TWI493661B - 附散熱座功率模組用基板,及附散熱座功率模組用基板之製造方法 - Google Patents
附散熱座功率模組用基板,及附散熱座功率模組用基板之製造方法 Download PDFInfo
- Publication number
- TWI493661B TWI493661B TW102111535A TW102111535A TWI493661B TW I493661 B TWI493661 B TW I493661B TW 102111535 A TW102111535 A TW 102111535A TW 102111535 A TW102111535 A TW 102111535A TW I493661 B TWI493661 B TW I493661B
- Authority
- TW
- Taiwan
- Prior art keywords
- heat sink
- power module
- substrate
- layer
- aluminum
- Prior art date
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- 239000000758 substrate Substances 0.000 title claims description 180
- 238000000034 method Methods 0.000 title claims description 19
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 229910052782 aluminium Inorganic materials 0.000 claims description 84
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 83
- 229910052751 metal Inorganic materials 0.000 claims description 80
- 239000002184 metal Substances 0.000 claims description 80
- 150000001875 compounds Chemical class 0.000 claims description 55
- 229910018125 Al-Si Inorganic materials 0.000 claims description 29
- 229910018520 Al—Si Inorganic materials 0.000 claims description 29
- 238000005219 brazing Methods 0.000 claims description 24
- 229910000838 Al alloy Inorganic materials 0.000 claims description 23
- 230000005496 eutectics Effects 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 21
- 230000004907 flux Effects 0.000 claims description 13
- 229910017639 MgSi Inorganic materials 0.000 claims description 8
- 239000012299 nitrogen atmosphere Substances 0.000 claims description 2
- 239000010949 copper Substances 0.000 description 19
- 238000010438 heat treatment Methods 0.000 description 18
- 229910052802 copper Inorganic materials 0.000 description 13
- 239000012298 atmosphere Substances 0.000 description 12
- 239000012071 phase Substances 0.000 description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 11
- 239000000654 additive Substances 0.000 description 10
- 230000000996 additive effect Effects 0.000 description 10
- 238000001816 cooling Methods 0.000 description 10
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 9
- 239000011888 foil Substances 0.000 description 9
- 229910000679 solder Inorganic materials 0.000 description 9
- 229910045601 alloy Inorganic materials 0.000 description 8
- 239000000956 alloy Substances 0.000 description 8
- 229910052760 oxygen Inorganic materials 0.000 description 8
- 239000000919 ceramic Substances 0.000 description 7
- 239000004065 semiconductor Substances 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 238000007711 solidification Methods 0.000 description 6
- 230000008023 solidification Effects 0.000 description 6
- YJLIKUSWRSEPSM-WGQQHEPDSA-N (2r,3r,4s,5r)-2-[6-amino-8-[(4-phenylphenyl)methylamino]purin-9-yl]-5-(hydroxymethyl)oxolane-3,4-diol Chemical compound C=1C=C(C=2C=CC=CC=2)C=CC=1CNC1=NC=2C(N)=NC=NC=2N1[C@@H]1O[C@H](CO)[C@@H](O)[C@H]1O YJLIKUSWRSEPSM-WGQQHEPDSA-N 0.000 description 5
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 5
- 229910001873 dinitrogen Inorganic materials 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000001590 oxidative effect Effects 0.000 description 5
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 4
- 238000005304 joining Methods 0.000 description 4
- 239000000523 sample Substances 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 229910017944 Ag—Cu Inorganic materials 0.000 description 2
- 229910019018 Mg 2 Si Inorganic materials 0.000 description 2
- 229910020068 MgAl Inorganic materials 0.000 description 2
- 229910020836 Sn-Ag Inorganic materials 0.000 description 2
- 229910020988 Sn—Ag Inorganic materials 0.000 description 2
- 229910018956 Sn—In Inorganic materials 0.000 description 2
- AJXBBNUQVRZRCZ-UHFFFAOYSA-N azanylidyneyttrium Chemical compound [Y]#N AJXBBNUQVRZRCZ-UHFFFAOYSA-N 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 238000013507 mapping Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000001052 transient effect Effects 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
- H01L23/373—Cooling facilitated by selection of materials for the device or materials for thermal expansion adaptation, e.g. carbon
- H01L23/3735—Laminates or multilayers, e.g. direct bond copper ceramic substrates
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/209—Heat transfer by conduction from internal heat source to heat radiating structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
- B23K1/0016—Brazing of electronic components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0222—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in soldering, brazing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0222—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in soldering, brazing
- B23K35/0233—Sheets, foils
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
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- B23K35/0233—Sheets, foils
- B23K35/0238—Sheets, foils layered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/28—Selection of soldering or welding materials proper with the principal constituent melting at less than 950 degrees C
- B23K35/286—Al as the principal constituent
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- C04B37/00—Joining burned ceramic articles with other burned ceramic articles or other articles by heating
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- C04B2237/86—Joining of two substrates at their largest surfaces, one surface being complete joined and covered, the other surface not, e.g. a small plate joined at it's largest surface on top of a larger plate
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
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- H01L2224/28—Structure, shape, material or disposition of the layer connectors prior to the connecting process
- H01L2224/29—Structure, shape, material or disposition of the layer connectors prior to the connecting process of an individual layer connector
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- H01L2224/291—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof
- H01L2224/29101—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof the principal constituent melting at a temperature of less than 400°C
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- H01L23/40—Mountings or securing means for detachable cooling or heating arrangements ; fixed by friction, plugs or springs
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- H01L24/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L24/31—Structure, shape, material or disposition of the layer connectors after the connecting process
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- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
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- Physics & Mathematics (AREA)
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WO2011049067A1 (ja) * | 2009-10-22 | 2011-04-28 | 三菱マテリアル株式会社 | パワーモジュール用基板、ヒートシンク付パワーモジュール用基板、パワーモジュール、パワーモジュール用基板の製造方法及びヒートシンク付パワーモジュール用基板の製造方法 |
JP5542765B2 (ja) * | 2011-09-26 | 2014-07-09 | 日立オートモティブシステムズ株式会社 | パワーモジュール |
JP5614423B2 (ja) * | 2012-03-29 | 2014-10-29 | 三菱マテリアル株式会社 | パワーモジュール用基板及びその製造方法 |
JP2015050257A (ja) * | 2013-08-30 | 2015-03-16 | 株式会社東芝 | 車両用電力変換装置及び鉄道車両 |
CN104754913B (zh) * | 2013-12-27 | 2018-06-05 | 华为技术有限公司 | 导热复合材料片及其制作方法 |
KR102186331B1 (ko) * | 2014-01-08 | 2020-12-03 | 미쓰비시 마테리알 가부시키가이샤 | 저항기 및 저항기의 제조 방법 |
KR20170073618A (ko) * | 2014-10-16 | 2017-06-28 | 미쓰비시 마테리알 가부시키가이샤 | 냉각기가 장착된 파워 모듈용 기판 및 그 제조 방법 |
WO2016060079A1 (ja) * | 2014-10-16 | 2016-04-21 | 三菱マテリアル株式会社 | 冷却器付パワーモジュール用基板及びその製造方法 |
JP6638282B2 (ja) * | 2015-09-25 | 2020-01-29 | 三菱マテリアル株式会社 | 冷却器付き発光モジュールおよび冷却器付き発光モジュールの製造方法 |
EP3358610B1 (en) * | 2015-10-02 | 2021-09-15 | Mitsui Mining and Smelting Co., Ltd. | A bonding junction structure |
JP6656657B2 (ja) * | 2015-11-06 | 2020-03-04 | 三菱マテリアル株式会社 | セラミックス/アルミニウム接合体、パワーモジュール用基板、及び、パワーモジュール |
JP6822247B2 (ja) * | 2016-03-25 | 2021-01-27 | 三菱マテリアル株式会社 | ヒートシンク付絶縁回路基板の製造方法 |
KR101956983B1 (ko) | 2016-09-20 | 2019-03-11 | 현대자동차일본기술연구소 | 파워 모듈 및 그 제조 방법 |
JP7277286B2 (ja) * | 2019-06-28 | 2023-05-18 | 三菱重工業株式会社 | プラントの検査方法 |
US11776870B2 (en) * | 2020-01-16 | 2023-10-03 | Semiconductor Components Industries, Llc | Direct bonded copper substrates fabricated using silver sintering |
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2013
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- 2013-03-29 CN CN201380016243.8A patent/CN104205324B/zh active Active
- 2013-03-29 WO PCT/JP2013/059464 patent/WO2013147121A1/ja active Application Filing
- 2013-03-29 EP EP13769672.0A patent/EP2833400B1/en active Active
- 2013-03-29 KR KR1020147026261A patent/KR101548474B1/ko not_active Expired - Fee Related
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CN104205324A (zh) | 2014-12-10 |
CN104205324B (zh) | 2016-09-21 |
WO2013147121A1 (ja) | 2013-10-03 |
TW201405722A (zh) | 2014-02-01 |
IN2014DN08074A (enrdf_load_stackoverflow) | 2015-05-01 |
US20150055303A1 (en) | 2015-02-26 |
KR101548474B1 (ko) | 2015-08-28 |
JP5548722B2 (ja) | 2014-07-16 |
EP2833400B1 (en) | 2016-11-23 |
US9237682B2 (en) | 2016-01-12 |
EP2833400A1 (en) | 2015-02-04 |
KR20140145129A (ko) | 2014-12-22 |
JP2013214576A (ja) | 2013-10-17 |
EP2833400A4 (en) | 2015-10-28 |
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