TWI681843B - Method for conditioning polishing pad - Google Patents
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- TWI681843B TWI681843B TW106142225A TW106142225A TWI681843B TW I681843 B TWI681843 B TW I681843B TW 106142225 A TW106142225 A TW 106142225A TW 106142225 A TW106142225 A TW 106142225A TW I681843 B TWI681843 B TW I681843B
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Abstract
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本發明涉及一種拋光墊修整裝置及其製造方法及拋光墊修整方法,特別是涉及一種應用於化學機械研磨製程的拋光墊修整裝置、拋光墊修整裝置的製造方法及拋光墊修整方法。 The invention relates to a polishing pad dressing device, a manufacturing method and a polishing pad dressing method, in particular to a polishing pad dressing device, a manufacturing method of a polishing pad dressing device and a polishing pad dressing method applied to a chemical mechanical polishing process.
化學機械研磨是目前平坦化半導體晶圓表面最常用的手段之一。在化學機械研磨製程中,通常會使用拋光墊配合拋光液,來拋光半導體晶圓表面。在化學機械研磨製程中,會利用修整器來修整拋光墊表面,移除拋光晶圓時產生的廢料,並回復拋光墊的粗糙度,以維持拋光品質的穩定。 Chemical mechanical polishing is currently one of the most commonly used methods for planarizing the surface of semiconductor wafers. In the chemical mechanical polishing process, a polishing pad and a polishing liquid are usually used to polish the surface of the semiconductor wafer. In the chemical mechanical polishing process, a trimmer is used to trim the surface of the polishing pad, remove the waste generated when polishing the wafer, and restore the roughness of the polishing pad to maintain the stability of the polishing quality.
現有的修整器通常包括基板以及設置於基板其中一側的鑽石研磨層。隨著晶片尺寸縮小,對晶圓表面平坦度的要求也越來越高。因此,拋光墊的表面粗糙度不能太高,通常需小於8微米(μm),最好是能夠低於5微米,以免影響晶圓表面的平坦度。 The existing dresser usually includes a substrate and a diamond polishing layer disposed on one side of the substrate. As the size of the wafer shrinks, the requirement for flatness of the wafer surface becomes higher and higher. Therefore, the surface roughness of the polishing pad cannot be too high, usually less than 8 microns (μm), preferably less than 5 microns, so as not to affect the flatness of the wafer surface.
為了使拋光墊具有較低的表面粗糙度,修整器的鑽石研磨層的鑽石顆粒尺寸也要進一步降低,並增加鑽石顆粒的密度。然而,降低鑽石顆粒的尺寸以及增加鑽石顆粒的密度雖有助於降低拋光墊的表面粗糙度,但也會造成在修整拋光墊的過程中,材料移除率大幅下降,從而拉長了修整拋光墊的時間。因此,使用現有的修整器,無法在得到較低的拋光墊表面粗糙度的情況下,又縮短修整拋光墊的時間。 In order to make the polishing pad have a lower surface roughness, the diamond particle size of the diamond abrasive layer of the dresser should be further reduced, and the density of diamond particles should be increased. However, reducing the size of the diamond particles and increasing the density of the diamond particles help to reduce the surface roughness of the polishing pad, but it also causes a significant reduction in the material removal rate during the dressing of the polishing pad, thereby lengthening the dressing polishing Pad time. Therefore, with the existing dresser, it is impossible to shorten the time for dressing the polishing pad while obtaining a lower surface roughness of the polishing pad.
反過來說,若是為了增加拋光墊的材料移除率,而使用具有較大鑽石顆粒的修整器,就無法使拋光墊具有較低的表面粗糙度。 Conversely, if you want to increase the material removal rate of the polishing pad and use a dresser with larger diamond particles, the polishing pad cannot have a lower surface roughness.
本發明所要解決的技術問題在於,解決現有的拋光墊修整裝置無法兼顧使拋光墊具有低表面粗糙度以及高移除率縮短修整拋光墊時間的問題。 The technical problem to be solved by the present invention is to solve the problem that the existing polishing pad dressing device cannot take into account that the polishing pad has low surface roughness and high removal rate and shortens the time for dressing the polishing pad.
為了解決上述的技術問題,本發明所採用的其中一技術方案是,提供一種拋光墊修整裝置、拋光墊修整裝置的製造方法以及拋光墊的修整方法。拋光墊修整裝置用以修整一拋光墊,且包括底座、第一研磨組件以及第二研磨組件。底座具有一結合面以及和結合面相對的底面。第一研磨組件設置於結合面上,並具有一第一研磨結構,且第一研磨結構具有多個第一研磨刃部。第二研磨組件設置於結合面上並具有一第二研磨結構,且第二研磨結構具有多個第二研磨刃部。第二研磨結構對拋光墊的材料移除率大於第一研磨結構對拋光墊的材料移除率,且第二研磨刃部的尖端相對於底面的高度低於第一研磨刃部的尖端相對於底面的高度。 In order to solve the above technical problems, one of the technical solutions adopted by the present invention is to provide a polishing pad trimming device, a manufacturing method of the polishing pad trimming device, and a polishing pad trimming method. The polishing pad dressing device is used for dressing a polishing pad, and includes a base, a first grinding component, and a second grinding component. The base has a joint surface and a bottom surface opposite to the joint surface. The first grinding component is disposed on the joint surface and has a first grinding structure, and the first grinding structure has a plurality of first grinding blades. The second grinding component is disposed on the bonding surface and has a second grinding structure, and the second grinding structure has a plurality of second grinding blades. The material removal rate of the second abrasive structure to the polishing pad is greater than the material removal rate of the first abrasive structure to the polishing pad, and the height of the tip of the second abrasive blade portion relative to the bottom surface is lower than that of the tip of the first abrasive blade portion The height of the bottom.
在本發明其中一實施例中,第一研磨組件包括第一本體部以及覆蓋第一本體部的第一鑽石層。第一本體部包括第一基底部以及多個凸出於第一基底部表面的第一凸出部,且多個第一凸出部與第一鑽石層共同配合,以形成多個第一研磨刃部。另外,第二研磨組件包括第二本體部以及覆蓋第二本體部的第二鑽石層。第二本體部包括第二基底部以及多個凸出於第二基底部表面的第二凸出部,且多個第二凸出部與第二鑽石層共同配合,以形成多個第二研磨刃部。 In one embodiment of the present invention, the first abrasive component includes a first body portion and a first diamond layer covering the first body portion. The first body portion includes a first base portion and a plurality of first protrusion portions protruding from the surface of the first base portion, and the plurality of first protrusion portions cooperate with the first diamond layer to form a plurality of first grinds Blade. In addition, the second grinding component includes a second body portion and a second diamond layer covering the second body portion. The second body portion includes a second base portion and a plurality of second protrusion portions protruding from the surface of the second base portion, and the plurality of second protrusion portions cooperate with the second diamond layer to form a plurality of second grinds Blade.
本發明所採用的另外一技術方案是,提供一種拋光墊修整方法。首先,提供如前所述的拋光墊修整裝置。在一第一修整階段,通過拋光墊修整裝置對一拋光墊施加一第一拋光壓力,以使拋光墊的一拋光面被第一研磨結構與第二研磨結構所接觸;以及在一 第二修整階段,通過拋光墊修整裝置對拋光墊施加小於第一拋光壓力的一第二拋光壓力,以使拋光面只被第一研磨結構所接觸而不被第二研磨結構所接觸。 Another technical solution adopted by the present invention is to provide a polishing pad trimming method. First, a polishing pad dressing device as described above is provided. In a first dressing stage, a first polishing pressure is applied to a polishing pad by the polishing pad dressing device, so that a polishing surface of the polishing pad is contacted by the first polishing structure and the second polishing structure; and In the second dressing stage, a second polishing pressure less than the first polishing pressure is applied to the polishing pad by the polishing pad dressing device, so that the polishing surface is only contacted by the first polishing structure but not by the second polishing structure.
本發明所採用的另一技術方案是,提供一種拋光墊修整裝置的製造方法。首先,提供一底座,底座具有一結合面以及和結合面相反的底面。隨後,形成一第一研磨組件,其中,形成第一研磨組件的步驟至少包括:形成一第一本體部,且第一本體部包括一第一基底部以及多個凸出於第一基底部表面的第一凸出部;及形成一覆蓋於第一本體部表面的第一鑽石層,以與多個第一凸出部共同配合而形成多個第一切削刃部。隨後,形成一第二研磨組件,且形成第二研磨組件的步驟至少包括:形成一第二本體部,且第一二體部包括一第二基底部以及多個凸出於第二基底部表面的第二凸出部;及形成一覆蓋於第二本體部表面的第二鑽石層,以與多個第二凸出部共同配合而形成多個第二切削刃部,其中,第二切削刃部的鋒利度大於第一切削刃部,或者第二切削刃部的分布密度小於第一切削刃部。之後,將第一研磨組件與第二研磨組件設置於結合面上,其中,第二研磨刃部的尖端相對於底面的高度低於第一研磨刃部的尖端相對於底面的高度。 Another technical solution adopted by the present invention is to provide a manufacturing method of a polishing pad dressing device. First, a base is provided. The base has a bonding surface and a bottom surface opposite to the bonding surface. Subsequently, a first grinding component is formed, wherein the step of forming the first grinding component includes at least: forming a first body portion, and the first body portion includes a first base portion and a plurality of surfaces protruding from the first base portion A first protruding portion; and forming a first diamond layer covering the surface of the first body portion to cooperate with the plurality of first protruding portions to form a plurality of first cutting edge portions. Subsequently, a second grinding component is formed, and the step of forming the second grinding component at least includes: forming a second body portion, and the first two body portions include a second base portion and a plurality of surfaces protruding from the second base portion Second protruding portion; and forming a second diamond layer covering the surface of the second body portion to cooperate with the plurality of second protruding portions to form a plurality of second cutting edge portions, wherein the second cutting edge The sharpness of the portion is greater than the first cutting edge portion, or the distribution density of the second cutting edge portion is less than the first cutting edge portion. After that, the first polishing component and the second polishing component are disposed on the joining surface, wherein the height of the tip of the second polishing blade portion relative to the bottom surface is lower than the height of the tip of the first polishing blade portion relative to the bottom surface.
本發明的有益效果在於,在本發明技術方案所提供的拋光墊修整裝置、拋光墊修整裝置的製造方法及拋光墊修整方法中,拋光墊修整裝置的第一研磨組件以及第二研磨組件分別具有第一研磨結構以及第二研磨結構,第二研磨結構對拋光墊的材料移除率大於第一研磨結構對拋光墊的材料移除率,且任一個第二研磨刃部的尖端所在的高度位置低於任一個第一研磨刃部的尖端所在的高度位置。 The beneficial effect of the present invention is that in the polishing pad dressing device, the manufacturing method of the polishing pad dressing device, and the polishing pad dressing method provided by the technical solutions of the present invention, the first polishing component and the second polishing component of the polishing pad dressing device respectively have The first abrasive structure and the second abrasive structure, the material removal rate of the second abrasive structure to the polishing pad is greater than the material removal rate of the first abrasive structure to the polishing pad, and the height position of the tip of any second abrasive blade It is lower than the height position where the tip of any first grinding blade portion is located.
據此,在應用本發明實施例的拋光墊修整裝置來修整拋光墊的拋光面時,在第一修整階段拋光墊會和第二研磨結構以及第一研磨結構同時接觸,以增加材料移除率。在第二修整階段拋光墊 只與第一研磨結構接觸,以降低拋光面的表面粗糙度。如此,本發明實施例的拋光墊修整裝置以及應用其的修整方法可以解決既可以縮短修整拋光墊的時間,又可使拋光墊的拋光面具有較低的表面粗糙度。 According to this, when the polishing pad dressing device of the embodiment of the present invention is used to dress the polishing surface of the polishing pad, the polishing pad will be in contact with the second polishing structure and the first polishing structure simultaneously in the first dressing stage to increase the material removal rate . Polishing pad in the second dressing stage Only contact with the first abrasive structure to reduce the surface roughness of the polished surface. In this way, the polishing pad trimming device and the trimming method using the embodiments of the present invention can solve the problem of not only shortening the time for trimming the polishing pad, but also allowing the polishing surface of the polishing pad to have a lower surface roughness.
為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與附圖,然而所提供的附圖僅用於提供參考與說明,並非用來對本發明加以限制。 In order to further understand the features and technical content of the present invention, please refer to the following detailed description and drawings of the present invention. However, the drawings provided are for reference and description only, and are not intended to limit the present invention.
P1‧‧‧拋光墊修整裝置 P1‧‧‧Polishing pad dressing device
10‧‧‧底座 10‧‧‧Base
101‧‧‧結合面 101‧‧‧Joint surface
101a‧‧‧第一預設區 101a‧‧‧The first preset area
101b‧‧‧第二預設區 101b‧‧‧The second preset area
102‧‧‧底面 102‧‧‧Bottom
11‧‧‧第一研磨組件 11‧‧‧First grinding component
11A、11B‧‧‧第一研磨單元 11A, 11B‧‧‧First grinding unit
11S‧‧‧第一研磨結構 11S‧‧‧First grinding structure
111t‧‧‧尖端 111t‧‧‧tip
110‧‧‧第一結合層 110‧‧‧The first joint layer
L1‧‧‧第一參考面 L1‧‧‧First reference surface
111‧‧‧第一研磨刃部 111‧‧‧First grinding blade
110’‧‧‧第一本體部 110’‧‧‧The first body
110a‧‧‧第一基底部 110a‧‧‧The first base
110b‧‧‧第一凸出部 110b‧‧‧First protrusion
112‧‧‧第一鑽石層 112‧‧‧The first diamond layer
113‧‧‧第一底盤 113‧‧‧ First chassis
12‧‧‧第二研磨組件 12‧‧‧Second grinding component
12A、12B‧‧‧第二研磨單元 12A, 12B‧‧‧Second grinding unit
12S‧‧‧第二研磨結構 12S‧‧‧Second grinding structure
121‧‧‧第二研磨刃部 121‧‧‧Second grinding blade
121t‧‧‧尖端 121t‧‧‧tip
L2‧‧‧第二參考面 L2‧‧‧Second reference surface
120‧‧‧第二結合層 120‧‧‧The second joint layer
120’‧‧‧第二本體部 120’‧‧‧Second Body
120a‧‧‧第二基底部 120a‧‧‧Second base
120b‧‧‧第二凸出部 120b‧‧‧Second protrusion
122‧‧‧第二鑽石層 122‧‧‧Second diamond layer
123‧‧‧第二底盤 123‧‧‧The second chassis
H‧‧‧垂直高度差值 H‧‧‧Vertical height difference
H1、H2‧‧‧高度 H1, H2‧‧‧ Height
D1、D2‧‧‧間距 D1, D2‧‧‧spacing
G1‧‧‧拋光墊 G1‧‧‧polishing pad
G11‧‧‧拋光面 G11‧‧‧Polished surface
20‧‧‧載台 20‧‧‧ stage
21‧‧‧轉動軸 21‧‧‧Rotating axis
22‧‧‧自轉軸 22‧‧‧spindle
23‧‧‧移動臂 23‧‧‧Mobile arm
24‧‧‧升降單元 24‧‧‧ Lifting unit
25‧‧‧控制單元 25‧‧‧Control unit
26‧‧‧清潔單元 26‧‧‧cleaning unit
圖1為本發明一實施例的拋光墊修整裝置的局部放大剖面示意圖。 FIG. 1 is a partially enlarged schematic cross-sectional view of a polishing pad dressing device according to an embodiment of the invention.
圖2為本發明又一實施例的拋光墊修整裝置的局部放大剖面示意圖。 2 is a partially enlarged schematic cross-sectional view of a polishing pad dressing device according to another embodiment of the invention.
圖3為本發明另一實施例的拋光墊修整裝置的局部放大剖面示意圖。 3 is a partially enlarged schematic cross-sectional view of a polishing pad dressing device according to another embodiment of the invention.
圖4為本發明另一實施例的拋光墊修整裝置的局部放大剖面示意圖。 4 is a partially enlarged schematic cross-sectional view of a polishing pad dressing device according to another embodiment of the invention.
圖5為本發明另一實施例的拋光墊修整裝置的局部放大剖面示意圖。 5 is a partially enlarged schematic cross-sectional view of a polishing pad dressing device according to another embodiment of the present invention.
圖6為本發明一實施例的拋光墊修整裝置的局部放大剖面示意圖。 6 is a partially enlarged schematic cross-sectional view of a polishing pad dressing device according to an embodiment of the invention.
圖7為本發明一實施例的拋光墊修整裝置的俯視示意圖。 7 is a schematic top view of a polishing pad dressing device according to an embodiment of the invention.
圖8為本發明另一實施例的拋光墊修整裝置的俯視示意圖。 8 is a schematic top view of a polishing pad dressing device according to another embodiment of the invention.
圖9為本發明又一實施例的拋光墊修整裝置的俯視示意圖。 9 is a schematic top view of a polishing pad dressing device according to another embodiment of the invention.
圖10為本發明再一實施例的拋光墊修整裝置的俯視示意圖。 10 is a schematic top view of a polishing pad trimming device according to yet another embodiment of the present invention.
圖11為本發明實施例的拋光墊修整裝置修整拋光墊的側視示意圖。 FIG. 11 is a schematic side view of a polishing pad dressing device of an embodiment of the present invention for dressing a polishing pad.
圖12為在第一修整階段利用本發明實施例的拋光墊修整裝置修整拋光墊的局部放大示意圖。 FIG. 12 is a partially enlarged schematic diagram of using the polishing pad dressing device of the embodiment of the present invention to dress the polishing pad in the first dressing stage.
圖13為在第二修整階段利用本發明實施例的拋光墊修整裝置修整拋光墊的局部放大示意圖。 13 is a partially enlarged schematic diagram of using the polishing pad dressing device of the embodiment of the present invention to dress the polishing pad in the second dressing stage.
圖14A至圖14C為本發明一實施例的拋光墊修整裝置在製造方法的各步驟中的局部放大剖面示意圖。 14A to 14C are partially enlarged schematic cross-sectional views of the polishing pad trimming device in each step of the manufacturing method according to an embodiment of the present invention.
圖15A至圖15B為本發明另一實施例的拋光墊修整裝置在製造方法的各步驟中的局部放大剖面示意圖。 15A to 15B are partially enlarged schematic cross-sectional views of the polishing pad trimming device in each step of the manufacturing method according to another embodiment of the present invention.
圖16A至圖16B為本發明另一實施例的拋光墊修整裝置在製造方法的各步驟中的局部放大剖面示意圖。 16A to 16B are partially enlarged schematic cross-sectional views of the polishing pad trimming device in each step of the manufacturing method according to another embodiment of the present invention.
以下是通過特定的具體實施例來說明本發明所公開有關“拋光墊修整裝置及其製造方法以及拋光墊修整方法”的實施方式。本發明實施例所提供的拋光墊修整裝置可用以修整一用來拋光晶圓的拋光墊。 The following is a specific specific example to describe the embodiments of the present invention related to "polishing pad dressing device and manufacturing method and polishing pad dressing method". The polishing pad dressing device provided by the embodiment of the present invention can be used to dress a polishing pad for polishing wafers.
先說明的是,在利用拋光墊修整裝置修整拋光墊的流程中,大致可分為第一修整階段以及第二修整階段。在第一修整階段中,主要是通過拋光墊修整裝置移除拋光墊拋光晶圓後的廢料。在第二修整階段中,主要是通過拋光墊修整裝置修整拋光墊的拋光面,以使拋光面具有較低的粗糙度,從而使拋光墊適用於拋光具有細線寬(約小於45nm)的晶圓。 Firstly, in the process of using the polishing pad dressing device to dress the polishing pad, it can be roughly divided into a first dressing stage and a second dressing stage. In the first trimming stage, the waste material after the polishing pad polishes the wafer is mainly removed by the polishing pad trimming device. In the second trimming stage, the polishing surface of the polishing pad is trimmed mainly by the polishing pad trimming device, so that the polishing surface has a low roughness, so that the polishing pad is suitable for polishing wafers with a thin line width (about less than 45 nm) .
請參閱圖1。圖1為本發明其中一實施例的拋光墊修整裝置的局部放大剖面示意圖。本發明實施例的拋光墊修整裝置P1包括底座10、第一研磨組件11以及第二研磨組件12。底座10具有一結合面101以及和結合面101相反的一底面102。構成底座10的材料可為不鏽鋼、模具鋼、金屬合金、陶瓷、高分子或複合材料。在本實施例中,底座10的外觀是呈圓盤狀,但本發明並未限制底座10的形狀。
Please refer to Figure 1. FIG. 1 is a partially enlarged schematic cross-sectional view of a polishing pad dressing device according to an embodiment of the invention. The polishing pad dressing device P1 of the embodiment of the present invention includes a
在本實施例中,結合面101定義一第一預設區101a以及一第二預設區101b。結合面101在第一預設區101a相對於底面102
的高度,可大於或等於結合面101在第二預設區101b相對於底面102的高度。在本實施例中,結合面101在第一預設區101a相對於底面102的高度是大於結合面101在第二預設區101b相對於底面102的高度,從而使結合面101具有一階梯結構。
In this embodiment, the combining
第一研磨組件11與第二研磨組件12共同設置在底座10的結合面101,用以修整拋光墊的一拋光面。具體而言,本實施例第一研磨組件11設置於第一預設區101a,而第二研磨組件12是設置在第二預設區101b。另外,第一研磨組件11具有一第一研磨結構11S。相似地,第二研磨組件12也具有一第二研磨結構12S。
The
第一研磨結構11S對拋光墊的材料移除率和第二研磨結構12S對拋光墊的材料移除率不同。換句話說,通過第一研磨結構11S修整後的拋光墊的表面粗糙度與通過第二研磨結構12S修整後的拋光墊的表面粗糙度不同。
The material removal rate of the polishing pad by the
在本實施例中,第二研磨結構12S對拋光墊的材料移除率會大於第一研磨結構11S對拋光墊的材料移除率。但是,第一研磨結構11S對拋光墊的表面研磨精度會大於第二研磨結構12S對拋光墊的表面研磨精度。據此,在本實施例中,通過第一研磨結構11S修整後的拋光墊的表面粗糙度會小於通過第二研磨結構12S修整後的拋光墊的表面粗糙度。
In this embodiment, the material removal rate of the
也就是說,在本發明實施例的拋光墊修整裝置P1中,在結合面101的不同區域,會設置至少兩個或者更多對拋光墊的材料移除率不同的研磨組件(但本實施例中以第一研磨組件11與第二研磨組件12為例),以在不同的修整階段對拋光墊進行修整。
That is to say, in the polishing pad dressing device P1 of the embodiment of the present invention, at least two or more abrasive components with different material removal rates for the polishing pad are provided in different regions of the bonding surface 101 (but this embodiment Taking the first grinding
在通過本發明實施例的拋光墊修整裝置P1修整拋光墊時,第二研磨結構12S對拋光墊具有較高的材料移除率,主要可在第一修整階段移除拋光墊的拋光面的廢料,並增加移除材料的速度。第一研磨結構11S對拋光墊具有較低的材料移除率,但可使拋光墊具有較低的表面粗糙度,並使拋光墊適用於拋光具有細線寬的
晶圓。因此,第一研磨結構11S主要是在第二修整階段修整拋光墊的拋光面。
When the polishing pad is trimmed by the polishing pad trimming device P1 of the embodiment of the present invention, the second
請參照圖1,在本發明實施例中,第一研磨結構11S具有多個第一研磨刃部111,第二研磨結構12S具有多個第二研磨刃部121。
Please refer to FIG. 1. In the embodiment of the present invention, the
此外,第二研磨刃部121的尖端121t所在的高度位置和第一研磨刃部111的尖端111t所在的高度位置不相同。具體而言,第二研磨刃部121的尖端121t相對於底面102的高度H2,會小於第一研磨刃部111的尖端111t相對於底面102的高度H1。
In addition, the height position of the
更進一步而言,定義三個最高的第一研磨刃部111的尖端111t所形成的面為一第一參考面L1,而其他的第一研磨刃部111的尖端111t相對於第一參考面L1的垂直高度差值不超過20微米(μm)。也就是說,第一研磨刃部111的多個尖端111t具有大致相同的高度位置。
Furthermore, the surface formed by the
另外,定義三個最高的第二研磨刃部121的尖端121t所形成的面為一第二參考面L2。相似地,其他的第二研磨刃部121的尖端121t相對於第二參考面L2的垂直高度差值H不超過20微米(μm)。在本實施例中,第一參考面L1與第二參考面L2之間的垂直高度差值H是介於20微米(μm)至50微米(μm)之間。
In addition, the surface formed by the
在圖1的實施例中,第一研磨組件11包括一第一結合層110,而多個第一研磨刃部111分散設置在第一結合層110內。另外,第二研磨組件12包括第二結合層120,多個第二研磨刃部121分散設置在第二結合層120內。第一研磨刃部111與第二研磨刃部121可以是單晶鑽石、多晶鑽石、化學氣相沈積(CVD)鑽石或者物理氣相沈積(PVD)鑽石或者是氮化硼(BN)。
In the embodiment of FIG. 1, the
先說明的是,可以通過調整多個第一研磨刃部111以及多個第二研磨刃部121的形貌、密度以及尺寸等參數,可以使第一研磨結構11S與第二研磨結構12S對拋光墊具有不同的材料移除
率,並且使第一參考面L1與第二參考面L2之間具有垂直高度差。以下將以多種不同的實施例來進行說明。
It is first explained that the
舉例而言,在本實施例中,第一研磨刃部111的鋒利度和第二研磨刃部121的鋒利度大致相同。但是,第一研磨刃部111的密度比第二研磨刃部121的密度大。另外,多個第一研磨刃部111的平均粒徑小於多個第二研磨刃部121的平均粒徑。如此,使第一研磨刃部111的密度更高,從而可使拋光墊具有較低的表面粗糙度。
For example, in this embodiment, the sharpness of the
因此,每兩個相鄰的第二研磨刃部121的底部之間的間距D2會大於每兩個相鄰的第一研磨刃部111的底部之間的間距D1。但是,相較於第一研磨結構11S,第二研磨結構12S會具有較大的表面粗糙度,從而對拋光墊具有較高的材料移除率。另一方面,在本發明實施例中,使第一研磨結構11S對拋光墊的表面加工精度較高。
Therefore, the distance D2 between the bottoms of every two adjacent second
請參照圖2,其顯示本發明又一實施例的拋光墊修整裝置的局部放大剖面示意圖。本實施例中,多個第一研磨刃部111的平均粒徑和多個第二研磨刃部121的平均粒徑大致相同,而第一研磨刃部111的鋒利度也和第二研磨刃部121的鋒利度大致相同。但是,本實施的多個第二研磨刃部121的密度小於多個第一研磨刃部111的密度。因此,第二研磨結構12S對拋光墊有較高的材料移除率,但是第一研磨結構11S對拋光墊的表面加工精度較高,拋光墊表面粗糙度較低。
Please refer to FIG. 2, which shows a partially enlarged schematic cross-sectional view of a polishing pad dressing device according to yet another embodiment of the present invention. In this embodiment, the average particle diameter of the plurality of
請繼續參照圖3,其為本發明另一實施例的拋光墊修整裝置局部放大剖面示意圖。在本實施例中,第一研磨刃部111的平均粒徑和第二研磨刃部121的平均粒徑大致相同,且第一研磨刃部111的密度也和第二研磨刃部121的密度大致相同。然而,第一研磨刃部111的鋒利度小於第二研磨刃部121的鋒利度。在一實施例中,第一研磨刃部111可以選擇結晶型態較完整的鑽石,而
第二研磨刃部121可以選擇結晶型態較破碎的鑽石。在這個條件下,可以使第二研磨結構12S對拋光墊的材料移除率大於第一研磨結構11S對拋光墊的材料移除率,以及使第一研磨結構11S對拋光墊的表面加工精度較高,拋光墊表面粗糙度較低。
Please continue to refer to FIG. 3, which is a partially enlarged schematic cross-sectional view of a polishing pad trimming device according to another embodiment of the present invention. In this embodiment, the average particle diameter of the
另一方面,在本實施例中,底座10的結合面101為一平坦表面,並定義出第一預設區101a以及第二預設區101b。第一研磨組件11與第二研磨組件12是分別組裝於第一預設區101a與第二預設區101b。
On the other hand, in this embodiment, the
具體而言,第一研磨組件11還包括第一底盤113,而第一研磨結構11S(包括第一結合層110與多個第一研磨刃部111)是形成於第一底盤113上。另外,第二研磨組件12包括第二底盤123,而第二研磨結構12S(包括第二結合層120與多個第二研磨刃部121)是形成於第二底盤123上。在本實施例中,第一底盤113的厚度是大於第二底盤123的厚度,從而使第一研磨刃部111的尖端111t相對於底面102的高度會大於第二研磨刃部121的尖端121t相對於底面102的高度。
Specifically, the first polishing
請參照圖4,顯示本發明另一實施例的拋光墊修整裝置的局部放大剖面示意圖。在圖4的實施例中,底座10的結合面101為一平坦表面。第一研磨組件11與第二研磨組件12都設置在結合面101上。
Please refer to FIG. 4, which is a partially enlarged schematic cross-sectional view of a polishing pad dressing device according to another embodiment of the present invention. In the embodiment of FIG. 4, the
在本實施例中,第一研磨組件11的第一結合層110的厚度與第二結合層120的厚度相同。但是,第一研磨刃部111的平均粒徑大於第二研磨刃部121的平均粒徑,從而使第一研磨刃部111的尖端111t相對於底面102的高度大於第二研磨刃部121的尖端121t相對於底面102的高度。
In this embodiment, the thickness of the
除此之外,通過調整多個第一研磨刃部111埋入第一結合層110內的深度,以及調整多個第二研磨刃部121埋入第二結合層120內的深度,也可以使第一切削尖端111t相對於底面102的高
度高於第二切削尖端121t相對於底面102的高度。
In addition, by adjusting the depth of the plurality of
在本實施例中,第一研磨刃部111的分布密度等於多個第二研磨刃部的分布密度。但是,第一研磨刃部111的鋒利度會小於第二研磨刃部121的鋒利度。在一實施例中,可以選擇結晶型態較完整的鑽石顆粒來做為第一研磨刃部111,並選擇結晶型態較破碎的鑽石顆粒來做為第二研磨刃部121。
In this embodiment, the distribution density of the
相較於第一研磨刃部111而言,即便第二研磨刃部121的粒徑較小而使第二研磨結構12S具有較低的表面粗糙度,但由於第二研磨刃部121的鋒利度較高,因此第二研磨結構12S對於拋光墊會具有較高的材料移除率。反過來說,第一研磨刃部111的鋒利度較小(較鈍),因此對拋光墊的材料移除率較低,但是卻可以使拋光墊具有較低的表面粗糙度。
Compared with the
請參照圖5,顯示本發明另一實施例的拋光墊修整裝置的局部放大剖面示意圖。本實施例中,結合面101也是平坦表面,且第一研磨刃部111的平均粒徑也大於第二研磨刃部121的平均粒徑。本實施例和圖4的實施例不同的是,第一研磨刃部111的鋒利度和第二研磨刃部121的鋒利度相同,而第二研磨刃部121的分布密度小於第一研磨刃部111的分布密度。據此,兩相鄰的第二研磨刃部121的底部之間的間距D2會大於兩相鄰的第一研磨刃部111的底部之間的間距D1。
Please refer to FIG. 5, which shows a partially enlarged schematic cross-sectional view of a polishing pad dressing device according to another embodiment of the present invention. In this embodiment, the
須說明的是,相較於第一研磨刃部111而言,即便第二研磨刃部121的粒徑較小而使第二研磨結構12S具有較低的表面粗糙度,但由於第二研磨刃部121的密度較低,間距D2較大,因此第二研磨結構12S對於拋光墊會具有較高的材料移除率,而第一研磨結構11S對拋光墊的表面研磨精度較大(也就是使拋光墊具有較低的表面粗糙度)。
It should be noted that, compared to the
須說明的是,上述實施例僅為舉例說明如何在底座10的結合面101上設置對拋光墊具有不同材料移除率的研磨組件,並非用
以限制本發明的權利範圍。事實上,在使第二研磨結構12S對拋光墊的材料移除率大於第一研磨結構11S對拋光墊的材料移除率,並使第二研磨刃部121的尖端121t的高度位置低於第一研磨刃部111的尖端111t的高度位置的前提之下,可以任意選擇或調整第一研磨組件11與第二研磨組件12所使用的研磨刃部的粒徑(或尺寸)、研磨刃部埋入結合層的深度、研磨刃部的結晶型態、研磨刃部的分布密度、間距以及結合層的厚度等參數。原則上,研磨結構的研磨刃部的分布密度越高、研磨刃部的鋒利度越低或是研磨刃部的粒徑越小,可使研磨結構對拋光墊具有較高的表面研磨精度,也就是使拋光墊具有較低的表面粗糙度。
It should be noted that the above embodiment is only an example to illustrate how to provide a polishing component with different material removal rates for the polishing pad on the
接著,請參照圖6,顯示本發明另一實施例的拋光墊修整裝置的局部放大剖面示意圖。在圖6的實施例中,第一研磨組件11包括第一本體部110’以及覆蓋第一本體部110’的一第一鑽石層112。
Next, please refer to FIG. 6, which shows a partially enlarged schematic cross-sectional view of a polishing pad trimming device according to another embodiment of the present invention. In the embodiment of FIG. 6, the first grinding
具體而言,第一本體部110’的材料可以是陶瓷或是金屬,其中陶瓷例如是碳化矽。另外,第一本體部110’具有一第一基底部110a以及多個突出於表面的第一凸出部110b,以做為第一研磨刃部111的一部分。第一鑽石層112覆蓋於第一本體部110’上,以增加第一研磨組件11的耐磨耗性以及抗腐蝕性。因此,第一鑽石層112可做為第一研磨結構11S。另外,多個第一凸出部110b與第一鑽石層112共同配合,以形成多個第一研磨刃部111。
Specifically, the material of the first body portion 110' may be ceramic or metal, where the ceramic is, for example, silicon carbide. In addition, the first body portion 110' has a
相似地,第二研磨組件12包括第二本體部120’以及覆蓋第二本體部120’的第二鑽石層122。第二本體部120’也包括第二基底部120a以及凸出於第二基底部120a表面的多個第二凸出部120b。第二鑽石層122做為第二研磨結構12S,而多個第二凸出部120b與第二鑽石層122共同配合,而形成多個第二研磨刃部121。前述的第一鑽石層112與第二鑽石層可通過化學氣相沉積或者物理氣相沉積來形成。
Similarly, the second grinding
在本實施例中,通過調整第一凸出部110b的以及第二凸出部120b的鋒利度、分布密度以及尺寸,也可以使第二研磨組件12對拋光墊具有較高的材料移除率,以及使第一研磨組件11對拋光墊具有較高的表面加工精度。在本實施例中,是使第二凸出部120b的分布密度較小,以提高第二研磨組件12對拋光墊的材料移除率。
In this embodiment, by adjusting the sharpness, distribution density, and size of the first protruding
另外,本實施例中,第一本體部110’的總厚度會大於第二本體部120’的總厚度,以使第一切削刃部111的尖端111t相對於底面的高度大於第二切削刃部121的尖端121t相對於底面的高度。
In addition, in this embodiment, the total thickness of the first body portion 110' is greater than the total thickness of the second body portion 120', so that the height of the
由於本發明實施例的拋光墊修整裝置P1具有兩種不同表面粗糙度的研磨表面,為了避免在修整拋光墊的過程中,對於拋光墊不同區域移除材料的速度不均,從而導致拋光墊不平整或是在不同區域具有不同的表面粗糙度,第一研磨組件11的俯視圖案與第二研磨組件12的俯視圖案可以是點對稱圖案或線對稱圖案。以下將列舉不同的實施例來進行說明。
Since the polishing pad dressing device P1 of the embodiment of the present invention has two kinds of abrasive surfaces with different surface roughnesses, in order to avoid uneven removal of materials in different areas of the polishing pad during dressing of the polishing pad, resulting in uneven polishing pads It is flat or has different surface roughness in different areas. The top-view pattern of the
請先參照圖7,圖7為本發明一實施例的拋光墊修整裝置的俯視示意圖。從圖7的俯視圖來看,第一研磨組件11的俯視圖案與第二研磨組件12的俯視圖案相互配合而形成一同心圓圖案。具體而言,第二研磨組件12的俯視圖案呈圓形,且位於底座10的中央區域。第一研磨組件11的俯視圖案為環形,且環繞第二研磨組件12。在另一實施例中,第一研磨組件11與第二研磨組件12的位置以及形狀可以相互對調。
Please refer to FIG. 7 first. FIG. 7 is a schematic top view of a polishing pad dressing device according to an embodiment of the invention. From the top view of FIG. 7, the top view pattern of the first polishing
當第一研磨結構11S和第二研磨結構12S之間的分布面積比小於1,也就是第二研磨結構12S的分布面積大於第一研磨結構11S的分布面積時,代表在第一修整階段處理拋光墊時,可以較快地清除拋光墊表面的廢料。相對地,在後續的第二修整階段處理拋光墊時,會需要花較久的時間來平整化拋光墊的拋光面。
When the ratio of the distribution area between the
反過來說,當第一研磨結構11S和第二研磨結構12S之間的
面積比大於1,也就是第一研磨結構11S的面積大於第二研磨結構的分布面積時,在第一修整階段處理拋光墊時,材料移除率較低,但是在後續的第二修整階段處理拋光墊時,可以花較少的時間來平整化拋光墊的拋光面。因此,可以根據實際應用需求,調整第一研磨結構11S與第二研磨結構12S之間的分布面積比。在一實施例中,第一研磨結構11S和第二研磨結構12S之間的分布面積比可以介於0.5至1.5之間。
Conversely, when the
請參照圖8,圖8為本發明另一實施例的拋光墊修整裝置的俯視示意圖。在圖8的俯視圖中,第二研磨組件12位於結合面101的中央區域。和圖7的實施例不同的是,本實施例的第一研磨組件11包括多個彼此分散設置的第一研磨單元11A,且多個第一研磨單元11A圍繞第二研磨組件12設置。在本實施例中,第二研磨組件12的俯視圖案以及每一個第一研磨單元11A的俯視圖案也是圓形。
Please refer to FIG. 8, which is a schematic top view of a polishing pad trimming device according to another embodiment of the present invention. In the top view of FIG. 8, the
也就是說,在本實施例中,多個第一研磨單元11A的表面共同配合而形成第一研磨結構11S。因此,本實施例中的第一研磨結構11S並不是一連續表面。
That is, in this embodiment, the surfaces of the plurality of
請參照圖9,圖9為本發明又一實施例的拋光墊修整裝置的俯視示意圖。在圖9的實施例中,第一研磨組件11包括多個彼此分散設置的第一研磨單元11A,而第二研磨組件12也包括多個彼此分散設置的第二研磨單元12A。換句話說,本實施例中的第一研磨結構11S與第二研磨結構12S都不是連續表面。
Please refer to FIG. 9, which is a schematic top view of a polishing pad trimming device according to another embodiment of the present invention. In the embodiment of FIG. 9, the first grinding
此外,在本實施例中,多個第一研磨單元11A與多個第二研磨單元12A環繞底座10的中心排列,並交替地設置。在本實施例中,第一研磨單元11A的數量與第二研磨單元12A的數量相同,以使第一研磨結構11S與第二研磨結構12S的分布面積比介於0.5至1.5之間。多個第一研磨單元11A以及多個第二研磨單元12A所排列而成的俯視圖案呈點對稱。
In addition, in this embodiment, a plurality of first grinding
在本實施例中,每一個第一研磨單元11A的俯視圖案以及每一個第二研磨單元12A的俯視圖案都是圓形,但本發明並不限制。
In this embodiment, the top view pattern of each
請參照圖10,圖10為本發明再一實施例的拋光墊修整裝置的俯視示意圖。在本實施例中,每一個第一研磨單元11B的俯視圖案以及每一個第二研磨單元12B的俯視圖案為條形圖案,且這些第一研磨單元11B與第二研磨單元12B呈放射狀排列。
Please refer to FIG. 10, which is a schematic top view of a polishing pad trimming device according to yet another embodiment of the present invention. In this embodiment, the top-view pattern of each
也就是說,每一個第一研磨單元11B及每一個第二研磨單元12B是由結合面101的中心朝向結合面101的邊緣延伸,以使第一研磨結構11S與第二研磨結構12S的俯視圖案形成放射狀圖案。
In other words, each
在另一實施例中,第一研磨組件11的俯視圖案或第二研磨組件12的俯視圖案並未呈點對稱或線對稱,而是螺線狀圖案。
In another embodiment, the top-view pattern of the
另外,本發明提供一種應用前述的拋光墊修整裝置修整拋光墊的方法。請先參照圖11。圖11顯示利用本發明實施例的拋光墊修整裝置修整拋光墊的側視示意圖。 In addition, the present invention provides a method for dressing polishing pads using the aforementioned polishing pad dressing device. Please refer to Figure 11 first. FIG. 11 shows a schematic side view of a polishing pad dressing device using an embodiment of the present invention for dressing a polishing pad.
如圖11所示,拋光墊G1設置在一載台20上,載台20連接一轉動軸21,以帶動拋光墊G1產生自轉。拋光墊G1具有拋光面G11,用以拋光或研磨固持在晶圓座(圖中未繪示)上的晶圓(圖中未繪示)。當拋光墊G1在研磨或拋光晶圓時,漿料配送單元(圖中未繪示)會將研磨漿料分布至拋光墊G1的拋光面G11上。
As shown in FIG. 11, the polishing pad G1 is disposed on a stage 20, and the stage 20 is connected to a
拋光墊修整裝置P1可用來使拋光墊G1的拋光面G11維持預定的粗糙度,並移除拋光面G11上的廢料及殘留物。在一實施例中,會在晶圓表面被拋光時或拋光後,利用拋光墊修整裝置P1對拋光面G11進行修整。拋光墊修整裝置P1可以是前述圖1至圖7中所述的拋光墊修整裝置P1的其中一種。 The polishing pad dressing device P1 can be used to maintain the polishing surface G11 of the polishing pad G1 with a predetermined roughness, and to remove waste materials and residues on the polishing surface G11. In one embodiment, the polishing surface G11 is trimmed by the polishing pad trimming device P1 when or after the wafer surface is polished. The polishing pad dressing device P1 may be one of the polishing pad dressing devices P1 described above in FIGS. 1 to 7.
本實施例中,拋光墊修整裝置P1通過一自轉軸22設置在一移動臂23上,其中自轉軸22與移動臂23都電性連接至一控制單
元25。當拋光墊修整裝置P1修整拋光面G11時,控制單元25同步地通過移動臂23帶動拋光墊修整裝置P1在拋光面G11徑向移動,以通過自轉軸22帶動拋光墊修整裝置P1自轉,以修整拋光面G11。
In this embodiment, the polishing pad dressing device P1 is disposed on a moving
除此之外,移動臂23連接於一升降單元24,且升降單元24也和控制單元25電性連接。控制單元25可通過升降單元24控制拋光墊修整裝置P1上下移動,以調整拋光墊修整裝置P1對拋光墊G1施加的拋光壓力,從而控制拋光墊修整裝置P1接觸拋光墊G1的研磨表面。
In addition, the moving
另外,在拋光墊修整裝置P1修整拋光墊G1的過程中,可通過一清潔單元26對拋光面G11噴灑清潔液(如:水)至拋光面G11,以去除在修整過程中所產生的碎屑或殘渣。
In addition, during the process of dressing the polishing pad G1 by the polishing pad dressing device P1, a
如前所述,在通過拋光墊修整裝置P1修整拋光墊G1的過程中,大致地分為第一修整階段以及第二修整階段。請參照圖12。圖12為在第一修整階段利用本發明實施例的拋光墊修整裝置修整拋光墊的局部放大示意圖。 As mentioned above, in the process of dressing the polishing pad G1 by the polishing pad dressing device P1, it is roughly divided into a first dressing stage and a second dressing stage. Please refer to Figure 12. FIG. 12 is a partially enlarged schematic diagram of using the polishing pad dressing device of the embodiment of the present invention to dress the polishing pad in the first dressing stage.
在第一修整階段,通過拋光墊修整裝置P1對拋光墊施加一第一拋光壓力,以使拋光墊G1的拋光面G11被第一研磨結構11S與第二研磨結構12S所接觸。具體而言,控制單元25通過升降單元24帶動拋光墊修整裝置P1下降至較低的第一位置,以使拋光面G11可同時接觸表面粗糙度較高的第二研磨結構12S以及表面粗糙度較低的第一研磨結構11S。
In the first dressing stage, a first polishing pressure is applied to the polishing pad by the polishing pad dressing device P1, so that the polishing surface G11 of the polishing pad G1 is contacted by the
也就是說,在第一修整階段,拋光墊修整裝置P1是通過第一研磨單元11與第二研磨單元12共同修整拋光墊G1。由於第二研磨組件12的第二研磨結構12S的表面粗糙度較高,可輔助第一研磨組件11,來增加移除材料的速度。
That is, in the first dressing stage, the polishing pad dressing device P1 dresses the polishing pad G1 through the
另外要說明的是,雖然本發明實施例中,第二研磨結構12S只占結合面101的局部面積,但控制單元25可通過移動臂23以
及自轉軸22控制拋光墊修整裝置P1移動的範圍以及轉速。因此,在第一修整階段中,第二研磨結構12S會依序接觸並修整拋光面G11的所有區域,以移除殘留於拋光面G11上的廢料。
In addition, it should be noted that although the
接著,請參照圖13。圖13為在第二修整階段利用本發明實施例的拋光墊修整裝置修整拋光墊的局部放大示意圖。 Next, please refer to FIG. 13. 13 is a partially enlarged schematic diagram of using the polishing pad dressing device of the embodiment of the present invention to dress the polishing pad in the second dressing stage.
在第二修整階段,通過拋光墊修整裝置P1對拋光墊G1施加小於第一拋光壓力的第二拋光壓力,以使拋光墊G1的拋光面G11只被第一研磨結構11S所接觸而不被第二研磨結構12S所接觸。
In the second dressing stage, a second polishing pressure smaller than the first polishing pressure is applied to the polishing pad G1 by the polishing pad dressing device P1, so that the polishing surface G11 of the polishing pad G1 is only contacted by the first
相似地,控制單元25通過升降單元24帶動拋光墊修整裝置P1下降至較高的第二位置,以使拋光墊G1的拋光面G11只接觸表面粗糙度較低的第一研磨結構11S。
Similarly, the
在第二修整階段中,只使用表面粗糙度較小的第一研磨結構11S來修整拋光面G11,以進一步降低拋光面G11的表面粗糙度,從而使拋光墊適用於拋光具有細線寬的晶圓。因此,在第二修整階段,較適合使拋光面G11繼續接觸第二研磨結構12S。
In the second trimming stage, only the
相似地,控制單元25可通過移動臂23以及自轉軸22控制拋光墊修整裝置P1移動的範圍以及轉速。因此,在第一修整階段中,第一研磨結構11S會依序接觸並修整拋光面G11的所有區域,以使整個拋光面G11在不同區域都具有低表面粗糙度。
Similarly, the
另外,要說明的是,在第一修整階段以及在第二修整階段,拋光墊G1都會通過轉動軸21而產生自轉。另外,如前所述,控制單元25會通過移動臂23控制拋光墊修整裝置P1沿著拋光墊G1的徑向方向往復移動,並通過自轉軸22控制拋光墊修整裝置P1產生自轉。此外,清潔單元26會持續噴灑一清潔液於所述拋光面G11,以輔助去除殘留於拋光面G11上的廢料。
In addition, it should be noted that in the first dressing stage and in the second dressing stage, the polishing pad G1 rotates by rotating the
接著,請參照圖14A至圖14C,其分別顯示本發明一實施例的拋光墊修整裝置在製造方法的各步驟中的局部放大剖面示意圖。 Next, please refer to FIGS. 14A to 14C, which respectively show partially enlarged schematic cross-sectional views of the polishing pad trimming device of an embodiment of the present invention in each step of the manufacturing method.
如圖14A所示,先提供一底座10,且底座10具有結合面101以及和結合面101相對的底面102。在本實施例中,結合面101具有一階梯結構。也就是說,結合面101定義出第一預設區101a以及第二預設區101b,結合面101在第一預設區101a相對於底面102的高度是大於結合面101在第二預設區101b相對於底面102的高度。
As shown in FIG. 14A, a
接著,如圖14B以及圖14C所示,在第一預設區101a形成第一研磨組件11的第一研磨結構11S以及在第二預設區101b形成第二研磨組件12的第二研磨結構12S。
Next, as shown in FIGS. 14B and 14C, the
具體而言,在本實施例中,如圖14B所示,先分別在第一預設區101a與第二預設區101b內形成第一結合層110以及第二結合層120。接著,將多個第一研磨刃部111分散設置於第一結合層110內,以及將多個第二研磨刃部121分散設置第二結合層120內。
Specifically, in this embodiment, as shown in FIG. 14B, the
隨後,如圖14C所示,通過高溫硬焊(Brazing)或者樹脂膠合(Resin bonding)或者金屬、陶瓷燒結(Sintering)或者電鍍(Electorplate)處理,從而使多個第一研磨刃部111通過第一結合層110固定在第一預設區101a,並且使多個第二研磨刃部121通過第二結合層120固定在第二預設區101b。
Subsequently, as shown in FIG. 14C, by high-temperature brazing (Resin bonding) or resin bonding (Resin bonding) or metal, ceramic sintering (Sintering) or electroplating (Electorplate) treatment, so that the plurality of first
在一實施例中,在分散設置多個第一研磨刃部111以及多個第二研磨刃部121的步驟中,可以通過使第一研磨刃部111具有較高的分布密度,以及使第二研磨刃部121具有較低的分布密度,以第二研磨組件12對拋光墊具有較高的材料移除率。
In an embodiment, in the step of dispersing the plurality of first
另外,也可以通過選擇粒徑較小或結晶型態較完整的鑽石顆粒作為第一研磨刃部111,並選擇粒徑較大或結晶型態較不完整的鑽石顆粒作為第二研磨刃部121,來達到相同的目的。在這個實施例中,第一研磨刃部111與第二研磨刃部121的俯視圖案可以呈一螺旋狀圖案。
In addition, it is also possible to select diamond particles with a smaller particle size or a more complete crystal form as the first grinding
在另一實施例中,是先分別對第一預設區101a以及對第二預
設區101b進行加工,以形成第一研磨刃部111或第二研磨刃部121的主體之後,再以化學氣相沉積方式鍍上鑽石膜,以形成第一研磨結構11S與第二研磨結構12S。
In another embodiment, the first
請參照圖15A至圖15B,其分別顯示本發明一實施例的拋光墊修整裝置在製造方法的各步驟中的局部放大剖面示意圖。在本實施例中,是先形成第一研磨組件11與第二研磨組件12之後,再將第一研磨組件11與第二研磨組件12組裝到底座10上。
Please refer to FIGS. 15A to 15B, which respectively show partially enlarged schematic cross-sectional views of the polishing pad dressing device according to an embodiment of the present invention in each step of the manufacturing method. In this embodiment, the
具體而言,如圖15A所示,在本實施例中,底座10的結合面101為平坦表面,並預先定義出第一預設區101a與第二預設區101b。本實施例中,第一研磨組件11包括一第一底盤113、形成於第一底盤113上的第一結合層110以及分散設置在第一結合層110內的多個第一研磨刃部111。另外,第二研磨組件12包括第二底盤123、形成於第二底盤123上的第二結合層120以及分散設置在第二結合層120內的多個第二研磨刃部121。
Specifically, as shown in FIG. 15A, in this embodiment, the
如圖15A所示,第一底盤113的厚度會大於第二底盤123的厚度。在一實施例中,形成第一研磨組件11(或第二研磨組件12)的方法可以是通過高溫硬焊來形成第一結合層110(或第二結合層120)以及分散設置在第一結合層110(或第二結合層120)內的多個第一研磨刃部111(或第二研磨刃部121)。
As shown in FIG. 15A, the thickness of the
在其他實施例中,形成第一研磨組件11(或第二研磨組件12)的方法也可以是先對第一底盤113(或第二底盤123)的表面進行加工,以形成第一研磨刃部111(或第二研磨刃部121)之後,再以化學氣相沉積方式鍍上鑽石膜。 In other embodiments, the method of forming the first grinding assembly 11 (or the second grinding assembly 12) may also be to first process the surface of the first chassis 113 (or the second chassis 123) to form the first grinding blade After 111 (or the second polishing blade 121), a diamond film is deposited by chemical vapor deposition.
隨後,如圖15B所示,將第一研磨組件11與第二研磨組件12分別組裝在結合面101的第一預設區101a以及第二預設區101b。在一實施例中,可以通過鎖固元件或者膠材或者樹脂,將第一研磨組件11與第二研磨組件12分別組裝在結合面101上,以形成本發明實施例的拋光墊修整裝置。
Subsequently, as shown in FIG. 15B, the
另外,第一底盤113的厚度會大於第二底盤123的厚度,以在第一研磨組件11與第二研磨組件12分別組裝在結合面101之後,使多個第一研磨刃部111的尖端111t相對於底面102的高度也會大於多個第二研磨刃部121的尖端121t相對於底面102的高度。
In addition, the thickness of the
請參照圖16A至圖16B,其分別顯示本發明一實施例的拋光墊修整裝置在製造方法的各步驟中的局部放大剖面示意圖。 Please refer to FIG. 16A to FIG. 16B, which respectively show a partially enlarged schematic cross-sectional view of the polishing pad dressing device according to an embodiment of the present invention in each step of the manufacturing method.
如圖16A所示,本實施例的底座10和圖15A的實施例相同。另外,本實施例的拋光墊修整裝置的製造方法也是先形成第一研磨組件11與第二研磨組件12之後,再將第一研磨組件11與第二研磨組件12分別組裝在第一預設區101a與第二預設區101b。
As shown in FIG. 16A, the
本實施例中的製造方法可用以製造圖6所示的拋光墊修整裝置。形成第一研磨組件11的步驟與形成第二研磨組件12的步驟相似,以下以形成第一研磨組件11為例詳細說明。
The manufacturing method in this embodiment can be used to manufacture the polishing pad dressing device shown in FIG. 6. The steps of forming the first grinding
具體而言,在形成第一研磨組件11的步驟中,先形成第一本體部110’。第一本體部110’具有第一基底部110a以及多個凸出於第一基底部110a表面的第一凸出部110b。多個第一凸出部110b分別作為多個第一研磨刃部111的主體。
Specifically, in the step of forming the first polishing
用於形成第一本體部110’的材料可以是陶瓷或是金屬,其中陶瓷例如是碳化矽。當第一本體部110’的材料是陶瓷時,可以通過粉末冶金以及燒結製程來形成第一本體部110’。當第一本體部110’的材料是金屬時,可以通過粉末冶金或者是金屬加工方式來形成第一本體部110’。 The material used to form the first body portion 110' may be ceramic or metal, where the ceramic is, for example, silicon carbide. When the material of the first body portion 110' is ceramic, the first body portion 110' may be formed through powder metallurgy and sintering processes. When the material of the first body portion 110' is metal, the first body portion 110' may be formed by powder metallurgy or metal processing.
之後,再形成覆蓋在第一本體部110’上的第一鑽石層112,以增加第一研磨組件11的耐磨耗性以及抗腐蝕性。第一鑽石層112可做為第一研磨結構11S,並且與多個第一凸出部110b共同配合而形成多個第一切削刃部111。在一實施例中,當第一本體部110’的材料是陶瓷時,可以通過微波電漿化學氣相沉積法(MPCVD)來
形成第一鑽石層112。在另一實施例中,當第一本體部110’的材料是金屬時,可以通過熱燈絲化學氣相沉積法(HFCVD)來形成第一鑽石層112。
After that, a
相似地,在形成第二研磨組件12時,也是先形成第二本體部120’,之後再形成第二鑽石層122覆蓋於第二本體部120’上,且第二本體部120’也包括第二基底部120a以及多個凸出於第二基底部120a表面的第二凸出部120b。第二鑽石層122與多個第二凸出部120b共同配合而形成多個第二切削刃部121t。
Similarly, when forming the second grinding
在本實施例中,使第二切削刃部121的鋒利度大於第一切削刃部111,或者是使第二切削刃部121的分布密度小於第一切削刃部111,都可以達到使第二研磨組件12對拋光墊具有較高的材料移除率。另外,第一本體部110’的總厚度會大於第二本體部120’的總厚度。
In this embodiment, the sharpness of the
之後,如圖16B所示,將第一研磨組件11與第二研磨組件12分別組裝於第一預設區101a與第二預設區101b,以形成拋光墊修整裝置P1。由於第一本體部110’的總厚度會大於第二本體部120’的總厚度,而使第一切削刃部111的尖端111t相對於底面的高度大於第二切削刃部121的尖端121t相對於底面的高度。
After that, as shown in FIG. 16B, the
據此,本發明實施例的拋光墊修整裝置的製造方法有不同的實施例。只要可以讓第二研磨組件12對拋光墊的材料移除率大於第一研磨組件11對拋光墊的材料移除率,並使第一研磨刃部111的尖端111t相較於第二研磨刃部121的尖端121t凸出,本發明並不限制拋光墊修整裝置的製造方法。
Accordingly, there are different embodiments of the manufacturing method of the polishing pad trimming device of the embodiment of the present invention. As long as the material removal rate of the
基於上述,本發明的有益效果在於,在本發明技術方案所提供的拋光墊修整裝置P1、拋光墊修整裝置的製造方法及拋光墊修整方法中,通過”使拋光墊修整裝置P1具有第一研磨結構11S以及第二研磨結構12S,且第一研磨結構11S對拋光墊G1的材料移除率小於第二研磨結構12S對拋光墊G1的材料移除率”以及”使
第二切削刃部121的尖端121t相對於底面102的高度低於第一切削刃部111的尖端111t相對於底面102的高度”,使本發明實施例的拋光墊修整裝置P1在修整拋光墊G1時,可在增加材料移除率的情況下,又可使拋光面G11具有較低的表面粗糙度,以使拋光墊適用於拋光具有細線寬的晶圓。
Based on the above, the beneficial effect of the present invention is that in the polishing pad dressing device P1, the manufacturing method of the polishing pad dressing device, and the polishing pad dressing method provided by the technical solutions of the present invention, the polishing pad dressing device P1 has the first grinding by The
另一方面,在應用本發明實施例的拋光墊修整裝置P1來修整拋光墊G1的拋光面G11時,在第一修整階段拋光墊G1會和第二研磨結構12S以及第一研磨結構11S同時接觸,以增加材料移除率。在第二修整階段拋光墊G1只與第一研磨結構11S接觸,以降低拋光面G11的表面粗糙度。如此,本發明實施例的拋光墊修整裝置P1以及應用其的修整方法既可以縮短修整拋光墊G1的時間,又可使拋光墊G1的拋光面G11具有較低的表面粗糙度。
On the other hand, when the polishing pad dressing device P1 of the embodiment of the present invention is used to dress the polishing surface G11 of the polishing pad G1, the polishing pad G1 will be in contact with the
以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及附圖內容所做的等效技術變化,均包含於本發明的申請專利範圍內。 The content disclosed above is only a preferred and feasible embodiment of the present invention, and does not limit the scope of the patent application of the present invention, so all equivalent technical changes made by using the description and drawings of the present invention are included in the application of the present invention. Within the scope of the patent.
P1‧‧‧拋光墊修整裝置 P1‧‧‧Polishing pad dressing device
10‧‧‧底座 10‧‧‧Base
101‧‧‧結合面 101‧‧‧Joint surface
101a‧‧‧第一預設區 101a‧‧‧The first preset area
101b‧‧‧第二預設區 101b‧‧‧The second preset area
102‧‧‧底面 102‧‧‧Bottom
11‧‧‧第一研磨組件 11‧‧‧First grinding component
11S‧‧‧第一研磨結構 11S‧‧‧First grinding structure
111t‧‧‧第一切削尖端 111t‧‧‧First cutting tip
110‧‧‧第一結合層 110‧‧‧The first joint layer
L1‧‧‧第一參考面 L1‧‧‧First reference surface
111‧‧‧第一研磨刃部 111‧‧‧First grinding blade
12‧‧‧第二研磨組件 12‧‧‧Second grinding component
121‧‧‧第二研磨刃部 121‧‧‧Second grinding blade
12S‧‧‧第二研磨結構 12S‧‧‧Second grinding structure
121t‧‧‧第二切削尖端 121t‧‧‧second cutting tip
L2‧‧‧第二參考面 L2‧‧‧Second reference surface
120‧‧‧第二結合層 120‧‧‧The second joint layer
H‧‧‧垂直高度差值 H‧‧‧Vertical height difference
H1、H2‧‧‧高度 H1, H2‧‧‧ Height
D1、D2‧‧‧間距 D1, D2‧‧‧spacing
Claims (13)
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TW106142225A TWI681843B (en) | 2017-12-01 | 2017-12-01 | Method for conditioning polishing pad |
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TWI681843B true TWI681843B (en) | 2020-01-11 |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW200408501A (en) * | 2002-09-09 | 2004-06-01 | Read Co Ltd | Abrasive cloth dresser and method for dressing an abrasive cloth with the same |
TW201309416A (en) * | 2011-07-18 | 2013-03-01 | Ehwa Diamond Ind Co Ltd | CMP pad conditioner |
TW201538276A (en) * | 2014-04-08 | 2015-10-16 | Kinik Co | Chemical mechanical polishing conditioner having different heights |
-
2017
- 2017-12-01 TW TW106142225A patent/TWI681843B/en not_active IP Right Cessation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW200408501A (en) * | 2002-09-09 | 2004-06-01 | Read Co Ltd | Abrasive cloth dresser and method for dressing an abrasive cloth with the same |
TW201309416A (en) * | 2011-07-18 | 2013-03-01 | Ehwa Diamond Ind Co Ltd | CMP pad conditioner |
TW201538276A (en) * | 2014-04-08 | 2015-10-16 | Kinik Co | Chemical mechanical polishing conditioner having different heights |
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