TWI732052B - Charging station for an electric vehicle and method for charging - Google Patents
Charging station for an electric vehicle and method for charging Download PDFInfo
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- TWI732052B TWI732052B TW106134983A TW106134983A TWI732052B TW I732052 B TWI732052 B TW I732052B TW 106134983 A TW106134983 A TW 106134983A TW 106134983 A TW106134983 A TW 106134983A TW I732052 B TWI732052 B TW I732052B
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- 238000000034 method Methods 0.000 title claims description 21
- 238000012546 transfer Methods 0.000 claims description 10
- 230000002441 reversible effect Effects 0.000 claims description 7
- 230000032258 transport Effects 0.000 abstract description 7
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- 239000002699 waste material Substances 0.000 description 3
- 238000006467 substitution reaction Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
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- 238000009434 installation Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S5/00—Servicing, maintaining, repairing, or refitting of vehicles
- B60S5/06—Supplying batteries to, or removing batteries from, vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/80—Exchanging energy storage elements, e.g. removable batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
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- Power Engineering (AREA)
- Transportation (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
- Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
Abstract
Description
本發明屬於電動汽車充換電領域,具體提供一種用於電動汽車的底盤式換電站及其換電方法。The invention belongs to the field of charging and replacing electric vehicles, and specifically provides a chassis-type switching station for electric vehicles and a method for replacing electric vehicles.
目前,純電動汽車主要有整車充電和電池更換兩種能源補給模式。其中,給電動汽車整車充電時,交流慢充時間長,且停車場地受限制,直流快充功率大、充電時間短,但對電網衝擊較大,同時還會降低電池的使用壽命。採用換電模式,可以與電網互動做到有序充電,實現電力負荷的“調峰儲能”,提高電力設備的綜合利用效率,既能快速對電動汽車進行能源補給,減少用戶等待時間,又不會損害電池壽命。因此,在我國一線城市的公共交通領域換電模式具有很高的推廣價值和經濟意義。At present, pure electric vehicles mainly have two energy supply modes: vehicle charging and battery replacement. Among them, when charging the entire electric vehicle, the AC slow charging time is long, and the parking lot is restricted. The DC fast charging power is large and the charging time is short, but it has a greater impact on the grid and also reduces the battery life. Using the power exchange mode, it can interact with the grid to achieve orderly charging, realize the "peak shaving and energy storage" of the electric load, and improve the comprehensive utilization efficiency of power equipment. It can quickly supply energy to electric vehicles, reduce user waiting time, and Will not damage battery life. Therefore, the power exchange mode in the public transportation field of my country's first-tier cities has high promotion value and economic significance.
對電動汽車來講,採用電池在底盤的安裝方式,既有利於提高車輛的利用空間,又使電池與駕乘人員隔開,提高了安全性,同時也降低了車輛的重心,提高了車輛的操控性,因此底盤式電池更換技術成為電動汽車換電的發展方向。For electric vehicles, the installation method of the battery on the chassis not only helps to increase the utilization space of the vehicle, but also separates the battery from the driver and passengers, improves safety, and at the same time reduces the center of gravity of the vehicle and improves the vehicle’s performance. Maneuverability, therefore chassis-type battery replacement technology has become the development direction of electric vehicle replacement.
但是,目前已建和在建的電動汽車底盤式電池換電站,一般都採用堆垛機來進行電池的轉運,電池在車載狀態的放置方向和電池在站內充電狀態的放置方向平行設置,需要佔用較大的空間,即使採用預裝式集裝箱的方式,換電站的選址方面也受到很大限制,尤其給在地下停車庫內建站帶來了巨大挑戰。因此,需要更加合理的電池換電站佈局來滿足實際應用。However, currently built and under construction electric vehicle chassis battery swap stations generally use stackers for battery transfer. The placement direction of the battery in the on-board state and the placement direction of the battery in the charging state in the station are set in parallel, which needs to be occupied. Larger space, even if pre-installed containers are used, the site selection of the substation is also greatly restricted, especially for the construction of the station in the underground parking garage has brought a huge challenge. Therefore, a more reasonable layout of battery swap stations is required to meet practical applications.
此外,由於電池底盤式安裝的電動汽車在國內少數城市剛剛起步,人們對換電的車輛接受程度還不高,前期換電站的換電頻次不高是顯而易見的。如果在換電頻次不高的前提下,將換電站的設備一步建設到位,會造成資源的浪費。In addition, because electric vehicles installed on battery chassis have just started in a few cities in China, people are still not very accepting of vehicles for battery swaps. It is obvious that the frequency of battery swaps in the previous power station swaps is not high. If the replacement power station equipment is built in one step under the premise that the frequency of power replacement is not high, it will cause a waste of resources.
相應地,本領域需要一種新的換電站來解決上述問題。Correspondingly, a new type of substation is needed in this field to solve the above-mentioned problems.
為了解決現有技術中的上述問題,即為了解決現有電動汽車底盤式換電站佔用空間大和一步建設到位造成資源浪費的問題,本發明提供了一種用於電動汽車的底盤式換電站,該換電站包括:換電平臺,換電平臺用於停放和定位待換電的電動汽車;第一電池充電箱,第一電池充電箱可拆卸地固定到換電平臺的一側,第一電池充電箱用於存儲電池和對電池進行充電;換電機器人,換電機器人能夠在第一電池充電箱和換電平臺之間移動,換電機器人用於將電動汽車上的乏電電池運送到第一電池充電箱內以及將第一電池充電箱內的滿電電池安裝到電動汽車上。In order to solve the above-mentioned problems in the prior art, that is, to solve the problems of large space occupied by the existing electric vehicle chassis-type substation and resource waste caused by one-step construction, the present invention provides a chassis-type substation for electric vehicles, which includes : Battery swap platform, the battery swap platform is used to park and locate the electric vehicle to be swapped; the first battery charging box, the first battery charging box is detachably fixed to one side of the battery swap platform, the first battery charging box is used for Storing and charging the battery; the battery swap robot, the battery swap robot can move between the first battery charging box and the battery swap platform, the battery swap robot is used to transport the spent battery on the electric vehicle to the first battery charging box Install the fully charged battery in the first battery charging box to the electric vehicle.
在上述換電站的優選技術方案中,換電站還包括第二電池充電箱,第二電池充電箱可拆卸地固定到換電平臺的另一側,第二電池充電箱也用於存儲電池和對電池進行充電,並且換電機器人也能夠在第二電池充電箱和換電平臺之間移動,以便將電動汽車上的乏電電池運送到第二電池充電箱內以及將第二電池充電箱內的滿電電池安裝到電動汽車上。In the preferred technical solution of the above-mentioned switching station, the switching station further includes a second battery charging box, the second battery charging box is detachably fixed to the other side of the switching platform, and the second battery charging box is also used for storing batteries and The battery is charged, and the battery swap robot can also move between the second battery charging box and the battery swap platform, so as to transport the drained battery on the electric vehicle to the second battery charging box and transfer the battery in the second battery charging box. The fully charged battery is installed on the electric vehicle.
在上述換電站的優選技術方案中,當給電動汽車換電時,換電機器人將電動汽車的乏電電池卸載並旋轉90°後運送至第一電池充電箱或第二電池充電箱內進行存放,以及將第一電池充電箱或第二電池充電箱內的滿電電池取出並反方向旋轉90°安裝到電動汽車上。In the preferred technical solution of the above-mentioned power swap station, when the electric vehicle is swapped, the swap robot unloads and rotates the dead battery of the electric car by 90° and then transports it to the first battery charging box or the second battery charging box for storage , And take out the fully charged battery in the first battery charging box or the second battery charging box and install it on the electric vehicle by rotating it in the opposite direction by 90°.
將乏電電池和滿電電池旋轉90°再進行替換,使車載狀態的電池與換電站內充電狀態的電池相互垂直,能夠有效地減少第一電池充電箱和第二電池充電箱的占地面積。Rotate the dead battery and the fully charged battery by 90° and then replace them, so that the battery in the on-board state and the battery in the charging state in the switching station are perpendicular to each other, which can effectively reduce the footprint of the first battery charging box and the second battery charging box .
在上述換電站的優選技術方案中,換電平臺上設置有:坡道,坡道沿電動汽車駛入的方向與換電平臺的一端樞轉連接,用於使電動汽車平滑地行駛到換電平臺上;滾筒組,滾筒組設置在換電平臺的停車底座上,用於沿電動汽車駛入的方向固定和定位電動汽車;推杆裝置,推杆裝置設置在換電平臺的側部,用於沿垂直於電動汽車駛入的方向定位電動汽車。In the above-mentioned preferred technical solution of the power swap station, the power swap platform is provided with a ramp, which is pivotally connected to one end of the power swap platform in the direction in which the electric vehicle enters, and is used to smoothly drive the electric vehicle to the power swap. On the platform; the roller group, the roller group is set on the parking base of the power exchange platform, and is used to fix and position the electric vehicle along the direction in which the electric vehicle enters; the push rod device, the push rod device is set on the side of the power exchange platform, Position the electric vehicle in the direction perpendicular to the direction that the electric vehicle enters.
在上述換電站的優選技術方案中,換電平臺上還設置有舉升機構,舉升機構用於將電動汽車沿垂直於地面的方向舉起並定位。In the above-mentioned preferred technical solution of the power swap station, a lifting mechanism is also provided on the power swap platform, and the lifting mechanism is used to lift and position the electric vehicle in a direction perpendicular to the ground.
在上述換電站的優選技術方案中,舉升機構包括前輪舉升機構和後輪舉升機構,前輪舉升機構和後輪舉升機構彼此獨立地協同工作,使得電動汽車在被舉升至換電位時電池的底面能夠處於水平狀態。In the above-mentioned preferred technical solution for the power station replacement, the lifting mechanism includes a front wheel lifting mechanism and a rear wheel lifting mechanism. The front wheel lifting mechanism and the rear wheel lifting mechanism work independently of each other, so that the electric vehicle is lifted to the The bottom surface of the battery can be in a horizontal state at the potential.
在上述換電站的優選技術方案中,滾筒組包括V型滾筒組和水平滾筒組,當電動汽車被固定到換電平臺上時,其前輪位於V型滾筒組上,其後輪位於水平滾筒組上。In the above-mentioned preferred technical solution of the power swap station, the roller group includes a V-shaped roller group and a horizontal roller group. When the electric vehicle is fixed to the power swap platform, its front wheel is located on the V-shaped roller group, and its rear wheel is located on the horizontal roller group. on.
在上述換電站的優選技術方案中,第一電池充電箱和第二電池充電箱內都設置有:充電架,充電架用於放置和存儲電池;充電機,充電機用於給電池充電。In the above-mentioned preferred technical solution of the switching station, both the first battery charging box and the second battery charging box are provided with: a charging rack, which is used to place and store the battery; and a charger, which is used to charge the battery.
在上述換電站的優選技術方案中,第一電池充電箱和第二電池充電箱內還分別設置有升降機,升降機用於將換電機器人上的乏電電池轉載至充電架上,以及將充電架上的滿電電池轉載至換電機器人上。In the preferred technical solution of the above-mentioned switching station, the first battery charging box and the second battery charging box are respectively provided with elevators, and the elevators are used to transfer the spent batteries on the battery swapping robot to the charging rack, and to transfer the charging rack to the charging rack. The fully charged battery on the board is transferred to the battery swapping robot.
在上述換電站的優選技術方案中,推杆裝置上設置有導向機構,當電動汽車駛入換電平臺時,導向機構對電動汽車在行駛方向上起到導向作用。In the above-mentioned preferred technical solution of the power exchange station, a guiding mechanism is provided on the push rod device, and when the electric vehicle enters the power exchange platform, the guiding mechanism plays a guiding role in the driving direction of the electric vehicle.
在上述換電站的優選技術方案中,第一電池充電箱和/或第二電池充電箱上設置有相互電連接的控制櫃和操作屏,控制櫃用於控制換電站的整體操作以便實現電動汽車換電功能;操作屏用於供操作人員對換電站和/或電動汽車換電過程進行控制,以便使換電站能夠實現手動、半自動或全自動操作。In the above-mentioned preferred technical solution of the power exchange station, the first battery charging box and/or the second battery charging box are provided with a control cabinet and an operation panel that are electrically connected to each other, and the control cabinet is used to control the overall operation of the power station to realize electric vehicles. Switching function: The operation panel is used for the operator to control the switching station and/or the electric vehicle switching process, so that the switching station can be operated manually, semi-automatically or fully.
在另一方面,本發明提供了一種用於電動汽車的底盤式換電方法,該方法包括下列步驟:提供上述的換電站;換電平臺的可翻轉坡道放下;需要換電的電動汽車經過可翻轉坡道行駛到換電平臺上,直至電動汽車的前輪進入V型滾筒組、後輪承載在水平滾筒組上時停止,V型滾筒組對電動汽車進行X方向的定位;換電平臺的推杆裝置對電動汽車進行Y方向的定位;舉升機構舉升電動汽車至預設高度,對電動汽車進行Z方向的定位,同時使電池的底面保持水平;換電機器人移動到電動汽車底部並解鎖乏電電池,然後從換電平臺中移出,與升降機對接;換電機器人將乏電電池轉送到升降機上,升降機將乏電電池移入充電架進行充電,同時或之後滿電電池從充電架移入升降機;換電機器人從升降機中取走滿電電池,並移動到電動汽車底部,將滿電電池安裝到電動汽車上。In another aspect, the present invention provides a chassis-type battery swapping method for electric vehicles. The method includes the following steps: providing the above-mentioned swap station; lowering the reversible ramp of the battery swap platform; The ramp can be turned over to drive to the battery replacement platform until the front wheels of the electric vehicle enter the V-shaped roller group and the rear wheels are loaded on the horizontal roller group. The V-shaped roller group positions the electric vehicle in the X direction; The push rod device positions the electric vehicle in the Y direction; the lifting mechanism lifts the electric vehicle to a preset height, and positions the electric vehicle in the Z direction while keeping the bottom surface of the battery level; the battery replacement robot moves to the bottom of the electric vehicle and Unlock the spent battery, then remove it from the battery swapping platform and dock with the elevator; the battery swap robot transfers the spent battery to the elevator, and the elevator moves the spent battery into the charging rack for charging, and at the same time or later, the fully charged battery is moved from the charging rack Lift: The battery replacement robot takes the fully charged battery from the lift and moves to the bottom of the electric vehicle, and installs the fully charged battery on the electric vehicle.
在上述換電方法的優選技術方案中,在解鎖乏電電池之後,換電機器人將乏電電池旋轉90°。In the preferred technical solution of the above-mentioned battery exchange method, after unlocking the dead battery, the battery exchange robot rotates the dead battery by 90°.
在上述換電方法的優選技術方案中,在將滿電電池安裝到電動汽車上之前,換電機器人將滿電電池反方向旋轉90°。In the preferred technical solution of the above-mentioned battery replacement method, before installing the fully-charged battery on the electric vehicle, the battery-changing robot rotates the fully-charged battery by 90° in the opposite direction.
在上述換電方法的優選技術方案中,在將滿電電池安裝到電動汽車上之後,換電機器人從電動汽車底部移動到升降機下方待命。In the preferred technical solution of the above-mentioned battery exchange method, after the fully charged battery is installed on the electric vehicle, the battery exchange robot moves from the bottom of the electric vehicle to under the elevator to stand by.
在上述換電方法的優選技術方案中,在換電機器人從電動汽車底部移動到升降機下方之後,舉升機構下降並且推杆裝置收回。In the preferred technical solution of the above-mentioned battery exchange method, after the battery exchange robot moves from the bottom of the electric vehicle to below the elevator, the lifting mechanism is lowered and the push rod device is retracted.
在上述換電方法的優選技術方案中,在舉升機構下降並且推杆裝置收回之後,電動汽車駛離換電平臺,翻轉坡道收起。In the preferred technical solution of the above-mentioned battery replacement method, after the lifting mechanism is lowered and the push rod device is retracted, the electric vehicle drives away from the battery replacement platform, and the flip ramp is retracted.
本領域技術人員能夠理解的是,在本發明的優選技術方案中,通過螺栓將第一電池充電箱和第二電池充電箱分別與換電平臺固定連接,並且換電機器人能夠同時服務於第一電池充電箱和第二電池充電箱,使得本發明的換電站能夠在電動汽車換電頻次較低時配置一個電池充電箱,在電動汽車換電的頻次較高時配置兩個電池充電箱,有效地避免了資源的浪費。進一步,換電機器人將乏電電池與滿電電池進行替換時都會旋轉90°,使車載狀態的電池方向與換電站內充電狀態的電池方向相互垂直,以此能夠在相同大小的電池充電箱內存儲更多的電池,或者在存儲相同數量電池的情況下減小電池充電箱平行於電動汽車駛入換電平臺方向的長度。再者,通過舉升機構將電動汽車舉起,換電機器人能夠在電動汽車的下方進行換電,使得本發明的換電站只佔據兩個或三個停車位,大大地減小了換電站的占地面積。Those skilled in the art can understand that, in the preferred technical solution of the present invention, the first battery charging box and the second battery charging box are respectively fixedly connected to the battery exchange platform by bolts, and the battery exchange robot can serve the first battery at the same time. The battery charging box and the second battery charging box enable the switching station of the present invention to be equipped with one battery charging box when the frequency of electric vehicle switching is low, and two battery charging boxes when the frequency of electric vehicle switching is high, which is effective To avoid the waste of resources. Furthermore, the battery swap robot will rotate 90° when replacing the dead battery and the fully charged battery, so that the direction of the battery in the on-board state and the direction of the battery in the charging state in the switch station are perpendicular to each other, so that the battery can be stored in the same size battery charging box. Store more batteries, or reduce the length of the battery charging box parallel to the direction in which the electric vehicle enters the replacement platform when storing the same number of batteries. Furthermore, the electric vehicle is lifted by the lifting mechanism, and the battery swap robot can perform battery swap under the electric car, so that the swap station of the present invention only occupies two or three parking spaces, which greatly reduces the cost of the swap station. Floor area.
下面參照附圖來描述本發明的優選實施方式。本領域技術人員應當理解的是,這些實施方式僅僅用於解釋本發明的技術原理,並非旨在限制本發明的保護範圍。例如,雖然附圖中各部分之間是按一定比例關係繪製的,但是這種比例關係並非一成不變,本領域技術人員可以根據需要對其作出調整,以便適應具體的應用場合。The preferred embodiments of the present invention will be described below with reference to the drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principles of the present invention, and are not intended to limit the protection scope of the present invention. For example, although the various parts in the drawings are drawn according to a certain proportional relationship, this proportional relationship is not static, and those skilled in the art can adjust it as needed to adapt to specific applications.
需要說明的是,在本發明的描述中,術語“中心”、“上”、“下”、“左”、“右”、“豎直”、“水平”、“內”、“外”等指示的方向或位置關係的術語是基於附圖所示的方向或位置關係,這僅僅是為了便於描述,而不是指示或暗示所述裝置或元件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為對本發明的限制。此外,術語“第一”、“第二”、“第三”僅用於描述目的,而不能理解為指示或暗示相對重要性。It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The term of the indicated direction or positional relationship is based on the direction or positional relationship shown in the drawings, which is only for ease of description, and does not indicate or imply that the device or element must have a specific orientation, be configured and operated in a specific orientation Therefore, it cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.
此外,還需要說明的是,在本發明的描述中,除非另有明確的規定和限定,術語“安裝”、“相連”、“連接”應做廣義理解,例如,可以是固定連接,也可以是可拆卸連接,或一體地連接;可以是機械連接,也可以是電連接;可以是直接相連,也可以通過中間媒介間接相連,可以是兩個元件內部的連通。對於本領域技術人員而言,可根據具體情況理解上述術語在本發明中的具體含義。In addition, it should be noted that, in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, they can be fixed or fixed. It is a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those skilled in the art, the specific meaning of the above-mentioned terms in the present invention can be understood according to specific circumstances.
如圖1至圖3所示,本發明的用於電動汽車的底盤式換電站包括:換電平臺1、第一電池充電箱2和換電機器人3。為了方便描述,現將電動汽車駛入換電平臺1的行駛方向記作X方向,將水平面內與X方向垂直的方向記作Y方向,將垂直於水平面的方向記作Z方向。As shown in Figs. 1 to 3, the chassis-type switching station for electric vehicles of the present invention includes: a
如圖1所示,第一電池充電箱2在X方向上呈前後對稱結構,並且第一電池充電箱2內設置有:升降機21、充電架22和充電機23。充電架22在第一電池充電箱2內兩側的端頭位置沿Z方向各設置一列,升降機21佈置在兩個充電架22的中間位置,升降機21用於將電池沿X方向或Y方向分別放入兩側的充電架22中,以及將兩側充電架22上的電池沿X方向或Y方向取出。作為示例,充電機23可設置在每個充電架22的上方,用於給電池充電。As shown in FIG. 1, the first
如圖1和圖2所示,在常態下,升降機21會停留在一定的高度,其下部預留一定的高度空間使換電機器人3能夠停靠在其中,當需要換電時,換電機器人3可移動至換電平臺1內。As shown in Figures 1 and 2, under normal conditions, the
如圖2所示,第一電池充電箱2設置在換電平臺1的一側,並且兩者之間可拆卸地固定連接,優選地,兩者之間通過螺栓固定連接,使換電站安裝、拆卸以及維修時都比較方便,節約時間。進一步,換電平臺1上設置有:可翻轉坡道11、V型滾筒組12、水平滾筒組13、推杆裝置14和舉升機構15、16。可翻轉坡道11共有四個,每兩個一組,沿X方向對稱地設置在換電平臺1的兩端,並且每個坡道11都與換電平臺1樞轉連接,當坡道11放下時,其與換電平臺1共同組成電動汽車的行車通道,通過坡道11能夠將電動汽車平緩地引導至換電平臺1上;當沒有電動汽車換電時,坡道11能夠收起,以便減少換電站的占地面積。本領域技術人員能夠理解的是,兩組坡道11也可以只設置其中一組,使電動汽車從該組坡道11駛進和駛出換電平臺1。進一步,本領域技術人員可以根據具體需要將坡道11設置成手動翻轉的形式或自動翻轉的形式。As shown in Fig. 2, the first
繼續參閱圖2,V型滾筒組12和水平滾筒組13分別設置在換電平臺1的上表面。V型滾筒組12用於承載電動汽車的前輪並對其前輪在X方向上進行定位,水平滾筒組13用於承載電動汽車的後輪。在圖2中,V型滾筒組12和水平滾筒組13的兩側分別設置有推杆裝置14,該推杆裝置14能夠沿Y方向分別推動電動汽車的前輪和後輪。由於V型滾筒組12和水平滾筒組13上的滾筒能夠自由轉動,所以推杆裝置14能夠很輕鬆地推動位於V型滾筒組12和水平滾筒組13上的電動汽車,並因此能夠對電動汽車在Y方向上進行定位。進一步,推杆裝置14上設置有導向機構141,以便電動汽車在進入換電平臺1時能通過該導向機構141對其進行導向和在Y方向上進行初步的粗定位,進而減少推杆裝置14在Y方向上推動電動汽車滑動的位移量。優選地,導向機構141的兩端呈30°角向外打開,或者本領域技術人員可以根據具體需要將角度做出適當調整,並且其與推杆裝置14固定連接為一個整體,例如,通過螺栓連接、焊接等連接方式將導向機構141與推杆裝置14固定連接為一個整體。Continuing to refer to FIG. 2, the V-shaped
進一步參閱圖2,舉升機構設置在換電平臺1上,並且舉升機構包括前輪舉升機構15和後輪舉升機構16。優選地,V型滾筒組12和位於圖2中左側的推杆裝置14設置在前輪舉升機構15上,水平滾筒組13和位於圖2中右側的推杆裝置14設置在後輪舉升機構16上。前輪舉升機構15和後輪舉升機構16既可同時升降也可單獨升降,以便保證電動汽車在Z方向被舉升至換電位置時電池底面能夠處於水平狀態。Further referring to FIG. 2, the lifting mechanism is arranged on the
如圖3所示,第一電池充電箱2還設置有相互電連接的控制櫃24和操作屏25,控制櫃24用於控制本發明的換電站與電動汽車進行換電,操作屏25用於操作人員操作控制櫃24,進而實現換電站所有動作都能夠被手動、半自動或全自動操作。As shown in Figure 3, the first
下面結合圖4簡要說明本發明的換電站與電動汽車換電時的方法與步驟。首先,將坡道11放下,使電動汽車能夠經過其駛入換電平臺1,電動汽車通過導向機構141使其前輪停靠在V型滾筒組12上,使其後輪停靠在水平滾筒組13上,並因此使得電動汽車在X方向上得以固定和定位。The following briefly describes the method and steps of the present invention when switching power between the power exchange station and the electric vehicle with reference to FIG. 4. First, lower the
其次,通過推杆裝置14將電動汽車在Y方向上進行定位,通過前輪舉升機構15和後輪舉升機構16將電動汽車舉升至預設高度並在Z方向上對其進行定位。Secondly, the electric vehicle is positioned in the Y direction through the
再次,換電機器人3移動至電動汽車底部並將電動汽車上的乏電電池解鎖,進而換電機器人3帶動乏電電池下降並將其沿順時針旋轉90°後移出,與升降機21在Y方向上進行對接,乏電電池從換電機器人3移到升降機21上。Once again, the
然後,升降機21上升或下將並將乏電電池沿X方向移入充電架22內,充電機23對乏電電池進行充電,與此同時或者在升降機21上的乏電電池被完全移入充電架22內後,滿電電池從另一側的充電架22上被移入升降機21上,升降機21下將或上升到與換電機器人3對接的位置。換電機器人3從升降機21上取走滿電電池,並移動至電動汽車底部,進一步將滿電電池沿逆時針旋轉90°並將其舉升,使滿電電池與電動汽車定位後將其鎖緊。Then, the
最後,升降機21升至預定位置,換電機器人3移動至第一電池充電箱2內升降機21的下方,前輪舉升機構15和後輪舉升機構16下降,推杆裝置14收回,電動汽車駛離換電平臺1,坡道11收起,換電完成。Finally, the
本領域技術人員容易理解的是,在電動汽車換電的過程中,換電機器人3將電動汽車上的乏電電池順時針旋轉90°再轉送至第一電池充電箱2,將滿電電池逆時針旋轉90°再安裝到電動汽車上;或者本領域技術人員可以根據具體需要使換電機器人3對乏電電池和滿電電池不做旋轉操作,例如,當電動汽車的動力電池包水平方向的形狀為方形時。It is easy for those skilled in the art to understand that during the process of replacing the battery of the electric vehicle, the
本領域技術人能夠理解的是,換電機器人3將乏電電池從電動汽車上取下來之後旋轉90°再放入第一電池充電箱2內,使得第一電池充電箱2內的滿電電池與換電平臺1上的乏電電池相垂直,從而減小了第一電池充電箱2在X方向上的長度,有效地減少了第一電池充電箱2的占地面積,尤其是對於動力電池是矩形的電池。進一步,通過舉升機構將電動汽車舉升起來,使換電機器人3能夠移動至其下方換電,使得本發明的換電站整體上只佔據兩個停車位的位置。Those skilled in the art can understand that the
本領域技術人員還能夠理解的是,充電架22上始終具有一個空的電池充電位或者具有一個電池放置位,以便升降機21能夠先將乏電電池放入該充電敬架22上,再將滿電電池從充電架22上取走;或者本領域技術人員也可以適當更改換電機器人3的結構,使其能夠同時容納兩塊電池(滿電電池和乏電電池)。換電時,換電機器人3先將滿電電池運送至電動汽車的下方,再將乏電電池從電動汽車上解鎖取下,進而將滿電電池安裝到電動汽車上,最後將乏電電池運送至第一電池充電箱2內。Those skilled in the art can also understand that there is always an empty battery charging position or a battery placement position on the
如圖5所示,當電動汽車換電頻率較高,第一電池充電箱2內的電池不能滿足換電要求時,還可以在與第一電池充電箱2對稱的換電平臺1的另一側設置第二電池充電箱4,優選地,第二電池充電箱4與換電平臺1之間通過螺栓固定連接。進一步,第一電池充電箱2和第二電池充電箱4相同,都是通過換電機器人3與電動汽車進行換電作業的。As shown in Figure 5, when the frequency of the electric vehicle replacement is high and the battery in the first
至此,已經結合附圖所示的優選實施方式描述了本發明的技術方案,但是,本領域技術人員容易理解的是,本發明的保護範圍顯然不局限於這些具體實施方式。在不偏離本發明的原理的前提下,本領域技術人員可以對相關技術特徵作出等同的更改或替換,這些更改或替換之後的技術方案都將落入本發明的保護範圍之內。So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.
1‧‧‧換電平臺
2‧‧‧第一電池充電箱
3‧‧‧換電機器人
4‧‧‧第二電池充電箱
11‧‧‧可翻轉坡道
12‧‧‧V型滾筒組
13‧‧‧水平滾筒組
14‧‧‧推杆裝置
141‧‧‧導向機構
15‧‧‧前輪舉升機構
16‧‧‧後輪舉升機構
21‧‧‧升降機
22‧‧‧充電架
23‧‧‧充電機
24‧‧‧控制櫃
25‧‧‧操作屏
1‧‧‧
[圖1]為本發明的用於電動汽車的底盤式換電站的側視圖。 [圖2]為本發明的用於電動汽車的底盤式換電站的俯視圖。 [圖3]為本發明的用於電動汽車的底盤式換電站的主視圖。 [圖4]為本發明的用於電動汽車的底盤式換電站含換電車輛的俯視圖。 [圖5]為本發明的用於電動汽車的底盤式換電站擴展後含換電車輛的俯視圖。[Figure 1] is a side view of the chassis-type substation for electric vehicles of the present invention. [Figure 2] is a top view of the chassis-type power exchange station for electric vehicles of the present invention. [Figure 3] is a front view of the chassis-type power exchange station for electric vehicles of the present invention. [Fig. 4] is a top view of the chassis-type switching station for electric vehicles of the present invention, including electric switching vehicles. [Figure 5] is a top view of a vehicle including a battery swap after the expansion of the chassis-type swap station for electric vehicles of the present invention.
1‧‧‧換電平臺 1‧‧‧Electricity exchange platform
2‧‧‧第一電池充電箱 2‧‧‧The first battery charging box
4‧‧‧第二電池充電箱 4‧‧‧Second battery charging box
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WO2018068559A1 (en) | 2018-04-19 |
TW201813838A (en) | 2018-04-16 |
CN106891865B (en) | 2021-07-23 |
CN106891865A (en) | 2017-06-27 |
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