TW201327509A - Method for manufacturing a flexible display - Google Patents

Method for manufacturing a flexible display Download PDF

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TW201327509A
TW201327509A TW100150009A TW100150009A TW201327509A TW 201327509 A TW201327509 A TW 201327509A TW 100150009 A TW100150009 A TW 100150009A TW 100150009 A TW100150009 A TW 100150009A TW 201327509 A TW201327509 A TW 201327509A
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Taiwan
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electrode layer
component
flexible substrate
manufacturing
patterned
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TW100150009A
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Chinese (zh)
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Kuan-Ting Chen
Jhih-Ping Lu
Po-Wen Liu
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Ind Tech Res Inst
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Priority to TW100150009A priority Critical patent/TW201327509A/en
Priority to CN 201210031504 priority patent/CN103185977A/en
Publication of TW201327509A publication Critical patent/TW201327509A/en

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Abstract

A method for manufacturing a flexible display includes: providing a first assembly including a first flexible substrate and a first electrode layer formed on the lower surface of the first flexible substrate; providing a second assembly including a second flexible substrate and a second electrode layer formed on the upper surface of the second flexible substrate; assembling the first assembly and the second assembly such that the first electrode and the second electrode are disposed between the first flexible substrate and the second flexible substrate; and patterning the first electrode layer with a first laser beam from the upper surface of the first flexible substrate.

Description

可撓式顯示器的製造方法Flexible display manufacturing method

本揭露是有關於一種顯示器的製造方法,且特別是有關於一種可撓式顯示器的製造方法。The present disclosure relates to a method of fabricating a display, and more particularly to a method of fabricating a flexible display.

以卷對卷連續式製程(Roll-to-Roll)製作可撓式顯示器時,精準對位每一組膜層上的圖案具備很高的難度。並且,即使對組時對每一組膜層都進行對位,多組圖案的連續對組仍會產生很大的累積誤差。如此一來,製程設備必須具備很複雜的機構設計,才能夠進一步改善對位精度不佳的狀況。因此,如何在簡化製程及設備的前提下提供一種能降低對位累積誤差的可撓式顯示器的製造方法,乃為相關業者努力之課題之一。When making a flexible display in a roll-to-roll process, it is very difficult to accurately align the patterns on each layer of the film. Moreover, even if each group of film layers is aligned for a group, a continuous pair of patterns of a plurality of sets of patterns still causes a large cumulative error. As a result, the process equipment must have a very complex mechanism design to further improve the poor positioning accuracy. Therefore, how to provide a flexible display manufacturing method capable of reducing the alignment error of the alignment under the premise of simplifying the process and equipment is one of the subjects of the related industry.

根據本揭露,提出一種可撓式顯示器的製造方法,包括:提供一第一組件,包括一第一軟性基板和一第一電極層,第一電極層係形成於第一軟性基板之下表面;提供一第二組件,包括一第二軟性基板和一第二電極層,第二電極層係形成於第二軟性基板之上表面;對組第一組件和第二組件,以使第一電極層和第二電極層位於第一軟性基板和第二軟性基板之間;以及從第一軟性基板之上表面,以一第一雷射光束圖案化第一電極層。According to the disclosure, a method for manufacturing a flexible display includes: providing a first component, comprising a first flexible substrate and a first electrode layer, wherein the first electrode layer is formed on a lower surface of the first flexible substrate; Providing a second component, comprising a second flexible substrate and a second electrode layer, wherein the second electrode layer is formed on the upper surface of the second flexible substrate; and the first component and the second component are paired to make the first electrode layer And the second electrode layer is located between the first flexible substrate and the second flexible substrate; and the first electrode layer is patterned with a first laser beam from the upper surface of the first flexible substrate.

為了對本發明之上述及其他方面有更佳的瞭解,下文特舉較佳實施例,並配合所附圖式,作詳細說明如下:In order to better understand the above and other aspects of the present invention, the preferred embodiments are described below, and in conjunction with the drawings, the detailed description is as follows:

本揭露係有關於一種可撓式顯示器的製造方法,於基板組立製程之後,再以雷射光束對基板的電極層進行圖案化,以提升整體對位精度。進而簡化對位製程的機械複雜度,並縮短對組時間。第1A圖至第1E圖繪示依照本揭露一實施例之一種可撓式顯示器的製造方法示意圖。第2圖繪示依照本揭露一實施例之一種可撓式顯示器之爆炸圖。請同時參照第1A圖至第1E圖及第2圖。本實施例之可撓式顯示器可以是膽固醇液晶顯示器、被動式液晶顯示器、或其他類型的可撓式顯示器。The disclosure relates to a method for manufacturing a flexible display. After the substrate assembly process, the electrode layer of the substrate is patterned by a laser beam to improve the overall alignment accuracy. This simplifies the mechanical complexity of the alignment process and shortens the group time. 1A to 1E are schematic views showing a manufacturing method of a flexible display according to an embodiment of the present disclosure. FIG. 2 is an exploded view of a flexible display according to an embodiment of the present disclosure. Please refer to 1A to 1E and 2 at the same time. The flexible display of this embodiment may be a cholesteric liquid crystal display, a passive liquid crystal display, or other type of flexible display.

如第1A圖所示,提供第一組件110,第一組件110包括第一軟性基板111和第一電極層113,第一電極層113係形成於第一軟性基板111之下表面111b。實施例中,第一軟性基板111可以是高分子材料,例如乙烯對苯二甲酸酯(PET)、聚碳酸酯(PC)、聚亞醯胺(PI)或聚醚碸(PES)、或其他可撓性材質。第一軟性基板111之厚度範圍係為約50微米(μm)至200微米(μm)。第一電極層113例如是銦錫氧化物(ITO)、銦鋅氧化物(IZO)、導電高分子或奈米銀。第一電極層113之厚度範圍係為約0.05微米(μm)至0.5微米(μm);阻抗值範圍係為約50至300歐姆/單位面積(Ohm/square)。然實際應用時,第一軟性基板111與第一電極層113之材料及尺寸亦視應用狀況作適當選擇,並不以前述材料及尺寸為限。As shown in FIG. 1A, a first component 110 is provided. The first component 110 includes a first flexible substrate 111 and a first electrode layer 113. The first electrode layer 113 is formed on the lower surface 111b of the first flexible substrate 111. In an embodiment, the first flexible substrate 111 may be a polymer material such as ethylene terephthalate (PET), polycarbonate (PC), polyamidamine (PI) or polyether oxime (PES), or Other flexible materials. The first flexible substrate 111 has a thickness ranging from about 50 micrometers (μm) to 200 micrometers (μm). The first electrode layer 113 is, for example, indium tin oxide (ITO), indium zinc oxide (IZO), a conductive polymer, or nano silver. The thickness of the first electrode layer 113 ranges from about 0.05 micrometers (μm) to 0.5 micrometers (μm); the impedance value ranges from about 50 to 300 ohms per unit area (Ohm/square). However, in actual application, the materials and dimensions of the first flexible substrate 111 and the first electrode layer 113 are also appropriately selected depending on the application conditions, and are not limited to the foregoing materials and dimensions.

如第1B圖所示,提供第二組件120,包括第二軟性基板121和第二電極層123,第二電極層123係形成於第二軟性基板121之上表面121a。接著,形成擋牆結構130於第一組件110和第二組件120之間。實施例中,擋牆結構130形成於第一電極層113上。另一實施例中,擋牆結構130亦可形成於第二電極層123上。第二軟性基板121與第二電極層123所選用之材料及特性相似於前述之第一軟性基板111與第一電極層113,在此不再贅述。As shown in FIG. 1B, a second component 120 is provided, including a second flexible substrate 121 and a second electrode layer 123, and the second electrode layer 123 is formed on the upper surface 121a of the second flexible substrate 121. Next, a retaining wall structure 130 is formed between the first component 110 and the second component 120. In an embodiment, the retaining wall structure 130 is formed on the first electrode layer 113. In another embodiment, the retaining wall structure 130 may also be formed on the second electrode layer 123. The materials and characteristics of the second flexible substrate 121 and the second electrode layer 123 are similar to those of the first flexible substrate 111 and the first electrode layer 113, and are not described herein again.

如第1C圖所示,對組第一組件110和第二組件120,以使第一電極層113和第二電極層123位於第一軟性基板111和第二軟性基板121之間。實施例中,可以例如卷對卷連續式製程(Roll-to-Roll)方式對組第一組件110和第二組件120。實施例中,第二電極層123覆蓋第二軟性基板121的整個上表面121a且尚未圖案化。另一實施例中,第二電極層123係為圖案化電極層,以可撓式顯示器係為膽固醇液晶顯示器為例,圖案化的第二電極層123可包括複數個條狀電極(類似於第2圖之第二條狀電極123a)。擋牆結構130位於第一組件110和第二組件120間,擋牆結構130包括複數個擋牆條130a。如第2圖所示,對組第一組件110和第二組件120時使擋牆條130a和第二條狀電極123a係為直交。As shown in FIG. 1C, the first assembly 110 and the second assembly 120 are disposed such that the first electrode layer 113 and the second electrode layer 123 are located between the first flexible substrate 111 and the second flexible substrate 121. In an embodiment, the first component 110 and the second component 120 can be paired, for example, in a roll-to-roll manner. In the embodiment, the second electrode layer 123 covers the entire upper surface 121a of the second flexible substrate 121 and has not been patterned. In another embodiment, the second electrode layer 123 is a patterned electrode layer, and the flexible display is a cholesteric liquid crystal display. The patterned second electrode layer 123 may include a plurality of strip electrodes (similar to the first 2 of the second strip electrode 123a). The retaining wall structure 130 is located between the first component 110 and the second component 120, and the retaining wall structure 130 includes a plurality of retaining wall strips 130a. As shown in Fig. 2, the barrier strip 130a and the second strip electrode 123a are made orthogonal to the first assembly 110 and the second assembly 120.

如第1D圖所示,從第一軟性基板111之上表面111a,以第一雷射光束L1圖案化第一電極層113。實施例中,以第一雷射光束L1之熱能熱蝕刻第一電極層113,形成圖案化第一電極層113’。第一雷射光束L1之波長範圍係為約300奈米(nm)至1100奈米(nm),較佳係為約368奈米(nm);功率範圍係為約10瓦(W)至40瓦(W)。以可撓式顯示器係為被動式液晶顯示器為例,實施例中,第二電極層123覆蓋第二軟性基板121的整個上表面121a且尚未圖案化,圖案化第一電極層113係對應擋牆結構130的圖案進行。例如,如第2圖所示,圖案化第一電極層113係形成複數個第一條狀電極113a,第一條狀電極113a係對應擋牆條130a的方向而圖案化,擋牆條130a和第一條狀電極113a係為平行。As shown in FIG. 1D, the first electrode layer 113 is patterned with the first laser beam L1 from the upper surface 111a of the first flexible substrate 111. In an embodiment, the first electrode layer 113 is thermally etched with thermal energy of the first laser beam L1 to form a patterned first electrode layer 113'. The first laser beam L1 has a wavelength in the range of about 300 nanometers (nm) to 1100 nanometers (nm), preferably about 368 nanometers (nm); and the power range is about 10 watts (W) to 40. Tile (W). For example, the flexible display is a passive liquid crystal display. In the embodiment, the second electrode layer 123 covers the entire upper surface 121a of the second flexible substrate 121 and has not been patterned. The patterned first electrode layer 113 corresponds to the retaining wall structure. The pattern of 130 is carried out. For example, as shown in FIG. 2, the patterned first electrode layer 113 forms a plurality of first strip electrodes 113a, and the first strip electrodes 113a are patterned corresponding to the direction of the barrier strips 130a, and the barrier strips 130a and The first strip electrodes 113a are parallel.

圖案化第一電極層113之步驟係在對組第一組件110和第二組件120之後進行,也就是說,對組第一組件110和第二組件120時,第一電極層113與第二電極層123之至少其中之一尚未圖案化。如此一來,對組時無須考慮電極之間之圖案對位問題,因此,並不需要經過準確對位,就能夠對組第一組件110和第二組件120,而能減少對組第一組件和第二組件時的對位累積誤差。The step of patterning the first electrode layer 113 is performed after the pair of the first component 110 and the second component 120, that is, when the first component 110 and the second component 120 are paired, the first electrode layer 113 and the second component At least one of the electrode layers 123 has not been patterned. In this way, it is not necessary to consider the pattern alignment problem between the electrodes when the group is used, so that the first component 110 and the second component 120 can be paired without being accurately aligned, and the first component of the group can be reduced. The cumulative error of the alignment with the second component.

實施例中,提供銦錫氧化物材料以形成第一電極層113或/及第二電極層123。圖案化第一電極層113時,可以例如一抽氣裝置對第一組件110和第二組件120之間之空隙進行抽氣。銦錫氧化物電極被第一雷射光束L之熱能熱蝕刻後,可能會產生熱蝕刻殘留物,持續抽氣可從第一電極層113與第二電極層123之間的空隙將熱蝕刻殘留物抽出排除。In an embodiment, an indium tin oxide material is provided to form the first electrode layer 113 or/and the second electrode layer 123. When the first electrode layer 113 is patterned, the gap between the first component 110 and the second component 120 may be evacuated, for example, by an air suction device. After the indium tin oxide electrode is thermally etched by the thermal energy of the first laser beam L, a thermal etching residue may be generated, and the continuous evacuation may thermally etch the residue from the gap between the first electrode layer 113 and the second electrode layer 123. The matter is extracted and excluded.

另一實施例中,提供奈米銀材料以形成第一電極層113或/及第二電極層123。圖案化第一電極層113時,由於奈米銀電極於微觀上係為交錯的奈米銀線,第一雷射光束L之熱能僅蝕刻打斷奈米銀線之間的鍵結,使斷掉的奈米銀線之間產生短路,進而達到圖案化之目的。因此,並不會產生熱蝕刻殘留物,不需要從第一電極層113與第二電極層123之間的空隙持續抽氣。同時,奈米銀電極尚具有導電度佳及可撓性佳之優點。In another embodiment, a nanosilver material is provided to form the first electrode layer 113 or/and the second electrode layer 123. When the first electrode layer 113 is patterned, since the nano silver electrode is microscopically interlaced with a nano silver wire, the thermal energy of the first laser beam L is only etched to break the bond between the nano silver wires. A short circuit occurs between the dropped nano silver wires to achieve the purpose of patterning. Therefore, the thermal etching residue is not generated, and it is not necessary to continuously evacuate from the gap between the first electrode layer 113 and the second electrode layer 123. At the same time, the nano silver electrode has the advantages of good electrical conductivity and good flexibility.

如第1E圖所示,從第二軟性基板121之下表面121b,以第二雷射光束L2圖案化第二電極層123。實施例中,以第二雷射光束L2之熱能熱蝕刻第二電極層123,形成圖案化第二電極層123’。圖案化第二電極層123係對應擋牆結構130的圖案或圖案化第一電極層113’的圖案進行。例如,如第2圖所示,可撓式顯示器100中,圖案化第二電極層123係形成複數個第二條狀電極123a,第一條狀電極113a和第二條狀電極123a係為直交。另一實施例中,對組第一組件110和第二組件120之前第二電極層123係已為圖案化電極層,則此圖案化第二電極層123之步驟係省略。As shown in FIG. 1E, the second electrode layer 123 is patterned from the lower surface 121b of the second flexible substrate 121 by the second laser beam L2. In an embodiment, the second electrode layer 123 is thermally etched with thermal energy of the second laser beam L2 to form a patterned second electrode layer 123'. The patterned second electrode layer 123 is made corresponding to the pattern of the barrier structure 130 or the pattern of the patterned first electrode layer 113'. For example, as shown in FIG. 2, in the flexible display 100, the patterned second electrode layer 123 forms a plurality of second strip electrodes 123a, and the first strip electrodes 113a and the second strip electrodes 123a are orthogonal. . In another embodiment, the second electrode layer 123 is already a patterned electrode layer before the first component 110 and the second component 120 of the group, and the step of patterning the second electrode layer 123 is omitted.

接著,將液晶材料注入第一組件110和第二組件120之間,則形成本實施例之可撓式顯示器。Next, a liquid crystal material is injected between the first component 110 and the second component 120 to form the flexible display of the present embodiment.

如第2圖所示,可撓式顯示器100包括第一組件110、第二組件120及擋牆結構130。第一組件110包括第一軟性基板111和複數個第一條狀電極113a。第二組件120包括第二軟性基板121和複數個第二條狀電極123a,擋牆結構130包括複數個擋牆條130a。本實施例係以可撓式顯示器100為被動式液晶顯示器為例,第一條狀電極113a和第二條狀電極123a係為直交,第一條狀電極113a和擋牆條130a係為平行。As shown in FIG. 2, the flexible display 100 includes a first component 110, a second component 120, and a retaining wall structure 130. The first component 110 includes a first flexible substrate 111 and a plurality of first strip electrodes 113a. The second component 120 includes a second flexible substrate 121 and a plurality of second strip electrodes 123a. The retaining wall structure 130 includes a plurality of barrier strips 130a. In this embodiment, the flexible display 100 is a passive liquid crystal display. The first strip electrode 113a and the second strip electrode 123a are orthogonal, and the first strip electrode 113a and the barrier strip 130a are parallel.

第3A圖至第3E圖繪示依照本揭露另一實施例之一種可撓式顯示器的製造方法示意圖。第4圖繪示依照本揭露另一實施例之一種可撓式顯示器之爆炸圖。請同時參照第3A圖至第3E圖及第4圖。實施例中與前述實施例相同之元件係沿用同樣的元件標號,且相同元件之相關說明請參考前述,在此不再贅述。本實施例之可撓式顯示器可以是被動式液晶顯示器,然而,可撓式顯示器當亦可為其他類型的顯示器。3A to 3E are schematic views showing a manufacturing method of a flexible display according to another embodiment of the present disclosure. FIG. 4 is an exploded view of a flexible display according to another embodiment of the present disclosure. Please refer to Figures 3A to 3E and 4 at the same time. The same components as those in the foregoing embodiments are denoted by the same reference numerals, and the related descriptions of the same components are referred to the foregoing, and are not described herein again. The flexible display of this embodiment may be a passive liquid crystal display, however, the flexible display may also be other types of displays.

如第3A圖所示,提供第一組件110,第一組件110包括第一軟性基板111和第一電極層113,第一電極層113係形成於第一軟性基板111之下表面111b。As shown in FIG. 3A, a first component 110 is provided. The first component 110 includes a first flexible substrate 111 and a first electrode layer 113. The first electrode layer 113 is formed on the lower surface 111b of the first flexible substrate 111.

如第3B圖所示,提供第二組件120,包括第二軟性基板121和第二電極層123,第二電極層123係形成於第二軟性基板121之上表面121a。接著,設置間隙物層330於第一組件110和第二組件120之間。實施例中,設置間隙物層330於第二電極層123上。另一實施例中,亦可設置間隙物層330於第一電極層113上。如第4圖所示,間隙物層330可包括複數個間隙子330a,均勻地設置於第一組件110和第二組件120之間。間隙物層330係用以提供第一組件110和第二組件120之間之間隙,間隙子330a之材質、尺寸、數目及排列方式係可視應用狀況作適當選擇。As shown in FIG. 3B, a second component 120 is provided, including a second flexible substrate 121 and a second electrode layer 123. The second electrode layer 123 is formed on the upper surface 121a of the second flexible substrate 121. Next, a spacer layer 330 is disposed between the first component 110 and the second component 120. In the embodiment, the spacer layer 330 is disposed on the second electrode layer 123. In another embodiment, the spacer layer 330 may also be disposed on the first electrode layer 113. As shown in FIG. 4, the spacer layer 330 may include a plurality of spacers 330a uniformly disposed between the first component 110 and the second component 120. The spacer layer 330 is used to provide a gap between the first component 110 and the second component 120. The material, size, number, and arrangement of the spacers 330a are appropriately selected depending on the application conditions.

如第3C圖所示,對組第一組件110和第二組件120,以使第一電極層113和第二電極層123位於第一軟性基板111和第二軟性基板121之間。As shown in FIG. 3C, the first assembly 110 and the second assembly 120 are disposed such that the first electrode layer 113 and the second electrode layer 123 are located between the first flexible substrate 111 and the second flexible substrate 121.

如第3D圖所示,從第一軟性基板111之上表面111a,以第一雷射光束L1圖案化第一電極層113。實施例中,以第一雷射光束L1之熱能熱蝕刻第一電極層113,形成圖案化第一電極層113’。本實施例中,第二電極層123覆蓋第二軟性基板121的整個上表面121a且尚未圖案化,圖案化第一電極層113係並未對應任何圖案進行。另一實施例中,第二電極層123係為圖案化電極層,圖案化的第二電極層123可包括複數個條狀電極(類似於第4圖之第二條狀電極123a),圖案化第一電極層113係形成複數個第一條狀電極113a,第一條狀電極113a係對應第二電極層123之條狀電極的方向而圖案化,第一條狀電極113a和第二電極層123之條狀電極係為直交。As shown in FIG. 3D, the first electrode layer 113 is patterned with the first laser beam L1 from the upper surface 111a of the first flexible substrate 111. In an embodiment, the first electrode layer 113 is thermally etched with thermal energy of the first laser beam L1 to form a patterned first electrode layer 113'. In this embodiment, the second electrode layer 123 covers the entire upper surface 121a of the second flexible substrate 121 and has not been patterned, and the patterned first electrode layer 113 does not correspond to any pattern. In another embodiment, the second electrode layer 123 is a patterned electrode layer, and the patterned second electrode layer 123 may include a plurality of strip electrodes (similar to the second strip electrode 123a of FIG. 4), patterned The first electrode layer 113 forms a plurality of first strip electrodes 113a, and the first strip electrodes 113a are patterned corresponding to the direction of the strip electrodes of the second electrode layer 123, and the first strip electrodes 113a and the second electrode layers The strip electrode of 123 is orthogonal.

如第3E圖所示,從第二軟性基板121之下表面121b,以第二雷射光束L2圖案化第二電極層123。實施例中,以第二雷射光束L2之熱能熱蝕刻第二電極層123,形成圖案化第二電極層123’。圖案化第二電極層123係對應圖案化第一電極層113’的圖案進行。例如,如第4圖所示,可撓式顯示器300中,圖案化第二電極層123係形成複數個第二條狀電極123a,第一條狀電極113a和第二條狀電極123a係為直交。另一實施例中,對組第一組件110和第二組件120之前第二電極層123係已為圖案化電極層,則此圖案化第二電極層123之步驟係省略。As shown in FIG. 3E, the second electrode layer 123 is patterned from the lower surface 121b of the second flexible substrate 121 with the second laser beam L2. In an embodiment, the second electrode layer 123 is thermally etched with thermal energy of the second laser beam L2 to form a patterned second electrode layer 123'. The patterned second electrode layer 123 is formed corresponding to the pattern of the patterned first electrode layer 113'. For example, as shown in FIG. 4, in the flexible display 300, the patterned second electrode layer 123 forms a plurality of second strip electrodes 123a, and the first strip electrodes 113a and the second strip electrodes 123a are orthogonal. . In another embodiment, the second electrode layer 123 is already a patterned electrode layer before the first component 110 and the second component 120 of the group, and the step of patterning the second electrode layer 123 is omitted.

接著,將液晶材料注入第一組件110和第二組件120之間,則形成本實施例之可撓式顯示器。Next, a liquid crystal material is injected between the first component 110 and the second component 120 to form the flexible display of the present embodiment.

如第4圖所示,可撓式顯示器100包括第一組件110、第二組件120及間隙物層330,第一組件110包括第一軟性基板111和複數個第一條狀電極113a,第二組件120包括第二軟性基板121和複數個第二條狀電極123a,間隙物層330包括複數個間隙子330a。本實施例係以可撓式顯示器100為被動式液晶顯示器為例,第一條狀電極113a和第二條狀電極123a係為直交,間隙子330a均勻地設置於第一組件110和第二組件120之間。As shown in FIG. 4, the flexible display 100 includes a first component 110, a second component 120, and a spacer layer 330. The first component 110 includes a first flexible substrate 111 and a plurality of first strip electrodes 113a, and a second The assembly 120 includes a second flexible substrate 121 and a plurality of second strip electrodes 123a, and the spacer layer 330 includes a plurality of spacers 330a. In this embodiment, the flexible display 100 is a passive liquid crystal display. The first strip electrode 113a and the second strip electrode 123a are orthogonal, and the spacer 330a is uniformly disposed on the first component 110 and the second component 120. between.

據此,實施例之可撓式顯示器的製造方法,在對組第一組件和第二組件之後,再以第一雷射光束由從第一軟性基板之上表面圖案化第一電極層,即可改善對位累積誤差,提升整體對位精度。再者,於組立製程中,由於待對組的軟性基板尚未圖案化,故不需使用複雜的機械來確保精準對組。不但減少為了精準對組所需花費的設備成本與時間,亦能簡化製程。並且,以奈米銀材料形成電極層,以雷射光束圖案化電極層時不會產生熱蝕刻殘留物,同時尚具有導電度佳及可撓性佳之優點。According to this, in the manufacturing method of the flexible display of the embodiment, after the first component and the second component are assembled, the first electrode layer is patterned from the upper surface of the first flexible substrate by using the first laser beam, that is, It can improve the alignment error and improve the overall alignment accuracy. Moreover, in the assembly process, since the soft substrate of the group to be processed has not been patterned, it is not necessary to use complicated machinery to ensure accurate pairing. Not only does it reduce the cost and time of equipment required to accurately target the group, it also simplifies the process. Moreover, the electrode layer is formed of a nano silver material, and the electrode layer is patterned by the laser beam without generating a thermal etching residue, and the fashion has the advantages of good electrical conductivity and good flexibility.

綜上所述,雖然本揭露已以較佳實施例揭露如上,然其並非用以限定本發明。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。In the above, the present disclosure has been disclosed in the above preferred embodiments, and is not intended to limit the present invention. A person skilled in the art can make various changes and modifications without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.

100、300...可撓式顯示器100, 300. . . Flexible display

110...第一組件110. . . First component

111...第一軟性基板111. . . First flexible substrate

111a...上表面111a. . . Upper surface

111b...下表面111b. . . lower surface

113...第一電極層113. . . First electrode layer

113’...圖案化第一電極層113’. . . Patterning the first electrode layer

113a...第一條狀電極113a. . . First strip electrode

120...第二組件120. . . Second component

121...第二軟性基板121. . . Second flexible substrate

121a...上表面121a. . . Upper surface

121b...下表面121b. . . lower surface

123...第二電極層123. . . Second electrode layer

123’...圖案化第二電極層123’. . . Patterning the second electrode layer

123a...第二條狀電極123a. . . Second strip electrode

130...擋牆結構130. . . Retaining wall structure

130a...擋牆條130a. . . Retaining wall strip

330...間隙物層330. . . Interstitial layer

330a...間隙子330a. . . Spacer

L1...第一雷射光束L1. . . First laser beam

L2...第二雷射光束L2. . . Second laser beam

第1A圖至第1E圖繪示依照本揭露一實施例之一種可撓式顯示器的製造方法示意圖。1A to 1E are schematic views showing a manufacturing method of a flexible display according to an embodiment of the present disclosure.

第2圖繪示依照本揭露一實施例之一種可撓式顯示器之爆炸圖。FIG. 2 is an exploded view of a flexible display according to an embodiment of the present disclosure.

第3A圖至第3E圖繪示依照本揭露另一實施例之一種可撓式顯示器的製造方法示意圖。3A to 3E are schematic views showing a manufacturing method of a flexible display according to another embodiment of the present disclosure.

第4圖繪示依照本揭露另一實施例之一種可撓式顯示器之爆炸圖。FIG. 4 is an exploded view of a flexible display according to another embodiment of the present disclosure.

111...第一軟性基板111. . . First flexible substrate

111a...上表面111a. . . Upper surface

113’...圖案化第一電極層113’. . . Patterning the first electrode layer

123...第二電極層123. . . Second electrode layer

L1...第一雷射光束L1. . . First laser beam

Claims (10)

一種可撓式顯示器的製造方法,包括:提供一第一組件,包括一第一軟性基板和一第一電極層,該第一電極層係形成於該第一軟性基板之下表面;提供一第二組件,包括一第二軟性基板和一第二電極層,該第二電極層係形成於該第二軟性基板之上表面;對組該第一組件和該第二組件,以使該第一電極層和該第二電極層位於該第一軟性基板和該第二軟性基板之間;以及從該第一軟性基板之上表面,以一第一雷射光束圖案化該第一電極層。A method of manufacturing a flexible display, comprising: providing a first component, comprising a first flexible substrate and a first electrode layer, the first electrode layer being formed on a lower surface of the first flexible substrate; providing a first The second component includes a second flexible substrate and a second electrode layer formed on the upper surface of the second flexible substrate; the first component and the second component are paired to make the first The electrode layer and the second electrode layer are located between the first flexible substrate and the second flexible substrate; and the first electrode layer is patterned with a first laser beam from the upper surface of the first flexible substrate. 如申請專利範圍第1項所述之製造方法,其中圖案化該第一電極層之步驟包括:以該第一雷射光束之熱能熱蝕刻該第一電極層。The manufacturing method of claim 1, wherein the patterning the first electrode layer comprises thermally etching the first electrode layer with thermal energy of the first laser beam. 如申請專利範圍第1項所述之製造方法,更包括:從該第二軟性基板之下表面,以一第二雷射光束圖案化該第二電極層。The manufacturing method of claim 1, further comprising: patterning the second electrode layer from a lower surface of the second flexible substrate with a second laser beam. 如申請專利範圍第3項所述之製造方法,其中圖案化該第二電極層之步驟包括:以該第二雷射光束之熱能熱蝕刻該第二電極層。The manufacturing method of claim 3, wherein the patterning the second electrode layer comprises thermally etching the second electrode layer with thermal energy of the second laser beam. 如申請專利範圍第3項所述之製造方法,其中圖案化該第一電極層之步驟包括:形成複數個第一條狀電極;及其中圖案化該第二電極層之步驟包括:形成複數個第二條狀電極,該些第一條狀電極和該些第二條狀電極係為直交。The manufacturing method of claim 3, wherein the step of patterning the first electrode layer comprises: forming a plurality of first strip electrodes; and wherein the step of patterning the second electrode layer comprises: forming a plurality of The second strip electrode, the first strip electrodes and the second strip electrodes are orthogonal. 如申請專利範圍第5項所述之製造方法,更包括:形成一擋牆結構於該第一組件和該第二組件之間,其中該擋牆結構包括複數個擋牆條,且該些擋牆條和該些第一條狀電極係為平行。The manufacturing method of claim 5, further comprising: forming a retaining wall structure between the first component and the second component, wherein the retaining wall structure comprises a plurality of retaining wall strips, and the blocking The wall strip and the first strip electrodes are parallel. 如申請專利範圍第1項所述之製造方法,其中提供該第一組件之步驟包括:提供銦錫氧化物(ITO)、銦鋅氧化物(IZO)、導電高分子或奈米銀材料,以形成該第一電極層。The manufacturing method of claim 1, wherein the step of providing the first component comprises: providing indium tin oxide (ITO), indium zinc oxide (IZO), conductive polymer or nano silver material, The first electrode layer is formed. 如申請專利範圍第1項所述之製造方法,其中提供該第二組件之步驟包括:提供銦錫氧化物(ITO)、銦鋅氧化物(IZO)、導電高分子或奈米銀材料,以形成該第二電極層。The manufacturing method of claim 1, wherein the step of providing the second component comprises: providing indium tin oxide (ITO), indium zinc oxide (IZO), conductive polymer or nano silver material, The second electrode layer is formed. 如申請專利範圍第1項所述之製造方法,其中在對組該第一組件和該第二組件之步驟之前更包括:設置一間隙物層於該第一電極層上或該第二電極層上。The manufacturing method of claim 1, wherein before the step of arranging the first component and the second component, further comprising: providing a spacer layer on the first electrode layer or the second electrode layer on. 如申請專利範圍第1項所述之製造方法,其中對組該第一組件和該第二組件之步驟包括:以卷對卷(Roll to roll)方式對組該第一組件和該第二組件。The manufacturing method of claim 1, wherein the step of grouping the first component and the second component comprises: pairing the first component and the second component in a roll-to-roll manner .
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