TWI685825B - Display and manufacturing method thereof - Google Patents
Display and manufacturing method thereof Download PDFInfo
- Publication number
- TWI685825B TWI685825B TW107123699A TW107123699A TWI685825B TW I685825 B TWI685825 B TW I685825B TW 107123699 A TW107123699 A TW 107123699A TW 107123699 A TW107123699 A TW 107123699A TW I685825 B TWI685825 B TW I685825B
- Authority
- TW
- Taiwan
- Prior art keywords
- substrate
- display
- conductive
- light
- item
- Prior art date
Links
Images
Classifications
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
- G09F9/301—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
- Electroluminescent Light Sources (AREA)
Abstract
Description
本發明係有關一顯示裝置,特別是有關一種可撓性顯示器及其製造方法。 The invention relates to a display device, in particular to a flexible display and a manufacturing method thereof.
體積輕巧、便於攜帶一直是消費性電子產品之發展趨勢,有鑒於此,在新一代顯示器技術中發展出可撓性顯示器。由於材料特性、製程便利性以及成本等方面的考量,可撓性顯示器大多採用塑膠基板,然而,在製造過程中,主要係藉由捲動設備以捲對捲(Roll-to-Roll)連續方式供應塑膠基板,惟如此導致塑膠基板承受捲動設備之拉伸應力。 Lightweight and portable have always been the development trend of consumer electronic products. In view of this, flexible displays have been developed in the new generation of display technology. Due to material characteristics, process convenience, and cost considerations, most flexible displays use plastic substrates. However, in the manufacturing process, the rolling device is mainly used in a roll-to-roll continuous manner The supply of plastic substrates only causes the plastic substrates to withstand the tensile stress of the rolling equipment.
此外,在塑膠基板表面各層結構的成形及電子組件的佈設過程裡,例如黃光製程,必須經過材料沉積、光阻塗佈、曝光、顯影以及蝕刻等程序,故塑膠基板在經過捲動設備之拉伸、酸/鹼溶液浸漬、高溫烘烤、高壓等過程後逐漸產生不規則形變,導致在不同的圖案化製程間發生對位困難之問題,進而降低產品的製造良率。 In addition, in the formation of various layer structures on the surface of the plastic substrate and the layout of electronic components, such as the yellow light process, materials deposition, photoresist coating, exposure, development, and etching must be performed. Therefore, the plastic substrate passes through the rolling equipment. After stretching, acid/alkali solution impregnation, high temperature baking, high pressure and other processes, irregular deformation gradually occurs, which leads to the difficulty of alignment between different patterning processes, which further reduces the manufacturing yield of the product.
再者,前述可撓性顯示器之結構中,主要是以擋牆作 為流體顯示材料之間的隔絕結構,惟仍需另外配置膠材以黏合兩塊基板,造成製程上的不便。 Furthermore, the structure of the aforementioned flexible display is mainly based on the retaining wall For the isolation structure between the fluid display materials, it is still necessary to configure another glue material to bond the two substrates, causing inconvenience in the manufacturing process.
因此,在可撓性顯示器中,如何克服上述問題以提升產品良率、簡化製程並降低製造成本實為相關業界之一重要課題。 Therefore, in flexible displays, how to overcome the above-mentioned problems in order to improve the product yield, simplify the manufacturing process and reduce the manufacturing cost is an important issue in the related industries.
鑑於上述習知技術之種種缺失,本發明提供一種顯示器之製法,係包括:提供一具有相對之第一表面及第二表面之第一基板,其中,該第一表面形成有複數導電圖案;覆蓋一感光黏著膠材於該導電圖案及該第一基板之第一表面上;圖案化該感光黏著膠材以在該導電圖案周緣形成黏性擋牆,且令該導電圖案與該黏性擋牆交錯設置而定義出複數凹槽;配置電驅動顯示材料於該凹槽中;以及藉由該黏性擋牆以將一第二基板黏合至該第一基板上。 In view of the above-mentioned defects of the prior art, the present invention provides a method for manufacturing a display, which includes: providing a first substrate having opposing first and second surfaces, wherein a plurality of conductive patterns are formed on the first surface; A photosensitive adhesive material is formed on the conductive pattern and the first surface of the first substrate; the photosensitive adhesive material is patterned to form an adhesive barrier on the periphery of the conductive pattern, and the conductive pattern and the adhesive barrier are formed Multiple grooves are defined by staggered arrangement; electrically driven display materials are arranged in the grooves; and a second substrate is bonded to the first substrate by the adhesive barrier.
本發明亦提供一種顯示器,係包括:一第一基板,其一表面設有複數導電圖案,且於該導電圖案周緣設有以感光黏著膠材形成之黏性擋牆,以由該導電圖案與該黏性擋牆之交錯設置而定義出複數凹槽;一電驅動顯示材料,係配置於該凹槽中;以及一第二基板,係藉由該黏性擋牆而黏合至該第一基板上。 The present invention also provides a display comprising: a first substrate having a plurality of conductive patterns on one surface, and a viscous barrier wall formed of photosensitive adhesive material on the periphery of the conductive patterns, so that the conductive patterns and The staggered arrangement of the adhesive retaining wall defines a plurality of grooves; an electrically driven display material is disposed in the groove; and a second substrate is bonded to the first substrate by the adhesive retaining wall on.
前述之顯示器及其製法中,更包括圖案化一導電層以形成該導電圖案。 The aforementioned display and its manufacturing method further include patterning a conductive layer to form the conductive pattern.
前述之顯示器及其製法中,更包括形成一光感材料層於該導電層上,且於該第一基板之第一表面或第二表面設 置一遮光圖案,並以曝照光束照射該遮光圖案,移除經該曝照光束照射後之部分該光感材料層及部分該導電層以形成該複數導電圖案,再以該曝照光束朝向該遮光圖案照射,移除經該曝照光束照射後之部分該感光黏著膠材以形成該黏性擋牆,並使該導電圖案及該黏性擋牆於圖案化過程中係藉由同一遮光圖案所形成。 In the aforementioned display and its manufacturing method, it further includes forming a light-sensitive material layer on the conductive layer, and providing it on the first surface or the second surface of the first substrate A light shielding pattern is placed, and the light shielding pattern is irradiated with an exposure beam, and a part of the photosensitive material layer and a part of the conductive layer irradiated by the exposure beam are removed to form the plurality of conductive patterns, and then the exposure beam is oriented The shading pattern is irradiated, and a part of the photosensitive adhesive material after being irradiated by the exposure beam is removed to form the adhesive retaining wall, and the conductive pattern and the adhesive retaining wall are shaded by the same during the patterning process The pattern is formed.
前述之顯示器及其製法中,該導電層之材質係為透光性導電材料,例如,氧化銦錫(ITO)、透明導電聚合體(PEDOT)或奈米銀金屬膜。第一基板例如為透光基板。 In the aforementioned display and its manufacturing method, the material of the conductive layer is a light-transmitting conductive material, such as indium tin oxide (ITO), transparent conductive polymer (PEDOT), or nano silver metal film. The first substrate is, for example, a light-transmitting substrate.
前述之顯示器及其製法中,該感光黏著膠材係為乾膜光阻、濕膜光阻、UV感壓膠、UV厭氧膠或兩階段固化UV膠。 In the aforementioned display and manufacturing method thereof, the photosensitive adhesive material is a dry film photoresist, a wet film photoresist, a UV pressure sensitive adhesive, a UV anaerobic adhesive, or a two-stage curing UV adhesive.
前述之顯示器及其製法中,該第二基板上復設有導電圖案,以令該電驅動顯示材料藉由設於該第一基板之導電圖案以及設於該第二基板上之導電圖案而驅動。 In the aforementioned display and its manufacturing method, the second substrate is provided with a conductive pattern, so that the electrically driven display material is driven by the conductive pattern provided on the first substrate and the conductive pattern provided on the second substrate .
前述之顯示器及其製法中,該第一基板及該第二基板係為硬質基板或可撓性基板,硬質基板例如為硬質玻璃基板,可撓性基板例如為軟質玻璃或聚碳酸酯(polycarbonate,PC)、聚亞醯胺(polyimide,PI)、聚乙烯對苯二甲酸酯(polyethylene terephthalate,PET)或聚萘二甲酸乙二醇酯(polyethylene naphthalate,PEN)軟質塑膠基板。 In the aforementioned display and its manufacturing method, the first substrate and the second substrate are hard substrates or flexible substrates. The hard substrates are, for example, hard glass substrates, and the flexible substrates are, for example, soft glass or polycarbonate. PC), polyimide (PI), polyethylene terephthalate (PET) or polyethylene naphthalate (PEN) soft plastic substrate.
由上可知,本發明之顯示器及其製法,主要藉由在顯示器結構中設置了黏性擋牆,該黏性擋牆不僅可和導電圖 案形成凹槽以容置需要彼此相互隔絕之流體顯示材料,更可進一步用於黏合兩片基板,因此,不須另外設置黏合該二基板的結構及可完成面板的封裝,故可提高製程之便利性並降低成本。此外,本發明係利用同一個遮光圖案作為光罩以形成彼此相鄰的導電圖案及黏性擋牆,甚至,可採用本身就具有導電性之遮光材料形成導電圖案並作為圖案化感光黏著膠材之光罩,因此,可避免因可撓性基板之形變導致在不同的圖案化過程中因光罩的再次對位造成對位偏移之問題。 As can be seen from the above, the display of the present invention and its manufacturing method are mainly provided by the installation of a viscous barrier wall in the display structure. The groove is formed to accommodate fluid display materials that need to be isolated from each other, and can be further used to bond two substrates. Therefore, it is not necessary to separately provide a structure for bonding the two substrates and can complete the packaging of the panel, so the process can be improved. Convenience and reduce costs. In addition, the present invention uses the same shading pattern as a photomask to form conductive patterns and adhesive barriers adjacent to each other. Even, a shading material that has conductivity itself can be used to form a conductive pattern and serve as a patterned photosensitive adhesive material The mask, therefore, can avoid the problem of misalignment caused by the re-alignment of the mask during different patterning processes due to the deformation of the flexible substrate.
1、2、3、4‧‧‧顯示器 1, 2, 3, 4 ‧‧‧ monitor
101、201、301、401‧‧‧第一基板 101, 201, 301, 401‧‧‧ First substrate
102、202、302‧‧‧導電層 102, 202, 302‧‧‧ conductive layer
101a、201a、301a、401a‧‧‧第一表面 101a, 201a, 301a, 401a ‧‧‧ first surface
101b、201b、301b、401b‧‧‧第二表面 101b, 201b, 301b, 401b ‧‧‧ second surface
103、203、303‧‧‧光感材料層 103, 203, 303‧‧‧ photosensitive material layer
104、204、304、404‧‧‧遮光圖案 104, 204, 304, 404
105、109、205、209、305、309、409‧‧‧導電圖案 105, 109, 205, 209, 305, 309, 409‧‧‧ conductive pattern
106、206、306、406‧‧‧感光黏著膠材 106, 206, 306, 406‧‧‧sensitive adhesive material
1061、2061、3061、4061‧‧‧黏性擋牆 1061, 2061, 3061, 4061 ‧‧‧ sticky retaining wall
1062、2062、3062、4062‧‧‧凹槽 1062, 2062, 3062, 4062‧Notch
107、207、307、407‧‧‧第二基板 107, 207, 307, 407 ‧‧‧ second substrate
108、208、308、408‧‧‧電驅動顯示材料 108, 208, 308, 408‧‧‧ electrically driven display materials
I‧‧‧曝照光束 I‧‧‧Exposure beam
第1A至1G圖係為本發明之顯示器之製法的第一實施例示意圖;第2A至2H圖係為本發明之顯示器之製法的第二實施例示意圖;第3A至3H圖係為本發明之顯示器之製法的第三實施例示意圖;以及第4A至4E圖係為本發明之顯示器之製法的第四實施例示意圖。 Figures 1A to 1G are schematic diagrams of the first embodiment of the manufacturing method of the display of the present invention; Figures 2A to 2H are schematic diagrams of the second embodiment of the manufacturing method of the display of the present invention; Figures 3A to 3H are diagrams of the present invention A schematic diagram of a third embodiment of the manufacturing method of the display; and FIGS. 4A to 4E are schematic diagrams of the fourth embodiment of the manufacturing method of the display of the present invention.
以下藉由特定的具體實施例說明本發明之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點及功效。 The following describes the implementation of the present invention by specific specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝 之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如“上”、“第一”、“第二”及“一”等之用語,亦僅為便於敘述之明瞭,而非用以限定本發明可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本發明可實施之範疇。 It should be noted that the structure, ratio, size, etc. shown in the drawings of this specification are only used to match the content disclosed in the specification, so as to familiarize yourself with this skill. The understanding and reading of the person is not used to limit the limitations of the invention, so it has no technical significance. Any structural modification, proportional relationship change or size adjustment does not affect what the invention can produce. Both the efficacy and the objectives that can be achieved should still fall within the scope of the technical content disclosed by the present invention. At the same time, the terms such as "on", "first", "second", and "one" cited in this specification are only for the convenience of description, not to limit the scope of the invention, Changes or adjustments in the relative relationship are considered to be within the scope of the invention without substantial changes in the technical content.
請參閱第1A至1G圖,係為本發明之顯示器之製法的第一實施例示意圖。 Please refer to FIGS. 1A to 1G, which are schematic diagrams of the first embodiment of the manufacturing method of the display of the present invention.
如第1A圖所示,首先提供一第一基板101。該第一基板101具有第一表面101a以及與該第一表面101a相對的第二表面101b,且該第一表面101a形成有一導電層102。本實施例中,第一基板101可為透光性之硬質基板或可撓性基板,其中,硬質基板為如硬質玻璃或其他硬質透光性材料所製成者;可撓性基板例如是軟質玻璃或聚碳酸酯(polycarbonate,PC)、聚亞醯胺(polyimide,PI)、聚乙烯對苯二甲酸酯(polyethylene terephthalate,PET)、聚萘二甲酸乙二醇酯(polyethylene naphthalate,PEN)等軟質塑膠基板。此外,導電層102可為透光性導電材料所形成者,例如氧化銦錫(ITO)、透明導電聚合體(PEDOT)、奈米銀金屬膜或其之組合物,但本發明不以上述為限。
As shown in FIG. 1A, first a
如第1B圖所示,在導電層102上形成一光感材料層
103,並且,在光感材料層103相對於導電層102的另一側提供一遮光圖案104。接著,自遮光圖案104相對於光感材料層103的另一側提供一曝照光束I,該曝照光束I朝向光感材料層103之方向照射。本實施例中,光感材料層103例如為正光阻層,可藉由塗佈、噴塗、沉積等方式而覆蓋於導電層102表面。遮光圖案104可藉由反射或吸收光線而阻擋曝照光束I通過該遮光圖案104,其中,當遮光圖案104係以反射方式阻擋光線時,該遮光圖案104可選用金屬、金屬氧化物等反光材料,當遮光圖案104係以吸收方式阻擋光線時,該遮光圖案104之材質可選用黑色油墨、碳粉、高光學密度之黑膠或其他能吸收曝照光束I之吸光材料,本實施例中,曝照光束I係選自可和光感材料層103作用之光源,例如鹵素燈。
As shown in FIG. 1B, a light-sensitive material layer is formed on the
如第1C及1D圖所示,在本實施例中,曝照光束I通過遮光圖案104而照射到部分光感材料層103,經光照射後之光感材料層103可藉由顯影液而移除,並使對應其下方之導電層102露出,後續藉由蝕刻,例如濕式或乾式蝕刻,去除露出之導電層102部分,以形成複數導電圖案105,最後,再去除複數導電圖案105上之光感材料層103以完成導電層之圖案化製程。本實施例中,顯影液可為鹼性溶液,如Na2CO3、TMAH等,蝕刻酸性溶液可為草酸、王水,但本發明不以上述為限。
As shown in FIGS. 1C and 1D, in this embodiment, the exposure light beam I is irradiated to a part of the
如第1E及1F圖所示,先全面覆蓋一層感光黏著膠材106於複數導電圖案105及第一基板101未有導電圖案105
覆蓋的第一表面101a上,在本實施例中,感光黏著膠材106可為顯影後具有黏性之負光阻,在其他實施方式中,感光黏著膠材106也可選用顯影後具黏性之乾膜光阻、濕膜光阻、UV感壓膠、UV厭氧膠、兩階段固化UV膠或其他具有黏性之感光材料,並經由塗佈方式將感光黏著膠材106覆蓋在導電圖案105以及第一基板101之第一表面101a上。接著,以曝照光束I朝向遮光圖案104照射,曝照光束I通過遮光圖案104而照射到部分感光黏著膠材106,未受曝照光束I照射之感光黏著膠材106可藉由顯影液而將之去除,未被去除之感光黏著膠材106在導電圖案105周緣形成黏性擋牆1061,並且,透過導電圖案105與該黏性擋牆1061交錯設置而定義出複數個凹槽1062,亦即,該凹槽1062係對應於導電圖案105位置。
As shown in FIGS. 1E and 1F, a layer of photosensitive
如第1G圖所示,將電驅動顯示材料108置入於該等凹槽1062中,例如,電驅動顯示材料108可藉由灌注、噴印等方式置入凹槽1062;接著,在該第一基板101上藉由黏性擋牆1061與一設有導電圖案109之第二基板107黏合,藉此,將電驅動顯示材料108侷限在第一基板101、第二基板107以及黏性擋牆1061所形成的空間(亦即該凹槽1062)中,該電驅動顯示材料108可藉由第一基板101上之導電圖案105以及第二基板107上之導電圖案109而驅動,進而形成本發明之顯示器1。
As shown in FIG. 1G, the electrically driven
另外,需說明者,以感光黏著膠材106形成之黏性擋牆1061可在該第一基板101與該第二基板107完成黏合的
同時也完成固化,或者,也可在完成該第一基板101與該第二基板107的黏合後另外進行一道固化程序,舉例而言,若感光黏著膠材106係採用兩階段固化UV膠,可在以黏性擋牆1061黏合該第一基板101與該第二基板107之後,另外再曝照一次UV光源或進行加熱以讓兩階段固化UV膠之完全固化,完全固化後之黏性擋牆1061更有助於固定該第一基板101與該第二基板107之間的間距。此外,電驅動顯示材料108可為液晶材料或有機電激發光(organic electroluminescence,OEL)材料,舉例而言,液晶材料例如是向列型液晶(Nematic Liquid Crystal)、膽固醇液晶(Cholesteric liquid crystal)或其他液晶顯示器材料,而有機電激發光材料例如是有機發光二極體(organic light-emitting diode,OLED)、高分子發光二極體(polymer light-emitting diode,PLED)或其他有機電激發光顯示器材料。再者,第二基板107可為透光性之硬質基板或可撓性基板,其中,硬質基板之材料例如是玻璃或其他硬質透光性材料,可撓性基板材料例如是聚碳酸酯(polycarbonate,PC)、聚亞醯胺(polyimide,PI)、聚乙烯對苯二甲酸酯(polyethylene terephthalate,PET)、聚萘二甲酸乙二醇酯(polyethylene naphthalate,PEN)等塑膠材質。此外,第二基板107上設有一導電圖案109,該導電圖案109可為透光性導電材料,例如氧化銦錫(ITO)、透明導電聚合體(PEDOT)、奈米銀金屬膜或以上之組合物,但本發明不以上述為限。
In addition, it should be noted that the
透過前述製程,本發明亦提供一種顯示器1,係包括:一第一基板101,其一表面設有複數導電圖案105,且於該導電圖案305周緣設有以感光黏著膠材形成之黏性擋牆1061,以令該導電圖案105與該黏性擋牆1061交錯設置而定義出複數凹槽1062;一電驅動顯示材料108,係配置於該凹槽1062中;以及一第二基板107,係藉由該黏性擋牆1061而黏合至該第一基板101上。
Through the foregoing manufacturing process, the present invention also provides a display 1 comprising: a
請參閱第2A至2H圖,係為本發明之顯示器之製法的第二實施例示意圖。 Please refer to FIGS. 2A to 2H, which are schematic diagrams of the second embodiment of the manufacturing method of the display of the present invention.
如第2A圖所示,首先提供一第一基板201,該第一基板201具有第一表面201a以及與該第一表面201a相對的第二表面201b,該第一表面201a設有一導電層202。本實施例中,第一基板201可為透光性之硬質基板或可撓性基板,其中,硬質基板例如是硬質玻璃或其他硬質透光性材料,可撓性基板例如是軟質玻璃或聚碳酸酯(polycarbonate,PC)、聚亞醯胺(polyimide,PI)、聚乙烯對苯二甲酸酯(polyethylene terephthalate,PET)、聚萘二甲酸乙二醇酯(polyethylene naphthalate,PEN)等軟質塑膠基板,此外,導電層202可為透光性導電材料,例如氧化銦錫(ITO)、透明導電聚合體(PEDOT)、奈米銀金屬膜或以上之組合物,但本發明不以上述為限。
As shown in FIG. 2A, a
如第2B圖所示,在該導電層202表面形成一光感材料層203,並在第一基板201之第二表面201b上形成遮光圖案204。接著,在第一基板201之第二表面201b一側提
供一曝照光束I,該曝照光束I朝向遮光圖案204及光感材料層203之方向照射。本實施例中,光感材料層203例如為負光阻層,可藉由塗佈、噴塗、沉積等方式而覆蓋於導電層202之表面。另外,遮光圖案204可藉由反射或吸收光線而阻擋曝照光束I通過該遮光圖案204,其中,當遮光圖案204以反射方式阻擋光線時,該遮光圖案204可選用金屬、金屬氧化物等反光材料,當遮光圖案204以吸收方式阻擋光線時,該遮光圖案204可選用黑色油墨、碳粉、高光學密度之黑膠或其他能吸收曝照光束I之吸光材料。本實施例中,曝照光束I係來自可和光感材料層203作用之光源,例如鹵素燈,然而,本發明不以上述為限。
As shown in FIG. 2B, a
如第2C至2E圖所示,曝照光束I通過遮光圖案204而照射到部分光感材料層203,未受曝照光束I照射之光感材料203部分可藉由顯影液而移除,並使對應其下方之導電層202露出,因此後續可進一步藉由蝕刻,例如濕式或乾式蝕刻,去除露出之導電層202部分,以形成複數導電圖案205,接著,再去除複數導電圖案205上之光感材料層203以完成導電層之圖案化製程。本實施例中,顯影液可為鹼性溶液,如Na2CO3、TMAH等,蝕刻酸性溶液可為草酸、王水,但本發明不以上述為限。
As shown in FIGS. 2C to 2E, the exposed light beam I irradiates a part of the
如第2F及2G圖所示,全面覆蓋一層感光黏著膠材206於複數導電圖案205及第一基板201未有導電圖案205覆蓋之第一表面201a上,本實施例中,感光黏著膠材206可為顯影後具有黏性之正光阻,在其他實施方式中,感光
黏著膠材206也可選用顯影後具黏性之乾膜光阻、濕膜光阻、UV感壓膠、UV厭氧膠、兩階段固化UV膠或其他具有黏性之感光材料,並經由塗佈程序以將感光黏著膠材206覆蓋在導電圖案205以及第一基板201之未有導電圖案205覆蓋之第一表面201a,接著以曝照光束I朝向遮光圖案204照射,曝照光束I通過遮光圖案204而照射到部分感光黏著膠材206,經光照射之感光黏著膠材206可藉由顯影液而將之去除,經此圖案化製程,未被去除的感光黏著膠材206在導電圖案205周緣形成黏性擋牆2061,並且,導電圖案205與該黏性擋牆2061交錯設置而形成複數個凹槽2062。
As shown in FIGS. 2F and 2G, a layer of photosensitive
如第2H圖所示,將電驅動顯示材料208置入該等凹槽2062中,並藉由黏性擋牆2061以將第二基板207黏合至第一基板201。舉例而言,電驅動顯示材料208可藉由灌注、噴印等方式置入凹槽2062內,接著,第一基板201再藉由黏性擋牆2061與第二基板207黏合,藉此,以將電驅動顯示材料208侷限在第一基板201、第二基板207以及黏性擋牆2061所形成的空間中,電驅動顯示材料208可藉由第一基板201上之導電圖案205以及設於第二基板207上之導電圖案209來驅動,進而形成本發明之顯示器2。
As shown in FIG. 2H, the electrically driven
另外,需說明者,以感光黏著膠材206形成之黏性擋牆2061可在該第一基板201與該第二基板207完成黏合的同時也完成固化,或者,也可在完成該第一基板201與該
第二基板207的黏合後另外進行一道固化程序,舉例而言,若感光黏著膠材206係採用兩階段固化UV膠,可在以黏性擋牆2061黏合該第一基板201與該第二基板207之後,另外再曝照一次UV光源或加熱以讓兩階段固化UV膠之完全固化,完全固化後之黏性擋牆2061更有助於固定該第一基板201與該第二基板207之間的間距。此外,電驅動顯示材料208可為液晶材料或有機電激發光(organic electroluminescence,OEL)材料,舉例而言,液晶材料例如是向列型液晶(Nematic Liquid Crystal)、膽固醇液晶(Cholesteric liquid crystal)或其他液晶顯示器材料,而有機電激發光材料例如是有機發光二極體(organic light-emitting diode,OLED)、高分子發光二極體(polymer light-emitting diode,PLED)或其他有機電激發光顯示器材料。再者,第二基板207可為透光性之硬質基板或可撓性基板,其中,硬質基板之材料例如是玻璃或其他硬質透光性材料,可撓性基板材料例如是聚碳酸酯(polycarbonate,PC)、聚亞醯胺(polyimide,PI)、聚乙烯對苯二甲酸酯(polyethylene terephthalate,PET)、聚萘二甲酸乙二醇酯(polyethylene naphthalate,PEN)等塑膠材質。另外,第二基板207設有一導電圖案209,該導電圖案209可為透光性導電材料,例如氧化銦錫(ITO)、透明導電聚合體(PEDOT)、奈米銀金屬膜或以上之組合物,但本發明不以上述為限。
In addition, it should be noted that the
請參閱第3A至3H圖,係為本發明之顯示器之製法的 第三實施例示意圖。 Please refer to Figures 3A to 3H for the display manufacturing method of the present invention A schematic diagram of the third embodiment.
如第3A圖所示,提供第一基板301,該第一基板301具有第一表面301a以及與該第一表面301a相對的第二表面301b,該第一表面301a設有一導電層302。本實施例中,第一基板301可為透光性之硬質基板或可撓性基板,其中,硬質基板例如是硬質玻璃或其他硬質透光性材料,可撓性基板例如是軟質玻璃或聚碳酸酯(polycarbonate,PC)、聚亞醯胺(polyimide,PI)、聚乙烯對苯二甲酸酯(polyethylene terephthalate,PET)、聚萘二甲酸乙二醇酯(polyethylene naphthalate,PEN)等軟質塑膠基板,但本發明不以上述為限。此外,導電層302可為透光性導電材料,例如氧化銦錫(ITO)、透明導電聚合體(PEDOT)、奈米銀金屬膜或以上之組合物,但本發明不以上述為限。
As shown in FIG. 3A, a
如第3B圖所示,在導電層302表面形成一光感材料層303,並在第一基板301之第二表面301b上形成遮光圖案304。接著,在第一基板301之第二表面301b一側提供一曝照光束I,該曝照光束I朝向遮光圖案304及光感材料層303照射。本實施例中,光感材料層303例如為正光阻層,可藉由塗佈、噴塗、沉積等方式而覆蓋於導電層302表面,遮光圖案304可藉由反射或吸收光線而阻擋曝照光束I通過該遮光圖案304,其中,當遮光圖案304以反射方式阻擋光線時,該遮光圖案304可選用金屬、金屬氧化物等反光材料,當遮光圖案304以吸收方式阻擋光線時,該遮光圖案304可選用黑色油墨、碳粉、高光學密度之黑
膠或者其他能吸收曝照光束I之吸光材料。本實施例中,曝照光束I係來自可和光感材料層303作用之光源,例如鹵素燈,然而,本發明不以上述為限。
As shown in FIG. 3B, a light-
如第3C至3E圖所示,曝照光束I通過遮光圖案304而照射到部分光感材料層303,經光照射之光感材料303可藉由顯影液而移除並使對應其下方之導電層302露出,後續可進一步藉由蝕刻,例如濕式或乾式蝕刻,去除此露出之導電層302部分,以形成複數導電圖案305,最後,再去除複數導電圖案305上之光感材料303以完成導電層之圖案化製程。本實施例中,顯影液可為鹼性溶液,如Na2CO3、TMAH等,蝕刻酸性溶液可為草酸、王水,但本發明不以上述為限。
As shown in FIGS. 3C to 3E, the exposure beam I irradiates part of the
如第3F及3G圖所示,先覆蓋一層感光黏著膠材306於複數導電圖案305及第一基板301之未有導電圖案305覆蓋之第一表面301a上,在本實施例中,感光黏著膠材306可為顯影後具有黏性之負光阻,在其他實施方式中,感光黏著膠材306也可選用顯影後具黏性之乾膜光阻、濕膜光阻、UV感壓膠、UV厭氧膠、兩階段固化UV膠或其他具有黏性之感光材料,並經由塗佈程序將感光黏著膠材306覆蓋在導電圖案305以及第一基板301未有導電圖案305覆蓋之第一表面301a,並以曝照光束I朝向遮光圖案304照射,曝照光束I通過遮光圖案304而照射到部分感光黏著膠材306,未經光照射之感光黏著膠材306可藉由顯影液而去除,經此圖案化製程後,未被去除之感光黏著
膠材306在導電圖案305周緣形成黏性擋牆3061,並且,導電圖案305與黏性擋牆3061交錯設置而定義出複數個凹槽3062。
As shown in FIGS. 3F and 3G, a layer of photosensitive
如第3H圖所示,在第一基板301上形成複數個凹槽3062後可將電驅動顯示材料308置入該等凹槽3062中,並藉由黏性擋牆3061以將一第二基板307黏合至該第一基板301。本實施例中,電驅動顯示材料308可藉由灌注、噴印等方式置入凹槽3062內,第一基板301再藉由黏性擋牆3061與第二基板307黏合,藉此,以將電驅動顯示材料308侷限在第一基板301、第二基板307以及黏性擋牆3061所形成的空間中,電驅動顯示材料308可藉由第一基板301之導電圖案305以及設於第二基板307上之導電圖案309而驅動,進而形成本發明之顯示器3。
As shown in FIG. 3H, after forming a plurality of
另外,需說明者,以感光黏著膠材306形成之黏性擋牆3061可在該第一基板301與該第二基板307完成黏合的同時也完成固化,或者,也可在完成該第一基板301與該第二基板307的黏合後另外進行一道固化程序,舉例而言,若感光黏著膠材306係採用兩階段固化UV膠,可在以黏性擋牆307黏合該第一基板301與該第二基板307之後,另外再曝照一次UV光源或加熱以讓兩階段固化UV膠之完全固化,完全固化後之黏性擋牆307更有助於固定該第一基板301與該第二基板307之間的間距。此外,電驅動顯示材料308可為液晶材料或有機電激發光(organic electroluminescence,OEL)材料,舉例而言,液晶材料例如
是向列型液晶(Nematic Liquid Crystal)、膽固醇液晶(Cholesteric liquid crystal)或其他液晶顯示器材料,而有機電激發光材料例如是有機發光二極體(organic light-emitting diode,OLED)、高分子發光二極體(polymer light-emitting diode,PLED)或其他有機電激發光顯示器材料。此外,第二基板307可為透光性之硬質基板或可撓性基板,其中,硬質基板之材料例如是玻璃或其他硬質透光性材料,可撓性基板材料例如是聚碳酸酯(polycarbonate,PC)、聚亞醯胺(polyimide,PI)、聚乙烯對苯二甲酸酯(polyethylene terephthalate,PET)、聚萘二甲酸乙二醇酯(polyethylene naphthalate,PEN)等塑膠材質。此外,第二基板307設有一導電圖案309,該導電圖案309可為透光性導電材料,例如氧化銦錫(ITO)、透明導電聚合體(PEDOT)、奈米銀金屬膜或以上之組合物,但本發明不以上述為限。
In addition, it should be noted that the
請參閱第4A至4E圖,係為本發明之顯示器之製法的第四實施例示意圖。 Please refer to FIGS. 4A to 4E, which are schematic diagrams of the fourth embodiment of the manufacturing method of the display of the present invention.
如第4A及4B圖所示,首先提供一第一基板401。該第一基板401具有第一表面401a以及與該第一表面401a相對的第二表面401b,並於該第一表面401a設置一可導電的遮光圖案404。本實施例中,第一基板401可為透光性之硬質基板或可撓性基板,其中,硬質基板為如硬質玻璃或其他硬質透光性材料所製成者;可撓性基板例如是軟質玻璃或聚碳酸酯(polycarbonate,PC)、聚亞醯胺
(polyimide,PI)、聚乙烯對苯二甲酸酯(polyethylene terephthalate,PET)、聚萘二甲酸乙二醇酯(polyethylene naphthalate,PEN)等軟質塑膠基板。此外,遮光圖案404係可反射或吸收光線之導電材料,並且可藉由如凹版印刷、凸板印刷、移印、噴印或網版等印刷方式形成於第一表面401a,且該遮光圖案404可選用如鋁、銀、鎳或石墨所製成者。
As shown in FIGS. 4A and 4B, first a
如第4C及4D圖所示,接著,在第一基板401之第一表面401a全面覆蓋一層感光黏著膠材406於遮光圖案404及該第一基板401未有遮光圖案404覆蓋之第一表面401a上,本實施例中,感光黏著膠材406可為顯影後具有黏性之負光阻,在其他實施方式中,感光黏著膠材406也可選用顯影後具黏性之乾膜光阻、濕膜光阻、UV感壓膠、UV厭氧膠、兩階段固化UV膠或其他具有黏性之感光材料,並經由塗佈程序以將感光黏著膠材406覆蓋在遮光圖案404以及第一基板401未有遮光圖案404覆蓋之第一表面401a,接著以曝照光束I朝向遮光圖案404照射,曝照光束I通過遮光圖案404而照射到部分感光黏著膠材406,未經光照射之感光黏著膠材406可藉由顯影液而將之去除,經此圖案化製程,未被去除的感光黏著膠材406在遮光圖案404周緣形成黏性擋牆4061,並且,該遮光圖案404與該黏性擋牆4061交錯設置而形成複數個凹槽4062。
As shown in FIGS. 4C and 4D, then, the
如第4E圖所示,將電驅動顯示材料408置入該等凹槽4062中,並藉由黏性擋牆4061以將第二基板407黏合
至第一基板401。舉例而言,電驅動顯示材料408可藉由灌注、噴印等方式置入凹槽4062內,接著,第一基板401再藉由黏性擋牆4061與第二基板407黏合,藉此,以將電驅動顯示材料408侷限在第一基板401、第二基板407以及黏性擋牆4061所形成的空間中,電驅動顯示材料408可藉由第一基板401上之可導電的遮光圖案404以及設於第二基板407上之導電圖案409來驅動,進而形成本發明之顯示器4。
As shown in FIG. 4E, the electrically driven
另外,需說明者,以感光黏著膠材406形成之黏性擋牆4061可在該第一基板401與該第二基板407完成黏合的同時也完成固化,或者,也可在完成該第一基板401與該第二基板407的黏合後另外進行一道固化程序,舉例而言,若感光黏著膠材406係採用兩階段固化UV膠,可在以黏性擋牆4061黏合該第一基板401與該第二基板407之後,另外再曝照一次UV光源或加熱以讓兩階段固化UV膠之完全固化,完全固化後之黏性擋牆4061更有助於固定該第一基板401與該第二基板407之間的間距。此外,電驅動顯示材料408可為液晶材料或有機電激發光(organic electroluminescence,OEL)材料,舉例而言,液晶材料例如是向列型液晶(Nematic Liquid Crystal)、膽固醇液晶(Cholesteric liquid crystal)或其他液晶顯示器材料,而有機電激發光材料例如是有機發光二極體(organic light-emitting diode,OLED)、高分子發光二極體(polymer light-emitting diode,PLED)或其他有機電激發光顯示器材
料。再者,第二基板407可為透光性之硬質基板或可撓性基板,其中,硬質基板之材料例如是玻璃或其他硬質透光性材料,可撓性基板材料例如是聚碳酸酯(polycarbonate,PC)、聚亞醯胺(polyimide,PI)、聚乙烯對苯二甲酸酯(polyethylene terephthalate,PET)、聚萘二甲酸乙二醇酯(polyethylene naphthalate,PEN)等塑膠材質。另外,第二基板407設有一導電圖案409,該導電圖案409可為透光性導電材料,例如氧化銦錫(ITO)、透明導電聚合體(PEDOT)、奈米銀金屬膜或以上之組合物,但本發明不以上述為限。
In addition, it should be noted that the
此外,上述各實施例所用之遮光圖案、光感材料層以及提供曝照光束I之光源可配合彼此之光學特性而作選擇,亦即,當選擇具特定吸收波段之材料作為遮光圖案時,必須搭配在此波段可被吸收並且其波長範圍也能和光感材料層作用之光源,舉例而言,若遮光圖案是截止波長為380nm以下之吸光材料,並且,光感材料層之感光波長為365nm,此時可選用波長為365nm之UV LED或其他具相同波長之光源以提供曝照光束I。又例如,遮光圖案是截止波長為380nm以上之吸光材料,並且,光感材料層之感光波長為400nm,此時可選用波長為400nm之UV LED或其他具相同波長之光源以提供曝照光束I。然而,本發明並不以上述為限。 In addition, the light-shielding pattern, the light-sensitive material layer and the light source providing the exposure beam I used in the above embodiments can be selected according to the optical characteristics of each other, that is, when a material with a specific absorption band is selected as the light-shielding pattern, it is necessary With a light source that can be absorbed in this band and its wavelength range can also function with the light-sensitive material layer, for example, if the light-shielding pattern is a light-absorbing material with a cut-off wavelength of less than 380 nm, and the photosensitive wavelength of the light-sensitive material layer is 365 nm, At this time, a UV LED with a wavelength of 365 nm or other light sources with the same wavelength can be used to provide the exposure beam I. For another example, the shading pattern is a light-absorbing material with a cut-off wavelength of 380 nm or more, and the photosensitive wavelength of the light-sensitive material layer is 400 nm. In this case, a UV LED with a wavelength of 400 nm or other light sources with the same wavelength can be used to provide the exposure beam I . However, the present invention is not limited to the above.
綜上所述,本發明所揭露之顯示器結構及其製造方法可適用在以電驅動之流體為顯示材料的顯示器,例如液晶 顯示器、有機電激發光顯示器、電濕潤顯示器等,由於本發明之顯示器結構中設置了黏性擋牆,該黏性擋牆不僅可和導電圖案定義出凹槽以容置需要彼此相互隔絕之流體顯示材料,更可進一步用於黏合兩片基板,因此,不須另外設置黏合該二基板的結構及可完成面板的封裝,故可提高製程之便利性並降低成本。此外,本發明的製造方法中,可利用同一個遮光圖案作為光罩以形成彼此相鄰的導電圖案及黏性擋牆,甚至,可採用本身就具有導電性之材料形成遮光圖案並作為圖案化感光黏著膠材之光罩,因此,可避免因可撓性基板之形變導致在不同的圖案化過程中因光罩的再次對位造成對位偏移之問題,藉由提高對位精度而提高產品的良率。 In summary, the display structure and manufacturing method disclosed in the present invention can be applied to a display using an electrically driven fluid as a display material, such as a liquid crystal Display, organic electroluminescence display, electrowetting display, etc., because the display structure of the present invention is provided with an adhesive barrier, the adhesive barrier can not only define grooves with conductive patterns to accommodate fluids that need to be isolated from each other The display material can be further used for bonding two substrates. Therefore, it is not necessary to separately provide a structure for bonding the two substrates and complete panel packaging, so the convenience of the manufacturing process can be improved and the cost can be reduced. In addition, in the manufacturing method of the present invention, the same shading pattern can be used as a photomask to form conductive patterns and adhesive barriers adjacent to each other, and even, the shading pattern can be formed and patterned using a material that has conductivity itself Photomask with photosensitive adhesive material, therefore, it can avoid the problem of misalignment caused by the realignment of the mask during different patterning processes due to the deformation of the flexible substrate, which is improved by improving the alignment accuracy Product yield.
上述實施例係用以例示性說明本發明之原理及其功效,而非用於限制本發明。任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修改。因此本發明之權利保護範圍,應如後述之申請專利範圍所列。 The above embodiments are used to exemplify the principles and effects of the present invention, rather than to limit the present invention. Anyone who is familiar with this skill can modify the above embodiments without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the rights of the present invention should be as listed in the scope of patent application mentioned later.
1‧‧‧顯示器 1‧‧‧Monitor
101‧‧‧第一基板 101‧‧‧The first substrate
101a‧‧‧第一表面 101a‧‧‧First surface
101b‧‧‧第二表面 101b‧‧‧Second surface
105、109‧‧‧導電圖案 105, 109‧‧‧ conductive pattern
1061‧‧‧黏性擋牆 1061‧‧‧ Sticky retaining wall
107‧‧‧第二基板 107‧‧‧Second substrate
108‧‧‧電驅動顯示材料 108‧‧‧Electric drive display material
Claims (24)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW107123699A TWI685825B (en) | 2018-07-09 | 2018-07-09 | Display and manufacturing method thereof |
CN201910371691.9A CN110706589A (en) | 2018-07-09 | 2019-05-06 | Electric driving element and method for manufacturing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW107123699A TWI685825B (en) | 2018-07-09 | 2018-07-09 | Display and manufacturing method thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
TW202006685A TW202006685A (en) | 2020-02-01 |
TWI685825B true TWI685825B (en) | 2020-02-21 |
Family
ID=69193047
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW107123699A TWI685825B (en) | 2018-07-09 | 2018-07-09 | Display and manufacturing method thereof |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN110706589A (en) |
TW (1) | TWI685825B (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113675315B (en) * | 2020-05-14 | 2023-05-09 | 成都辰显光电有限公司 | Display panel and preparation method thereof |
CN113514997A (en) * | 2021-07-21 | 2021-10-19 | 蓝思科技(长沙)有限公司 | Electrochromic process and electrochromic device |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1825169A (en) * | 2005-02-22 | 2006-08-30 | 财团法人工业技术研究院 | Passive matrix display and mfg. method |
TW200919401A (en) * | 2007-10-16 | 2009-05-01 | Ind Tech Res Inst | Flexible display and manufacturing method thereof |
TW201327509A (en) * | 2011-12-30 | 2013-07-01 | Ind Tech Res Inst | Method for manufacturing a flexible display |
TWM569484U (en) * | 2018-07-09 | 2018-11-01 | 希映科技股份有限公司 | Display |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW201327510A (en) * | 2011-12-16 | 2013-07-01 | Ind Tech Res Inst | Manufacturing method of array substrate, display panel and manufacturing method thereof |
CN103247366B (en) * | 2013-03-28 | 2015-04-08 | 南昌欧菲光科技有限公司 | Capacitance transparent conductive film and manufacturing method thereof |
CN107833909A (en) * | 2017-11-30 | 2018-03-23 | 深圳市华星光电技术有限公司 | Display panel and display device |
-
2018
- 2018-07-09 TW TW107123699A patent/TWI685825B/en active
-
2019
- 2019-05-06 CN CN201910371691.9A patent/CN110706589A/en not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1825169A (en) * | 2005-02-22 | 2006-08-30 | 财团法人工业技术研究院 | Passive matrix display and mfg. method |
TW200919401A (en) * | 2007-10-16 | 2009-05-01 | Ind Tech Res Inst | Flexible display and manufacturing method thereof |
TW201327509A (en) * | 2011-12-30 | 2013-07-01 | Ind Tech Res Inst | Method for manufacturing a flexible display |
TWM569484U (en) * | 2018-07-09 | 2018-11-01 | 希映科技股份有限公司 | Display |
Also Published As
Publication number | Publication date |
---|---|
TW202006685A (en) | 2020-02-01 |
CN110706589A (en) | 2020-01-17 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5391184B2 (en) | Liquid crystal display | |
WO2016188071A1 (en) | Integrated front light source assembly and manufacturing method therefor, and reflective display device | |
TWI550811B (en) | Touch-sensitive device and production method thereof | |
JP2007334279A (en) | Method of manufacturing light ray direction control element, light ray direction control element, light source using light ray direction control element, and display device | |
TWI685825B (en) | Display and manufacturing method thereof | |
TW201327510A (en) | Manufacturing method of array substrate, display panel and manufacturing method thereof | |
TWI652814B (en) | Display panel and method for manufacturing the same | |
TW201409314A (en) | Sensing layer and method for producing the same | |
WO2017164309A1 (en) | Optical body and light-emitting device | |
WO2016187987A1 (en) | Display panel and manufacturing method therefor, and display device | |
JP2007025690A (en) | Method for manufacturing liquid crystal display | |
EP3264486A1 (en) | Frame sealing plastic member, display panel and display device | |
WO2016120913A1 (en) | Electrode-attached color filter substrate, display device using same, and methods for manufacturing electrode-attached color filter substrate and display device | |
JP2011171187A (en) | Organic el display device and method for manufacturing the same | |
TWI534679B (en) | Touch Panel And Manufacturing Method Thereof | |
JP2015227975A (en) | Display device and manufacturing method of the same | |
TW201539288A (en) | Circuit element and method for manufacturing the same | |
TWM569484U (en) | Display | |
CN110161620B (en) | Backlight module, manufacturing method thereof and display device | |
TWI439982B (en) | Pixel array substrate and reflective display panel | |
KR101197061B1 (en) | Mold for manufacturing display device and manufacturing method of display device using the same | |
CN112558348A (en) | Color film substrate, manufacturing method of color film substrate and display panel | |
TW201024838A (en) | Color filter film substrate and application thereof | |
JP2003302517A5 (en) | ||
TW201349302A (en) | Method for manufacturing conductive wire pattern of touch panel |