TWI565568B - Automatically manufacturing apparatus and deviation eliminating method thereof - Google Patents

Automatically manufacturing apparatus and deviation eliminating method thereof Download PDF

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Publication number
TWI565568B
TWI565568B TW104135406A TW104135406A TWI565568B TW I565568 B TWI565568 B TW I565568B TW 104135406 A TW104135406 A TW 104135406A TW 104135406 A TW104135406 A TW 104135406A TW I565568 B TWI565568 B TW I565568B
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camera module
picker
carrier
workpiece
error
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TW104135406A
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Chinese (zh)
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TW201714719A (en
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潘青義
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叡博自動化有限公司
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Description

自動製造設備及其誤差消除方法 Automatic manufacturing equipment and error elimination method thereof

本發明是有關一種製造設備,且特別是有關於一種自動製造設備及其誤差消除方法。 The present invention relates to a manufacturing apparatus, and more particularly to an automatic manufacturing apparatus and an error eliminating method thereof.

習用的自動製造設備之取料裝置能透過機械手臂,以將料件安裝在工件的預定位置上。為達到料件能夠精準地安裝在工件之預定位置的效果,習用的自動製造設備大都是在機械手臂運作之前,確認料件位置或是機械手臂的運行軌跡。 The reclaiming device of the conventional automatic manufacturing equipment can be passed through the robot arm to mount the material to a predetermined position of the workpiece. In order to achieve the effect that the material can be accurately mounted on the predetermined position of the workpiece, the conventional automatic manufacturing equipment mostly confirms the position of the material or the running track of the robot arm before the robot arm operates.

然而,習用自動製造設備之機械手臂在運作的過程中(如:擷取料件)也難免會產生微量的誤差,此誤差在以往還能歸類在製造公差的範圍之內,但對於精密度要求越來越高的製造業來說,上述誤差已逐漸成為不可忽視的問題之一。 However, in the process of operating the robotic arm of the automatic manufacturing equipment (such as picking up the material), it is inevitable that a slight error will occur. This error can be classified into the manufacturing tolerance range in the past, but for the precision. For the increasingly demanding manufacturing industry, the above error has gradually become one of the problems that cannot be ignored.

於是,本發明人有感上述缺失之可改善,乃特潛心研究並配合學理之運用,終於提出一種設計合理且有效改善上述缺失之本發明。 Therefore, the present inventors have felt that the above-mentioned deficiencies can be improved, and they have devoted themselves to research and cooperated with the application of the theory, and finally proposed a present invention which is reasonable in design and effective in improving the above-mentioned defects.

本發明實施例在於提供一種自動製造設備及其誤差消除方法與視覺化取料裝置,其能有效地改善習用自動製造設備所可能產生的缺失。 An embodiment of the present invention provides an automatic manufacturing apparatus, an error elimination method thereof, and a visual reclaiming apparatus, which can effectively improve a defect that may occur in a conventional automatic manufacturing apparatus.

本發明實施例提供一種自動製造設備,包括:一承載座;一 供料裝置,安裝於該承載座上,用以提供一待安裝料件;一載盤裝置,安裝於該承載座上,用以供一工件設置於其上的一預定承載位置,該工件用以供該待安裝料件設置於其上的一預定料件位置;以及一視覺化取料裝置,安裝於該承載座上,並且該視覺化取料裝置包括:一靜態攝像模組,具有一朝上的攝像方向;一機械手臂,具有一擷取器,並且該擷取器定義有一預定擷取位置,該機械手臂可移動地使其擷取器依序地於一第一位置、一第二位置、及一第三位置之間移動;其中,當該擷取器位於該第一位置時,能擷取該供料裝置上的該待安裝料件,當該擷取器及位在其上的該待安裝料件於該第二位置時,落在該靜態攝像模組的該攝像方向,以供該靜態攝像模組取得該待安裝料件與一第一基準的一第一相對位置資訊,當該擷取器及位在其上的該待安裝料件於該第三位置時,落在該載盤裝置所承載的工件上方;一動態攝像模組,固設於該機械手臂並具有一朝下的攝像方向,用以在該擷取器及位在其上的該待安裝料件於該第三位置時,取得該工件與一第二基準的一第二相對位置資訊;及一處理器模組,電性連接於該靜態攝像模組、該機械手臂、及該動態攝像模組,該處理器模組用以接收該靜態攝像模組所取得的該第一相對位置資訊,以與該預定擷取位置比較而取得一第一誤差,並且該處理器模組用以接收該動態攝像模組所取得的該第二相對位置資訊,以與該預定承載位置比較而取得一第二誤差;其中,該處理器模組能命令該機械手臂沿著消除該第一誤差與該第二誤差之後的一修正路徑,將該擷取器上的該待安裝料件設置於該工件上的該預定料件位置。 An embodiment of the present invention provides an automatic manufacturing device, including: a carrier; a feeding device mounted on the carrier for providing a material to be mounted; a carrier device mounted on the carrier for a predetermined loading position on which a workpiece is disposed, the workpiece a predetermined material position on which the material to be mounted is disposed; and a visual reclaiming device mounted on the carrier, and the visual reclaiming device comprises: a static camera module having a An upwardly directed imaging direction; a robotic arm having a picker, and the picker defining a predetermined picking position, the robot arm movably positioning the picker in a first position, a first Moving between the second position and the third position; wherein, when the picker is located at the first position, the material to be mounted on the feeding device can be captured, when the picker and the bit are located When the component to be mounted is in the second position, it falls in the imaging direction of the static camera module, so that the static camera module obtains a first relative position of the component to be mounted and a first reference. Information, when the picker and the bit on it are to be installed When the device is in the third position, it falls on the workpiece carried by the carrier device; a dynamic camera module is fixed on the robot arm and has a downward facing imaging direction for the picker and the bit A second relative position information of the workpiece and a second reference is obtained when the material to be mounted is in the third position; and a processor module is electrically connected to the static camera module. The first arm and the dynamic camera module are configured to receive the first relative position information obtained by the static camera module to obtain a first error compared with the predetermined capture position, and the first error is obtained. The processor module is configured to receive the second relative position information obtained by the dynamic camera module to obtain a second error compared with the predetermined bearing position; wherein the processor module can command the robot arm to follow A correction path after the first error and the second error is eliminated, and the to-be-mounted component on the picker is disposed at the predetermined material position on the workpiece.

本發明實施例另提供一種自動製造設備的誤差消除方法,其包括:提供如上所述之自動製造設備;該供料裝置自其所裝設的一料盤輸出一待安裝料件;該機械手臂移動至該待安裝料件的上方,並以該擷取器吸取該待安裝料件;該機械手臂移動該擷取器 及其上的該待安裝料件至該靜態攝像模組的該攝像方向;該靜態攝像模組取得該待安裝料件的第一相對位置資訊,並將該第一相對位置資訊傳送至該處理器模組,以使該處理器模組比較該第一相對位置資訊與該預定擷取位置而取得該第一誤差;該機械手臂移動該擷取器及其上的該待安裝料件至該載盤裝置所承載的工件上方,並使該工件位在該動態攝像模組的該攝像方向;該動態攝像模組取得該工件的第二相對位置資訊,並將該第二相對位置資訊傳送至該處理器模組,以使該處理器模組比較該第二相對位置資訊與該預定承載位置而取得該第二誤差;以及該機械手臂沿著該處理器模組消除該第一誤差與該第二誤差之後所得出的一修正路徑,將該擷取器上的該待安裝料件設置於該工件上的該預定料件位置。 An embodiment of the present invention further provides an error elimination method for an automatic manufacturing device, comprising: providing an automatic manufacturing device as described above; the feeding device outputs a material to be mounted from a tray installed therein; the robot arm Moving to the top of the to-be-installed material, and sucking the to-be-installed material with the picker; the robotic arm moves the picker And the image capturing direction of the component to be mounted to the static camera module; the static camera module obtains first relative position information of the component to be mounted, and transmits the first relative position information to the processing The module is configured to cause the processor module to compare the first relative position information with the predetermined capture position to obtain the first error; the robot arm moves the picker and the to-be-mounted component to the The workpiece is carried by the loading device and the workpiece is positioned in the imaging direction of the dynamic camera module; the dynamic camera module obtains the second relative position information of the workpiece, and transmits the second relative position information to The processor module, wherein the processor module compares the second relative position information with the predetermined bearing position to obtain the second error; and the robot arm eliminates the first error along the processor module A correction path obtained after the second error, the material to be mounted on the picker is placed at the predetermined material position on the workpiece.

本發明實施例又提供一種自動製造設備的視覺化取料裝置,包括:一靜態攝像模組,具有一朝上的攝像方向;一機械手臂,具有一擷取器,用以擷取一待安裝料件,並且該擷取器定義有一預定擷取位置,該機械手臂可移動地使其擷取器落在該靜態攝像模組的該攝像方向,以供該靜態攝像模組取得該擷取器與該待安裝料件的一第一相對位置資訊;一動態攝像模組,固設於該機械手臂並具有一朝下的攝像方向;以及一處理器模組,電性連接於該靜態攝像模組、該機械手臂、及該動態攝像模組,該處理器模組用以接收該靜態攝像模組所取得的該第一相對位置資訊,以與該預定擷取位置比較而取得一第一誤差,該處理器模組能命令該機械手臂沿著消除該第一誤差之後的一修正路徑,移動該擷取器上的該待安裝料件。 The embodiment of the invention further provides a visual reclaiming device for an automatic manufacturing device, comprising: a static camera module having an upward imaging direction; a robot arm having a picker for capturing a device to be installed a material member, and the picker defines a predetermined picking position, the robot arm movably moves the picker in the image capturing direction of the static camera module, so that the static camera module obtains the picker a first relative position information of the material to be mounted; a dynamic camera module fixed to the robot arm and having a downward facing imaging direction; and a processor module electrically connected to the static camera mode a first camera, the robot arm, and the dynamic camera module, the processor module is configured to receive the first relative position information obtained by the static camera module, to obtain a first error compared with the predetermined capture position The processor module can command the robot arm to move the to-be-mounted component on the picker along a correction path after eliminating the first error.

綜上所述,本發明實施例所提供的自動製造設備及其誤差消除方法與視覺化取料裝置,其能透過靜態攝像模組(與動態攝像模組)取得的相對位置資訊,以經由上述相對位置資訊與預定位置之比較來得到微量誤差,進而透過處理器模組提供消除上述微量誤 差的修正路徑,以使機械手臂能夠將安裝料件精準地設置在工件上的預定料件位置上。 In summary, the automatic manufacturing device and the error elimination method and the visual reclaiming device provided by the embodiments of the present invention can transmit relative position information obtained by the static camera module (with the dynamic camera module) through the above. The relative position information is compared with the predetermined position to obtain a slight error, and the micro-error is eliminated through the processor module. A poor correction path to enable the robot to accurately position the mounting material at a predetermined piece of material on the workpiece.

為使能更進一步瞭解本發明之特徵及技術內容,請參閱以下有關本發明之詳細說明與附圖,但是此等說明與所附圖式僅係用來說明本發明,而非對本發明的權利範圍作任何的限制。 The detailed description of the present invention and the accompanying drawings are to be understood by the claims The scope is subject to any restrictions.

100‧‧‧自動製造設備 100‧‧‧Automatic manufacturing equipment

1‧‧‧承載座 1‧‧‧bearing seat

11‧‧‧軌道 11‧‧‧ Track

12‧‧‧定位卡榫 12‧‧‧ Positioning card

2‧‧‧供料裝置 2‧‧‧Feeding device

2’‧‧‧替補供料裝置 2'‧‧‧Substituting feeder

3‧‧‧載盤裝置 3‧‧‧Packing device

31‧‧‧軌道模組 31‧‧‧Track module

311‧‧‧C型線軌 311‧‧‧C type rail

3111‧‧‧軌道槽 3111‧‧‧ Track slot

32‧‧‧載台 32‧‧‧ stage

33‧‧‧輸送帶 33‧‧‧Conveyor belt

4‧‧‧視覺化取料裝置 4‧‧‧Visual reclaiming device

41‧‧‧靜態攝像模組 41‧‧‧Static camera module

411‧‧‧支撐架 411‧‧‧Support frame

412‧‧‧攝像機 412‧‧‧Camera

413‧‧‧環型光源 413‧‧‧ ring light source

4131‧‧‧開孔 4131‧‧‧ openings

42‧‧‧機械手臂 42‧‧‧ Robotic arm

421‧‧‧基部 421‧‧‧ base

422‧‧‧第一臂 422‧‧‧First arm

423‧‧‧第二臂 423‧‧‧second arm

424‧‧‧擷取器 424‧‧‧Selector

43‧‧‧動態攝像模組 43‧‧‧Dynamic camera module

44‧‧‧處理器模組 44‧‧‧Processor Module

D‧‧‧料盤 D‧‧‧Tray

M‧‧‧待安裝料件(如:標籤) M‧‧‧Materials to be installed (eg label)

W‧‧‧工件(如:載板) W‧‧‧Workpieces (eg carrier board)

P0‧‧‧預定料件位置 P0‧‧‧Predetermined material location

P1‧‧‧預定擷取位置 P1‧‧‧ Reservation selection location

P2‧‧‧預定承載位置 P2‧‧‧Predetermined carrying position

R1‧‧‧第一相對位置資訊 R1‧‧‧ first relative position information

R2‧‧‧第二相對位置資訊 R2‧‧‧Second relative position information

圖1為本發明自動製造設備的立體示意圖。 1 is a schematic perspective view of an automatic manufacturing apparatus of the present invention.

圖2為圖1的上視圖。 Figure 2 is a top view of Figure 1.

圖3為圖1的側視圖。 Figure 3 is a side view of Figure 1.

圖4為圖1的前視圖。 Figure 4 is a front elevational view of Figure 1.

圖5為本發明自動製造設備的誤差消除方法之步驟S110示意圖。 FIG. 5 is a schematic diagram of step S110 of the error elimination method of the automatic manufacturing equipment of the present invention.

圖6為本發明自動製造設備的誤差消除方法之步驟S120示意圖。 FIG. 6 is a schematic diagram of step S120 of the error elimination method of the automatic manufacturing equipment of the present invention.

圖7為本發明自動製造設備的誤差消除方法之步驟S130示意圖。 FIG. 7 is a schematic diagram of step S130 of the error elimination method of the automatic manufacturing equipment of the present invention.

圖8為圖7的局部示意圖。 Figure 8 is a partial schematic view of Figure 7.

圖9為本發明自動製造設備的誤差消除方法之步驟S140示意圖。 FIG. 9 is a schematic diagram showing the step S140 of the error elimination method of the automatic manufacturing equipment of the present invention.

圖10為本發明自動製造設備的誤差消除方法之步驟S150示意圖。 Figure 10 is a schematic diagram showing the step S150 of the error elimination method of the automatic manufacturing equipment of the present invention.

圖11為本發明自動製造設備的誤差消除方法之步驟S160示意圖。 Figure 11 is a schematic diagram showing the step S160 of the error elimination method of the automatic manufacturing equipment of the present invention.

圖12為本發明自動製造設備的誤差消除方法之步驟S170示意圖。 Figure 12 is a schematic diagram showing the step S170 of the error elimination method of the automatic manufacturing apparatus of the present invention.

請參閱圖1至圖12,其為本發明的一實施例,需先說明的是,本實施例對應圖式所提及之相關數量與外型,僅用以具體地說明本發明的實施方式,以便於了解其內容,而非用以侷限本發明的權利範圍。 Please refer to FIG. 1 to FIG. 12 , which are an embodiment of the present invention. It should be noted that the related embodiments refer to the related quantities and appearances of the drawings, and only the embodiments of the present invention are specifically described. In order to understand the contents thereof, it is not intended to limit the scope of the invention.

請參閱圖1至圖4,本實施例為一種自動製造設備100及其誤差消除方法,尤指應用在半導體等高精密度領域的自動製造設備100及其誤差消除方法,但不以此為限。其中,本實施例所述之自動製造設備100是能夠將其所可能產生的內部誤差消除,以使一 待安裝料件M能夠被精準地安裝於一工件W上的一預定料件位置P0。為便於理解本實施例,以下將先說明自動製造設備100內的各個裝置構造,而後再接著說明使用上述自動製造設備100的誤差消除方法。 Referring to FIG. 1 to FIG. 4 , the embodiment is an automatic manufacturing device 100 and an error elimination method thereof, and particularly relates to an automatic manufacturing device 100 applied in a high precision field such as a semiconductor and an error elimination method thereof, but not limited thereto. . The automatic manufacturing device 100 described in this embodiment is capable of eliminating internal errors that may be generated thereof, so that one The material to be mounted M can be accurately mounted on a predetermined material position P0 on a workpiece W. In order to facilitate the understanding of the present embodiment, the respective device configurations in the automatic manufacturing apparatus 100 will be described below, and then the error elimination method using the above-described automatic manufacturing apparatus 100 will be described.

所述自動製造設備100包括有一承載座1及設置於上述承載座1上的一供料裝置2、一替補供料裝置2’、一載盤裝置3、及一視覺化取料裝置4。其中,所述承載座1的相反兩側部位(如圖2中的承載座1之左下側部位與左上側部位)分別設有兩軌道11,並且承載座1對應於每個軌道11的位置設有一可伸縮的定位卡榫12,藉以使所述供料裝置2及替補供料裝置2’能夠分別可分離地滑設於承載座1的兩軌道11,用以當所述供料裝置2或替補供料裝置2’無法正常運作時,供料裝置2或替補供料裝置2’能沿相對應之軌道11抽離承載座1。並且對應每個軌道11所設的定位卡榫12能夠選擇性地嵌設於其所對應的供料裝置2或替補供料裝置2’。 The automatic manufacturing apparatus 100 includes a carrier 1 and a feeding device 2, a substitute feeding device 2', a carrier device 3, and a visual reclaiming device 4 disposed on the carrier 1. Wherein, the opposite side portions of the carrier 1 (such as the lower left side portion and the upper left side portion of the carrier 1 in FIG. 2) are respectively provided with two rails 11, and the carrier 1 corresponds to the position of each rail 11 a retractable positioning cassette 12, so that the feeding device 2 and the alternate feeding device 2' can be detachably slidably disposed on the two rails 11 of the carrier 1 for use in the feeding device 2 or When the substitute feeding device 2' is not functioning properly, the feeding device 2 or the alternate feeding device 2' can be pulled away from the carrier 1 along the corresponding rail 11. And the positioning cassette 12 provided for each of the rails 11 can be selectively embedded in the corresponding feeding device 2 or the alternate feeding device 2'.

再者,所述載盤裝置3設置於承載座1的一個半區塊(如圖2中的承載座1右側區塊)上,而上述供料裝置2、替補供料裝置2’、及視覺化取料裝置4則設置於承載座1的另一個半區塊(如圖2中的承載座1左側區塊)上。進一步地說,所述視覺化取料裝置4固定於承載座1的位置大致坐落在供料裝置2以及替補供料裝置2’之間。 Furthermore, the tray device 3 is disposed on one half of the carrier 1 (such as the right block of the carrier 1 in FIG. 2), and the feeding device 2, the alternate feeding device 2', and the visual The reclaiming device 4 is disposed on the other half of the carrier 1 (such as the left block of the carrier 1 in FIG. 2). Further, the position of the visual reclaiming device 4 fixed to the carrier 1 is substantially between the feeding device 2 and the alternate feeding device 2'.

所述供料裝置2裝設有一料盤D,並且供料裝置2能經由處理上述料盤D而提供一待安裝料件M(如圖5所示之標籤M,但不受限於此)。於本實施例中,所述料盤D是由設有數個待安裝料件M的一長條構造捲繞成圓盤狀,並且長條狀構造逐漸輸入至供料裝置2,以透過供料裝置2取出設於上述長條狀構造的待安裝料件 M。再者,所述供料裝置2設有一定位孔(圖未示),所述承載座1的定位卡榫12能選擇性地穿設於供料裝置2的定位孔內。當上述定位卡榫12穿設於定位孔時,供料裝置2經由定位卡榫12與定位孔的配合而定位且電性連接於承載座1。當定位卡榫12分離於定位孔時,供料裝置2能沿著承載座1的軌道11移動而與承載座1相互分離。 The feeding device 2 is provided with a tray D, and the feeding device 2 can provide a material M to be mounted (such as the label M shown in FIG. 5, but is not limited thereto) by processing the above-mentioned tray D. . In the present embodiment, the tray D is wound into a disk shape by a long structure provided with a plurality of materials M to be mounted, and the elongated structure is gradually input to the feeding device 2 to pass the feeding. The device 2 takes out the to-be-installed material set in the above-mentioned elongated structure M. Furthermore, the feeding device 2 is provided with a positioning hole (not shown), and the positioning cassette 12 of the carrier 1 can be selectively inserted into the positioning hole of the feeding device 2. When the positioning clip 12 is inserted through the positioning hole, the feeding device 2 is positioned and electrically connected to the carrier 1 via the cooperation of the positioning tab 12 and the positioning hole. When the positioning cassette 12 is separated from the positioning hole, the feeding device 2 can be moved along the rail 11 of the carrier 1 to be separated from the carrier 1.

進一步地說,上述定位卡榫12與定位孔的配合機制可以透過機械式操控或是電子式操控,在此不加以限制。舉例來說,所述供料裝置2或承載座1上可進一步設有電源鍵(圖略)、運轉鍵(圖略)、及釋出鍵(圖略),當供料裝置2沿承載座1軌道11推抵至底端時,透過觸發電源鍵,以使定位卡榫12伸出而卡合於供料裝置2的定位孔,進而能透過觸發運轉鍵,以使供料裝置2開始運作提供上述待安裝料件M;當供料裝置2欲自承載座1分離時,透過觸發釋出鍵,以使定位卡榫12縮入以分離於定位孔,令供料裝置2能沿軌道11移動而與承載座1分離。 Further, the matching mechanism of the positioning latch 12 and the positioning hole can be mechanically controlled or electronically controlled, and is not limited herein. For example, the feeding device 2 or the carrier 1 may further be provided with a power button (not shown), an operation button (not shown), and a release button (not shown) when the feeding device 2 is along the carrier. When the rail 11 is pushed to the bottom end, the triggering power button is used to extend the positioning tab 12 to engage with the positioning hole of the feeding device 2, so that the triggering operation key can be transmitted to start the feeding device 2. Providing the above-mentioned material to be installed M; when the feeding device 2 is to be separated from the carrier 1, through the trigger release button, the positioning cassette 12 is retracted to be separated from the positioning hole, so that the feeding device 2 can be along the track 11 Move to separate from the carrier 1.

所述替補供料裝置2’的構造與運作方式大致等同於上述供料裝置2,因而在此不再複述。但須強調的是,所述供料裝置2與替補供料裝置2’僅有其中之一會參與自動製造設備100的作業流程,也就是說,只有在供料裝置2無法正常運作時,替補供料裝置2’才會參與自動製造設備100的作業流程(即提供與上述待安裝料件M相同作用的另一個待安裝料件)。藉此,自動製造設備100透過設有替補供料裝置2’,使得供料裝置2產生損壞而需要維修時,能夠以替補供料裝置2’取待供料裝置2,以維持自動製造設備100的作業流程,避免所述自動製造設備100產生停止運作之情事。 The configuration and operation of the alternate feeding device 2' is substantially identical to that of the above-described feeding device 2, and thus will not be described again. However, it should be emphasized that only one of the feeding device 2 and the alternate feeding device 2' will participate in the operation of the automatic manufacturing equipment 100, that is, only when the feeding device 2 is not functioning properly, The feeding device 2' will participate in the workflow of the automatic manufacturing apparatus 100 (i.e., provide another material to be mounted that has the same function as the material M to be mounted described above). Thereby, the automatic manufacturing apparatus 100 can take the feeding device 2 by the substitute feeding device 2' by providing the substitute feeding device 2' so that the feeding device 2 is damaged and needs maintenance, to maintain the automatic manufacturing device 100. The operation flow avoids the automatic manufacturing equipment 100 from causing the operation to stop.

所述載盤裝置3是用以供一工件W(如圖5所示之載板W,但 不受限於此)設置於其上的一預定承載位置P2(如圖11),並且上述工件W用以供待安裝料件M設置於其上的一預定料件位置P0(如圖11)。其中,所述載盤裝置3於本實施例中包括有兩軌道模組31、分別安裝於上述兩軌道模組31的兩載台32、及分別位於上述兩軌道模組31的兩輸送帶33,但不以此為限。再者,由於上述兩軌道模組31、兩載台32、及兩輸送帶33分別為相同的構造,所以下述僅就單個軌道模組31及其所對應的載台32以及輸送帶33進行說明。 The tray device 3 is for supplying a workpiece W (such as the carrier W shown in FIG. 5, but Not limited to this) a predetermined load bearing position P2 (such as FIG. 11) disposed thereon, and the workpiece W is used for a predetermined material position P0 on which the material to be mounted M is disposed (FIG. 11). . In the embodiment, the loading device 3 includes two track modules 31, two loading stages 32 respectively mounted on the two track modules 31, and two conveying belts 33 respectively located in the two track modules 31. , but not limited to this. Furthermore, since the two track modules 31, the two stages 32, and the two conveyor belts 33 have the same structure, only the single track module 31 and its corresponding stage 32 and the conveyor belt 33 are described below. Description.

所述軌道模組31包含有兩C型線軌311,並且上述兩C型線軌311各凹設形成有一軌道槽3111(如圖3),而兩C型線軌311的軌道槽3111彼此相向。所述載台32定義有上述預定承載位置P2,並且工件W理想狀況下是置放於該預定承載位置P2(但實際上可能會有些許偏差,此於後述進行說明)。進一步地說,所述載台32的相反兩側緣(如圖3中的載台32左側緣與右側緣)分別可滑動地設於上述兩C型線軌311的軌道槽3111,藉以透過該兩C型線軌311對載台32進行限位,進而使載台32能夠平穩地進行滑動。 The track module 31 includes two C-shaped rails 311, and the two C-shaped rails 311 are recessed to form a track groove 3111 (see FIG. 3), and the track grooves 3111 of the two C-shaped rails 311 face each other. . The stage 32 defines the predetermined carrying position P2, and the workpiece W is placed in the predetermined carrying position P2 under ideal conditions (although there may be some deviation in practice, which will be described later). Further, the opposite side edges of the stage 32 (such as the left side edge and the right side edge of the stage 32 in FIG. 3) are slidably disposed on the track grooves 3111 of the two C-shaped rails 311, respectively, thereby transmitting the The two C-shaped rails 311 limit the stage 32, and the stage 32 can be smoothly slid.

再者,所述輸送帶33大致位於該兩C型線軌311之間,並且輸送帶33抵接於載台32底緣,藉以帶動載台32沿著軌道模組31滑動,上述載台32的滑動方向(即相當於軌道模組31的長軸方向)大致平行於所述供料裝置2以及替補供料裝置2’之間的距離方向,並且軌道模組31的長度大致對應於供料裝置2以及替補供料裝置2’之間的距離,但不受限於此。 Furthermore, the conveyor belt 33 is located substantially between the two C-shaped rails 311, and the conveyor belt 33 abuts against the bottom edge of the carrier 32, thereby driving the carrier 32 to slide along the track module 31, and the carrier 32 The sliding direction (ie, corresponding to the long axis direction of the track module 31) is substantially parallel to the distance direction between the feeding device 2 and the alternate feeding device 2', and the length of the track module 31 substantially corresponds to the feeding. The distance between the device 2 and the alternate feeding device 2' is not limited thereto.

所述視覺化取料裝置4包括一靜態攝像模組41、一機械手臂42、一動態攝像模組43、及一處理器模組44。其中,上述處理器模組44電性連接於靜態攝像模組41、機械手臂42、及動態攝像模組43,藉以使處理器模組44能夠與靜態攝像模組41、機械手 臂42、及動態攝像模組43之間達成訊號收發之效果。 The visual reclaiming device 4 includes a static camera module 41 , a robot arm 42 , a dynamic camera module 43 , and a processor module 44 . The processor module 44 is electrically connected to the static camera module 41, the robot arm 42, and the dynamic camera module 43 to enable the processor module 44 to be coupled with the static camera module 41 and the robot. The effect of signal transmission and reception is achieved between the arm 42 and the dynamic camera module 43.

再者,本實施例的視覺化取料裝置4是以同時具備有靜態攝像模組41及動態攝像模組43為例,但於實際應用時,不排除僅使用靜態攝像模組41及動態攝像模組43的其中之一。以下將分別就視覺化取料裝置4的各個構件作一說明,而後再適時介紹彼此間的連接關係。 Furthermore, the visual reclaiming device 4 of the present embodiment is exemplified by the static camera module 41 and the dynamic camera module 43. However, in actual applications, it is not excluded to use only the static camera module 41 and the dynamic camera. One of the modules 43. Hereinafter, the respective components of the visual reclaiming device 4 will be described separately, and then the connection relationship between them will be introduced in time.

所述靜態攝像模組41大致位於供料裝置2以及替補供料裝置2’兩者提供上述待安裝料件M的位置之間,並且靜態攝像模組41的高度較佳為不高於供料裝置2(或是替補供料裝置2’)提供上述待安裝料件M的位置高度,但不受限於此。再者,所述靜態攝像模組41於本實施例中需具備有一朝上的攝像方向。 The static camera module 41 is located substantially between the feeding device 2 and the alternate feeding device 2 ′, and the height of the static camera module 41 is preferably not higher than the feeding. The device 2 (or the alternate feeding device 2') provides the position height of the above-mentioned material to be mounted M, but is not limited thereto. Furthermore, in the embodiment, the static camera module 41 needs to have an upward imaging direction.

進一步地說,如圖8所示,所述靜態攝像模組41包括有固定於承載座1的一支撐架411、安裝於支撐架411底端的一攝像機412、及安裝於支撐架411頂端且位於攝像機412上方的一環型光源413。上述攝像機412的攝像方向朝上,環型光源413則是用以朝遠離攝像機412的方向發出光線,以提供攝像機412進行攝像時所需的光源。並且環型光源413包圍有一開孔4131,而攝像機412的攝像方向對應於環型光源413的開孔4131。也就是說,所述攝像機412能經過開孔4131而取得相對應的影像資訊。 Further, as shown in FIG. 8 , the static camera module 41 includes a support frame 411 fixed to the carrier 1 , a camera 412 mounted on the bottom end of the support frame 411 , and a top end mounted on the support frame 411 . A ring-shaped light source 413 above the camera 412. The camera 412 has an imaging direction facing upward, and the ring-shaped light source 413 is for emitting light in a direction away from the camera 412 to provide a light source required for the camera 412 to perform imaging. The ring-shaped light source 413 is surrounded by an opening 4131, and the imaging direction of the camera 412 corresponds to the opening 4131 of the ring-shaped light source 413. That is to say, the camera 412 can obtain corresponding image information through the opening 4131.

如圖3所示,所述機械手臂42於本實施例中包括有一基部421、一第一臂422、一第二臂423、及一擷取器424,上述基部421固定於承載座1且位在靜態攝像模組41遠離軌道模組31的一側(如:圖2中的靜態攝像模組41左側),第一臂422的兩端分別樞接於基部421及第二臂423的一端,擷取器424安裝於第二臂423的另一端。藉此,機械手臂42能透過上述第一臂422與第二臂423的樞轉,而使其擷取器424依序地於一第一位置(如圖6)、 一第二位置(如圖7)、及一第三位置(如圖10)之間移動,但機械手臂42的具體構造及可移動路徑亦可依設計者的需求而加以調整,並不局限於此。 As shown in FIG. 3, the mechanical arm 42 includes a base portion 421, a first arm 422, a second arm 423, and a picker 424. The base portion 421 is fixed to the carrier 1 and has a position. On the side of the static camera module 41 away from the track module 31 (such as the left side of the static camera module 41 in FIG. 2), the two ends of the first arm 422 are respectively pivotally connected to one ends of the base portion 421 and the second arm 423. The picker 424 is mounted to the other end of the second arm 423. Thereby, the mechanical arm 42 can pivot through the first arm 422 and the second arm 423, so that the picker 424 is sequentially in a first position (as shown in FIG. 6). The second position (as shown in FIG. 7) and the third position (as shown in FIG. 10) move, but the specific structure and the movable path of the robot arm 42 can also be adjusted according to the designer's needs, and are not limited to this.

其中,所述擷取器424具有用以吸取該待安裝料件M的一吸嘴(未標示),並且擷取器424對於吸嘴吸取上述待安裝料件M的位置定義有一預定擷取位置P1(如圖9)。進一步地說,當所述擷取器424位於第一位置時,能擷取供料裝置2上的待安裝料件M;當擷取器424及位在其上的待安裝料件M於第二位置時,落在靜態攝像模組41的攝像方向,以供靜態攝像模組41之攝像機412取得待安裝料件M與一第一基準的一第一相對位置資訊(如圖9);當擷取器424及位在其上的待安裝料件M於第三位置時,落在載盤裝置3之載台32所承載的工件W上方。 The picker 424 has a nozzle (not labeled) for sucking the material to be mounted M, and the picker 424 defines a predetermined picking position for the position at which the nozzle sucks the material to be mounted M. P1 (Figure 9). Further, when the picker 424 is in the first position, the material M to be mounted on the feeding device 2 can be retrieved; when the picker 424 and the material to be installed M located thereon are in the first In the second position, it falls in the imaging direction of the static camera module 41, so that the camera 412 of the static camera module 41 obtains a first relative position information of the material M to be mounted and a first reference (as shown in FIG. 9); When the picker 424 and the item M to be mounted thereon are in the third position, they fall above the workpiece W carried by the stage 32 of the tray device 3.

須說明的是,上述第一基準於本實施例中為擷取器424,亦即,所述靜態攝像模組41所能取得的第一相對位置資訊R1,定義為靜態攝像模組41所能取得的一圖片檔(如圖9),其顯示出擷取器424及其上之待安裝料件M的兩者相對位置。進一步地說,於本實施例中,所述處理器模組44能接收靜態攝像模組41所取得的第一相對位置資訊R1(如圖9所示),並且處理器模組44透過邊緣偵測技術處理上述圖片檔而得知所述擷取器424輪廓、待安裝料件M輪廓、及上述兩者輪廓的相對位置。其中,上述邊緣偵測技術於本實施例是基於邊緣容易發生在兩相鄰像素點色彩或灰階值劇烈變化位置,因而在圖片檔中找尋灰階值或一階導數具明顯變化的像素點。然而,本發明的相對位置實際判斷方式不受限於此,例如:第一基準於本實施例中雖是以擷取器424為例,但第一基準亦可依設計者需求而加以調整。 It should be noted that the first reference is the picker 424 in the embodiment, that is, the first relative position information R1 that can be obtained by the static camera module 41 is defined as the static camera module 41. A picture file (Fig. 9) is obtained which shows the relative positions of the picker 424 and the item M to be mounted thereon. Further, in this embodiment, the processor module 44 can receive the first relative position information R1 obtained by the static camera module 41 (as shown in FIG. 9), and the processor module 44 transmits the edge detection. The measurement technique processes the image file to know the relative position of the outline of the picker 424, the outline of the item to be mounted M, and the outlines of the two. The edge detection technique is based on the fact that the edge is likely to occur at a position where the color or gray scale value of two adjacent pixels is changed sharply, so that the gray point value or the first derivative has a significant change in the image file. . However, the actual position determination manner of the present invention is not limited thereto. For example, the first criterion is the picker 424 as an example in the present embodiment, but the first reference may be adjusted according to the designer's needs.

再者,所述處理器模組44將上述第一相對位置資訊R1與預定擷取位置P1比較而能取得一第一誤差。舉例來說,疊合第一相對位置資訊R1與預定擷取位置P1所對應的擷取器424輪廓,進 而比對第一相對位置資訊R1與預定擷取位置P1的輪廓,以取得第一相對位置資訊R1與預定擷取位置P1的中心點偏移量以及角度偏移量,而上述中心點偏移量以及角度偏移量即相當於所述第一誤差。 Furthermore, the processor module 44 compares the first relative position information R1 with the predetermined extraction position P1 to obtain a first error. For example, the first relative position information R1 is superimposed with the outline of the picker 424 corresponding to the predetermined picking position P1. And comparing the contours of the first relative position information R1 and the predetermined capturing position P1 to obtain a center point offset and an angular offset of the first relative position information R1 and the predetermined capturing position P1, and the center point offset The amount and the angular offset correspond to the first error.

所述動態攝像模組43(即攝像機)固設於機械手臂42的擷取器424並具有一朝下的攝像方向,亦即,動態攝像模組43會隨著機械手臂42而移動。其中,動態攝像模組43的底緣較佳為不低於機械手臂42的擷取器424底緣、或是大致齊平於機械手臂42的擷取器424底緣。藉此,所述動態攝像模組43能用以在擷取器424及位在其上的待安裝料件M於第三位置時,取得工件W與一第二基準的一第二相對位置資訊R2(如圖11)。 The dynamic camera module 43 (ie, the camera) is fixed to the picker 424 of the robot arm 42 and has a downward facing imaging direction, that is, the dynamic camera module 43 moves with the robot arm 42. The bottom edge of the dynamic camera module 43 is preferably not lower than the bottom edge of the picker 424 of the robot arm 42 or the bottom edge of the picker 424 substantially flush with the robot arm 42. Therefore, the dynamic camera module 43 can be used to obtain a second relative position information of the workpiece W and a second reference when the picker 424 and the to-be-mounted component M positioned thereon are in the third position. R2 (Figure 11).

須說明的是,上述第二基準於本實施例中為承載上述工件W的載盤裝置3之載台32,亦即,所述動態攝像模組43所能取得的第二相對位置資訊R2,定義為動態攝像模組43所能取得的一圖片檔(如圖11),其顯示出載盤裝置3之載台32及其上之工件W的兩者相對位置。進一步地說,於本實施例中,所述處理器模組44能接收動態攝像模組43所取得的第二相對位置資訊R2(如圖11所示),並且處理器模組44透過所述邊緣偵測技術處理上述圖片檔而得知所述載盤裝置3之載台32輪廓、工件W輪廓、及上述兩者輪廓的相對位置。然而,本發明的相對位置實際判斷方式不受限於此,例如:第二基準於本實施例中雖是以載盤裝置3之載台32為例,但第二基準亦可依設計者需求而加以變化。 It should be noted that, in the embodiment, the second reference is the stage 32 of the tray device 3 carrying the workpiece W, that is, the second relative position information R2 that the dynamic camera module 43 can obtain. Defined as a picture file (see FIG. 11) that can be obtained by the dynamic camera module 43, it displays the relative positions of the stage 32 of the carrier device 3 and the workpiece W thereon. Further, in this embodiment, the processor module 44 can receive the second relative position information R2 obtained by the dynamic camera module 43 (as shown in FIG. 11), and the processor module 44 transmits the The edge detection technique processes the image file to know the relative position of the stage 32 of the tray device 3, the contour of the workpiece W, and the contours of the two. However, the actual position determination manner of the present invention is not limited thereto. For example, the second reference is based on the stage 32 of the tray device 3 in the present embodiment, but the second reference may also be based on the designer's needs. And change it.

再者,所述處理器模組44將上述第二相對位置資訊R2與預定承載位置P2比較而能取得一第二誤差。舉例來說,疊合第二相對位置資訊R2與預定承載位置P2所對應的載盤裝置3之載台32輪廓,進而比對第二相對位置資訊R2與預定承載位置P2的輪廓,以取得第二相對位置資訊R2與預定承載位置P2的中心點偏移量 及角度偏移量,而上述中心點偏移量及角度偏移量即相當於上述第二誤差。 Furthermore, the processor module 44 compares the second relative position information R2 with the predetermined bearing position P2 to obtain a second error. For example, the second relative position information R2 is superimposed with the contour of the stage 32 of the tray device 3 corresponding to the predetermined carrying position P2, and then the contours of the second relative position information R2 and the predetermined carrying position P2 are compared to obtain the first The center point offset of the relative position information R2 and the predetermined carrying position P2 And the angular offset, and the center point offset and the angular offset amount correspond to the second error.

所述處理器模組44依據計算出的第一誤差與第二誤差,調整機械手臂42的預定移動路徑,以規劃出消除第一誤差與第二誤差之後的一修正路徑;並且處理器模組44能命令機械手臂42沿著上述消除第一誤差與第二誤差之後的修正路徑,將擷取器424上的待安裝料件M精準地設置於工件W上的預定料件位置P0(如圖12)。 The processor module 44 adjusts a predetermined movement path of the robot arm 42 according to the calculated first error and the second error to plan a correction path after eliminating the first error and the second error; and the processor module 44 can command the robot arm 42 to accurately set the to-be-mounted material M on the workpiece 424 to the predetermined material position P0 on the workpiece W along the above-mentioned correction path after eliminating the first error and the second error (as shown in the figure). 12).

以上即為本實施例自動製造設備100內的各個裝置構造說明,下述接著說明介紹該自動製造設備100的誤差消除方法,而在下述說明中,部分已介紹過的自動製造設備100之構造說明則不再加以贅述。所述自動製造設備100的誤差消除方法包括步驟S110至步驟S170(如圖5至圖12所示,並請適時地參酌圖1至圖4),具體說明如下: The above is the description of the configuration of each device in the automatic manufacturing apparatus 100 of the present embodiment. The following describes the error elimination method of the automatic manufacturing apparatus 100, and in the following description, the construction description of the automatic manufacturing apparatus 100 which has been partially described will be described. Will not repeat them. The error elimination method of the automatic manufacturing apparatus 100 includes steps S110 to S170 (as shown in FIG. 5 to FIG. 12, and please refer to FIG. 1 to FIG. 4 as appropriate), as follows:

步驟S110:如圖5,所述供料裝置2自其所裝設的一料盤D輸出一待安裝料件M。其中,當供料裝置2損毀而需要檢修時,改以替補供料裝置2’取代供料裝置2,但供料裝置2與補供料裝置2兩者不同時參與本實施例所述之誤差消除方法,在此合先敘明。 Step S110: As shown in FIG. 5, the feeding device 2 outputs a material M to be installed from a tray D installed therein. Wherein, when the feeding device 2 is damaged and needs to be repaired, the feeding device 2 is replaced by the feeding device 2', but the feeding device 2 and the feeding device 2 are not involved in the error described in the embodiment. The elimination method is described here first.

步驟S120:如圖6,所述機械手臂42移動至待安裝料件M的上方(即相當於將擷取器424移動至第一位置),並以擷取器424吸取待安裝料件M。 Step S120: As shown in FIG. 6, the mechanical arm 42 moves to the top of the material to be mounted M (that is, moves the picker 424 to the first position), and sucks the material M to be mounted by the picker 424.

步驟S130:如圖7和圖8,所述機械手臂42移動擷取器424及其上的待安裝料件M至靜態攝像模組41的攝像機412之攝像方向(即相當於將擷取器424移動至第二位置)。進一步地說,所述擷 取器424及其上的待安裝料件M位於環型光源413的照射範圍之內,並且透過環型光源413的開孔4131而與攝像機412彼此相向。 Step S130: As shown in FIG. 7 and FIG. 8 , the robot arm 42 moves the capturing direction of the camera 424 and the camera 412 of the static camera module 41 to be mounted on the picker 424 and the camera unit 412 (ie, corresponds to the picker 424). Move to the second position). Further, the 撷 The picker 424 and the material to be mounted M thereon are located within the illumination range of the ring type light source 413, and pass through the opening 4131 of the ring type light source 413 to face the camera 412.

步驟S140:如圖9,所述靜態攝像模組41取得待安裝料件M的第一相對位置資訊R1,並將第一相對位置資訊R1傳送至處理器模組44,以使處理器模組44比較第一相對位置資訊R1與預定擷取位置P1而取得第一誤差。 Step S140: As shown in FIG. 9, the static camera module 41 obtains the first relative position information R1 of the material M to be mounted, and transmits the first relative position information R1 to the processor module 44, so that the processor module 44 compares the first relative position information R1 with the predetermined extraction position P1 to obtain a first error.

步驟S150:如圖10,所述機械手臂42移動擷取器424及其上的待安裝料件M至載盤裝置3所承載的工件W上方,並使工件W位在動態攝像模組43的攝像方向。進一步地說,此時擷取器424的位置是欲使待安裝料件M設置在工件W的預定料件位置P0上,但由於尚未消除自動製造設備100的內部誤差(即第一誤差與第二誤差),所以待安裝料件M並非位在工件W之預定料件位置P0的正上方。 Step S150: As shown in FIG. 10, the robot arm 42 moves the picker 424 and the material to be mounted M thereon to the workpiece W carried by the tray device 3, and places the workpiece W in the dynamic camera module 43. Camera direction. Further, at this time, the position of the picker 424 is to set the to-be-mounted material M at the predetermined material position P0 of the workpiece W, but since the internal error of the automatic manufacturing apparatus 100 has not been eliminated (ie, the first error and the first Second error), so the material to be mounted M is not located directly above the predetermined material position P0 of the workpiece W.

步驟S160:如圖11,所述動態攝像模組43取得工件W的第二相對位置資訊R2,並將第二相對位置資訊R2傳送至處理器模組44,以使處理器模組44比較第二相對位置資訊R2與預定承載位置P2而取得第二誤差。 Step S160: As shown in FIG. 11, the dynamic camera module 43 obtains the second relative position information R2 of the workpiece W, and transmits the second relative position information R2 to the processor module 44, so that the processor module 44 compares the first The second relative position information R2 and the predetermined carrying position P2 obtain a second error.

步驟S170:如圖12,所述機械手臂42沿著處理器模組44消除第一誤差與第二誤差之後所得出的修正路徑,將擷取器424上的待安裝料件M精準地設置於工件W上的預定料件位置P0。 Step S170: As shown in FIG. 12, the mechanical arm 42 eliminates the correction path obtained after the first error and the second error along the processor module 44, and accurately sets the to-be-installed material M on the picker 424 to The predetermined material position P0 on the workpiece W.

需補充說明的是,以上各步驟順序在不影響自動製造設備100運作的前提下,是能夠合理地進行順序調整,在此不加以限制。舉例來說,步驟S140中的第一誤差之取得及步驟S160中的第二誤差之取得,亦可於步驟S170中實施。 It should be noted that the order of the above steps can be reasonably adjusted sequentially without affecting the operation of the automatic manufacturing equipment 100, and is not limited herein. For example, the acquisition of the first error in step S140 and the acquisition of the second error in step S160 may also be performed in step S170.

[本發明實施例的可能效果] [Possible effects of the embodiments of the present invention]

綜上所述,本發明實施例所提供的自動製造設備及其誤差消 除方法與視覺化取料裝置,其能透過靜態攝像模組(與動態攝像模組)取得的相對位置資訊,以經由上述相對位置資訊與預定位置之比較來得到微量誤差,進而透過處理器模組提供消除上述微量誤差的修正路徑,以使機械手臂能夠將安裝料件精準地設置在工件上的預定料件位置上。 In summary, the automatic manufacturing equipment and the error elimination provided by the embodiments of the present invention In addition to the method and the visual reclaiming device, the relative position information obtained by the static camera module (and the dynamic camera module) can be used to obtain a small error by comparing the relative position information with the predetermined position, and then pass through the processor module. The set provides a correction path that eliminates the aforementioned minor errors so that the robot can accurately position the mounting material at a predetermined position on the workpiece.

以上所述僅為本發明之較佳可行實施例,其並非用以侷限本發明之專利範圍,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。 The above are only the preferred embodiments of the present invention, and are not intended to limit the scope of the invention, and the equivalent variations and modifications of the scope of the invention are intended to be within the scope of the invention.

100‧‧‧自動製造設備 100‧‧‧Automatic manufacturing equipment

1‧‧‧承載座 1‧‧‧bearing seat

11‧‧‧軌道 11‧‧‧ Track

12‧‧‧定位卡榫 12‧‧‧ Positioning card

2‧‧‧供料裝置 2‧‧‧Feeding device

2’‧‧‧替補供料裝置 2'‧‧‧Substituting feeder

3‧‧‧載盤裝置 3‧‧‧Packing device

31‧‧‧軌道模組 31‧‧‧Track module

311‧‧‧C型線軌 311‧‧‧C type rail

3111‧‧‧軌道槽 3111‧‧‧ Track slot

32‧‧‧載台 32‧‧‧ stage

33‧‧‧輸送帶 33‧‧‧Conveyor belt

4‧‧‧視覺化取料裝置 4‧‧‧Visual reclaiming device

41‧‧‧靜態攝像模組 41‧‧‧Static camera module

42‧‧‧機械手臂 42‧‧‧ Robotic arm

421‧‧‧基部 421‧‧‧ base

422‧‧‧第一臂 422‧‧‧First arm

423‧‧‧第二臂 423‧‧‧second arm

424‧‧‧擷取器 424‧‧‧Selector

43‧‧‧動態攝像模組 43‧‧‧Dynamic camera module

44‧‧‧處理器模組 44‧‧‧Processor Module

Claims (8)

一種自動製造設備,包括:一承載座;一供料裝置,安裝於該承載座上,用以提供一待安裝料件;一載盤裝置,安裝於該承載座上,用以供一工件設置於其上的一預定承載位置,該工件用以供該待安裝料件設置於其上的一預定料件位置;以及一視覺化取料裝置,安裝於該承載座上,並且該視覺化取料裝置包括:一靜態攝像模組,具有一朝上的攝像方向;一機械手臂,具有一擷取器,並且該擷取器定義有一預定擷取位置,該機械手臂可移動地使其擷取器依序地於一第一位置、一第二位置、及一第三位置之間移動;其中,當該擷取器位於該第一位置時,能擷取該供料裝置上的該待安裝料件,當該擷取器及位在其上的該待安裝料件於該第二位置時,落在該靜態攝像模組的該攝像方向,以供該靜態攝像模組取得該待安裝料件與一第一基準的一第一相對位置資訊,當該擷取器及位在其上的該待安裝料件於該第三位置時,落在該載盤裝置所承載的工件上方;一動態攝像模組,固設於該機械手臂並具有一朝下的攝像方向,用以在該擷取器及位在其上的該待安裝料件於該第三位置時,取得該工件與一第二基準的一第二相對位置資訊;及一處理器模組,電性連接於該靜態攝像模組、該機械手臂、及該動態攝像模組,該處理器模組用以接收該靜態攝像模組所取得的該第一相對位置資訊,以與該預定擷取位置比較而取得一第一誤差,並且該處理器模組用以接收該動態攝像模組所取得的該第二相對位置資訊,以與該預定承載 位置比較而取得一第二誤差;其中,該處理器模組能命令該機械手臂沿著消除該第一誤差與該第二誤差之後的一修正路徑,將該擷取器上的該待安裝料件設置於該工件上的該預定料件位置;其中,該第二基準進一步限定為該載盤裝置;該動態攝像模組所能取得的該第二相對位置資訊,定義為該動態攝像模組所能取得的一圖片檔,其顯示出該載盤裝置及其上之該工件的兩者相對位置。 An automatic manufacturing device comprising: a carrier; a feeding device mounted on the carrier for providing a component to be mounted; and a carrier device mounted on the carrier for setting a workpiece a predetermined loading position on the workpiece for a predetermined position of the workpiece to be mounted thereon; and a visual reclaiming device mounted on the carrier, and the visualizing The material device comprises: a static camera module having an upward imaging direction; a robot arm having a picker, and the picker defines a predetermined picking position, the robot arm movably capturing The device is sequentially moved between a first position, a second position, and a third position; wherein, when the picker is located at the first position, the device to be installed on the feeding device can be retrieved a material member, when the picker and the material to be mounted thereon are in the second position, falling in the imaging direction of the static camera module, for the static camera module to obtain the material to be installed a first relative position of the piece to a first reference When the picker and the component to be mounted thereon are in the third position, fall on the workpiece carried by the carrier device; a dynamic camera module is fixed on the robot arm and Having a downward facing imaging direction for obtaining a second relative positional information of the workpiece and a second reference when the picker and the to-be-mounted component located thereon are in the third position; and a processor module is electrically connected to the static camera module, the robot arm, and the dynamic camera module, and the processor module is configured to receive the first relative position information obtained by the static camera module. Obtaining a first error according to the predetermined capture position, and the processor module is configured to receive the second relative position information obtained by the dynamic camera module to match the predetermined load Obtaining a second error by comparing the positions; wherein the processor module can command the robot arm to follow a correction path after eliminating the first error and the second error, and the to-be-installed material on the picker The predetermined position of the component is set on the workpiece; wherein the second reference is further defined as the carrier device; the second relative position information that can be obtained by the dynamic camera module is defined as the dynamic camera module A picture file that can be obtained that shows the relative position of the carrier device and the workpiece thereon. 如請求項1所述之自動製造設備,其中,該靜態攝像模組包括有一支撐架、安裝於該支撐架的一攝像機、及安裝於該支撐架且位於該攝像機上方的一環型光源;該環型光源是用以朝遠離該攝像機的方向發出光線,並且該環型光源包圍有一開孔,而該攝像機的該攝像方向對應於該環型光源的該開孔。 The automatic manufacturing device of claim 1, wherein the static camera module comprises a support frame, a camera mounted on the support frame, and a ring-type light source mounted on the support frame and located above the camera; the ring The light source is configured to emit light in a direction away from the camera, and the annular light source surrounds an opening, and the imaging direction of the camera corresponds to the opening of the annular light source. 如請求項1所述之自動製造設備,其中,該機械手臂包括有一基部、一第一臂、及一第二臂,該第一臂的兩端分別樞接於該基部及該第二臂的一端,該擷取器安裝於該第二臂的另一端,並且該動態攝像模組固設於該擷取器。 The automatic manufacturing device of claim 1, wherein the robot arm includes a base, a first arm, and a second arm, and the two ends of the first arm are respectively pivotally connected to the base and the second arm. At one end, the picker is mounted on the other end of the second arm, and the dynamic camera module is fixed to the picker. 如請求項1所述之自動製造設備,其中,該承載座設有一軌道,並且該供料裝置可分離地滑設於該承載座的該軌道。 The automatic manufacturing apparatus of claim 1, wherein the carrier is provided with a track, and the feeding device is slidably disposed on the track of the carrier. 如請求項4所述之自動製造設備,其中,該承載座設有一可伸縮的定位卡榫,該供料裝置設有一定位孔,該承載座的該定位卡榫選擇性地穿設於該供料裝置的該定位孔內;當該定位卡榫穿設於該定位孔時,該供料裝置經由該定位卡榫與該定位孔的配合而定位且電性連接於該承載座;當該定位卡榫分離於該定位孔時,該供料裝置能沿著該承載座的該軌道移動而與該承載座分離。 The automatic manufacturing device of claim 4, wherein the carrier is provided with a retractable positioning cassette, and the feeding device is provided with a positioning hole, and the positioning card of the carrier is selectively disposed at the supply In the positioning hole of the material device; when the positioning card is inserted through the positioning hole, the feeding device is positioned and electrically connected to the bearing seat through the cooperation of the positioning card and the positioning hole; When the cassette is separated from the positioning hole, the feeding device can move along the track of the carrier to be separated from the carrier. 如請求項1所述之自動製造設備,其中,該載盤裝置包括有一軌道模組及安裝於該軌道模組的一載台,該軌道模組包含有兩 C型線軌,該兩C型線軌各形成有一軌道槽,並且該兩C型線軌的軌道槽彼此相向,該載台的相反兩側緣分別可滑動地設於該兩C型線軌的軌道槽。 The automatic manufacturing device of claim 1, wherein the carrier device comprises a track module and a loading platform mounted on the track module, the track module includes two a C-shaped rail, each of the two C-shaped rails is formed with a track groove, and the track grooves of the two C-shaped line rails face each other, and opposite side edges of the stage are slidably disposed on the two C-shaped line rails respectively Track slot. 如請求項1至6中任一請求項所述之自動製造設備,其中,該第一基準進一步限定為該擷取器;該靜態攝像模組所能取得的該第一相對位置資訊,定義為該靜態攝像模組所能取得的一圖片檔,其顯示出該擷取器及其上之該待安裝料件的兩者相對位置。 The automatic manufacturing device of any one of claims 1 to 6, wherein the first reference is further defined as the picker; the first relative position information that the static camera module can obtain is defined as An image file that can be obtained by the static camera module displays the relative positions of the picker and the material to be mounted thereon. 一種自動製造設備的誤差消除方法,其包括:提供如請求項1所述之自動製造設備;該供料裝置自其所裝設的一料盤輸出一待安裝料件;該機械手臂移動至該待安裝料件的上方,並以該擷取器吸取該待安裝料件;該機械手臂移動該擷取器及其上的該待安裝料件至該靜態攝像模組的該攝像方向;該靜態攝像模組取得該待安裝料件與該第一基準的第一相對位置資訊,並將該第一相對位置資訊傳送至該處理器模組,以使該處理器模組比較該第一相對位置資訊與該預定擷取位置而取得該第一誤差;該機械手臂移動該擷取器及其上的該待安裝料件至該載盤裝置所承載的工件上方,並使該工件位在該動態攝像模組的該攝像方向;該動態攝像模組取得該工件與該第二基準的第二相對位置資訊,並將該第二相對位置資訊傳送至該處理器模組,以使該處理器模組比較該第二相對位置資訊與該預定承載位置而取得該第二誤差;以及該機械手臂沿著該處理器模組消除該第一誤差與該第二誤差之後所得出的一修正路徑,將該擷取器上的該待安裝料件設置 於該工件上的該預定料件位置。 An error elimination method for an automatic manufacturing apparatus, comprising: providing an automatic manufacturing apparatus according to claim 1; the feeding device outputs a material to be mounted from a tray installed therein; the robot arm moves to the Above the material to be installed, and sucking the material to be installed by the picker; the robot arm moves the picker and the component to be mounted thereon to the image capturing direction of the static camera module; the static The camera module obtains first relative position information of the to-be-installed material and the first reference, and transmits the first relative position information to the processor module, so that the processor module compares the first relative position The first error is obtained by the information and the predetermined picking position; the robot arm moves the picker and the component to be mounted thereon to the workpiece carried by the loading device, and places the workpiece in the dynamic The imaging direction of the camera module; the dynamic camera module obtains second relative position information of the workpiece and the second reference, and transmits the second relative position information to the processor module, so that the processor module Group comparison Obtaining the second error according to the second relative position information and the predetermined bearing position; and the correcting path obtained after the mechanical arm eliminates the first error and the second error along the processor module, The item to be installed on the device is set The predetermined piece position on the workpiece.
TW104135406A 2015-10-28 2015-10-28 Automatically manufacturing apparatus and deviation eliminating method thereof TWI565568B (en)

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TWI304223B (en) * 2002-06-07 2008-12-11 Taiwan Semiconductor Mfg Semiconductor manufacturing apparatus with a real time monitoring system of robots
CN101486123A (en) * 2008-01-15 2009-07-22 株式会社神户制钢所 Welding robot
CN104476549A (en) * 2014-11-20 2015-04-01 北京卫星环境工程研究所 Method for compensating motion path of mechanical arm based on vision measurement
TWM510027U (en) * 2015-03-25 2015-10-01 Symtek Automation Asia Co Ltd Positioning material receiving device without plate arrangement mechanism

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI304223B (en) * 2002-06-07 2008-12-11 Taiwan Semiconductor Mfg Semiconductor manufacturing apparatus with a real time monitoring system of robots
CN101486123A (en) * 2008-01-15 2009-07-22 株式会社神户制钢所 Welding robot
CN104476549A (en) * 2014-11-20 2015-04-01 北京卫星环境工程研究所 Method for compensating motion path of mechanical arm based on vision measurement
TWM510027U (en) * 2015-03-25 2015-10-01 Symtek Automation Asia Co Ltd Positioning material receiving device without plate arrangement mechanism

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