TWI708746B - Glass hot bending machine - Google Patents
Glass hot bending machine Download PDFInfo
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- TWI708746B TWI708746B TW108141532A TW108141532A TWI708746B TW I708746 B TWI708746 B TW I708746B TW 108141532 A TW108141532 A TW 108141532A TW 108141532 A TW108141532 A TW 108141532A TW I708746 B TWI708746 B TW I708746B
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/02—Re-forming glass sheets
- C03B23/023—Re-forming glass sheets by bending
Abstract
一種玻璃熱彎上下料機,包括第一下料裝置、第二下料裝置、玻璃定位裝置、毛刷清掃裝置、模具定位裝置、移載裝置以及上料裝置;移載裝置設在玻璃熱彎上下料機的出口與入口之間,將模具從出口移至入口並向模具提供下料工位和上料工位,向未成形玻璃提供玻璃定位工位;第一下料裝置將已成形玻璃從下料工位移動至玻璃卡架,第二下料裝置將未成形玻璃從玻璃卡架移動至玻璃定位工位;毛刷清掃裝置設在下料工位,為向模具提供清掃;模具定位裝置設在下料工位,為向模具提供定位;上料裝置設在上料工位,為將未成形玻璃從玻璃定位工位移動至模具。 A glass hot bending and unloading machine includes a first blanking device, a second blanking device, a glass positioning device, a brush cleaning device, a mold positioning device, a transfer device and a loading device; the transfer device is set in the glass bending device Between the exit and the entrance of the loading and unloading machine, move the mold from the exit to the entrance and provide a blanking station and a loading station for the mold, and a glass positioning station for the unformed glass; the first blanking device will form the glass Move from the blanking station to the glass holder, the second blanking device moves the unformed glass from the glass holder to the glass positioning station; the brush cleaning device is located at the blanking station to provide cleaning for the mold; the mold positioning device Set at the unloading station to provide positioning for the mold; the feeding device is set at the loading station to move the unformed glass from the glass positioning station to the mold.
Description
本發明涉及曲面玻璃深加工技術領域,具體地涉及一種玻璃熱彎上下料機。 The invention relates to the technical field of deep processing of curved glass, in particular to a glass hot bending machine.
曲面玻璃(例如用於手機的曲面玻璃)廣泛應用於3C產品(如智能手機、智能手錶、平板電腦、可穿戴式智能產品、儀錶板等)設計中,已經明確引導曲面玻璃的發展方向。曲面玻璃具有輕薄、透明潔淨、抗指紋、抗眩光、耐候性佳的優點,並且其結合3C產品的功能帶來出色的觸控手感以及無線充電機能也是當下熱門的技術趨勢,同時其還能解決天線佈置空間不足及增強收訊的問題。目前,曲面玻璃熱彎機的上料與下料一般都採用人工進行,這種方式存在的問題是:人工進行的上料與下料費時費力,並且,對操作人員的身體健康也有傷害。 Curved glass (such as curved glass for mobile phones) is widely used in the design of 3C products (such as smart phones, smart watches, tablet computers, wearable smart products, dashboards, etc.), and has clearly guided the development direction of curved glass. Curved glass has the advantages of light and thin, transparent and clean, anti-fingerprint, anti-glare, and good weather resistance, and its combination of 3C product functions to bring excellent touch feel and wireless charging is also a hot technology trend at the moment, and it can also solve Insufficient space for antenna placement and enhanced reception. At present, the loading and unloading of curved glass bending machines are generally carried out manually. The problem with this method is that the manual loading and unloading is time-consuming and laborious, and it also harms the health of the operators.
本發明的目的是為了克服現有技術存在的問題,提供一種玻璃熱彎上下料機,該玻璃熱彎上下料機能夠全自動實現上 料、下料、定位、清掃等工作,有效地提高了生產效率。 The purpose of the present invention is to overcome the problems existing in the prior art, and provide a glass hot bending machine that can fully automatically realize the loading and unloading. Feeding, blanking, positioning, cleaning and other tasks have effectively improved production efficiency.
為了實現上述目的,本發明提供一種玻璃熱彎上下料機,所述玻璃熱彎上下料機包括第一下料裝置、第二下料裝置、玻璃定位裝置、毛刷清掃裝置、模具定位裝置、移載裝置以及上料裝置;所述移載裝置設置在玻璃熱彎上下料機的出口與入口之間,並配置為將模具從所述出口移至所述入口並向所述模具提供下料工位和上料工位,並且向未成形玻璃提供玻璃定位工位;所述玻璃定位裝置配置為將位於玻璃定位工位的所述未成形玻璃定位至玻璃定位位置;所述第一下料裝置配置為將已成形玻璃從所述下料工位移動至玻璃卡架,所述第二下料裝置配置為將所述未成形玻璃從所述玻璃卡架移動至所述玻璃定位工位;所述毛刷清掃裝置設置在所述下料工位,並配置為向所述模具提供清掃;所述模具定位裝置設置在所述下料工位和所述上料工位,並配置為向所述模具提供定位;所述上料裝置設置在所述上料工位,並配置為將所述未成形玻璃從所述玻璃定位工位移動至所述模具。 In order to achieve the above objective, the present invention provides a glass hot bending machine, which includes a first blanking device, a second blanking device, a glass positioning device, a brush cleaning device, a mold positioning device, Transfer device and loading device; the transfer device is set between the outlet and the inlet of the glass hot bending machine, and is configured to move the mold from the outlet to the inlet and provide the mold with blanking A work station and a loading station, and provide a glass positioning station for the unformed glass; the glass positioning device is configured to position the unformed glass at the glass positioning station to a glass positioning position; the first blanking The device is configured to move the formed glass from the blanking station to the glass holder, and the second blanking device is configured to move the unformed glass from the glass holder to the glass positioning station; The brush cleaning device is arranged at the unloading station and is configured to provide cleaning to the mold; the mold positioning device is arranged at the unloading station and the loading station and is configured to The mold provides positioning; the feeding device is arranged at the feeding station and is configured to move the unformed glass from the glass positioning station to the mold.
在一些實施態樣中,所述上料裝置包括上料橫向移載機構、上料升降移載機構以及上料移載吸盤,所述上料升降移載機構安裝於所述上料橫向移載機構以在所述上料橫向移載機構的驅動下沿水平方向移動,所述上料移載吸盤安裝於所述上料升降移載機構以在所述上料升降移載機構的驅動下沿豎直方向移動。 In some implementation aspects, the loading device includes a loading lateral transfer mechanism, a loading lifting transfer mechanism, and a loading transfer suction cup, and the loading lifting transfer mechanism is installed on the loading lateral transfer The mechanism moves in the horizontal direction under the drive of the loading transverse transfer mechanism, and the loading transfer suction cup is installed on the loading lift transfer mechanism to be driven by the loading lift transfer mechanism. Move vertically.
在一些實施態樣中,所述上料橫向移載機構包括橫向直線模組,所述上料升降移載機構包括上料升降直線模組,所述上料升降直線模組安裝在所述橫向直線模組的能夠沿水平方向移動的滑塊上,所述上料移載吸盤安裝在所述上料升降直線模組的能夠沿豎直方向移動的滑塊上。 In some implementation aspects, the feeding lateral transfer mechanism includes a lateral linear module, the feeding elevator transfer mechanism includes a feeding elevator linear module, and the feeding elevator linear module is installed in the lateral On the sliding block of the linear module that can move in the horizontal direction, the loading transfer suction cup is installed on the sliding block of the linear module that can move in the vertical direction.
在一些實施態樣中,所述第一下料裝置和所述第二下料裝置的結構相同,所述第一下料裝置包括豎直直線模組、旋轉機構、第一吸盤固定板以及第一吸盤;所述第一吸盤固定板呈長條狀,所述第一吸盤設置在所述第一吸盤固定板上;所述豎直直線模組包括能夠沿豎直方向移動的豎直移動滑塊,所述旋轉機構安裝於所述豎直移動滑塊;所述第一吸盤固定板與所述旋轉機構連接,所述旋轉機構配置為驅動所述第一吸盤固定板轉動以帶動所述第一吸盤保持在水平狀態或豎直狀態。 In some embodiments, the first blanking device and the second blanking device have the same structure, and the first blanking device includes a vertical linear module, a rotating mechanism, a first suction cup fixing plate, and a second A suction cup; the first suction cup fixing plate is elongated, and the first suction cup is arranged on the first suction cup fixing plate; the vertical linear module includes a vertical movable slide that can move in a vertical direction Block, the rotating mechanism is installed on the vertically moving slider; the first suction cup fixing plate is connected to the rotation mechanism, and the rotation mechanism is configured to drive the first suction cup fixing plate to rotate to drive the first A suction cup is maintained in a horizontal or vertical state.
在一些實施態樣中,所述旋轉機構包括轉軸和轉軸座,所述轉軸座安裝於所述豎直移動滑塊,所述轉軸可旋轉地設置於所述轉軸座,所述第一吸盤固定板與所述轉軸固定連接;優選地,所述第一下料裝置包括限位組件,所述限位組件設置在所述旋轉機構和/或所述第一吸盤固定板上,以限制所述第一吸盤固定板的轉動角度;優選地,所述限位組件包括限位螺釘塊和限位螺釘,所述限位螺釘塊固定設置在所述轉軸座上,所述限位螺釘的一端與 所述限位螺釘塊螺接,另一端能夠通過與所述第一吸盤固定板抵接來限制所述第一吸盤固定板的轉動角度;優選地,所述旋轉機構包括旋轉氣缸,所述旋轉氣缸安裝於所述豎直移動滑塊,所述轉軸與所述旋轉氣缸的旋轉端連接;優選地,所述第一下料裝置包括軸承座板,所述軸承座板與所述豎直移動滑塊固定連接,所述旋轉機構包括用於對所述旋轉氣缸提供安裝的旋轉氣缸座,所述旋轉氣缸座和所述轉軸座均固定設置於所述軸承座板上;優選地,所述第一下料裝置包括水平直線模組,所述水平直線模組具有能夠沿水平方向移動的水平移動滑塊,所述豎直直線模組安裝於所述水平移動滑塊;優選地,所述第一下料裝置包括連接板,所述連接板與所述水平移動滑塊固定連接,所述豎直直線模組安裝於所述連接板上;優選地,所述第一下料裝置包括固定設置的第一支承座,所述水平直線模組安裝在所述第一支承座上。 In some embodiments, the rotating mechanism includes a rotating shaft and a rotating shaft seat, the rotating shaft seat is installed on the vertically movable sliding block, the rotating shaft is rotatably arranged on the rotating shaft seat, and the first suction cup is fixed. The plate is fixedly connected to the rotating shaft; preferably, the first unloading device includes a limiting component, and the limiting component is arranged on the rotating mechanism and/or the first suction cup fixing plate to limit the The rotation angle of the first suction cup fixing plate; preferably, the limit component includes a limit screw block and a limit screw, the limit screw block is fixedly arranged on the shaft seat, and one end of the limit screw is connected to The limit screw block is screwed, and the other end can be abutted with the first suction cup fixing plate to limit the rotation angle of the first suction cup fixing plate; preferably, the rotation mechanism includes a rotating cylinder, and the rotation The air cylinder is mounted on the vertically movable sliding block, and the rotating shaft is connected to the rotating end of the rotary air cylinder; preferably, the first blanking device includes a bearing seat plate which is connected to the vertical moving The sliding block is fixedly connected, the rotating mechanism includes a rotating cylinder seat for mounting the rotating cylinder, and both the rotating cylinder seat and the rotating shaft seat are fixedly arranged on the bearing seat plate; preferably, the The first unloading device includes a horizontal linear module, the horizontal linear module has a horizontally movable slider that can move in a horizontal direction, and the vertical linear module is installed on the horizontally movable slider; preferably, the The first blanking device includes a connecting plate, the connecting plate is fixedly connected to the horizontally movable sliding block, and the vertical linear module is installed on the connecting plate; preferably, the first blanking device includes a fixed The horizontal linear module is installed on the first supporting seat.
在一些實施態樣中,所述玻璃定位裝置包括玻璃定位擋板組件以及玻璃定位驅動機構,所述玻璃定位擋板組件安裝於所述玻璃定位驅動機構,以在所述玻璃定位驅動機構的驅動下在定位玻璃的玻璃定位位置和位於所述玻璃定位位置外圍的玻璃外圍位置之間移動,從而能夠從所述玻璃外圍位置推動所述玻璃至所述玻璃定位位置;優選地,所述玻璃定位擋板組件包括兩個相互平行的短擋板和兩個相互平行的長擋板,所述短擋板的板面與所述長擋板 的板面相互垂直;優選地,所述玻璃定位裝置包括兩個玻璃定位擋板座,每個所述玻璃定位擋板座上均設置有一個所述短擋板和一個所述長擋板,所述玻璃定位驅動機構設置為能夠驅動所述玻璃定位擋板座移動,使得兩個所述玻璃定位擋板座上的所述短擋板和所述長擋板能夠限定出位於所述玻璃定位位置的玻璃的邊緣的位置;優選地,所述玻璃定位驅動機構包括兩個玻璃定位氣缸,每個所述玻璃定位氣缸的活塞桿與一個所述玻璃定位擋板座連接並沿所述玻璃定位位置處的玻璃的對角線方向伸縮;優選地,所述玻璃定位裝置包括向所述玻璃定位氣缸和所述玻璃定位擋板座提供導向的玻璃定位導軌機構;優選地,所述玻璃定位導軌機構包括定位直線導軌總成,所述定位直線導軌總成包括一條導軌和兩個均設置在所述導軌上的玻璃定位導向滑塊,每個所述玻璃定位導向滑塊均與一個所述玻璃定位擋板座連接;優選地,所述玻璃定位裝置包括固定設置的限位塊,所述限位塊配置為在預設的位置限制所述玻璃定位擋板組件的移動;優選地,所述限位塊配置為使兩個所述短擋板之間的最小距離不小於所述玻璃的長度值,以及使兩個所述長擋板之間的最小距離不小於所述玻璃的寬度值;優選地,所述玻璃定位裝置包括固定設置的底座),所述玻璃定位驅動機構安裝在所述底座上。 In some embodiments, the glass positioning device includes a glass positioning baffle assembly and a glass positioning driving mechanism, and the glass positioning baffle assembly is installed on the glass positioning driving mechanism to be driven by the glass positioning driving mechanism. Move between the glass positioning position of the positioning glass and the glass peripheral position located at the periphery of the glass positioning position, so that the glass can be pushed from the glass peripheral position to the glass positioning position; preferably, the glass positioning The baffle assembly includes two short baffles that are parallel to each other and two long baffles that are parallel to each other. Preferably, the glass positioning device includes two glass positioning baffle seats, and each of the glass positioning baffle seats is provided with one short baffle and one long baffle, The glass positioning driving mechanism is configured to be able to drive the glass positioning baffle seat to move, so that the short baffle and the long baffle on the two glass positioning baffle seats can define the glass positioning The position of the edge of the glass; preferably, the glass positioning drive mechanism includes two glass positioning cylinders, and the piston rod of each of the glass positioning cylinders is connected to one of the glass positioning baffle seats and positioned along the glass The diagonal direction of the glass at the position; preferably, the glass positioning device includes a glass positioning rail mechanism that provides guidance to the glass positioning cylinder and the glass positioning baffle seat; preferably, the glass positioning rail The mechanism includes a positioning linear guide rail assembly, the positioning linear guide assembly includes a guide rail and two glass positioning guide sliders that are both arranged on the guide rails, and each of the glass positioning guide sliders is connected to one glass The positioning baffle seat is connected; preferably, the glass positioning device includes a fixed stop block configured to limit the movement of the glass positioning baffle assembly at a preset position; preferably, the The limit block is configured such that the minimum distance between the two short baffles is not less than the length of the glass, and the minimum distance between the two long baffles is not less than the width of the glass; Preferably, the glass positioning device includes a fixed base), and the glass positioning driving mechanism is installed on the base.
在一些實施態樣中,所述毛刷清掃裝置包括毛刷清掃升降機構、滾刷以及吹氣機構;所述毛刷清掃升降機構包括能夠沿 豎直方向移動的毛刷清掃升降件,所述滾刷安裝於所述毛刷清掃升降件並能夠繞自身的水平軸線旋轉;所述吹氣機構安裝於所述毛刷清掃升降件並包括吹氣嘴,所述吹氣嘴與外部的清掃氣源連通;優選地,所述毛刷清掃升降機構包括升降軸座以及升降軸,所述升降軸沿豎直方向穿設於所述升降軸座中並能夠繞自身軸線旋轉,所述毛刷清掃升降件與所述升降軸螺紋配合連接;優選地,所述毛刷清掃裝置包括升降手輪,所述升降軸的上端伸出所述升降軸座並與所述升降手輪固定連接;優選地,所述毛刷清掃裝置包括毛刷升降直線導軌總成,所述滾刷與所述毛刷升降直線導軌總成的滑塊連接;優選地,所述吹氣機構包括前吹氣管以及後吹氣管,所述前吹氣管和所述後吹氣管分別沿水平方向平行設置在所述滾刷的兩側,所述前吹氣管和所述後吹氣管均設有所述吹氣嘴;優選地,所述毛刷清掃裝置包括中間連接架和毛刷軸座,所述中間連接架連接於所述毛刷清掃升降件,所述毛刷軸座固定設置在所述中間連接架上;優選地,所述前吹氣管以及所述後吹氣管分別與所述毛刷軸座的前氣流通道和後氣流通道連通,所述毛刷軸座開設有與所述前氣流通道連通的前進氣接口以及與所述後氣流通道連通的後進氣接口;和/或,所述毛刷清掃裝置包括毛刷驅動電機和毛刷軸,所述毛刷驅動電機設置在所述中間連接架上,所述毛刷軸繞自身軸線可轉動地套設於所述毛刷軸座內,所述滾刷通過所述毛刷軸與所述毛刷驅動電 機連接;優選地,所述毛刷清掃裝置包括清掃直線模組,所述清掃直線模組包括能夠沿水平方向移動的清掃移動件,所述毛刷清掃升降機構安裝於所述清掃移動件;優選地,所述毛刷清掃裝置包括固定設置的清掃支承座,所述清掃直線模組安裝於所述清掃支承座上。 In some embodiments, the brush cleaning device includes a brush cleaning lifting mechanism, a rolling brush, and an air blowing mechanism; the brush cleaning lifting mechanism includes The brush cleaning lifting member moving in the vertical direction, the rolling brush is installed on the brush cleaning lifting member and capable of rotating around its own horizontal axis; the blowing mechanism is installed on the brush cleaning lifting member and includes blowing An air nozzle, the air blowing nozzle communicates with an external cleaning air source; preferably, the brush cleaning lifting mechanism includes a lifting shaft seat and a lifting shaft, the lifting shaft passing through the lifting shaft seat in a vertical direction And capable of rotating around its own axis, the brush cleaning lifting member is threadedly connected with the lifting shaft; preferably, the brush cleaning device includes a lifting hand wheel, and the upper end of the lifting shaft extends out of the lifting shaft Seat and fixedly connected to the lifting hand wheel; preferably, the brush cleaning device includes a brush lifting linear guide assembly, and the rolling brush is connected to the sliding block of the brush lifting linear guide assembly; preferably The blowing mechanism includes a front blowing pipe and a back blowing pipe. The front blowing pipe and the back blowing pipe are respectively arranged in parallel on both sides of the rolling brush in a horizontal direction. The front blowing pipe and the back blowing pipe The blowing pipe is provided with the blowing nozzle; preferably, the brush cleaning device includes an intermediate connecting frame and a brush shaft seat, the intermediate connecting frame is connected to the brush cleaning lifting member, and the brush shaft The seat is fixedly arranged on the intermediate connecting frame; preferably, the front blowing pipe and the back blowing pipe are respectively connected to the front air flow channel and the rear air flow channel of the brush shaft seat, and the brush shaft seat is opened There is a front air inlet interface communicating with the front air flow channel and a rear air inlet interface communicating with the rear air flow channel; and/or, the brush cleaning device includes a brush drive motor and a brush shaft. The brush drive motor is arranged on the intermediate connecting frame, the brush shaft is rotatably sleeved in the brush shaft seat around its own axis, and the rolling brush is driven by the brush shaft and the brush Electricity Preferably, the brush cleaning device includes a cleaning linear module, the cleaning linear module includes a cleaning moving part that can move in a horizontal direction, and the brush cleaning lifting mechanism is installed on the cleaning moving part; Preferably, the brush cleaning device includes a fixed cleaning support seat, and the cleaning linear module is installed on the cleaning support seat.
在一些實施態樣中,所述模具定位裝置包括模具定位模組,所述模具定位模組包括模具定位升降機構、水平移動定位機構以及模具定位擋板組件;所述水平移動定位機構安裝於所述模具定位升降機構以在所述模具定位升降機構的驅動下沿豎直方向移動;所述模具定位擋板組件安裝於所述水平移動定位機構,以在所述水平移動定位機構的驅動下沿水平方向在定位模具的模具定位位置和位於所述模具定位位置外圍的模具外圍位置之間移動,從而能夠從所述模具外圍位置推動所述模具至所述模具定位位置;優選地,所述模具定位裝置包括兩個所述模具定位模組,每個所述模具定位模組的所述模具定位擋板組件包括模具短邊擋板以及模具長邊擋板,兩個所述模具定位模組的所述模具短邊擋板相互平行設置,兩個所述模具定位模組的所述模具長邊擋板相互平行設置,所述模具短邊擋板的板面與所述模具長邊擋板的板面相互垂直設置;優選地,所述模具定位擋板組件包括模具定位擋板座,所述模具定位擋板座安裝所述水平移動定位機構,所述模具短邊擋板和所 述模具長邊擋板安裝於所述模具定位擋板座上;兩個所述模具定位模組的所述模具定位擋板座能夠在所述水平移動定位機構的驅動下沿所述模具定位位置處的模具的對角線方向相向移動,從而限定出所述模具定位位置;優選地,所述水平移動定位機構包括夾緊氣缸座、夾緊氣缸以及氣缸連接件,所述夾緊氣缸座安裝於所述模具定位升降機構,所述夾緊氣缸設置於所述夾緊氣缸座上,所述模具定位擋板座通過所述氣缸連接件與所述夾緊氣缸的活塞桿連接;優選地,其中一個所述模具定位模組的模具定位擋板座上固定設置有限位座,所述限位座配置為在預設的位置與所述夾緊氣缸座抵接以限制所述模具定位擋板座的移動;優選地,所述限位座配置為使兩個所述模具短邊擋板之間的最小距離不小於所述模具的長度值,以及使兩個所述模具長邊擋板之間的最小距離不小於所述模具的寬度值;優選地,所述水平移動定位機構夾緊直線導軌總成,所述夾緊直線導軌總成安裝於所述夾緊氣缸座,所述模具定位擋板座與所述夾緊氣缸座的滑塊連接;優選地,所述模具定位升降機構包括模具定位升降氣缸,所述模具定位升降氣缸的缸體固定地設置,所述水平移動定位機構與所述模具定位升降氣缸的活塞桿連接;優選地,所述模具定位裝置包括固定設置的安裝座,所述模具定位升降機構包括模具定位升降直線導軌總成,所述模具定位升降直線導軌總成以及所述模具定位升降氣缸均安裝在所述安裝座上,所述水平 移動定位機構與所述模具定位升降直線導軌總成的滑塊連接。 In some embodiments, the mold positioning device includes a mold positioning module, the mold positioning module includes a mold positioning lifting mechanism, a horizontal movement positioning mechanism, and a mold positioning baffle assembly; the horizontal movement positioning mechanism is installed in the The mold positioning and lifting mechanism is driven to move in the vertical direction under the drive of the mold positioning and lifting mechanism; the mold positioning baffle assembly is installed on the horizontal movement positioning mechanism to be driven by the horizontal movement positioning mechanism. The horizontal direction moves between the mold positioning position of the positioning mold and the mold peripheral position located at the periphery of the mold positioning position, so that the mold can be pushed from the mold peripheral position to the mold positioning position; preferably, the mold The positioning device includes two mold positioning modules, and the mold positioning baffle assembly of each mold positioning module includes a mold short-side baffle and a mold long-side baffle. The short-side baffles of the mold are arranged parallel to each other, the long-side baffles of the two mold positioning modules are set parallel to each other, and the plate surface of the short-side baffle of the mold is opposite to the long-side baffle of the mold. The plate surfaces are arranged perpendicular to each other; preferably, the mold positioning baffle assembly includes a mold positioning baffle seat, the mold positioning baffle seat is installed with the horizontal movement positioning mechanism, the mold short-side baffle and the The mold long-side baffle is installed on the mold positioning baffle seat; the mold positioning baffle seat of the two mold positioning modules can be driven by the horizontal movement positioning mechanism along the mold positioning position The molds at the dies move in the diagonal direction to define the positioning position of the mold; preferably, the horizontal movement positioning mechanism includes a clamping cylinder block, a clamping cylinder, and a cylinder connecting piece, and the clamping cylinder block is installed In the mold positioning lifting mechanism, the clamping cylinder is arranged on the clamping cylinder seat, and the mold positioning baffle seat is connected to the piston rod of the clamping cylinder through the cylinder connecting piece; preferably, One of the mold positioning modules is fixedly provided with a limit seat on the mold positioning baffle seat, and the limit seat is configured to abut the clamping cylinder seat at a preset position to limit the mold positioning baffle The movement of the seat; preferably, the limit seat is configured such that the minimum distance between the two mold short side baffles is not less than the length of the mold, and the two mold long side baffles are The minimum distance between the two is not less than the width of the mold; preferably, the horizontal movement positioning mechanism clamps the linear guide assembly, the clamping linear guide assembly is installed on the clamping cylinder block, and the mold is positioned The baffle seat is connected to the sliding block of the clamping cylinder seat; preferably, the mold positioning and lifting mechanism includes a mold positioning and lifting cylinder, the cylinder of the mold positioning and lifting cylinder is fixedly arranged, and the horizontal movement positioning mechanism is connected with The piston rod of the mold positioning lift cylinder is connected; preferably, the mold positioning device includes a fixed mounting seat, the mold positioning lift mechanism includes a mold positioning lift linear guide assembly, and the mold positioning lift linear guide assembly And the mold positioning lifting cylinders are all installed on the mounting seat, and the horizontal The mobile positioning mechanism is connected with the sliding block of the mold positioning and lifting linear guide rail assembly.
在一些實施態樣中,所述移載裝置包括下料移載機構、中移載機構以及上料移載機構;所述下料移載機構設置在玻璃熱彎上下料機出口和下料工位之間,並配置為能夠將模具從所述玻璃熱彎上下料機出口移動至所述下料工位;所述中移載機構設置在所述下料工位和上料工位之間,並配置為能夠將所述模具從所述下料工位移動至所述上料工位;所述上料移載機構設置在所述上料工位和玻璃熱彎上下料機入口之間,並配置為能夠將所述模具從所述上料工位移動至所述玻璃熱彎上下料機入口。 In some embodiments, the transfer device includes a blanking transfer mechanism, a middle transfer mechanism, and a loading transfer mechanism; the blanking transfer mechanism is arranged at the exit of the glass hot bending machine and the blanking worker. And configured to be able to move the mold from the exit of the glass hot bending machine to the unloading station; the middle transfer mechanism is arranged between the unloading station and the loading station , And configured to be able to move the mold from the unloading station to the loading station; the loading transfer mechanism is arranged between the loading station and the entrance of the glass bending machine , And configured to be able to move the mold from the loading station to the entrance of the glass hot bending machine.
在一些實施態樣中,所述移載裝置包括固定設置的檯面板以及設置在所述檯面板上的導軌,所述導軌在所述玻璃熱彎上下料機出口和所述玻璃熱彎上下料機入口之間延伸以限定出所述模具的移動路徑;優選地,所述移載裝置包括箱體升降氣缸和箱體,所述箱體與所述箱體升降氣缸的活塞桿連接以能夠沿豎直方向移動,所述箱體配置為所述箱體向上運動時能夠形成供所述模具穿行的模具穿行通道,所述箱體向下運動時能夠罩在所述下料工位並形成用於清掃所述模具的清掃腔室;優選地,所述移載裝置包括下料直線模組和下料吸盤,所述下料直線模組的滑塊與所述下料吸盤連接,所述下料吸盤設置於所述下料工位的上方,所述下料吸盤配置為在所述下料直線模組的驅動下能夠沿豎直方向移動以遠離或 吸附所述模具的上蓋;優選地,所述移載裝置包括上料直線模組和上料吸盤,所述上料直線模組的滑塊與所述上料吸盤連接,所述上料吸盤設置於所述上料工位的上方,所述上料吸盤配置為在所述上料直線模組的驅動下能夠沿豎直方向移動以遠離或吸附所述模具的上蓋;優選地,所述下料移載機構包括下料移載氣缸和下料移載件,所述上料移載機構包括上料移載氣缸和上料移載件,所述中移載機構包括中移載氣缸以及中移載件;所述下料移載氣缸設置在所述玻璃熱彎上下料機出口和所述下料工位之間,所述下料移載件與所述下料移載氣缸的滑塊連接以推動所述模具從所述玻璃熱彎上下料機出口移動至所述下料工位;所述上料移載氣缸設置在所述上料工位和所述玻璃熱彎上下料機入口之間,所述上料移載件與上料移載氣缸的滑塊連接以推動所述模具從所述上料工位移動至所述玻璃熱彎上下料機入口;所述中移載氣缸設置在所述下料工位和所述上料工位之間,所述中移載件與所述中移載氣缸的滑塊連接以推動所述模具從所述下料工位移動至所述上料工位;優選地,所述下料移載件包括第一前撥叉、第一前撥叉氣缸、第二前撥叉和第二前撥叉氣缸;所述第一前撥叉氣缸和所述第二前撥叉氣缸均設置在所述下料移載氣缸的滑塊上,所述第一前撥叉與所述第一前撥叉氣缸的活塞桿連接以能夠沿豎直方向移動,所述第二前撥叉與所述第二前撥叉氣缸的活塞桿連接以能夠沿豎直方向移動,所述第一前撥叉 與所述第二前撥叉沿所述模具的移動方向間隔地設置;優選地,所述中移載件包括第一中撥叉、第一中撥叉氣缸)、第二中撥叉以及第二中撥叉氣缸;所述第一中撥叉氣缸和所述第二中撥叉氣缸均設置在所述中移載氣缸的滑塊上,所述第一中撥叉與所述第一中撥叉氣缸的活塞桿連接以能夠沿豎直方向移動,所述第二中撥叉與所述第二中撥叉氣缸的活塞桿連接以能夠沿豎直方向移動,所述第一中撥叉與所述第二中撥叉沿所述模具的移動方向間隔地設置;優選地,所述上料移載件包括第一後撥叉、第一後撥叉氣缸、第二後撥叉以及第二後撥叉氣缸;所述第一後撥叉氣缸和所述第二後撥叉氣缸均設置在所述上料移載氣缸的滑塊上,所述第一後撥叉與所述第一後撥叉氣缸的活塞桿連接以能夠沿豎直方向移動,所述第二後撥叉與所述第二後撥叉氣缸的活塞桿連接以能夠沿豎直方向移動,所述第一後撥叉與所述第二後撥叉沿所述模具的移動方向間隔地設置。 In some embodiments, the transfer device includes a fixedly arranged table top and a guide rail provided on the table top, and the guide rail is installed at the exit of the glass hot bending machine and the glass hot bending machine. The machine entrance extends to define the moving path of the mold; preferably, the transfer device includes a box body lifting cylinder and a box body, and the box body is connected with the piston rod of the box body lifting cylinder to be able to move along Move in the vertical direction, the box body is configured such that when the box body moves upward, it can form a mold passage channel for the mold to pass through. When the box body moves downward, it can cover the blanking station and form a For cleaning the cleaning chamber of the mold; preferably, the transfer device includes a blanking linear module and a blanking suction cup, the sliding block of the blanking linear module is connected to the blanking suction cup, and the lower The material sucker is arranged above the blanking station, and the blanking sucker is configured to be able to move in the vertical direction under the drive of the blanking linear module to move away from or Adsorb the upper cover of the mold; preferably, the transfer device includes a feeding linear module and a feeding sucker, the sliding block of the feeding linear module is connected to the feeding sucker, and the feeding sucker is arranged Above the loading station, the loading suction cup is configured to be able to move in a vertical direction under the drive of the loading linear module to move away from or adsorb the upper cover of the mold; preferably, the lower The material transfer mechanism includes a material transfer cylinder and a material transfer member, the material transfer mechanism includes a material transfer cylinder and a material transfer member, and the middle transfer mechanism includes a middle transfer cylinder and a middle transfer member. Transfer parts; the blanking transfer cylinder is arranged between the exit of the glass hot bending machine and the blanking station, the blanking transfer part and the sliding block of the blanking transfer cylinder Connected to push the mold to move from the exit of the glass hot bending machine to the unloading station; the loading transfer cylinder is arranged at the loading station and the glass hot bending machine entrance In between, the loading transfer member is connected with the sliding block of the loading transfer cylinder to push the mold to move from the loading station to the entrance of the glass hot bending machine; the middle transfer cylinder Set between the unloading station and the loading station, the middle transfer part is connected with the sliding block of the middle transfer cylinder to push the mold from the unloading station to the The loading station; preferably, the unloading transfer member includes a first front fork, a first front fork cylinder, a second front fork and a second front fork cylinder; the first front fork The air cylinder and the second front shift fork cylinder are both arranged on the sliding block of the unloading transfer cylinder, and the first front shift fork is connected with the piston rod of the first front shift fork cylinder to be able to move vertically Moving in the vertical direction, the second front shift fork is connected with the piston rod of the second front shift fork cylinder to be able to move in the vertical direction, and the first front shift fork And the second front shift fork are arranged at intervals along the moving direction of the mold; preferably, the middle shifting member includes a first middle shift fork, a first middle shift fork cylinder), a second middle shift fork, and a first middle shift fork. Two middle shift fork cylinders; the first middle shift fork cylinder and the second middle shift fork cylinder are both arranged on the slider of the middle shift cylinder, the first middle shift fork and the first middle shift cylinder The piston rod of the shift fork cylinder is connected to be movable in the vertical direction, the second middle shift fork is connected with the piston rod of the second middle shift cylinder to be movable in the vertical direction, the first middle shift fork And the second middle shift fork are arranged at intervals along the moving direction of the mold; preferably, the loading transfer member includes a first rear shift fork, a first rear shift fork cylinder, a second rear shift fork, and a first rear shift fork. Two rear shift fork cylinders; the first rear shift fork cylinder and the second rear shift fork cylinder are both arranged on the sliding block of the loading transfer cylinder, the first rear shift fork and the first The piston rod of the rear shift fork cylinder is connected to be able to move in the vertical direction, the second rear shift fork is connected with the piston rod of the second rear shift fork cylinder to be able to move in the vertical direction, and the first rear shifter The fork and the second rear shift fork are spaced apart along the moving direction of the mold.
通過上述技術方案,使用模具定位裝置對下料工位的模具進行定位夾緊,使用第一下料裝置將已成形玻璃從下料工位的模具中移動至已成形玻璃卡架中,使用毛刷清掃裝置對空的模具進行清掃,使用移載裝置將空的模具從下料工位移動至上料工位,使用第二下料裝置將未成形玻璃從未成形玻璃卡架移動至玻璃定位位置附近,使用玻璃定位裝置將未成形玻璃定位在玻璃定位裝置, 使用模具定位裝置對上料工位的模具進行定位夾緊,使用上料裝置將未成形玻璃從玻璃定位位置移動至上料工位的模具中,最後通過移載裝置將載有未成形玻璃的模具移動至玻璃熱彎上下料機的入口。本發明的玻璃熱彎上下料機能夠全自動實現上料、下料、定位、清掃等工作,有效地提高了生產效率。 Through the above technical solution, the mold positioning device is used to position and clamp the mold of the blanking station, and the first blanking device is used to move the formed glass from the mold of the blanking station to the formed glass holder, using wool The brush cleaning device cleans the empty molds, the transfer device is used to move the empty molds from the blanking station to the loading station, and the second blanking device is used to move the unformed glass from the unformed glass holder to the glass positioning position Nearby, use a glass positioning device to position the unformed glass on the glass positioning device, Use the mold positioning device to position and clamp the mold of the loading station, use the loading device to move the unformed glass from the glass positioning position to the mold of the loading station, and finally transfer the mold with the unformed glass through the transfer device Move to the entrance of the glass bending machine. The glass hot bending and unloading machine of the present invention can automatically realize the work of loading, unloading, positioning, cleaning, etc., and effectively improves the production efficiency.
本發明的其它特徵和優點將在隨後的具體實施方式部分予以詳細說明。 Other features and advantages of the present invention will be described in detail in the following specific embodiments.
100:第一下料裝置 100: The first unloading device
100’:第二下料裝置 100’: The second unloading device
101:水平直線模組 101: Horizontal linear module
102:豎直直線模組 102: Vertical linear module
103:軸承座板 103: bearing seat plate
104:限位螺釘塊 104: limit screw block
105:限位螺釘 105: limit screw
106:第一吸盤固定板 106: The first suction cup fixing plate
107:第一吸盤 107: The first sucker
108:轉軸 108: shaft
109:轉軸座 109: Rotary shaft seat
110:旋轉氣缸座 110: Rotating cylinder block
111:連接板 111: connecting plate
112:第一支承座 112: The first support seat
113:旋轉氣缸 113: Rotating cylinder
200:玻璃定位裝置 200: Glass positioning device
201:底座 201: Base
202:玻璃定位氣缸 202: Glass positioning cylinder
203:定位直線導軌總成 203: Positioning linear guide assembly
204:玻璃定位擋板座 204: Glass positioning baffle seat
205:短擋板 205: short baffle
206:長擋板 206: Long baffle
207:限位塊 207: limit block
300:毛刷清掃裝置 300: Brush cleaning device
301:毛刷驅動電機 301: Brush drive motor
302:毛刷電機座 302: Brush motor seat
303:毛刷軸座 303: Brush shaft seat
304:前吹氣管 304: Front blowpipe
305:滾刷 305: Roll Brush
306:中間連接架 306: Intermediate connection frame
307:升降軸座 307: Lift shaft seat
308:毛刷升降直線導軌總成 308: Brush lifting linear guide assembly
309:清掃直線模組 309: Cleaning linear module
310:升降手輪 310: Lifting hand wheel
311:後吹氣管 311: Rear Blow Pipe
312:毛刷軸 312: Brush shaft
313:升降軸 313: Lift shaft
314:清掃支承座 314: Cleaning the support seat
400:模具定位裝置 400: Mould positioning device
401:安裝座 401: mount
402:模具定位升降氣缸 402: Mould positioning lifting cylinder
403:夾緊氣缸座 403: Clamping cylinder block
404:夾緊氣缸 404: Clamping cylinder
405:氣缸連接件 405: Cylinder connection
406:模具定位擋板座 406: Mould positioning baffle seat
407:模具短邊擋板 407: Mould short side baffle
408:夾緊直線導軌總成 408: Clamping linear guide assembly
409:模具定位升降直線導軌總成 409: Mould positioning lifting linear guide assembly
410:限位座 410: limit seat
411:模具長邊擋板 411: Mold long side baffle
500:移載裝置 500: Transfer device
501:檯面板 501: Countertop
502:箱體 502: Cabinet
503:導軌 503: Rail
504:第二中撥叉 504: The second middle fork
505:第一後滑座 505: First rear slide
506:第一後撥叉 506: first rear fork
507:上料支承座 507: Feeding support seat
508:玻璃定位台 508: Glass positioning table
509:上料直線模組 509: Feeding linear module
510:第一後撥叉氣缸 510: First rear fork cylinder
511:第一後撥叉導桿 511: first rear shift fork guide
512:中移載氣缸 512: Middle shift cylinder
513:中撥叉滑座 513: Middle fork slide
514:第二中撥叉導桿 514: second middle shift fork guide
515:第二中撥叉氣缸 515: The second middle shift fork cylinder
516:中移載氣缸座 516: Middle shifted cylinder block
517:下料支承座 517: Blanking support seat
518:下料直線模組 518: Unloading linear module
519:箱體升降氣缸 519: Box lifting cylinder
520:中間連接桿 520: Intermediate connecting rod
521:下料吸盤連接桿 521: Unloading suction cup connecting rod
522:上料吸盤連接桿 522: Feeding suction cup connecting rod
523:上料吸盤座 523: Feeding suction cup seat
524:上料吸盤 524: Feeding Suction Cup
525:上料移載氣缸 525: Loading cylinder
526:上料移載氣缸座 526: Loading and transferring cylinder block
527:第二後撥叉 527: second rear fork
528:下料移載氣缸 528: Unloading transfer cylinder
529:下料氣缸座板 529: blanking cylinder seat plate
530:第二前滑座 530: second front slide
531:第二前撥叉 531: second front fork
532:第二前撥叉氣缸 532: second front fork cylinder
533:第一前撥叉 533: first fork
534:下料移載氣缸座 534: Unloading and transferring cylinder block
535:第一中撥叉 535: The first middle fork
536:第一前撥叉氣缸 536: First fork cylinder
537:下料吸盤座 537: Unloading suction cup seat
538:下料吸盤 538: Unloading Suction Cup
539:第一中撥叉氣缸 539: The first middle shift fork cylinder
540:第一中撥叉導桿 540: The first middle shift fork guide
541:第二後滑座 541: second rear slide
542:第二後撥叉導桿 542: second rear shift fork guide
543:第二後撥叉氣缸 543: second rear fork cylinder
544:第一前滑座 544: first front slide
600:上料裝置 600: feeding device
601:上料吸盤固定板 601: Feeding suction cup fixing plate
602:上料移載吸盤 602: Loading suction cup
604:上料升降直線模組 604: Feeding lifting linear module
606:橫向直線模組 606: Horizontal linear module
A:玻璃 A: Glass
E:模具 E: Mould
S:玻璃定位位置 S: Glass positioning position
T:出料位 T: discharge level
U:中間過渡位 U: Intermediate transition position
V:下料工位 V: Unloading station
W:中間過渡位 W: intermediate transition position
X:上料工位 X: Loading station
Y:中間過渡位 Y: Intermediate transition position
Z:進料位 Z: Feed level
F:未成形玻璃卡架 F: Unformed glass card holder
G:已成形玻璃卡架 G: formed glass card holder
B:吹氣嘴 B: Blow mouth
C:前進氣接口 C: Front intake port
D:後進氣接口 D: Rear intake port
附圖是用來提供對本發明的進一步理解,並且構成說明書的一部分,與下面的具體實施方式一起用於解釋本發明,但並不構成對本發明的限制。在附圖中:圖1是本發明的玻璃熱彎上下料機優選實施方式的結構示意圖;圖2是圖1的仰視圖;圖3是本發明的下料裝置的優選實施方式的結構示意圖;圖4是圖3的右視立體圖;圖5是本發明的玻璃定位裝置的優選實施方式的結構示意圖;圖6是圖5的右視立體圖; 圖7是本發明的毛刷清掃裝置的優選實施方式的結構示意圖;圖8是圖7的右視立體圖;圖9是本發明的模具定位裝置的優選實施方式的結構示意圖;圖10是本發明的移載裝置的優選實施方式的結構示意圖;圖11是圖10中R部分去除箱體後的放大示意圖;圖12是圖10的右視立體圖;圖13是圖12中H部分的放大示意圖;圖14是圖10的後視仰視圖;圖15是圖14中J部分的放大示意圖;圖16是圖14的左視立體圖;及圖17是本發明的上料裝置的優選實施方式的結構示意圖。 The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the drawings: Figure 1 is a schematic structural view of a preferred embodiment of the glass hot bending machine of the present invention; Figure 2 is a bottom view of Figure 1; Figure 3 is a schematic structural view of a preferred embodiment of the blanking device of the present invention; Fig. 4 is a right perspective view of Fig. 3; Fig. 5 is a schematic structural diagram of a preferred embodiment of the glass positioning device of the present invention; Fig. 6 is a right perspective view of Fig. 5; Fig. 7 is a schematic structural diagram of a preferred embodiment of the brush cleaning device of the present invention; Fig. 8 is a right perspective view of Fig. 7; Fig. 9 is a schematic structural diagram of a preferred embodiment of the mold positioning device of the present invention; Fig. 10 is the present invention Fig. 11 is an enlarged schematic view of the R part in Fig. 10 after the box body is removed; Fig. 12 is a right perspective view of Fig. 10; Fig. 13 is an enlarged schematic view of the H part in Fig. 12; Fig. 14 is a rear bottom view of Fig. 10; Fig. 15 is an enlarged schematic view of part J in Fig. 14; Fig. 16 is a left perspective view of Fig. 14; and Fig. 17 is a schematic structural view of a preferred embodiment of the feeding device of the present invention .
以下結合附圖對本發明的具體實施方式進行詳細說明。應當理解的是,此處所描述的具體實施方式僅用於說明和解釋本發明,並不用於限制本發明。 The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not used to limit the present invention.
圖1~17示出了玻璃熱彎上下料機的優選實施方式的結構示意圖以及玻璃熱彎上下料機的多個部件的結構示意圖。 Figures 1 to 17 show a schematic diagram of the structure of a preferred embodiment of a glass hot bending machine and a schematic diagram of a plurality of components of the glass hot bending machine.
為了方便理解,這裡需要先對一些附圖標記進行解釋說明:302是毛刷電機座,A是玻璃(玻璃包括已成形玻璃和未成形玻璃),505是第一後滑座,507是上料支承座,508是玻璃定位台,511是第一後撥叉導桿,513是中撥叉滑座,514是第二中撥叉導桿,516是中移載氣缸座,517是下料支承座,520是中間連接桿,521是下料吸盤連接桿,522是上料吸盤連接桿,523是上料吸盤座,526是上料移載氣缸座,529是下料氣缸座板,530是第二前滑座,534是下料移載氣缸座,537是下料吸盤座,540是第一中撥叉導桿,541是第二後滑座,542是第二後撥叉導桿,544是第一前滑座,E是模具,S是玻璃定位位置。T、U、V、W、X、Y、Z分別表示模具E在檯面板501上的七個停留位置,其中,T是玻璃熱彎上下料機的出料位、U是第一前撥叉533與第二前撥叉531的中間過渡位、V是下料工位、W是第一中撥叉535與第二中撥叉504的中間過渡位、X是上料工位、Y是第一後撥叉506與第二後撥叉527的中間過渡位、Z是玻璃熱彎上下料機的進料位。F是未成形玻璃卡架,G是已成形玻璃卡架。
In order to facilitate understanding, some reference signs need to be explained here: 302 is the brush motor seat, A is glass (glass includes formed glass and unformed glass), 505 is the first rear sliding seat, and 507 is the feeding Support seat, 508 is the glass positioning table, 511 is the first rear shift fork guide rod, 513 is the middle shift fork slide seat, 514 is the second middle shift fork guide rod, 516 is the middle shifting cylinder seat, 517 is the blanking support Seat, 520 is the middle connecting rod, 521 is the unloading suction cup connecting rod, 522 is the feeding sucker connecting rod, 523 is the feeding sucker seat, 526 is the feeding transfer cylinder seat, 529 is the unloading cylinder seat plate, and 530 is The second front sliding seat, 534 is the blanking transfer cylinder seat, 537 is the feeding suction cup seat, 540 is the first middle shift fork guide rod, 541 is the second rear slide seat, 542 is the second rear shift fork guide rod, 544 is the first front sliding seat, E is the mold, and S is the glass positioning position. T, U, V, W, X, Y, and Z respectively represent the seven staying positions of the mold E on the
如圖1和圖2所示,本發明的玻璃熱彎上下料機包括第一下料裝置100、第二下料裝置100’、玻璃定位裝置200、毛刷清掃裝置300、模具定位裝置400、移載裝置500以及上料裝置600;移載裝置500設置在玻璃熱彎上下料機的出口與入口之間,並配置 為:將模具E(見圖12)從出口移至入口並向模具E提供下料工位和上料工位,並且向未成形玻璃提供玻璃定位工位;玻璃定位裝置200配置為將位於玻璃定位工位的未成形玻璃定位至玻璃定位位置S(見圖10);第一下料裝置100配置為將已成形玻璃從下料工位移動至玻璃卡架,第二下料裝置100’配置為將未成形玻璃從玻璃卡架移動至玻璃定位工位;毛刷清掃裝置300設置在下料工位,並配置為向模具E提供清掃;模具定位裝置400設置在下料工位和上料工位,並配置為向模具E提供定位;上料裝置600設置在上料工位,並配置為將未成形玻璃從玻璃定位工位移動至模具E。 As shown in Figures 1 and 2, the glass hot bending machine of the present invention includes a first blanking device 100, a second blanking device 100', a glass positioning device 200, a brush cleaning device 300, a mold positioning device 400, The transfer device 500 and the loading device 600; the transfer device 500 is arranged between the exit and the entrance of the glass hot bending machine and is configured To: move the mold E (see Figure 12) from the exit to the entrance, provide the mold E with a loading station and a loading station, and provide a glass positioning station for the unformed glass; the glass positioning device 200 is configured to locate the glass The unformed glass of the positioning station is positioned to the glass positioning position S (see Figure 10); the first blanking device 100 is configured to move the formed glass from the blanking station to the glass holder, and the second blanking device 100' is configured To move the unformed glass from the glass holder to the glass positioning station; the brush cleaning device 300 is set at the unloading station and is configured to provide cleaning to the mold E; the mold positioning device 400 is set at the unloading station and the loading station , And configured to provide positioning for the mold E; the feeding device 600 is set at the feeding station and configured to move the unformed glass from the glass positioning station to the mold E.
通過上述技術方案,使用模具定位裝置400對下料工位的模具E進行定位夾緊,使用第一下料裝置100將已成形玻璃從下料工位的模具E中移動至已成形玻璃卡架G中,使用毛刷清掃裝置300對空的模具E進行清掃,使用移載裝置500將空的模具E從下料工位移動至上料工位,使用第二下料裝置100’將未成形玻璃從未成形玻璃卡架F移動至玻璃定位工位(即玻璃定位位置S附近),使用玻璃定位裝置200將未成形玻璃定位在玻璃定位位置S,使用模具定位裝置400對上料工位的模具E進行定位夾緊,使用上料裝置600將未成形玻璃從玻璃定位位置S移動至上料工位的模具E中,最後通過移載裝置500將載有未成形玻璃的模具E移動至玻璃熱彎上下料機的入口。本發明的玻璃熱彎上下料機能夠全自動實現上料、下
料、定位、清掃等工作,有效地提高了生產效率。
Through the above technical solution, the
下面將對本發明的玻璃熱彎上下料機的第一下料裝置100、第二下料裝置100’、玻璃定位裝置200、毛刷清掃裝置300、模具定位裝置400、移載裝置500以及上料裝置600分別進行詳細的結構解釋說明。需要注意的是,在本發明中,第一下料裝置100和第二下料裝置100’具有完全相同的結構,因此,以下僅以第一下料裝置100為例做出詳細解釋。另外,在下料工位和上料工位均設置有模具定位裝置400。
The
如圖3和圖4所示,本發明的第一下料裝置100包括豎直直線模組102、旋轉機構、第一吸盤固定板106以及第一吸盤107;第一吸盤固定板106呈長條狀,第一吸盤107設置在第一吸盤固定板106上;豎直直線模組102包括能夠沿豎直方向移動的豎直移動滑塊,旋轉機構安裝於豎直移動滑塊;第一吸盤固定板106與旋轉機構連接,旋轉機構配置為驅動第一吸盤固定板106轉動以帶動第一吸盤107保持在水平狀態或豎直狀態。
As shown in Figures 3 and 4, the
通過上述技術方案,本發明的第一下料裝置100用於將玻璃A在兩個工作位置之間移動。下面將以已成形玻璃從下料工位移動至已成形玻璃卡架G(見圖2)中的工作過程為例做出解釋說明。首先啟動豎直直線模組102帶動第一吸盤107下降接近已成形玻璃,控制第一吸盤107吸住已成形玻璃,接著控制豎直直線模組
102使第一吸盤107上升,當第一吸盤107上升至一定高度時,操作旋轉機構使第一吸盤固定板106轉動,由於第一吸盤固定板106本身具有一定的長度,因此,當第一吸盤固定板106轉動90°時,設置在第一吸盤固定板106的端部的第一吸盤107相當於沿水平方向移動了第一吸盤固定板106的長度的距離,從而能夠從下料工位移動至已成形玻璃卡架G的上方,並且,由於第一吸盤固定板106轉動90°,第一吸盤107所吸附的已成形玻璃將由水平狀態轉換為豎直狀態,再通過豎直直線模組102控制第一吸盤107下降即可將豎直狀態的已成形玻璃插入到已成形玻璃卡架G中。因此,本發明能夠實現全自動化的玻璃移動工作,節省了人力,提高了效率。
Through the above technical solution, the
旋轉機構可以設計為多種結構,只要能夠控制第一吸盤固定板106轉動指定的角度(例如90°)即可,在本發明的優選實施方式中,旋轉機構包括轉軸108和轉軸座109,轉軸座109安裝於豎直移動滑塊,轉軸108可旋轉地設置於轉軸座109,第一吸盤固定板106與轉軸108固定連接。
The rotating mechanism can be designed in a variety of structures, as long as the first suction
為了進一步保證第一吸盤固定板106在旋轉機構的驅動下能夠剛好轉動至指定的角度,優選地,第一下料裝置100包括限位組件,限位組件設置在旋轉機構上,以限制第一吸盤固定板106的轉動角度。例如,在本發明的優選實施方式中,限位組件包括限位螺釘塊104和限位螺釘105,限位螺釘塊104固定設置在轉軸座
109上,限位螺釘105的一端與限位螺釘塊104螺接,另一端能夠通過與第一吸盤固定板106抵接來限制第一吸盤固定板106的轉動角度。當然,限位組件也可以設置在第一吸盤固定板106上,例如,限位組件可以包括限位長桿,限位長桿的一端設置在第一吸盤固定板106上,另一端沿水平方向向豎直直線模組102延伸,當第一吸盤固定板106轉動至指定的角度時,限位長桿會抵靠在豎直直線模組102上以阻止第一吸盤固定板106繼續轉動。
In order to further ensure that the first suction
為了使轉軸108能夠迅速帶動第一吸盤固定板106轉動,優選地,旋轉機構包括旋轉氣缸113,旋轉氣缸113安裝於豎直移動滑塊,轉軸108與旋轉氣缸113的旋轉端連接。另外,為了使得旋轉機構能夠更加穩定地安裝於豎直移動滑塊,優選地,第一下料裝置100包括軸承座板103,軸承座板103與豎直移動滑塊固定連接,旋轉機構包括用於對旋轉氣缸113提供安裝的旋轉氣缸座110,旋轉氣缸座110和轉軸座109均固定設置於軸承座板103上。
In order to enable the
需要注意的是,在上述方案中,第一吸盤107的水平移動距離由其與轉軸108之間的距離決定,或者,當第一吸盤107和轉軸108分別設置在第一吸盤固定板106的兩個端部時,第一吸盤107的水平移動距離由第一吸盤固定板106的長度決定。這種方案對於需要調整第一吸盤107的水平移動距離的工作情況來說會比較麻煩,因為只能通過改變第一吸盤107或轉軸108的安裝位置或是
更換不同長度的第一吸盤固定板106來調整第一吸盤107的水平移動距離。因此為了能夠方便調整第一吸盤107的水平移動距離,優選地,第一下料裝置100包括水平直線模組101,水平直線模組101具有能夠沿水平方向移動的水平移動滑塊,豎直直線模組102安裝於水平移動滑塊。當需要調整第一吸盤107的水平移動距離時,只需要調整水平移動滑塊的移動距離即可使第一吸盤107沿水平方向移動,從而實現調整水平移動距離的目的。
It should be noted that in the above solution, the horizontal movement distance of the
為了使得豎直直線模組102與水平移動滑塊能夠安裝得更加穩固,優選地,第一下料裝置100包括連接板111,連接板111與水平移動滑塊固定連接,豎直直線模組102安裝於連接板111上。在本發明中,豎直直線模組102與水平直線模組101的驅動電機都可以設計為伺服電機或其他形式。
In order to make the vertical
最後,若需要使第一下料裝置100整體獲得更加穩定的支撐,優選地,第一下料裝置100包括固定設置的第一支承座112,水平直線模組101安裝在第一支承座112上。在本發明的玻璃熱彎上下料機結構中,第一支承座112固定在移載裝置500的檯面板501上。上述以將已成形玻璃從下料工位移動至已成形玻璃卡架G中為例對第一下料裝置100的結構做出了解釋說明,應當理解的是,若是需要將未成形玻璃從未成形玻璃卡架F(見圖2)移動至玻璃定位工位時,只需將上述第一吸盤107按照相反的方向進行操作即可。
Finally, if it is necessary to make the
如圖5和圖6所示,本發明的玻璃定位裝置200包括玻璃定位擋板組件以及玻璃定位驅動機構,玻璃定位擋板組件安裝於玻璃定位驅動機構,以在玻璃定位驅動機構的驅動下在定位玻璃的玻璃定位位置S(見圖10)和位於玻璃定位位置S外圍的玻璃外圍位置之間移動,從而能夠從玻璃外圍位置推動玻璃至玻璃定位位置S。
As shown in Figures 5 and 6, the
通過上述技術方案,當需要移動玻璃至玻璃定位位置S時,啟動玻璃定位驅動機構,玻璃定位驅動機構會帶動玻璃定位擋板組件推動玻璃移動,從而將玻璃從位於玻璃定位位置S外圍的玻璃外圍位置移動至玻璃定位位置S,完成玻璃的定位工作。本發明通過玻璃定位驅動機構實現玻璃定位的自動化控制,節省了人力,提高了工作效率。 Through the above technical solution, when the glass needs to be moved to the glass positioning position S, the glass positioning drive mechanism is activated. The glass positioning drive mechanism will drive the glass positioning baffle assembly to push the glass to move, thereby moving the glass from the glass periphery at the periphery of the glass positioning position S Move the position to the glass positioning position S to complete the glass positioning work. The invention realizes the automatic control of glass positioning through the glass positioning driving mechanism, saves manpower and improves work efficiency.
應當理解的是,根據不同的玻璃定位位置S,玻璃定位擋板組件中所包括的擋板數量也不同。例如,當玻璃定位位置S位於直角牆體的角落時,由於已經有形成直角牆體的兩個相互垂直的牆體的止擋,這時玻璃定位擋板組件只需包括兩個相互垂直的擋板即可將玻璃推動至玻璃定位位置S並抵靠在直角牆體,以完成定位。而在本發明的優選實施方式中,玻璃定位位置S的四周並無其他固定牆體,因此,玻璃定位擋板組件包括兩個相互平行的短擋板205和兩個相互平行的長擋板206,短擋板205的板面與長擋板206的板面相互垂直。也就是說,需要通過玻璃定位擋板組件的兩個短
擋板205和兩個長擋板206推動玻璃的四邊以對玻璃進行定位。
It should be understood that, according to different glass positioning positions S, the number of baffles included in the glass positioning baffle assembly is also different. For example, when the glass positioning position S is located at the corner of a right-angled wall, since there are already two mutually perpendicular walls forming the right-angled wall, the glass positioning baffle assembly only needs to include two mutually perpendicular baffles. The glass can be pushed to the glass positioning position S and leaned against the right-angle wall to complete the positioning. In the preferred embodiment of the present invention, there is no other fixed wall around the glass positioning position S. Therefore, the glass positioning baffle assembly includes two parallel
為了使短擋板205和長擋板206能夠更加穩定地推動玻璃至玻璃定位位置S,優選地,玻璃定位裝置200包括兩個玻璃定位擋板座204,每個玻璃定位擋板座204上均設置有一個短擋板205和一個長擋板206,玻璃定位驅動機構設置為能夠驅動玻璃定位擋板座204移動,使得兩個玻璃定位擋板座204上的短擋板205和長擋板206能夠限定出位於玻璃定位位置S的玻璃的邊緣的位置。也就是說,當玻璃定位驅動機構控制玻璃定位擋板座204移動而使得玻璃完全移動至玻璃定位位置S時,兩個短擋板205和兩個長擋板206所構成的結構的橫截面剛好形成矩形,而這個矩形的內部的面積即是玻璃的面積。
In order to enable the
為了使得玻璃的受力方向易於控制,優選地,玻璃定位驅動機構包括兩個玻璃定位氣缸202,每個玻璃定位氣缸202的活塞桿與一個玻璃定位擋板座204連接並沿玻璃定位位置S處的玻璃的對角線方向伸縮。這樣的好處是,在推動玻璃時,是短擋板205和長擋板206均對玻璃的兩條邊同時施加推動力,相較於只推動玻璃的單邊的方式而言,不僅提高了效率,而且受力方向易於控制,玻璃的移動更加平穩。為使玻璃定位擋板座204的移動更加穩定,優選地,玻璃定位裝置200包括向玻璃定位氣缸202和玻璃定位擋板座204提供導向的玻璃定位導軌機構。
In order to make it easy to control the force direction of the glass, preferably, the glass positioning drive mechanism includes two
應當理解的是,玻璃定位導軌機構可以設計為多種形式,例如採用兩條相互平行的導軌總成,兩個玻璃定位擋板座204分別與一個導軌總成的滑塊連接從而獲得穩定的導向效果。而在本發明的優選實施方式中,玻璃定位導軌機構包括定位直線導軌總成203,定位直線導軌總成203包括一條導軌和兩個均設置在導軌上的玻璃定位導向滑塊,每個玻璃定位導向滑塊均與一個玻璃定位擋板座204連接。這樣設置,兩個玻璃定位導向滑塊連接的兩個玻璃定位擋板座204共同使用一條導軌,降低了製造成本,同時還能保證兩個玻璃定位擋板座204沿同一條直線移動。
It should be understood that the glass positioning guide rail mechanism can be designed in a variety of forms, for example, two parallel guide rail assemblies are used, and two glass
在一些實施方式中,為了使玻璃定位擋板組件在推動玻璃至玻璃定位位置S之後不再繼續移動,將玻璃定位驅動機構與控制電路連接,通過控制電路中預設的玻璃定位擋板組件行進距離而控制玻璃定位驅動機構的動作。在本發明的優選實施方式中,為了節省成本同時提高玻璃定位擋板組件的限位精確度,優選地,玻璃定位裝置200包括固定設置的限位塊207,限位塊207配置為在預設的位置限制玻璃定位擋板組件的移動。這裡的限位塊207安裝在預設的位置是指,在該預設的位置處的限位塊207能夠止擋玻璃定位擋板組件以使玻璃定位擋板組件剛好限定出玻璃定位位置S。
In some embodiments, in order to prevent the glass positioning baffle assembly from continuing to move after pushing the glass to the glass positioning position S, the glass positioning drive mechanism is connected to the control circuit, and the glass positioning baffle assembly is preset in the control circuit. The distance controls the action of the glass positioning drive mechanism. In the preferred embodiment of the present invention, in order to save costs while improving the positioning accuracy of the glass positioning baffle assembly, preferably, the
需要理解的是,為了使玻璃不會被玻璃定位擋板組件擠壓損壞,優選地,限位塊207配置為使兩個短擋板205之間的最
小距離不小於玻璃的長度值,以及使兩個長擋板206之間的最小距離不小於玻璃的寬度值。當然,對於不同尺寸的玻璃,通過調整限位塊207的安裝位置即可實現調整兩個短擋板205之間的最小距離以及兩個長擋板206之間的最小距離的目的。
It should be understood that, in order to prevent the glass from being crushed and damaged by the glass positioning baffle assembly, preferably, the
最後,若需要使玻璃定位裝置200整體獲得更加穩定的支撐,優選地,玻璃定位裝置200包括固定設置的底座201,玻璃定位驅動機構安裝在底座201上。在本發明的玻璃熱彎上下料機結構中,底座201固定在移載裝置500(見圖1)的檯面板501(見圖10)上。
Finally, if it is necessary to obtain a more stable support for the
如圖7和圖8所示,本發明的毛刷清掃裝置300包括毛刷清掃升降機構、滾刷305以及吹氣機構;毛刷清掃升降機構包括能夠沿豎直方向移動的毛刷清掃升降件,滾刷305安裝於毛刷清掃升降件並能夠繞自身的水平軸線旋轉;吹氣機構安裝於毛刷清掃升降件並包括吹氣嘴B,吹氣嘴B與外部的清掃氣源連通。當需要對模具進行清掃時,控制毛刷清掃升降機構使滾刷305以及吹氣機構下降至模具上方附近,通過滾刷305的轉動清掃模具上的雜質,並通過吹氣機構的吹氣嘴B向模具噴射清掃氣體以清掃模具上的灰塵。本發明通過滾刷305轉動清掃以及吹氣機構噴氣清掃的雙重清掃動作能夠有效地提高清掃效果,並且清掃效率高。
As shown in Figures 7 and 8, the
應當理解的是,毛刷清掃升降機構可以採用多種方式
實現毛刷清掃升降件的升降,例如,可以沿豎直方向設置氣缸或液壓缸,將毛刷清掃升降件安裝於氣缸或液壓缸的活塞桿端以實現升降。在本發明的優選實施方式中,為了進一步提高毛刷清掃升降件的移動精度,優選地,毛刷清掃升降機構包括升降軸座307以及升降軸313,升降軸313沿豎直方向穿設於升降軸座307中並能夠繞自身軸線旋轉,毛刷清掃升降件與升降軸313螺紋配合連接。也就是說,毛刷清掃升降件與升降軸313構成滾珠螺桿結構,升降軸313相當於螺桿本體,毛刷清掃升降件相當於與螺桿本體相匹配的螺母。
It should be understood that the brush cleaning lifting mechanism can adopt many ways
To realize the lifting of the brush cleaning lifting member, for example, an air cylinder or hydraulic cylinder may be arranged in a vertical direction, and the brush cleaning lifting member may be installed on the end of the piston rod of the cylinder or hydraulic cylinder to achieve lifting. In the preferred embodiment of the present invention, in order to further improve the movement accuracy of the brush cleaning lifting member, preferably, the brush cleaning lifting mechanism includes a lifting
在一些實施方式中,可以設置旋轉電機並使旋轉電機的驅動軸連接升降軸313以驅使升降軸313旋轉,而在本發明的優選實施方式中,由於毛刷清掃升降件的高度調節並不頻繁,因此為了節省成本,採用手動方式使升降軸313旋轉,因此為了使手動旋轉升降軸313更加舒適、方便,優選地,毛刷清掃裝置300包括升降手輪310,升降軸313的上端伸出升降軸座307並與升降手輪310固定連接。為了保證毛刷清掃升降件的移動軌跡並且使毛刷清掃升降件的移動更穩定,優選地,毛刷清掃裝置300包括毛刷升降直線導軌總成308,滾刷305與毛刷升降直線導軌總成308的滑塊連接。
In some embodiments, a rotating motor can be provided and the drive shaft of the rotating motor is connected to the lifting
為了使噴氣清掃盡可能地覆蓋整個模具,提高噴氣清掃的清掃效果,優選地,吹氣機構包括前吹氣管304以及後吹氣管
311,前吹氣管304和後吹氣管311分別沿水平方向平行設置在滾刷305的兩側,前吹氣管304和後吹氣管311均設有吹氣嘴B。應當理解的是,當模具的面積增大時,為了能夠使清掃範圍盡可能地覆蓋整個模具,可以沿前吹氣管304和後吹氣管311的間隔方向設置多個吹氣管,每個吹氣管都設有吹氣嘴B。
In order to make the air-jet cleaning cover the entire mold as much as possible and improve the cleaning effect of the air-jet cleaning, preferably, the air blowing mechanism includes a front
為提高滾刷305和吹氣機構的安裝穩定性,優選地,毛刷清掃裝置300包括中間連接架306和毛刷軸座303,中間連接架306連接於毛刷清掃升降件,毛刷軸座303固定設置在中間連接架306上,滾刷305和吹氣機構均安裝在毛刷軸座303上。具體地,前吹氣管304以及後吹氣管311分別與毛刷軸座303的前氣流通道和後氣流通道連通,毛刷軸座303開設有與前氣流通道連通的前進氣接口C以及與後氣流通道連通的後進氣接口D。
In order to improve the installation stability of the rolling
另外,在本發明的優選實施方式中,滾刷305的旋轉採用電動方式驅動:毛刷清掃裝置300包括毛刷驅動電機301和毛刷軸312,毛刷驅動電機301設置在中間連接架306上,毛刷軸312繞自身軸線可轉動地套設於毛刷軸座303內,滾刷305通過毛刷軸312與毛刷驅動電機301連接。
In addition, in the preferred embodiment of the present invention, the rotation of the
為提高清掃效果,優選地,毛刷清掃裝置300包括清掃直線模組309,清掃直線模組309包括能夠沿水平方向移動的清掃移動件,毛刷清掃升降機構安裝於清掃移動件。在毛刷清掃裝置300
進行清掃時,清掃直線模組309帶動滾刷305以及吹氣機構沿水平方向來回移動,以對模具進行反覆多次清掃,從而提高清掃效果。另外,滾刷305的轉速可以根據需要而進行設置,並且滾刷305在沿水平方向來回移動時應設置有方向相反的兩種轉動方向,以防止出現清掃死角。最後,若需要使毛刷清掃裝置300整體獲得更加穩定的支撐,優選地,毛刷清掃裝置300包括固定設置的清掃支承座314,清掃直線模組309安裝於清掃支承座314上。在本發明的玻璃熱彎上下料機結構中,清掃支承座314固定在移載裝置500(見圖1)的檯面板501(見圖10)上。
To improve the cleaning effect, preferably, the
如圖9所示,本發明的模具定位裝置400包括模具定位模組,模具定位模組包括模具定位升降機構、水平移動定位機構以及模具定位擋板組件;水平移動定位機構安裝於模具定位升降機構以在模具定位升降機構的驅動下沿豎直方向移動;模具定位擋板組件安裝於水平移動定位機構,以在水平移動定位機構的驅動下沿水平方向在定位模具的模具定位位置和位於模具定位位置外圍的模具外圍位置之間移動,從而能夠從模具外圍位置推動模具至模具定位位置。通過上述技術方案,當需要對模具進行定位時,啟動模具定位升降機構使模具定位擋板組件沿豎直方向移動以與模具處於同一水平高度,然後控制水平移動定位機構帶動模具定位擋板組件沿水平方向移動,模具定位擋板組件推動模具移動,從而將模具從
位於模具定位位置外圍的模具外圍位置移動至模具定位位置,完成模具的定位工作。本發明通過模具定位升降機構、水平移動定位機構以及模具定位擋板組件實現模具定位的自動化控制,節省了人力,提高了工作效率。
As shown in Figure 9, the
應當理解的是,根據不同的模具定位位置,模具定位擋板組件中所包括的擋板數量也不同。例如,當模具定位位置位於直角牆體的角落時,由於已經有形成直角牆體的兩個相互垂直的牆體的止擋,這時模具定位擋板組件只需包括兩個相互垂直的擋板即可將模具推動至模具定位位置並抵靠在直角牆體,以完成定位。而在本發明的優選實施方式中,模具定位位置的四周並無其他固定牆體,因此,模具定位裝置400包括兩個模具定位模組,每個模具定位模組的模具定位擋板組件包括模具短邊擋板407以及模具長邊擋板411,兩個模具定位模組的模具短邊擋板407相互平行設置,兩個模具定位模組的模具長邊擋板411相互平行設置,模具短邊擋板407的板面與模具長邊擋板411的板面相互垂直設置。也就是說,需要通過模具定位擋板組件的兩個模具短邊擋板407和兩個模具長邊擋板411共同推動模具的四邊以對模具進行定位。
It should be understood that, according to different mold positioning positions, the number of baffles included in the mold positioning baffle assembly is also different. For example, when the mold positioning position is located at the corner of a right-angle wall, since there are already two mutually perpendicular walls forming the right-angle wall, the mold positioning baffle assembly only needs to include two mutually perpendicular baffles. The mold can be pushed to the mold positioning position and leaned against the right-angle wall to complete the positioning. In the preferred embodiment of the present invention, there are no other fixed walls around the mold positioning position. Therefore, the
為了使模具短邊擋板407和模具長邊擋板411能夠更加穩定地推動模具至模具定位位置,並且,為了使得模具的受力方向易於控制,優選地,模具定位擋板組件包括模具定位擋板座406,
模具定位擋板座406安裝水平移動定位機構,模具短邊擋板407和模具長邊擋板411安裝於模具定位擋板座406上;兩個模具定位模組的模具定位擋板座406能夠在水平移動定位機構的驅動下沿模具定位位置處的模具的對角線方向相向移動,從而限定出模具定位位置。也就是說,當模具定位擋板座406帶動移動模具短邊擋板407和模具長邊擋板411而使得模具完全移動至模具定位位置時,兩個模具短邊擋板407和兩個模具長邊擋板411所構成的結構的橫截面剛好形成矩形,而這個矩形的內部的面積即是模具的面積。並且,由於,兩個模具定位模組沿模具定位位置處的模具的對角線方向相向移動,在推動模具時,是模具短邊擋板407和模具長邊擋板411均對模具的兩條邊同時施加推動力,相較於只推動模具的單邊的方式而言,不僅提高了效率,而且受力方向易於控制,模具的移動更加平穩。
In order to enable the mold short-
為提高模具定位擋板座406的移動效率,優選地,水平移動定位機構包括夾緊氣缸座403、夾緊氣缸404以及氣缸連接件405,夾緊氣缸座403安裝於模具定位升降機構,夾緊氣缸404設置於夾緊氣缸座403上,模具定位擋板座406通過氣缸連接件405與夾緊氣缸404的活塞桿連接。通過夾緊氣缸404的活塞桿的伸縮動作帶動模具定位擋板座406沿水平方向往復移動,並且,當模具定位擋板座406上的模具短邊擋板407和模具長邊擋板411將模具推動
至模具定位位置之後,夾緊氣缸404仍然持續對模具定位擋板座406施加一定的推動力,使得模具短邊擋板407和模具長邊擋板411將模具夾緊以便於對模具進行開模、合模。
In order to improve the moving efficiency of the mold
在一些實施方式中,為了使模具定位擋板組件在推動模具至模具定位位置之後不再繼續移動,將夾緊氣缸404與控制電路連接,通過控制電路中預設的模具定位擋板組件行進距離而控制夾緊氣缸404的供氣動作。在本發明的優選實施方式中,為了節省成本同時提高模具定位擋板組件的限位精確度,優選地,其中一個模具定位模組的模具定位擋板座406上固定設置有限位座410,限位座410配置為在預設的位置與夾緊氣缸座403抵接以限制模具定位擋板座406的移動。應當理解的是,這裡的限位座410安裝在預設的位置是指,在該預設的位置處的限位座410能夠止擋模具定位擋板組件以使模具定位擋板組件剛好限定出模具定位位置的兩條相鄰的邊。由於需要對模具進行夾緊,因此,在限位座410使一個模具定位模組的模具定位擋板組件限定出模具定位位置的兩條相鄰的邊之後,另一個模具定位模組可以不設置限位座410而使其模具定位擋板組件持續地承受夾緊氣缸404的推力,以使得兩個模具定位模組的模具定位擋板組件夾緊模具。同時,為了防止未設置限位座410的模具定位擋板組件推動模具的力量過大而使模具偏移出模具定位位置,應當將設置有限位座410的模具定位模組的夾緊氣
缸404的供氣壓力調節至大於未設置限位座410的模具定位模組的夾緊氣缸404的供氣壓力,這樣,在限位座410的作用下,設置有限位座410的模具定位模組的模具定位擋板組件無法繼續推動模具超過預設的位置,同時也能夠承受另一組模具定位模組的模具定位擋板組件的壓力,從而穩定地夾持模具。
In some embodiments, in order to prevent the mold positioning baffle assembly from continuing to move after pushing the mold to the mold positioning position, the
需要理解的是,為了使模具不會被模具定位擋板組件擠壓損壞,優選地,限位座410配置為使兩個模具短邊擋板407之間的最小距離不小於模具的長度值,以及使兩個模具長邊擋板411之間的最小距離不小於模具的寬度值。當然,對於不同尺寸的模具,通過調整限位座410的安裝位置即可實現調整兩個模具短邊擋板407之間的最小距離以及兩個模具長邊擋板411之間的最小距離的目的。
It should be understood that, in order to prevent the mold from being crushed and damaged by the mold positioning baffle assembly, preferably, the
為使模具定位擋板座406的移動更加穩定,優選地,水平移動定位機構夾緊直線導軌總成408,夾緊直線導軌總成408安裝於夾緊氣缸座403,模具定位擋板座406與夾緊氣缸座403的滑塊連接。
In order to make the movement of the mold
在一些實施方式中,模具定位升降機構可以採用直線模組、電缸、液壓缸等形式實現水平移動定位機構的升降,在本發明的優選實施方式中,模具定位升降機構包括模具定位升降氣缸402,模具定位升降氣缸402的缸體固定地設置,水平移動定位機 構與模具定位升降氣缸402的活塞桿連接。 In some embodiments, the mold positioning and lifting mechanism can adopt linear modules, electric cylinders, hydraulic cylinders, etc. to realize the lifting of the horizontal movement positioning mechanism. In a preferred embodiment of the present invention, the mold positioning and lifting mechanism includes a mold positioning and lifting cylinder 402. , The cylinder body of the mold positioning lifting cylinder 402 is fixedly arranged, and the positioning machine is moved horizontally The structure is connected with the piston rod of the mold positioning lift cylinder 402.
若需要使模具定位裝置400整體獲得更加穩定的支撐,優選地,模具定位裝置400包括固定設置的安裝座401。在本發明的玻璃熱彎上下料機結構中,安裝座401固定在移載裝置500(見圖1)的檯面板501(見圖10)上。
If it is necessary to provide a more stable support for the
並且,為了使水平移動定位機構的升降動作更加平穩,模具定位升降機構包括模具定位升降直線導軌總成409,模具定位升降直線導軌總成409以及模具定位升降氣缸402均安裝在安裝座401上,水平移動定位機構與模具定位升降直線導軌總成409的滑塊連接。
In addition, in order to make the lifting action of the horizontal movement positioning mechanism more stable, the mold positioning lift mechanism includes a mold positioning lift
如圖10~16所示,本發明的移載裝置500(見圖1)包括下料移載機構、中移載機構以及上料移載機構;下料移載機構設置在玻璃熱彎上下料機出口和下料工位之間,並配置為能夠將模具E從玻璃熱彎上下料機出口移動至下料工位;中移載機構設置在下料工位和上料工位之間,並配置為能夠將模具E從下料工位移動至上料工位;上料移載機構設置在上料工位和玻璃熱彎上下料機入口之間,並配置為能夠將模具E從上料工位移動至玻璃熱彎上下料機入口。通過上述技術方案,下料移載機構將模具E從玻璃熱彎上下料機出口移動至下料工位,中移載機構將模具E從下料工位移動至上料工位,上料移載機構將模具E從上料工位移動至玻璃熱彎上下
料機入口,並且模具E在下料工位和上料工位分別下載已成形玻璃和上載未成形玻璃,從而完成模具E、已成形玻璃、未成形玻璃的連續移動工作。整個過程自動地實現,提高了工作效率。為使模具E的移動軌跡更加穩定,優選地,移載裝置500包括固定設置的檯面板501(檯面板501可以固定設置在玻璃熱彎上下料機的機架上)以及設置在檯面板501上的導軌503,導軌503在玻璃熱彎上下料機出口和玻璃熱彎上下料機入口之間延伸以限定出模具E的移動路徑。應當理解的是,導軌503可以設計為多種形式,只要能夠與模具E相配合並限定出模具E的移動路徑即可,在本發明的優選實施方式中,間隔地設置兩條相互平行的導軌503,兩條導軌503之間的間隙即限定出模具E的移動路徑。
As shown in Figures 10-16, the
當需要對模具E進行清掃時,為了防止清掃產生的揚塵、雜質飛濺,優選地,移載裝置500包括箱體升降氣缸519和箱體502,箱體502與箱體升降氣缸519的活塞桿連接以能夠沿豎直方向移動,箱體502配置為:箱體502向上運動時能夠形成供模具E穿行的模具穿行通道,箱體502向下運動時能夠罩在下料工位並形成用於清掃模具E的清掃腔室。在一些實施方式中,箱體502的下端為敞口,箱體502的上端與箱體升降氣缸519的活塞桿連接,並且箱體502設置在下料工位的正上方,當需要對模具E進行清掃時,箱體升降氣缸519控制箱體502下降使箱體502罩住整個下料工
位以及模具E,對模具E的清掃工作即在箱體502的腔室中完成,清掃完成之後箱體502上升復位,模具E即可繼續移動。而在本發明的優選實施方式中,箱體502的相對兩側壁均開設有相對應的模具穿行通孔,箱體502整體罩住下料工位並穿設於檯面板501,箱體升降氣缸519可以控制箱體502上下移動,當需要對位於下料工位上的模具E進行清掃時,箱體502向下移動使得模具穿行通孔的上邊沿與檯面板501的上表面相抵接以實現密封,當模具E需要移動時,箱體502向上移動使得模具穿行通孔的上邊沿脫離檯面板501,即,模具穿行通孔的上邊沿與檯面板501存在間距,該間距可允許模具E通過,從而形成模具穿行通道。這樣設置的好處是,箱體502相較於下端設置為敞口的結構而言,具有更好的結構穩定性,使用壽命更長,並且模具穿行通孔的上邊沿與檯面板501的上表面之間的密封效果更好。
When the mold E needs to be cleaned, in order to prevent dust and impurities from splashing during the cleaning, the
在下料工位,需要對模具E進行開模、合模,因此,優選地,移載裝置500包括下料直線模組518和下料吸盤538,下料直線模組518的滑塊與下料吸盤538連接,下料吸盤538設置於下料工位的上方,下料吸盤538配置為在下料直線模組518的驅動下能夠沿豎直方向移動以遠離或吸附模具E的上蓋。同樣的,在上料工位,需要對模具E進行開模、合模,優選地,移載裝置500包括上料直線模組509和上料吸盤524,上料直線模組509的滑塊與上料吸盤
524連接,上料吸盤524設置於上料工位的上方,上料吸盤524配置為在上料直線模組509的驅動下能夠沿豎直方向移動以遠離或吸附模具E的上蓋。
In the blanking station, it is necessary to open and close the mold E. Therefore, preferably, the
應當理解的是,下料移載機構、上料移載機構以及中移載機構均可以設計為多種形式,只要能夠沿水平方向移動模具E即可,例如可以採用滾珠螺桿結構、直線電缸結構等。在本發明的優選實施方式中,下料移載機構包括下料移載氣缸528和下料移載件,上料移載機構包括上料移載氣缸525和上料移載件,中移載機構包括中移載氣缸512以及中移載件;下料移載氣缸528設置在玻璃熱彎上下料機出口和下料工位之間,下料移載件與下料移載氣缸528的滑塊連接以推動模具E從玻璃熱彎上下料機出口移動至下料工位;上料移載氣缸525設置在上料工位和玻璃熱彎上下料機入口之間,上料移載件與上料移載氣缸525的滑塊連接以推動模具E從上料工位移動至玻璃熱彎上下料機入口;中移載氣缸512設置在下料工位和上料工位之間,中移載件與中移載氣缸512的滑塊連接以推動模具E從下料工位移動至上料工位。
It should be understood that the unloading transfer mechanism, the loading transfer mechanism and the middle transfer mechanism can all be designed in various forms, as long as the mold E can be moved in the horizontal direction, for example, a ball screw structure or a linear electric cylinder structure can be used. Wait. In a preferred embodiment of the present invention, the unloading transfer mechanism includes an unloading
在下料移載件移動模具E移動至指定位置之後,下料移載件不應當再影響模具E的繼續移動,因此,優選地,下料移載件包括第一前撥叉533、第一前撥叉氣缸536、第二前撥叉531和第二前撥叉氣缸532;第一前撥叉氣缸536和第二前撥叉氣缸532均設置
在下料移載氣缸528的滑塊上,第一前撥叉533與第一前撥叉氣缸536的活塞桿連接以能夠沿豎直方向移動,第二前撥叉531與第二前撥叉氣缸532的活塞桿連接以能夠沿豎直方向移動,第一前撥叉533與第二前撥叉531沿模具E的移動方向間隔地設置。
After the moving mold E of the blanking transfer carrier moves to the designated position, the blanking transfer member should no longer affect the continued movement of the mold E. Therefore, preferably, the blanking transfer member includes a first
在中移載件移動模具E移動至指定位置之後,中移載件不應當再影響模具E的繼續移動,因此,優選地,中移載件包括第一中撥叉535、第一中撥叉氣缸539、第二中撥叉504以及第二中撥叉氣缸515;第一中撥叉氣缸539和第二中撥叉氣缸515均設置在中移載氣缸512的滑塊上,第一中撥叉535與第一中撥叉氣缸539的活塞桿連接以能夠沿豎直方向移動,第二中撥叉504與第二中撥叉氣缸515的活塞桿連接以能夠沿豎直方向移動,第一中撥叉535與第二中撥叉504沿模具E的移動方向間隔地設置。
After the moving mold E of the middle shift carrier moves to the designated position, the middle shift carrier should no longer affect the continued movement of the mold E. Therefore, preferably, the middle shift carrier includes a first
在上料移載件移動模具E移動至指定位置之後,上料移載件不應當再影響模具E的繼續移動,因此,優選地,上料移載件包括第一後撥叉506、第一後撥叉氣缸510、第二後撥叉527以及第二後撥叉氣缸543;第一後撥叉氣缸510和第二後撥叉氣缸543均設置在上料移載氣缸525的滑塊上,第一後撥叉506與第一後撥叉氣缸510的活塞桿連接以能夠沿豎直方向移動,第二後撥叉527與第二後撥叉氣缸543的活塞桿連接以能夠沿豎直方向移動,第一後撥叉506與第二後撥叉527沿模具E的移動方向間隔地設置。
After the moving mold E of the loading transfer member moves to the designated position, the loading transfer member should no longer affect the continued movement of the mold E. Therefore, preferably, the loading transfer member includes a first
如圖17所示,本發明的上料裝置600包括上料橫向移載機構、上料升降移載機構以及上料移載吸盤602,上料升降移載機構安裝於上料橫向移載機構以在上料橫向移載機構的驅動下沿水平方向移動,上料移載吸盤602安裝於上料升降移載機構以在上料升降移載機構的驅動下沿豎直方向移動。由於上料移載吸盤602在上料橫向移載機構、上料升降移載機構的驅動下能夠沿水平和豎直方向移動,從而將吸附的未成形玻璃從玻璃定位位置S(見圖10)移動至模具E(見圖12)中。
As shown in Figure 17, the
在本發明的優選實施方式中,上料橫向移載機構包括橫向直線模組606,上料升降移載機構包括上料升降直線模組604,上料升降直線模組604安裝在橫向直線模組606的能夠沿水平方向移動的滑塊上,上料移載吸盤602安裝在上料升降直線模組604的能夠沿豎直方向移動的滑塊上。
In a preferred embodiment of the present invention, the feeding transverse transfer mechanism includes a transverse
下面對本發明的玻璃熱彎上下料機的工作過程做出詳細解釋。 The working process of the glass hot bending machine of the present invention will be explained in detail below.
在工作初始狀態時,水平直線模組101處於最後端位置,豎直直線模組102處於最上端位置,第一吸盤固定板106處於水平位置;玻璃定位氣缸202處於縮回狀態,短擋板205及長擋板206處於張開狀態;滾刷305、前吹氣管304與後吹氣管311均在下料工位之外;模具定位升降氣缸402處於下方位置,夾緊氣缸404
處於收縮狀態,這時模具短邊擋板407及模具長邊擋板411形成的四邊形的中心點與模具定位位置的中心點重合;箱體502的模具穿行通孔的上邊沿與檯面板501存在模具穿行通道;上料升降直線模組604處於最上面位置,橫向直線模組606處於中間位置,即上料吸盤固定板601與上料移載吸盤602處於上料工位X與玻璃定位位置S的中間位置。
In the initial state of work, the horizontal
當從玻璃熱彎上下料機的出口出來的模具E進入出料位T時,在第二前撥叉氣缸532的作用下,第一前撥叉533升起,然後下料移載氣缸528向後移動撥動模具E到中間過渡位U,此後第一前撥叉533下降,下料移載氣缸528回到前方位置。接著第二前撥叉氣缸532及下料移載氣缸528先後動作使第二前撥叉531升起並帶動模具E到下料工位V。
When the mold E coming out of the exit of the glass bending machine enters the discharge position T, under the action of the second
接著,啟動模具定位升降氣缸402上升並帶動安裝在夾緊氣缸座403上的所有零部件同步上升,然後啟動夾緊氣缸404,將模具短邊擋板407及模具長邊擋板411推向模具,在兩個模具定位組件的模具短邊擋板407及模具長邊擋板411共同作用下使模具定位在模具定位位置,同時下模被模具短邊擋板407和模具長邊擋板411牢牢夾持。
Then, start the mold positioning lifting cylinder 402 to rise and drive all the components installed on the
當模具定位裝置400完成模具E的定位且將下模夾緊後,啟動下料上模升降系統,下料吸盤連接桿521及下料吸盤座
537、下料吸盤538下降並把上模吸住後提起來。
After the
第一下料裝置100的水平直線模組101控制第一吸盤107移動至玻璃A的上方,接著豎直直線模組102運動帶動第一吸盤107下降並觸到玻璃A上表面後停止,隨後接通真空氣路,第一吸盤107將玻璃A吸住。吸住玻璃A後,豎直直線模組102帶動玻璃A上升,接著水平直線模組101帶動安裝其上的所有零件與玻璃A一起向後移動一段距離。之後,旋轉氣缸113順時針轉動90度,將玻璃A由水平狀態變成豎直狀態,然後豎直直線模組102帶動玻璃A下落,將玻璃A插入到已成形玻璃卡架G內。隨後關掉真空氣路,豎直直線模組102上升,旋轉氣缸113逆時針復位。
The horizontal
當第一下料裝置100將已熱彎成形的玻璃取去後,箱體502向下移動並與檯面板501形成密封。接著毛刷清掃裝置300啟動毛刷驅動電機301,並給前吹氣管304與後吹氣管311接通高壓氣源,由清掃直線模組309驅動滾刷305及前吹氣管304與後吹氣管311在上模和下模之間來回移動進行清掃。待清掃工作完成後,滾刷305及前吹氣管304與後吹氣管311又回到工作初始位置。之後,下料吸盤538等再次下降並斷開真空,將上模合在下模上後又再次上升,隨後,模具定位裝置400及箱體502均復位至工作初始狀態。
After the
在第一中撥叉氣缸539的作用下第一中撥叉535下降,然後中移載氣缸512工作將模具E從下料工位V帶到中間過渡位
W後,第一中撥叉535上升且中移載氣缸512又運動到前方位置,之後在第二中撥叉氣缸515及中移載氣缸512的先後作用下第二中撥叉504下降且帶動模具E從中間過渡位W到上料工位X,隨後第二中撥叉504上升。
Under the action of the first middle
第二下料裝置100’通過與第一下料裝置100相反的操作使未成形玻璃從未成形玻璃卡架F移動至玻璃定位工位。然後啟動兩個玻璃定位氣缸202,則兩兩對應的短擋板205及長擋板206相向移動,將玻璃片推向玻璃定位位置S並定位,由於兩個限位塊207有阻擋作用,因而玻璃片不會被夾碎。接著,關掉玻璃定位氣缸202,短擋板205及長擋板206復位。接著模具定位裝置400再次將模具E定位且夾緊下模,使上料吸盤連接桿522、上料吸盤座523、上料吸盤524下降,並給上料吸盤524接通真空吸住上模後提起。將未成形玻璃從玻璃定位位置S移動至下模中,上料吸盤524下降並斷開真空後復位,上模又再次合在下模上。此後模具定位裝置400復位。
The second blanking device 100' moves the unformed glass from the unformed glass holder F to the glass positioning station through the reverse operation of the
當完成玻璃的上料後,啟動後移載系統工作,上料移載氣缸525帶動第一後撥叉506前移後,在第一後撥叉氣缸510的作用下第一後撥叉506下降,然後上料移載氣缸525後移帶動模具E從上料工位X到中間過渡位Y。接著第一後撥叉506上升且上料移載氣缸525前移,然後第二後撥叉527下降,上料移載氣缸525再一次
後移帶動模具E從中間過渡位Y到進料位Z後第二後撥叉527上升復位。
When the glass loading is completed, the post-transfer system is started. After the first
上述是一套模具移載、定位、下料、清掃、移載、定位、上料、移載的全過程。在此過程中,由於模具的下料與上料是在兩個工位上進行,因而可同時對至少兩套模具進行上下料工作。 The above is the whole process of a set of mold transfer, positioning, blanking, cleaning, transfer, positioning, feeding and transfer. In this process, since the blanking and feeding of the mold are carried out at two stations, at least two sets of molds can be loaded and unloaded at the same time.
以上結合附圖詳細描述了本發明的優選實施方式,但是,本發明並不限於此。在本發明的技術構思範圍內,可以對本發明的技術方案進行多種簡單變形,為了避免不必要的重複,本發明對各種可能的組合方式不再另行說明。但這些簡單變形和組合同樣應當視為本發明所公開的內容,均屬本發明的保護範圍。 The preferred embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Within the scope of the technical concept of the present invention, a variety of simple modifications can be made to the technical solution of the present invention. In order to avoid unnecessary repetition, various possible combinations of the present invention will not be described separately. However, these simple modifications and combinations should also be regarded as the disclosed content of the present invention, and all belong to the protection scope of the present invention.
100:第一下料裝置 100: The first unloading device
100’:第二下料裝置 100’: The second unloading device
300:毛刷清掃裝置 300: Brush cleaning device
500:移載裝置 500: Transfer device
600:上料裝置 600: feeding device
F:未成形玻璃卡架 F: Unformed glass card holder
G:已成形玻璃卡架 G: formed glass card holder
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CN110228937A (en) * | 2019-07-16 | 2019-09-13 | 蓝思智能机器人(长沙)有限公司 | A kind of hot bending production line and its loading and unloading equipment |
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CN109574477A (en) | 2019-04-05 |
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CN109574477B (en) | 2021-01-15 |
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