CN206436985U - Chassis type battery replacement station for electric automobile - Google Patents
Chassis type battery replacement station for electric automobile Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于电动汽车充换电领域,具体提供一种用于电动汽车的底盘式换电站。The utility model belongs to the field of electric vehicle charging and replacing, and specifically provides a chassis-type switching station for electric vehicles.
背景技术Background technique
目前,纯电动汽车主要有整车充电和电池更换两种能源补给模式。其中,给电动汽车整车充电时,交流慢充时间长,且停车场地受限制,直流快充功率大、充电时间短,但对电网冲击较大,同时还会降低电池的使用寿命。采用换电模式,可以与电网互动做到有序充电,实现电力负荷的“调峰储能”,提高电力设备的综合利用效率,既能快速对电动汽车进行能源补给,减少用户等待时间,又不会损害电池寿命。因此,在我国一线城市的公共交通领域换电模式具有很高的推广价值和经济意义。At present, pure electric vehicles mainly have two energy supply modes: vehicle charging and battery replacement. Among them, when charging electric vehicles, AC slow charging takes a long time and the parking lot is limited. DC fast charging has high power and short charging time, but it has a greater impact on the power grid and will also reduce the service life of the battery. Using the power swap mode, it can interact with the grid to achieve orderly charging, realize "peak-shaving energy storage" of power loads, and improve the comprehensive utilization efficiency of power equipment. It can quickly supply energy to electric vehicles, reduce user waiting time, and Does not compromise battery life. Therefore, the power exchange mode in the public transportation field of my country's first-tier cities has high promotion value and economic significance.
对电动汽车来讲,采用电池在底盘的安装方式,既有利于提高车辆的利用空间,又使电池与驾乘人员隔开,提高了安全性,同时也降低了车辆的重心,提高了车辆的操控性,因此底盘式电池更换技术成为电动汽车换电的发展方向。For electric vehicles, the installation of the battery on the chassis not only helps to improve the utilization space of the vehicle, but also separates the battery from the driver and passengers, which improves safety, and at the same time reduces the center of gravity of the vehicle and improves the stability of the vehicle. Maneuverability, so chassis-mounted battery replacement technology has become the development direction of electric vehicle battery replacement.
但是,目前已建和在建的电动汽车底盘式电池换电站,一般都采用堆垛机来进行电池的转运,电池在车载状态的放置方向和电池在站内充电状态的放置方向平行设置,需要占用较大的空间,即使采用预装式集装箱的方式,换电站的选址方面也受到很大限制,尤其给在地下停车库内建站带来了巨大挑战。因此,需要更加合理的电池换电站布局来满足实际应用。However, the chassis-type battery swapping stations for electric vehicles that have been built or are currently under construction generally use stackers to transfer batteries. Larger space, even if the pre-installed container is used, the site selection of the power station is still very limited, especially for the built-in station in the underground parking garage, which brings great challenges. Therefore, a more reasonable battery swap station layout is needed to meet practical applications.
此外,由于电池底盘式安装的电动汽车在国内少数城市刚刚起步,人们对换电的车辆接受程度还不高,前期换电站的换电频次不高是显而易见的。如果在换电频次不高的前提下,将换电站的设备一步建设到位,会造成资源的浪费。In addition, since electric vehicles with battery chassis installation have just started in a few cities in China, people's acceptance of vehicles for battery replacement is not high. If the equipment of the power replacement station is built in one step under the premise that the frequency of power replacement is not high, it will cause a waste of resources.
相应地,本领域需要一种新的换电站来解决上述问题。Correspondingly, the field needs a new substation to solve the above problems.
实用新型内容Utility model content
为了解决现有技术中的上述问题,即为了解决现有电动汽车底盘式换电站占用空间大和一步建设到位造成资源浪费的问题,本实用新型提供了一种用于电动汽车的底盘式换电站,该换电站包括:换电平台,所述换电平台用于停放和定位待换电的电动汽车;第一电池充电箱,所述第一电池充电箱可拆卸地固定到所述换电平台的一侧,所述第一电池充电箱用于存储电池和对电池进行充电;换电机器人,所述换电机器人能够在所述第一电池充电箱和所述换电平台之间移动,所述换电机器人用于将电动汽车上的乏电电池运送到所述第一电池充电箱内以及将所述第一电池充电箱内的满电电池安装到电动汽车上。In order to solve the above-mentioned problems in the prior art, that is, in order to solve the problem that the existing electric vehicle chassis-type power exchange station occupies a large space and the problem of waste of resources caused by one-step construction in place, the utility model provides a chassis-type power exchange station for electric vehicles, The power exchange station includes: a power exchange platform for parking and positioning an electric vehicle to be replaced; a first battery charging box, the first battery charging box is detachably fixed to the battery exchange platform On one side, the first battery charging box is used to store and charge the battery; the battery changing robot, the battery changing robot can move between the first battery charging box and the battery changing platform, the The battery replacement robot is used for transporting the exhausted battery on the electric vehicle to the first battery charging box and installing the fully charged battery in the first battery charging box to the electric vehicle.
在上述换电站的优选技术方案中,所述换电站还包括第二电池充电箱,所述第二电池充电箱可拆卸地固定到所述换电平台的另一侧,所述第二电池充电箱也用于存储电池和对电池进行充电,并且所述换电机器人也能够在所述第二电池充电箱和所述换电平台之间移动,以便将电动汽车上的乏电电池运送到所述第二电池充电箱内以及将所述第二电池充电箱内的满电电池安装到电动汽车上。In the preferred technical solution of the above-mentioned power exchange station, the power exchange station further includes a second battery charging box, the second battery charging box is detachably fixed to the other side of the battery exchange platform, and the second battery charges The box is also used to store and charge the battery, and the battery exchange robot can also move between the second battery charging box and the battery exchange platform, so as to transport the exhausted battery on the electric vehicle to the In the second battery charging box and the fully charged battery in the second battery charging box is installed on the electric vehicle.
在上述换电站的优选技术方案中,当给电动汽车换电时,所述换电机器人将电动汽车的乏电电池卸载并旋转90°后运送至所述第一电池充电箱或所述第二电池充电箱内进行存放,以及将所述第一电池充电箱或所述第二电池充电箱内的满电电池取出并反方向旋转90°安装到电动汽车上。In the preferred technical solution of the above-mentioned battery exchange station, when the battery is exchanged for the electric vehicle, the battery exchange robot unloads the exhausted battery of the electric vehicle and rotates it by 90° before transporting it to the first battery charging box or the second battery charging box. Store in the battery charging box, and take out the fully charged battery in the first battery charging box or the second battery charging box and rotate it 90° in the opposite direction to install it on the electric vehicle.
将乏电电池和满电电池旋转90°再进行替换,使车载状态的电池与换电站内充电状态的电池相互垂直,能够有效地减少第一电池充电箱和第二电池充电箱的占地面积。Rotate the exhausted battery and the fully charged battery by 90° before replacing, so that the battery in the vehicle state and the battery in the charging state in the replacement station are perpendicular to each other, which can effectively reduce the footprint of the first battery charging box and the second battery charging box .
在上述换电站的优选技术方案中,所述换电平台上设置有:坡道,所述坡道沿电动汽车驶入的方向与所述换电平台的一端枢转连接,用于使电动汽车平滑地行驶到所述换电平台上;滚筒组,所述滚筒组设置在所述换电平台的停车底座上,用于沿电动汽车驶入的方向固定和定位电动汽车;推杆装置,所述推杆装置设置在所述换电平台的侧部,用于沿垂直于电动汽车驶入的方向定位电动汽车。In the preferred technical solution of the above-mentioned power exchange station, the power exchange platform is provided with: a ramp, and the ramp is pivotally connected to one end of the power exchange platform along the direction in which the electric vehicle enters, for making the electric vehicle Smoothly travel to the power exchange platform; the roller group, the roller set is set on the parking base of the power exchange platform, and is used to fix and position the electric vehicle along the direction in which the electric vehicle enters; the push rod device, the The push rod device is arranged on the side of the power exchange platform, and is used for positioning the electric vehicle along a direction perpendicular to the direction in which the electric vehicle enters.
在上述换电站的优选技术方案中,所述换电平台上还设置有举升机构,所述举升机构用于将电动汽车沿垂直于地面的方向举起并定位。In the preferred technical solution of the above-mentioned battery swapping station, a lifting mechanism is also provided on the battery switching platform, and the lifting mechanism is used to lift and position the electric vehicle in a direction perpendicular to the ground.
在上述换电站的优选技术方案中,所述举升机构包括前轮举升机构和后轮举升机构,所述前轮举升机构和所述后轮举升机构彼此独立地协同工作,使得电动汽车在被举升至换电位时电池的底面能够处于水平状态。In the preferred technical solution of the above power station, the lifting mechanism includes a front wheel lifting mechanism and a rear wheel lifting mechanism, and the front wheel lifting mechanism and the rear wheel lifting mechanism work independently of each other, so that The bottom surface of the battery can be in a horizontal state when the electric vehicle is lifted to change the potential.
在上述换电站的优选技术方案中,所述滚筒组包括V型滚筒组和水平滚筒组,当电动汽车被固定到所述换电平台上时,其前轮位于所述V型滚筒组上,其后轮位于所述水平滚筒组上。In the preferred technical solution of the above-mentioned power exchange station, the roller set includes a V-shaped roller set and a horizontal roller set, and when the electric vehicle is fixed on the power exchange platform, its front wheels are located on the V-shaped roller set, Its rear wheels are located on the set of horizontal rollers.
在上述换电站的优选技术方案中,所述第一电池充电箱和所述第二电池充电箱内都设置有:充电架,所述充电架用于放置和存储电池;充电机,所述充电机用于给电池充电。In the preferred technical solution of the above battery swapping station, both the first battery charging box and the second battery charging box are provided with: a charging rack, which is used to place and store batteries; a charger, the charging The machine is used to charge the battery.
在上述换电站的优选技术方案中,所述第一电池充电箱和所述第二电池充电箱内还分别设置有升降机,所述升降机用于将所述换电机器人上的乏电电池转载至所述充电架上,以及将所述充电架上的满电电池转载至所述换电机器人上。In the preferred technical solution of the above-mentioned battery swapping station, elevators are respectively provided in the first battery charging box and the second battery charging box, and the elevators are used to transfer the exhausted batteries on the battery swapping robot to on the charging stand, and transfer the fully charged battery on the charging stand to the battery replacement robot.
在上述换电站的优选技术方案中,所述推杆装置上设置有导向机构,当电动汽车驶入所述换电平台时,所述导向机构对电动汽车在行驶方向上起到导向作用。In the preferred technical solution of the above-mentioned power exchange station, the push rod device is provided with a guide mechanism, and when the electric vehicle drives into the battery exchange platform, the guide mechanism guides the electric vehicle in the direction of travel.
在上述换电站的优选技术方案中,所述第一电池充电箱和/或所述第二电池充电箱上设置有相互电连接的控制柜和操作屏,所述控制柜用于控制所述换电站的整体操作以便实现电动汽车换电功能;所述操作屏用于供操作人员对所述换电站和/或电动汽车换电过程进行控制,以便使所述换电站能够实现手动、半自动或全自动操作。In the preferred technical solution of the above battery exchange station, the first battery charging box and/or the second battery charging box are provided with a control cabinet and an operation panel electrically connected to each other, and the control cabinet is used to control the battery exchange The overall operation of the power station is to realize the electric vehicle battery exchange function; the operation panel is used for the operator to control the battery exchange station and/or the electric vehicle battery exchange process, so that the battery exchange station can realize manual, semi-automatic or full automatic operation.
本领域技术人员能够理解的是,在本实用新型的优选技术方案中,通过螺栓将第一电池充电箱和第二电池充电箱分别与换电平台固定连接,并且换电机器人能够同时服务于第一电池充电箱和第二电池充电箱,使得本实用新型的换电站能够在电动汽车换电频次较低时配置一个电池充电箱,在电动汽车换电的频次较高时配置两个电池充电箱,有效地避免了资源的浪费。进一步,换电机器人将乏电电池与满电电池进行替换时都会旋转90°,使车载状态的电池方向与换电站内充电状态的电池方向相互垂直,以此能够在相同大小的电池充电箱内存储更多的电池,或者在存储相同数量电池的情况下减小电池充电箱平行于电动汽车驶入换电平台方向的长度。再者,通过举升机构将电动汽车举起,换电机器人能够在电动汽车的下方进行换电,使得本实用新型的换电站只占据两个或三个停车位,大大地减小了换电站的占地面积。Those skilled in the art can understand that, in the preferred technical solution of the present utility model, the first battery charging box and the second battery charging box are respectively fixedly connected to the battery exchange platform through bolts, and the battery exchange robot can simultaneously serve the first battery charging box. A battery charging box and a second battery charging box, so that the power exchange station of the present invention can be equipped with one battery charging box when the frequency of electric vehicle battery changes is low, and two battery charging boxes can be configured when the frequency of electric vehicle battery changes is high , effectively avoiding the waste of resources. Furthermore, when the battery replacement robot replaces the exhausted battery with the fully charged battery, it will rotate 90°, so that the direction of the battery in the vehicle state and the direction of the battery in the charging state in the replacement station are perpendicular to each other, so that it can be used in a battery charging box of the same size. Store more batteries, or reduce the length of the battery charging box parallel to the direction in which the electric vehicle enters the power exchange platform while storing the same number of batteries. Furthermore, the electric vehicle is lifted by the lifting mechanism, and the battery exchange robot can perform battery exchange under the electric vehicle, so that the battery exchange station of the present invention only occupies two or three parking spaces, greatly reducing the number of parking spaces in the battery exchange station. of floor area.
方案1、一种用于电动汽车的底盘式换电站,其特征在于,所述换电站包括:Solution 1. A chassis-type power exchange station for electric vehicles, characterized in that the power exchange station includes:
换电平台,所述换电平台用于停放和定位待换电的电动汽车;A power exchange platform, which is used to park and locate the electric vehicle to be replaced;
第一电池充电箱,所述第一电池充电箱可拆卸地固定到所述换电平台的一侧,所述第一电池充电箱用于存储电池和对电池进行充电;A first battery charging box, the first battery charging box is detachably fixed to one side of the power exchange platform, and the first battery charging box is used for storing and charging batteries;
换电机器人,所述换电机器人能够在所述第一电池充电箱和所述换电平台之间移动,所述换电机器人用于将电动汽车上的乏电电池运送到所述第一电池充电箱内以及将所述第一电池充电箱内的满电电池安装到电动汽车上。A battery swapping robot, the battery swapping robot can move between the first battery charging box and the battery swapping platform, and the battery swapping robot is used to transport the exhausted battery on the electric vehicle to the first battery In the charging box and the fully charged battery in the first battery charging box is installed on the electric vehicle.
方案2、根据方案1所述的用于电动汽车的底盘式换电站,其特征在于,所述换电站还包括第二电池充电箱,所述第二电池充电箱可拆卸地固定到所述换电平台的另一侧,所述第二电池充电箱也用于存储电池和对电池进行充电,并且所述换电机器人也能够在所述第二电池充电箱和所述换电平台之间移动,以便将电动汽车上的乏电电池运送到所述第二电池充电箱内以及将所述第二电池充电箱内的满电电池安装到电动汽车上。Solution 2. The chassis-type battery swap station for electric vehicles according to solution 1, wherein the battery swap station further includes a second battery charging box, and the second battery charging box is detachably fixed to the battery swap station. On the other side of the electric platform, the second battery charging box is also used to store and charge the battery, and the battery exchange robot can also move between the second battery charging box and the electric exchange platform , so that the exhausted battery on the electric vehicle is transported into the second battery charging box and the fully charged battery in the second battery charging box is installed on the electric vehicle.
方案3、根据方案1或2所述的用于电动汽车的底盘式换电站,其特征在于,当给电动汽车换电时,所述换电机器人将电动汽车的乏电电池卸载并旋转90°后运送至所述第一电池充电箱或所述第二电池充电箱内进行存放,以及将所述第一电池充电箱或所述第二电池充电箱内的满电电池取出并反方向旋转90°安装到电动汽车上。Scheme 3. The chassis-type power exchange station for electric vehicles according to scheme 1 or 2, characterized in that, when the electric vehicle is replaced, the battery replacement robot unloads the exhausted battery of the electric vehicle and rotates it by 90° Then transport it to the first battery charging box or the second battery charging box for storage, and take out the fully charged battery in the first battery charging box or the second battery charging box and rotate it in the opposite direction for 90 °Installation on electric vehicles.
方案4、根据方案1所述的用于电动汽车的底盘式换电站,其特征在于,所述换电平台上设置有:Scheme 4. The chassis-type battery swap station for electric vehicles according to scheme 1, wherein the battery swap platform is provided with:
坡道,所述坡道沿电动汽车驶入的方向与所述换电平台的一端枢转连接,用于使电动汽车平滑地行驶到所述换电平台上;a ramp, the ramp is pivotally connected to one end of the power exchange platform along the direction in which the electric vehicle enters, and is used to enable the electric vehicle to smoothly drive onto the power exchange platform;
滚筒组,所述滚筒组设置在所述换电平台的停车底座上,用于沿电动汽车驶入的方向固定和定位电动汽车;A roller set, the roller set is arranged on the parking base of the power exchange platform, and is used to fix and position the electric vehicle along the direction in which the electric vehicle enters;
推杆装置,所述推杆装置设置在所述换电平台的侧部,用于沿垂直于电动汽车驶入的方向定位电动汽车。A push rod device, the push rod device is arranged on the side of the power exchange platform, and is used for positioning the electric vehicle along a direction perpendicular to the direction in which the electric vehicle enters.
方案5、根据方案4所述的用于电动汽车的底盘式换电站,其特征在于,所述换电平台上还设置有举升机构,所述举升机构用于将电动汽车沿垂直于地面的方向举起并定位。Scheme 5. The chassis-type battery swapping station for electric vehicles according to scheme 4, characterized in that a lifting mechanism is also provided on the battery switching platform, and the lifting mechanism is used to lift the electric vehicle vertically to the ground Lift and position in the direction.
方案6、根据方案5所述的用于电动汽车的底盘式换电站,其特征在于,所述举升机构包括前轮举升机构和后轮举升机构,所述前轮举升机构和所述后轮举升机构彼此独立地协同工作,使得电动汽车在被举升至换电位时电池的底面能够处于水平状态。Solution 6. The chassis-type power exchange station for electric vehicles according to solution 5, characterized in that the lifting mechanism includes a front wheel lifting mechanism and a rear wheel lifting mechanism, and the front wheel lifting mechanism and the The rear wheel lifting mechanisms work independently and cooperatively, so that the bottom surface of the battery can be in a horizontal state when the electric vehicle is lifted to the electric potential.
方案7、根据方案4所述的用于电动汽车的底盘式换电站,其特征在于,所述滚筒组包括V型滚筒组和水平滚筒组,当电动汽车被固定到所述换电平台上时,其前轮位于所述V型滚筒组上,其后轮位于所述水平滚筒组上。Scheme 7. The chassis-type power exchange station for electric vehicles according to scheme 4, wherein the roller set includes a V-shaped roller set and a horizontal roller set. When the electric vehicle is fixed on the power exchange platform , its front wheels are located on the V-shaped roller set, and its rear wheels are located on the horizontal roller set.
方案8、根据方案2所述的用于电动汽车的底盘式换电站,其特征在于,所述第一电池充电箱和所述第二电池充电箱内都设置有:Solution 8. The chassis-type battery swapping station for electric vehicles according to solution 2, characterized in that, both the first battery charging box and the second battery charging box are provided with:
充电架,所述充电架用于放置和存储电池;a charging stand for placing and storing batteries;
充电机,所述充电机用于给电池充电。The charger is used for charging the battery.
方案9、根据方案8所述的用于电动汽车的底盘式换电站,其特征在于,所述第一电池充电箱和所述第二电池充电箱内还分别设置有升降机,所述升降机用于将所述换电机器人上的乏电电池转载至所述充电架上,以及将所述充电架上的满电电池转载至所述换电机器人上。Solution 9. The chassis-type power exchange station for electric vehicles according to solution 8, characterized in that the first battery charging box and the second battery charging box are respectively provided with elevators, and the elevators are used for Transfer the exhausted battery on the battery changing robot to the charging rack, and transfer the fully charged battery on the charging rack to the battery changing robot.
方案10、根据方案4所述的用于电动汽车的底盘式换电站,其特征在于,所述推杆装置上设置有导向机构,当电动汽车驶入所述换电平台时,所述导向机构对电动汽车在行驶方向上起到导向作用。Scheme 10. The chassis-type power exchange station for electric vehicles according to scheme 4, characterized in that the push rod device is provided with a guide mechanism, and when the electric vehicle drives into the power exchange platform, the guide mechanism It plays a guiding role in the driving direction of electric vehicles.
方案11、根据方案2所述的用于电动汽车的底盘式换电站,其特征在于,所述第一电池充电箱和/或所述第二电池充电箱上设置有相互电连接的控制柜和操作屏,所述控制柜用于控制所述换电站的整体操作以便实现电动汽车换电功能;所述操作屏用于供操作人员对所述换电站和/或电动汽车换电过程进行控制,以便使所述换电站能够实现手动、半自动或全自动操作。Solution 11. The chassis-type battery swapping station for electric vehicles according to solution 2, characterized in that the first battery charging box and/or the second battery charging box are provided with a control cabinet electrically connected to each other and An operation panel, the control cabinet is used to control the overall operation of the battery exchange station so as to realize the battery exchange function of electric vehicles; the operation panel is used for operators to control the battery exchange station and/or the battery exchange process of electric vehicles, In order to enable the switching station to realize manual, semi-automatic or fully automatic operation.
附图说明Description of drawings
图1是本实用新型的用于电动汽车的底盘式换电站的侧视图;Fig. 1 is a side view of the chassis-type power station for electric vehicles of the present invention;
图2是本实用新型的用于电动汽车的底盘式换电站的俯视图;Fig. 2 is a top view of the chassis-type power station for electric vehicles of the present invention;
图3是本实用新型的用于电动汽车的底盘式换电站的主视图;Fig. 3 is the front view of the chassis-type power station for electric vehicles of the present invention;
图4是本实用新型的用于电动汽车的底盘式换电站含换电车辆的俯视图;Fig. 4 is a top view of the chassis-type battery swapping station for electric vehicles including battery swapping vehicles of the present utility model;
图5是本实用新型的用于电动汽车的底盘式换电站扩展后含换电车辆的俯视图。Fig. 5 is a top view of the expanded chassis-type battery-swapping station for electric vehicles of the present invention, including battery-swapping vehicles.
具体实施方式detailed description
下面参照附图来描述本实用新型的优选实施方式。本领域技术人员应当理解的是,这些实施方式仅仅用于解释本实用新型的技术原理,并非旨在限制本实用新型的保护范围。例如,虽然附图中各部分之间是按一定比例关系绘制的,但是这种比例关系并非一成不变,本领域技术人员可以根据需要对其作出调整,以便适应具体的应用场合。Preferred embodiments of the present utility model are described below with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principle of the utility model, and are not intended to limit the protection scope of the utility model. For example, although the various parts in the drawings are drawn according to a certain ratio, the ratio is not static, and those skilled in the art can make adjustments to suit specific applications.
需要说明的是,在本实用新型的描述中,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示所述装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。It should be noted that, in the description of the present utility model, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" The terms indicating the direction or positional relationship are based on the direction or positional relationship shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be configured in a specific orientation, and operation, and therefore cannot be construed as a limitation of the utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
此外,还需要说明的是,在本实用新型的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域技术人员而言,可根据具体情况理解上述术语在本实用新型中的具体含义。In addition, it should be noted that, in the description of the present utility model, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, or It can be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
如图1至图3所示,本实用新型的用于电动汽车的底盘式换电站包括:换电平台1、第一电池充电箱2和换电机器人3。为了方便描述,现将电动汽车驶入换电平台1的行驶方向记作X方向,将水平面内与X方向垂直的方向记作Y方向,将垂直于水平面的方向记作Z方向。As shown in FIGS. 1 to 3 , the chassis-type battery swapping station for electric vehicles of the present invention includes: a battery swapping platform 1 , a first battery charging box 2 and a battery swapping robot 3 . For the convenience of description, the direction in which the electric vehicle drives into the battery exchange platform 1 is denoted as the X direction, the direction perpendicular to the X direction in the horizontal plane is denoted as the Y direction, and the direction perpendicular to the horizontal plane is denoted as the Z direction.
如图1所示,第一电池充电箱2在X方向上呈前后对称结构,并且第一电池充电箱2内设置有:升降机21、充电架22和充电机23。充电架22在第一电池充电箱2内两侧的端头位置沿Z方向各设置一列,升降机21布置在两个充电架22的中间位置,升降机21用于将电池沿X方向或Y方向分别放入两侧的充电架22中,以及将两侧充电架22上的电池沿X方向或Y方向取出。作为示例,充电机23可设置在每个充电架22的上方,用于给电池充电。As shown in FIG. 1 , the first battery charging box 2 has a front-back symmetrical structure in the X direction, and the first battery charging box 2 is provided with: a lifter 21 , a charging stand 22 and a charger 23 . The charging racks 22 are arranged in a row along the Z direction at the end positions on both sides of the first battery charging box 2, and the lifter 21 is arranged in the middle of the two charging racks 22. The lifter 21 is used to separate the batteries along the X direction or the Y direction. Put it into the charging racks 22 on both sides, and take out the batteries on the charging racks 22 on both sides along the X direction or the Y direction. As an example, a charger 23 may be arranged above each charging rack 22 for charging the battery.
如图1和图2所示,在常态下,升降机21会停留在一定的高度,其下部预留一定的高度空间使换电机器人3能够停靠在其中,当需要换电时,换电机器人3可移动至换电平台1内。As shown in Figures 1 and 2, under normal conditions, the elevator 21 will stay at a certain height, and a certain height space is reserved at its lower part so that the battery exchange robot 3 can dock therein. When battery exchange is required, the battery exchange robot 3 It can be moved into the power exchange platform 1.
如图2所示,第一电池充电箱2设置在换电平台1的一侧,并且两者之间可拆卸地固定连接,优选地,两者之间通过螺栓固定连接,使换电站安装、拆卸以及维修时都比较方便,节约时间。进一步,换电平台1上设置有:可翻转坡道11、V型滚筒组12、水平滚筒组13、推杆装置14和举升机构15、16。可翻转坡道11共有四个,每两个一组,沿X方向对称地设置在换电平台1的两端,并且每个坡道11都与换电平台1枢转连接,当坡道11放下时,其与换电平台1共同组成电动汽车的行车通道,通过坡道11能够将电动汽车平缓地引导至换电平台1上;当没有电动汽车换电时,坡道11能够收起,以便减少换电站的占地面积。本领域技术人员能够理解的是,两组坡道11也可以只设置其中一组,使电动汽车从该组坡道11驶进和驶出换电平台1。进一步,本领域技术人员可以根据具体需要将坡道11设置成手动翻转的形式或自动翻转的形式。As shown in Fig. 2, the first battery charging box 2 is arranged on one side of the power exchange platform 1, and the two are detachably fixedly connected, preferably, the two are fixedly connected by bolts, so that the power exchange station can be installed, It is more convenient to disassemble and maintain, saving time. Further, the power exchange platform 1 is provided with: a reversible ramp 11 , a V-shaped roller group 12 , a horizontal roller group 13 , a push rod device 14 and lifting mechanisms 15 and 16 . There are four reversible ramps 11, each set of two, symmetrically arranged at both ends of the power exchange platform 1 along the X direction, and each ramp 11 is pivotally connected with the power exchange platform 1, when the ramp 11 When it is put down, it and the power exchange platform 1 together form the driving passage of the electric vehicle, and the electric vehicle can be gently guided to the power exchange platform 1 through the ramp 11; when there is no electric vehicle power exchange, the ramp 11 can be put away, In order to reduce the occupied area of the power station. Those skilled in the art can understand that only one of the two sets of ramps 11 can be provided, so that the electric vehicle can drive in and out of the battery swapping platform 1 from the set of ramps 11 . Further, those skilled in the art can set the ramp 11 to be turned manually or automatically according to specific needs.
继续参阅图2,V型滚筒组12和水平滚筒组13分别设置在换电平台2的上表面。V型滚筒组12用于承载电动汽车的前轮并对其前轮在X方向上进行定位,水平滚筒组13用于承载电动汽车的后轮。在图2中,V型滚筒组12和水平滚筒组13的两侧分别设置有推杆装置14,该推杆装置14能够沿Y方向分别推动电动汽车的前轮和后轮。由于V型滚筒组12和水平滚筒组13上的滚筒能够自由转动,所以推杆装置14能够很轻松地推动位于V型滚筒组12和水平滚筒组13上的电动汽车,并因此能够对电动汽车在Y方向上进行定位。进一步,推杆装置14上设置有导向机构141,以便电动汽车在进入换电平台1时能通过该导向机构141对其进行导向和在Y方向上进行初步的粗定位,进而减少推杆装置14在Y方向上推动电动汽车滑动的位移量。优选地,导向机构141的两端呈30°角向外打开,或者本领域技术人员可以根据具体需要将角度做出适当调整,并且其与推杆装置14固定连接为一个整体,例如,通过螺栓连接、焊接等连接方式将导向机构141与推杆装置14固定连接为一个整体。Continuing to refer to FIG. 2 , the V-shaped roller set 12 and the horizontal roller set 13 are respectively arranged on the upper surface of the power exchange platform 2 . The V-shaped roller group 12 is used for carrying the front wheels of the electric vehicle and positioning the front wheels in the X direction, and the horizontal roller group 13 is used for carrying the rear wheels of the electric vehicle. In FIG. 2 , both sides of the V-shaped roller group 12 and the horizontal roller group 13 are provided with push rod devices 14 respectively, and the push rod devices 14 can respectively push the front wheels and the rear wheels of the electric vehicle along the Y direction. Because the cylinders on the V-shaped roller group 12 and the horizontal roller group 13 can rotate freely, so the push rod device 14 can easily promote the electric vehicle that is positioned on the V-shaped roller group 12 and the horizontal roller group 13, and therefore can control the electric vehicle. Positioning in the Y direction. Further, the push rod device 14 is provided with a guide mechanism 141, so that when the electric vehicle enters the power exchange platform 1, it can be guided by the guide mechanism 141 and initially roughly positioned in the Y direction, thereby reducing the number of push rod devices 14. The amount of displacement to push the electric car to slide in the Y direction. Preferably, both ends of the guide mechanism 141 open outwards at an angle of 30°, or those skilled in the art can make appropriate adjustments to the angle according to specific needs, and it is fixedly connected with the push rod device 14 as a whole, for example, by bolts The guide mechanism 141 and the push rod device 14 are fixedly connected as a whole by connection means such as connection and welding.
进一步参阅图2,举升机构设置在换电平台1上,并且举升机构包括前轮举升机构15和后轮举升机构16。优选地,V型滚筒组12和位于图2中左侧的推杆装置14设置在前轮举升机构15上,水平滚筒组13和位于图2中右侧的推杆装置14设置在后轮举升机构16上。前轮举升机构15和后轮举升机构16既可同时升降也可单独升降,以便保证电动汽车在Z方向被举升至换电位置时电池底面能够处于水平状态。Referring further to FIG. 2 , the lifting mechanism is arranged on the power exchange platform 1 , and the lifting mechanism includes a front wheel lifting mechanism 15 and a rear wheel lifting mechanism 16 . Preferably, the V-shaped roller group 12 and the push rod device 14 on the left side in Fig. 2 are arranged on the front wheel lifting mechanism 15, and the horizontal roller group 13 and the push rod device 14 on the right side in Fig. 2 are arranged on the rear wheel On the lifting mechanism 16. The front wheel lifting mechanism 15 and the rear wheel lifting mechanism 16 can be lifted simultaneously or separately, so that the bottom surface of the battery can be in a horizontal state when the electric vehicle is lifted to the battery replacement position in the Z direction.
如图3所示,第一电池充电箱2还设置有相互电连接的控制柜24和操作屏25,控制柜24用于控制本实用新型的换电站与电动汽车进行换电,操作屏25用于操作人员操作控制柜24,进而实现换电站所有动作都能够被手动、半自动或全自动操作。As shown in Figure 3, the first battery charging box 2 is also provided with a control cabinet 24 and an operation panel 25 that are electrically connected to each other. Since the operator operates the control cabinet 24, all actions of the power station can be operated manually, semi-automatically or fully automatically.
下面结合图4简要说明本实用新型的换电站与电动汽车换电时的方法与步骤。首先,将坡道11放下,使电动汽车能够经过其驶入换电平台1,电动汽车通过导向机构141使其前轮停靠在V型滚筒组12上,使其后轮停靠在水平滚筒组13上,并因此使得电动汽车在X方向上得以固定和定位。The following briefly describes the method and steps of the power exchange station of the present invention and the battery exchange of electric vehicles with reference to FIG. 4 . First, the ramp 11 is put down so that the electric vehicle can drive into the power exchange platform 1 through it, and the electric vehicle makes its front wheels rest on the V-shaped roller group 12 through the guide mechanism 141, and makes its rear wheels rest on the horizontal roller group 13. , and thus enable the electric vehicle to be fixed and positioned in the X direction.
其次,通过推杆装置14将电动汽车在Y方向上进行定位,通过前轮举升机构15和后轮举升机构16将电动汽车举升至预设高度并在Z方向上对其进行定位。Secondly, the electric vehicle is positioned in the Y direction by the push rod device 14, and the electric vehicle is lifted to a preset height by the front wheel lifting mechanism 15 and the rear wheel lifting mechanism 16 and positioned in the Z direction.
再次,换电机器人3移动至电动汽车底部并将电动汽车上的乏电电池解锁,进而换电机器人3带动乏电电池下降并将其沿顺时针旋转90°后移出,与升降机21在Y方向上进行对接,乏电电池从换电机器人3移到升降机21上。Again, the battery replacement robot 3 moves to the bottom of the electric vehicle and unlocks the exhausted battery on the electric vehicle, and then the battery exchange robot 3 drives the exhausted battery down and rotates it 90° clockwise and then moves it out. docking, and the exhausted battery is moved from the battery-changing robot 3 to the elevator 21.
然后,升降机21上升或下将并将乏电电池沿X方向移入充电架22内,充电机23对乏电电池进行充电,与此同时或者在升降机21上的乏电电池被完全移入充电架22内后,满电电池从另一侧的充电架22上被移入升降机21上,升降机21下将或上升到与换电机器人3对接的位置。换电机器人3从升降机21上取走满电电池,并移动至电动汽车底部,进一步将满电电池沿逆时针旋转90°并将其举升,使满电电池与电动汽车定位后将其锁紧。Then, the elevator 21 goes up or down and moves the exhausted battery into the charging rack 22 along the X direction, and the charger 23 charges the exhausted battery, and at the same time, the exhausted battery on the elevator 21 is completely moved into the charging rack 22 After inside, the fully charged battery is moved into the elevator 21 from the charging stand 22 on the other side, and the elevator 21 will lower or rise to the position of docking with the battery replacement robot 3 . The battery replacement robot 3 takes the fully charged battery from the elevator 21 and moves it to the bottom of the electric vehicle, and further rotates the fully charged battery 90° counterclockwise and lifts it up so that the fully charged battery and the electric vehicle are positioned and locked tight.
最后,升降机21升至预定位置,换电机器人3移动至第一电池充电箱2内升降机21的下方,前轮举升机构15和后轮举升机构16下降,推杆装置14收回,电动汽车驶离换电平台1,坡道11收起,换电完成。Finally, the elevator 21 rises to a predetermined position, the battery replacement robot 3 moves to the bottom of the elevator 21 in the first battery charging box 2, the front wheel lifting mechanism 15 and the rear wheel lifting mechanism 16 descend, the push rod device 14 is retracted, and the electric vehicle Drive away from the battery exchange platform 1, the ramp 11 is put away, and the battery exchange is completed.
本领域技术人员容易理解的是,在电动汽车换电的过程中,换电机器人3将电动汽车上的乏电电池顺时针旋转90°再转送至第一电池充电箱2,将满电电池逆时针旋转90°再安装到电动汽车上;或者本领域技术人员可以根据具体需要使换电机器人3对乏电电池和满电电池不做旋转操作,例如,当电动汽车的动力电池包水平方向的形状为方形时。Those skilled in the art can easily understand that during the process of electric vehicle battery exchange, the battery exchange robot 3 rotates the exhausted battery on the electric vehicle 90° clockwise and then transfers it to the first battery charging box 2, and reverses the fully charged battery The hour hand is rotated 90° and then installed on the electric vehicle; or those skilled in the art can make the battery replacement robot 3 not rotate the exhausted battery and the fully charged battery according to specific needs, for example, when the power battery pack of the electric vehicle is horizontally When the shape is square.
本领域技术人能够理解的是,换电机器人3将乏电电池从电动汽车上取下来之后旋转90°再放入第一电池充电箱2内,使得第一电池充电箱2内的满电电池与换电平台1上的乏电电池相垂直,从而减小了第一电池充电箱2在X方向上的长度,有效地减少了第一电池充电箱2的占地面积,尤其是对于动力电池是矩形的电池。进一步,通过举升机构将电动汽车举升起来,使换电机器人3能够移动至其下方换电,使得本实用新型的换电站整体上只占据两个停车位的位置。Those skilled in the art can understand that the battery replacement robot 3 takes off the exhausted battery from the electric vehicle and then rotates it by 90° and then puts it into the first battery charging box 2, so that the fully charged battery in the first battery charging box 2 It is perpendicular to the dead battery on the power exchange platform 1, thereby reducing the length of the first battery charging box 2 in the X direction, effectively reducing the footprint of the first battery charging box 2, especially for power batteries It is a rectangular battery. Further, the electric vehicle is lifted up by the lifting mechanism, so that the battery-swapping robot 3 can move to the bottom to change batteries, so that the battery-swapping station of the present invention occupies only two parking spaces as a whole.
本领域技术人员还能够理解的是,充电架22上始终具有一个空的电池充电位或者具有一个电池放置位,以便升降机21能够先将乏电电池放入该充电敬架22上,再将满电电池从充电架22上取走;或者本领域技术人员也可以适当更改换电机器人3的结构,使其能够同时容纳两块电池(满电电池和乏电电池)。换电时,换电机器人3先将满电电池运送至电动汽车的下方,再将乏电电池从电动汽车上解锁取下,进而将满电电池安装到电动汽车上,最后将乏电电池运送至第一电池充电箱2内。Those skilled in the art can also understand that there is always an empty battery charging position or a battery placement position on the charging rack 22, so that the elevator 21 can first put the exhausted battery on the charging rack 22, and then put the fully charged battery on the charging rack 22. Electric battery is taken away from charging stand 22; Perhaps those skilled in the art also can suitably change and change the structure of electric robot 3, it can hold two batteries (full electric battery and exhausted electric battery) simultaneously. When changing the battery, the battery changing robot 3 first transports the fully charged battery to the bottom of the electric vehicle, then unlocks and removes the exhausted battery from the electric vehicle, then installs the fully charged battery on the electric vehicle, and finally transports the exhausted battery to the first battery charging box 2.
如图5所示,当电动汽车换电频率较高,第一电池充电箱2内的电池不能满足换电要求时,还可以在与第一电池充电箱2对称的换电平台1的另一侧设置第二电池充电箱4,优选地,第二电池充电箱4与换电平台1之间通过螺栓固定连接。进一步,第一电池充电箱2和第二电池充电箱4相同,都是通过换电机器人3与电动汽车进行换电作业的。As shown in Figure 5, when the frequency of battery replacement for electric vehicles is relatively high, and the batteries in the first battery charging box 2 cannot meet the requirements for battery replacement, it can also be installed on another battery replacement platform 1 that is symmetrical to the first battery charging box 2. A second battery charging box 4 is arranged on the side. Preferably, the second battery charging box 4 is fixedly connected to the power exchange platform 1 by bolts. Further, the first battery charging box 2 and the second battery charging box 4 are the same, and both perform battery swapping operations with the electric vehicle through the battery swapping robot 3 .
至此,已经结合附图所示的优选实施方式描述了本实用新型的技术方案,但是,本领域技术人员容易理解的是,本实用新型的保护范围显然不局限于这些具体实施方式。在不偏离本实用新型的原理的前提下,本领域技术人员可以对相关技术特征作出等同的更改或替换,这些更改或替换之后的技术方案都将落入本实用新型的保护范围之内。So far, the technical solution of the utility model has been described in conjunction with the preferred implementations shown in the accompanying drawings, however, those skilled in the art can easily understand that the protection scope of the utility model is obviously not limited to these specific implementations. On the premise of not departing from the principle of the utility model, those skilled in the art can make equivalent changes or substitutions to relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of the utility model.
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