。使用選自由以下組成的群組的一種在晶圓基板10的整個頂部區域上形成氧化物層130:熱氧化、化學氣相沉積(CVD)、物理氣相沉積(PVD)及其等效物。可以在半導體層120與晶圓基板10之間插入氧化物層110。可以提供氧化物層110以防止電流洩漏。
半導體層120是在其中具有多個積體電路的半導體,並且可以大體上成形為板形。端子121可以是用於半導體層120中的多個積體電路的介面。端子121可以電連接到BEOL層130的第一再分佈層132。半導體層120可以插入氧化物層110與BEOL層130之間。
BEOL層130包含第一介電層131和第一再分佈層132。BEOL層130形成為完全覆蓋半導體層120的第一表面120a。
BEOL層130包含形成為完全覆蓋半導體層120的第一介電層131、通過光微影蝕刻工藝和/或雷射工藝形成的開放區域、以及在開放區域的暴露區域中形成的第一再分佈層132。此處,端子121可以通過開放區域暴露,並且第一再分佈層132可以形成於半導體層120和第一介電層131上以與端子121接觸或待電連接到端子121。第一再分佈層132可以各種圖案形成為電連接到半導體層120的端子121,並且可以包括多個第一再分佈層。
第一介電層131可以是選自由以下組成的群組的一種介電
層:氧化矽層、氮化矽層及其等效物,但本發明的各態樣並不限於此。可以通過以下工藝形成第一再分佈層132:針對由金、銀、鎳、鈦和/或鎢製成的晶種層的無電鍍敷工藝,使用銅等的電鍍工藝,以及使用光阻劑的光微影蝕刻工藝,但本發明的各態樣並不限於此。
另外,第一再分佈層132可以不僅由銅製成,而且還由選自由以下組成的群組的一種材料製成:銅合金、鋁、鋁合金、鐵、鐵合金及其等效物,但本發明的各態樣並不限於此。此外,可以反復地多次執行形成第一介電層131和第一再分佈層132的工藝,由此完成具有多層結構的BEOL層130。在一個實例中,第一再分佈層132可以包括通過第一介電層131的開放區域暴露的接合墊。另外,BEOL層130是通過製造(FAB)工藝形成的再分佈層。特別地,可以精細線寬或厚度形成第一再分佈層132。
如圖2B中所示,在背面研磨過程中(S2),可以通過研磨晶圓基板10的第二表面10b移除所述第二表面10b,所述第二表面與在上面形成氧化物層110、半導體層120和BEOL層130的第一表面10a相反。可以切割晶圓基板10以產生個別半導體晶片100x,並且接著研磨所述晶圓基板使其保留預定厚度以有助於處理。保留的晶圓基板10的預定厚度可以相當於在移除晶圓基板過程中(S5)通過蝕刻移除的晶圓基板10的厚度,下文將進行描述。
如圖2C中所示,在切割過程中(S3),切割將氧化物層110、半導體層120和BEOL層130堆疊在其上的晶圓基板10,以將晶圓基板10劃分為個別半導體晶片100x。也就是說,在切割過程中(S3),切割半導體層120以接著將其劃分為包含個別半導體晶粒120的個別半導體晶片100x
(在整個說明書中,可互換地使用並且通過相同的元件符號標示不同的術語,例如,半導體層和半導體晶粒。)另外,由於通過切割分隔開半導體晶片100x,晶圓基板10、氧化物層110、半導體晶粒120和BEOL層130的外側表面可以置於同一平面上。可以通過刀片切割或使用切割器械執行切割,但本發明的各態樣並不限於此。半導體晶粒120可以是射頻(RF)裝置。
如圖2D中所示,在安裝半導體晶片過程中(S4),可以將多個個別半導體晶片100x彼此間隔開地安裝在載體20上。載體20具有平面的第一表面20a和與第一表面20a相反的第二表面20b,並且個別半導體晶片100x可以安裝在載體20的第一表面20a上,彼此間隔開預定距離。此處,可以翻轉相應半導體晶片100x,使得BEOL層130被引至與載體20的第一表面20a接觸且接著安裝在所述載體上。載體20可以由選自由以下組成的群組的一種材料製成:矽、低級矽、玻璃、碳化矽、藍寶石、石英、陶瓷、金屬氧化物、金屬及其等效物,但本發明的各態樣並不限於此。
如圖2E中所示,在移除晶圓基板過程中(S5),從多個半導體晶片100x移除晶圓基板10,由此使氧化物層110向外暴露。也就是說,移除晶圓基板10,使得氧化物層110的第一表面110a向外暴露。在移除晶圓基板過程中(S5),可以通過乾式和/或濕式蝕刻工藝完全移除保留的晶圓基板10。可以此方式移除晶圓基板10,由此防止晶圓基板10出現功率損失。
如圖2F和2G中所示,在囊封過程中(S6),通過囊封物140囊封安裝在載體20上的多個半導體晶片100x以及載體20的第一表面20a,以便完全覆蓋所述多個半導體晶圓和所述第一表面。囊封物140形成為完
全覆蓋載體20的第一表面20a、氧化物層110、半導體晶粒120以及BEOL層130。也就是說,囊封物140形成於載體20的第一表面20a上,以完全覆蓋安裝在載體20的第一表面20a上的個別半導體晶片100x。囊封物140具有平面的第一表面140a以及與第一表面140a相反且與載體20的第一表面20a接觸的第二表面140b。彼此間隔開的多個半導體晶片100x可以通過囊封物140電保護以防止受外部環境影響。
可以通過選自由以下組成的群組的一種方法執行囊封(S6):一般傳遞模塑法、壓縮模塑法、注射模塑法及其等效物,但本發明的各態樣並不限於此。囊封物140可以是一般環氧樹脂、薄膜、糊狀物及其等效物,但本發明的各態樣並不限於此。
另外,在形成囊封物140之後,移除載體20以使被引至與載體20的第一表面20a接觸的BEOL層130的第二表面130b以及囊封物140的第二表面140b向外暴露。
如圖2H中所示,在形成再分佈層過程中(S7),再分佈層150形成為覆蓋BEOL層130的第二表面130b和囊封物140的第二表面140b,以便電連接到向外暴露的BEOL層130。再分佈層150包含第二介電層151和第二再分佈層152。
通過形成覆蓋BEOL層130的第二表面130b和囊封物140的第二表面140b的第二介電層151、通過光微影蝕刻工藝和/或雷射工藝形成開放區域、以及在通過開放區域向外暴露的區域中形成第二再分佈層152,形成再分佈層150。此處,BEOL層130的第一再分佈層132通過開放區域暴露。另外,第二再分佈層152可以形成於BEOL層130的第二表面
130b上以被引至與通過開放區域向外暴露的第一再分佈層132接觸並電連接到所述第一再分佈層。另外,電連接到第一再分佈層132的第二再分佈層152可以延伸到囊封物140的第二表面140b。第二再分佈層152可以各種圖案形成以電連接到BEOL層130並且可以包括多個第二再分佈層。另外,再分佈層150可以形成為延伸到囊封物140的第二表面140b。可以通過改變半導體晶粒120的接合墊121的位置或改變輸入/輸出(I/O)墊的數目來形成再分佈層150。此外,由於再分佈層150形成為延伸到囊封物140的第二表面140b,因此可以通過增加用於形成I/O墊的區域而容易地增加I/O墊的數目。
第二介電層151可以是選自由以下組成的群組的一種介電層:氧化矽層、氮化矽層及其等效物,但本發明的各態樣並不限於此。第二介電層151可以防止在第二再分佈層152中的每一個之間的電短路。可以通過以下工藝形成第二再分佈層152:針對由金、銀、鎳、鈦和/或鎢製成的晶種層的無電鍍敷工藝,使用銅等的電鍍工藝,以及使用光阻劑的光微影蝕刻工藝,但本發明的各態樣並不限於此。
另外,第二再分佈層152可以不僅由銅製成,而且還由選自由以下組成的群組的一種材料製成:銅合金、鋁、鋁合金、鐵、鐵合金及其等效物,但本發明的各態樣並不限於此。第二再分佈層152可以暴露於再分佈層150的第二表面150b。此外,可以反復地多次執行形成第二介電層151和第二再分佈層152的工藝,由此完成具有多層結構的再分佈層150。
如圖2I中所示,在形成導電凸塊過程中(S8),多個導電凸塊160形成為與暴露於再分佈層150的第二表面150b的多個第二再分佈層
152接觸或電連接到所述多個第二再分佈層。導電凸塊160通過再分佈層150和BEOL層130電連接到半導體晶粒120。導電凸塊160可以包含導電填料、銅填料、導電球、焊料球或銅球,但本發明的各態樣並不限於此。
當半導體裝置100安裝在例如底板等外部裝置上時,導電凸塊160可以用作在半導體裝置100與外部裝置之間的電連接裝置。
如圖2J中所示,在單一化過程中(S9),切割囊封物140和再分佈層150以將其劃分為具有一個或多個半導體晶粒120的個別半導體裝置100。
半導體裝置100可以通過增加用於形成I/O墊的區域而容易地增加I/O墊的數目,使得再分佈層150形成為延伸到囊封物140的第二表面140b。另外,半導體裝置100可以從氧化物層110完全移除保留的晶圓基板,由此防止電流洩漏並且減少功率損失。
參考圖3,示出了流程圖,所述流程圖示出根據本發明的另一實施例的半導體裝置的製造方法。
圖3中示出的半導體裝置(200)的製造方法包含:準備晶圓(S1)、背面研磨(S2)、切割(S3)、安裝半導體晶片(S4)、移除晶圓基板(S5)、氧化(S5a)、囊封(S6)、形成再分佈層(S7)、形成導電凸塊(S8)以及單一化(S9)。
圖3中示出的準備晶圓(S1)、背面研磨(S2)、切割(S3)、安裝半導體晶片(S4)以及移除晶圓基板(S5)與圖1和2A到2E中示出的半導體裝置100的製造方法的對應步驟相同。因此,以下描述將集中於氧化(S5a)、囊封(S6)、形成再分佈層(S7)、形成導電凸塊(S8)以及單
一化(S9)的步驟。
參考圖4A到4F,橫截面圖示出了圖3中所示的半導體裝置(200)的製造方法,包含氧化(S5a)、囊封(S6)、形成再分佈層(S7)、形成導電凸塊(S8)以及單一化(S9)的各個步驟。在下文中,現將參考圖4A到4F描述圖3中所示的半導體裝置(200)的製造方法。
如圖4A中所示,在氧化(S5a)過程中,對從其上移除晶圓基板10的多個半導體晶片100x進行氧化,由此在氧化物層110和半導體晶粒120的外表面上形成額外氧化物層211。作為氧化的結果,額外氧化物層211可以在由氧化矽製成的氧化物層110的第一表面110a和外側表面110c上以及在半導體晶粒120的外側表面110c上形成為預定厚度。因此,通過氧化形成的額外氧化物層211可以與半導體晶圓110x的氧化物層110一體地形成。也就是說,氧化物層210包含半導體晶圓110x的氧化物層110以及通過氧化形成的額外氧化物層211,並且形成為完全覆蓋半導體晶粒120的第一表面120a和外側表面120c。覆蓋半導體晶粒120的第一表面之氧化物層210的厚度比覆蓋半導體晶粒120的外側表面之氧化物層210的厚度還厚。
如圖4B和4C中所示,在囊封過程中(S6),通過囊封物140囊封安裝在載體20上的多個半導體晶片200x以及載體20的第一表面20a,以便完全覆蓋所述多個半導體晶圓和所述第一表面。囊封物140形成為完全覆蓋載體20的第一表面20a、氧化物層210以及BEOL層130。也就是說,囊封物140形成於載體20的第一表面20a上,以完全覆蓋安裝在載體20的第一表面20a上的個別半導體晶片200x。囊封物140具有平面的第一表面
140a以及與第一表面140a相反且與載體20的第一表面20a接觸的第二表面140b。彼此間隔開的多個半導體晶片200x可以通過囊封物140電保護以防止受外部環境影響。
可以通過選自由以下組成的群組的一種方法執行囊封(S6):一般傳遞模塑法、壓縮模塑法、注射模塑法及其等效物,但本發明的各態樣並不限於此。囊封物140可以是一般環氧樹脂、薄膜、糊狀物及其等效物,但本發明的各態樣並不限於此。
另外,在形成囊封物140之後,移除載體20以使被引至與載體20的第一表面20a接觸的BEOL層130的第二表面130b以及囊封物140的第二表面140b向外暴露。
如圖4D中所示,在形成再分佈層過程中(S7),再分佈層150形成為覆蓋BEOL層130的第二表面130b和囊封物140的第二表面140b,以便電連接到向外暴露的BEOL層130。再分佈層150包含第二介電層151和第二再分佈層152。用於形成再分佈層150的工藝可以與圖2H中所示的形成再分佈層(S7)相同。
如圖4E中所示,在形成導電凸塊過程中(S8),多個導電凸塊160形成為與暴露於再分佈層150的第二表面150b的多個第二再分佈層152接觸或電連接到所述多個第二再分佈層。用於形成導電凸塊160的工藝可以與圖2I中所示的形成導電凸塊(S8)相同。
如圖4F中所示,在單一化過程中(S9),切割囊封物140和再分佈層150以將其劃分為具有一個或多個半導體晶粒120的個別半導體裝置200。
半導體裝置200可以通過增加用於形成I/O墊的區域而容易地增加I/O墊的數目,使得再分佈層150形成為延伸到囊封物140的第二表面140b。另外,半導體裝置200可以從氧化物層210完全移除保留的晶圓基板並且完全覆蓋半導體晶粒120,由此防止電流洩漏並且減少功率損失。
雖然已經參考某些支援的實施例描述了根據本發明的各種態樣的半導體裝置及其製造方法,但是所屬領域的技術人員應理解,本發明不限於所公開的具體實施例,而是,本發明將包含落入所附申請專利範圍內的所有實施例。
100‧‧‧半導體裝置
110‧‧‧氧化物層
120‧‧‧半導體層
120a‧‧‧第一表面
130‧‧‧後段製程層
131‧‧‧第一介電層
132‧‧‧第一再分佈層
140‧‧‧囊封物
140a‧‧‧第一表面
140b‧‧‧第二表面
150‧‧‧再分佈層
150b‧‧‧第二表面
151‧‧‧第二介電層
152‧‧‧第二再分佈層
160‧‧‧導電凸塊
Claims (19)
- 一種用於製造半導體裝置的方法,所述方法包括:提供積體電路(IC)晶粒,所述積體電路晶粒包括:氧化物層,所述氧化物層包括第一氧化物表面和第二氧化物表面;半導體層,所述半導體層形成於所述氧化物層上並且包括第一半導體表面和第二半導體表面,並且包括積體電路;後段製程(BEOL)層,所述後段製程層包括第一後段製程表面和第二後段製程表面;以及接合墊,所述接合墊通過所述後段製程層暴露,其中:所述第一後段製程表面附接到所述第一半導體表面;並且所述第一氧化物表面附接到所述第二半導體表面;以及形成電耦合到所述接合墊的導電凸塊,其中:提供所述積體電路晶粒包括提供未被半導體材料覆蓋的所述第二氧化物表面;提供所述積體電路晶粒包括提供包括具有第一基板表面和第二基板表面的半導體基板的所述積體電路晶粒,其中所述氧化物層包括在所述半導體基板上的氧化物,所述氧化物在所述半導體基板上形成為使得所述第二氧化物表面附接到所述第一基板表面;以及提供未被半導體材料覆蓋的所述第二氧化物表面包括通過研磨和/或蝕刻中的一者或兩者從所述氧化物層移除所述半導體基板。
- 根據申請專利範圍第1項的方法,其中移除所述半導體基板包括:通過研磨部分地移除所述半導體基板;以及通過蝕刻移除所述半導體基板的保留部分。
- 根據申請專利範圍第1項的方法,其進一步包括至少使所述半導體層的側壁氧化,使得所述半導體層在其側壁上以及在其第二半導體表面上被氧化物覆蓋,其中所述氧化物的覆蓋所述半導體層的所述頂部表面之第一厚度是比所述氧化物的覆蓋所述半導體層的側向側面之第二厚度還厚。
- 一種用於製造半導體裝置的方法,所述方法包括:提供積體電路(IC)晶粒,所述積體電路晶粒包括:氧化物層,所述氧化物層包括第一氧化物表面和第二氧化物表面;半導體層,所述半導體層形成於所述氧化物層上並且包括第一半導體表面和第二半導體表面,並且包括積體電路;後段製程(BEOL)層,所述後段製程層包括第一後段製程表面和第二後段製程表面;以及接合墊,所述接合墊通過所述後段製程層暴露,其中:所述第一後段製程表面附接到所述第一半導體表面;並且所述第一氧化物表面附接到所述第二半導體表面;以及形成電耦合到所述接合墊的導電凸塊;用囊封物囊封所述積體電路晶粒,使得所述第二後段製程表面保留未被囊封;以及形成再分佈層,所述再分佈層包括:再分佈介電層;以及 再分佈圖案層;其中:提供所述積體電路晶粒包括提供未被半導體材料覆蓋的所述第二氧化物表面;所述再分佈層的第一再分佈層側面附接到所述第二後段製程表面並且附接到所述囊封物的囊封物表面,其中所述囊封物直接接觸所述再分佈層;並且所述導電凸塊:附接到所述再分佈層的第二再分佈層側面;位於所述囊封物之上;以及通過所述再分佈圖案層電耦合到所述積體電路晶粒的所述接合墊。
- 一種用於製造半導體裝置的方法,所述方法包括:提供積體電路(IC)晶粒,所述積體電路晶粒包括:氧化物層,所述氧化物層包括第一氧化物表面和第二氧化物表面;半導體層,所述半導體層形成於所述氧化物層上並且包括第一半導體表面和第二半導體表面,並且包括積體電路;後段製程(BEOL)層,所述後段製程層包括第一後段製程表面和第二後段製程表面;以及接合墊,所述接合墊通過所述後段製程層暴露,其中:所述第一後段製程表面附接到所述第一半導體表面;並且所述第一氧化物表面附接到所述第二半導體表面; 形成電耦合到所述接合墊的導電凸塊;以及囊封所述積體電路晶粒;其中:提供所述積體電路晶粒包括提供未被半導體材料覆蓋的所述第二氧化物表面;提供所述積體電路晶粒包括:提供具有包含所述積體電路晶粒的多個積體電路晶粒的晶圓;以及切割所述晶圓以分離所述多個積體電路晶粒;囊封所述積體電路晶粒包括:將所述多個積體電路晶粒安裝在載體的第一載體表面上;以及用囊封物囊封所述多個積體電路晶粒,使得:所述多個積體電路晶粒的相應側面表面被囊封;並且在所述多個積體電路晶粒之間,所述囊封物的表面覆蓋所述第一載體表面的部分,其中所述多個積體電路晶粒的相應第二後段製程表面保留未被囊封;並且形成所述導電凸塊包括:移除所述載體以暴露所述囊封物的所述表面和所述多個積體電路晶粒的所述第二後段製程表面;以及在所述囊封物的所述表面上形成所述導電凸塊。
- 一種半導體裝置,其包括:再分佈層;後段製程層,所述後段製程層以無焊連接方式直接電連接到所述再分佈層;半導體層,所述半導體層包括積體電路並且電連接到所述後段製程層;頂部氧化物層,所述頂部氧化物層覆蓋所述半導體層的頂表面,但未覆蓋所述半導體層的側向表面;囊封物,所述囊封物至少部分地囊封所述頂部氧化物層、所述半導體層、所述後段製程層以及所述再分佈層的頂表面;以及導電凸塊,所述導電凸塊形成於所述再分佈層的底表面上並且電連接到所述再分佈層。
- 根據申請專利範圍第6項的半導體裝置,其中:所述積體電路包括射頻裝置。
- 根據申請專利範圍第6項的半導體裝置,其中:所述再分佈層覆蓋且直接接觸所述囊封物的底表面;以及所述囊封物沒有任何部分低於所述後段製程層。
- 根據申請專利範圍第6項的半導體裝置,其進一步包括形成於所述半導體層的側壁上的與所述頂部氧化物層不同的第二氧化物層,以及其中所述第二氧化物層的一部分覆蓋所述頂部氧化物層的頂側。
- 根據申請專利範圍第6項的半導體裝置,其進一步包括側面氧化物層,所述側面氧化物層形成在所述半導體層的側壁,其中所述氧化物的覆蓋所述半導體層的所述頂表面之第一厚度比所述氧化物的覆蓋所述半導體 層的側壁之第二厚度還厚。
- 根據申請專利範圍第6項的半導體裝置,其中:所述囊封物接觸所述頂部氧化物層上的頂部氧化物表面。
- 根據申請專利範圍第6項的半導體裝置,其中:所述再分佈層包括再分佈層側面;並且所述囊封物包括與所述再分佈層側面共平面的囊封物側面。
- 根據申請專利範圍第6項的半導體裝置,其中:所述頂部氧化物層是不同於所述半導體層的氧化物的半導體氧化物。
- 一種半導體裝置,其包括:積體電路晶粒,所述積體電路晶粒包括:後段製程層,所述後段製程層包括第一後段製程表面和第二後段製程表面;半導體層,所述半導體層在所述後段製程層上並且包括第一半導體表面和第二半導體表面,並且包括積體電路;氧化物層,所述氧化物層在所述半導體層上並且包括第一氧化物表面和第二氧化物表面,其中所述氧化物層側向地圍繞所述半導體層,但是並未側向地圍繞所述後段製程層;以及接合墊,所述接合墊通過所述後段製程層暴露,其中:所述第一後段製程表面附接到所述第一半導體表面;並且所述第一氧化物表面附接到所述第二半導體表面;以及導電凸塊,所述導電凸塊電耦合到所述接合墊; 其中從所述半導體裝置的頂表面到所述第二氧化物表面的區域不含半導體材料。
- 根據申請專利範圍第14項的半導體裝置,其進一步包括:再分佈結構,所述再分佈結構包括:再分佈介電層;再分佈圖案層;以及第一再分佈結構側面和第二再分佈結構側面,其中所述導電凸塊:附接到所述第二再分佈結構側面;並且通過所述再分佈圖案層電耦合到所述積體電路晶粒的所述接合墊。
- 根據申請專利範圍第15項的半導體裝置,其進一步包括:囊封物,所述囊封物囊封所述積體電路晶粒並且包括側向偏移並且平行於所述第二後段製程表面的囊封物表面,其中:所述再分佈結構直接於所述第二後段製程表面上且直接於所述囊封物表面上。
- 根據申請專利範圍第15項的半導體裝置,其進一步包括:囊封物,所述囊封物囊封所述積體電路晶粒並且包括側向偏移並且平行於所述第二後段製程表面的囊封物表面;其中:所述第二後段製程表面未被所述囊封物囊封; 所述後段製程層是藉由所述囊封物側向圍繞;所述第一再分佈結構側面在所述第二後段製程表面上以及在所述囊封物表面上延伸;並且所述導電凸塊位於所述囊封物表面之上並且從所述第二後段製程表面側向偏移。
- 根據申請專利範圍第14項的半導體裝置,其中:所述氧化物層包括多個氧化物層;以及所述氧化物層的覆蓋所述半導體層的所述頂表面之第一厚度比所述氧化物層的覆蓋所述半導體層的側向側面之第二厚度還厚。
- 根據申請專利範圍第14項的半導體裝置,其中所述氧化物層沒有任一部分從所述半導體裝置暴露。
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR10-2016-0003231 | 2016-01-11 | ||
KR1020160003231A KR101753512B1 (ko) | 2016-01-11 | 2016-01-11 | 반도체 디바이스 및 이의 제조 방법 |
US15/149,038 US20170200686A1 (en) | 2016-01-11 | 2016-05-06 | Semiconductor device and manufacturing method thereof |
US15/149,038 | 2016-05-06 |
Publications (2)
Publication Number | Publication Date |
---|---|
TW201725677A TW201725677A (zh) | 2017-07-16 |
TWI765855B true TWI765855B (zh) | 2022-06-01 |
Family
ID=59275017
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW111119164A TW202234631A (zh) | 2016-01-11 | 2016-06-22 | 半導體裝置及其製造方法 |
TW105119536A TWI765855B (zh) | 2016-01-11 | 2016-06-22 | 半導體裝置及其製造方法 |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW111119164A TW202234631A (zh) | 2016-01-11 | 2016-06-22 | 半導體裝置及其製造方法 |
Country Status (4)
Country | Link |
---|---|
US (1) | US20170200686A1 (zh) |
KR (1) | KR101753512B1 (zh) |
CN (1) | CN106960820A (zh) |
TW (2) | TW202234631A (zh) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102039709B1 (ko) | 2017-11-03 | 2019-11-01 | 삼성전자주식회사 | 유기 인터포저를 포함하는 반도체 패키지 |
US10665522B2 (en) | 2017-12-22 | 2020-05-26 | Intel IP Corporation | Package including an integrated routing layer and a molded routing layer |
WO2019160566A1 (en) * | 2018-02-15 | 2019-08-22 | Didrew Technology (Bvi) Limited | Method of simultaneously fabricating multiple wafers on large carrier with warpage control stiffener |
JP7162487B2 (ja) * | 2018-10-05 | 2022-10-28 | ローム株式会社 | チップ部品およびその製造方法 |
KR20210026546A (ko) * | 2019-08-30 | 2021-03-10 | 삼성전자주식회사 | 반도체 패키지 제조 방법 |
US11309254B2 (en) * | 2020-02-18 | 2022-04-19 | Nanya Technology Corporation | Semiconductor device having through silicon vias and method of manufacturing the same |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW200947664A (en) * | 2008-03-13 | 2009-11-16 | Renesas Tech Corp | Semiconductor device and manufacturing method of the same |
US20100044841A1 (en) * | 2008-08-20 | 2010-02-25 | Infineon Technologies Ag | Semiconductor device |
US20110159651A1 (en) * | 2009-12-24 | 2011-06-30 | Sanyo Electric Co., Ltd. | Method of manufacturing semiconductor device |
US20140091455A1 (en) * | 2012-10-02 | 2014-04-03 | Stats Chippac, Ltd. | Semiconductor Device and Method of Using a Standardized Carrier in Semiconductor Packaging |
US20150009646A1 (en) * | 2013-07-04 | 2015-01-08 | Samsung Display Co., Ltd. | Display apparatus |
US20150282308A1 (en) * | 2014-03-28 | 2015-10-01 | Thorsten Meyer | Passive electrical devices with a polymer carrier |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6033937A (en) * | 1997-12-23 | 2000-03-07 | Vlsi Technology, Inc. | Si O2 wire bond insulation in semiconductor assemblies |
US7161239B2 (en) * | 2000-12-22 | 2007-01-09 | Broadcom Corporation | Ball grid array package enhanced with a thermal and electrical connector |
JP4185704B2 (ja) | 2002-05-15 | 2008-11-26 | 株式会社ルネサステクノロジ | 半導体装置の製造方法 |
US10008455B2 (en) * | 2015-05-15 | 2018-06-26 | Skyworks Solutions, Inc. | Radio frequency isolation using substrate opening |
-
2016
- 2016-01-11 KR KR1020160003231A patent/KR101753512B1/ko active IP Right Grant
- 2016-05-06 US US15/149,038 patent/US20170200686A1/en not_active Abandoned
- 2016-06-22 TW TW111119164A patent/TW202234631A/zh unknown
- 2016-06-22 TW TW105119536A patent/TWI765855B/zh active
- 2016-07-13 CN CN201610548670.6A patent/CN106960820A/zh active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW200947664A (en) * | 2008-03-13 | 2009-11-16 | Renesas Tech Corp | Semiconductor device and manufacturing method of the same |
US20100044841A1 (en) * | 2008-08-20 | 2010-02-25 | Infineon Technologies Ag | Semiconductor device |
US20110159651A1 (en) * | 2009-12-24 | 2011-06-30 | Sanyo Electric Co., Ltd. | Method of manufacturing semiconductor device |
US20140091455A1 (en) * | 2012-10-02 | 2014-04-03 | Stats Chippac, Ltd. | Semiconductor Device and Method of Using a Standardized Carrier in Semiconductor Packaging |
US20150009646A1 (en) * | 2013-07-04 | 2015-01-08 | Samsung Display Co., Ltd. | Display apparatus |
US20150282308A1 (en) * | 2014-03-28 | 2015-10-01 | Thorsten Meyer | Passive electrical devices with a polymer carrier |
Also Published As
Publication number | Publication date |
---|---|
CN106960820A (zh) | 2017-07-18 |
TW201725677A (zh) | 2017-07-16 |
TW202234631A (zh) | 2022-09-01 |
KR101753512B1 (ko) | 2017-07-03 |
US20170200686A1 (en) | 2017-07-13 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TWI765855B (zh) | 半導體裝置及其製造方法 | |
US11935856B2 (en) | Semiconductor device having a redistribution layer | |
TWI579960B (zh) | 形成具有絕緣環形圈的導電性直通矽晶穿孔(tsv)之半導體裝置及方法 | |
US8093711B2 (en) | Semiconductor device | |
US9029193B2 (en) | Semiconductor device and method of forming an interconnect structure for 3-D devices using encapsulant for structural support | |
TWI571186B (zh) | 形成整合被動元件的半導體裝置和方法 | |
TWI689054B (zh) | 使用標準化載體以形成嵌入式晶圓級晶片尺寸封裝的半導體裝置及方法 | |
TWI567866B (zh) | 半導體元件以及使用提供結構支撐之封膠劑來形成具有直通矽晶穿孔的互連結構之方法 | |
TWI662631B (zh) | 在扇出晶圓級晶片尺寸封裝上堆疊半導體晶粒之半導體裝置和方法 | |
US8866258B2 (en) | Interposer structure with passive component and method for fabricating same | |
US20060216868A1 (en) | Package structure and fabrication thereof | |
TWI570820B (zh) | 半導體元件和在晶粒及互連結構之間形成應力減輕層之方法 | |
KR101605600B1 (ko) | 반도체 디바이스의 제조 방법 및 이에 따른 반도체 디바이스 | |
TW201711144A (zh) | 具有可路由囊封的傳導基板的半導體封裝及方法 | |
TW200913099A (en) | Near chip scale package integration process | |
TWI777295B (zh) | 半導體裝置以及其製造方法 | |
TWI752881B (zh) | 半導體封裝 | |
US8907459B2 (en) | Three-dimensional semiconductor integrated circuit device and method of fabricating the same | |
US20230360986A1 (en) | Semiconductor structure having an anti-arcing pattern disposed on a passivation layer | |
US20050205986A1 (en) | Module with integrated active substrate and passive substrate | |
TW202114089A (zh) | 封裝結構及其製作方法 | |
CN211929479U (zh) | 半导体器件 | |
US9786515B1 (en) | Semiconductor device package and methods of manufacture thereof | |
CN205944065U (zh) | 半导体装置 | |
US20230097173A1 (en) | Type of bumpless and wireless semiconductor device |