TWI550749B - Semiconductor wafer, semiconductor chip and semiconductor device and the fabricating method thereof - Google Patents

Semiconductor wafer, semiconductor chip and semiconductor device and the fabricating method thereof Download PDF

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TWI550749B
TWI550749B TW104100906A TW104100906A TWI550749B TW I550749 B TWI550749 B TW I550749B TW 104100906 A TW104100906 A TW 104100906A TW 104100906 A TW104100906 A TW 104100906A TW I550749 B TWI550749 B TW I550749B
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semiconductor wafer
semiconductor
probe test
wafer
test pads
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TW201608656A (en
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吉田宗博
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力晶科技股份有限公司
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Description

半導體晶圓、半導體晶片以及半導體裝置及其製造方法 Semiconductor wafer, semiconductor wafer, and semiconductor device and method of fabricating the same

本發明是關於動態隨機存取記憶體(dynamic random access memory;DRAM)、NAND型快閃記憶體等的半導體晶片及其製造方法、具有複數個半導體晶片的半導體晶圓及其製造方法、與層積有複數個半導體晶片的半導體裝置及其製造方法。 The present invention relates to a semiconductor wafer of a dynamic random access memory (DRAM), a NAND flash memory, a method of manufacturing the same, a semiconductor wafer having a plurality of semiconductor wafers, a method of manufacturing the same, and a layer A semiconductor device in which a plurality of semiconductor wafers are stacked and a method of manufacturing the same.

目前,直通矽晶穿孔(以下稱為「TSV」(through silicon via))技術正由許多的半導體製造公司開發、實用化中,並正在將具有TSV用連接墊的大容量的DRAM或NAND型快閃記憶體的複數個半導體晶片在厚度方向層積而製造更大容量的記憶體裝置的技術實用化。例如,在混合式記憶體立方體聯盟(Hybrid Memory Cube Consortium;HMCC),正在研究開發使用TSV技術製造高性能、大容量的DRAM。 At present, through-silicon vias (hereinafter referred to as "TSV" (through silicon via) technology are being developed and put into practical use by many semiconductor manufacturing companies, and large-capacity DRAM or NAND type with TSV connection pads are being used. A technique in which a plurality of semiconductor wafers of a flash memory are stacked in the thickness direction to produce a memory device having a larger capacity is put to practical use. For example, in the Hybrid Memory Cube Consortium (HMCC), research and development of high-performance, high-capacity DRAMs using TSV technology is being researched and developed.

【專利文獻1】JP2013-105996 Patent Document 1] JP 2013-105996

【專利文獻2】JP2013-065393 Patent Document 2] JP 2013-065393

【專利文獻3】JP2005-072457 Patent Document 3] JP2005-072457

【專利文獻4】JP2004-342725 [Patent Document 4] JP2004-342725

【專利文獻5】JP2013-098535 Patent Document 5] JP 2013-098535

【專利文獻6】JP2005-026582 [Patent Document 6] JP2005-026582

第1圖是一平面圖,顯示習知例相關的具有複數個NAND型快閃記憶體晶片的半導體晶圓1的構成。如第1圖所示,在位於半導體晶圓1上的複數個半導體記憶體晶片2,並排用於探測及接合的大連接墊3,這些大連接墊3同樣地佔用很大的面積。另外,在大連接墊3附帶形成有靜電放電電路(以下稱為「ESD電路」),而同樣地佔用很大的面積。因此,若可以不將這些連接墊及ESD電路放在半導體記憶體晶片2內,則可以縮小晶片尺寸並降低成本。在第1圖中,SA是顯示各半導體記憶體晶片2間的切割區(scribe region)、SL是顯示裁斷各半導體記憶體晶片2時的切割線(scribe line)。 Fig. 1 is a plan view showing the configuration of a semiconductor wafer 1 having a plurality of NAND-type flash memory wafers according to a conventional example. As shown in Fig. 1, a plurality of semiconductor memory chips 2 on the semiconductor wafer 1 are arranged side by side for the large connection pads 3 for detecting and bonding. These large connection pads 3 also occupy a large area. Further, an electrostatic discharge circuit (hereinafter referred to as an "ESD circuit") is formed in the large connection pad 3, and similarly occupies a large area. Therefore, if these connection pads and the ESD circuit can be placed in the semiconductor memory chip 2, the wafer size can be reduced and the cost can be reduced. In the first drawing, SA is a scribe region for displaying the semiconductor memory chips 2, and SL is a scribe line for displaying each of the semiconductor memory chips 2.

例如專利文獻1,是在具有介面電路(interface circuit)的半導體晶片上藉由TSV層積複數個DRAM晶片。由於此DRAM晶片是層積專用,不需要銲接墊(bonding pad)、ESD電路等,但具有用於探針測試的連接墊。另外,專利文獻2是揭露一種半導體裝置,同樣地藉由接合或TSV連接、層積複數個半導體記憶體晶片,再進一步使上述半導體記憶體晶片與具有介面電路的半導體晶片連接,但具有用於接合及探針測試的連接墊。 For example, Patent Document 1 laminates a plurality of DRAM wafers by TSV on a semiconductor wafer having an interface circuit. Since this DRAM wafer is dedicated for lamination, it does not require a bonding pad, an ESD circuit, etc., but has a connection pad for probe testing. Further, Patent Document 2 discloses a semiconductor device in which a semiconductor memory wafer is further connected to a semiconductor wafer having a via circuit by bonding or TSV-connecting a plurality of semiconductor memory chips, but has a Bonding pads for bonding and probe testing.

另外,在專利文獻3及4中,將複數個探針測試墊形成於切割區,可以容易地實行探針測試。還有,在專利文獻 5及、6中,將複數個TSV用連接墊形成在切割區。 Further, in Patent Documents 3 and 4, a plurality of probe test pads are formed in the cutting region, and the probe test can be easily performed. Also, in the patent literature In 5 and 6, a plurality of TSV connection pads are formed in the cutting zone.

然而,如同例如專利文獻3及4,將複數個探針測試墊形成於切割區時,此探針測試墊等的大寬度會導致發生如以下的可靠度惡化的問題點之情況。 However, as in, for example, Patent Documents 3 and 4, when a plurality of probe test pads are formed in the dicing zone, the large width of the probe test pad or the like may cause a problem of deterioration of reliability as follows.

(1)在切割線切割半導體晶圓時,殘留的金屬造成連接墊間的短路;以及(2)藉由切割半導體晶圓時的局部性的損傷,水份沿著從連接墊延伸於晶片內部的連接金屬線入侵並腐蝕。 (1) when the dicing line cuts the semiconductor wafer, the residual metal causes a short circuit between the connection pads; and (2) the local damage caused by dicing the semiconductor wafer, the moisture extending along the connection pad from the inside of the wafer The connecting metal wires invade and corrode.

本發明的目的是提供半導體晶片及其製造方法、具有複數個半導體晶片的半導體晶圓及其製造方法以及層積複數個半導體晶片的半導體裝置及其製造方法,其在切割線上形成以TSV層積、連接的半導體記憶體晶片的探針測試墊的情況中,可以解決在切割線切割晶圓時探針測試墊殘留的墊金屬、損傷等所造成半導體晶片的可靠度惡化的問題。 An object of the present invention is to provide a semiconductor wafer, a method of fabricating the same, a semiconductor wafer having a plurality of semiconductor wafers, a method of fabricating the same, and a semiconductor device for stacking a plurality of semiconductor wafers, and a method of fabricating the same, which are formed by TSV lamination on a dicing line In the case of the probe test pad of the connected semiconductor memory chip, it is possible to solve the problem that the reliability of the semiconductor wafer caused by the pad metal, the damage, and the like remaining in the probe test pad when the wire is cut by the dicing line is deteriorated.

有鑑於此,本發明的一實施例是提供一種半導體晶圓,其特徵在於包含:複數個半導體晶片;複數個探針測試墊,形成於上述半導體晶圓的切割區;複數個直通矽晶穿孔,形成於上述半導體晶片上;以及線路層,將上述各探針測試墊分別連接於上述各直通矽晶穿孔;其中該半導體晶圓被構成為:在晶圓測試後,藉由蝕刻移除上述複數個探針測試墊或上述線路層的一部分、或是上述複數個 探針測試墊及上述線路層的一部分均藉由蝕刻移除。 In view of this, an embodiment of the present invention provides a semiconductor wafer, comprising: a plurality of semiconductor wafers; a plurality of probe test pads formed in a dicing area of the semiconductor wafer; and a plurality of through-pass twinned holes Forming on the semiconductor wafer; and a circuit layer, each of the probe test pads is respectively connected to each of the through-silicon vias; wherein the semiconductor wafer is configured to remove the above by etching after the wafer test a plurality of probe test pads or a part of the above circuit layer, or a plurality of the above The probe test pad and a portion of the above wiring layer are removed by etching.

在上述半導體晶圓中,較好為被構成為:先行形成上述複數個直通矽晶穿孔,在晶圓測試後,藉由蝕刻移除上述複數個探針測試墊或上述線路層的一部分、或是上述複數個探針測試墊及上述線路層的一部分均藉由蝕刻移除。 Preferably, in the semiconductor wafer, the plurality of through-silicon vias are formed in advance, and after the wafer is tested, the plurality of probe test pads or a part of the circuit layer is removed by etching, or The plurality of probe test pads and a portion of the wiring layer are removed by etching.

另外,在上述半導體晶圓中,更包含一保護膜,其以在移除上述線路層的一部分時覆蓋殘存的線路層的曝露面的樣態形成。 Further, the semiconductor wafer further includes a protective film formed to cover an exposed surface of the remaining wiring layer when a part of the wiring layer is removed.

再者,在上述半導體晶圓中,連接於上述複數個探針測試墊的線路層並非最上層。 Furthermore, in the above semiconductor wafer, the wiring layer connected to the plurality of probe test pads is not the uppermost layer.

還有,在上述半導體晶圓中,連接於上述各探針測試墊的線路層、與連接於上述各直通矽晶穿孔的線路層為不同層。 Further, in the semiconductor wafer, a wiring layer connected to each of the probe test pads and a wiring layer connected to each of the through-silicon vias are different layers.

另外,在上述半導體晶圓中,上述複數個探針測試墊是沿著上述半導體晶片的一邊或二邊形成。 Further, in the above semiconductor wafer, the plurality of probe test pads are formed along one side or both sides of the semiconductor wafer.

再者,在上述半導體晶圓中,上述複數個探針測試墊是共通地用於經由上述線路層連接於上述複數個半導體晶片。 Furthermore, in the above semiconductor wafer, the plurality of probe test pads are commonly used to be connected to the plurality of semiconductor wafers via the wiring layer.

還有,在上述半導體晶圓中,更包含測試電路。 Further, in the above semiconductor wafer, a test circuit is further included.

還有,在上述半導體晶圓中,上述探針測試墊是以銅構成。 Further, in the above semiconductor wafer, the probe test pad is made of copper.

本發明的另一實施例是提供一種半導體晶片,其特徵在於被構成為:在上述半導體晶圓中,藉由沿著上述切割區的既定的切割道切割而分離複數個半導體晶片。 Another embodiment of the present invention provides a semiconductor wafer characterized in that, in the semiconductor wafer, a plurality of semiconductor wafers are separated by cutting along a predetermined scribe line of the dicing area.

在上述半導體晶片中,上述半導體晶片較好為半導體記憶體晶片。 In the above semiconductor wafer, the semiconductor wafer is preferably a semiconductor memory wafer.

本發明的又另一實施例是提供一種半導體裝置,其特徵在於將上述複數個半導體晶片,以連接在厚度方向相互鄰接的半導體晶片的各直通矽晶穿孔的方式層積,藉此構成半導體裝置。 Still another embodiment of the present invention provides a semiconductor device characterized in that a plurality of semiconductor wafers are laminated by connecting through straight through-holes of semiconductor wafers adjacent to each other in a thickness direction, thereby constituting a semiconductor device. .

本發明的又另一實施例是提供一種半導體晶圓的製造方法,其特徵在於包含:在具有複數個半導體晶片的半導體晶圓的切割區形成複數個探針測試墊;在上述半導體晶片上形成複數個線路層;在上述半導體晶片上形成連接於上述各線路層的複數個直通矽晶穿孔;以及在晶圓測試後,藉由蝕刻移除上述複數個探針測試墊或上述線路層的一部分、或是上述複數個探針測試墊及上述線路層的一部分均藉由蝕刻移除。 Still another embodiment of the present invention provides a method of fabricating a semiconductor wafer, comprising: forming a plurality of probe test pads in a dicing region of a semiconductor wafer having a plurality of semiconductor wafers; forming on the semiconductor wafer a plurality of circuit layers; forming a plurality of through-silicon vias connected to the respective circuit layers on the semiconductor wafer; and removing the plurality of probe test pads or a portion of the circuit layers by etching after wafer testing Or a plurality of probe test pads and a portion of the above wiring layer are removed by etching.

在上述半導體晶圓的製造方法中,在先行形成上述複數個直通矽晶穿孔後,進行晶圓測試,再藉由蝕刻移除上述複數個探針測試墊或上述線路層的一部分、或是上述複數個探針測試墊及上述線路層的一部分均藉由蝕刻移除。 In the method for fabricating a semiconductor wafer, after the plurality of through-silicon vias are formed in advance, a wafer test is performed, and the plurality of probe test pads or a part of the circuit layer is removed by etching, or A plurality of probe test pads and a portion of the above wiring layers are removed by etching.

另外,在上述半導體晶圓的製造方法中,更包含以在移除上述線路層的一部分時覆蓋殘存的線路層的曝露面的樣態,形成一保護膜。 Further, in the method of manufacturing a semiconductor wafer, the method further includes forming a protective film by covering an exposed surface of the remaining wiring layer when a part of the wiring layer is removed.

本發明的又另一實施例是提供一種半導體晶片的 製造方法,其特徵在於在上述半導體晶圓的製造方法中,藉由沿著上述切割區的既定的切割道切割而分離複數個半導體晶片。 Yet another embodiment of the present invention is to provide a semiconductor wafer A manufacturing method characterized in that in the method of manufacturing a semiconductor wafer, a plurality of semiconductor wafers are separated by cutting along a predetermined scribe line of the dicing area.

本發明的又另一實施例是提供一種半導體裝置的製造方法,其特徵在於在上述半導體晶片的製造方法中,將上述複數個半導體晶片,以連接在厚度方向相互鄰接的半導體晶片的各直通矽晶穿孔的方式層積,藉此構成半導體裝置。 Still another embodiment of the present invention provides a method of fabricating a semiconductor device, characterized in that in the method for fabricating a semiconductor wafer, each of the plurality of semiconductor wafers is connected to each other through a semiconductor wafer adjacent to each other in a thickness direction. The crystal vias are laminated to form a semiconductor device.

藉由本發明,構成在晶圓測試後,藉由蝕刻移除上述複數個探針測試墊及上述線路層的一部分的至少其中之一。因此,可以解決在切割道切割半導體晶圓時探針測試墊殘留的墊金屬造成的半導體晶片的可靠度惡化的問題。 According to the invention, at least one of the plurality of probe test pads and a portion of the circuit layer is removed by etching after the wafer is tested. Therefore, it is possible to solve the problem that the reliability of the semiconductor wafer caused by the pad metal remaining in the probe test pad when the semiconductor wafer is cut by the scribe line is deteriorated.

1‧‧‧半導體晶圓 1‧‧‧Semiconductor wafer

2‧‧‧NAND型快閃記憶體晶片 2‧‧‧NAND flash memory chip

3‧‧‧大連接墊 3‧‧‧ Large connection pad

4‧‧‧探針測試墊 4‧‧‧ probe test pad

5‧‧‧TSV用連接墊 5‧‧‧TSV connection pad

6‧‧‧TSV用連接墊 6‧‧‧TSV connection pad

7‧‧‧測試電路 7‧‧‧Test circuit

10‧‧‧線路層 10‧‧‧Line layer

10a‧‧‧曝露面 10a‧‧‧ exposed surface

11‧‧‧保護膜 11‧‧‧Protective film

12‧‧‧保護膜 12‧‧‧Protective film

13‧‧‧貫穿孔 13‧‧‧through holes

14‧‧‧TSV導體 14‧‧‧TSV conductor

15‧‧‧間隔膜 15‧‧‧ spacer film

16‧‧‧開口部 16‧‧‧ openings

21‧‧‧MOS記憶體電晶體 21‧‧‧MOS memory transistor

22‧‧‧介層導體 22‧‧‧Interlayer conductor

23‧‧‧介層導體 23‧‧‧Interlayer conductor

SA‧‧‧切割區 SA‧‧ cutting area

SL‧‧‧切割道 SL‧‧‧ cutting road

SP‧‧‧間隔 SP‧‧ ‧ interval

第1圖是一平面圖,顯示具有習知例相關的複數個NAND型快閃記憶體晶片2的半導體晶圓1的構成。 Fig. 1 is a plan view showing the configuration of a semiconductor wafer 1 having a plurality of NAND-type flash memory chips 2 according to a conventional example.

第2圖是一平面圖,顯示具有第一實施形態相關的複數個NAND型快閃記憶體晶片2的半導體晶圓1的構成。 Fig. 2 is a plan view showing the configuration of a semiconductor wafer 1 having a plurality of NAND-type flash memory chips 2 according to the first embodiment.

第3A圖是一縱剖面圖,顯示第2圖的NAND型快閃記憶體晶片2的製造方法的第一步驟。 Fig. 3A is a longitudinal sectional view showing the first step of the method of manufacturing the NAND type flash memory chip 2 of Fig. 2.

第3B圖是一縱剖面圖,顯示第2圖的NAND型快閃記憶體晶片2的製造方法的第二步驟。 Fig. 3B is a longitudinal sectional view showing the second step of the method of manufacturing the NAND type flash memory chip 2 of Fig. 2.

第3C圖是一縱剖面圖,顯示第2圖的NAND型快閃記憶體晶片2的製造方法的第三步驟。 Fig. 3C is a longitudinal sectional view showing the third step of the method of manufacturing the NAND type flash memory chip 2 of Fig. 2.

第3D圖是一縱剖面圖,顯示第2圖的NAND型快閃記憶體晶 片2的製造方法的第四步驟。 Figure 3D is a longitudinal sectional view showing the NAND type flash memory crystal of Figure 2 The fourth step of the manufacturing method of the sheet 2.

第3E圖是一縱剖面圖,顯示第2圖的NAND型快閃記憶體晶片2的製造方法的第五步驟。 Fig. 3E is a longitudinal sectional view showing the fifth step of the method of manufacturing the NAND type flash memory chip 2 of Fig. 2.

第4圖是一平面圖,顯示具有第二實施形態相關的複數個NAND型快閃記憶體晶片2的半導體晶圓1的構成。 Fig. 4 is a plan view showing the configuration of a semiconductor wafer 1 having a plurality of NAND-type flash memory chips 2 according to the second embodiment.

第5圖是一平面圖,顯示具有第三實施形態相關的複數個NAND型快閃記憶體晶片2的半導體晶圓1的構成。 Fig. 5 is a plan view showing the configuration of a semiconductor wafer 1 having a plurality of NAND type flash memory chips 2 according to the third embodiment.

第6圖是一平面圖,顯示具有第四實施形態相關的複數個NAND型快閃記憶體晶片2的半導體晶圓1的構成。 Fig. 6 is a plan view showing the configuration of a semiconductor wafer 1 having a plurality of NAND-type flash memory chips 2 according to the fourth embodiment.

第7A圖是一縱剖面圖,顯示第五實施形態相關的NAND型快閃記憶體晶片2的製造方法的第一步驟。 Fig. 7A is a longitudinal sectional view showing the first step of the method of manufacturing the NAND type flash memory chip 2 according to the fifth embodiment.

第7B圖是一縱剖面圖,顯示第五實施形態相關的NAND型快閃記憶體晶片2的製造方法的第二步驟。 Fig. 7B is a longitudinal sectional view showing the second step of the method of manufacturing the NAND type flash memory chip 2 according to the fifth embodiment.

第7C圖是一縱剖面圖,顯示第五實施形態相關的NAND型快閃記憶體晶片2的製造方法的第三步驟。 Fig. 7C is a longitudinal sectional view showing the third step of the method of manufacturing the NAND type flash memory chip 2 according to the fifth embodiment.

第7D圖是一縱剖面圖,顯示第五實施形態相關的NAND型快閃記憶體晶片2的製造方法的第四步驟。 Fig. 7D is a longitudinal sectional view showing the fourth step of the method of manufacturing the NAND type flash memory chip 2 according to the fifth embodiment.

第7E圖是一縱剖面圖,顯示第五實施形態相關的NAND型快閃記憶體晶片2的製造方法的第五步驟。 Fig. 7E is a longitudinal sectional view showing the fifth step of the method of manufacturing the NAND type flash memory chip 2 according to the fifth embodiment.

第7F圖是一縱剖面圖,顯示第五實施形態相關的NAND型快閃記憶體晶片2的製造方法的第六步驟。 Fig. 7F is a longitudinal sectional view showing the sixth step of the method of manufacturing the NAND flash memory chip 2 according to the fifth embodiment.

第7G圖是一縱剖面圖,顯示第五實施形態相關的NAND型快閃記憶體晶片2的製造方法的第七步驟。 Fig. 7G is a longitudinal sectional view showing the seventh step of the method of manufacturing the NAND flash memory chip 2 according to the fifth embodiment.

為讓本發明之上述和其他目的、特徵和優點能更明顯易懂,下文特舉出較佳實施例,並配合所附圖式,作詳細說明如下:要瞭解的是本說明書以下的揭露內容提供許多不同的實施例或範例,以實施本發明的不同特徵。以下將配合所附圖式詳述本發明之實施例,其中同樣或類似的元件將盡可能以相同的元件符號表示。在圖式中可能誇大實施例的形狀與厚度以便清楚表面本發明之特徵。而本說明書以下的揭露內容是敘述各個構件及其排列方式的特定範例,以求簡化發明的說明。當然,這些特定的範例並非用以限定本發明。例如,若是本說明書以下的揭露內容敘述了將一第一特徵形成於一第一特徵之上或上方,即表示其包含了所形成的上述第一特徵與上述第二特徵是直接接觸的實施例,亦包含了尚可將附加的特徵形成於上述第一特徵與上述第二特徵之間,而使上述第一特徵與上述第二特徵可能未直接接觸的實施例。另外,本說明書以下的揭露內容可能在各個範例中使用重複的元件符號,以使說明內容更加簡化、明確,但是重複的元件符號本身並未指示不同的實施例及/或結構之間的關係。 The above and other objects, features, and advantages of the present invention will become more apparent and understood, Many different embodiments or examples are provided to implement different features of the invention. Embodiments of the present invention will be described in detail below with reference to the accompanying drawings, wherein the same or similar elements will be denoted by the same reference numerals. The shapes and thicknesses of the embodiments may be exaggerated in the drawings in order to clarify the features of the invention. The disclosure of the present specification is a specific example of the various components and their arrangement in order to simplify the description of the invention. Of course, these specific examples are not intended to limit the invention. For example, if the disclosure of the present specification describes forming a first feature on or above a first feature, that is, it includes an embodiment in which the formed first feature is in direct contact with the second feature. Also included is an embodiment in which additional features are formed between the first feature and the second feature described above, such that the first feature and the second feature may not be in direct contact. In addition, the disclosure of the present disclosure may be repeated in the various examples to make the description more simplified and clear, but the repeated element symbols themselves do not indicate the relationship between different embodiments and/or structures.

另外,在本案專利說明書中,在數值相關敘述後接「以上」、「以下」之詞來敘述數值範圍的情況中,除非另有加註,相關的數值範圍是包含上述「以上」、「以下」之詞前接的數值。 In addition, in the case of the numerical description, the words "above" and "below" are used to describe the numerical range. Unless otherwise noted, the relevant numerical range includes the above "above" and "below". The value preceded by the word.

如果複數個半導體記憶體晶片連接於具有介面電 路的半導體晶片時使用TSV導體以半導體製程將必要的電極互連,我們認為基本上可從半導體記憶體晶片移除上述大的ESD電路、大連接墊3等。若在半導體記憶體晶片內形成尺寸相對於TSV導體為十分小的TSV連接用連接墊,而將用於晶圓測試的大尺寸的探針測試墊形成於切割道上,應該亦可解決探針測試作業上的問題。本案發明人是基於以上構想而完成以下之本發明相關的實施形態。 If a plurality of semiconductor memory chips are connected to have an interface The semiconductor wafer of the circuit uses TSV conductors to interconnect the necessary electrodes in a semiconductor process. We believe that the above large ESD circuits, large connection pads 3, etc. can be substantially removed from the semiconductor memory wafer. If a TSV connection pad having a size that is very small relative to the TSV conductor is formed in the semiconductor memory chip, and a large-sized probe test pad for wafer testing is formed on the scribe line, the probe test should also be solved. Problems with the homework. The inventors of the present invention have completed the following embodiments related to the present invention based on the above concept.

【第一實施形態】 [First Embodiment]

第2圖是一平面圖,顯示具有第一實施形態相關的複數個NAND型快閃記憶體晶片2的半導體晶圓1的構成。第1圖的習知例相關的連接墊區域是需要每個連接墊150~200μm×100μm程度的面積的水平方向(在平面載置晶片時的橫向)的長度。相對於此,用於TSV的連接墊的一邊的長度為30μm即可,而切割區SA的寬度為80~100μm程度即可。因此我們認為:若將探針測試墊形成於切割區SA中,可將晶片尺寸縮短為100~150μm的長度的程度。 Fig. 2 is a plan view showing the configuration of a semiconductor wafer 1 having a plurality of NAND-type flash memory chips 2 according to the first embodiment. The connection pad region according to the conventional example of Fig. 1 is a length in which the horizontal direction (the lateral direction when the wafer is placed on the plane) is required to be an area of about 150 to 200 μm × 100 μm per connection pad. On the other hand, the length of one side of the connection pad for TSV may be 30 μm, and the width of the dicing area SA may be about 80 to 100 μm. Therefore, we believe that if the probe test pad is formed in the dicing area SA, the wafer size can be shortened to a length of 100 to 150 μm.

然而,如上所述,將探針測試墊等的大寬度的金屬形成於切割區SA時,在切割道SL切割半導體晶圓1時會有以下的問題點:因為殘留的金屬造成連接墊間短路;或是水分從切割時的局部受損的部分入侵而造成腐蝕的情況。 However, as described above, when a large-width metal such as a probe test pad or the like is formed in the dicing area SA, the dicing SL is diced when the semiconductor wafer 1 is diced: the residual metal is short-circuited between the connection pads. Or a situation in which moisture invades from a partially damaged part of the cut.

在本實施形態中,為了解決上述問題點,其特徵在於在晶圓測試之後,藉由蝕刻移除例如以銅構成的探針測試墊4。在本實施形態的第2圖中,沿著形成於半導體晶圓1上的NAND型快閃記憶體晶片2的邊緣部分的的一邊形成複數個 TSV用連接墊5,另一方面在位於對向於上述一邊的附近的切割區SA中形成複數個探針測試墊4。在此處,各TSV用連接墊5是分別經由例如以銅構成的線路層10而與各自對應的探針測試墊4連接。另外,將切割區SA的寬度設為100μm時,具有80μm寬度的探針測試墊4則如第2圖所示,被形成為在兩側具有10μm程度的間隔SP。另外,在NAND型快閃記憶體晶片2上,並未形成靜電放電電路(ESD電路),較好為將ESD電路形成於具有上述介面電路的半導體晶片上。 In the present embodiment, in order to solve the above problems, it is characterized in that after the wafer test, the probe test pad 4 made of, for example, copper is removed by etching. In the second diagram of the embodiment, a plurality of sides are formed along one side of the edge portion of the NAND flash memory chip 2 formed on the semiconductor wafer 1. The TSV is connected to the pad 5, and on the other hand, a plurality of probe test pads 4 are formed in the dicing area SA located in the vicinity of the opposite side. Here, each of the TSV connection pads 5 is connected to each of the corresponding probe test pads 4 via a wiring layer 10 made of, for example, copper. Further, when the width of the dicing area SA is set to 100 μm, the probe test pad 4 having a width of 80 μm is formed to have an interval SP of about 10 μm on both sides as shown in Fig. 2 . Further, in the NAND-type flash memory chip 2, an electrostatic discharge circuit (ESD circuit) is not formed, and it is preferable to form an ESD circuit on a semiconductor wafer having the above-described interface circuit.

第3A~3E圖是一系列的縱剖面圖,顯示第2圖的NAND型快閃記憶體晶片2的製造方法的各步驟。以下,請參考第3A~3E圖,針對NAND型快閃記憶體晶片2的製造方法作說明。 3A to 3E are a series of longitudinal cross-sectional views showing the steps of the method of manufacturing the NAND-type flash memory chip 2 of Fig. 2. Hereinafter, a method of manufacturing the NAND-type flash memory chip 2 will be described with reference to FIGS. 3A to 3E.

在第3A圖中,在例如矽晶圓的半導體晶圓1上形成複數個NAND型快閃記憶體晶片2。在各NAND型快閃記憶體晶片2,則形成有金屬一氧化物一半導體(metal-oxide-semiconductor;以下簡稱「MOS」)記憶體電晶體21及連接線路用的介層導體22等。在此NAND型快閃記憶體晶片2的切割區SA,則形成有探針測試墊4;另外,在NAND型快閃記憶體晶片2上,還形成有連續地連接此探針測試墊4的線路層10,線路層10又被稱為所謂的「墊金屬層」(pad metal layer)。在此處,線路層10並不需要鋁而是以銅為佳,並與例如介層導體22及探針測試墊4電性連接。 In FIG. 3A, a plurality of NAND-type flash memory chips 2 are formed on a semiconductor wafer 1 such as a germanium wafer. In each of the NAND-type flash memory chips 2, a metal-oxide-semiconductor (hereinafter referred to as "MOS") memory transistor 21, a via conductor 22 for a connection line, and the like are formed. In the dicing area SA of the NAND type flash memory chip 2, a probe test pad 4 is formed; in addition, on the NAND type flash memory chip 2, a probe test pad 4 is continuously connected. Circuit layer 10, circuit layer 10 is also referred to as the so-called "pad metal layer". Here, the wiring layer 10 does not require aluminum but copper, and is electrically connected to, for example, the via conductor 22 and the probe test pad 4.

接下來,在第3B圖中,在NAND型快閃記憶體晶片2及形成於其上的線路層10的晶片區上,形成一保護膜11,保 護膜11是例如SiO2/SiN等的絕緣膜。然後,在探針測試墊4上,藉由使用光阻劑的微影蝕刻法的圖形化製程來移除保護膜11。然後,以第3B圖的狀態實行晶圓測試,基於晶圓測試的結果找出NAND型快閃記憶體晶片2的不良品,這些NAND型快閃記憶體晶片2的不良品不會在後續的封裝堆疊製程中使用。到此為止,除了連接墊的位置外,大致與第1圖的習知的半導體晶片的製造方法相同。 Next, in FIG. 3B, on the NAND type flash memory chip 2 and the wafer region of the wiring layer 10 formed thereon, a protective film 11 is formed, and the protective film 11 is insulating such as SiO 2 /SiN. membrane. Then, on the probe test pad 4, the protective film 11 is removed by a patterning process using a photolithography etching method of a photoresist. Then, the wafer test is performed in the state of FIG. 3B, and the defective products of the NAND-type flash memory chip 2 are found based on the results of the wafer test. The defective products of these NAND-type flash memory chips 2 are not in the subsequent Used in package stacking processes. Up to this point, the manufacturing method of the conventional semiconductor wafer of FIG. 1 is substantially the same except for the position of the connection pad.

接下來,在第3C圖中,藉由蝕刻移除探針測試墊4,另一方面則未移除其他構件。在此處,亦可蝕刻連接於探針測試墊4的切割區SA的線路層10的一部分。另外,會發生上述的問題點的探針測試墊4、線路層10的一部分之至少其中之一,均可作為蝕刻的對象。 Next, in FIG. 3C, the probe test pad 4 is removed by etching, and on the other hand, other members are not removed. Here, a portion of the wiring layer 10 connected to the dicing area SA of the probe test pad 4 may also be etched. Further, at least one of the probe test pad 4 and a part of the wiring layer 10 in which the above problem occurs may be used as an object of etching.

如第3C圖所示,藉由蝕刻,在線路層10曝露出曝露面10a。若將此線路層10的曝露面10a依原樣放置,會大大地減少如上所述的短路發生的可能性,但會留下水分從此部分入侵的可能性。為了防止這樣的可能性,進行第3D圖的步驟。 As shown in FIG. 3C, the exposed surface 10a is exposed on the wiring layer 10 by etching. If the exposed surface 10a of the wiring layer 10 is placed as it is, the possibility of occurrence of a short circuit as described above is greatly reduced, but the possibility of moisture intrusion from this portion is left. In order to prevent such a possibility, the steps of the 3D drawing are performed.

在第3D圖中,在保護膜11的上側、還有為了保護線路層10的曝露面10a,形成一保護膜12,保護膜12是例如以環氧樹脂構成。藉此,曝露面10a就被保護膜12覆蓋。其後,形成貫通半導體晶圓1及NAND型快閃記憶體晶片2的厚度方向的貫穿孔13後,在此貫穿孔13內填充TSV導體14。然後,在TSV導體14的上側形成TSV用連接墊5,另一方面則在TSV導體14的下側形成TSV用連接墊6。形成此TSV的具體的方法之一例,是使用以下順序的步驟。 In the 3D view, a protective film 12 is formed on the upper side of the protective film 11 and to protect the exposed surface 10a of the wiring layer 10, and the protective film 12 is made of, for example, epoxy resin. Thereby, the exposed surface 10a is covered by the protective film 12. Thereafter, the through holes 13 penetrating the semiconductor wafer 1 and the NAND flash memory chip 2 in the thickness direction are formed, and then the TSV conductor 14 is filled in the through holes 13. Then, the TSV connection pad 5 is formed on the upper side of the TSV conductor 14, and the TSV connection pad 6 is formed on the lower side of the TSV conductor 14. An example of a specific method of forming this TSV is to use the following sequence of steps.

(1)形成TSV用的貫穿孔13,其具有既定的直徑及未貫通的深度。 (1) A through hole 13 for TSV is formed which has a predetermined diameter and a depth that is not penetrated.

(2)在貫穿孔13內形成薄的絕緣膜。 (2) A thin insulating film is formed in the through hole 13.

(3)在貫穿孔13內的絕緣膜上且在貫穿孔13內形成TSV導體14,TSV導體14為導電材料。 (3) The TSV conductor 14 is formed on the insulating film in the through hole 13 and in the through hole 13, and the TSV conductor 14 is a conductive material.

(4)研磨NAND型快閃記憶體晶片2的半導體晶圓1的下表面,蝕刻從半導體晶圓1突出的TSV導體14,使TSV用連接墊5、TSV用連接墊6所在的上下表面平坦化。 (4) Polishing the lower surface of the semiconductor wafer 1 of the NAND flash memory chip 2, etching the TSV conductor 14 protruding from the semiconductor wafer 1, and flattening the upper and lower surfaces of the TSV connection pad 5 and the TSV connection pad 6. Chemical.

再者,沿著位於切割區SA的寬度方向的中心的切割道SL,使用晶片切割機(未圖示)作切割,而從半導體晶圓1分切而得複數個NAND型快閃記憶體晶片2。此時,由於探針測試墊4已被蝕刻,故不會發生上述問題點。 Further, a dicing die SL located at the center in the width direction of the dicing area SA is cut by a wafer dicing machine (not shown), and a plurality of NAND type flash memory chips are sliced from the semiconductor wafer 1. 2. At this time, since the probe test pad 4 has been etched, the above problem does not occur.

另外,在第3D圖中,保護膜12在切割區SA的中央部分是在藉由微影蝕刻法的圖形化製程中,以蝕刻移除,但亦可不移除而直接作切割。另外,上述蝕刻是在形成TSV前或是在形成TSV後施行皆可。 Further, in the 3D drawing, the protective film 12 is removed by etching in the central portion of the dicing area SA in the patterning process by the lithography method, but may be directly cut without being removed. In addition, the above etching may be performed before forming the TSV or after forming the TSV.

在第3E圖中,將複數個已在晶圓測試被判斷為良品的NAND型快閃記憶體晶片2在縱向堆疊,而獲得大容量的半導體記憶體裝置(半導體裝置)。在此處,將下側的NAND型快閃記憶體晶片2的上側的TSV用連接墊5對準於上側的NAND型快閃記憶體晶片2的下側的TSV用連接墊6,而將一對的NAND型快閃記憶體晶片2以將TSV用連接墊5、TSV用連接墊6對向的方式對準,並隔著例如聚醯亞胺樹脂等既定的間隔膜15貼合上述一對的NAND型快閃記憶體晶片2,而進行TSV用連接墊5、 TSV用連接墊6的接線。 In the 3E drawing, a plurality of NAND type flash memory chips 2 which have been judged to be good in the wafer test are stacked in the vertical direction to obtain a large-capacity semiconductor memory device (semiconductor device). Here, the TSV connection pad 5 on the lower side of the NAND flash memory chip 2 is aligned with the TSV connection pad 6 on the lower side of the upper NAND flash memory chip 2, and one is placed. The pair of NAND-type flash memory chips 2 are aligned so that the TSV connection pads 5 and the TSV connection pads 6 are opposed to each other, and the pair of the spacers 15 are bonded to each other via a predetermined spacer film 15 such as a polyimide resin. a NAND type flash memory chip 2, and a connection pad for the TSV 5, Wiring of the connection pad 6 for TSV.

另外,在第3E圖中是進行二個NAND型快閃記憶體晶片2的層積,但本發明不限於此,亦可層積三個以上的NAND型快閃記憶體晶片2。 Further, in FIG. 3E, the stacking of the two NAND type flash memory chips 2 is performed. However, the present invention is not limited thereto, and three or more NAND type flash memory chips 2 may be stacked.

如以上說明,根據本實施形態,由於如第3C圖所示,藉由蝕刻移除形成於切割區SA的探針測試墊4,將探針測試墊等的大寬度的金屬形成於切割區SA時,可以防止在切割道SL切割半導體晶圓1時由殘留的金屬所造成的在連接墊之間的短路。 As described above, according to the present embodiment, as shown in FIG. 3C, the probe test pad 4 formed in the dicing area SA is removed by etching, and a metal having a large width such as a probe test pad is formed in the dicing area SA. At this time, it is possible to prevent a short circuit between the connection pads caused by the residual metal when the dicing street SL cuts the semiconductor wafer 1.

另外,如第3D圖所示,由於藉由保護膜12覆蓋線路層10的曝露面10a,在可以解決上述的短路的問題點的同時,還可以防止水分從切割時的局部性損傷的部分入侵而造成腐蝕。 Further, as shown in FIG. 3D, since the exposed surface 10a of the wiring layer 10 is covered by the protective film 12, the above-mentioned short-circuit problem can be solved, and at the same time, moisture can be prevented from invading from the partial damage at the time of cutting. And cause corrosion.

再者,針對線路層10及探針測試墊4,由於不需要如同習知例作接合,而可以在銅墊上不需要沉積鋁,而是以原本的銅等的金屬線路構成即可。 Further, since the wiring layer 10 and the probe test pad 4 do not need to be joined as in the conventional example, it is not necessary to deposit aluminum on the copper pad, but may be formed of a metal line such as copper.

另外,關於第一實施形態的要旨,在以下的第二至第四實施形態亦可適用。 Further, the gist of the first embodiment can be applied to the following second to fourth embodiments.

【第二實施形態】 [Second embodiment]

第4圖是一平面圖,顯示具有第二實施形態相關的複數個NAND型快閃記憶體晶片2的半導體晶圓1的構成。第2實施形態4相關的半導體晶圓1與第2圖的第一實施形態比較,其特徵在於:在切割區SA中,除了探針測試墊4之外,還形成有例如用於對NAND型快閃記憶體晶片2作晶圓測試的至少一 個測試電路7。在此處,由於測試電路7是藉由線路層10來與探針測試墊4或NAND型快閃記憶體晶片2內部連接,在第3C圖的步驟,是藉由蝕刻將測試電路7的探針測試墊4與線路層10的至少一部分移除。 Fig. 4 is a plan view showing the configuration of a semiconductor wafer 1 having a plurality of NAND-type flash memory chips 2 according to the second embodiment. The semiconductor wafer 1 according to the second embodiment is compared with the first embodiment of the second embodiment, and is characterized in that, in the dicing area SA, in addition to the probe test pad 4, for example, a NAND type is formed. At least one of the flash memory chips 2 for wafer testing Test circuit 7. Here, since the test circuit 7 is internally connected to the probe test pad 4 or the NAND type flash memory chip 2 by the circuit layer 10, in the step of FIG. 3C, the test circuit 7 is probed by etching. The needle test pad 4 is removed from at least a portion of the circuit layer 10.

根據如以上構成的第二實施形態,由於藉由蝕刻移除形成於切割區SA之包含探針測試墊4的測試電路7,將探針測試墊等的大寬度的金屬形成於切割區SA時,可以防止在切割道SL切割半導體晶圓1時由殘留的金屬所造成的在連接墊之間的短路。因此,第二實施形態與第一實施形態具有同樣的作用、功效。 According to the second embodiment constructed as above, since the test circuit 7 including the probe test pad 4 formed in the dicing area SA is removed by etching, a large-width metal of the probe test pad or the like is formed in the dicing area SA. It is possible to prevent a short circuit between the connection pads caused by residual metal when the dicing street SL cuts the semiconductor wafer 1. Therefore, the second embodiment has the same functions and effects as those of the first embodiment.

另外,上述的測試電路7亦較好為隨著以探針測試作業為對象的小型ESD電路而形成。這是因為儘管測試是在已作靜電管理下的環境進行,但仍需要最低限度的ESD對策。 Further, the above-described test circuit 7 is also preferably formed in accordance with a small ESD circuit for a probe test operation. This is because although the test is conducted in an environment that has been statically managed, a minimum ESD countermeasure is required.

【第三實施形態】 [Third embodiment]

第5圖是一平面圖,顯示具有第三實施形態相關的複數個NAND型快閃記憶體晶片2的半導體晶圓1的構成。第三實施形態相關的半導體晶圓1與沿著NAND型快閃記憶體晶片2的一邊具有複數個TSV用連接墊5之第2圖的第一實施形態比較,其特徵在於:形成於切割區SA的探針測試墊4,是分別經由各線路層10、10而連接於具有相互鄰接、對向於上述探針測試墊4的各一邊的一對NAND型快閃記憶體晶片2的TSV用連接墊5、5。在此處,探針測試墊4及其連接的線路層10的一部分,是在第3C圖的步驟,藉由蝕刻一起被移除。 Fig. 5 is a plan view showing the configuration of a semiconductor wafer 1 having a plurality of NAND type flash memory chips 2 according to the third embodiment. The semiconductor wafer 1 according to the third embodiment is compared with the first embodiment in FIG. 2 in which a plurality of TSV connection pads 5 are provided along one side of the NAND flash memory chip 2, and is formed in the dicing area. The probe test pads 4 of the SA are connected to the TSVs of the pair of NAND-type flash memory chips 2 having adjacent sides facing the probe test pads 4 via the respective circuit layers 10 and 10, respectively. Connect the pads 5, 5. Here, the probe test pad 4 and a portion of its connected circuit layer 10 are removed at the step of Figure 3C by etching.

亦即,在第三實施形態中,複數個探針測試墊4, 是共用於鄰接的一對NAND型快閃記憶體晶片2,並經由各自的線路層10而連接於各自的TSV用連接墊5。另外,在第5圖是顯示共用全部的探針測試墊4的圖,當然在測試上,以將複數個探針測試墊4中之對應於晶片選擇訊號等的部分數量的探針測試墊4各自獨立設置為佳。 That is, in the third embodiment, a plurality of probe test pads 4, A pair of adjacent NAND flash memory chips 2 are used in common, and are connected to the respective TSV connection pads 5 via the respective wiring layers 10. In addition, in FIG. 5, a diagram showing that all of the probe test pads 4 are shared is used. Of course, in the test, a plurality of probe test pads 4 corresponding to the wafer selection signals and the like in the plurality of probe test pads 4 are used. It is better to set each independently.

根據如以上構成的第三實施形態,由於藉由蝕刻移除形成於切割區SA的探針測試墊4,將探針測試墊等的大寬度的金屬形成於切割區SA時,可以防止在切割道SL切割半導體晶圓1時由殘留的金屬所造成的在連接墊之間的短路。因此,第三實施形態與第一實施形態具有同樣的作用、功效。 According to the third embodiment constructed as above, since the probe test pad 4 formed in the dicing area SA is removed by etching, and a large-width metal such as a probe test pad or the like is formed in the dicing area SA, the cutting can be prevented. When the gate SL cuts the semiconductor wafer 1, a short circuit between the connection pads is caused by the residual metal. Therefore, the third embodiment has the same functions and effects as those of the first embodiment.

【第四實施形態】 [Fourth embodiment]

第6圖是一平面圖,顯示具有第四實施形態相關的複數個NAND型快閃記憶體晶片2的半導體晶圓1的構成。第四實施形態相關的半導體晶圓1與沿著NAND型快閃記憶體晶片2的一邊具有複數個TSV用連接墊5之第2圖的第一實施形態比較,其特徵在於:沿著NAND型快閃記憶體晶片2的二邊分別具有複數個TSV用連接墊5。在此處,NAND型快閃記憶體晶片2的二邊,是分別對向於在厚度方向與此NAND型快閃記憶體晶片2鄰接的另一個NAND型快閃記憶體晶片2之未形成TSV用連接墊5的邊。藉此,相互在厚度方向相互鄰接的各一對的NAND型快閃記憶體晶片2間的切割區SA,可以有效且有效率地形成用於任一個的NAND型快閃記憶體晶片2的探針測試墊4(經由線路層10連接於TSV用連接墊5的連接墊)。另外,探針測試墊4及其連接的線路層10的一部分,是在第3C圖的步驟,藉由蝕刻 一起被移除。 Fig. 6 is a plan view showing the configuration of a semiconductor wafer 1 having a plurality of NAND-type flash memory chips 2 according to the fourth embodiment. The semiconductor wafer 1 according to the fourth embodiment is compared with the first embodiment of FIG. 2 in which a plurality of TSV connection pads 5 are provided along one side of the NAND flash memory chip 2, and is characterized by a NAND type. Each of the two sides of the flash memory chip 2 has a plurality of connection pads 5 for TSV. Here, the two sides of the NAND type flash memory chip 2 are opposite to the other NAND type flash memory chip 2 adjacent to the NAND type flash memory chip 2 in the thickness direction, and the TSV is not formed. Use the side of the connection pad 5. Thereby, the dicing area SA between the pair of NAND-type flash memory chips 2 adjacent to each other in the thickness direction can efficiently and efficiently form the NAND type flash memory chip 2 for any one of them. The needle test pad 4 (connected to the connection pad of the TSV connection pad 5 via the wiring layer 10). In addition, the probe test pad 4 and a portion of the circuit layer 10 connected thereto are in the step of FIG. 3C by etching They were removed together.

根據如以上構成的第四實施形態,由於藉由蝕刻移除形成於切割區SA的探針測試墊4,將探針測試墊等的大寬度的金屬形成於切割區SA時,可以防止在切割道SL切割半導體晶圓1時由殘留的金屬所造成的在連接墊之間的短路。因此,第四實施形態與第一實施形態具有同樣的作用、功效。 According to the fourth embodiment configured as above, since the probe test pad 4 formed in the dicing area SA is removed by etching, and a large-width metal such as a probe test pad or the like is formed in the dicing area SA, the cutting can be prevented. When the gate SL cuts the semiconductor wafer 1, a short circuit between the connection pads is caused by the residual metal. Therefore, the fourth embodiment has the same functions and effects as those of the first embodiment.

【第五實施形態】 [Fifth Embodiment]

第7A~7G圖是一系列的縱剖面圖,顯示第五實施形態相關的NAND型快閃記憶體晶片2的製造方法的各步驟。在第7A~7G圖中,針對與第3A~3E圖中的同樣元件賦予相同的元件符號。第五實施形態相關的NAND型快閃記憶體晶片2,與上述的實施形態比較有以下的不同點。 7A to 7G are a series of longitudinal cross-sectional views showing the respective steps of the method of manufacturing the NAND-type flash memory chip 2 according to the fifth embodiment. In the seventh to seventh embodiments, the same components as those in the third to third embodiments are given the same reference numerals. The NAND-type flash memory chip 2 according to the fifth embodiment differs from the above-described embodiment in the following points.

(1)在先行形成TSV導體14及TSV用連接墊5後,進行探針測試再移除探針測試墊4。 (1) After the TSV conductor 14 and the TSV connection pad 5 are formed in advance, the probe test is performed and the probe test pad 4 is removed.

(2)含探針測試墊4的線路層並非最上層(為中間層或最下層)。 (2) The wiring layer including the probe test pad 4 is not the uppermost layer (the intermediate layer or the lowermost layer).

(3)含探針測試墊4的金屬層與連接TSV導體14及TSV用連接墊5的線路層10是不同層。 (3) The metal layer containing the probe test pad 4 is a different layer from the wiring layer 10 connecting the TSV conductor 14 and the TSV connection pad 5.

以下,請參考第7A~7G圖,針對第五實施形態相關的NAND型快閃記憶體晶片2的製造方法作說明。 Hereinafter, a method of manufacturing the NAND-type flash memory chip 2 according to the fifth embodiment will be described with reference to FIGS. 7A to 7G.

第7A圖是顯示對應於第3A圖的剖面圖,顯示探針測試墊4的開口前的通常製程的終了時間點。在第7圖中,線路層10與含探針測試墊4的線路層是不同層,而藉由介層導體23來連接。在第7A圖的例子中,線路層10是比含探針測試墊4的 線路層還要上層的結構。 Fig. 7A is a cross-sectional view corresponding to Fig. 3A showing the end time of the usual process before the opening of the probe test pad 4. In Fig. 7, the wiring layer 10 and the wiring layer including the probe test pad 4 are different layers, and are connected by the via conductor 23. In the example of FIG. 7A, the wiring layer 10 is larger than the probe-containing test pad 4. The circuit layer also has the structure of the upper layer.

在第7B圖中,藉由研磨半導體晶圓1的背面而使其厚度縮減後,形成從背面到線路層10的貫穿孔13,並在其中填充TSV導體14。接下來在第7C圖中,在TSV導體14的正上方且在線路層10的上側形成TSV用連接墊5。另一方面,在半導體晶圓1的背面且在TSV導體14的正下方的部分形成TSV用連接墊6。然後在第7D圖中,對切割區SA的水平方向的中央部且為探針測試墊4的正上方的部分,以既定的寬度的程度作非等向性蝕刻而形成開口部16,再使用探針測試墊4進行探針測試。 In Fig. 7B, after the back surface of the semiconductor wafer 1 is polished to have a reduced thickness, a through hole 13 is formed from the back surface to the wiring layer 10, and the TSV conductor 14 is filled therein. Next, in FIG. 7C, the TSV connection pad 5 is formed directly above the TSV conductor 14 and on the upper side of the wiring layer 10. On the other hand, a TSV connection pad 6 is formed on the back surface of the semiconductor wafer 1 and directly under the TSV conductor 14. Then, in the seventh drawing, the portion of the cutting portion SA in the horizontal direction and the portion directly above the probe test pad 4 are anisotropically etched to a predetermined width to form the opening portion 16, and then used. The probe test pad 4 is subjected to a probe test.

進一步在第7E圖中,進一步蝕刻探針測試墊4的中央部而形成比開口部16還大的開口部17。此時,殘留探針測試墊4的一部分。接下來在第7F圖中,在半導體晶圓1的上表面且包含在開口部17的內部,形成保護膜18,保護膜18是絕緣膜。然後在第7G圖中,蝕刻保護膜18而暴露出TSV用連接墊5。此時,殘留探針測試墊4的一部分的部分的面4a則受到保護膜18的保護。然後,沿著切割道SL切割此半導體晶圓1,而分割成複數個NAND型快閃記憶體晶片2。如以上形成的複數個NAND型快閃記憶體晶片2,可以與第3E圖所示同樣地作層積。 Further, in FIG. 7E, the central portion of the probe test pad 4 is further etched to form an opening portion 17 larger than the opening portion 16. At this time, a part of the probe test pad 4 remains. Next, in FIG. 7F, a protective film 18 is formed on the upper surface of the semiconductor wafer 1 and inside the opening 17, and the protective film 18 is an insulating film. Then, in the 7Gth diagram, the protective film 18 is etched to expose the connection pad 5 for TSV. At this time, the surface 4a of a portion of the portion of the residual probe test pad 4 is protected by the protective film 18. Then, the semiconductor wafer 1 is cut along the dicing street SL, and is divided into a plurality of NAND-type flash memory chips 2. The plurality of NAND type flash memory chips 2 formed as described above can be laminated in the same manner as shown in FIG. 3E.

如上所述,根據本實施形態,藉由在形成TSV導體14之後對半導體晶圓1進行探針測試,不僅僅可以移除在通常的製程的缺陷,還可以移除伴隨著TSV導體14及TSV用連接墊5、6的形成而發生的缺陷。例如,可以遮蔽藉由TSV用連接墊5、6與基板的短路、缺陷的發生而造成的功能性的缺陷。 As described above, according to the present embodiment, by performing the probe test on the semiconductor wafer 1 after forming the TSV conductor 14, not only the defects in the usual process can be removed, but also the TSV conductor 14 and the TSV can be removed. Defects that occur with the formation of the connection pads 5, 6. For example, it is possible to mask the functional defects caused by the short circuit of the TSV connection pads 5, 6 and the substrate, and the occurrence of defects.

【變化例】 [variation]

在以上的實施形態中,是藉由切割形成於半導體晶圓1上的複數個NAND型快閃記憶體晶片2,而分切出各NAND型快閃記憶體晶片2。本發明並不限於此,NAND型快閃記憶體晶片2亦可以由DRAM或其他的記憶體晶片、其他種類的半導體晶片等取代。 In the above embodiment, each of the NAND-type flash memory chips 2 is cut out by cutting a plurality of NAND-type flash memory chips 2 formed on the semiconductor wafer 1. The present invention is not limited thereto, and the NAND type flash memory chip 2 may be replaced by a DRAM or other memory chip, another type of semiconductor wafer or the like.

在第3C圖及第7E圖中,是藉由蝕刻移除探針測試墊4及其連接的線路層10,但本發明並不限於此,亦可成為移除探針測試墊4、連接此探針測試墊4的線路層10的一部分之至少其中之一的形態。 In FIGS. 3C and 7E, the probe test pad 4 and its connected circuit layer 10 are removed by etching, but the present invention is not limited thereto, and the probe test pad 4 may be removed. The probe test strip 4 is in the form of at least one of a portion of the wiring layer 10.

另外,針對第二實施形態相關的測試電路7,亦可應用於第一實施形態、第三至五實施形態。 Further, the test circuit 7 according to the second embodiment can also be applied to the first embodiment and the third to fifth embodiments.

雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明,任何本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above preferred embodiments, the present invention is not intended to limit the invention, and it is possible to make a few changes without departing from the spirit and scope of the invention. And the scope of the present invention is defined by the scope of the appended claims.

【產業上的可利用性】 [Industrial availability]

如以上的詳細敘述,根據本發明,是構成為:在晶圓測試之後,藉由蝕刻移除上述複數個探針測試墊或上述線路層的一部分、或是上述複數個探針測試墊及上述線路層的一部分均藉由蝕刻移除。因此,在切割道切割半導體晶圓時殘留的墊金屬所造成的半導體晶片的可靠度惡化的問題點可以得到解決。 As described in detail above, according to the present invention, after the wafer is tested, the plurality of probe test pads or a portion of the circuit layer or the plurality of probe test pads and the above are removed by etching. A portion of the wiring layer is removed by etching. Therefore, the problem of the deterioration of the reliability of the semiconductor wafer caused by the residual pad metal when the dicing die cuts the semiconductor wafer can be solved.

1‧‧‧半導體晶圓 1‧‧‧Semiconductor wafer

2‧‧‧NAND型快閃記憶體晶片 2‧‧‧NAND flash memory chip

5‧‧‧TSV用連接墊 5‧‧‧TSV connection pad

6‧‧‧TSV用連接墊 6‧‧‧TSV connection pad

10‧‧‧線路層 10‧‧‧Line layer

10a‧‧‧曝露面 10a‧‧‧ exposed surface

11‧‧‧保護膜 11‧‧‧Protective film

12‧‧‧保護膜 12‧‧‧Protective film

13‧‧‧貫穿孔 13‧‧‧through holes

14‧‧‧TSV導體 14‧‧‧TSV conductor

21‧‧‧MOS記憶體電晶體 21‧‧‧MOS memory transistor

22‧‧‧介層導體 22‧‧‧Interlayer conductor

SA‧‧‧切割區 SA‧‧ cutting area

SL‧‧‧切割道 SL‧‧‧ cutting road

Claims (14)

一種半導體晶圓,其特徵在於包含:複數個半導體晶片;複數個探針測試墊,形成於上述半導體晶圓的切割區;複數個直通矽晶穿孔,形成於上述半導體晶片上;以及線路層,將上述各探針測試墊分別連接於上述各直通矽晶穿孔,其中該線路層包括連接於上述各探針測試墊之一第一部分及連接於上述各直通矽晶穿孔之一第二部分,該第一部分及該第二部分為不同層且藉由一介層導體連接;其中該半導體晶圓被構成為:在晶圓測試後,藉由蝕刻移除上述複數個探針測試墊的一部分,未被移除之探針測試墊之一曝露面位於該晶圓切割區中;以及一保護膜,該保護膜覆蓋該曝露面。 A semiconductor wafer, comprising: a plurality of semiconductor wafers; a plurality of probe test pads formed on a dicing region of the semiconductor wafer; a plurality of through-silicon vias formed on the semiconductor wafer; and a circuit layer Each of the probe test pads is respectively connected to each of the through-twisted vias, wherein the circuit layer includes a first portion connected to each of the probe test pads and a second portion connected to each of the through-twisted vias. The first portion and the second portion are different layers and are connected by a via conductor; wherein the semiconductor wafer is configured to remove a portion of the plurality of probe test pads by etching after the wafer is tested, An exposed surface of the removed probe test pad is located in the wafer cutting area; and a protective film covering the exposed surface. 如申請專利範圍第1項所述的半導體晶圓,被構成為:先行形成上述複數個直通矽晶穿孔,在晶圓測試後,藉由蝕刻移除上述複數個探針測試墊的一部分。 The semiconductor wafer according to claim 1, wherein the plurality of through-silicon vias are formed in advance, and a part of the plurality of probe test pads is removed by etching after the wafer is tested. 如申請專利範圍第1項所述的半導體晶圓,其中連接於上述複數個探針測試墊的線路層並非最上層。 The semiconductor wafer of claim 1, wherein the circuit layer connected to the plurality of probe test pads is not the uppermost layer. 如申請專利範圍第1項所述的半導體晶圓,其中上述複數個探針測試墊是沿著上述半導體晶片的一邊或二邊形成。 The semiconductor wafer of claim 1, wherein the plurality of probe test pads are formed along one or both sides of the semiconductor wafer. 如申請專利範圍第1項所述的半導體晶圓,其中上述複數個探針測試墊是共通地用於經由上述線路層連接於上述複數個半導體晶片。 The semiconductor wafer of claim 1, wherein the plurality of probe test pads are commonly used to connect to the plurality of semiconductor wafers via the wiring layer. 如申請專利範圍第1項所述的半導體晶圓,更包含測試電路。 The semiconductor wafer according to claim 1, further comprising a test circuit. 如申請專利範圍第1項所述的半導體晶圓,其中上述探針測試墊是以銅構成。 The semiconductor wafer according to claim 1, wherein the probe test pad is made of copper. 一種半導體晶片,其特徵在於被構成為:在申請專利範圍第1至7項任一項所述的半導體晶圓中,藉由沿著上述切割區的既定的切割道切割而分離複數個半導體晶片。 A semiconductor wafer, characterized in that, in the semiconductor wafer according to any one of claims 1 to 7, the plurality of semiconductor wafers are separated by cutting along a predetermined scribe line of the dicing area. . 如申請專利範圍第8項所述的半導體晶片,其中上述半導體晶片為半導體記憶體晶片。 The semiconductor wafer according to claim 8, wherein the semiconductor wafer is a semiconductor memory wafer. 一種半導體裝置,其特徵在於將申請專利範圍第8或9項所述的複數個半導體晶片,以連接在厚度方向相互鄰接的半導體晶片的各直通矽晶穿孔的方式層積,藉此構成半導體裝置。 A semiconductor device characterized in that a plurality of semiconductor wafers according to claim 8 or 9 are laminated by connecting through straight through-holes of semiconductor wafers adjacent to each other in a thickness direction, thereby constituting a semiconductor device . 一種半導體晶圓的製造方法,其特徵在於包含:在具有複數個半導體晶片的半導體晶圓的切割區形成複數個探針測試墊;在上述半導體晶片上形成複數個線路層;在上述半導體晶片上形成連接於上述各線路層的複數個直通矽晶穿孔;其中上述各線路層包括連接於上述各探針測試墊之一第一部分及連接於上述各直通矽晶穿孔之一第二部分,該第一部分及該第二部分為不同層且藉由一介層導體連接;以及在晶圓測試後,藉由蝕刻移除上述複數個探針測試墊的一部分,其中未被移除之探針測試墊之一曝露面位於該晶圓 切割區中;以及形成一保護膜,該保護膜覆蓋該曝露面。 A method of fabricating a semiconductor wafer, comprising: forming a plurality of probe test pads in a dicing region of a semiconductor wafer having a plurality of semiconductor wafers; forming a plurality of wiring layers on said semiconductor wafer; and forming said plurality of wiring layers on said semiconductor wafer Forming a plurality of through-twisted vias connected to the respective circuit layers; wherein each of the circuit layers includes a first portion connected to one of the probe test pads and a second portion connected to each of the through-twisted vias a portion and the second portion are different layers and connected by a via conductor; and after the wafer is tested, a portion of the plurality of probe test pads are removed by etching, wherein the probe test pad is not removed An exposed surface is located on the wafer In the cutting zone; and forming a protective film covering the exposed surface. 如申請專利範圍第11項所述的半導體晶圓的製造方法,其中在先行形成上述複數個直通矽晶穿孔後,進行晶圓測試,再藉由蝕刻移除上述複數個探針測試墊的一部分。 The method for fabricating a semiconductor wafer according to claim 11, wherein after the plurality of through-silicon vias are formed in advance, a wafer test is performed, and a part of the plurality of probe test pads is removed by etching. . 一種半導體晶片的製造方法,其特徵在於在申請專利範圍第11至12項任一項所述的半導體晶圓的製造方法中,藉由沿著上述切割區的既定的切割道切割而分離複數個半導體晶片。 A method of manufacturing a semiconductor wafer according to any one of claims 11 to 12, wherein the plurality of the semiconductor wafers are cut by a predetermined scribe line along the cutting zone. Semiconductor wafer. 一種半導體裝置的製造方法,其特徵在於在申請專利範圍第13項所述的半導體晶片的製造方法中,將上述複數個半導體晶片,以連接在厚度方向相互鄰接的半導體晶片的各直通矽晶穿孔的方式層積,藉此構成半導體裝置。 A method of manufacturing a semiconductor device according to the invention of claim 13, wherein the plurality of semiconductor wafers are connected to each of the through-crystal twinned semiconductor wafers adjacent to each other in the thickness direction In this way, a layer is formed, thereby constituting a semiconductor device.
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