TWI730104B - Projection exposure device and projection exposure method thereof - Google Patents
Projection exposure device and projection exposure method thereof Download PDFInfo
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- TWI730104B TWI730104B TW106117390A TW106117390A TWI730104B TW I730104 B TWI730104 B TW I730104B TW 106117390 A TW106117390 A TW 106117390A TW 106117390 A TW106117390 A TW 106117390A TW I730104 B TWI730104 B TW I730104B
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70691—Handling of masks or workpieces
- G03F7/70775—Position control, e.g. interferometers or encoders for determining the stage position
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70691—Handling of masks or workpieces
- G03F7/70716—Stages
- G03F7/70725—Stages control
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/7085—Detection arrangement, e.g. detectors of apparatus alignment possibly mounted on wafers, exposure dose, photo-cleaning flux, stray light, thermal load
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F9/00—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
Abstract
Description
本發明係有關於提升投影曝光裝置的量產率之技術,特別是有關於減少總數的投影曝光時間而提升量產率之技術。 The present invention relates to a technology for increasing the mass production rate of projection exposure devices, and particularly relates to a technology for reducing the total number of projection exposure times and increasing the mass production rate.
使用光微影(photolithography)技術,將光罩(標線片)上的圖案轉印於晶圓或基板等之工件上之投影曝光裝置係例如揭示於引用文獻1或引用文獻2。 A projection exposure device that uses photolithography technology to transfer a pattern on a photomask (reticle) onto a workpiece such as a wafer or a substrate is disclosed in Citation 1 or Citation 2, for example.
引用文獻1係原板(標線片:光罩)上的圖案以投影透鏡為中介而投影於被載置於能移動於X(橫)-Y(縱)-θ(旋轉)方向的台(或台座)上之一個的被曝光體(工件)。被曝光體(工件)之XY各方向的位置係藉由使用雷射干涉計之位置檢測裝置來檢測。引用文獻1係揭示有用以高精度地進行階段曝光之標線片和晶圓的對位之階段移動方向、以及相對於位置檢測裝置的雷射干涉計之晶圓的移動方向。
引用文獻2係1個的工件所載置的台(或台座)為不僅能移動於X(橫)-Y(縱)-θ(旋轉)方向,且光罩(標 線片)所載置的台亦能移動於X(橫)-Y(縱)-θ(旋轉)方向。引用文獻2係揭示能個別設定雙方的台之掃描方向及掃描速度等。 Reference 2 is that the stage (or pedestal) on which one workpiece is placed is not only capable of moving in the X (horizontal)-Y (longitudinal)-θ (rotation) direction, but also the mask (standard) The table on which the wire sheet is placed can also move in the X (horizontal)-Y (longitudinal)-θ (rotation) direction. Reference 2 discloses that the scanning direction and scanning speed of both stages can be individually set.
[專利文獻] [Patent Literature]
專利文獻1:特開2001-203161號 Patent Document 1: JP 2001-203161
專利文獻2:特開平11-260697號 Patent Document 2: JP 11-260697
但,工件的材料係例如使用如結晶材料之具有脆性的材料、或即使為非結晶而亦如玻璃等之脆性的材料時,則必需慎重處理,亦即必需以較低速時間而進行。因此,將工件裝載及卸下於台座上的可曝光區域所必需的時間係例如70秒等之極長的時間。 However, when the material of the workpiece is used, for example, a brittle material such as a crystalline material, or a brittle material such as glass even if it is non-crystalline, it must be handled carefully, that is, it must be performed at a relatively low speed. Therefore, the time required for loading and unloading the workpiece on the exposure area on the pedestal is an extremely long time such as 70 seconds.
此外,由於近年來的轉印圖案之高精細化,有關於投影曝光裝置在將圖案轉印於工件上時之台座上的工件的位置檢測亦被要求高精度,且位置檢測所必需的時間係有增加之傾向。此外,如階段曝光等之一面移動於複數的位置而一面實施複數次的曝光時,則必需更多的位置檢測時間。 In addition, due to the high definition of transfer patterns in recent years, the position detection of the workpiece on the pedestal when the projection exposure apparatus transfers the pattern to the workpiece is also required to be highly accurate, and the time required for position detection is required. There is a tendency to increase. In addition, when one side is moved to a plurality of positions and the side is exposed for a plurality of times, such as step exposure, more position detection time is required.
如專利文獻1及2之習知的投影曝光裝置,首先,將工件裝載於台座上的特定位置,繼而檢測該工件之台座上的位置,更繼而對位於檢測出的位置而將台座或光罩的位置調整於各方向之後實施曝光。亦即,習知的投影曝光裝置及其投影曝光方法係將各處理以各1處理而個
別依序實施,縮短總計的處理時間係僅有縮短個別的各處理所必需的時間、或縮短各處理之間的替換時間的方法。
For example, in the conventional projection exposure apparatus of
本發明係有鑑於上述之問題點而創作完成者,其目的為提供投影曝光裝置及其投影曝光方法,其係能進行投影曝光工程之工件的裝載/卸下、台座上所載置之工件的位置檢測、以及對應於工件的位置之投影曝光之各處理的至少兩項之並行實施,藉此會較以往之技術更能縮短總計的處理時間。 The present invention was created in view of the above-mentioned problems, and its purpose is to provide a projection exposure apparatus and a projection exposure method, which can carry out the loading/unloading of the workpiece in the projection exposure process, and the workpiece placed on the pedestal At least two of the processing of position detection and projection exposure corresponding to the position of the workpiece are implemented in parallel, thereby shortening the total processing time compared to the prior art.
為達成上述目的,本發明之投影曝光裝置之一個實施形態係將光罩的特定圖案對位於工件上的特定位置,以來自光源部的光而進行投影曝光,藉此將特定圖案形成於工件上者,該投影曝光裝置係具有:滑台,係以兩個的工件不重疊而能同時載置之方式,形成兩個的第一區域及第二區域於載置工件之部位的最上面,且能交互滑動於反方向及暫時停止於各方向端部之特定之第一停止位置及第二停止位置之構成;兩個的第一裝載機,係能將工件分別裝載及卸下於滑台之各區域內;第一位置檢測裝置,係滑台在暫時停止於特定之第一停止位置時,以檢測被載置於該第一區域內之工件的載置位置之方式配置於滑台之第一區域的正上部;第二位置檢測裝置,係滑台在暫時停止於特定之第二 停止位置時,以檢測被載置於該第二區域內之工件的載置位置之方式配置於滑台之第二區域的正上部;光源部、光罩及投影光學系統,係以當滑台在暫時停止於特定之第一停止位置時,能投影曝光至載置於滑台之第二區域的正上部且為該第二區域內之工件,且當滑台在暫時停止於特定之第二停止位置時,能投影曝光至載置於滑台之第一區域的正上部且為該第一區域內之工件之方式而配置者;以及控制部,係控制:滑台之滑動及在各停止位置的停止、第一裝載機進行對各區域內裝載及卸下工件、位置檢測裝置對各區域內之工件之載置位置的檢測、光源部、光罩及投影光學系統進行對各區域內之工件之投影曝光的各處理,控制部係實施:在對載置於第二區域內之工件,藉由光源部、光罩及投影光學系統進行投影曝光時,以位置檢測裝置檢測被載置於第一區域內之工件的載置位置,相反地,在對被載置於第一區域內之工件,藉由光源部、光罩及投影光學系統進行投影曝光時,以位置檢測裝置檢測被載置於第二區域內之工件的載置位置之並行處理。 In order to achieve the above object, an embodiment of the projection exposure apparatus of the present invention is to project a specific pattern of the mask on a specific position on the workpiece, and use light from the light source to perform projection exposure, thereby forming the specific pattern on the workpiece Furthermore, the projection exposure apparatus has: a sliding table, which forms two first and second regions on the top of the part where the workpieces are placed in such a way that the two workpieces do not overlap and can be placed at the same time, and It is a structure that can alternately slide in the opposite direction and temporarily stop at the specific first stop position and second stop position at the end of each direction; the two first loaders are capable of loading and unloading workpieces on the sliding table. In each area; the first position detection device, when the sliding table is temporarily stopped at a specific first stop position, is arranged on the first position of the sliding table in a way to detect the placement position of the workpiece placed in the first area The upper part of an area; the second position detection device, the sliding table is temporarily stopped at a specific second At the stop position, it is arranged on the upper part of the second area of the sliding table in a way of detecting the placement position of the workpiece placed in the second area; the light source part, the mask and the projection optical system are used as the sliding table When temporarily stopping at a specific first stop position, the projection exposure can be projected to the workpiece placed on the second area of the slide table and is within the second area, and when the slide table is temporarily stopped at the specific second area In the stop position, it can be projected and exposed to the upper part of the first area of the sliding table and configured for the workpiece in the first area; and the control part controls: the sliding of the sliding table and stopping at each The position is stopped, the first loader performs loading and unloading of the workpiece in each area, the position detection device detects the placement position of the workpiece in each area, the light source unit, the reticle, and the projection optical system perform the inspection of the workpiece in each area. Each process of projection exposure of the workpiece is implemented by the control unit: when the workpiece placed in the second area is projected and exposed by the light source, the mask and the projection optical system, the position detection device detects that the workpiece is placed The placement position of the workpiece in the first area, on the contrary, when the workpiece placed in the first area is projected and exposed by the light source, the mask and the projection optical system, the position detection device detects the loaded position. Parallel processing of the placement position of the workpiece placed in the second area.
為達成上述目的,本發明之投影曝光方法之一個實施形態係使用投影曝光裝置,該投影曝光裝置係將光罩的特定圖案對位於工件上的特定位置,以來自光源部的光而進行投影曝光,藉此將特定圖案形成於工件上,且具有滑台,該滑台係以兩個的工件不重疊而能同時載置之方式,形成兩個的第一區域及第二區域於載置工件之部位 的最上面,且能交互朝反方向滑動及暫時停止於各方向端部之特定之第一停止位置及第二停止位置之構成,該投影曝光方法係具有:(A)將滑台予以滑動而使第一區域暫時停止於特定之第一停止位置之步驟;(B)將工件裝載於滑台之第一區域內之步驟;(C)檢測第一區域內之工件的載置位置之步驟;(D)再度將滑台予以滑動而使第一區域暫時停止於特定之第二停止位置之步驟;(E)將光罩上的圖案投影曝光於第一區域內之工件之步驟;(F)當滑台之第二區域內具有結束投影曝光之工件時,則和(E)之投影曝光處理並行,自該第二區域內卸下結束投影曝光之工件之步驟;以及(G)替換前述(A)至(F)之特定的第一停止位置之第一區域及特定的第二停止位置之第二區域而進行續接的週期之處理,關於後續之週期係交互替換第一區域及第二區域而實施之步驟。 In order to achieve the above object, an embodiment of the projection exposure method of the present invention uses a projection exposure device that applies a specific pattern of a mask to a specific position on the workpiece and performs projection exposure with light from the light source. , To form a specific pattern on the workpiece, and has a sliding table, the sliding table is in a way that two workpieces do not overlap and can be placed at the same time, forming two first area and second area where the workpiece is placed Part of The structure of the first stop position and the second stop position that can alternately slide in the opposite direction and temporarily stop at the end of each direction. The projection exposure method has: (A) Sliding the slide table The step of temporarily stopping the first area at a specific first stop position; (B) the step of loading the workpiece in the first area of the sliding table; (C) the step of detecting the placement position of the workpiece in the first area; (D) The step of sliding the sliding table again to temporarily stop the first area at a specific second stop position; (E) The step of projecting and exposing the pattern on the mask to the workpiece in the first area; (F) When there is a workpiece in the second area of the slide table that ends the projection exposure, it is parallel to the projection exposure process of (E), and the step of unloading the workpiece that ends the projection exposure from the second area; and (G) replace the aforementioned ( A) to (F), the first area of the specific first stop position and the second area of the specific second stop position are processed for the period of the continuation, and the subsequent period is to alternately replace the first area and the second area Regionally implemented steps.
1:投影曝光裝置 1: Projection exposure device
10:光源部 10: Light source
20:光罩(標線片) 20: Mask (reticle)
30:遮罩用XY θ台座 30: XY θ pedestal for mask
40:遮罩用傾斜台座 40: Tilt pedestal for mask
50:投影光學系統 50: Projection optical system
60:遮罩用XY θ台座驅動部 60: XY θ pedestal drive unit for mask
70:遮罩用傾斜台座驅動部 70: Tilt pedestal drive unit for mask
110:工件載置用第一區域 110: The first area for workpiece placement
111:工件載置用第二區域 111: The second area for workpiece placement
120:工件用滑台 120: Sliding table for workpiece
140:工件用台座基台 140: Pedestal abutment for workpiece
150:XYZ傾斜驅動部 150: XYZ tilt drive unit
210:第一位置檢測部 210: The first position detection unit
211:第二位置檢測部 211: The second position detection unit
310:第一裝載機 310: The first loader
311:第二裝載機 311: Second Loader
410:控制部 410: Control Department
510:第一工件 510: First Workpiece
511:第二工件 511: The second workpiece
610:第一停止位置 610: first stop position
611:第二停止位置 611: second stop position
第1圖(a)至(c)係表示本發明之第一實施形態之曝光裝置的滑台為停止於第一停止位置時的概略構成之圖,(a)係第一停止位置時的側面圖,(b)係第二停止位置時的側面圖,(c)係上面圖。 Figure 1 (a) to (c) are diagrams showing the schematic configuration when the slide table of the exposure apparatus of the first embodiment of the present invention is stopped at the first stop position, and (a) is the side view at the first stop position In the figure, (b) is a side view at the second stop position, and (c) is a top view.
第2圖係本發明之第一實施形態之曝光裝置的動作流程圖。 Fig. 2 is an operation flowchart of the exposure apparatus according to the first embodiment of the present invention.
全般的說明: General description:
本發明之投影曝光裝置之一個實施形態,本發明之投影曝光裝置係將光罩的特定圖案對位於工件上的特定位置,以來自光源部的光進行投影曝光,藉此而將特定圖案形成於工件上者,係具有:滑台,係以兩個的工件不重疊而能同時載置之方式,形成兩個的第一區域及第二區域於載置工件之部位的最上面,且能交互朝反方向滑動及暫時停止於各方向端部之特定之第一停止位置及第二停止位置之構成;兩個的第一裝載機,係能將工件分別裝載及卸下於滑台之各區域內;第一位置檢測裝置,係滑台在暫時停止於特定之第一停止位置時,以檢測載置於該第一區域內之工件的載置位置之方式配置於滑台之第一區域的正上部;第二位置檢測裝置,係滑台在暫時停止於特定之第二停止位置時,以檢測載置於該第二區域內之工件的載置位置之方式配置於滑台之第二區域的正上部;光源部、光罩、以及投影光學系統,係以當滑台在暫時停止於特定之第一停止位置時,能投影曝光至載置於滑台之第二區域的正上部且為該第二區域內之工件,且當滑 台在暫時停止於特定之第二停止位置時,能投影曝光至載置於滑台之第一區域的正上部且為該第一區域內之工件之方式而配置者;以及控制部,係控制滑台之滑動及在各停止位置的停止、往第一裝載機之各區域內之工件之裝載及卸下、位置檢測裝置之各區域內之工件之載置位置的檢測、往光源部、光罩、以及投影光學系統之各區域內之工件之投影曝光的各處理,控制部係實施在對載置於第二區域內之工件,藉由光源部、光罩、以及投影光學系統而進行投影曝光時,以位置檢測裝置檢測載置於第一區域內之工件的載置位置,相反的在對載置於第一區域內之工件,藉由光源部、光罩、以及投影光學系統而進行投影曝光時,以位置檢測裝置檢測載置於第二區域內之工件的載置位置之並行處理。 An embodiment of the projection exposure apparatus of the present invention. The projection exposure apparatus of the present invention uses light from the light source to project and expose a specific pattern of the mask to a specific position on the workpiece, thereby forming the specific pattern on the workpiece. On the workpiece, it has: a sliding table, which forms two first and second regions on the top of the part where the workpiece is placed, and can interact with each other in a way that two workpieces do not overlap and can be placed at the same time. Sliding in the opposite direction and temporarily stopping at the specific first stop position and second stop position at the end of each direction; two first loaders, which can load and unload workpieces on each area of the sliding table respectively Inside; the first position detection device, when the sliding table is temporarily stopped at a specific first stop position, it is arranged in the first area of the sliding table in a way to detect the placement position of the workpiece placed in the first area Right upper part; the second position detection device is arranged in the second area of the sliding table by detecting the placement position of the workpiece placed in the second area when the sliding table is temporarily stopped at a specific second stop position The light source, the mask, and the projection optical system are designed to project exposure to the upper part of the second area placed on the sliding table when the sliding table is temporarily stopped at a specific first stop position. The workpiece in the second area, and when sliding When the table is temporarily stopped at a specific second stop position, it can be projected and exposed to the upper part of the first area of the slide table and configured for the workpiece in the first area; and the control unit, which controls The sliding of the sliding table and the stop at each stop position, the loading and unloading of the workpiece in each area of the first loader, the detection of the placement position of the workpiece in each area of the position detection device, the light source, the light For each process of projection exposure of the workpiece in each area of the mask and the projection optical system, the control unit is implemented to project the workpiece placed in the second area by the light source unit, the mask, and the projection optical system During exposure, the position detection device is used to detect the placement position of the workpiece placed in the first area. On the contrary, the workpiece placed in the first area is performed by the light source, the mask, and the projection optical system. During projection exposure, parallel processing of detecting the placement position of the workpiece placed in the second area by the position detection device.
本發明之投影曝光裝置之另外的實施形態係投影曝光裝置為對1個之工件,以複數的拍攝而將要投影曝光之圖案進行階段曝光之曝光裝置。 Another embodiment of the projection exposure device of the present invention is that the projection exposure device is an exposure device that performs stepwise exposure of a pattern to be projected and exposed by taking multiple shots of a workpiece.
本發明之投影曝光裝置之另外的實施形態係將要投影曝光之圖案的位置對位於經位置檢測之工件的位置的裝置,為包含將光罩予以直線的移動於縱(Y)橫(X)高(Z)方向之中之至少一個方向之驅動裝置者。 Another embodiment of the projection exposure apparatus of the present invention is a device that sets the position of the pattern to be projected and exposed to the position of the workpiece whose position is detected, and includes a linear movement of the mask in the vertical (Y) and horizontal (X) heights. (Z) A driving device in at least one of the directions.
本發明之投影曝光裝置之另外的實施形態係將要投影曝光之圖案的位置對位於經位置檢測之工件的位置的裝置,為包含將光罩對曝光光源部自垂直面變更角度 之傾斜驅動裝置者。 Another embodiment of the projection exposure device of the present invention is a device that sets the position of the pattern to be projected and exposed to the position of the workpiece whose position is detected, and includes changing the angle of the mask to the exposure light source from the vertical plane The tilt drive device.
本發明之投影曝光裝置之另外的實施形態係將要投影曝光之圖案的位置對位於經位置檢測之工件的位置的裝置,為包含將配置於滑台的下方之台座予以直線的移動於縱(Y)橫(X)高(Z)方向之中之至少一個方向之驅動裝置。 Another embodiment of the projection exposure apparatus of the present invention is a device that adjusts the position of the pattern to be projected to be exposed to the position of the workpiece whose position is detected, and includes linearly moving the pedestal arranged under the slide table in the vertical direction (Y ) A drive device in at least one of the horizontal (X) and high (Z) directions.
本發明之投影曝光裝置之另外的實施形態係將要投影曝光之圖案的位置對位於經位置檢測之工件的位置的裝置,為包含將投影光學系統予以直線的移動於縱(Y)橫(X)高(Z)方向之中之至少一個方向之驅動裝置。 Another embodiment of the projection exposure apparatus of the present invention is a device that moves the position of the pattern to be projected and exposed to the position of the workpiece whose position is detected, and includes a linear movement of the projection optical system in the vertical (Y) and horizontal (X) directions. A drive device in at least one of the high (Z) directions.
使用本發明之投影曝光裝置之投影曝光方法之一個實施形態,其係使用投影曝光裝置,該投影曝光裝置係將光罩的特定圖案對位於工件上的特定位置,以來自光源部的光而進行投影曝光,藉此而將特定圖案形成於工件上,且具有滑台,該滑台係以兩個的工件不重疊而能同時載置之方式,形成兩個的第一區域及第二區域於載置工件之部位的最上面,且能交互滑動於反方向及暫時停止於各方向端部之特定之第一停止位置及第二停止位置之構成,該投影曝光方法係具有:(A)使滑台滑動而使第一區域暫時停止於特定之第一停止位置之步驟;(B)使工件裝載於滑台之第一區域內之步驟;(C)檢測第一區域內之工件的載置位置之步驟;(D)再度使滑台滑動而使第一區域暫時停止於特定之 第二停止位置之步驟;(E)將光罩上的圖案投影曝光於第一區域內之工件之步驟;(F)當滑台之第二區域內具有結束投影曝光之工件時,則和(E)之投影曝光處理並行,自該第二區域內卸下結束投影曝光之工件之步驟;以及(G)替換前述(A)至(F)之特定的第一停止位置之第一區域及特定的第二停止位置之第二區域而進行續接的週期之處理,關於後續之週期係交互替換第一區域及第二區域而實施之步驟。 An embodiment of the projection exposure method using the projection exposure device of the present invention uses a projection exposure device that aligns a specific pattern of a mask at a specific position on a workpiece and performs light from a light source part Projection exposure, by which a specific pattern is formed on the workpiece, and has a sliding table. The sliding table forms two first and second regions in a way that the two workpieces do not overlap and can be placed at the same time. The uppermost part of the part where the workpiece is placed, and can alternately slide in the opposite direction and temporarily stop at the specific first stop position and second stop position at the end of each direction. The projection exposure method has: (A) Make The step of sliding the slide table to temporarily stop the first area at a specific first stop position; (B) the step of loading the workpiece in the first area of the slide table; (C) detecting the placement of the workpiece in the first area Positioning steps; (D) Make the sliding table slide again so that the first area temporarily stops at a specific The step of the second stop position; (E) the step of projecting and exposing the pattern on the mask to the workpiece in the first area; (F) when there is a workpiece in the second area of the slide table that ends the projection exposure, then and ( E) The projection exposure process is parallel, the step of unloading the workpiece for the projection exposure from the second area; and (G) replacing the first area and the specific first stop position of the specific first stop position in (A) to (F) The second area of the second stop position is processed for the continued cycle, and the subsequent cycle is the step of alternately replacing the first area and the second area.
根據本發明之曝光裝置,即能設置以複數的工件不重疊而能同時載置的方式,形成複數的區域於載置工件之部位的最上面,且能滑動(slide)及暫時停止於特定之複數的停止位置之構成之往返運動型的滑台的同時,亦能以將光罩上的圖案投影於工件的投影光學系統為中心,分別對應於滑台上之不同的區域而配置於該滑動方向的兩側,藉此而能進行各處理之並列實施。據此,即能提供較以往之技術更能縮短往工件之總計的曝光時間之投影曝光裝置及其投影曝光方法。 According to the exposure device of the present invention, it is possible to install a plurality of workpieces without overlapping and to be placed at the same time, forming a plurality of areas on the top of the part where the workpieces are placed, and being able to slide and temporarily stop at a specific one. The reciprocating sliding table composed of plural stop positions can also be centered on the projection optical system that projects the pattern on the mask on the workpiece, and is arranged on the sliding table corresponding to different areas on the sliding table. Both sides of the direction can be implemented in parallel by this. Accordingly, it is possible to provide a projection exposure device and a projection exposure method that can shorten the total exposure time to the workpiece more than the conventional technology.
以下,參考圖示而說明本發明之第一實施形態,第1圖(a)、(b)係表示本發明之第一實施形態之曝光裝置1的概略構成,略呈矩形之工件用滑台120係設置於工件用台座基台140的上方。
Hereinafter, the first embodiment of the present invention will be described with reference to the drawings. Figures 1 (a) and (b) show the schematic structure of the
工件用滑台120的上方係配置有兩個之工件載置用第一區域110、以及工件載置用第二區域111於該滑台120之長邊的兩端部。工件載置用第一區域110、以及工件載置用第二區域111係較第一工件510、以及第二工件511的各表面積更大,分別具有載置該各工件所必需之充分的面積,此外,各區域係可設置位置的辨識標章(ID)或表示位置測定的基準點之標記(未圖示)於不干涉各工件的場所。
Above the slide table 120 for a workpiece, two
工件用滑台120係以XYZ傾斜驅動部150為中介而連接於包含微電腦或中央演算單元(CPU)之控制部410。根據來自控制部410的命令,驅動用信號係自XYZ傾斜驅動部150而傳送於工件用滑台120。工件用滑台120係能藉由未圖示之驅動機構等,精密的控制滑台的平面上之滑動距離及停止位置。此外,工件用滑台120係和未圖示之電源相連接而供應滑動所必需之電力。
The
工件用台座基台140係用以將工件用滑台120傾斜於X、Y、Z的各方向之基台,因應於需求,亦可設置驅動機構或導軌等。本實施形態雖係說明僅滑動於X方向之情形,但,亦可使用以將特定的圖案進行曝光用之對位等方式,傾斜於另外的方向的功能。
The
工件載置用第一區域110係將以藉由控制部410所控制的XYZ傾斜驅動部150為中介而滑動工件用滑台120,藉此即能移動至第一停止位置610或第二停止位置611,且停止於該位置。曝光之特定圖案係愈要形成詳細的圖案,則愈必需同時精密的控制以提高滑動精度、以及停止精度。暫時停止於第一停止位置610時之工件載置用第一區域110的正上部係例如配置有第一位置檢測部210。此外,第1圖(a)係第一裝載機310為配置於暫時停止於第一停止位置610時之工件載置用第一區域110的區域之上部或近旁。第一裝載機310係能自暫時停止於第一停止位置610之工件載置用第一區域110而卸下已曝光之工件,且能自該區域裝載未曝光之工件。將自工件用滑台120的上方下降之已曝光之工件傳送於續接的工程,並將未曝光之工件移動至第一裝載機310的近旁,其係例如可使用未圖示之輸送帶等。此外,第二停止位置611的正上部係配置有曝光用之投影光學系統50。
The
工件載置用第二區域111亦將藉由控制部410所控制的工件用滑台120予以滑動,藉此即能移動至第一停止位置610或第二停止位置611,且停止於該位置。由於第一停止位置610及第二停止位置611係配置於略呈矩形之工件用滑台120之長邊的兩端部,故當暫時停止於第一停止位置610時,則第一位置檢測部210係配置於工件載置用第一區域110的正上部,第一裝載機310係配置於工件載置用第一區域110之區域的上部或近旁,曝光用
之投影光學系統50係配置於工件載置用第二區域111的正上部,但,當暫時停止於第二停止位置611時,則第二位置檢測部211係配置於工件載置用第二區域111的正上部,第二裝載機311係配置於工件載置用第二區域111之區域的上部或近旁,曝光用之投影光學系統50係配置於工件載置用第一區域110的正上部。
The
曝光用之投影光學系統50的更上部係配置有光源部10、光罩20、遮罩用XY θ台座30、以及遮罩用傾斜台座40。第1圖(a)之情形係來自光源部10的曝光光源部為透過光罩20及投影光學系統50,將載置於暫時停止於第一停止位置610時之工件載置用第二區域111的第二工件511進行曝光,藉此將光罩20上的特定圖案轉印於第二工件511上。
In the upper part of the projection
遮罩用XY θ台座30係以遮罩用XY θ台座驅動部60為中介而連接於包含微電腦或中央演算單元(CPU)之控制部410。根據來自控制部410的命令,驅動用信號係自遮罩用XY θ台座驅動部60傳送至遮罩用XY θ台座30。遮罩用XY θ台座30係藉由能在未圖示之台座平面上,移動於X方向(橫方向)、Y方向(縱方向)、以及θ(旋轉)方向之遮罩用XY θ台座驅動部60,精密地控制台座平面上的XY θ(縱、橫、旋轉)方向的停止位置。此外,遮罩用XY θ台座30亦和未圖示之電源相連接而被供應在XY θ(縱、橫、旋轉)方向的移動所必需之電力。
The mask XY θ
遮罩用傾斜台座40係以遮罩用傾斜台座驅動
部70為中介而連接於包含微電腦或中央演算單元(CPU)之控制部410。根據來自控制部410的命令,驅動用信號係自遮罩用傾斜台座驅動部70傳送至遮罩用傾斜台座40。遮罩用傾斜台座40係藉由能將未圖示之台座平面自與光軸垂直的角度傾斜而傾斜之遮罩用傾斜台座驅動部70,而能精密地控制台座平面為傾斜(tilt)之狀態的停止位置。此外,遮罩用傾斜台座40亦和未圖示之電源連接而被供應傾斜台座平面所必需之電力。
控制部410係以光罩20上的特定圖案能正確的轉印於第二工件511上的特定位置之方式,控制工件用滑台120、工件用台座基台140、遮罩用XY θ台座30、及遮罩用傾斜台座40之平面上的位置、以及平面上的角度及傾斜角度。此時,例如使用未圖示之光罩用顯微鏡、以及工件用顯微鏡等,即能進行未圖示之光罩上的遮罩對位標記能符合工件上的工件對位標記之控制。此外,因應於需求,投影光學系統50亦設置驅動部,進行將光罩上的特定圖案投影於工件上的特定位置之控制。
The
繼而使用第2圖來說明本實施形態的動作。首先,當開始處理時,則確認滑台120是否正暫時停止於第一停止位置610(S1)。若滑台120正暫時停止於第一停止位置610(S1:Yes),則確認是否有未曝光的工件載置於滑台120的工件載置用第一區域110(S2)。若滑台120並非正暫時停止於第一停止位置610(S1:No),則由於滑台120係成為正暫時停止於第二停止位置611,故進入步驟S7。
Next, the operation of this embodiment will be explained using Fig. 2. First, when the process is started, it is confirmed whether the slide table 120 is temporarily stopped at the first stop position 610 (S1). If the slide table 120 is temporarily stopped at the first stop position 610 (S1: Yes), it is checked whether an unexposed workpiece is placed on the
若未曝光的工件未載置於滑台120的工件載置用第一區域110時(S2:Yes),則控制部410係以能將未曝光的工件裝載於工件載置用第一區域110內的方式將命令輸出至第一裝載機310(S3)。若未曝光的工件係載置於工件載置用第一區域110時(S2:No),則由於不需要裝載未曝光的工件,故進入步驟S4,根據控制部410的命令,以第一位置檢測部210檢測工件載置用第一區域110的第一工件510的位置(S4)。此時,例如亦可使用工件用顯微鏡來檢測台座上的台座對位標記、以及工件上的工件對位標記。
If the unexposed work is not placed in the first
檢測出工件載置用第一區域110的第一工件510的位置之後,控制部410係將滑台120自第一停止位置610滑動至第二停止位置611之命令輸出至XYZ傾斜驅動部150(S5),當滑台120上的工件載置用第一區域110到達第二停止位置611時的投影光學系統50的正下部之後,則輸出暫時停止的命令(S6)。
After detecting the position of the
滑台120在第二停止位置611暫時停止之後,則確認第一停止位置610之滑台120的工件載置用第二區域111內是否有已曝光的工件(S7)。若工件載置用第二區域111內有已曝光的工件時(S7:Yes),則控制部410係對第二裝載機311輸出自工件載置用第二區域111卸下該已曝光的工件(S8),且將未曝光的工件裝載於工件載置用第二區域111的命令(S9)。若工件載置用第二區域111內無已曝光的工件時(S7:No),則由於不需要卸下工件,故進
入步驟S9,將未曝光的工件裝載於工件載置用第二區域111(S9)。
After the slide table 120 is temporarily stopped at the
步驟S7的處理之後,和將工件裝載於工件載置用第二區域111內的處理同時並行,對工件載置用第一區域110內的已進行位置檢測之第一工件510,在第二停止位置611實施往光罩20之特定圖案的投影曝光所為之第一工件510上的轉印(S10)。結束該特定圖案的轉印時,則控制部410係將再度滑動的命令輸出至XYZ傾斜驅動部150(S11),當滑台120到達第一停止位置610之後,則輸出暫時停止的命令(S12)。
After the processing of step S7, and the processing of loading the workpiece in the
滑台120在第一停止位置610暫時停止之後,則確認第一停止位置610的滑台120之工件載置用第一區域110內是否有已曝光的工件(S13)。若工件載置用第一區域110內有已曝光的工件時(S13:Yes),則控制部410係對第一裝載機310輸出自工件載置用第一區域110卸下該已曝光的工件(S14),且進入步驟S16確認是否殘留未曝光的工件(S16)。若工件載置用第一區域110內無已曝光的工件時(S13:No),則由於不需要卸下工件,故進入步驟S16確認是否殘留未曝光的工件(S16)。
After the slide table 120 is temporarily stopped at the
和確認步驟S12之後的第一停止位置610之滑台120的工件載置用第一區域110內是否有已曝光的工件的處理同時並行,對工件載置用第二區域111內的已進行位置檢測之第二工件511,在第二停止位置611實施往光罩20之特定圖案的投影曝光之第二工件511上的轉印
(S15),控制部410係確認是否殘留未曝光的工件(S16)。
Parallel to the process of confirming whether there is an exposed workpiece in the
若無殘留未曝光的工件時(S16:Yes),則結束處理,若有殘留未曝光的工件時(S16:No),則回到步驟S1,確認工件載置用第一區域110是否正暫時停止於第一停止位置610(S1),且重覆後續的處理。
If there are no unexposed workpieces remaining (S16: Yes), the process ends, and if there are unexposed workpieces remaining (S16: No), return to step S1 to confirm whether the
因此,本實施形態之投影曝光裝置1係將光罩20的特定圖案對位於工件510及511上的特定位置,以來自光源部10的光進行投影曝光,藉此將特定圖案形成於工件510及511上之投影曝光裝置1,其係具有:滑台120,其係以兩個的工件510、511不重疊而能同時載置之方式,形成兩個的第一區域110及第二區域111於載置工件510、511之部位的最上面,且能交互滑動於反方向及暫時停止於各方向端部之特定的第一停止位置610及第二停止位置611之構成;兩個的第一裝載機310及第二裝載機311,其係能將工件510、511分別裝載及卸下於滑台120之各區域內;第一位置檢測裝置210,其係滑台120在暫時停止於特定之第一停止位置610時,以能檢測被載置於該第一區域110內之工件510或511的載置位置之方式配置於滑台120之第一區域110的正上部;第二位置檢測裝置211,其係滑台120在暫時停止於特定之第二停止位置611時,以能檢測被載置於該第二區域111內之工件510或511的載置位置之方式配置於滑台12.0之第二區域111的正上部;
光源部10、光罩20及投影光學系統50,其係以當滑台120在暫時停止於特定的第一停止位置610時,能投影曝光至載置於滑台120之第二區域111的正上部且為該第二區域111內之工件510、511,且當滑台120在暫時停止於特定的第二停止位置611時,能投影曝光至載置於滑台120之第一區域110的正上部且為該第一區域110內之工件510、511的方式而配置;以及控制部410,其係控制:滑台120之滑動及在各停止位置610、611的停止、第一裝載機310進行對各區域內裝載及卸下工件510、511、位置檢測裝置210、211對各區域內之工件510、511之載置位置的檢測、光源部10、光罩20及投影光學系統50進行對各區域內之工件510、511之投影曝光的各處理,控制部410係實施:在對載置於第二區域111內之工件,藉由光源部10、光罩20及投影光學系統50進行投影曝光時,以位置檢測裝置210檢測被載置於第一區域110內之工件510的載置位置,相反地在對被載置於第一區域110內之工件510,藉由光源部10、光罩20及投影光學系統50進行投影曝光時,以位置檢測裝置211檢測被載置於第二區域111內之工件511的載置位置之並行處理。
Therefore, the
此外,本實施形態之投影曝光裝置1係能對一個工件510或511,以複數的拍攝將投影曝光之圖案進行階段曝光之曝光裝置。此外,上述之各實施形態之投影曝光裝置1係將投影曝光之圖案的位置對位於位置檢測之
工件510、511的位置的裝置,為包含將光罩20予以直線的移動於縱(Y)橫(X)高(Z)方向之中之至少一個方向之驅動裝置60,及/或將投影曝光之圖案的位置對位於位置檢測之工件510、511的位置的裝置為包含將光罩20對曝光光源部而自垂直面變更角度之傾斜驅動裝置40、70,及/或將投影曝光之圖案的位置對位於經位置檢測之工件510、511的位置的裝置,為包含將配置於滑台120的下方之台座予以直線的移動於縱(Y)橫(X)高(Z)方向之中之至少一個的方向之驅動裝置150,及/或將投影曝光之圖案的位置對位於位置檢測之工件510、511的位置的裝置,為包含將投影光學系統50予以直線的移動於縱(Y)橫(X)高(Z)方向之中之至少一個的方向之驅動裝置。
In addition, the
此外,本實施形態之投影曝光裝置11的投影曝光方法係使用將光罩20的特定圖案對位於工件510、511上的特定位置,以來自光源部10的光進行投影曝光,藉此將特定圖案形成於工件510、511上,具有以兩個的工件510、511不重疊而能同時載置的方式,形成兩個的第一區域110及第二區域111於載置工件510、511之部位的最上面,且能滑動於反方向及暫時停止於各方向端部之特定的第一停止位置610及第二停止位置612之構成的滑台120之投影曝光裝置1,該投影曝光方法係具有:(A)使滑台120滑動而使第一區域110暫時停止於特定之第一停止位置610之步驟;(B)使工件510、511裝載於滑台120之第一區域110
內之步驟;(C)檢測第一區域110內之工件510、511的載置位置之步驟;(D)再度使滑台120滑動而使第一區域110暫時停止於特定之第二停止位置611之步驟;(E)將光罩20上的圖案投影曝光於第一區域110內之工件510、511之步驟;(F)當滑台120之第二區域111內具有結束投影曝光之工件時,則和(E)之投影曝光處理並行,自該第二區域111內卸下結束投影曝光之工件510、511之步驟;以及(G)替換前述(A)至(F)之特定的第一停止位置610之第一區域110及特定的第二停止位置611之第二區域111而進行續接的週期之處理,關於後續之週期係交互替換第一區域110及第二區域111而實施之步驟。
In addition, the projection exposure method of the projection exposure apparatus 11 of the present embodiment uses a specific pattern of the
如上述之第一實施形態,投影光學系統50、位置檢測部210、第一裝載機310、以及第二裝載機311在第一或第二之各停止位置暫時停止時,則對工件載置用第一或第二之不同的區域上之不同的工件,能同時並列實施工件之裝載/卸下及位置檢測、或投影曝光之不同的處理。因此,相較於在相同的場所而連續系列式的實施各處理之習知的技術,則本實施形態由於能實施並行處理,故更能縮短處理時間。
As in the above-mentioned first embodiment, when the projection
1:投影曝光裝置 1: Projection exposure device
10:光源部 10: Light source
20:光罩(標線片) 20: Mask (reticle)
30:遮罩用XY θ台座 30: XY θ pedestal for mask
40:遮罩用傾斜台座 40: Tilt pedestal for mask
50:投影光學系統 50: Projection optical system
60:遮罩用XY θ台座驅動部 60: XY θ pedestal drive unit for mask
70:遮罩用傾斜台座驅動部 70: Tilt pedestal drive unit for mask
110:工件載置用第一區域 110: The first area for workpiece placement
111:工件載置用第二區域 111: The second area for workpiece placement
120:工件用滑台 120: Sliding table for workpiece
140:工件用台座基台 140: Pedestal abutment for workpiece
150:XYZ傾斜驅動部 150: XYZ tilt drive unit
210:第一位置檢測部 210: The first position detection unit
211:第二位置檢測部 211: The second position detection unit
310:第一裝載機 310: The first loader
311:第二裝載機 311: Second Loader
410:控制部 410: Control Department
510:第一工件 510: First Workpiece
511:第二工件 511: The second workpiece
610:第一停止位置 610: first stop position
611:第二停止位置 611: second stop position
Claims (5)
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