TWI546186B - 具測厚能力之壓合機及其方法 - Google Patents
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
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- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D1/00—Wind motors with rotation axis substantially parallel to the air flow entering the rotor
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- F03D1/065—Rotors characterised by their construction elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
- B29C65/481—Non-reactive adhesives, e.g. physically hardening adhesives
- B29C65/4815—Hot melt adhesives, e.g. thermoplastic adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
- B29C65/483—Reactive adhesives, e.g. chemically curing adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
- B29C65/483—Reactive adhesives, e.g. chemically curing adhesives
- B29C65/4835—Heat curing adhesives
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- B29L2031/082—Blades, e.g. for helicopters
- B29L2031/085—Wind turbine blades
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Life Sciences & Earth Sciences (AREA)
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Description
一種具測厚能力之壓合機及其方法,尤指一種能夠獲得一穩定可靠的產品品質之壓合方法及其壓合機。
現有的壓合機係廣泛地應用於各種工業製程,如食品加工、晶圓封裝、機械加工或塑膠射出成型加工。
現有的壓合機具有一固定單元、一上模、一下模、一可動單元與一加壓單元。加壓單元係耦接可動單元。下模係設於可動單元的頂端。固定單元係設於下模的上方。上模係設於固定單元的底端。
當加壓單元驅動可動單元時,位於可動單元頂端之下模係朝向上模方向移動,藉此將位於下模上之物件予以壓合或封裝。
然而現有的加壓單元係使用一油壓、一氣壓、一伺服單元或其他驅動單元作為輸出之壓力,而使下模具有一定壓力或位置施壓於物件。而該壓力係為一設定之固定參數,其係無法隨著物件之厚度差異而做即時調整,而使產品品質無法穩定可靠,對於封裝產業而言無疑是一種傷害,所以現有的壓合機仍有可改善的空間。
有鑑於上述之課題,本發明之目的在於提供一種具測厚能力之壓合機及其方法,其係取得壓合前之材料之厚度資訊,藉由該厚度資訊以調控壓合機之壓合位置或壓力,藉以提升產品品質。
為了達到上述之目的,本發明之技術手段在於提供一種具測
厚能力之壓合機,其包含有:一材料測厚單元;一控制單元,其係訊號連接該材料測厚單元;一壓合模組,其係相鄰於該材料測厚單元,該壓合單元係訊號連接該控制單元。
本發明復提供一種測厚方法,其包含有:一材料測厚單元測量一材料之厚度資料,並將該資料厚度傳送給一控制單元;該控制單元之資料儲存計算模組係依據該厚度資料進行一運算,再將一運算結果透過該控制單元傳送給一壓合模組,以對該壓合模組執行一壓合位置或一壓力的調控;以及該壓合模組依據該調控對該材料進行一壓合動作。
本發明再提供一種具測厚能力之壓合機,其包含有:一第一讀取器;一控制單元,其係訊號連接該第一讀取器;以及一壓合模組,其係訊號連接該控制單元;其中,該第一讀取器讀取一材料之條碼,該條碼為一辨識碼,該辨識碼為該材料的厚度資訊、該材料品項、該材料品質、該材料成分或該材料所歷經之製程,該辨識碼係傳送給該控制單元,以使該壓合模組對該材料進行一壓合動作。
如上所述,本發明係於壓合前取得一材料之厚度資訊,該厚度資訊係傳送給控制單元,以對壓合模組執行一壓合位置或一壓力的調控或一誤差調控,藉以補正各材料之間厚度差異,並且獲得一穩定可靠的產品品質。
10‧‧‧材料進料模組
11‧‧‧第一讀取器
12‧‧‧材料測厚單元
120‧‧‧測厚模組
13‧‧‧控制單元
130‧‧‧資料儲存計算模組
14‧‧‧壓合模組
15‧‧‧成品測厚單元
150‧‧‧測厚模組
16‧‧‧第二讀取器
17‧‧‧成品出料模組
18‧‧‧傳送機構
20‧‧‧材料
21‧‧‧成品
第1圖為本發明之一種具測厚能力之壓合機之示意圖。
第2圖為本發明之一種具測厚能力之壓合機之流程示意圖。
以下係藉由特定的具體實施例說明本發明之實施方式,所屬技術領域中具有通常知識者可由本說明書所揭示之內容,輕易地
瞭解本發明之其他優點與功效。
請配合參考第1圖所示,本發明為一種具測厚能力之壓合機,其具有一材料進料模組10、一第一讀取器11、一材料測厚單元12、一控制單元13、一壓合模組14、一成品測厚單元15、一第二讀取器16與一成品出料模組17。
材料進料模組10為一傳送機構、一晶舟盒單元、一晶圓匣單元、一材料料盒單元或一機械臂模組。
第一讀取器11係相鄰於材料進料模組10,以讀取來自材料進料模組10之材料20的條碼。第一讀取器11能夠為一條碼讀取器或一電荷耦合元件(Charge-coupled Device,CCD)。
材料測厚單元12具有一測厚模組120,材料測厚單元12係相鄰於第一讀取器11。測厚模組120為一電荷耦合元件、一接觸式探針或一雷射測厚儀。材料測厚單元12更具有一傳送模組,傳送模組能夠為一滾輪或一機械手臂。舉例而言,測厚模組120係能夠裝設於傳送模組的上端與下端,當材料20通過位於傳送模組的上端與下端之測厚模組120時,測厚模組120能夠以一接觸式或一非接觸式方式對材料20進行測厚。該接觸式為接觸面積大小區分式、點接觸式或面接觸式。該非接觸式為雷射、超音波、X光、白光干涉或電解式。測厚模組120亦能夠僅裝設於傳送模組的上端或下端。但不限制。
控制單元13具有一資料儲存計算模組130,控制單元13係信號連接第一讀取器11與測厚單元120。
壓合模組14係信號連接控制單元13,並相鄰於材料測厚模組12。壓合模組14具有一固定單元、一上模、一下模、一可動單元與一加壓單元,其係如本案之上述的先前技術所論述,故不再此贅述。
成品測厚單元15係相鄰於壓合模組14。成品測厚單元15具有一測厚模組150,測厚模組150為一電荷耦合元件、一接觸式探針或一雷射測厚儀。成品測厚單元15更具有一傳送模組,傳送模組能夠為一滾輪或一機械手臂。
第二讀取器16係相鄰於成品測厚單元15。第二讀取器16能夠為一條碼讀取器或一電荷耦合元件(Charge-coupled Device,CCD)。
成品出料模組17為一傳送機構、一晶舟盒單元、一晶圓匣單元、一材料料盒單元或一機械臂模組,成品出料模組17係相鄰於第二讀取器16。
請再配合參考第1圖所示,一傳送機構18係設於成品出料模組17與材料進料模組10之間。若成品出料模組17與材料進料模組10使用一盒單元或一匣單元裝置材料20,當位於材料進料模組10之盒單元或匣單元中未具有任何材料時,傳送機構18係能夠將盒單元或匣單元傳送至成品出料模組17,以容置成品21。
請配合參考第2圖所示,本發明係一種測厚方法,其步驟包含有:材料進料模組10將一材料20送至材料測厚單元12,若材料20具有一條碼,如第1圖所示,第一讀取器11係讀取條碼,條碼係為材料20之辨識碼,辨識碼係由第一讀取器11傳送至控制單元13,以使控制單元能夠藉由辨識碼知悉材料20於前一製程中所記錄之材料20的厚度資訊、材料20品項、材料20品質、材料20成分或材料20所歷經之製程。
假若條碼具有材料20之厚度資訊,則材料測厚單元12不作動。控制單元13之資料儲存計算模組130係依據該厚度資訊進行一運算,再將運算結果透過控制單元13傳送給壓合模組14,以對壓合模組14執行一壓合位置或一壓力的調控,壓合模組14依據該調控對材料20進行一壓合動作。
若材料20未具有條碼或由該條碼無法得知材料20之厚度資訊,材料測厚單元12之測厚模組120係對材料20進行測厚。
該測厚方式具有多個實施例,其一實施例,測厚模組120為固定式,材料20為可動式;另一實施例為測厚模組120為可動式,材料20為固定式;再一實施例為測厚模組120為可動式,材料20為可動式。
測厚模組120係測量材料20之表面情況,如平面、曲面或不規則面,以取得材料20之多點厚度資料,該多點厚度資料係傳送至資料儲存計算模組130,以進行一運算,再將運算結果透過控制單元13傳送給壓合模組14,以對壓合模組14執行一壓合位置或一壓力的調控,壓合模組14依據該調控對材料20進行一壓合動作。
經過壓合之材料20係為一成品21,成品21係由壓合模組14傳送至成品測厚單元15,如上所述之測厚方式,測厚模組150係對成品21進行測厚,並取得成品21之多點厚度資料,該多點厚度資料係傳送至資料儲存計算模組130,以進行一運算,再將運算結果傳送給控制單元13。若該運算結果於一允許範圍,則壓合模組14不進行一誤差調控。若該運算結果超出或低於一允許範圍,則壓合模組14進行一誤差調控。舉例而言,若成品21規格為0.25±0.01mm,當成品測厚單元15檢測成品21的厚度為0.265mm時,成品測厚單元15係將所測得的資料回饋給控制單元13處理補正,以使壓合單元14進行一誤差調控。
經過測厚之成品21係傳送至成品出料模組17,成品21於通過第二讀取器16時,第二讀取器16係讀取成品21之條碼,並傳送給控制單元13,以紀錄成品21之資料。
若成品21未具有條碼,則第二讀取器16係不進行讀取之動作。
綜合上述,本發明係使用材料測厚單元12與成品測厚單元15分別測量一材料20之厚度資訊與一成品21之厚度資訊,該些厚度資訊係分別傳送給控制單元13,以對壓合模組14執行一壓合位置或一壓力的調控或一誤差調控,藉以補正各材料20之間厚度差異,以獲得一穩定可靠的產品品質。
以上所述之具體實施例,僅係用於例釋本發明之特點及功效,而非用於限定本發明之可實施範疇,於未脫離本發明上揭之精神與技術範疇下,任何運用本發明所揭示內容而完成之等效改變及修飾,均仍應為下述之申請專利範圍所涵蓋。
10‧‧‧材料進料模組
11‧‧‧第一讀取器
12‧‧‧材料測厚單元
120‧‧‧測厚模組
13‧‧‧控制單元
14‧‧‧壓合模組
15‧‧‧成品測厚單元
150‧‧‧測厚模組
16‧‧‧第二讀取器
17‧‧‧成品出料模組
18‧‧‧傳送機構
20‧‧‧材料
21‧‧‧成品
Claims (17)
- 一種具測厚能力之壓合機,其包含有:一材料測厚單元,其具有一測厚模組;一控制單元,其係訊號連接該材料測厚單元;一壓合模組,其係相鄰於該材料測厚單元,該壓合單元係訊號連接該控制單元;其中,該測厚模組係對一材料進行測厚,若該測厚模組為可動式,該材料為固定式;或者該測厚模組為可動式,該材料為可動式;該測厚模組係取得該材料之厚度資料,該厚度資料係傳送至該控制單元,以進行一運算,再將運算結果傳送給該壓合模組,以對該壓合模組執行一壓合位置或一壓力的調控,該壓合模組依據該調控對材料進行一壓合動作。
- 如申請專利範圍第1項所述之具測厚能力之壓合機,其更具有一成品測厚單元,該成品測厚單元係相鄰於該壓合模組,並且該成品測厚單元訊號連接該控制單元。
- 如申請專利範圍第2項所述之具測厚能力之壓合機,其中該成品測厚單元具有一測厚模組;該控制單元具有一資料儲存計算模組。
- 如申請專利範圍第3項所述之具測厚能力之壓合機,其中該測厚模組為一電荷耦合元件、一接觸式探針或一雷射測厚儀。
- 如申請專利範圍第1項所述之測厚能力之壓合機,其更具有一第一讀取器,該第一讀取器係相鄰於該材料測厚單元,該第一讀取器係訊號連接該控制單元。
- 如申請專利範圍第1項所述之測厚能力之壓合機,其更具有一材料進料模組,該材料進料模組係相鄰於該材料測厚單元。
- 如申請專利範圍第2項所述之測厚能力之壓合機,其更具有一第二讀取器,該第二讀取器係相鄰於該成品測厚單元,該第二讀取器係訊號連接該控制單元。
- 如申請專利範圍第2項所述之測厚能力之壓合機,其更具有一成品出料模組,該成品出料模組係相鄰於該成品測厚單元。
- 一種測厚方法,其包含有:一材料測厚單元測量一材料之厚度資料,並將該資料厚度傳送給一控制單元,該材料測厚單元具有一測厚模組,該測厚模組係測量該材料之厚度;若該測厚模組為可動式,該材料為固定式;或者該測厚模組為可動式,該材料為可動式;該測厚模組係取得該材料之厚度資料,該厚度資料係傳送至該控制單元之資料儲存計算模組;該控制單元之資料儲存計算模組係依據該厚度資料進行一運算,再將一運算結果透過該控制單元傳送給一壓合模組,以對該壓合模組執行一壓合位置或一壓力的調控;以及該壓合模組依據該調控對該材料進行一壓合動作。
- 如申請專利範圍第9項所述之測厚方法,其更包含有:若該材料具有一條碼,一第一讀取器係讀取該條碼,該條碼為該材料之辨識碼,該辨識碼係傳送至該控制中心,以使該控制中心知悉該材料之厚度資訊,該材料測厚單元則不動作,該資料儲存計算模組係依據該厚度資料進行一運算,再將一運算結果透過該控制單元傳送給該壓合模組,以對該壓合模組執行一壓合位置或一壓力的調控。
- 如申請專利範圍第9項所述之測厚方法,其更包含有:經過壓合之材料係為一成品,該成品係由該壓合模組傳送至一成品測厚單元,以進行一測厚,進而取得該成品之厚度資料,該厚度資料係傳送至該控制中心,以使該資料儲存計算模組進行一運算,再將一運算結果傳送給該控制單元;若該運算結果於一允許範圍,則該壓合模組不進行一誤差調控;若該運算結果過超出或低於一允許範圍,則該壓合模組進行一誤差調控。
- 如申請專利範圍第11項所述之測厚方法,其更包含有:經過測厚之成品係傳送至一成品出料模組,該成品於通過一第二讀取器時,一第二讀取器係讀取該成品之條碼,並傳送給該控制單元,以紀錄該成品之資料;若該成品未具有該條碼,則該第二讀取器係不進行讀取之動作。
- 一種具測厚能力之壓合機,其包含有:一第一讀取器;一控制單元,其係訊號連接該第一讀取器;一壓合模組,其係訊號連接該控制單元;以及一材料測厚單元,該材料測厚單元係訊號連接該控制單元,並且相鄰於該壓合模組,該材料測厚單元具有一測厚模組;以及其中,該第一讀取器讀取一材料之條碼,該條碼為一辨識碼,該辨識碼為該材料的厚度資訊、該材料品項、該材料品質、該材料成分或該材料所歷經之製程,該辨識碼係傳送給該控制單元,以使該壓合模組對該材料進行一壓合動作;該測厚模組係測量該材料之厚度;若該測厚模組為可動式,該材料為固定式;或者該測厚模組為可動式,該材料為可動式;該測厚模組係取得該材料之厚度資料,該厚度資料係傳送至該控制單元,以進行一運算,再將運算結果傳送給該壓合模組,以對該壓合模組執行一壓合位置或一壓力的調控,該壓合模組依據該調控對材料進行一壓合動作。
- 如申請專利範圍第13項所述之具測厚能力之壓合機,其更具有一成品測厚單元,該成品測厚單元係相鄰於該壓合模組,並且該成品測厚單元訊號連接該控制單元。
- 如申請專利範圍第14項所述之具測厚能力之壓合機,其中該成品測厚單元具有一測厚模組;該控制單元具有一資料儲存計算模組。
- 如申請專利範圍第14項所述之具測厚能力之壓合機,其中該測厚模組為一電荷耦合元件、一接觸式探針或一雷射測厚儀。
- 如申請專利範圍第14項所述之測厚能力之壓合機,其更具有一材料進料模組,該材料進料模組係相鄰於該材料測厚單元;一第二讀取器,該第二讀取器係相鄰於該成品測厚單元,該第二讀取器係訊號連接該控制單元;以及一成品出料模組,該成品出料模組係相鄰於該成品測厚單元。
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TW103138076A TWI546186B (zh) | 2013-09-06 | 2014-11-03 | 具測厚能力之壓合機及其方法 |
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EP2952734B1 (en) * | 2014-06-05 | 2021-04-07 | Siemens Gamesa Renewable Energy A/S | A root bushing for a blade root of a wind turbine rotor blade, a blade root, a wind turbine rotor blade and a wind turbine |
DE202014007558U1 (de) * | 2014-09-22 | 2014-11-18 | Wpt Nord Gmbh | Bohrwerkzeug zur Modifikation einer Sacklochbohrung |
GB2569295A (en) | 2017-12-08 | 2019-06-19 | Vestas Wind Sys As | A replacement insert for repair of a joint connecting a wind turbine rotor blade to a rotor hub |
GB2569294A (en) | 2017-12-08 | 2019-06-19 | Vestas Wind Sys As | Method of repairing a joint connecting a wind turbine rotor blade to a rotor hub |
US11389816B2 (en) | 2018-05-09 | 2022-07-19 | Divergent Technologies, Inc. | Multi-circuit single port design in additively manufactured node |
NL2024169B1 (nl) * | 2019-11-06 | 2021-07-20 | Viventus Holding B V | Verbeterde bus voor het verbinden van een windturbineblad aan een naaf van een windturbineblad |
EP4108428A1 (en) | 2021-06-24 | 2022-12-28 | Nordex Blade Technology Centre APS | A method of fastening a joining insert to a wind turbine rotor blade element |
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GR63633B (en) * | 1977-09-27 | 1979-11-27 | H Fischer | Anchoring of one element of solide fiction for filling the blind hole with a hardening binding material |
US4915590A (en) * | 1987-08-24 | 1990-04-10 | Fayette Manufacturing Corporation | Wind turbine blade attachment methods |
DE3905095A1 (de) * | 1989-02-20 | 1990-08-23 | Int Intec Co Ets | In ein vorgebohrtes loch einzusetzender injektionsanker |
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US20150071701A1 (en) | 2015-03-12 |
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