CN108164127A - A kind of 3D heat-bending glass automatic production line - Google Patents

A kind of 3D heat-bending glass automatic production line Download PDF

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Publication number
CN108164127A
CN108164127A CN201810158756.7A CN201810158756A CN108164127A CN 108164127 A CN108164127 A CN 108164127A CN 201810158756 A CN201810158756 A CN 201810158756A CN 108164127 A CN108164127 A CN 108164127A
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CN
China
Prior art keywords
automatic
glass
mold
heat
bending
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810158756.7A
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Chinese (zh)
Inventor
左洪波
杨鑫宏
李铁
王玉平
李洪霞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Harbin Aurora Optoelectronics Technology Co Ltd
Original Assignee
Harbin Aurora Optoelectronics Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Harbin Aurora Optoelectronics Technology Co Ltd filed Critical Harbin Aurora Optoelectronics Technology Co Ltd
Priority to CN201810158756.7A priority Critical patent/CN108164127A/en
Publication of CN108164127A publication Critical patent/CN108164127A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • C03B23/03Re-forming glass sheets by bending by press-bending between shaping moulds
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

The present invention discloses a kind of automatic production line of 3D heat-bending glass.The automatic production line includes the compositions such as one group of 3D glass heats bender, automatic charging transmission line, automatic blanking transmission line, integrated station.Integrated station includes automatic charging section, automatic blanking section, mold clean unit, detects the functional units such as section, multiple manipulators automatically, more hot-bending machines are single or two rows of arrangement above are outside integrated station, and pass through automatic charging transmission line, automatic blanking transmission line carries out the transmission of material with integrated station.The present invention can control more hot-bending machines to be carried out at the same time the production operation of hot bending, substantially increases production efficiency and production capacity, reduces cost of labor, forms the molding automated production manufacturing line of 3D glass bendings.

Description

A kind of 3D heat-bending glass automatic production line
Technical field
The present invention discloses a kind of automatic production line, and in particular to a kind of novel 3D heat-bending glass automatic production line.
Background technology
Heat-bending glass refers to plate glass in a mold by thermal softening, under a certain pressure brake forming, then annealed system Into bend glass.With the progress of industrial level and the raising of living standards of the people, heat-bending glass replaces general plane glass Occasion is more and more.For example, in order to meet the esthetic requirement of people and improve mobile phone feel, 2.5D, 3D Mobile phone screen meet the tendency of and It is raw.With the expansion of bend glass application range, people can also put forward higher requirements heat-bending glass, between heat-bending glass industry Competition will be more and more fierce.
Mostly based on artificial operation of feeding and discharging, single device individually controls 3D glass bendings equipment currently on the market, accidentally grasps Make rate height, high labor cost, automated production equipment and production line fail to realize commercial application also in development phase, this It is also 3D glass bendings equipment barrier at existing for technical aspect one.Therefore it needs to develop to be used cooperatively with 3D glass heat benders Automatic production line, for the automated production of 3D glass.
Invention content
It can only individually be controlled the purpose of the present invention is to provide a kind of solution traditional glass hot-bending machine single device, input and output material By manual operation, the problems such as misuse rate height, low production efficiency, high labor cost, to substitute the artificial input and output material of traditional equipment The 3D heat-bending glass automatic production lines of multiple devices production operation simultaneously are realized in operation.
The object of the present invention is achieved like this:The automatic production line includes one group of 3D glass heats bender, automatic charging Transmission line, automatic blanking transmission line and integrated station, it is clear that integrated station includes automatic charging section, automatic blanking section, mold Unit, automatic detection section and one group of manipulator are washed, one group of 3D glass heats bender divides single or two rows of arrangement above in integrated work It stands external, and passes through the transmission of automatic charging transmission line, automatic blanking transmission line and integrated station progress material.
Automatic production line of the present invention can control more hot-bending machines to be carried out at the same time the production operation of hot bending, greatly improve Production efficiency and production capacity, reduce cost of labor, form the molding automated production manufacturing line of 3D glass bendings.
The present invention also has some features in this way:
1. automatic charging transmission line, automatic blanking transmission line described in are set on front side of the operation console of 3D glass heat benders, both ends Guide rail is provided with, is conveyer structure, advances according to certain speed or rhythm;Corresponding hot-bending machine enters mould and goes out die orifice position to set Feeding mechanism and discharging mechanism are equipped with, feeding mechanism and discharging mechanism are respectively by its lifting of Serve Motor Control and forward motion.
2. automatic charging section described in includes plain film rack, stock die frame, upper material position, feeding manipulator and pan filler Tool hand, upper material position remove mold direction of travel side, and excess-three side is provided with mold guide rail, and adds alignment sensor, for mould The location sense of tool material should;Staged places Multi-layer material basket on plain film rack, and charging basket is card slot type structure, and rack bottom end is with universal Castor moves integrally convenient for rack.Feeding and die-filling manipulator end are equipped with vision system.
3. mold clean unit described in includes mold cleaning position and lower mold cleaning position, and mold cleaning position is under Mold clean position is the semi-closed structure of upper end opening, and middle part is provided with die frame, and surrounding baffle is double-layer structure, inner layer baffle And bottom base panel is provided with air suction opening, connects dust absorption passage;Cleaning means mechanism is installed on inner layer baffle, including brush roll, Dustless cloth rewinder roll and drifting dust disk;Brush roll and dustless cloth rewinder roll are controlled by servo motor or cylinder, it can be achieved that lateral another by baffle one Skidding into, and rotate simultaneously, it is inswept to clean die surface, complete the surface wipes dedusting work of mold;Drifting dust disk is servo Motor or cylinder control, advance at die surface, decline and carry out drifting dust processing to die surface;Mold clean unit is connected with Dust absorption passage is unified to be concentrated by dust absorption passage discharge for graphite dust in chamber and impurity etc. to be carried out dust suction processing Processing.
4. automatic blanking section described in includes lower material position, blanking mechanical hand, mould unloading manipulator, and lower material position removes mold traveling side To side, excess-three side is provided with mold guide rail, and adds alignment sensor, should for the location sense of mould material;Blanking mechanical Hand end is equipped with vision system.
5. automatic detection section described in includes 3D image measurers, feeding mechanical hand, non-defective unit frame, waste product basket, on non-defective unit frame Staged places Multi-layer material basket, and charging basket is card slot type structure;Or automatic detection section rear end can be by feeding mechanical hand directly and 3D The subsequent processing of heat-bending glass finished product sheet(Strengthen workshop section)Equipment carry out process on connection.
6. one group of 3D glass heat bender described in is respectively provided with individual PLC control system, and main controller controls other execution The action of unit carries out data exchange between main controller and PLC by ethernet communication mode.
Beneficial effects of the present invention have:
1. the present invention passes through more hot-bending machines, automatic loading/unloading section, mold clean unit, the automatic detection isostructural cooperation of section. Multiple devices automated production operation simultaneously can be achieved, without human intervention, substantially reduce cost of labor, improve production efficiency And yields.
Hot-bending machine of the present invention has individual PLC control system, and is communicated with master control machine by Ethernet, realizes Data exchange between master control machine and hot-bending machine, and hot-bending machine break down alarm when, can independent cutoff process, be not required to from Moving-wire integrally carries out maintenance down.
Description of the drawings
Fig. 1 is the floor map of 3D heat-bending glass automatic production line of the present invention.
Specific embodiment
The present invention is described in detail below in conjunction with the accompanying drawings.
With reference to Fig. 1, the present embodiment 3D heat-bending glass automatic production line controls more hot bendings by an integrated station Machine is carried out at the same time production operation.1 is 3D glass heat benders, and 2 be integrated station, external generally transparent toughened glass material Wall enters die orifice side positioned at hot-bending machine, and more hot-bending machines arrange backward successively.3 be automatic charging transmission line, and 4 pass for automatic blanking Line sending, 5 be feeding mechanism, and 6 be discharging mechanism.Hot-bending machine realizes material by automatic loading/unloading transmission line and integrated station Transmission.Include in integrated station upper material position 7, lower material position 8, mold clean unit 9, feeding manipulator 16, die-filling manipulator 17, Plain film material library 18, stock die frame 19, blanking mechanical hand 20, mould unloading manipulator 21,3D automatic images measuring instrument 22, feeding mechanical The functional units such as hand 23, non-defective unit frame 24, waste product basket 25.Upper material position in automatic charging transmission line connection integrated station, automatically Lower material position in blanking transmission line connection integrated station, corresponds to and is provided with mould outlet door at glass wall, mold is controlled by cylinder The up and down action of outlet portal.It is mold clean unit in front of upper and lower material position, including mold cleaning position 11 and lower mold cleaning position 10, rotating brushes roller mechanism 12, rotation non-dust cloth roller mechanism 13, drifting dust disc mechanism 14, die frame 15 etc. are set in mold clean position. Feeding manipulator is located on the left of upper material position, and die-filling manipulator is located on front side of mold cleaning position, and plain film material warehouse compartment is in feeding machinery On the left of hand, stock die frame is located on front side of feeding manipulator.Blanking mechanical hand is located on the right side of lower material position, under mould unloading manipulator is located at It is 3D automatic image measuring instruments on the right side of blanking mechanical hand, 3D image measurers right is followed successively by feeder on front side of mold clean position Tool hand, non-defective unit frame, waste product basket.
When the present embodiment 3D heat-bending glass automatic production line starts operation, pan feeding manipulator will be pre- out of stock die frame The mould material for installing plain film glass places upper material position.It is linear for entire automated production that plain film sheet glass mould material quantity is pre-installed Into the quantity of automatic cycle.The quantity continuously runs number of molds and automated production line traffic control hot-bending machine number of units by separate unit hot-bending machine It determines.When the mould material of prepackage is finished, entire automatic production line forms cycle.Below to forming the automated production recycled Process is sketched.
Discharging mechanism places the hot bending rear mold gripping that hot-bending machine goes out at die orifice at automatic blanking line, automatic blanking transmission Hot bending rear mold is sent to lower material position by line, and mould unloading manipulator gripping upper mould is put into the die frame in mold cleaning position On, brush roll and dustless cloth rewinder roll are rotationally advancing successively in top mold surface, and cleaning wiping is carried out to mold, and drifting dust disc mechanism advances Drifting dust processing is carried out to top mold surface, meanwhile, dust suction duct in mold clean unit is opened, to the dust, miscellaneous in unit Matter etc. carries out dust suction processing.At the same time, blanking mechanical hand draws 3D sheet glass, and blanking mechanical hand is equipped with vision system, can Fragment is judged, if fragment, blanking mechanical hand grips lower mould to waste product frame, and glass fragment is poured onto waste product frame It is interior, lower mold is sent to lower mold cleaning position, is started the cleaning processing.Such as non-fragment, blanking mechanical hand draws 3D sheet glass to 3D It influences at measuring instrument, is detected, after detection, according to testing result, 3D sheet glass is drawn to non-defective unit by feeding mechanical hand In frame or waste product frame.Meanwhile mould unloading manipulator grips lower mould to lower mold washing station, starts the cleaning processing, process is such as Described in mold cleaning process.Cleaning finishes, the mould unloading manipulator gripping supreme material position of lower mould, returns to lower material position later and continues The circulation action of next mould material.Feeding manipulator draws plain film glass to lower mould, and die-filling manipulator grips upper mould At supreme material position lower mould, whole process is positioned by vision system, so far completes the die-filling process of plain film glass, is put down Sheet glass mould material is sent to feeding mechanism by automatic charging transmission line, send to hot-bending machine by feeding mechanism gripping mould material At die orifice, the hot bending process of glass is completed by hot-bending machine.So far one for entire heat-bending glass automatic production line follows Ring production process.
The above content is the further descriptions done to the present invention, it is impossible to assert that the specific implementation of the present invention is only limited to These explanations.For there are the personnel of fields rudimentary knowledge of the present invention, it can be easy to change the present invention And modification, these change and modification should all be considered as belonging to the patent protection model that claims that the present invention is submitted determine It encloses.

Claims (7)

1. a kind of 3D heat-bending glass automatic production line, it is characterised in that it includes one group of 3D glass heats bender, automatic charging passes Line sending, automatic blanking transmission line and integrated station, integrated station include automatic charging section, automatic blanking section, mold clean Unit, automatic detection section and one group of manipulator, one group of 3D glass heats bender divide single or two rows of arrangement above in integrated station Outside, and pass through the transmission of automatic charging transmission line, automatic blanking transmission line and integrated station progress material.
A kind of 2. 3D heat-bending glass automatic production line according to claim 1, it is characterised in that the automatic charging Transmission line, automatic blanking transmission line are set on front side of the operation console of 3D glass heat benders, are provided at both ends with guide rail, are conveyer belt knot Structure;Entering mould and going out die orifice position for corresponding hot-bending machine is provided with feeding mechanism and discharging mechanism, feeding mechanism and discharging mechanism point Not by its lifting of Serve Motor Control and forward motion.
A kind of 3. 3D heat-bending glass automatic production line according to claim 2, it is characterised in that the automatic charging Section includes plain film rack, stock die frame, upper material position, feeding manipulator and die-filling manipulator, upper material position and removes mold direction of travel Side, excess-three side is provided with mold guide rail, and adds alignment sensor, should for the location sense of mould material;On plain film rack Staged places Multi-layer material basket, and charging basket is card slot type structure, and rack bottom end carries universal caster wheel, is moved integrally convenient for rack;On Material and die-filling manipulator end are equipped with vision system.
A kind of 4. 3D heat-bending glass automatic production line according to claim 3, it is characterised in that the mold clean Unit includes mold cleaning position and lower mold cleaning position, mold cleaning position and half envelope that lower mold cleaning position is upper end opening Structure is closed, middle part is provided with die frame, and surrounding baffle is double-layer structure, and inner layer baffle and bottom base panel are provided with air suction opening, even Connect dust absorption passage;Cleaning means mechanism is installed, including brush roll, dustless cloth rewinder roll and drifting dust disk on inner layer baffle;Brush roll and Dustless cloth rewinder roll, it can be achieved that advanced by one lateral opposite side of baffle, and is rotated simultaneously by servo motor or cylinder control, inswept clear Die surface is washed, completes the surface wipes dedusting work of mold;Drifting dust disk is controlled for servo motor or cylinder, advances to mold table At face, decline and drifting dust processing is carried out to die surface;Mold clean unit is connected with dust absorption passage, for by graphite powder in chamber Dirt and impurity etc. carry out dust suction processing, unified to be focused on by dust absorption passage discharge.
A kind of 5. 3D heat-bending glass automatic production line according to claim 4, it is characterised in that the automatic blanking Section includes lower material position, blanking mechanical hand, mould unloading manipulator, and lower material position removes mold direction of travel side, and excess-three side is provided with mold Guide rail, and alignment sensor is added, it should for the location sense of mould material;Blanking mechanical hand end is equipped with vision system.
A kind of 6. 3D heat-bending glass automatic production line according to claim 5, it is characterised in that the automatic detection Section includes 3D image measurers, feeding mechanical hand, non-defective unit frame, waste product basket, and staged places Multi-layer material basket on non-defective unit frame, and charging basket is Card slot type structure.
A kind of 7. 3D heat-bending glass automatic production line according to claim 6, it is characterised in that one group of 3D glass Glass hot-bending machine is respectively provided with individual PLC control system, and main controller controls the action of other execution units, main controller and PLC it Between data exchange carried out by ethernet communication mode.
CN201810158756.7A 2018-02-26 2018-02-26 A kind of 3D heat-bending glass automatic production line Pending CN108164127A (en)

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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109250498A (en) * 2018-07-18 2019-01-22 惠州市广工大物联网协同创新研究院有限公司 A kind of automatic loading and unloading system for glass heat bender
CN109574477A (en) * 2018-12-18 2019-04-05 东旭科技集团有限公司 Glass bending charging & discharging machine
CN109775964A (en) * 2019-02-03 2019-05-21 东旭科技集团有限公司 Glass processing device and glass processing system
CN109987826A (en) * 2019-02-03 2019-07-09 东旭科技集团有限公司 Glass mold transfer equipment and glass processing system including it
CN110228937A (en) * 2019-07-16 2019-09-13 蓝思智能机器人(长沙)有限公司 A kind of hot bending production line and its loading and unloading equipment
CN110712387A (en) * 2019-10-17 2020-01-21 珠海市艾森科技有限公司 Automatic feeding and discharging integrated machine and hot pressing production line

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CN106517762A (en) * 2016-10-08 2017-03-22 深圳市普盛旺科技有限公司 Electronic device glass hot bending molding furnace and automatic feeding and discharging device
CN106830644A (en) * 2016-12-22 2017-06-13 无锡市凯创自动化科技有限公司 Bend glass thermoforming system
CN107285612A (en) * 2017-07-28 2017-10-24 哈尔滨奥瑞德光电技术有限公司 A kind of automatic feed/discharge system of 3D hot-bending machines
CN208008667U (en) * 2018-02-26 2018-10-26 哈尔滨奥瑞德光电技术有限公司 A kind of 3D heat-bending glass automatic production line

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US20150251944A1 (en) * 2014-03-10 2015-09-10 Corning Incorporated Methods and apparatuses for separating glass ribbons
CN106517762A (en) * 2016-10-08 2017-03-22 深圳市普盛旺科技有限公司 Electronic device glass hot bending molding furnace and automatic feeding and discharging device
CN106830644A (en) * 2016-12-22 2017-06-13 无锡市凯创自动化科技有限公司 Bend glass thermoforming system
CN107285612A (en) * 2017-07-28 2017-10-24 哈尔滨奥瑞德光电技术有限公司 A kind of automatic feed/discharge system of 3D hot-bending machines
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109250498A (en) * 2018-07-18 2019-01-22 惠州市广工大物联网协同创新研究院有限公司 A kind of automatic loading and unloading system for glass heat bender
CN109574477A (en) * 2018-12-18 2019-04-05 东旭科技集团有限公司 Glass bending charging & discharging machine
TWI708746B (en) * 2018-12-18 2020-11-01 大陸商東旭科技集團有限公司 Glass hot bending machine
CN109775964A (en) * 2019-02-03 2019-05-21 东旭科技集团有限公司 Glass processing device and glass processing system
CN109987826A (en) * 2019-02-03 2019-07-09 东旭科技集团有限公司 Glass mold transfer equipment and glass processing system including it
CN109987826B (en) * 2019-02-03 2021-09-14 东旭光电科技股份有限公司 Glass mold transfer equipment and glass processing system comprising same
CN110228937A (en) * 2019-07-16 2019-09-13 蓝思智能机器人(长沙)有限公司 A kind of hot bending production line and its loading and unloading equipment
CN110228937B (en) * 2019-07-16 2024-05-24 蓝思智能机器人(长沙)有限公司 Hot bending production line and feeding and discharging equipment thereof
CN110712387A (en) * 2019-10-17 2020-01-21 珠海市艾森科技有限公司 Automatic feeding and discharging integrated machine and hot pressing production line
CN110712387B (en) * 2019-10-17 2024-02-23 珠海市艾森工匠科技有限公司 Automatic feeding and discharging integrated machine and hot pressing production line

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