TWI686974B - Dual tension type welding apparatus for manufacturing amoled mobile mask frame assembly and manufacturing method of amoled mobile mask frame assembly using thereof - Google Patents
Dual tension type welding apparatus for manufacturing amoled mobile mask frame assembly and manufacturing method of amoled mobile mask frame assembly using thereof Download PDFInfo
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- 238000003466 welding Methods 0.000 title claims abstract description 326
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- 229920001621 AMOLED Polymers 0.000 title claims abstract description 46
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- 238000000034 method Methods 0.000 claims abstract description 42
- 238000001514 detection method Methods 0.000 claims description 34
- 238000007689 inspection Methods 0.000 claims description 10
- 230000003028 elevating effect Effects 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 6
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- 238000010586 diagram Methods 0.000 description 15
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- 230000008859 change Effects 0.000 description 5
- 230000005484 gravity Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
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- 206010049040 Weight fluctuation Diseases 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
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- 238000007906 compression Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005188 flotation Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
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- H01L21/60—Attaching or detaching leads or other conductive members, to be used for carrying current to or from the device in operation
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Abstract
本發明涉及製造AMOLED移動式遮罩框架元件的雙張力型焊接裝置以及利用該裝置的AMOLED移動式遮罩框架元件的製造方法,為了製造遮罩框架元件,對裝載的框架進行氣浮和精確的定心對準,利用雙夾持部同時夾持兩個分割遮罩,之後對稱地位於框架,之後進行焊接,以防止在依次的非對稱焊接過程中發生框架變形,進而提高遮罩框架元件的品質的同時縮短製造時間。 The invention relates to a double-tension type welding device for manufacturing an AMOLED mobile mask frame element and a method for manufacturing the AMOLED mobile mask frame element using the device. In order to manufacture the mask frame element, the loaded frame is floated and accurately Centering and aligning, using the two clamping parts to simultaneously clamp the two divided masks, then symmetrically located on the frame, and then welded to prevent frame deformation during the subsequent asymmetric welding process, thereby improving the mask frame component Quality while reducing manufacturing time.
Description
本發明涉及製造AMOLED移動式遮罩框架元件的雙張力型焊接裝置及利用該裝置的AMOLED移動式遮罩框架元件的製造方法,更詳細地說,涉及對為了製造遮罩框架元件而裝載的框架進行氣浮來精確地定心和對準(Align),利用雙夾持部同時夾持兩個分割遮罩之後對稱地放置在框架上之後進行焊接,以防止在依次非對稱焊接過程中出現的框架變形,進而提高遮罩框架元件的品質的同時縮短製造時間的裝置以及利用該裝置的遮罩框架元件製造方法。 The present invention relates to a dual-tension type welding device for manufacturing AMOLED mobile mask frame elements and a method for manufacturing an AMOLED mobile mask frame element using the device, and more specifically, to a frame mounted for manufacturing mask frame elements Perform air flotation to accurately center and align, and use the double clamping part to simultaneously clamp the two split masks and place them symmetrically on the frame before welding to prevent the occurrence of asymmetric welding in sequence The frame is deformed, thereby improving the quality of the mask frame element while shortening the manufacturing time, and a method of manufacturing the mask frame element using the device.
近來,OLED(有機發光二極體)作為用於各種用途的顯示元件而備受關注,其反應速度比薄膜電晶體液晶顯示器(TFT LCD)快得多,並且在無需單獨的背光的情況下可自發光,而且與LCD相比結構簡單且部件少,使得製造時可大幅度降低相比LCD的厚度與重量,擁有寬視角和低功耗結構,因此是下一代顯示裝置。 Recently, OLED (Organic Light Emitting Diode) has attracted much attention as a display element for various uses, its reaction speed is much faster than that of a thin film transistor liquid crystal display (TFT LCD), and it can be used without a separate backlight It is self-luminous and has a simple structure and fewer components compared to LCD, which can greatly reduce the thickness and weight of LCD compared with LCD. It has a wide viewing angle and low power consumption structure, so it is the next generation display device.
該OLED分為主動模式(AM)和手動模式(PM)。特別是,AMOLED的每個像素都有TFT和電容,並且在功耗、壽命和解析度方面都非常出色,因此克服TFT的製造具有高製造成本的這一缺點,在各個領域正在嘗試積極開發和批量生產。 The OLED is divided into an active mode (AM) and a manual mode (PM). In particular, each pixel of AMOLED has TFTs and capacitors, and is excellent in power consumption, life, and resolution. Therefore, to overcome the shortcomings of TFT manufacturing with high manufacturing costs, it is trying to actively develop and Mass production.
特別是,在最近AMOLED被用作各領域的顯示元件,其中最具代表性的領域是諸如TV的大型顯示裝置和諸如智慧手機的小型顯示裝置。特別是,智慧手機領域是每年都會推出新產品且使用者的更換需求也很活躍的領域,因此其商業前景非常光明。 In particular, AMOLED has recently been used as a display element in various fields, and the most representative fields among them are large display devices such as TVs and small display devices such as smartphones. In particular, the field of smart phones is an area where new products are launched every year and the replacement needs of users are also very active, so its business prospects are very bright.
然而,對於諸如智慧手機的小尺寸顯示領域,為了提供使用者所需的各種多媒體環境,對高解析度顯示面板的需求不斷增加,因此確保精確的掩模框架元件的製造技術非常重要。 However, in the field of small-size displays such as smartphones, in order to provide various multimedia environments required by users, the demand for high-resolution display panels is constantly increasing, so it is very important to ensure the manufacturing technology of accurate mask frame elements.
概略說明現有的利用分割掩模的掩模框架元件製造方法的製造過程如下:通過運送裝置和升降台等裝載框架放置在基準點定心位置,然後將由抓取器抓取的分割遮罩運送至作業位置進行對準和夾持,然後基於位於分割遮罩下部的母玻璃拍攝分割遮罩影像來檢測PPA(Pixel Position Accuracy,像素位置精度),若檢測的分割遮罩形狀資訊在PPA允許的誤差範圍以內,則將分割遮罩焊接以及固定在框架,之後對於新的分割遮罩以相同的方法反復執行檢測、修正以及焊接步驟製造遮罩框架元件。 The manufacturing process of a conventional mask frame element manufacturing method using a split mask is outlined as follows: a loading frame such as a transport device and a lifting table is placed at a reference point centering position, and then the split mask captured by the gripper is transported to Align and clamp the working position, and then shoot the split mask image based on the mother glass located under the split mask to detect PPA (Pixel Position Accuracy, pixel position accuracy). If the detected split mask shape information is within the tolerance of the PPA Within the range, the split mask is welded and fixed to the frame, and then the detection, correction and welding steps are repeated for the new split mask in the same method to manufacture the mask frame element.
但是,如上所述的現有的遮罩框架元件製造過程中,裝載框架並對準基準定心的製程是決定遮罩框架元件的產量的最重要的製程,而現有的框架的製程則存在製程不精確的結構問題。 However, in the existing mask frame component manufacturing process as described above, the process of loading the frame and aligning the reference centering is the most important process to determine the output of the mask frame component, and the existing frame process has some Exact structural problems.
具體地說,為了將框架裝載並對準到定心位置,現有技術利用球浮法,在由球支撐框架下部的狀態下利用氣缸對準定心位置,以使框架對準反作用力位置,但是該方法存在無法將框架對準至精確的位置的問題。 Specifically, in order to load and align the frame to the centering position, the prior art uses the ball float method to align the centering position with the cylinder while supporting the lower portion of the frame by the ball, so that the frame is aligned with the reaction force position, but This method has a problem that the frame cannot be aligned to a precise position.
即,在利用氣缸移動框架的長邊或者短邊時,利用液壓或者氣壓的氣缸操作方式很難以精確的數值進行位置控制,即使在測量時準確對準框架的定心位置,若在接觸並支撐框架下部的球浮裝置下降而施加衝擊,則需會施加細微的變動,但是發生細微的位置變化的情況下,對於作為要求微米單位的誤差的精確的遮罩框架元件則存在無法保持高品質的問題。 That is, when the long side or short side of the frame is moved by the cylinder, it is difficult to control the position with a precise value by using the hydraulic or pneumatic cylinder operation method, even if it is accurately aligned with the centering position of the frame during measurement, if it is contacted and supported When the ball float on the lower part of the frame is lowered and impact is applied, a slight change is required. However, in the case of a slight position change, there is a problem that an accurate mask frame element that requires an error in micrometers cannot maintain high quality. problem.
另外,現有的遮罩框架元件的製造方法是在框架焊接分割遮罩時,利用一個夾持部以框架的定心位置為基準向左右輪流運送一個分割遮罩,之後在該位置懸掛在一個台架的焊接器確認焊接位置之後進行焊接;但是該製造方法存在如下的問題:在按照焊接於框架的分割遮罩的焊接順序焊接的左右 分割遮罩的個數隨時發生變動,因此通過框架上非對稱的反作用力重複框架形狀的變形,難以獲得高品質的掩模框架元件。 In addition, the existing manufacturing method of the mask frame element is that when the frame is welded to the divided mask, a clamping portion is used to alternately transport a divided mask to the left and right based on the centering position of the frame, and then hang on a table at that position The welding machine of the frame confirms the welding position and performs welding; however, this manufacturing method has the following problems: in the order of welding in accordance with the welding order of the divided mask welded to the frame Since the number of divided masks changes at any time, it is difficult to obtain high-quality mask frame elements by repeating the deformation of the frame shape by the asymmetric reaction force on the frame.
另外,在現有技術中還存在以下的問題:將框架定心之後利用抓取器裝載分割遮罩之後對準位置,之後在焊接時進行用於檢測焊接位置以及確認焊接之後的焊接狀態的檢測,以確保焊接位置與焊接品質,此時若為實現精確的測量,則很難保障高品質遮罩框架元件。這是因為在現有技術中檢測框架與分割遮罩之間的焊接品質時所使用的雙頭方式的檢測以及焊接裝置一般構成是懸掛在一個傳送台架的兩個焊接裝置,且在兩個焊接裝置中的一個焊接裝置還設置有焊接品質檢測裝置。對於這種結構的雙頭方式焊接及檢測裝置存在以下的具體問題:所述焊接裝置具備為了在焊接分割遮罩之後確認焊接品質的焊接品質檢測裝置,該焊接裝置在台架上移動發生微小的重量重心的變化,同時產生振動,因此在檢測時可降低精確度。 In addition, the prior art also has the following problems: after centering the frame, the grabber is used to load the split mask, and then the position is aligned, and then the welding is performed to detect the welding position and confirm the welding state after welding. In order to ensure the welding position and welding quality, it is difficult to guarantee high-quality mask frame components in order to achieve accurate measurement at this time. This is because the double-head detection and welding device used in the prior art to detect the welding quality between the frame and the split mask is generally constituted by two welding devices suspended on a transfer stand, and the two welding One welding device in the device is also provided with a welding quality detection device. The dual-head welding and inspection device of this structure has the following specific problems: the welding device is equipped with a welding quality inspection device for confirming the welding quality after welding the divided mask, and the welding device moves slightly on the stage. The change of the center of gravity of the weight also generates vibration, so the accuracy can be reduced during the inspection.
因此,現實情是解決該現有問題的AMOLED移動遮罩框架元件製造裝置的必要性正在增加。 Therefore, the reality is that the necessity of the AMOLED mobile mask frame element manufacturing device that solves this existing problem is increasing.
<現有技術文獻> <Prior Art Literature>
(專利文獻) (Patent Literature)
(專利文獻1)韓國註冊專利公報註冊號10-1272299(2013.05.31) (Patent Document 1) Korean Registered Patent Gazette Registration No. 10-1272299 (2013.05.31)
(專利文獻2)韓國註冊專利公報註冊號10-0941007(2010.02.01) (Patent Document 2) Korean Registered Patent Gazette Registration No. 10-0941007 (2010.02.01)
(專利文獻3)韓國註冊專利公報註冊號10-0823943(2008.04.15) (Patent Document 3) Korean Registered Patent Gazette Registration No. 10-0823943 (2008.04.15)
(專利文獻4)韓國註冊專利公報註冊號10-0397635(2003.08.28) (Patent Document 4) Korean Registered Patent Gazette Registration Number 10-0397635 (2003.08.28)
用於解決如上所述問題之本發明的目的在於提供如下的製造AMOLED移動式遮罩框架元件的雙張力型焊接裝置以及利用該裝置的AMOLED移動式遮罩框架元件的製造方法:通過控制氣浮與伺服馬達將框架精確地裝載於定心位置之後進行安裝,然後雙張力夾持部同時將兩個分割遮罩對稱地放置在框架,之後雙台架同時分別焊接分割遮罩,進而可製造出高品質的遮罩框架元件。 The object of the present invention for solving the above-mentioned problems is to provide the following double-tension type welding device for manufacturing an AMOLED mobile mask frame element and a method for manufacturing the AMOLED mobile mask frame element using the device: by controlling air floatation After the frame is accurately loaded in the centering position with the servo motor, and then installed, then the double tension clamping part simultaneously places the two split masks symmetrically on the frame, and then the double stage simultaneously welds the split masks separately, which can be manufactured High-quality mask frame elements.
本發明的另一目的在於提供如下之用於製造AMOLED移動式遮罩框架元件的雙張力型焊接裝置以及利用該裝置的AMOLED移動式遮罩框架元件的製造方法:在框架焊接遮罩之後由檢測焊接品質時,在台架具備由三頭形成的焊接及檢測裝置,以使焊接品質檢測裝置在已調整好重量平衡的台架上移動,進而能夠實現無振動下的精確檢測。本發明的另一目的在於提供如下之用於製造AMOLED移動式遮罩框架元件的雙張力型焊接裝置以及利用該裝置的AMOLED移動式遮罩框架元件的製造方法:通過分割的氣浮結構使均勻且獨立的空氣供應於框架下部,以實現穩定的氣浮。 Another object of the present invention is to provide a double-tension type welding device for manufacturing an AMOLED mobile mask frame element and a method of manufacturing the AMOLED mobile mask frame element using the device: by welding after the frame is welded to the mask When welding quality, the platform is equipped with a welding and testing device formed by three heads, so that the welding quality testing device can be moved on the platform whose weight balance has been adjusted, so that accurate detection without vibration can be achieved. Another object of the present invention is to provide a double-tension type welding device for manufacturing an AMOLED mobile mask frame element and a method for manufacturing the AMOLED mobile mask frame element using the device: making the uniformity by the divided air float structure And independent air is supplied to the lower part of the frame to achieve stable air floatation.
本發明的另一目的在於提供如下之AMOLED移動式遮罩框架元件的製造方法:在台架以三頭方式構成的焊接及檢測裝置中的兩個焊接裝置起到重量平衡作用,同時在台架停滯的狀態下個別焊接裝置沿著單獨的軸單獨移動,進而能夠執行焊接以及精確地檢測焊接位置。 Another object of the present invention is to provide a manufacturing method of the AMOLED mobile mask frame element as follows: two welding devices in the three-head welding and inspection device of the stage play a weight balance function, and at the same time, the stage In the stagnation state, the individual welding device moves independently along the individual axis, thereby performing welding and accurately detecting the welding position.
達成如上所述的目的並解決現有技術的缺點的本發明,提供一種製造AMOLED移動式遮罩框架元件的雙張力型焊接裝置,對準已裝載的框架的位置,夾持待焊接的分割遮罩運送至所述框架,之後進行焊接,並檢測焊接品質,包括:三頭方式焊接及檢測部,分別懸掛在構成雙台架部的各個台架來進行移動,同時對於位於框架上部的一個或者兩個分割遮罩對準焊接位置之後進行焊接,並檢測焊接的焊接品質;雙夾持部,同時夾持裝載於遮罩架部的兩個分割遮罩來運送至精確對準的框架上部,之後施加對抗力。 The present invention, which achieves the above-mentioned object and solves the shortcomings of the prior art, provides a double-tension type welding device for manufacturing AMOLED mobile mask frame elements, aligning the position of the loaded frame, and clamping the divided mask to be welded Transported to the frame, and then welded, and inspected the welding quality, including: three-head welding and inspection section, respectively suspended on each stand constituting the double stand section to move, while for one or two located on the upper part of the frame Two divided masks are aligned to the welding position and then welded, and the welding quality is detected; the double clamping part simultaneously clamps the two divided masks loaded on the mask frame part to be transported to the upper part of the accurately aligned frame, and then Apply resistance.
作為較佳實施例,所述氣浮部可包括:氣孔部,接收並噴射壓縮空氣,並且分別設置在短邊與長邊方向;氣罩部,設置在氣孔部上部,並分別構成在短邊與長邊方向,進而以使空氣以均勻的壓力供應於框架下部面。 As a preferred embodiment, the air float portion may include: an air hole portion, which receives and sprays compressed air, and is respectively provided on the short side and the long side direction; and an air hood portion, which is provided on the upper portion of the air hole portion and is respectively formed on the short side And the long side direction, so that the air is supplied to the lower surface of the frame with a uniform pressure.
作為較佳實施例,所述氣孔部由凸出型支撐架以及形成在該凸出型支撐架的多個氣孔構成;所述氣罩部上部面被加工成扁平狀,而在下部面向內側面方向形成插入所述凸出型支撐架的空氣腔室,空氣腔室的上部可形成有多個氣孔。 As a preferred embodiment, the air hole portion is composed of a protruding support frame and a plurality of air holes formed in the protruding support frame; the upper surface of the air cover portion is processed into a flat shape, while the lower surface faces the inner side surface An air chamber inserted into the protruding support frame is formed in the direction, and a plurality of air holes may be formed on the upper part of the air chamber.
作為較佳實施例,形成在所述長邊的氣罩部具有兩個空氣腔室,能夠以從位於其下部的兩個氣孔部接收空氣。 As a preferred embodiment, the air hood portion formed on the long side has two air chambers, and can receive air from the two air hole portions located at the lower portion thereof.
作為較佳實施例,所述框架位置調節部可在短邊與長邊側分別形成一個以上的位置調節器,所述位置調節器包括:使接觸部精確地前進和後退的伺服馬達、根據伺服馬達的運作與框架接觸的接觸部。 As a preferred embodiment, the frame position adjusting part may form one or more position adjusters on the short side and the long side respectively. The position adjuster includes: a servo motor for accurately advancing and retreating the contact part. The operation part of the motor is in contact with the frame.
作為較佳實施例,所述框架升降部由四個角落升降器和四個框架長邊升降器構成,用連接桿連接位於一側長邊側的一個長邊升降器與一個角落升降器來配成對,進而可在連動的同時進行升降。 As a preferred embodiment, the frame lifting part is composed of four corner lifters and four frame long-side lifters, and a long-side lifter located on one long-side side is connected with a corner lifter by a connecting rod In pairs, you can move up and down simultaneously.
作為較佳實施例,以所述三頭方式構成的焊接及檢測部可包括:設置形成在雙台架的各個台架軌道並以水平方向移動的兩個焊接器部;設置在焊接器部之間的焊接檢測儀部。 As a preferred embodiment, the three-head welding and detection section may include: two welding parts provided on each stage rail of the double stage and moving in the horizontal direction; and provided in the welding part Welding Tester Department.
作為較佳實施例,所述兩個焊接器部與焊接檢測儀部分別具有水平台車和垂直台車,所述水平台車沿著形成在台架的台架軌道以水平方向移動,所述垂直台車沿著分別形成在水平台車的垂直軌道以上下方向移動。 As a preferred embodiment, the two welder parts and the welding detector part respectively have a platform truck and a vertical trolley, the platform truck moves in a horizontal direction along a gantry rail formed on the gantry, and the vertical trolley They are formed on the vertical track of the platform truck and move up and down.
作為較佳實施例,在所述焊接器部的垂直台車分別設置有一對焊接器與焊接位置檢測儀,在所述焊接檢測儀部的垂直台車設置焊接品質檢測儀。 As a preferred embodiment, a pair of welders and a welding position detector are respectively provided on the vertical trolley of the welder section, and a welding quality detector is provided on the vertical trolley of the welding detector section.
作為較佳實施例,設置在所述焊接器部中某一側的焊接器及焊接位置檢測儀與跨過焊接檢測儀部而相鄰的另一側焊接器部的焊接器及焊接位置檢測儀可對稱設置,以調整重量平衡。 As a preferred embodiment, a welding machine and welding position detector provided on one side of the welding machine part and a welding machine and welding position detector on the other side welding machine part adjacent to the welding detector part Can be set symmetrically to adjust the weight balance.
作為較佳實施例,所述焊接器可在焊接時台架停滯的狀態下,沿著由與台架的移動方向相同的軸方向構成的焊接器軌道移動的同時進行焊接。 As a preferred embodiment, the welding machine can be welded while moving along a welding machine rail composed of the same axial direction as the movement direction of the stage when the stage is stagnated during welding.
作為較佳實施例,所述焊接檢測儀部兩側端可設置有懸掛在台架的兩個焊接器部起到平衡重量的作用,在這一狀態下,所述焊接檢測儀部在水平移動台架的同時檢測焊接在框架的遮罩的焊接品質。 As a preferred embodiment, two welding parts suspended on the stage may be provided on both sides of the welding detector part to balance the weight, and in this state, the welding detector part moves horizontally At the same time, the welding quality of the mask welded to the frame is detected at the same time.
根據另一實施例,提供一種利用雙張力型焊接裝置的AMOLED移動式遮罩框架元件的製造方法,包括:步驟S100,使框架升降部上升而裝載運送的框架之後下降,之後安置在框架位置對準部的氣罩部;步驟S200,被分割成四個部分的氣罩部均勻地噴射從氣浮部供應的氣體來氣浮框架;步驟S300,使框架位置對準部的框架位置調節部接觸的框架前進和後退,以按照基準定心對準氣浮狀態的框架;步驟S400,若框架的定心對準結束,則雙夾持部中的一個夾持器只夾持一個分割遮罩,之後移動至框架上的中央部焊接位置,之後以施加張力的狀態定位分割遮罩;步驟S500,設置在雙台架中的一個台架 的焊接及檢測部移動來檢查運送的分割遮罩是否對準框架的焊接位置後進行焊接,並檢測焊接品質;步驟S600,構成雙夾持部的各個夾持部同時夾持兩個分割遮罩,之後移動至焊接位置,在施加張力的狀態下,對稱地位於以焊接於框架上的中央部的分割遮罩為基準的兩側;步驟S700,設置在構成雙台架的各個台架上的焊接及檢測部移動,檢查運送的各個分割遮罩是否對準框架的焊接位置,之後進行焊接,之後檢測焊接品質;步驟S800,反復執行所述雙夾持部將兩個分割遮罩對稱地運送於框架上,之後由焊接及檢測部檢測焊接位置,之後進行焊接,之後檢測焊接品質的步驟,若完成遮罩框架元件的製造,則由框架升降部上升遮罩框架元件。 According to another embodiment, a method for manufacturing an AMOLED mobile mask frame element using a double-tension type welding device is provided, including: Step S100, raising a frame elevating portion to load and transport a frame, and then lowering it, and then placing it at the frame position The hood part of the quasi part; Step S200, the gas hood part divided into four parts uniformly sprays the gas supplied from the air float part to float the frame; Step S300, the frame position adjustment part of the frame position alignment part is brought into contact The frame advances and retreats to center the frame in the air-floating state according to the reference; step S400, if the centering alignment of the frame ends, one holder in the double clamping part only holds one split mask, Then move to the welding position in the center of the frame, and then position the split mask in a state of applying tension; step S500, one of the stands set in the double stand The welding and detection parts move to check whether the transported divided mask is aligned with the welding position of the frame, and then welded, and the welding quality is detected; step S600, each clamping part constituting the double clamping part simultaneously clamps the two divided masks , And then move to the welding position, under the state of applying tension, symmetrically located on both sides based on the split mask welded to the center of the frame; step S700, set on each of the racks constituting the double rack The welding and detection unit moves to check whether each of the divided masks transported is aligned with the welding position of the frame, and then performs welding, and then detects the welding quality; Step S800, repeatedly executes the double clamping part to transport the two divided masks symmetrically On the frame, the welding and detection part then detects the welding position, then performs the welding, and then detects the welding quality steps. If the manufacture of the mask frame element is completed, the frame lifter raises the mask frame element.
作為較佳實施例,可包括以下步驟:所述框架升降部為了製作而運送的框架的下降或者焊接完成遮罩框架元件上升時,所述框架升降部以同時支撐框架的下部面角落與長邊的狀態進行升降。 As a preferred embodiment, the following steps may be included: when the frame lifting section is lowered for manufacturing or the frame element is raised after welding, the frame lifting section simultaneously supports the lower corners and long sides of the frame The status is raised and lowered.
作為較佳實施例,可包括以下步驟:所述框架位置調節部分別對應於短邊與長邊側設置由伺服馬達與接觸部構成而驅動的位置調節器,在使接觸部接觸於框架的狀態下運作伺服馬達細微地調節前進和後退。 As a preferred embodiment, the following steps may be included: the frame position adjusting part is provided with a position adjuster driven by a servo motor and a contact part corresponding to the short side and the long side respectively, in a state where the contact part contacts the frame The servo motor is operated to finely adjust forward and backward.
作為較佳實施例,所述步驟S600還可包括如下的步驟:懸掛在雙台架的各個焊接及檢測部通過由兩個焊接器部與焊接品質檢測儀構成的三頭方式構成時,若焊接結束,則焊接品質檢測儀在已調整好重量平衡的狀態下檢測焊接品質。 As a preferred embodiment, the step S600 may further include the following steps: when each welding and inspection part suspended on the double stage is formed by a three-head method composed of two welding parts and a welding quality detector, if welding At the end, the welding quality tester detects the welding quality with the weight balance adjusted.
作為較佳實施例,所述步驟S600可包括:構成各個焊接器部的焊接位置檢測儀檢查裝載的分割遮罩與框架的焊接位置是否對準;然後,在焊接位置對準的情況下,構成各個焊接器部的焊接器在台架停滯的狀態下沿著焊接軌道移動的同時進行精確的焊接,其中所述焊接軌道由以與台架的移動方向相同的軸方向構成。 As a preferred embodiment, the step S600 may include: a welding position detector constituting each welder portion checks whether the welding position of the loaded divided mask and the frame are aligned; then, in the case where the welding position is aligned, constitute The welders of the respective welder parts perform accurate welding while moving along the welding rail in a state where the gantry is stagnant, wherein the welding rail is composed of the same axial direction as the moving direction of the gantry.
作為較佳實施例,所述步驟S600可以在懸掛在台架的兩個焊接器部位於兩側端起到平衡重量的狀態下,焊接檢測儀部在水平移動台架的同時確認分割遮罩的焊接品質。 As a preferred embodiment, in the step S600, the welding detector part can confirm the split mask while moving the gantry horizontally while the two welding parts hung on the gantry are located at both ends to balance the weight. Welding quality.
具有上述特徵的本發明的雙張力焊接裝置作為具有以下的優點的發明,是一種非常期待在工業中使用的發明:在製造AMOLED移動式遮罩框 架元件時,雙夾持部同時將兩個分割遮罩對稱地放置在框架,之後雙台架同時分別進行焊接,進而框架的形狀不變形,因此能夠製造高品質的遮罩框架元件;另外,在製造AMOLED移動式遮罩框架元件時,在將框架氣浮的狀態下,通過伺服馬達精確地調節位置,進而可在基準的5μm範圍內對準(Align)定心位置;另外,在對框架進行氣浮時提供分離式的氣浮方式,以使均勻且獨立地空氣供應於框架下部,以實現穩定的氣浮;另外,將利用夾持器以雙張力方式夾持之後裝載於框架上部的分割遮罩焊接於框架,之後檢測焊接品質時,此時通過三頭方式構成的焊接及檢測部中懸掛在台架的兩個焊接部起到平衡重量的作用,以在調整好重量平衡的台架上移動,進而可實現無振動地精確檢測焊接與框架的各個分割遮罩的焊接品質;另外,在台架以三頭方式構成的焊接及檢測部中兩個焊接部起到平衡重量的作用的同時在台架停滯的狀態下個別焊接器沿著單獨的軸獨立移動,進而能夠精確地檢測焊接位置以及進行焊接。 The double-tension welding device of the present invention having the above-mentioned features is an invention that has the following advantages and is an invention that is very much expected to be used in industry: in manufacturing an AMOLED mobile mask frame When racking components, the double clamping part simultaneously places the two split masks symmetrically on the frame, and then the two racks are welded separately at the same time, and the shape of the frame is not deformed, so high-quality mask frame components can be manufactured; in addition, When manufacturing the AMOLED mobile mask frame element, the position of the frame is floated, and the position is accurately adjusted by the servo motor, so that the centering position can be aligned (Align) within the range of 5 μm of the reference; in addition, the frame Separate air floatation method is provided for air floatation, so that uniform and independent air is supplied to the lower part of the frame to achieve stable air floatation; in addition, the clip will be clamped with a double tension method and loaded on the upper part of the frame When the split mask is welded to the frame and then the welding quality is detected, the two welding parts suspended on the platform in the three-head welding and detection part at this time play the role of balancing the weight to adjust the weight balance of the table. Moving on the stand, which can accurately detect the welding quality of the welding and the divided masks of the frame without vibration; in addition, two welding parts play a role in balancing the weight in the three-head welding and detection part of the stand At the same time, the individual welders move independently along a single axis while the stand is stagnant, and thus can accurately detect the welding position and perform welding.
1‧‧‧框架位置對準部 1‧‧‧Frame alignment part
2‧‧‧焊接及檢測部 2‧‧‧Welding and Testing Department
3‧‧‧雙夾持部 3‧‧‧Double clamping part
3a‧‧‧夾持器 3a‧‧‧Clamp
3b‧‧‧夾持器 3b‧‧‧ gripper
4‧‧‧遮罩架部 4‧‧‧Mask Rack Department
5‧‧‧框架 5‧‧‧Frame
6‧‧‧分割遮罩 6‧‧‧ Split mask
20‧‧‧雙台架部 20‧‧‧Double Desk Department
20a‧‧‧台架 20a‧‧‧Bench
20b‧‧‧台架 20b‧‧‧Bench
21‧‧‧軌道 21‧‧‧ Orbit
110‧‧‧氣浮部 110‧‧‧Air floatation
111‧‧‧氣孔部 111‧‧‧Blowhole Department
111a‧‧‧凸出型支撐架 111a‧‧‧Protruding support frame
111b‧‧‧氣孔 111b‧‧‧Blowhole
112‧‧‧氣罩部 112‧‧‧Air Hood
112a‧‧‧空氣腔室 112a‧‧‧Air chamber
112b‧‧‧氣孔 112b‧‧‧Blowhole
113‧‧‧支撐槽 113‧‧‧Support slot
120‧‧‧框架位置調節部 120‧‧‧Frame position adjustment section
121‧‧‧位置調節器 121‧‧‧Position regulator
122‧‧‧伺服馬達 122‧‧‧Servo motor
123‧‧‧接觸部 123‧‧‧Contact Department
130‧‧‧框架升降部 130‧‧‧Frame lifting section
131‧‧‧角落升降器 131‧‧‧ corner lifter
132‧‧‧長邊升降器 132‧‧‧Long Edge Lifter
133‧‧‧連接桿 133‧‧‧ connecting rod
134‧‧‧彈簧 134‧‧‧Spring
135‧‧‧接觸支撐部 135‧‧‧contact support
136‧‧‧接觸支撐部 136‧‧‧contact support
201‧‧‧台架軌道 201‧‧‧gantry track
210‧‧‧焊接器部 210‧‧‧Welder Department
211‧‧‧水平台車 211‧‧‧Water platform vehicle
212‧‧‧垂直台車 212‧‧‧Trolley
213‧‧‧垂直軌道 213‧‧‧ vertical track
214‧‧‧焊接器 214‧‧‧Welder
215‧‧‧焊接位置檢測儀 215‧‧‧Welding position detector
216‧‧‧焊接器軌道 216‧‧‧Welder track
220‧‧‧焊接器部 220‧‧‧Welder Department
221‧‧‧水平台車 221‧‧‧Water platform truck
222‧‧‧垂直台車 222‧‧‧Trolley
223‧‧‧垂直軌道 223‧‧‧Vertical track
224‧‧‧焊接器 224‧‧‧Welder
225‧‧‧焊接位置檢測儀 225‧‧‧welding position detector
226‧‧‧焊接器軌道 226‧‧‧Welder track
230‧‧‧焊接檢測儀部 230‧‧‧Welding Tester Department
231‧‧‧水平台車 231‧‧‧Water platform vehicle
232‧‧‧垂直台車 232‧‧‧Trolley
233‧‧‧垂直軌道 233‧‧‧Vertical track
234‧‧‧焊接品質檢測儀 234‧‧‧welding quality tester
S100‧‧‧步驟 S100‧‧‧Step
S200‧‧‧步驟 S200‧‧‧Step
S300‧‧‧步驟 S300‧‧‧Step
S400‧‧‧步驟 S400‧‧‧Step
S500‧‧‧步驟 S500‧‧‧Step
S600‧‧‧步驟 S600‧‧‧Step
S700‧‧‧步驟 S700‧‧‧Step
S800‧‧‧步驟 S800‧‧‧Step
圖1是示出本發明一實施例之雙張力焊接裝置整體結構的立體圖。 FIG. 1 is a perspective view showing the overall structure of a double-tension welding device according to an embodiment of the present invention.
圖2是示出本發明一實施例之雙夾持部的示例圖。 FIG. 2 is an exemplary diagram showing a double clamping part according to an embodiment of the present invention.
圖3是根據本發明一實施例在框架對稱地同時對稱地焊接兩個分割遮罩與通過現有方法依次焊接而出現非對稱的應力對比圖。 FIG. 3 is a comparison diagram of asymmetric stress occurring when a frame is symmetrically welded symmetrically to two divided masks simultaneously and sequentially welded according to an existing method according to an embodiment of the present invention.
圖4是示出根據本發明一實施例之區域被分割的氣孔的框架位置對準部的示例圖。 FIG. 4 is an exemplary diagram showing a frame position alignment portion of a vent in which an area is divided according to an embodiment of the present invention.
圖5是示出在本發明一實施例的框架位置對準部安置的個別氣罩的立體圖。 FIG. 5 is a perspective view showing an individual gas hood placed on a frame position alignment portion of an embodiment of the present invention.
圖6是示出在本發明一實施例的框架位置對準部安置的個別氣罩的後視圖。 FIG. 6 is a rear view showing the individual air hoods placed on the frame position alignment portion of an embodiment of the present invention.
圖7是示出本發明一實施例之安置有單獨的氣罩部的框架位置對準部的示例圖。 FIG. 7 is an exemplary diagram showing a frame position alignment portion where a separate air hood portion is installed according to an embodiment of the present invention.
圖8是示出本發明一實施例之框架位置對準部裝載框架並對準框架的狀態的示例圖。 8 is an exemplary diagram showing a state where the frame position alignment portion of the embodiment of the present invention loads the frame and aligns the frame.
圖9是示出本發明一實施例在雙台架設置的通過雙頭方式構成的焊接及檢測部的示例圖。 9 is a diagram showing an example of a welding and detection unit configured by a double-headed system installed on a double stage according to an embodiment of the present invention.
圖10是示出根據本發明其他一實施例在雙台架設置的通過三頭方式構成的焊接及檢測部的示例圖。 FIG. 10 is a diagram showing an example of a three-head welding and inspection unit provided on a double stage according to another embodiment of the present invention.
圖11是示出根據本發明一實施例在雙台架設置通過三頭方式構成的焊接及檢測部的個別焊接裝置與檢測裝置結構的示例圖。 11 is a diagram showing an example of the structure of an individual welding device and a detection device in which a welding and detection part configured by a three-head method is provided on a double stage according to an embodiment of the present invention.
圖12是根據本發明一實施例之利用雙張力焊接裝置的AMOLED移動式遮罩框架元件的製造流程圖。 FIG. 12 is a manufacturing flowchart of an AMOLED mobile mask frame element using a double-tension welding device according to an embodiment of the invention.
以下,在參照附圖如下詳細說明本發明的實施例的結構與其作用。另外,在說明本發明時,若判斷對於相關的公知功能或者結構的具體說明不必要地使本發明的要點不清楚的情況下,將省略其詳細說明。 In the following, the structure and function of the embodiment of the present invention will be described in detail with reference to the drawings. In the description of the present invention, if it is determined that the detailed description of the related well-known functions or configurations unnecessarily makes the gist of the present invention unclear, the detailed description will be omitted.
圖1是示出本發明一實施例之雙張力焊接裝置整體結構的立體圖;圖2是示出本發明一實施例之雙夾持部的示例圖;圖3是根據本發明一實施例在框架對稱地同時對稱地焊接兩個分割遮罩與通過現有方法依次焊接而出現非對稱的應力對比圖。 1 is a perspective view showing the overall structure of a double tension welding device according to an embodiment of the present invention; FIG. 2 is an example view showing a double clamping portion according to an embodiment of the present invention; FIG. 3 is a frame according to an embodiment of the present invention. Contrast welding of two split masks symmetrically and symmetrically at the same time and sequential welding by the existing method results in an asymmetric stress comparison chart.
如圖所示,本發明的製造遮罩框架元件的雙張力焊接裝置包括:框架位置對準部1,以利用氣浮部110而被氣浮的狀態安置已裝載的框架5,進而利用框架位置調節部120對準基準定心位置提供對抗力(施加張力);雙頭或三頭方式焊接及檢測部2,分別懸掛在構成雙台架部20的各個台架20a、20b來進行移動,同時對於位於框架上部的一個或者兩個分割遮罩對準焊接位置之後進行焊接,之後檢測焊接品質;雙夾持部3,同時夾持兩個裝載於遮罩架4的分割遮罩6來運送至精確對準的框架的上部,之後施加對抗力。
As shown in the figure, the double-tension welding device for manufacturing a mask frame element of the present invention includes: a frame
具有所述框架位置對準部1的雙張力焊接裝置,在製造AMOLED移動式遮罩框架元件時,在對框架5進行氣浮的狀態下由各個框架位置調節部120精確地調節位置,該框架位置調節部120分別與框架的短邊以及長邊相互面對面設置,之後由氣浮部110解除氣浮狀態,進而在定心位置基準5μm範圍內精確地調節框架。此時,框架位置對準部具有在對框架進行定心之後將框架與攝像機軸一體化的對齊功能,同時也是兼顧用於在對齊之後對遮罩提供張力後進行焊接時補償框架的變形的對抗力作用的裝置。
The double tension welding device having the frame
另外,氣浮部110由對框架5進行氣浮時獨立分割對應於框架短邊以及長邊的區域的氣浮部110構成,因此均勻且獨立噴射的空氣穩定地供應於框架下部的短邊以及長邊的下部面,以穩定地消除氣浮,若消除氣浮,則在被氣浮的狀態下精確對準位置的框架無衝擊地安置在平台,以實現精確的定心對準。
In addition, the
另外,具有焊接及檢測部2的雙張力焊接裝置,利用構成雙夾持部3的兩對夾持器3a、3b以雙張力方式一次性夾持裝載於遮罩架部4的兩個分割遮罩6,之後以框架5中央定心位置為基準對稱的裝載至兩側來對準焊接位置,之後利用懸掛在各個台架20a、20b的兩個焊接器部210,220同時焊接框架與兩個分割遮罩之間,之後利用中央焊接檢測儀部230檢測焊接品質。
In addition, the double-tension welding device having the welding and
在所述焊接及檢測部2通過雙頭方式構成時,使焊接檢測儀部230一同位於懸掛在各個台架20a、20b的某一側焊接器部210、220來檢測焊接位置後進行焊接,之後檢測焊接於框架的分割遮罩框架的焊接品質。
When the welding and detecting
另外,在通過三頭方式而非雙頭方式構成的情況,懸掛在各個台架20a、20b的兩個焊接器部210、220起到平衡重量的作用,之後在均衡地調整台架重量平衡的狀態下,只有位於中央的各個焊接檢測儀部230在各個台架20a、20b上移動來進行檢測,進而不會發生急劇的重量變動,由此在抑制振動發生的狀態下,實現精確的檢測。
In addition, in the case of a three-head method instead of a two-head method, the two
另外,具有通過三頭方式構成的焊接及檢測部2的雙張力焊接裝置,在製造AMOLED移動遮罩框架元件時,在各個台架20a、20b由三頭方式構成的兩個焊接器部210、220不僅起到平衡重量的作用,在焊接時停滯各個台架20a、20b的狀態下使焊接器在以與各個台架20a、20b的移動方向相同軸方向構成的焊接軌道獨立精確地移動,進而在未發生於台架移動時出現振動的狀態下實現焊接位置的精確檢測和焊接。
In addition, the double-tension welding device having the welding and
所述雙夾持部3是分別沿著形成在雙張力焊接裝置的兩個夾持器運送軌道移動的裝置,相比於由一般的夾持部夾持分割遮罩的兩側端之後運送的一對夾持器構成,本發明是構成兩對一次最多分別夾持兩個分割遮罩進行運送。
The
構成上述結構的理由是為了解決如下的問題:現有技術是由一對夾持部運送一個分割遮罩兩端之後施加對抗力,在這一狀態下,在框架上部對 準位置之後與框架焊接的製程中,直到運送下一次分割遮罩來施加對抗力完成焊接之前,焊接於框架上的分割遮罩個數並不是以兩側方向構成對稱,保持了非對稱對抗力,因此在完成最終的遮罩框架元件之前在框架上持續反復出現非對稱變形與對稱狀態,因此很難製作高品質的遮罩框架元件。即,在本發明為了解決這一問題,最初一次只將一個分割遮罩位於框架的中央部定心位置來進行焊接,之後利用由兩對形成的雙夾持部在同時夾持兩個分割遮罩的狀態下以框架中央部為基準向兩側對稱配置後同時進行焊接,進而始終對稱施加作用於框架上的分割遮罩的對抗力。因此,若執行本發明的製程,則直到完成最終遮罩框架元件為止,都不會發生框架變形,因此能夠穩定地製造高品質的遮罩框架元件。 The reason for constructing the above structure is to solve the following problem: in the prior art, a pair of clamping parts transports a split mask at both ends and then applies an opposing force. In this state, the upper part of the frame In the process of welding with the frame after the quasi-position, until the next split mask is delivered to apply the opposing force to complete the welding, the number of split masks welded to the frame is not symmetrical in both directions, maintaining an asymmetrical resistive force Therefore, until the final mask frame element is completed, the asymmetric deformation and symmetrical state continue to appear repeatedly on the frame, so it is difficult to produce a high-quality mask frame element. That is, in order to solve this problem in the present invention, at first, only one split mask is positioned at the center of the frame for welding at a time, and then the two gripping parts formed by the two pairs are used to simultaneously grip the two split masks In the state of the cover, with the center of the frame as a reference, it is symmetrically arranged on both sides and welded at the same time, so that the opposing force of the split mask acting on the frame is always applied symmetrically. Therefore, if the process of the present invention is carried out, frame deformation will not occur until the final mask frame element is completed, so that a high-quality mask frame element can be stably manufactured.
另外,還具有液壓或者氣壓施加工具以及伺服馬達,該液壓或者氣壓施加工具位於構成所述雙夾持部的分割遮罩的兩側端來提供分別夾持分割遮罩的夾持力,該伺服馬達使夾持器前進和後退以施加精確的張力。對於該結構是在該領域公知的結構,因此省略其詳細說明。 In addition, there is a hydraulic or pneumatic application tool and a servo motor, the hydraulic or pneumatic application tool is located on both sides of the split mask constituting the double clamping portion to provide clamping force to clamp the split mask respectively, the servo The motor advances and retracts the gripper to apply precise tension. Since this structure is a well-known structure in this field, its detailed description is omitted.
所述遮罩架部4是裝載排列成多個的分割遮罩,進而能夠縮短在製作遮罩框架元件時所需的製程時間的工具,以上下多層段結構構成每層裝載有多個分割遮罩的載體,並依次供應該載體。此時,本發明的雙夾持部為了夾持兩個分割遮罩而運送遮罩時,只具備一個遮罩架部,依次夾持一對夾持部,之後在確認到兩個夾持後也可同時移動,但是根據情況也具備兩個遮罩架部同時夾持之後進行運送。
The
另外,對於遮罩架部的位置在本發明一實施例的圖面中在一側端只具備一個,但是根據需要在一側端也可構成兩個遮罩架部,或者在兩側端各設置一個。 In addition, the position of the mask frame part is only provided on one side end in the drawing of an embodiment of the present invention, but two mask frame parts may be formed on one side end as needed, or on both side ends. Set one.
所述遮罩架部的結構並不是本發明的核心結構,而是具備公知的一般遮罩架部的結構,因此省略其詳細說明。 The structure of the mask frame portion is not the core structure of the present invention, but a structure including a known general mask frame portion, and therefore detailed description thereof is omitted.
以下,詳細說明本發明的框架位置對準部與通過兩頭以及三頭方式構成的焊接及檢測部。 Hereinafter, the frame alignment unit and the welding and detection unit configured by a two-head and three-head system according to the present invention will be described in detail.
圖4是示出本發明一實施例之具有區域被分割的氣孔的框架位置對準部的示例圖;圖5是示出在本發明一實施例的框架位置對準部安置的個別氣罩的立體圖;圖6是示出在本發明一實施例的框架位置對準部安置的個別氣 罩的後視圖;圖7是示出本發明一實施例之安置有單獨的氣罩部的框架位置對準部的示例圖;圖8是示出本發明一實施例之框架位置對準部裝載框架並對準框架的狀態的示例圖。 FIG. 4 is an example diagram showing a frame position alignment portion having air holes with divided regions according to an embodiment of the present invention; FIG. 5 is a diagram showing individual air hoods placed on the frame position alignment portion of an embodiment of the present invention. Perspective view; FIG. 6 is a diagram showing the individual Rear view of the hood; FIG. 7 is an example diagram showing a frame position alignment portion where a separate air hood portion is placed according to an embodiment of the invention; FIG. 8 is a frame position alignment portion loading showing an embodiment of the invention An example of a state where the frame is aligned with the frame.
本發明的框架位置對準部1大致包括:將裝載的框架提升至預定高度後下降的氣浮部110;按照基準定心精確調節氣浮的框架的位置的框架位置調節部120;若將運送的框架放置在框架位置對準部1的上部,並在框架焊接分割遮罩後進行升降的框架升降部130。
The frame
首先,氣浮部110由多個氣孔部111與設置在氣孔部上部的多個氣罩部112構成。若框架升降部130裝載框架後下降,則氣浮部110噴射空氣使框架保持均衡漂浮的狀態。在如此保持漂浮的狀態下,若框架位置調節部120精確的對準定心位置,則逐漸解除對被氣浮的框架提供空氣,則保持對準的狀態來安置在氣罩部112的上部面。
First, the
氣孔部111通過與未顯示的空氣壓縮器連接的空氣壓縮線來接收壓縮空氣後噴射該壓縮空氣,尤其是氣孔部111由凸出型支撐架111a與形成在該凸出型支撐架的多個氣孔111b構成,放置在氣孔部111上部的氣罩部112的下部形成的空氣腔室112a插入於凸出型支撐架111a而被支撐的狀態下,空氣通過氣孔被供應於空氣腔室內部空間部。
The
另外,氣孔部111為多個且獨立的結構,對個別框架供應壓縮空氣。即,由短邊和長邊構成的單一直角四邊形結構的框架的各個邊個別對應氣孔部來供應壓縮空氣。較佳為,框架的每個短邊具有一個氣孔部,而框架的每個長邊對應兩個氣孔部來供應壓縮空氣。
In addition, the
如上所述,具備空氣噴射區域被獨立分割的多個氣孔部的理由如下:若由分為四塊的結構構成單一氣孔部,則無法使壓縮空氣均勻地供應於框架下部,若偏重於某一側面供應壓縮空氣,則無法實現穩定且均勻的氣浮,進而框架向一側方向傾斜很難提供精確的定心對準。 As described above, the reason for providing a plurality of air hole portions with the air injection area being independently divided is as follows: If a single air hole portion is constituted by a structure divided into four pieces, compressed air cannot be uniformly supplied to the lower part of the frame, When compressed air is supplied from the side, a stable and uniform air float cannot be achieved, and it is difficult to provide accurate centering alignment when the frame is tilted to one side.
氣罩部112上部被加工成扁平狀,而在下部面以內側面方向形成空氣腔室112a,該空氣腔室112a是能夠插入凸出型支撐架111a的槽。空氣腔室112a是使通過向內側空間插入的凸出型支撐架111a的氣孔111b供應的空氣通過貫通空氣腔室112a上部的多個氣孔112b以均勻的壓力噴射於框架5下部面。另外,氣罩部112在長邊具備兩個,從分別與位於該長邊下部的凸出型支
撐架111a的氣孔111b接收均勻的壓縮空氣,以使空氣均勻地噴射於位於長邊的框架5的下部面。
The upper portion of the
如上所述,構成在下部具備空氣腔室112a的多個氣罩部112以及在長邊側氣罩部下部具備兩個空氣腔室的理由如下:使接收的空氣均勻地填充於空氣腔室內部之後以均勻的壓力通過氣孔供應於框架下部,進而以均勻的高度氣浮框架,以實現精確的定心。
As described above, the reasons for forming the plurality of
另一方面,長邊側氣罩部外側形成支撐槽113,由框架升降部130支撐框架下部面來上升或者下降。
On the other hand, a
框架位置調節部120在短邊與長邊側構成位置調節器121,該位置調節器121由伺服馬達122與接觸部123構成。根據一實施例,較佳為在每個短邊各形成兩個以及每個長邊各形成三個位置調節器121。若如此構成,則位於相互面對面的短邊與短邊以及長邊與長邊而相互面對面的各個位置調節器精確地前進和後退來進行調整,以在由接觸部123接觸氣浮的框架的各個側面的狀態下定位定心位置。如此的位置調節器以定心位置基準在5μm範圍內對準(Align)框架的定心位置。
The frame
在現有技術中,為了對框架定心而使用氣缸,但是氣缸無法向精確的位置前進以及後退,很難精確地調整框架的位置,進而無法以μm的單位水準精確地將遮罩定位在框架而無法焊接,因此存在通過由此製造出遮罩框架元件製造的AMOLED面板品質降低的問題。但是利用這種現有技術的遮罩框架元件製造出的移動用AMOLED面板是低解析度畫面,雖然微小的差異對產品整體未造成很大的影響,但是像本發明一樣高解析度移動用AMOLED中若使用諸如現有技術的精確的遮罩框架元件,則很難滿足高品質的產量。 In the prior art, a cylinder is used to center the frame, but the cylinder cannot advance and retreat to a precise position, and it is difficult to accurately adjust the position of the frame, and thus the mask cannot be accurately positioned on the frame in the unit level of μm. Since soldering cannot be performed, there is a problem that the quality of the AMOLED panel manufactured by manufacturing the mask frame element is reduced. However, the mobile AMOLED panel manufactured by using the conventional mask frame element is a low-resolution screen. Although the slight difference does not greatly affect the overall product, it is as high-resolution mobile AMOLED as the present invention. If an accurate mask frame element such as the prior art is used, it is difficult to satisfy high-quality production.
但是,像本發明一樣,利用由伺服馬達122與接觸部123構成而驅動的位置調節器121調節被氣浮的框架,則能夠製造精確的遮罩框架元件,因此利用該遮罩框架元件的移動用AMOLED面板生產高品質的面板的同時還提高批量生產產量。
However, like the present invention, the
所述伺服馬達122使伺服馬達軸精確地旋轉的同時以μm的單位水準移動與框架外側接觸的接觸部123的前進和後退。因此,不會因接觸部而發生框架的過度移動。若產生過大的力,則不強制夾持,而是氣浮的框架過度移
動而很難定位,但是本發明使用伺服馬達並且相互面對面的兩側短的位置調節器精確地前進以及後退,因此能夠精確的定心對齊。
The
在定心對準框架時,與框架的短邊或者長邊面對面設置的各個位置調節器121,在某一側的接觸部123接觸於框架的狀態下,該一側前進來調整框架位置,之後位於該位置調整程度,對應的另一側位置調節器接觸於框架來校正位置,進而調整定心以進行所述對準。
When aligning the frame with the center, each
其他一方法,相互面對面的位置調節器121同時接觸於框架,若其中某一側前進,則控制對面側的位置調節器後退的同時調整框架的位置,按照定心來進行該對準。
In another method, the
同樣地,在對準短邊框架時,位於長邊的位置調節器121可通過上述的兩種方法調節定心,也可在短邊的位置對準結束之後進行調節上述短邊框架。
Similarly, when aligning the short-side frame, the
在上述中接觸於短邊的位置調節器的對準是對準框架的長邊框架,而接觸於長邊的位置調節器的對準則對準框架的短邊方向。 In the above, the alignment of the position adjuster in contact with the short side is aligned with the long side frame of the frame, and the alignment criterion of the position adjuster in contact with the long side is aligned with the short side direction of the frame.
另外,在本發明中在對準框架短邊或者長邊的位置時,不指定應該首先對準哪一方向的順序。根據需要,選擇性地執行首先對準某一方向或者同時對準。另外,接觸於各個短邊或者長邊的位置調節器121首先對準一側或者同時接觸來執行對準也是選擇調整的,並不指定順序。
In addition, in the present invention, when aligning the position of the short side or the long side of the frame, it is not specified which direction should be aligned first. According to the need, the first alignment or the simultaneous alignment is selectively performed. In addition, the
框架升降部130在將運送的框架放在框架位置對準部1的上部之後在框架焊接分割遮罩,之後框架升降部130起到升降地作用。
The
框架升降部130按照分割為四個部分的氣罩部112結構由四個角落升降器131和四個框架長邊升降器132構成,位於一側長邊側的長邊升降器與一個角落升降器通過連接杆133連接來配成對,並且在連動的同時進行升降。以垂直方向升降角落升降器與長邊升降器的驅動源是利用液壓或者氣壓方式或者伺服馬達的升降方式進行升降。
The
另外,角落升降器以及長邊升降器以垂直方向構成彈簧134來提供緩衝力。
In addition, the corner lifter and the long-side lifter constitute a
另外,根據分割成四個部分的氣罩部112的結構特性,長邊升降器與角落升降器上部的接觸支撐部135的設置位置(在位於角落部的角落升降器上部的角落的接觸支撐部135的位置)設置在相比於位於上部的框架以對角
線方向進一步向內側的位置,同樣地位於長邊的長邊升降器上部的接觸支撐部136的位置也是設置在相比於位於上部的框架進一步向內側的位置。
In addition, according to the structural characteristics of the
與現有技術不同,通過上述結構,從內側支撐角落與長邊,進而在重量重心穩定的狀態下上升或者下降框架的下部。 Unlike the prior art, with the above structure, the corner and the long side are supported from the inside, and then the lower part of the frame is raised or lowered with the center of gravity stable.
圖9是示出本發明一實施例在雙台架設置之通過雙頭方式構成的焊接及檢測部的示例圖。 9 is a diagram showing an example of a welding and detection unit configured by a double-headed system installed on a double stage according to an embodiment of the present invention.
如圖所示,在以雙頭方式構成焊接及檢測部2時,使焊接檢測儀部230一同位於懸掛在各個台架20a、20b中的任何一側焊接器部210、220,檢測焊接位置後進行焊接,並檢測焊接於框架的分割遮罩的焊接品質。如此由兩個構成的焊接器部的結構是本領域的通常結構。但是,本發明為了防止框架變形具備雙夾持部,根據這種雙夾持部的結構構成雙台架,由各個台架同時檢測位於框架上的兩個分割遮罩的焊接位置之後進行焊接,然後同時檢測焊接的品質,這種結構具備創造性的本發明的技術思想。
As shown in the figure, when the welding and detecting
以下,為了便於說明以懸掛在一個台架的結構為主進行說明。 In the following, for convenience of explanation, the structure suspended on one stand will be mainly described.
所述兩個焊接器部210、220分別具有水平台車211、221以及垂直台車212、222,水平台車211、221沿著形成在台架的台架軌道201以水平方向移動,垂直台車212、222、232沿著形成在各個水平台車211、221的垂直軌道(213、223、233)以上下方向移動。
The two
另外,在焊接器部210、220的垂直台車212、222分別設置有一對焊接器214、224與焊接位置檢測儀215、225。
In addition, a pair of
此時,在某一側的焊接器部設置有焊接檢測儀部230,以檢測完成焊接的框架與分割遮罩之間的焊接品質。
At this time, a
圖10是示出根據本發明一實施例在雙台架設置的通過三頭方式構成的焊接及檢測部的示例圖;圖11是示出根據本發明一實施例在雙台架設置通過三頭方式構成的焊接及檢測部的個別焊接裝置與檢測裝置結構的示例圖。 10 is a diagram illustrating an example of a three-head welding and inspection section provided on a dual stage according to an embodiment of the invention; FIG. 11 is a diagram illustrating a three-head installation on a dual stage according to an embodiment of the invention An example of the structure of the individual welding device and the detection device of the welding and detection unit configured in a conventional manner.
本發明之由三頭方式構成的焊接及檢測部2包括:懸掛在各個台架軌道201並且以水平方向移動的兩個焊接器部210、220;設置在焊接器部之間的焊接檢測儀部230,其中,台架軌道201形成在兩個台架20a、20b,所述兩個台架20a、20b沿著並排設置在雙張力焊接裝置的兩個軌道21。
The three-head welding and
以下,為了便於說明,以在一個台架20a懸掛的結構為主進行說明。
In the following, for convenience of description, the structure suspended from one
所述兩個焊接器部210、220與焊接檢測儀部230分別具有水平台車211、221、231和垂直台車212、222、232,水平台車211、221、231沿著形成在台架20的台架軌道201以水平方向移動,垂直台車212、222、232沿著形成在各個水平台車211、221、231的垂直軌道(213、223、233)以上下方向移動。
The two
另外,焊接器部210、220的垂直台車212、222分別設置有一對焊接器214、224與焊接位置檢測儀215、225,在焊接檢測儀部230的垂直台車232設置有焊接品質檢測儀234。此時,設置在所述焊接器部210、220中的某一側的焊接器以及焊接位置檢測儀與跨過焊接檢測儀部230而相鄰的另一側焊接器部的焊接器以及焊接位置檢測儀對稱設置,以調整重量平衡。
In addition, the
另外,焊接器214、224在焊接時台架處於停滯的狀態,在這一狀態下沿著焊接器軌道216、226移動的同時能夠進行精確的焊接,焊接器軌道216、226由與台架的移動方向相同的軸方向構成。
In addition, the
通過上述結構,由三頭方式構成的焊接及檢測部2的雙張力焊接裝置利用雙夾持部3的夾持器以雙張力方式夾持裝載於遮罩架部4的分割遮罩6,之後裝載到框架5上部,並對準焊接位置,利用兩個焊接器部210、220確認框架與分割遮罩之間待焊接的位置之後進行焊接,之後對於結束焊接的框架與分割遮罩之間的焊接部位利用位於兩個焊接器部210、220之間的中央的焊接檢測儀部230檢測焊接品質,其中,所述兩個焊接器部210、220懸掛在台架,台架沿著軌道21以框架的長邊方向移動。
With the above structure, the double-tension welding device of the three-head welding and
此時,懸掛在台架的兩個焊接器部210、220位於兩側端並且在不移動的停滯的狀態下起到平衡重量的作用。如此,在通過兩個焊接器部210、220均衡地調整台架重量平衡的狀態下只有焊接檢測儀部230在台架上水平移動,以檢測焊接於框架的分割遮罩的焊接品質,進而不會發生由移動引起的重量變動,因此在抑制振動發生的狀態佳實現對焊接品質精確的檢測。
At this time, the two
另外,由三頭方式構成的焊接及檢測部2的雙張力焊接裝置,在製造AMOLED移動式遮罩框架元件時在台架20由三頭方式構成的兩個焊接器部210、220起到平衡重量的作用,不僅如此在焊接時在台架停滯的狀態下用焊接位置檢測儀215、225確認位於框架的分割遮罩的位置,在確認焊接位置之後
由個別焊接器部210、220的焊接器214、224沿著焊接器軌道216、226移動的同時能夠精確的焊接,其中焊接器軌道216、226以與台架的移動方向相同的軸方向的構成。因此,在未發生於台架沿著焊接部位移動時出現振動的狀態下可進行精確的焊接。
In addition, the double tension welding device of the three-head welding and
圖12是根據本發明一實施例之利用雙張力焊接裝置的AMOLED移動式遮罩框架元件的製造流程圖。 FIG. 12 is a manufacturing flowchart of an AMOLED mobile mask frame element using a double-tension welding device according to an embodiment of the invention.
根據具有在圖1至圖11揭露之結構的本發明的雙張力焊接裝置的遮罩框架元件製造方法具有如下的製造過程。 The manufacturing method of the mask frame element according to the double tension welding device of the present invention having the structure disclosed in FIGS. 1 to 11 has the following manufacturing process.
步驟S100,使框架升降部130上升而裝載運送的框架之後下降,之後安置在框架位置對準部1的氣罩部112。
In step S100, the
然後,步驟S200,被分割成四個部分的氣罩部112均勻地噴射從氣浮部110供應的氣體,以穩定地氣浮框架。
Then, in step S200, the
然後,步驟S300,使框架位置對準部1的框架位置調節部120接觸的框架前進和後退,以按照基準定心對準氣浮狀態的框架。
Then, in step S300, the frame contacted by the frame
然後,步驟S400,若框架的定心對準結束,則雙夾持部中的任何一個夾持器只夾持一個分割遮罩之後移動至框架上的中央部焊接位置,之後以施加張力的狀態定位分割遮罩的位置。 Then, in step S400, if the centering alignment of the frame is completed, any one of the grippers in the double gripping part grips only one split mask and then moves to the welding position at the center of the frame, and then applies tension Position the split mask.
然後,步驟S500,設置在雙台架中的任何一個台架的焊接及檢測部2移動來檢查運送的分割遮罩是否對準框架的焊接位置後進行焊接,並檢測焊接品質。
Then, in step S500, the welding and
然後,步驟S600,構成雙夾持部的各個夾持部同時夾持兩個分割遮罩,之後移動至焊接位置,在施加張力的狀態下,對稱地位於以焊接於框架上的中央部的分割遮罩為基準的兩側。 Then, in step S600, each of the clamping parts constituting the double clamping part simultaneously clamps the two split masks, and then moves to the welding position, with the tension applied, symmetrically located at the central part of the segment welded to the frame The mask is on both sides of the reference.
然後,步驟S700,設置在構成雙台架的的各個台架上的焊接及檢測部2進行移動,檢查運送的各個分割遮罩是否對準框架的焊接位置,之後進行焊接,並檢測焊接品質。
Then, in step S700, the welding and
然後,步驟S800,反復執行所述雙夾持部將兩個分割遮罩對稱地運送於框架上之後進行焊接,之後由焊接及檢測部檢測焊接位置,之後進行焊接,之後檢測焊接品質的步驟,若完成遮罩框架元件的製造,則由框架升降部130上升遮罩框架元件。
Then, in step S800, the steps of the double clamping part carrying the two divided masks symmetrically on the frame and welding are performed, and then the welding and detection parts detect the welding position, then perform welding, and then detect the welding quality. When the manufacture of the mask frame element is completed, the
還具有以下步驟:在為了製作而運送的框架的下降或者焊接已結束的遮罩框架元件上升時,所述框架升降部130以同時支撐框架的下部面角落與長邊的狀態下下降或者上升。
There is also a step of lowering or raising the
具體地說,按照被四個部分分割的氣罩部112結構,所述框架升降部130由四個角落升降器131與四個框架的長邊升降器132構成,位於一側長邊側的一個長邊升降器與一個角落升降器通過連接桿133連接來配成對,進而該個長邊升降器與一個角落升降器連動的同時進行升降。
Specifically, according to the structure of the
以垂直方向升降角落升降器與長邊升降器的驅動源可通過液壓或者氣壓方式或者利用伺服馬達的升降方式執行升降。 The drive source for lifting the corner lifter and the long-side lifter in the vertical direction can be lifted by hydraulic or pneumatic methods or by a servo motor.
另外,角落升降器與長邊升降塊以垂直方向構成彈簧134,進而可提供緩衝力。
In addition, the corner lifter and the long-side lifting block form a
另外,根據分割成四個部分的氣罩部112的結構特性,長邊升降器與角落升降器上部的接觸支撐部135的設置位置(在位於角落部的角落升降器上部的角落的接觸支撐部135的位置)設置在相比於位於上部的框架以對角線方向進一步向內側的位置,同樣地位於長邊的長邊升降器上部的接觸支撐部136的位置也是設置在相比於位於上部的框架進一步向內側的位置。
In addition, according to the structural characteristics of the
與現有技術不同,通過上述結構,從內側支撐角落與長邊,進而在重量重心穩定的狀態下上升或者下降框架的下部。 Unlike the prior art, with the above structure, the corner and the long side are supported from the inside, and then the lower part of the frame is raised or lowered with the center of gravity stable.
還具有以下步驟:所述框架位置調節部120分別對應於短邊與長邊側設置由伺服馬達122與接觸部123構成而驅動的位置調節器121,在使接觸部123接觸於框架的狀態下運作伺服馬達122細微地調節前進以及後退。
It also has the following steps: the frame
根據一實施例,較佳為在每個短邊以及每個長邊各形成兩個以及三個位置調節器121。若如此構成,則位於相互面對面的短邊與短邊以及長邊與長邊而相互面對面的各個位置調節器精確地前進和後退來進行調整,以在由接觸部123接觸氣浮的框架的各個側面的狀態下定位定心位置。如此的位置調節器以定心位置基準在5μm範圍內對準(Align)框架的定心位置。
According to an embodiment, it is preferable to form two and three
包括以下步驟,在調節所述框架位置時,在長邊與短邊與框架接觸的位置調節器同時移動,進行對準作業或者個別移動進行對準。 The method includes the following steps: when adjusting the position of the frame, the position adjusters that are in contact with the frame on the long side and the short side move simultaneously to perform alignment work or move individually to perform alignment.
在定心對準框架時,與框架的短邊或者長邊面對面設置的各個位置調節器121,在某一側的接觸部123接觸於框架的狀態下,該一側前進來調整
框架位置,之後位於該位置調整程度,對應的另一側位置調節器接觸於框架來校正位置,進而調整定心以進行所述對準。
When aligning the frame with the center, each
其他一方法,相互面對面的位置調節器121同時接觸於框架,若其中某一側前進,則控制對面側的位置調節器後退的同時調整框架的位置,按照定心來進行該對準。
In another method, the
同樣地,在對準短邊框架時,位於長邊的位置調節器121可通過上述的兩種方法調節定心,也可在短邊的位置對準結束之後進行調節上述短邊框架。
Similarly, when aligning the short-side frame, the
在上述中接觸於短邊的位置調節器的對準是對準框架的長邊框架,而接觸於長邊的位置調節器的對準則對準框架的短邊方向。 In the above, the alignment of the position adjuster in contact with the short side is aligned with the long side frame of the frame, and the alignment criterion of the position adjuster in contact with the long side is aligned with the short side direction of the frame.
另外,在本發明中在對準框架短邊或者長邊的位置時,不指定應該首先對準哪一方向的順序。根據需要,選擇性地執行首先對準某一方向或者同時對準。 In addition, in the present invention, when aligning the position of the short side or the long side of the frame, it is not specified which direction should be aligned first. According to the need, the first alignment or the simultaneous alignment is selectively performed.
另外,接觸於各個短邊或者長邊的位置調節器121首先對準一側或者同時接觸來執行對準也是選擇調整的,並不指定順序。
In addition, the
所述S600步驟還包括以下步驟:懸掛在雙台架的各個焊接及檢測部2通過由兩個焊接器部210、220與焊接品質檢測儀234構成的三頭方式構成時,若焊接結束,則焊接品質檢測儀234在已調整好重量平衡的狀態下檢測焊接品質。
The step S600 further includes the following steps: when each welding and
更詳細地說,所述S600步驟包括以下步驟:構成各個焊接器部210、220的焊接位置檢測儀215、225檢查裝載的分割遮罩與框架的焊接位置是否對準;然後,在焊接位置對準的情況下,構成各個焊接器部210、220的焊接器214、224在台架停滯的狀態下沿著焊接軌道216、226移動的同時進行精確的焊接,其中焊接軌道216、226由以與台架的移動方向相同的軸方向構成。
In more detail, the step S600 includes the following steps: the
如此,在通過兩個焊接器部210、220均衡地調整台架重量平衡的狀態下只有焊接檢測儀部230在台架上水平移動,以檢測焊接於框架的分割遮罩的焊接品質,進而不會發生由移動引起的重量變動,因此在抑制振動發生的狀態佳實現對焊接品質精確的檢測。
In this way, in a state where the weight balance of the gantry is balanced by the two
焊接品質檢測儀234在調整好重量平衡的狀態下檢測焊接品質的步驟如下:懸掛在台架的兩個焊接器部210、220位於兩側端且在未移動的停滯
的狀態下以使處於起到重量平衡作用的狀態的焊接品質檢測儀234確認左右分割遮罩的焊接品質。
The
因此,在未發生於台架沿著焊接部位移動時出現振動的狀態下進行精確的焊接。 Therefore, accurate welding is performed without vibration occurring when the stage moves along the welding site.
本發明不限於上述的特定的較佳實施例,在不超出在申請專利範圍請求的本發明的要點的範圍內,只要是該發明所屬技術領域的技術人員當然可進行各種變形,與此相同的改變屬於申請專利範圍的記載範圍。 The present invention is not limited to the above-mentioned specific preferred embodiments, and as long as it is within the scope of the gist of the invention claimed in the scope of the patent application, as long as the person skilled in the art to which the invention belongs can make various modifications, the same Change the scope of records that belong to the scope of patent application.
1‧‧‧框架位置對準部 1‧‧‧Frame alignment part
2‧‧‧焊接及檢測部 2‧‧‧Welding and Testing Department
3‧‧‧雙夾持部 3‧‧‧Double clamping part
4‧‧‧遮罩架部 4‧‧‧Mask Rack Department
5‧‧‧框架 5‧‧‧Frame
6‧‧‧分割遮罩 6‧‧‧ Split mask
20‧‧‧雙台架部 20‧‧‧Double Desk Department
20a‧‧‧台架 20a‧‧‧Bench
20b‧‧‧台架 20b‧‧‧Bench
21‧‧‧軌道 21‧‧‧ Orbit
201‧‧‧台架軌道 201‧‧‧gantry track
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KR101898612B1 (en) | 2018-09-13 |
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