TWI733433B - Leveling-docking equipment for chip and substrate and method thereof - Google Patents

Leveling-docking equipment for chip and substrate and method thereof Download PDF

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TWI733433B
TWI733433B TW109114885A TW109114885A TWI733433B TW I733433 B TWI733433 B TW I733433B TW 109114885 A TW109114885 A TW 109114885A TW 109114885 A TW109114885 A TW 109114885A TW I733433 B TWI733433 B TW I733433B
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substrate
airflow
wafer
center
surrounding
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TW202143815A (en
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吳有榮
朱瑞華
方緒南
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吳有榮
朱瑞華
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Abstract

A leveling-docking equipment for chip and substrate has a heating base, a mounting base, multiple gas sources, and heater. The mounting base is mounted on the heating base to form an inner gas channel and a surrounding gas channel. One of the gas sources is connected to the surrounding gas channel, and another gas source is connected to the inner gas channel. The heater is disposed above the mounting base. A substrate is heated via the mounting base, and one of the gas sources drives a sucking stream in the surrounding gas channel. Then, one of two steps as below is performed: another gas source drives a sucking stream in the inner gas channel; or, another gas source drives a blowing stream in the inner gas channel, and then drives a sucking stream in the inner gas channel.

Description

晶片及基板之整平對接設備及其方法Leveling and docking equipment and method for wafer and substrate

本發明相關於一種晶片及基板加工設備,特別是相關於一種晶片及基板之整平對接設備及其方法。The present invention relates to a wafer and substrate processing equipment, in particular to a wafer and substrate leveling and docking equipment and a method thereof.

基板(Substrate)主要用以承載晶片(Chip),並且基板的內部線路連接於晶片,以使基板形成保護電路、及導熱之技術作用。依據封裝方式,基板可分為球柵陣列(BGA,Ball Grid Array)基板、或晶片尺寸封裝(CSP,Chip Scale Package)基板。The substrate (Substrate) is mainly used to carry the chip (Chip), and the internal circuit of the substrate is connected to the chip, so that the substrate forms a protective circuit and a technical function of heat conduction. According to the packaging method, the substrate can be divided into a ball grid array (BGA, Ball Grid Array) substrate or a chip scale package (CSP, Chip Scale Package) substrate.

然而,當晶片、或基板因製程或其他因素的影響而致翹曲變形,將使得晶片、及基板之間無法達成良好的定位對接,由此而造成電路易於損毀、或導熱效率不彰之情形。換言之,晶片、及基板的平整度將影響晶片、及基板之間對接的成效。However, when the wafer or substrate is warped and deformed due to the influence of the manufacturing process or other factors, it will make it impossible to achieve a good positioning and docking between the wafer and the substrate, which will cause the circuit to be easily damaged or the heat conduction efficiency is not good. . In other words, the flatness of the wafer and the substrate will affect the effectiveness of the docking between the wafer and the substrate.

因此,本發明的目的即在提供一種晶片及基板之整平對接設備及其方法,可將基板、及晶片加以整平,而使晶片平整地對接於基板。Therefore, the object of the present invention is to provide a wafer and substrate leveling and docking equipment and method thereof, which can level the substrate and the wafer, so that the wafer is flatly butted to the substrate.

本發明為解決習知技術之問題所採用之技術手段係提供一種晶片及基板之整平對接設備,包括:加熱基座,具有加熱元件、第一內側貫孔、及第一周圍氣流通道,該加熱元件安裝於該加熱基座而使該加熱基座之溫度經該加熱元件加熱而上升至預定溫度,該第一周圍氣流通道為圍繞於該第一內側貫孔的外周部,該第一內側貫孔的一端及該第一周圍氣流通道的一端為貫通至該加熱基座的上表面;承置座,設置於該加熱基座的上表面以接收該加熱基座所傳導之熱量,該承置座具有第二內側貫孔、及第二周圍氣流通道,該第二內側貫孔及該第二周圍氣流通道設置於該承置座的下表面及該上表面之間且貫穿該承置座,該第二內側貫孔的一端連通於位在該加熱基座之上表面處的該第一內側貫孔的所述一端而與該第一內側貫孔共同形成一內側氣流道,該內側氣流道為位於該承置座、及該加熱基座之中央處,該第二周圍氣流通道的一端連通於位在該加熱基座之上表面處的該第一周圍氣流通道的所述一端而與該第一周圍氣流通道共同形成一周圍氣流道,該周圍氣流道以環狀分布的方式形成於該承置座、及該加熱基座且圍繞該內側氣流道;複數個氣流源,在數量上對應於該內側氣流道及該周圍氣流道,其中一個該氣流源連接於該周圍氣流道,另一個該氣流源連接於該內側氣流道,而使該周圍氣流道、及該內側氣流道內形成吹送氣流或吸抽氣流;以及加熱器,設置於該承置座上方且經啟動而得以朝向該承置座釋放熱能,其中,當放置於該承置座的基板之周緣翹曲而遠離該承置座 ,且接合之晶片以接合面中央處相對接合面之外周部為翹曲遠離該基板時,首先藉由該承置座加熱該基板以及其中一個該氣流源驅動該周圍氣流道形成吸抽氣流以構成真空吸力,因受熱、以及吸抽氣流作用而使該基板之周緣貼附於該承置座,接著,進行下列二者其中之一的步驟,藉此,使該基板及該晶片經反覆變形而加以整平,該晶片的接合面因受該加熱器加熱而得以平整地對接於該基板,(一)以該加熱器朝向該晶片釋放熱能、且另一個該氣流源驅動該內側氣流道形成吸抽氣流,而使該晶片之中央處因受該加熱器加熱、以及吸抽氣流作用而貼附於該基板之中央處並隨著該基板朝向該承置座凹陷變形,接著,關閉該加熱器,且另一個該氣流源驅動該內側氣流道形成吹送氣流以構成氣流推力,而推動該基板之中央處以及該晶片之中央處朝向該加熱器反向變形,或者(二)以該加熱器朝向該晶片釋放熱能、且另一個該氣流源驅動該內側氣流道形成吹送氣流以構成氣流推力,而推動該基板之中央處朝向該晶片之翹曲的中央處突出變形,接著,關閉該加熱器,且另一個該氣流源驅動該內側氣流道形成吸抽氣流以構成真空吸力,而牽引該基板之中央處以及該晶片之中央處朝向該承置座反向變形。The technical means adopted by the present invention to solve the problems of the conventional technology is to provide a wafer and substrate leveling and docking equipment, including: a heating base having a heating element, a first inner through hole, and a first surrounding airflow channel. The heating element is installed on the heating base so that the temperature of the heating base is heated by the heating element to rise to a predetermined temperature, the first surrounding airflow channel is around the outer periphery of the first inner through hole, and the first inner One end of the through hole and one end of the first surrounding airflow passage penetrate to the upper surface of the heating base; the bearing seat is arranged on the upper surface of the heating base to receive the heat conducted by the heating base, and the bearing The seat has a second inner through hole and a second surrounding airflow channel. The second inner through hole and the second surrounding airflow channel are disposed between the lower surface and the upper surface of the bearing seat and pass through the bearing seat One end of the second inner through hole communicates with the one end of the first inner through hole located on the upper surface of the heating base to form an inner air channel together with the first inner through hole, and the inner airflow The channel is located at the center of the supporting seat and the heating base, and one end of the second surrounding airflow channel is connected to the one end of the first surrounding airflow channel located on the upper surface of the heating base and is connected with The first surrounding airflow channels together form a surrounding airflow channel, the surrounding airflow channel is formed in a circular distribution on the supporting seat and the heating base and surrounds the inner airflow channel; a plurality of airflow sources, in number Corresponding to the inner airflow channel and the surrounding airflow channel, one of the airflow source is connected to the surrounding airflow channel, and the other airflow source is connected to the inner airflow channel, so that the surrounding airflow channel and the inner airflow channel are formed Blowing or sucking airflow; and a heater, which is arranged above the bearing seat and is activated to release heat energy toward the bearing seat, wherein when the periphery of the substrate placed on the bearing seat warps and moves away from the bearing When the wafer to be bonded is warped away from the substrate at the center of the bonding surface relative to the outer periphery of the bonding surface, the substrate is heated by the holder and one of the air sources drives the surrounding airflow channel to form suction The airflow constitutes a vacuum suction force, and the periphery of the substrate is attached to the holder due to the heating and suction airflow. Then, one of the following steps is performed to make the substrate and the wafer pass Repeated deformation and leveling, the bonding surface of the wafer is flatly connected to the substrate due to heating by the heater, (1) the heater releases heat energy toward the wafer, and the other airflow source drives the inner airflow The channel forms a suction airflow, so that the center of the wafer is attached to the center of the substrate due to the heating by the heater and the suction airflow, and deforms as the substrate is recessed toward the holder, and then closed The heater and the other airflow source drive the inner airflow channel to form a blowing airflow to form an airflow thrust, and push the center of the substrate and the center of the wafer to reversely deform toward the heater, or (2) use the The heater releases heat energy toward the wafer, and the other airflow source drives the inner airflow channel to form a blowing airflow to form an airflow thrust, and push the substrate The center of the plate protrudes and deforms toward the warped center of the wafer. Then, the heater is turned off, and another air flow source drives the inner air flow channel to form a suction air flow to form a vacuum suction force, and pull the center of the substrate And the center of the chip deforms in the opposite direction toward the supporting seat.

在本發明的一實施例中係提供一種晶片及基板之整平對接設備,更包含塑性支承板,該塑性支承板具有複數個穿孔,複數個該穿孔貫穿形成於該塑性支承板,其中,該承置座具有通氣槽,該通氣槽凹陷形成於該承置座的上表面、且連通位於該承置座之中央處的該內側氣流道,該塑性支承板安裝於該承置座而覆蓋該通氣槽,而使複數個該穿孔通過該通氣槽而連通於該內側氣流道,以供該內側氣流道內之吹送氣流或吸抽氣流通過複數個該穿孔而推動或牽引該基板位移變形,並且該基板於位移變形過程抵靠於該塑性支承板而由該塑性支承板提供該基板支承力。In an embodiment of the present invention, a leveling and docking device for wafers and substrates is provided, which further includes a plastic support plate, the plastic support plate has a plurality of perforations, and a plurality of the perforations are formed through the plastic support plate, wherein the The bearing seat has a vent groove formed on the upper surface of the bearing seat and communicating with the inner air flow channel at the center of the bearing seat. The plastic support plate is installed on the bearing seat to cover the A venting groove, so that a plurality of the perforations are connected to the inner air flow channel through the venting groove, so that the blowing air flow or the suction air flow in the inner air flow channel can push or pull the substrate to move and deform through the plurality of perforations, and The base plate abuts against the plastic supporting plate during the displacement and deformation process, and the plastic supporting plate provides the supporting force of the base plate.

在本發明的一實施例中係提供一種晶片及基板之整平對接設備,更包含光罩,該光罩設置於該承置座上方而位於該承置座及該加熱器之間,而使該加熱器釋放之熱能通過該光罩而至該晶片。In one embodiment of the present invention, a leveling and docking device for wafers and substrates is provided, which further includes a photomask, the photomask is disposed above the holder and between the holder and the heater, so that The heat energy released by the heater passes through the photomask to the wafer.

在本發明的一實施例中係提供一種晶片及基板之整平對接設備,其中該加熱基座具有複數個該第一周圍氣流通道,且該承置座具有複數個該第二周圍氣流通道而以一對一的方式配合複數個該第一周圍氣流通道形成複數個該周圍氣流道,複數個該周圍氣流道以一間隔距離由該內側氣流道朝向該加熱基座、及該承置座之周緣處分布設置。In an embodiment of the present invention, a leveling and docking device for wafers and substrates is provided, wherein the heating base has a plurality of the first surrounding airflow channels, and the supporting seat has a plurality of the second surrounding airflow channels. In a one-to-one manner, a plurality of the first surrounding airflow passages are matched to form a plurality of the surrounding airflow passages, and the plurality of the surrounding airflow passages are spaced from the inner airflow passage toward the heating base and the supporting seat. Distributed settings at the periphery.

在本發明的一實施例中係提供一種晶片及基板之整平對接設備,其中該承置座為陶瓷材質之塊體。In an embodiment of the present invention, a leveling and docking device for wafers and substrates is provided, wherein the supporting seat is a block made of ceramic material.

在本發明的一實施例中係提供一種晶片及基板之整平對接設備,其中該加熱器為紅外線光源,該加熱器之紅外線光通過一光罩而施加熱能至該晶片。In one embodiment of the present invention, a leveling and docking device for wafers and substrates is provided, wherein the heater is an infrared light source, and the infrared light of the heater passes through a mask to apply heat to the wafer.

在本發明的一實施例中係提供一種晶片及基板之整平對接設備,其中該加熱基座為金屬材質之塊體,且該加熱元件為埋設於該加熱基座內部之電熱元件。In an embodiment of the present invention, a leveling and docking device for wafers and substrates is provided, wherein the heating base is a metal block, and the heating element is an electric heating element embedded in the heating base.

在本發明的一實施例中係提供一種晶片及基板之整平對接設備,其中該晶片為球柵陣列(BGA,Ball Grid Array)封裝技術、晶片尺寸封裝(CSP,Chip Scale Package)技術、或覆晶(Flip Chip,或稱C4,亦即Controlled Collapse Chip Connection)封裝技術。In an embodiment of the present invention, a leveling and docking device for a chip and a substrate is provided, wherein the chip is a ball grid array (BGA, Ball Grid Array) packaging technology, a chip scale package (CSP, Chip Scale Package) technology, or Flip Chip (Flip Chip, or C4, also known as Controlled Collapse Chip Connection) packaging technology.

本發明為解決習知技術之問題所採用之另一技術手段係提供一種晶片及基板之整平對接方法,係用以將周緣翹曲的基板、及中央處翹曲的晶片加以整平而使該晶片平整地對接於該基板,該整平對接方法包括以下步驟:(A)將工作基台加熱而使放置於該工作基台的該基板受熱、且於該工作基台形成圍繞中央並呈環狀分布的吸抽氣流以構成真空吸力,而使該基板之周緣貼附於該工作基台;接著,進行下列二者其中之一的步驟,藉此,使該基板及該晶片經反覆變形而加以整平,該晶片的接合面因受熱而得以平整地對接於該基板,(B1)對於放置於該基板上之該晶片施加熱能、且於該工作基台之中央處形成吸抽氣流以構成真空吸力,而使該晶片之中央處因受熱、以及吸抽氣流作用而貼附於該基板之中央處並隨著該基板向下凹陷變形,接著,停止施加於該晶片的熱能,於該工作基台之中央處形成吹送氣流以構成氣流推力,而推動該基板之中央處以及該晶片之中央處向上反向變形;或者( B2)對於放置於該基板上之該晶片施加熱能、且於該工作基台之中央處形成吹送氣流以構成氣流推力,而推動該基板之中央處朝向該晶片之翹曲的中央處向上突出變形,接著,停止施加於該晶片的熱能,於該工作基台之中央處形成吸抽氣流以構成真空吸力,而牽引該基板之中央處以及該晶片之中央處向下反向變形。Another technical method adopted by the present invention to solve the problems of the prior art is to provide a method for leveling and butting wafers and substrates, which is used to level the substrates warped at the periphery and the wafers warped at the center. The wafer is flatly butted to the substrate, and the leveling and docking method includes the following steps: (A) heating the working base to heat the substrate placed on the working base, and forming a center around the working base and presenting it Annularly distributed suction air flows to form a vacuum suction force, so that the periphery of the substrate is attached to the work base; then, one of the following two steps is performed, whereby the substrate and the wafer are repeatedly deformed After leveling, the bonding surface of the wafer can be flatly connected to the substrate due to heat, (B1) heat is applied to the wafer placed on the substrate, and a suction airflow is formed at the center of the work base. A vacuum suction force is formed, so that the center of the wafer is attached to the center of the substrate due to heat and suction air flow, and deforms as the substrate is recessed downwards. Then, the heat energy applied to the wafer is stopped. A blowing airflow is formed at the center of the work base to form an airflow thrust, which pushes the center of the substrate and the center of the chip to deform upward and reverse; or (B2) apply heat to the chip placed on the substrate, and A blowing airflow is formed at the center of the work base to form an airflow thrust, and the center of the substrate is pushed to protrude upward toward the warped center of the wafer, and then the heat applied to the wafer is stopped, and the work base A suction airflow is formed in the center to form a vacuum suction force, and the center of the substrate and the center of the wafer are pulled downward and reversely deformed.

經由本發明的晶片及基板之整平對接設備及其方法所採用之技術手段,得以獲得以下的技術功效。基板、及晶片經反覆變形而整平基板、及晶片之翹曲外形,且晶片得以平整地對接於基板。The following technical effects can be obtained through the technical means adopted by the wafer and substrate leveling and docking equipment and method of the present invention. The substrate and the chip are repeatedly deformed to level the warped shape of the substrate and the chip, and the chip can be flatly connected to the substrate.

以下根據第1圖至第11圖,而說明本發明的實施方式。該說明並非為限制本發明的實施方式,而為本發明之實施例的一種。Hereinafter, the embodiments of the present invention will be described based on Figures 1 to 11. This description is not intended to limit the implementation of the present invention, but is a kind of embodiment of the present invention.

如第1圖及第2圖所示,依據本發明的一實施例的晶片及基板之整平對接方法M,係用以將周緣翹曲的基板S、及中央處反向翹曲的晶片C加以整平,而使該晶片C平整地對接於該基板S,如第7圖所示。該整平對接方法M包括以下步驟:(A)、以及下列步驟二者其中之一,(B1)或者( B2)。As shown in Figures 1 and 2, the leveling and docking method M for wafers and substrates according to an embodiment of the present invention is used to warp the peripheral edge of the substrate S, and the center of the reverse warped wafer C It is leveled, so that the wafer C is flatly butted to the substrate S, as shown in FIG. 7. The leveling and docking method M includes the following steps: (A), and one of the following steps, (B1) or (B2).

如第1圖、第2圖、及第4圖所示,步驟(A)係將工作基台B加熱而使放置於該工作基台B的該基板S受熱、且於該工作基台B形成圍繞中央並呈環狀分布的吸抽氣流以構成真空吸力,而使該基板S之周緣貼附於該工作基台B。也就是說,該基板S經加熱並施予真空吸力,使得該基板S的周緣處得以平整地貼附於該工作基台B上。由本發明之圖式的揭露內容可知,該工作基台B可由該加熱基座1、及該承置座2所構成,當然本發明並不以此為限,該工作基台B亦可為一個附有加熱元件之完整塊體的加工基座。As shown in Figure 1, Figure 2, and Figure 4, step (A) is to heat the work base B so that the substrate S placed on the work base B is heated and formed on the work base B The suction airflow distributed in a ring shape around the center constitutes a vacuum suction force, so that the peripheral edge of the substrate S is attached to the work base B. In other words, the substrate S is heated and a vacuum suction force is applied, so that the periphery of the substrate S can be smoothly attached to the work base B. It can be seen from the disclosure content of the drawings of the present invention that the work base B can be composed of the heating base 1 and the supporting seat 2. Of course, the present invention is not limited to this, and the work base B can also be a A processing base of a complete block with heating elements.

接著,進行(B1)或者( B2)二者其中之一的步驟。藉此,本發明得以使該基板S及該晶片C經反覆變形而加以整平,且該晶片C的接合面因受熱而得以平整地對接於該基板S,其中該晶片C可為球柵陣列(BGA,Ball Grid Array)封裝技術、晶片尺寸封裝(CSP,Chip Scale Package)技術、或覆晶(Flip Chip,或稱C4,亦即Controlled Collapse Chip Connection)封裝技術。Next, proceed to either step (B1) or (B2). Thereby, the present invention can make the substrate S and the chip C be flattened by repeated deformation, and the bonding surface of the chip C can be flatly connected to the substrate S due to heat, wherein the chip C can be a ball grid array (BGA, Ball Grid Array) packaging technology, chip scale package (CSP, Chip Scale Package) technology, or flip chip (Flip Chip, or C4, also known as Controlled Collapse Chip Connection) packaging technology.

如第1圖、第5圖、及第6圖所示,步驟(B1)係對於放置於該基板S上之該晶片C施加熱能、且於該工作基台B之中央處形成吸抽氣流以構成真空吸力,而使該晶片C之中央處因受熱、以及吸抽氣流作用而貼附於該基板S之中央處並隨著該基板S向下凹陷變形。詳細而言,該晶片C經受熱而即將變形,並且隨著吸抽氣流之強度的增加,該晶片C逐漸由「變形至貼附於該基板S」的外形狀態轉變至「隨著該基板S向下凹陷變形」的外形狀態。As shown in Figure 1, Figure 5, and Figure 6, step (B1) is to apply heat to the wafer C placed on the substrate S, and to form a suction airflow at the center of the work base B to A vacuum suction force is formed, so that the center of the chip C is attached to the center of the substrate S due to heat and suction air flow, and deforms as the substrate S is recessed downward. In detail, the chip C is about to be deformed after being heated, and as the strength of the suction air flow increases, the chip C gradually changes from the shape state of "deformed to being attached to the substrate S" to "with the substrate S "Depressed downward deformation" shape state.

接著,在步驟(B1),如第7圖所示,於該工作基台B之中央處形成吹送氣流以構成氣流推力,而推動該基板S之中央處以及該晶片C之中央處向上反向變形,而使該基板S及該晶片C恢復平整的狀態以利於兩者之對接。此時,本發明已停止對於該晶片C之加熱。Next, in step (B1), as shown in Figure 7, a blowing airflow is formed at the center of the work base B to form an airflow thrust, and the center of the substrate S and the center of the wafer C are pushed upward and reverse Deformed, so that the substrate S and the chip C are restored to a flat state to facilitate the docking of the two. At this time, the present invention has stopped heating the wafer C.

如第1圖、第8圖、及第9圖所示,步驟( B2)係對於放置於該基板S上之該晶片C施加熱能、且於該工作基台B之中央處形成吹送氣流以構成氣流推力,而推動該基板S之中央處朝向該晶片C之翹曲的中央處向上突出變形。換句話說,該基板S經受熱而即將變形,並且隨著吹送氣流之強度的增加,該基板S逐漸由原本平整的外形狀態轉變至「朝向該晶片C向上突出變形」的外形狀態。As shown in Figure 1, Figure 8, and Figure 9, the step (B2) is to apply heat to the wafer C placed on the substrate S, and form a blowing airflow at the center of the work base B to form The air force pushes the center of the substrate S to protrude upward toward the warped center of the wafer C. In other words, the substrate S is about to be deformed after being heated, and as the intensity of the blowing air flow increases, the substrate S gradually changes from the original flat shape state to the shape state of "protruding upward toward the chip C".

接著,在步驟( B2),如第10圖所示,於該工作基台B之中央處形成吸抽氣流以構成真空吸力,而牽引該基板S之中央處以及該晶片C之中央處向下反向變形,而使該基板S及該晶片C恢復平整的狀態以利於兩者之對接。此時,本發明已停止對於該晶片C之加熱。Next, in step (B2), as shown in Figure 10, a suction airflow is formed at the center of the work base B to form a vacuum suction force, and the center of the substrate S and the center of the wafer C are pulled downward Reverse deformation, so that the substrate S and the chip C are restored to a flat state to facilitate the docking of the two. At this time, the present invention has stopped heating the wafer C.

進一步而言,如第2圖所示,依據本發明的一實施例所揭露的一種晶片及基板之整平對接設備100,包括:加熱基座1、承置座2、複數個氣流源3、加熱器4、塑性支承板5、以及光罩6。Furthermore, as shown in FIG. 2, a wafer and substrate leveling and docking device 100 according to an embodiment of the present invention includes: a heating base 1, a supporting base 2, a plurality of airflow sources 3, The heater 4, the plastic support plate 5, and the photomask 6.

如第2圖所示,該加熱基座1具有加熱元件11、第一內側貫孔12、及第一周圍氣流通道13。該加熱元件11安裝於該加熱基座1而使該加熱基座1之溫度經該加熱元件11加熱而上升至預定溫度。該第一內側貫孔12為形成於該加熱基座1的中央處。該第一周圍氣流通道13為圍繞於該第一內側貫孔12的外周部。該第一內側貫孔12的一端及該第一周圍氣流通道13的一端為貫通至該加熱基座1的上表面。當然,該第一內側貫孔12、及該第一周圍氣流通道13的成形方式並不以上述為限,該第一內側貫孔12、及該第一周圍氣流通道13亦可貫穿形成於該加熱基座1。As shown in FIG. 2, the heating base 1 has a heating element 11, a first inner through hole 12, and a first surrounding airflow channel 13. The heating element 11 is installed on the heating base 1 so that the temperature of the heating base 1 is heated by the heating element 11 to rise to a predetermined temperature. The first inner through hole 12 is formed at the center of the heating base 1. The first peripheral airflow channel 13 surrounds the outer peripheral portion of the first inner through hole 12. One end of the first inner through hole 12 and one end of the first surrounding airflow channel 13 penetrate to the upper surface of the heating base 1. Of course, the forming method of the first inner through hole 12 and the first peripheral air flow channel 13 is not limited to the above, the first inner through hole 12 and the first peripheral air flow channel 13 may also be formed through the Heating base 1.

如第2圖所示,依據本發明的一實施例的晶片及基板之整平對接設備100,其中該加熱基座1為金屬材質之塊體,且該加熱元件11為埋設於該加熱基座1內部之電熱元件。藉此,本發明得以控制該加熱元件11的加熱程度而使該加熱基座1之溫度上升至預定溫度。As shown in Figure 2, according to an embodiment of the wafer and substrate leveling and docking equipment 100 of the present invention, the heating base 1 is a metal block, and the heating element 11 is embedded in the heating base 1Internal heating element. Thereby, the present invention can control the heating degree of the heating element 11 to increase the temperature of the heating base 1 to a predetermined temperature.

如第2圖所示,該承置座2設置於該加熱基座1的上表面以接收該加熱基座1所傳導之熱量。進一步而言,本發明藉由將該承置座2設置於該加熱基座1上而接收該加熱基座1所傳導的熱能,並以此控制該承置座2對於該基板S的加熱溫度。具體而言,該承置座2可為陶瓷材質之塊體,當然本發明並不以此為限,該承置座2亦可為金屬材質而用以傳導熱能之塊體。As shown in FIG. 2, the supporting seat 2 is disposed on the upper surface of the heating base 1 to receive the heat conducted by the heating base 1. Furthermore, the present invention receives the heat energy conducted by the heating base 1 by arranging the supporting base 2 on the heating base 1, and thereby controls the heating temperature of the supporting base 2 to the substrate S . Specifically, the supporting base 2 can be a block made of ceramic material, of course, the present invention is not limited to this, and the supporting base 2 can also be a block made of metal material for conducting heat energy.

如第2圖所示,該承置座2具有第二內側貫孔21、及第二周圍氣流通道22。第二內側貫孔21形成於該承置座2的中央處。該第二周圍氣流通道22為圍繞於該第二內側貫孔21的外周部。詳細而言,該第二內側貫孔21及該第二周圍氣流通道22設置於該承置座2的下表面及該上表面之間且貫穿該承置座2。As shown in FIG. 2, the supporting seat 2 has a second inner through hole 21 and a second surrounding airflow channel 22. The second inner through hole 21 is formed at the center of the receiving seat 2. The second peripheral airflow channel 22 surrounds the outer peripheral portion of the second inner through hole 21. In detail, the second inner through hole 21 and the second surrounding airflow channel 22 are disposed between the lower surface and the upper surface of the supporting seat 2 and penetrate the supporting seat 2.

進一步而言,如第2圖及第3圖所示,該第二內側貫孔21的一端連通於位在該加熱基座1之上表面處的該第一內側貫孔12的所述一端,而與該第一內側貫孔12共同形成一內側氣流道P。該內側氣流道P為位於該承置座2、及該加熱基座1之中央處。並且,該第二周圍氣流通道22的一端連通於位在該加熱基座1之上表面處的該第一周圍氣流通道13的所述一端,而與該第一周圍氣流通道13共同形成一周圍氣流道Q。該周圍氣流道Q以環狀分布的方式形成於該承置座2、及該加熱基座1且圍繞該內側氣流道P,其中該周圍氣流道Q之外形輪廓可為圓形、方形……。Furthermore, as shown in Figures 2 and 3, one end of the second inner through hole 21 is connected to the one end of the first inner through hole 12 located on the upper surface of the heating base 1, and Together with the first inner through hole 12, an inner air passage P is formed. The inner air channel P is located at the center of the supporting seat 2 and the heating base 1. In addition, one end of the second surrounding airflow channel 22 is connected to the one end of the first surrounding airflow channel 13 located on the upper surface of the heating base 1, and forms a surrounding with the first surrounding airflow channel 13 Air flow channel Q. The surrounding air passage Q is formed in a circular distribution on the supporting seat 2 and the heating base 1 and surrounds the inner air passage P, wherein the outer contour of the surrounding air passage Q can be round, square... .

進一步而言,如第2圖及第3圖所示,該承置座2具有通氣槽23,該通氣槽23凹陷形成於該承置座2的上表面、且連通位於該承置座2之中央處的該內側氣流道P。Furthermore, as shown in Figures 2 and 3, the supporting seat 2 has a venting groove 23 that is recessed and formed on the upper surface of the supporting seat 2 and communicates with the supporting seat 2 The inner air flow path P at the center.

當然,本發明之該周圍氣流道Q的數量形式並不以上述為限,而亦可為複數個(本發明圖式並未揭露)。舉例而言,該加熱基座1具有複數個該第一周圍氣流通道13,且該承置座2具有複數個該第二周圍氣流通道22而以一對一的方式配合複數個該第一周圍氣流通道13形成複數個該周圍氣流道Q。並且,複數個該周圍氣流道Q以一間隔距離由該內側氣流道P朝向該加熱基座1、及該承置座2之周緣處分布設置。Of course, the number form of the surrounding airflow channels Q in the present invention is not limited to the above, but may be plural (the drawings of the present invention are not disclosed). For example, the heating base 1 has a plurality of the first surrounding airflow channels 13, and the supporting seat 2 has a plurality of the second surrounding airflow channels 22 to match the plurality of the first surroundings in a one-to-one manner The air flow passage 13 forms a plurality of the surrounding air flow passages Q. In addition, a plurality of the surrounding air passages Q are distributed from the inner air passage P toward the periphery of the heating base 1 and the supporting seat 2 at an interval distance.

如第2圖所示,複數個氣流源3在數量上對應於該內側氣流道P及該周圍氣流道Q。並且,其中一個該氣流源31連接於該周圍氣流道Q,另一個該氣流源32連接於該內側氣流道P,而使該周圍氣流道Q、及該內側氣流道P內形成吹送氣流或吸抽氣流。As shown in FIG. 2, the plurality of airflow sources 3 correspond in number to the inner airflow channel P and the surrounding airflow channel Q. And, one of the airflow source 31 is connected to the surrounding airflow channel Q, and the other airflow source 32 is connected to the inner airflow channel P, so that the surrounding airflow channel Q and the inner airflow channel P form a blowing airflow or suction Exhaust air.

如第2圖所示,該加熱器4係設置於該承置座2上方且經啟動而得以朝向該承置座2釋放熱能。具體而言,該加熱器4可為紅外線光源。As shown in FIG. 2, the heater 4 is arranged above the supporting base 2 and is activated to release heat energy toward the supporting base 2. Specifically, the heater 4 may be an infrared light source.

如第2圖所示,該塑性支承板5具有複數個穿孔51,且複數個該穿孔51貫穿形成於該塑性支承板5。該塑性支承板5安裝於該承置座2而覆蓋該通氣槽23,而使複數個該穿孔51通過該通氣槽23而連通於該內側氣流道P。藉此,本發明得以提供該內側氣流道P內之吹送氣流或吸抽氣流通過複數個該穿孔51間隔地分布於該基板S的底面,而推動或牽引該基板S位移變形。並且,該基板S於位移變形過程抵靠於該塑性支承板5,而由該塑性支承板5提供該基板S支承力。進一步而言,該塑性支承板5可為耐熱之橡膠或矽膠之板狀件,當然本發明並不以此為限,該塑性支承板5亦可為金屬之板狀件。As shown in FIG. 2, the plastic supporting plate 5 has a plurality of perforations 51, and a plurality of the perforations 51 are formed through the plastic supporting plate 5. The plastic supporting plate 5 is installed on the supporting seat 2 to cover the venting groove 23, so that a plurality of the perforations 51 are connected to the inner air flow passage P through the venting groove 23. Thereby, the present invention can provide that the blowing air flow or the suction air flow in the inner air channel P is distributed on the bottom surface of the substrate S at intervals through a plurality of the through holes 51, so as to push or pull the substrate S to be displaced and deformed. In addition, the substrate S abuts against the plastic supporting plate 5 during the displacement and deformation process, and the plastic supporting plate 5 provides the supporting force of the substrate S. Furthermore, the plastic supporting plate 5 can be a heat-resistant rubber or silicone plate-shaped member, of course, the present invention is not limited to this, and the plastic supporting plate 5 can also be a metal plate-shaped member.

如第2圖所示,該光罩6設置於該承置座2上方而位於該承置座2及該加熱器4之間,而使該加熱器4釋放之熱能通過該光罩6而至該晶片C。亦即,該加熱器4之紅外線光通過該光罩6之透光部位而施加熱能至該晶片C。As shown in Figure 2, the photomask 6 is disposed above the holder 2 and between the holder 2 and the heater 4, so that the heat energy released by the heater 4 passes through the photomask 6 to reach The wafer C. That is, the infrared light of the heater 4 passes through the light-transmitting part of the photomask 6 to apply heat to the chip C.

如第2圖所示,放置於該承置座2的基板S之周緣翹曲而遠離該承置座2 ,且接合之晶片C以接合面中央處相對接合面之外周部為翹曲遠離該基板S,其中該基板S接觸於該塑性支承板5。如第4圖所示,首先,藉由該承置座2透過該塑性支承板5加熱該基板S,以及其中一個該氣流源31驅動該周圍氣流道Q形成吸抽氣流以構成真空吸力。因受熱、以及吸抽氣流作用,而使該基板S之周緣貼附於該承置座2。接著,進行下列二者其中之一的步驟;藉此,使該基板S及該晶片C經反覆變形而加以整平,該晶片C的接合面因受該加熱器4加熱而得以平整地對接於該基板S。As shown in Figure 2, the peripheral edge of the substrate S placed on the supporting base 2 is warped away from the supporting base 2, and the bonded chip C is warped away from the outer periphery of the bonding surface at the center of the bonding surface relative to the outer periphery of the bonding surface. The substrate S, wherein the substrate S is in contact with the plastic support plate 5. As shown in Figure 4, first, the substrate S is heated by the holder 2 through the plastic support plate 5, and one of the airflow sources 31 drives the surrounding airflow channel Q to form a suction airflow to form a vacuum suction force. The periphery of the substrate S is attached to the supporting seat 2 due to heating and suction air flow. Next, perform one of the following two steps; thereby, the substrate S and the wafer C are repeatedly deformed to be flattened, and the bonding surface of the wafer C is heated by the heater 4 to be flatly butted to The substrate S.

如第5圖及第6圖所示,(一)該加熱器4朝向該晶片C釋放熱能,且另一個該氣流源32驅動該內側氣流道P形成吸抽氣流,而使該晶片C之中央處因受該加熱器4加熱、以及吸抽氣流作用而貼附於該基板S之中央處並隨著該基板S朝向該承置座2凹陷變形。接著,如第7圖所示,關閉該加熱器4,且另一個該氣流源32驅動該內側氣流道形成吹送氣流以構成氣流推力,而推動該基板S之中央處以及該晶片C之中央處朝向該加熱器4反向變形。藉此,本發明得以整平該基板S及該晶片C並將該晶片C對接於該基板S。As shown in FIGS. 5 and 6, (1) the heater 4 releases heat energy toward the wafer C, and the other air flow source 32 drives the inner air flow path P to form a suction air flow, so that the center of the wafer C Due to the heating by the heater 4 and the action of the suction air flow, the part is attached to the center of the substrate S and deforms as the substrate S is recessed toward the supporting seat 2. Then, as shown in FIG. 7, the heater 4 is turned off, and the other air flow source 32 drives the inner air flow channel to form a blowing air flow to form an air flow thrust to push the center of the substrate S and the center of the wafer C It deforms in the opposite direction toward the heater 4. In this way, the present invention can level the substrate S and the chip C and connect the chip C to the substrate S.

或者,如第8圖及第9圖所示,(二)該加熱器4朝向該晶片C釋放熱能,且另一個該氣流源32驅動該內側氣流道P形成吹送氣流以構成氣流推力,而推動該基板S之中央處朝向該晶片C之翹曲的中央處突出變形。接著,如第10圖所示,關閉該加熱器4,且另一個該氣流源32驅動該內側氣流道P形成吸抽氣流以構成真空吸力,而牽引該基板S之中央處以及該晶片C之中央處朝向該承置座2反向變形。Or, as shown in FIGS. 8 and 9, (2) the heater 4 releases heat energy toward the wafer C, and the other airflow source 32 drives the inner airflow channel P to form a blowing airflow to form an airflow thrust, and push The center of the substrate S protrudes and deforms toward the warped center of the wafer C. Then, as shown in FIG. 10, the heater 4 is turned off, and the other air flow source 32 drives the inner air flow path P to form a suction air flow to form a vacuum suction force, and pulls the center of the substrate S and the wafer C The center is deformed in the opposite direction toward the supporting seat 2.

如第11圖所示,本發明之另一實施例的晶片及基板之整平對接設備100A與晶片及基板之整平對接設備100之間的差異在於,該整平對接設備100A並未具有該塑性支承板5,而使該基板S以未接觸該塑性支承板5的方式放置於該承置座2A。也就是說,該基板S直接地放置於該承置座2A的頂面而覆蓋該通氣槽23A,而使該內側氣流道P形成之吸抽氣流或吹送氣流通過該通氣槽23 A直接地施加予該基板S。As shown in Figure 11, the difference between the leveling and docking device 100A for wafers and substrates and the leveling and docking device 100 for wafers and substrates according to another embodiment of the present invention is that the leveling and docking devices 100A do not have the Plastic support plate 5, and the substrate S is placed on the receiving seat 2A without contacting the plastic support plate 5. That is to say, the substrate S is directly placed on the top surface of the supporting seat 2A to cover the ventilation groove 23A, so that the suction or blowing airflow formed by the inner air channel P is directly applied through the ventilation groove 23A Give the substrate S.

由上述可知,本發明的晶片及基板之整平對接方法M,如第4圖至第7圖所示,透過對於該基板S及該晶片C的加熱、配合吸抽氣流依序地施加予該基板S的周緣處、及中央處,且將吹送氣流施加予該基板S的中央處(或者,對於該基板S中央處,先施加吹送氣流、再施加吸抽氣流,如第8圖至第10圖),使得該基板S及該晶片C經反覆變形而加以整平,且使該晶片C得以平整地對接於該基板S。It can be seen from the above that the leveling and docking method M of the wafer and the substrate of the present invention, as shown in Figures 4 to 7, is applied to the substrate S and the wafer C in order by heating the substrate S and the wafer C in conjunction with the suction air flow. At the periphery and the center of the substrate S, and the blowing airflow is applied to the center of the substrate S (or, for the center of the substrate S, the blowing airflow is applied first, and then the suction airflow is applied, as shown in Figures 8 to 10. Figure), so that the substrate S and the wafer C are repeatedly deformed to be flattened, and the wafer C can be flatly connected to the substrate S.

由上述可知,本發明的晶片及基板之整平對接設備100,藉由該加熱基座1、及該承置座2而調整對於該基板S所施加的熱能,以該加熱器4、及該光罩6而控制對該晶片C的加熱,且配合該內側氣流道P、該周圍氣流道Q、以及複數個氣流源31、32而對於該基板S及該晶片C施加吸抽氣流的真空吸力、及吹送氣流的氣流推力,其中該基板S之周緣處、及中央處係依序地承受真空吸力,接著,該基板S之中央處承受氣流推力(或者,該基板S之中央處係承受氣流推力而後承受真空吸力)。藉此,該基板S及該晶片C經反覆變形而加以整平,且該晶片C的接合面因受該加熱器4加熱而得以平整地對接於該基板S。It can be seen from the above that the wafer and substrate leveling and docking equipment 100 of the present invention adjusts the heat applied to the substrate S through the heating base 1 and the supporting seat 2, and uses the heater 4 and the The photomask 6 controls the heating of the wafer C, and cooperates with the inner airflow channel P, the surrounding airflow channel Q, and a plurality of airflow sources 31, 32 to apply a vacuum suction force of suction airflow to the substrate S and the wafer C , And the airflow thrust of the blowing airflow, wherein the periphery and the center of the substrate S are subjected to vacuum suction in sequence, and then the center of the substrate S is subjected to the airflow thrust (or, the center of the substrate S is subjected to the airflow Thrust and then bear the vacuum suction). Thereby, the substrate S and the wafer C are repeatedly deformed to be flattened, and the bonding surface of the wafer C is heated by the heater 4 so as to be flatly connected to the substrate S.

以上之敘述以及說明僅為本發明之較佳實施例之說明,對於此項技術具有通常知識者當可依據以下所界定申請專利範圍以及上述之說明而作其他之修改,惟此些修改仍應是為本發明之發明精神而在本發明之權利範圍中。The above descriptions and descriptions are only descriptions of the preferred embodiments of the present invention. Those with general knowledge of this technology should make other modifications based on the scope of patent applications defined below and the above descriptions, but these modifications should still be made. It is the spirit of the present invention and falls within the scope of the rights of the present invention.

100:晶片及基板之整平對接設備 100A:晶片及基板之整平對接設備 1:加熱基座 11:加熱元件 12:第一內側貫孔 13:第一周圍氣流通道 2:承置座 21:第二內側貫孔 22:第二周圍氣流通道 23:通氣槽 23A:通氣槽 2A:承置座 3:氣流源 31:氣流源 31:氣流源 4:加熱器 5:塑性支承板 51:穿孔 6:光罩 A:步驟 B:工作基台 B1:步驟 B2:步驟 C:晶片 P:內側氣流道 M:晶片及基板之整平對接方法 Q:周圍氣流道 S:基板 100: Leveling and docking equipment for wafers and substrates 100A: Leveling and docking equipment for wafers and substrates 1: heating base 11: Heating element 12: The first inner through hole 13: The first surrounding airflow channel 2: bearing seat 21: The second inner through hole 22: Second surrounding airflow channel 23: Aeration trough 23A: Breathing trough 2A: Socket 3: Airflow source 31: Airflow source 31: Airflow source 4: heater 5: Plastic support plate 51: Piercing 6: Mask A: Step B: Work abutment B1: Step B2: steps C: chip P: Inside air duct M: Leveling and docking method of chip and substrate Q: Surrounding air channel S: substrate

[第1圖]為顯示根據本發明的一實施例的晶片及基板之整平對接方法的流程示意圖; [第2圖]為顯示根據本發明實施例的晶片及基板之整平對接設備的剖視側視示意圖; [第3圖]為顯示根據本發明實施例的晶片及基板之整平對接設備的工作基台的上視示意圖; [第4圖]為顯示根據本發明實施例的晶片及基板之整平對接設備對於基板加熱、且對於基板之周緣施予真空吸力的剖視側視示意圖; [第5圖]為顯示根據本發明實施例的晶片及基板之整平對接設備對於基板及晶片加熱、且對於基板之周緣及中央施予真空吸力的剖視側視示意圖; [第6圖]為顯示根據本發明實施例的晶片及基板之整平對接設備使基板及晶片向下凹陷變形的剖視側視示意圖; [第7圖]為顯示根據本發明實施例的晶片及基板之整平對接設備對於基板之中央施予氣流推力、且對於基板之周緣施予真空吸力的剖視側視示意圖; [第8圖]為顯示根據本發明實施例的晶片及基板之整平對接設備對於晶片加熱、對於基板之中央施予氣流推力、且對於基板之周緣施予真空吸力的剖視側視示意圖; [第9圖]為顯示根據本發明實施例的晶片及基板之整平對接設備使基板及晶片向上突出變形的剖視側視示意圖; [第10圖]為顯示根據本發明實施例的晶片及基板之整平對接設備對於晶片加熱、對於基板之中央施予真空吸力、且對於基板之周緣施予真空吸力的剖視側視示意圖;以及 [第11圖]為顯示根據本發明另一實施例的晶片及基板之整平對接設備的剖視側視示意圖。 [Figure 1] is a schematic flow chart showing a method for leveling and docking a wafer and a substrate according to an embodiment of the present invention; [Figure 2] is a schematic cross-sectional side view showing a leveling and docking device for wafers and substrates according to an embodiment of the present invention; [Figure 3] is a schematic top view showing the working base of the wafer and substrate leveling and docking equipment according to an embodiment of the present invention; [Figure 4] is a schematic cross-sectional side view showing that the wafer and substrate leveling and docking equipment according to an embodiment of the present invention heats the substrate and applies vacuum suction to the periphery of the substrate; [Figure 5] is a schematic cross-sectional side view showing that the wafer and substrate leveling and docking equipment according to an embodiment of the present invention heats the substrate and the wafer, and applies vacuum suction to the periphery and center of the substrate; [Figure 6] is a schematic cross-sectional side view showing that the wafer and substrate leveling and docking equipment according to an embodiment of the present invention deforms the substrate and the wafer downwardly; [Figure 7] is a schematic cross-sectional side view showing the leveling and docking device for wafers and substrates according to an embodiment of the present invention applying air thrust to the center of the substrate and vacuum suction to the periphery of the substrate; [Figure 8] is a schematic cross-sectional side view showing that the wafer and substrate leveling and docking equipment according to an embodiment of the present invention heats the wafer, applies air thrust to the center of the substrate, and applies vacuum suction to the periphery of the substrate; [Figure 9] is a schematic cross-sectional side view showing the upward deformation of the substrate and the wafer by the leveling and docking equipment for the wafer and the substrate according to the embodiment of the present invention; [Figure 10] is a schematic cross-sectional side view showing that the wafer and substrate leveling and docking equipment according to an embodiment of the present invention heats the wafer, applies vacuum suction to the center of the substrate, and applies vacuum suction to the periphery of the substrate; as well as [Figure 11] is a schematic cross-sectional side view showing a leveling and docking device for wafers and substrates according to another embodiment of the present invention.

M:晶片及基板之整平對接方法 M: Leveling and docking method of chip and substrate

A:步驟 A: Step

B1:步驟 B1: Step

B2:步驟 B2: steps

Claims (9)

一種晶片及基板之整平對接設備,包括:加熱基座,具有加熱元件、第一內側貫孔、及第一周圍氣流通道,該加熱元件安裝於該加熱基座而使該加熱基座之溫度經該加熱元件加熱而上升至預定溫度,該第一周圍氣流通道為圍繞於該第一內側貫孔的外周部,該第一內側貫孔的一端貫通至該加熱基座的上表面,該第一周圍氣流通道的一端為貫通至該加熱基座的上表面;承置座,設置於該加熱基座的上表面以接收該加熱基座所傳導之熱量,該承置座具有第二內側貫孔、及第二周圍氣流通道,該第二內側貫孔及該第二周圍氣流通道設置於該承置座的下表面及該上表面之間且貫穿該承置座,該第二內側貫孔的一端連通於位在該加熱基座之上表面處的該第一內側貫孔的所述一端而與該第一內側貫孔共同形成一內側氣流道,該內側氣流道為位於該承置座、及該加熱基座之中央處,該第二周圍氣流通道的一端連通於位在該加熱基座之上表面處的該第一周圍氣流通道的所述一端而與該第一周圍氣流通道共同形成一周圍氣流道,該周圍氣流道以環狀分布的方式形成於該承置座、及該加熱基座且圍繞該內側氣流道,該內側氣流道與該周圍氣流道在該承置座以及該加熱基座內為彼此獨立而未相互連通且各別連接至各自的氣流源;複數個該氣流源,在數量上對應於該內側氣流道及該周圍氣流道,其中一個該氣流源連接於該周圍氣流道,另一個該氣流源連接於該內側氣流道,而使該周圍氣流道、及該內側氣流道內形成吹送氣流或吸抽氣流;以及加熱器,設置於該承置座上方且經啟動而得以朝向該承置座釋放熱能, 其中,當放置於該承置座的基板之周緣翹曲而遠離該承置座,且接合之晶片以接合面中央處相對接合面之外周部為翹曲遠離該基板時,首先藉由該承置座加熱該基板以及其中一個該氣流源驅動該周圍氣流道形成吸抽氣流以構成真空吸力,因受熱、以及吸抽氣流作用而使該基板之周緣貼附於該承置座,接著,進行下列二者其中之一的步驟,藉此,使該基板及該晶片經反覆變形而加以整平,該晶片的接合面因受該加熱器加熱而得以平整地對接於該基板,(一)以該加熱器朝向該晶片釋放熱能、且另一個該氣流源驅動該內側氣流道形成吸抽氣流,而使該晶片之中央處因受該加熱器加熱、以及吸抽氣流作用而貼附於該基板之中央處並隨著該基板朝向該承置座凹陷變形,接著,關閉該加熱器,且另一個該氣流源驅動該內側氣流道形成吹送氣流以構成氣流推力,而推動該基板之中央處以及該晶片之中央處朝向該加熱器反向變形,或者(二)以該加熱器朝向該晶片釋放熱能、且另一個該氣流源驅動該內側氣流道形成吹送氣流以構成氣流推力,而推動該基板之中央處朝向該晶片之翹曲的中央處突出變形,接著,關閉該加熱器,且另一個該氣流源驅動該內側氣流道形成吸抽氣流以構成真空吸力,而牽引該基板之中央處以及該晶片之中央處朝向該承置座反向變形。 A leveling and docking device for wafers and substrates includes: a heating base with a heating element, a first inner through hole, and a first surrounding airflow channel; the heating element is installed on the heating base to make the temperature of the heating base It is heated by the heating element to rise to a predetermined temperature, the first surrounding airflow channel is surrounding the outer periphery of the first inner through hole, one end of the first inner through hole penetrates to the upper surface of the heating base, and the One end of a surrounding airflow channel penetrates to the upper surface of the heating base; the supporting seat is arranged on the upper surface of the heating base to receive the heat conducted by the heating base, and the supporting seat has a second inner side through A hole, and a second surrounding airflow channel, the second inner through hole and the second surrounding airflow channel are disposed between the lower surface and the upper surface of the bearing seat and penetrate the bearing seat, the second inner through hole One end of the first inner through hole is connected to the one end of the first inner through hole located on the upper surface of the heating base to form an inner air channel together with the first inner through hole, and the inner air channel is located in the supporting seat , And at the center of the heating base, one end of the second surrounding airflow channel communicates with the one end of the first surrounding airflow channel located on the upper surface of the heating base and is shared with the first surrounding airflow channel A surrounding airflow channel is formed, the surrounding airflow channel is formed in a circular distribution on the supporting seat and the heating base and surrounding the inner airflow channel, the inner airflow channel and the surrounding airflow channel are in the supporting seat and The heating base is independent of each other without being connected to each other and connected to their respective airflow sources; a plurality of the airflow sources corresponds in number to the inner airflow channel and the surrounding airflow channel, and one of the airflow sources is connected to The surrounding airflow channel and the other airflow source are connected to the inner airflow channel, so that blowing airflow or suction airflow is formed in the surrounding airflow channel and the inner airflow channel; and a heater is arranged above the supporting seat and It is activated to release heat energy towards the bearing seat, Wherein, when the peripheral edge of the substrate placed on the supporting seat is warped away from the supporting seat, and the bonded chip is warped away from the substrate at the center of the bonding surface relative to the outer periphery of the bonding surface, first by the supporting The seat heats the substrate and one of the airflow sources drives the surrounding airflow channel to form a suction airflow to form a vacuum suction force. Due to the heating and suction airflow, the periphery of the substrate is attached to the holder, and then proceed One of the following two steps, whereby the substrate and the wafer are repeatedly deformed and flattened, and the bonding surface of the wafer is flatly connected to the substrate due to heating by the heater, (1) The heater releases heat energy toward the wafer, and another airflow source drives the inner airflow channel to form a suction airflow, so that the center of the wafer is attached to the substrate due to the heating by the heater and the suction airflow Then, the heater is turned off, and another air source drives the inner air flow channel to form a blowing air flow to form an air flow thrust, which pushes the center of the substrate and The center of the wafer deforms in the opposite direction toward the heater, or (2) the heater releases heat energy toward the wafer, and another airflow source drives the inner airflow channel to form a blowing airflow to form an airflow thrust to push the substrate The center of the wafer protrudes and deforms toward the warped center of the wafer. Then, the heater is turned off, and another air flow source drives the inner air flow channel to form a suction air flow to form a vacuum suction force, and draws the center of the substrate and The center of the chip deforms in the opposite direction toward the supporting seat. 如請求項1所述之晶片及基板之整平對接設備,更包含塑性支承板,該塑性支承板具有複數個穿孔,複數個該穿孔貫穿形成於該塑性支承板,其中,該承置座具有通氣槽,該通氣槽凹陷形成於該承置座的上表面、且連通位於該承置座之中央處的該內側氣流道,該塑性支承板安裝於該承置座而覆蓋該通氣槽,而使複數個該穿孔通過該通氣槽而連通於該內側氣流道,以供該內側氣流道內之吹送氣流或吸抽氣流通過複數個該穿孔而推動或牽引該基板位 移變形,並且該基板於位移變形過程抵靠於該塑性支承板而由該塑性支承板提供該基板支承力。 The leveling and docking device for wafers and substrates according to claim 1, further comprising a plastic support plate, the plastic support plate has a plurality of perforations, and a plurality of the perforations are formed through the plastic support plate, wherein the bearing seat has The vent groove is recessed and formed on the upper surface of the bearing seat and communicates with the inner air flow channel located at the center of the bearing seat, the plastic support plate is installed on the bearing seat to cover the vent groove, and A plurality of the perforations are connected to the inner air passage through the ventilation groove, so that the blowing air or suction air flow in the inner air passage can push or pull the substrate position through the plurality of perforations During the displacement and deformation process, the substrate abuts against the plastic supporting plate, and the plastic supporting plate provides the supporting force of the substrate. 如請求項1所述之晶片及基板之整平對接設備,更包含光罩,該光罩設置於該承置座上方而位於該承置座及該加熱器之間,而使該加熱器釋放之熱能通過該光罩而至該晶片。 The leveling and docking equipment for wafers and substrates according to claim 1, further comprising a photomask, the photomask is arranged above the holder and between the holder and the heater, so that the heater is released The heat energy passes through the mask to the chip. 如請求項1所述之晶片及基板之整平對接設備,其中該加熱基座具有複數個該第一周圍氣流通道,且該承置座具有複數個該第二周圍氣流通道而以一對一的方式配合複數個該第一周圍氣流通道形成複數個該周圍氣流道,複數個該周圍氣流道以一間隔距離由該內側氣流道朝向該加熱基座、及該承置座之周緣處分布設置。 The chip and substrate leveling and docking device according to claim 1, wherein the heating base has a plurality of the first surrounding airflow channels, and the supporting seat has a plurality of the second surrounding airflow channels, and the heating base has a plurality of the second surrounding airflow channels. A plurality of the first surrounding air flow channels form a plurality of the surrounding air flow channels, and the plurality of the surrounding air flow channels are distributed at an interval from the inner air channel toward the heating base and the periphery of the supporting seat . 如請求項1所述之晶片及基板之整平對接設備,其中該承置座為陶瓷材質之塊體。 The chip and substrate leveling and docking equipment according to claim 1, wherein the supporting seat is a block made of ceramic material. 如請求項1所述之晶片及基板之整平對接設備,其中該加熱器為紅外線光源,該加熱器之紅外線光通過一光罩而施加熱能至該晶片。 The wafer and substrate leveling and docking equipment according to claim 1, wherein the heater is an infrared light source, and the infrared light of the heater passes through a mask to apply heat to the wafer. 如請求項1所述之晶片及基板之整平對接設備,其中該加熱基座為金屬材質之塊體,且該加熱元件為埋設於該加熱基座內部之電熱元件。 The chip and substrate leveling and docking equipment according to claim 1, wherein the heating base is a block made of metal material, and the heating element is an electric heating element embedded in the heating base. 如請求項1所述之晶片及基板之整平對接設備,其中該晶片為球柵陣列封裝技術、晶片尺寸封裝技術、或覆晶封裝技術。 The chip and substrate leveling and docking equipment according to claim 1, wherein the chip is a ball grid array packaging technology, a chip size packaging technology, or a flip chip packaging technology. 一種晶片及基板之整平對接方法,係用以將周緣翹曲的基板、及中央處翹曲的晶片加以整平而使該晶片平整地對接於該基板,該整平對接方法包括以下步驟: (A)將工作基台加熱而使放置於該工作基台的該基板受熱、且於該工作基台形成圍繞中央並呈環狀分布的吸抽氣流以構成真空吸力,而使該基板之周緣貼附於該工作基台;接著,進行下列二者其中之一的步驟,藉此,使該基板及該晶片經反覆變形而加以整平,該晶片的接合面因受熱而得以平整地對接於該基板,(B1)對於放置於該基板上之該晶片施加熱能、且於該工作基台之中央處形成吸抽氣流以構成真空吸力,而使該晶片之中央處因受熱、以及吸抽氣流作用而貼附於該基板之中央處並隨著該基板向下凹陷變形,接著,停止施加於該晶片的熱能,於該工作基台之中央處形成吹送氣流以構成氣流推力,而推動該基板之中央處以及該晶片之中央處向上反向變形;或者(B2)對於放置於該基板上之該晶片施加熱能、且於該工作基台之中央處形成吹送氣流以構成氣流推力,而推動該基板之中央處朝向該晶片之翹曲的中央處向上突出變形,接著,停止施加於該晶片的熱能,於該工作基台之中央處形成吸抽氣流以構成真空吸力,而牽引該基板之中央處以及該晶片之中央處向下反向變形。 A method for leveling and docking wafers and substrates is used to level the substrates warped at the periphery and the wafers warped at the center so that the wafers are evenly docked to the substrate. The leveling and docking method includes the following steps: (A) The work base is heated to heat the substrate placed on the work base, and a suction airflow that surrounds the center and is distributed in a ring shape is formed on the work base to form a vacuum suction force to make the periphery of the substrate Attach to the work base; then, perform one of the following two steps, whereby the substrate and the wafer are repeatedly deformed and flattened, and the bonding surface of the wafer can be flatly butted to The substrate, (B1) applies heat energy to the wafer placed on the substrate, and forms a suction airflow at the center of the work base to form a vacuum suction force, so that the center of the wafer is heated and sucked airflow It is attached to the center of the substrate and deforms as the substrate sags downward. Then, the thermal energy applied to the wafer is stopped, and a blowing airflow is formed at the center of the work base to form an airflow thrust to push the substrate Or (B2) apply heat to the wafer placed on the substrate and form a blowing airflow at the center of the work base to form an airflow thrust to push the wafer The center of the substrate protrudes upward toward the warped center of the wafer. Then, the heat applied to the wafer is stopped, and a suction airflow is formed at the center of the work base to form a vacuum suction force to pull the center of the substrate. And the center of the wafer is deformed downward and reverse.
TW109114885A 2020-05-05 2020-05-05 Leveling-docking equipment for chip and substrate and method thereof TWI733433B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1674247A (en) * 2004-03-24 2005-09-28 京瓷株式会社 Wafer supporting member
TWM555063U (en) * 2017-10-16 2018-02-01 日月光半導體製造股份有限公司 Apparatus for flattening an element
TWM590309U (en) * 2019-07-29 2020-02-01 日月光半導體製造股份有限公司 Vacuum fixture

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1674247A (en) * 2004-03-24 2005-09-28 京瓷株式会社 Wafer supporting member
TWM555063U (en) * 2017-10-16 2018-02-01 日月光半導體製造股份有限公司 Apparatus for flattening an element
TWM590309U (en) * 2019-07-29 2020-02-01 日月光半導體製造股份有限公司 Vacuum fixture

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