TWI486103B - Flexible printed circuit board with attached plate and method for manufacturing the same - Google Patents

Flexible printed circuit board with attached plate and method for manufacturing the same Download PDF

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TWI486103B
TWI486103B TW100109128A TW100109128A TWI486103B TW I486103 B TWI486103 B TW I486103B TW 100109128 A TW100109128 A TW 100109128A TW 100109128 A TW100109128 A TW 100109128A TW I486103 B TWI486103 B TW I486103B
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printed circuit
circuit board
film
flexible printed
plate
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TW100109128A
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TW201218872A (en
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Kenichi Akamatsu
Shoji Yasuda
Chieko Yamanaka
Hideaki Tanaka
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Nippon Mektron Kk
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附補強板之可撓性印刷電路基板及其製造方法Flexible printed circuit board with strong plate and manufacturing method thereof

本發明是關於一種附補強板的可撓性印刷電路基板及其製造方法。The present invention relates to a flexible printed circuit board with a strong plate and a method of manufacturing the same.

在硬碟驅動機(以下,簡稱為「HDD」),組裝有保持磁頭元件部的致動器。此致動器藉由以轉動軸作為中心進行轉動,磁頭元件部是被定位於磁碟上的所期望的記錄軌。在此致動器,固定有進行磁頭元件部與控制電路之間的信號傳送的FPC單元。此FPC單元是具有可撓性印刷電路基板(以下,簡稱為「FPC基板」,及實裝於此FPC基板的所定的凸軌部的前置放大器積體電路。In an hard disk drive (hereinafter simply referred to as "HDD"), an actuator that holds the magnetic head element portion is assembled. The actuator is rotated by the rotation axis as a center, and the head element portion is a desired track that is positioned on the disk. In this actuator, an FPC unit that performs signal transmission between the head element portion and the control circuit is fixed. This FPC unit is a preamplifier integrated circuit having a flexible printed circuit board (hereinafter, simply referred to as "FPC board") and a predetermined bump portion mounted on the FPC board.

FPC基板是進行控制電路與前置放大器積體電路之間的信號傳輸。前置放大器積體電路是藉由傳輸配線被連接在磁頭元件部,而從前置放大器積體電路所輸出的電流,是藉由傳輸配線被傳輸至磁頭元件部(例如,參照專利文獻1)。The FPC substrate is a signal transmission between the control circuit and the preamplifier integrated circuit. The preamplifier integrated circuit is connected to the magnetic head element portion by the transmission wiring, and the current output from the preamplifier integrated circuit is transmitted to the magnetic head element portion by the transmission wiring (for example, refer to Patent Document 1) .

近年來,藉由HDD的高速化,使得資料的轉送速度飛躍地變快。隨著此,會增加前置放大器積體電路的發熱量。於是,作為散熱對策,進行著在實裝有前置放大器積體電路的FPC基板的背面,設置導熱係數優異的金屬所成的補強板(例如,參照專利文獻2)。一般,作為此種補強板,使用著鋁所成的補強板(以下,也稱為「鋁補強 板」。In recent years, with the speeding up of HDDs, the transfer speed of data has rapidly increased. Along with this, the amount of heat generated by the preamplifier integrated circuit is increased. Then, as a countermeasure against heat dissipation, a reinforcing plate made of a metal having excellent thermal conductivity is provided on the back surface of the FPC board on which the preamplifier integrated circuit is mounted (see, for example, Patent Document 2). Generally, as such a reinforcing plate, a reinforcing plate made of aluminum is used (hereinafter, also referred to as "aluminum reinforcing" board".

為了將此鋁補強板積層黏結於FPC基板來製造附補強板的FPC基板,可使用丙烯酸系,環氧系,氨基甲酸乙酯等的各種黏結劑。HDD用途等被要求外氣特性等的純粹時,使用著丙烯酸系黏結劑。丙烯酸系黏結劑是在HDD等的用途上被認定作為標準黏結劑,而對於周邊的非污染性。In order to bond the aluminum reinforcing plate layer to the FPC board to produce an FPC board with a strong plate, various adhesives such as acrylic, epoxy, and urethane can be used. When an HDD application or the like is required to be pure in terms of external air characteristics, an acrylic adhesive is used. The acrylic binder is recognized as a standard binder in applications such as HDD, and is non-contaminating to the periphery.

為了將鋁補強板積層黏結於FPC基板,對於經由黏結劑被積層的FPC基板與鋁補強板,必須進行加壓及加熱的壓機處理。In order to bond the aluminum reinforcing plate layer to the FPC board, it is necessary to pressurize and heat the FPC board and the aluminum reinforcing board which are laminated via the bonding agent.

丙烯酸系黏結劑是為了顯出充分的黏結力,在材料的特性上必須作成較久時間(例如45~120分鐘)的壓機處理。在此,將進行如此地較久時間的壓機處理的方式稱為「長時間成形方式」。用以進行壓機處理的壓機裝置是較昂貴,而導入數量被限定。因此,若壓機裝置藉由1次壓機處理被長時間佔有,則有附補強板的FPC基板的生產效率會降低的問題。Acrylic binders are designed to exhibit sufficient adhesion and must be processed for a longer period of time (eg, 45 to 120 minutes) in the properties of the material. Here, the method of performing the press processing in such a long time is referred to as "long-term forming method". The press device used to perform the press process is relatively expensive, and the number of introductions is limited. Therefore, if the press device is occupied for a long time by the one-time press process, there is a problem that the production efficiency of the FPC board with the strong plate is lowered.

一方面,對於上述的長時間成形方式,有壓機處理較短時間的方式(以下,稱為「快速成形方式」。在此快速成形方式,將壓機處理之時間作為短時間(10分鐘以下程度),在壓機處理之後進行被稱為後烘烤熱處理的熱處理。快速成形方式的壓機處理的成形壓力及成形溫度,是與長時間成形方式的壓機處理的情形大約同等。壓機處理後的後烘烤熱處理,是例如在150℃以上且兩小時以上的 條件下進行。On the other hand, in the above-described long-term molding method, there is a method in which the press is processed for a short period of time (hereinafter referred to as "rapid forming method". In this rapid forming method, the time of the press processing is regarded as a short time (10 minutes or less). To the extent that the heat treatment called post-baking heat treatment is performed after the press processing, the forming pressure and the forming temperature of the press forming process of the rapid forming method are approximately the same as those of the press processing of the long-time forming method. The post-baking heat treatment after the treatment is, for example, at 150 ° C or more for two hours or more. Under the conditions.

快速成形方式時,壓機處理為短時間之故,因而在1次壓機處理不會長時間佔有壓機裝置。又,壓機處理後,欲從壓機裝置取出FPC基板之際,不必降低FPC基板的溫度。亦即,有略在長時間成形方式中所必需的降溫過程,就可進行下一工序的後烘烤熱處理。所以,壓機裝置的佔有時間是成為更短。又,後烘烤熱處理是例如使用複數爐並行地進行,就可大量地加以進行。因此,依照快速成形方式,與長時間成形方式相比較,具有大幅度地可提高附補強板的FPC基板的生產效率的優點。In the rapid forming mode, the press is processed for a short period of time, so that the press device does not occupy the press device for a long time in one press process. Further, after the press processing, it is not necessary to lower the temperature of the FPC board when the FPC board is to be taken out from the press device. That is, the post-baking heat treatment in the next step can be carried out with a cooling process which is necessary in a long time forming mode. Therefore, the occupation time of the press device is made shorter. Further, the post-baking heat treatment can be carried out in a large amount, for example, by using a plurality of furnaces in parallel. Therefore, according to the rapid prototyping method, compared with the long-time forming method, there is an advantage that the production efficiency of the FPC board with the strong plate can be greatly improved.

但是,以往適用快速成形方式時,因加壓時間(壓機處理)較短,因此無法確保丙烯酸系黏結劑的適當硬化條件。結果,即使進行後烘烤熱處理之後,也有無法得到充分的黏結性的問題。又,藉由依鋁板表面的粗化所致的固定效果以提昇黏結性的方法為以往就被熟知,惟即使使用此方法時,在常態(常溫,常濕下)下也無法得到充分的黏結強度(以下,稱為「剝下強度」。However, when the rapid prototyping method is applied in the past, since the pressurization time (press treatment) is short, it is impossible to ensure proper curing conditions of the acrylic binder. As a result, even after the post-baking heat treatment, there is a problem that sufficient adhesion cannot be obtained. Moreover, the method of improving the adhesion by the fixing effect by the roughening of the surface of the aluminum plate has been known in the past, but even when this method is used, sufficient bonding strength cannot be obtained under the normal state (normal temperature, normal humidity). (Hereinafter, it is called "stripping strength".

又,利用傳統的快速成形方式所製造的附補強板的FPC基板,是在作為FPC基板的使用環境的一環境所假想的濕潤環境下,會把鋁補強板與FPC基板之黏結性大幅度地降低。亦即,在傳統技術中,也有耐水黏結性變差的問題。In addition, the FPC substrate with the strong plate produced by the conventional rapid prototyping method has a high adhesion property between the aluminum reinforcing plate and the FPC substrate in a imaginary humid environment which is an environment in which the FPC substrate is used. reduce. That is, in the conventional art, there is also a problem that water-resistant adhesion is deteriorated.

專利文獻1:日本特開2007-287197號公報Patent Document 1: Japanese Laid-Open Patent Publication No. 2007-287197

專利文獻2:日本特開2002-314207號公報Patent Document 2: Japanese Laid-Open Patent Publication No. 2002-314207

本發明是鑑於上述事情而創作者,提供一種可適用於快速成形方式,黏結性優異的附補強板的可撓性印刷電路基板及其製造方法,作為目的。The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a flexible printed circuit board and a method for producing the same, which are applicable to a rapid forming method and have excellent adhesion.

依照本發明的第1形態,提供一種附補強板的可撓性印刷電路基板,其特徵為:具備:具有基片及被形成於上述基片的至少一方的一面的配線圖案的可撓性印刷電路基板,及補強上述可撓性印刷電路基板的金屬板,而在與上述可撓性印刷電路基板相對的一面具含有氧化鋯的化學處理膜,經由丙烯酸系黏結劑層被黏結於上述基片的金屬板。According to a first aspect of the present invention, a flexible printed circuit board with a strong plate is provided, comprising: a flexible printed circuit having a substrate and a wiring pattern formed on one surface of at least one of the substrates; a circuit board and a metal plate for reinforcing the flexible printed circuit board, and a chemical treatment film containing zirconia in a mask facing the flexible printed circuit board is bonded to the substrate via an acrylic adhesive layer Metal plate.

依照本發明的第2形態,提供一種附補強板的可撓性印刷電路基板,其特徵為:具備:具有包括被形成於基片的表面的凸軌部的第1實裝區域及第2實裝區域,及設置成被夾在上述第1實裝區域及第2實裝區域,而包括電性地連接上述第1實裝區域的上述凸軌部與上述第2實裝區域的上述凸軌部的配線的配線區域的可撓性印刷電路基板;及被形成於上述第1實裝區域及/或上述第2實裝區域的上述基片的背面的丙烯酸系黏結劑層;及在與上述可撓性印刷電路基板相對的一面具含有氧化鋯的化學處理膜,經由上述丙烯酸系黏結劑層被黏結於上述基片的鋁補強板。According to a second aspect of the present invention, a flexible printed circuit board with a strong plate is provided, comprising: a first mounting region including a convex rail portion formed on a surface of the substrate; and a second solid And a mounting region that is disposed between the first mounting region and the second mounting region, and includes the protruding rail electrically connecting the first mounting region and the protruding rail of the second mounting region a flexible printed circuit board in a wiring area of the wiring of the portion; and an acrylic adhesive layer formed on the back surface of the substrate in the first mounting region and/or the second mounting region; A mask corresponding to the flexible printed circuit board contains a chemically treated film of zirconia, and is bonded to the aluminum reinforcing plate of the substrate via the acrylic adhesive layer.

依照本發明的第3形態,提供一種附補強板的可撓性 印刷電路基板的製造方法,其特徵為:在鋁板的表面形成含有氧化鋯的化學處理膜,將形成有上述化學處理膜的上述鋁板,經由丙烯酸系黏結劑,把上述化學處理膜與上述丙烯酸系黏結劑層接觸的方式積層於可撓性印刷電路基板的塑膠薄膜,藉由此,經由上述丙烯酸系黏結劑,形成上述鋁板與上述塑膠薄膜被積層的積層體,使用壓機裝置,進行加熱及加壓上述積層體的壓機處理,使用爐裝置,比上述壓機處理還要久之期間,進行加熱上述積層體的後烘烤熱處理。According to a third aspect of the present invention, a flexibility of an attached strong plate is provided A method for producing a printed circuit board, characterized in that a chemical treatment film containing zirconium oxide is formed on a surface of an aluminum plate, and the aluminum plate on which the chemical treatment film is formed is subjected to the chemical treatment film and the acrylic system via an acrylic adhesive. a plastic film deposited on the flexible printed circuit board in a manner of contacting the adhesive layer, whereby the laminated body of the aluminum plate and the plastic film is laminated via the acrylic adhesive, and heated by a press device The press processing for pressurizing the above-mentioned laminated body is performed by using a furnace apparatus for a post-baking heat treatment for heating the laminated body longer than the above-described press processing.

在本發明中,將含有氧化鋯的化學處理膜形成於表面的金屬板使用作為可撓性印刷電路基板的補強板。具有此化學處理膜的金屬板是經由丙烯酸系黏結劑層被黏結於可撓性印刷電路基板。在硬化丙烯酸系黏結劑的加熱處理,含有氧化鋯的化學處理膜中的羥基與丙烯酸系黏結劑中的羧基或烴基進行化學反應。藉由此,牢固的化學鏈高密度地被形成。此化學鏈是構成橫跨化學處理膜與丙烯酸系黏結劑層之界面的交聯。因此,依照本發明,即使採用快速成形方式時,也可得到高黏結強度。In the present invention, a metal plate on which a chemical treatment film containing zirconium oxide is formed on the surface is used as a reinforcing plate for a flexible printed circuit board. The metal plate having this chemical treatment film is bonded to the flexible printed circuit board via the acrylic adhesive layer. In the heat treatment of the hardened acrylic binder, the hydroxyl group in the chemically treated film containing zirconium oxide is chemically reacted with a carboxyl group or a hydrocarbon group in the acrylic binder. Thereby, a strong chemical chain is formed at a high density. This chemical chain constitutes a crosslink that spans the interface between the chemical treatment film and the acrylic binder layer. Therefore, according to the present invention, high bonding strength can be obtained even when the rapid forming method is employed.

又,構成上述的交聯的化學鏈是黏合強度較強,不會受到具有水分子的羥基的影響之故,因而即使在濕潤環境下也可確保充分的黏結性。亦即,依照本發明,可得到高耐水黏結性。Further, the chemical chain constituting the above cross-linking has a strong adhesive strength and is not affected by the hydroxyl group having water molecules, so that sufficient adhesion can be ensured even in a wet environment. That is, according to the present invention, high water-resistant adhesion can be obtained.

以下,一面參照圖式,一面針對於本發明的實施形態的附補強板的FPC單元。又,在具有同等的功能的構成要素附與同一符號,而省略了詳細的說明。圖式是模式性者,厚度與平面尺寸之關係,各層的厚度之比率等是與現實者不相同。Hereinafter, the FPC unit to which the strong plate is attached according to the embodiment of the present invention will be described with reference to the drawings. In addition, constituent elements having the same functions are denoted by the same reference numerals, and detailed description thereof will be omitted. The pattern is model, the relationship between the thickness and the plane size, the ratio of the thickness of each layer, etc. are different from the actual one.

使用第1圖,針對於本發明的實施形態的附補強板的FPC基板進行說明。第1(a)圖是表示本發明的附補強板的FPC基板1的斷面圖,第1(b)圖是表示附補強板的FPC基板1的仰視圖。An FPC board with a strong plate according to an embodiment of the present invention will be described with reference to Fig. 1 . Fig. 1(a) is a cross-sectional view showing the FPC board 1 of the reinforcing plate of the present invention, and Fig. 1(b) is a bottom view showing the FPC board 1 to which the strong board is attached.

附補強板的FPC基板1是具有:在表面具有配線圖案的FPC基板2,及設於FPC基板2的背面的丙烯酸系黏結劑層3,及經由此丙烯酸系黏結劑層3被黏於FPC基板2的背面的鋁補強板4。The FPC board 1 with a strong plate has an FPC board 2 having a wiring pattern on its surface, and an acrylic adhesive layer 3 provided on the back surface of the FPC board 2, and is adhered to the FPC board via the acrylic adhesive layer 3. 2 aluminum reinforcement plate 4 on the back.

由第1(a)圖及第1(b)圖可知,FPC基板2是由實裝區域2a,2b與配線區域2c所構成。實裝區域2a,2b是具有用以實裝電子零件的凸軌部22a,22b。配線區域2c是被設成夾在實裝區域2a與實裝區域2b,而具有用以進行實裝區域2a與實裝區域2b之間的信號傳輸的配線。As can be seen from the first (a) and the first (b), the FPC board 2 is composed of the mounting regions 2a, 2b and the wiring region 2c. The mounting areas 2a, 2b are convex rail portions 22a, 22b for mounting electronic components. The wiring area 2c is provided so as to be sandwiched between the mounting area 2a and the mounting area 2b, and has wiring for performing signal transmission between the mounting area 2a and the mounting area 2b.

丙烯酸系黏結劑層3是設於FPC基板2的基片21與鋁補強板4之間。此丙烯酸系黏結劑層3是藉由加壓處理及加熱處理進行丙烯酸系的黏結劑者。The acrylic adhesive layer 3 is provided between the substrate 21 of the FPC board 2 and the aluminum reinforcing plate 4. The acrylic adhesive layer 3 is an acrylic adhesive which is subjected to pressure treatment and heat treatment.

如下所詳述地,鋁補強板4是將依氧化鋯化學處理液所致的化學處理所施以的鋁板被加工成所定形狀者。如此,鋁補強板4是至少在與FPC基板2相對的一面,具含 有氧化鋯(ZrO2 )的化學處理膜4a。As described in detail below, the aluminum reinforcing plate 4 is an aluminum plate to which a chemical treatment by a zirconia chemical treatment liquid is applied to a predetermined shape. As described above, the aluminum reinforcing plate 4 is a chemical treatment film 4a containing zirconium oxide (ZrO 2 ) at least on the side opposite to the FPC board 2 .

由第1(a)圖及第1(b)圖可知,鋁補強板4是經由丙烯酸系黏結劑層3被黏貼於實裝區域2a,2b的FPC基板2的背面。亦即,化學處理膜4a接觸於丙烯酸系黏結劑層3的方式,鋁補強板4是被黏貼於FPC基板2的背面。此鋁補強板4,是不會把實裝區域2a,2b的FPC基板2屈曲的方式可功能作為補強FPC基板2的補強板,而且也可功能作為散熱被實裝於凸軌部22a,22b的電子零件的發熱的散熱板。又,在配線區域2c的FPC基板2的背面,鋁補強板4是未被黏貼。如此地,配線區域2c是構成作為具有可撓性者。As can be seen from the first (a) and the first (b), the aluminum reinforcing plate 4 is adhered to the back surface of the FPC board 2 of the mounting regions 2a, 2b via the acrylic adhesive layer 3. That is, the chemical treatment film 4a is in contact with the acrylic adhesive layer 3, and the aluminum reinforcing plate 4 is adhered to the back surface of the FPC board 2. The aluminum reinforcing plate 4 can function as a reinforcing plate for reinforcing the FPC board 2 without buckling the FPC board 2 of the mounting areas 2a, 2b, and can also be functionally mounted as heat sink on the rail portions 22a, 22b. The heat sink of the electronic parts. Moreover, the aluminum reinforcing plate 4 is not attached to the back surface of the FPC board 2 of the wiring area 2c. As such, the wiring region 2c is configured to have flexibility.

以下,針對於FPC基板2的詳細構成進行說明。Hereinafter, a detailed configuration of the FPC board 2 will be described.

由第1(a)圖可知,FPC基板2是具有:塑膠薄膜所成的基片21,及被形成於此基片21的單面的配線圖案22,及經由黏結劑層23所設置的塑膠薄膜所成的覆蓋薄膜24。As can be seen from Fig. 1(a), the FPC board 2 is a substrate 21 having a plastic film, a wiring pattern 22 formed on one side of the substrate 21, and a plastic provided via the adhesive layer 23. The cover film 24 formed by the film.

配線圖案22是銅(Cu)等導電性材料所構成。此配線圖案22是使用補助減層法、半添加法、或印刷法等,被形成所定的電路圖案狀。由第1(a)圖可知,配線圖案22的一部分是未被覆蓋薄膜24所覆蓋,而構成用以實裝電子零件的凸軌部22a,22b。又,此配線圖案22是經由黏結劑被積層在基片21,或是未經由黏結劑被積層在基片21也可以。The wiring pattern 22 is made of a conductive material such as copper (Cu). This wiring pattern 22 is formed into a predetermined circuit pattern shape by using a subsidized subtractive method, a semi-additive method, a printing method, or the like. As can be seen from Fig. 1(a), a part of the wiring pattern 22 is covered by the cover film 24, and constitutes the convex rail portions 22a, 22b for mounting the electronic components. Further, the wiring pattern 22 may be laminated on the substrate 21 via a bonding agent or may be laminated on the substrate 21 without using a bonding agent.

覆蓋薄片24是經由黏結劑層23進行絕緣被覆除了凸 軌部22a,22b的配線圖案22。又,作為此黏結劑層23的料,可使用丙烯酸系、環氧系、氨基甲酸乙酯系等的各種黏結劑。較佳為如上述地,使用對周邊的非污染性優異的丙烯酸系黏結劑。The cover sheet 24 is insulated and covered by the adhesive layer 23 except for the convex Wiring patterns 22 of the rail portions 22a, 22b. Further, as the material of the binder layer 23, various binders such as acrylic, epoxy or urethane can be used. As described above, an acrylic adhesive excellent in non-contaminating property to the periphery is preferably used.

又,作為被使用於基片21及覆蓋薄片24的塑膠薄膜,例舉有聚醯亞胺薄膜、聚酯薄膜、聚乙烯萘酯薄膜、聚醚磺薄膜、聚醚醯亞胺薄膜、聚醚醚酮薄膜、或是聚伸斑酸薄膜等。Further, as the plastic film used for the substrate 21 and the cover sheet 24, there are exemplified by a polyimide film, a polyester film, a polyethylene naphthalate film, a polyether sulfon film, a polyether quinone film, and a polyether. An ether ketone film or a poly-strand acid film.

以下,針對於FPC基板2與鋁補強板4的黏結狀態,使用第2圖進行詳細地說明。此第2圖是表示第1(a)圖的A部的擴大斷面圖。Hereinafter, the state of adhesion between the FPC board 2 and the aluminum reinforcing plate 4 will be described in detail using FIG. 2 . Fig. 2 is an enlarged cross-sectional view showing a portion A of Fig. 1(a).

如第2圖所示地,在鋁補強板4的表面,形成有含有氧化鋯的化學處理膜4a。又,化學處理膜4a作成黏結於丙烯酸系黏結劑層3,而鋁補強板4是經由丙烯酸系黏結劑層3被黏貼於基片21。又,嚴密地來說,在鋁補強板4的表面自然形成有鋁水和氧化物層(未予圖示),而在此鋁水和氧化物層上形成有化學處理膜4a。As shown in Fig. 2, a chemical treatment film 4a containing zirconia is formed on the surface of the aluminum reinforcing plate 4. Further, the chemical treatment film 4a is bonded to the acrylic adhesive layer 3, and the aluminum reinforcing plate 4 is adhered to the substrate 21 via the acrylic adhesive layer 3. Further, strictly speaking, aluminum water and an oxide layer (not shown) are naturally formed on the surface of the aluminum reinforcing plate 4, and a chemical treatment film 4a is formed on the aluminum water and the oxide layer.

在丙烯酸系黏結劑層3與化學處理膜4a的界面(Al/Ad)附近,橫跨此界面般地形成有牢固的化學鏈(交聯)。針對於此理由進行說明。In the vicinity of the interface (Al/Ad) between the acrylic binder layer 3 and the chemical treatment film 4a, a strong chemical chain (crosslinking) is formed across the interface. This reason will be explained.

在含有氧化鋯的化學處理膜4a的表面,高密度地存在羥基(OH基)。進行用以將鋁補強板4黏結於FPC基板2的加熱處理之際,使得化學處理膜4a表面的烴基,與含有在被塗佈於基片21的丙烯酸系黏結劑的羧基(COOH基) 或羥基(OH基)進行化學反應。此化學反應(脫水鏈)的結果,在化學處理膜4a與丙烯酸系黏結劑層3的界面附近,高密度地形成有以“-C(=O)-O-”“-O-”等所表示的牢固的鏈所成的交聯。因此,鋁補強板4與FPC基板2之間的黏結強度會變大。On the surface of the chemically treated film 4a containing zirconia, a hydroxyl group (OH group) is present at a high density. When the aluminum reinforcing plate 4 is bonded to the FPC substrate 2, the hydrocarbon group on the surface of the chemical treatment film 4a and the carboxyl group (COOH group) contained in the acrylic binder applied to the substrate 21 are subjected to heat treatment. Or a hydroxyl group (OH group) for chemical reaction. As a result of this chemical reaction (dehydration chain), in the vicinity of the interface between the chemical treatment film 4a and the acrylic binder layer 3, "-C(=O)-O-" "-O-" or the like is formed at a high density. Indicates the crosslinks formed by the strong chains. Therefore, the bonding strength between the aluminum reinforcing plate 4 and the FPC board 2 becomes large.

以下,針對於附補強板的FPC單元的構成進行說明。Hereinafter, the configuration of the FPC unit to which the strong plate is attached will be described.

第3(a)圖是表示附補強板的FPC單元100的斷面圖。此附補強板的FPC單元100是將前置放大器積體電路101使用焊接材料,實裝於附補強板的FPC基板1的實裝區域2a的凸軌部22a,22b者。在此附補強板的FPC基板100中,前置放大器積體電路101的發熱,是利用被黏貼於實裝區域2a的FPC基板2的背面的鋁補強板4被散熱。Fig. 3(a) is a cross-sectional view showing the FPC unit 100 to which the strong plate is attached. The FPC unit 100 of the attached strong plate is a bump portion 22a, 22b which is mounted on the preamplifier integrated circuit 101 using a solder material and attached to the mounting region 2a of the FPC board 1 to which the strong plate is attached. In the FPC board 100 to which the strong board is attached, the heat generated by the preamplifier integrated circuit 101 is radiated by the aluminum reinforcing plate 4 adhered to the back surface of the FPC board 2 of the mounting area 2a.

以上,針對於本實施形態的附補強板的FPC基板1及附補強板的FPC單元100進行說明。As described above, the FPC board 1 to which the strong board is attached and the FPC unit 100 to which the strong board is attached will be described.

又,附補強板的FPC基板是並不被限定於上述的構成者。Further, the FPC board to which the strong plate is attached is not limited to the above-described constituents.

例如,鋁補強板4是僅設置於實裝區域2a或實裝區域2b的任何一方的基片21的背面也可以。For example, the aluminum reinforcing plate 4 may be provided only on the back surface of the substrate 21 of either of the mounting area 2a or the mounting area 2b.

又,代替僅在基片21的單面形成有配線的FPC基板2,使用在基片21的表面及背面形成有配線的兩面FPC基板2’也可以。第3(b)圖是表示使用兩面FPC基板2’時的附補強板的FPC單元200的斷面圖。兩面FPC基板2’是具有分別形成於基片21的表面及背面的配線圖案22A及22B。配線圖案22A及22B是分別經由黏結劑層23A及 23B所設置的覆蓋薄膜24A及24B被絕緣保護。Further, instead of the FPC board 2 in which wiring is formed only on one surface of the substrate 21, a double-sided FPC board 2' in which wiring is formed on the front and back surfaces of the substrate 21 may be used. Fig. 3(b) is a cross-sectional view showing the FPC unit 200 with a strong plate when the double-sided FPC board 2' is used. The double-sided FPC board 2' has wiring patterns 22A and 22B which are respectively formed on the front and back surfaces of the substrate 21. The wiring patterns 22A and 22B are respectively passed through the adhesive layer 23A and The cover films 24A and 24B provided in 23B are insulated and protected.

又,如第3(b)圖所示地,鋁補強板4是並不一定在基片21上,而是經由丙烯酸系黏結劑層3被積層黏結於覆蓋薄膜24B也可以。Further, as shown in Fig. 3(b), the aluminum reinforcing plate 4 may not be on the substrate 21, but may be laminated to the cover film 24B via the acrylic adhesive layer 3.

又,代替覆蓋薄膜24,以清漆狀的樹脂所成的面層來覆蓋配線圖案22的所定部分也可以。此面層是使用印刷方法形成所期望的圖案狀也可以,或是使用用感光性樹脂的光刻法所形成也可以。使用光刻法時,在基片21及配線圖案22的所定部分事先塗佈感光性樹脂膜,之後,曝光顯像此樹脂膜而利用圖案形成所期望的形狀俾形成面層。作為使用面層的優點,與面層相比較可列舉高精度的圖案。因此,例如可精度優異地形成孔徑部等。又,視需要,併用覆蓋薄膜與面層也可以。例如針對於高精度的圖案形成被要求的部分使用面層,而針對於其以外的部分使用覆蓋薄膜可提高生產效率。Further, instead of the cover film 24, a predetermined portion of the wiring pattern 22 may be covered with a surface layer made of a varnish-like resin. The surface layer may be formed into a desired pattern by a printing method, or may be formed by photolithography using a photosensitive resin. When photolithography is used, a photosensitive resin film is applied to a predetermined portion of the substrate 21 and the wiring pattern 22, and then the resin film is exposed and developed to form a surface layer by a desired shape of the pattern. As an advantage of using the surface layer, a highly precise pattern can be cited as compared with the surface layer. Therefore, for example, an aperture portion or the like can be formed with high precision. Further, a cover film and a top layer may be used in combination as needed. For example, a surface layer is used for a portion where high-precision pattern formation is required, and a cover film is used for a portion other than the pattern to improve production efficiency.

以下,針對於本發明的實施例進行說明。針對於本實施例的附補強板的FPC基板的製造方法進行說明之後,說明剝下強度試驗的測定結果。Hereinafter, an embodiment of the present invention will be described. The method of manufacturing the FPC substrate with the reinforcing plate of the present embodiment will be described, and then the measurement result of the peeling strength test will be described.

首先,準備銅箔經由黏結劑被積於聚醯亞胺的基片的單面的貼銅板。然後,將乾膜進行疊片於此貼銅板之後,進行曝光顯像。藉由此,將所定負圖案的光阻形成於貼銅板上。然後,將此光阻作為蝕刻幕罩進行蝕刻貼銅板的銅箔,以形成配線圖案。又,準備在聚醯亞胺薄膜的單面塗佈有黏結劑的覆蓋薄膜,而於該覆蓋薄膜的所定部分形成 孔徑部。然後,被覆配線圖案的方式來積層設有孔徑部的覆蓋薄膜。這時候,覆蓋薄膜的孔徑部對應於凸軌部等須曝光的部分的方式進行覆蓋薄膜。經過以上的工序,來製造本實施例的FPC基板。以下,針對於鋁補強板的製造方法進行說明。First, a copper foil on which a copper foil is deposited on a single side of a substrate of polyimide by a binder is prepared. Then, after the dry film was laminated on the copper clad plate, exposure development was performed. Thereby, the photoresist of the predetermined negative pattern is formed on the copper plate. Then, this photoresist is used as an etching mask to etch the copper foil of the copper plate to form a wiring pattern. Further, a cover film coated with a binder on one side of the polyimide film is prepared, and a predetermined portion of the cover film is formed. Aperture section. Then, a cover film provided with an aperture portion is laminated so as to cover the wiring pattern. At this time, the aperture portion of the cover film is covered with a film so as to correspond to a portion to be exposed such as a convex portion. Through the above steps, the FPC board of the present embodiment was produced. Hereinafter, a method of manufacturing an aluminum reinforcing plate will be described.

首先,準備鋁板,除去附著於此鋁板的表面的油脂性物質(脫脂處理)。然後,水洗鋁板之後,浸漬於鹼溶液中,除去自然形成於鋁板表面的氧化鋁層(鹼脫脂處理)。之後,以水洗淨鋁板之後,浸漬於弱酸性(pH=5~6程度)的氧化鋯化學處理液。作為氧化鋯化學處理液,可使用無添加磷酸的鋯化合物。此無添磷酸的鋯化合物,是例如在氟鋯酸(或是其銨鹽)添加氫氟酸者。First, an aluminum plate is prepared to remove the oleaginous substance (degreasing treatment) adhering to the surface of the aluminum plate. Then, after washing the aluminum plate with water, it was immersed in an alkali solution to remove an aluminum oxide layer (alkaline degreasing treatment) naturally formed on the surface of the aluminum plate. Thereafter, the aluminum plate was washed with water, and then immersed in a weakly acidic (pH=5 to 6) zirconia chemical treatment liquid. As the zirconia chemical treatment liquid, a zirconium compound having no added phosphoric acid can be used. The zirconium compound having no phosphoric acid added is, for example, a hydrofluoric acid added to fluorozirconic acid (or an ammonium salt thereof).

然後,由氧化鋯化學處理液中拉起鋁板,經水洗之後,在爐進行乾燥。經過到此為止的工序,得到含有氧化鋯的化學處理膜形成於表面的鋁板。在此,製作在化學處理膜含有氧化矽者,及未含有氧化矽者的兩種樣品。作成如此的理由,是在FPC基板的用途中,為了得到防鏽效果而被要求含有矽者,另一方面,也有要求未含有矽者。Then, the aluminum plate was pulled up from the zirconia chemical treatment liquid, washed with water, and then dried in a furnace. Through the steps up to this point, an aluminum plate in which a chemical treatment film containing zirconium oxide is formed on the surface is obtained. Here, two kinds of samples containing cerium oxide in a chemical treatment film and those not containing cerium oxide were prepared. For this reason, in the use of the FPC board, in order to obtain an anti-rust effect, it is required to contain a flaw, and on the other hand, there is a request for a defect.

上述的化學處理之後,經測定被形成於鋁板表面的化學處理膜的厚度,與有無含有氧化矽無關地,化學處理膜的厚度是5nm。After the above chemical treatment, the thickness of the chemical treatment film formed on the surface of the aluminum plate was measured, and the thickness of the chemical treatment film was 5 nm regardless of the presence or absence of cerium oxide.

為了與施以化學處理的鋁板相比較,準備了未進行化學處理的鋁板(以下,稱為「未處理鋁板」。與進行勃姆石(boehmite)處理的鋁板(以下,稱為「勃姆石處理鋁 板」。又,在未處理鋁板,也施以上述的脫脂處理及鹼脫脂處理。又,勃姆石處理是利用80℃~90℃程度進行鋁板的表面的處理。An aluminum plate which has not been subjected to chemical treatment (hereinafter referred to as "untreated aluminum plate") and an aluminum plate which is treated with boehmite (hereinafter referred to as "Bohmite" are prepared in comparison with the chemically treated aluminum plate. Processing aluminum board". Further, in the untreated aluminum plate, the above-described degreasing treatment and alkali degreasing treatment were also applied. Further, the boehmite treatment is performed by treating the surface of the aluminum plate at a temperature of 80 ° C to 90 ° C.

測定被形成於此些比較用的鋁板表面的氧化鋁層的厚度,在未處理鋁板為6nm,而在勃姆石處理鋁板為238nm。The thickness of the aluminum oxide layer formed on the surface of the comparative aluminum plate was measured to be 6 nm in the untreated aluminum plate and 238 nm in the untreated aluminum plate.

又,上述的化學處理膜及氧化鋁層的厚度,都利用掃描型透射電子顯微鏡(Scanning Transmission Electron Microscope:STEM)所測定的值。Further, the thicknesses of the chemical treatment film and the aluminum oxide layer described above were all measured by a scanning transmission electron microscope (STEM).

然後,將上述的4種鋁板(含有氧化矽的化學處理鋁板,未含有氧化矽的化學處理鋁板,未處理鋁板及勃姆石處理鋁板)分別沖裁成所定形狀,作成用以黏貼於FPC基板的鋁補強板。Then, the above four kinds of aluminum plates (chemically treated aluminum plates containing yttria, chemically treated aluminum plates not containing yttria, untreated aluminum plates and boehmite treated aluminum plates) are respectively punched into a predetermined shape and formed to be adhered to the FPC substrate. Aluminum reinforcement board.

之後,將如上述所製作的FPC基板與鋁補強板,經由丙烯酸系黏結劑予以積層,藉由此,形成被積層有FPC基板與鋁補強板的積層體。然後,使用壓機裝置等,進行加熱及加壓積層體的壓機處理。此壓機處理是採取快速成形方式,在壓力:1MPa,溫度:190℃,時間:5分鐘的條件下實施。之後,使用爐裝置等,比壓機處理還要久的期間,進行加熱積層體的後烘烤熱處理溫度:180℃,時間:3小時。Thereafter, the FPC substrate and the aluminum reinforcing plate produced as described above were laminated via an acrylic binder, whereby a laminate in which an FPC substrate and an aluminum reinforcing plate were laminated was formed. Then, the press process of heating and pressurizing the laminated body is performed using a press apparatus or the like. This press treatment was carried out in a rapid forming manner under the conditions of a pressure of 1 MPa, a temperature of 190 ° C, and a time of 5 minutes. Thereafter, a post-baking heat treatment temperature of the heated laminate was performed using a furnace apparatus or the like for a period longer than the press treatment: 180 ° C, time: 3 hours.

經過上述工序,完成了分別積層黏結上述4種鋁補強板的4種附補強板的FPC基板的樣品。以下,為了方便,將使用氧化鋯化學處理(含有氧化矽)的鋁板的附補強板的 FPC基板稱為類型A,將使用氧化鋯化學處理(未含有氧化矽)的鋁板的附補強板的FPC基板稱為類型B,將使用未處理鋁板的附補強板的FPC基板稱為類型C,而將使用勃姆石處理鋁板的附補強板的FPC基板稱為類型D。Through the above steps, samples of FPC substrates of four kinds of reinforcing plates each of which is laminated and bonded to the above four kinds of aluminum reinforcing plates were completed. Hereinafter, for the sake of convenience, a strong plate of an aluminum plate which is chemically treated with zirconia (containing cerium oxide) will be used. The FPC substrate is referred to as type A, and the FPC substrate of the aluminum plate which is chemically treated with zirconia (not containing yttrium oxide) is referred to as type B, and the FPC substrate using the unafficked aluminum plate is referred to as type C, The FPC substrate using the reinforcing plate of the boehmite-treated aluminum plate is referred to as type D.

以下,針對於對此附補強板的FPC基板所實施的剝下強度剝離強度的評價試驗進行說明。Hereinafter, an evaluation test of the peel strength peel strength performed on the FPC board to which the reinforcing plate is attached will be described.

剝下強度的評價試驗是依據IPC規格(TM650 2.4.9.)進行。測定溫度是25℃,剝離速度是50(mm/分),如第4圖所示地,在將附補強板的FPC基板的鋁補強板固定於平台之狀態下,以剝下角度90°(第4圖中正上的方向)拉下FPC基板。The evaluation of the peel strength was carried out in accordance with the IPC specification (TM650 2.4.9.). The measurement temperature was 25° C., and the peeling speed was 50 (mm/min). As shown in Fig. 4, the aluminum reinforcing plate of the FPC board with the strong plate attached was fixed to the stage with a peeling angle of 90° ( Pull the FPC board in the direction just above the figure in Figure 4.

將剝下強度的試驗結果表示於表1。The test results of the peel strength are shown in Table 1.

針對於表1中的“實裝前”、“實裝後”的條件進行說明。“實裝前”是表示評價未經過熱履歷的狀態的附補強板的FPC基板的結果。一方面,“實裝後”是表示評價 施加與隨著零件實裝在FPC基板的熱履歷同等的熱處理的附補強板的FPC基板的結果。作為隨著零件實裝的熱履歷,假想焊接流平工序及下部供料工序。具體而言,假想焊接流平工序進行220℃,5分鐘的熱處理之後,假想下部供料工序進行165℃,30分鐘的熱處理。The conditions of "before mounting" and "after mounting" in Table 1 will be described. "Before mounting" is a result of indicating an FPC board with a strong plate in a state where the history of the heat is not evaluated. On the one hand, “after installation” means evaluation As a result of applying an FPC board attached to a strong plate which is heat-treated in the same manner as the heat history of the FPC board. As a heat history of the component mounting, a virtual welding leveling process and a lower feeding process are performed. Specifically, the imaginary welding leveling step was carried out at 220 ° C for 5 minutes, and then the hypothetical lower feeding step was performed at 165 ° C for 30 minutes.

針對於表1中的“乾燥(Dry)”與“濕潤(Soak)”的條件進行說明。“乾燥(Dry)”是表示在常溫,常濕下進行試驗的情形,“濕潤(Soak)”是表示將樣品浸漬(50℃,1小時)於溫水之後進行試驗的情形。又,表1中的“平均”及“σ”是所測定的剝下強度的平均值及標準偏差(σ)。樣品數是6個(N=6)。The conditions of "Dry" and "Soak" in Table 1 are explained. "Dry" means a case where the test is carried out at normal temperature and normal humidity, and "Soak" means a case where the sample is immersed (50 ° C, 1 hour) in warm water and then tested. Further, "average" and "σ" in Table 1 are the average value and standard deviation (σ) of the measured peeling strength. The number of samples is six (N=6).

針對於表1中的“剝離界面”進行說明。此“剝離界面”是表示剝下試驗後的剝離界面的狀態。剝離界面的狀態是有:鋁補強板(Al)與丙烯酸系黏結劑層(Adhesive)之界面(Al/Ad))的剝離,FPC基板的基片與丙烯酸系黏結劑層之界面(FPC/Ad)的剝離,及兩者的混合(Mixture)的3種類的狀況。第5圖是表示剝下試驗後的鋁補強板表面的狀態。第5(a)圖是表示在Al/Ad界面發生剝離的狀況,第5(b)圖是表示在FPC/Ad界面發生剝離的狀況,第5(c)圖是表示在雙方的界面混合發生剝離的狀況。剝離是發生在黏結強度相對性地弱的界面。因此,若剝離界面為Al/Ad,則可知鋁補強板與丙烯酸系黏結劑層之界面的黏結力,比FPC基板與丙烯酸系黏結劑層之界面的黏結力相對性地還要低的情形。一方面,若剝離界面為FPC/Ad, 則可知鋁補強板與丙烯酸系黏結劑層之界面的黏結力,比FPC基板與丙烯酸系黏結劑層之界面的黏結力相對性地還要高的情形。The "peeling interface" in Table 1 will be described. This "peeling interface" is a state indicating the peeling interface after the peeling test. The state of the peeling interface is: peeling of the interface between the aluminum reinforcing plate (Al) and the acrylic adhesive layer (Al/Ad), and the interface between the substrate of the FPC substrate and the acrylic adhesive layer (FPC/Ad) The situation of the three types of the detachment, and the mixture of the two (Mixture). Fig. 5 is a view showing the state of the surface of the aluminum reinforcing plate after the peeling test. Fig. 5(a) shows a state in which peeling occurs at the Al/Ad interface, Fig. 5(b) shows a state where peeling occurs at the FPC/Ad interface, and Fig. 5(c) shows a situation where both interfaces are mixed. The condition of the stripping. Peeling occurs at an interface where the bond strength is relatively weak. Therefore, when the peeling interface is Al/Ad, it is understood that the bonding force at the interface between the aluminum reinforcing plate and the acrylic adhesive layer is relatively lower than the bonding strength between the FPC substrate and the acrylic adhesive layer. On the one hand, if the stripping interface is FPC/Ad, It is understood that the bonding force between the aluminum reinforcing plate and the acrylic adhesive layer is relatively higher than the bonding strength between the FPC substrate and the acrylic adhesive layer.

如表1所示地,針對於施以氧化鋯化學處理的類型A及類型B,“實裝前”及“實裝後”是剝離強度平均都高,且偏差也小。又,在“實裝後”,與“實裝前”相比較會提昇剝離強度。此可能為化學處理膜中的反應基(羥基)與丙烯酸系黏結劑層中的反應基(羧基,羥基)之化學反應藉由假想零件實裝的熱處理更進行,而會提高交聯密度。As shown in Table 1, for Type A and Type B subjected to zirconia chemical treatment, "before mounting" and "after mounting" have a high peeling strength and a small deviation. In addition, after "installation", the peel strength is improved compared with "before mounting". This may be because the chemical reaction between the reactive group (hydroxyl group) in the chemical treatment film and the reactive group (carboxyl group, hydroxyl group) in the acrylic adhesive layer is further performed by heat treatment of the imaginary part, and the crosslinking density is increased.

又,針對於施以氧化鋯化學處理的類型A及類型B,在濕潤環境下也不會降低剝離強度,會得到與常濕環境下相同程度的剝離強度。此為起因於構成交聯的化學鏈的黏合強度較強,而此化學鏈在濕潤環境下,也不會受到浸入至黏結界面的水分的影響。亦即,構成交聯的黏合是比具有水分子的羥基的反應性還要強的黏合強度,所以類型A及類型B的附補強板的FPC基板是在濕潤環境下也不會降低黏結強度。Further, with respect to Type A and Type B which are subjected to zirconia chemical treatment, the peel strength is not lowered in a wet environment, and the same peel strength as in a normal humidity environment is obtained. This is because the bonding strength of the chemical chain constituting the crosslink is strong, and the chemical chain is not affected by the moisture immersed in the bonding interface in a humid environment. That is, the adhesion constituting the cross-linking is stronger than the reactivity of the hydroxyl group having the water molecule, so the FPC substrate of the type A and the type B with the strong plate does not lower the bonding strength in a wet environment.

一方面,由表1可知,針對於使用未處理鋁板的類型C來看,在“實裝前”的狀態中,剝離界面是FPC/Ad界面或是混合(mixture)。但是,在“實裝後”的狀態下,Al/Ad界面會產生剝離,而鋁補強板與丙烯酸系黏結劑層之間的黏結強度低。又,在“實裝後”狀態的濕潤環境下,平均剝離強度為352,比“實裝前”之狀態相比較大 幅度地降低。此為,在鋁補強板與丙烯酸系黏結劑層之間的黏結界面浸入有水分子,而此水分子藉由與發揮黏結強度的化學鏈進行反應,可能會減少交聯密度。On the one hand, as can be seen from Table 1, for the type C using the untreated aluminum plate, the peeling interface is the FPC/Ad interface or the mixture in the state before "pre-installation". However, in the "after mounting" state, the Al/Ad interface is peeled off, and the bonding strength between the aluminum reinforcing plate and the acrylic adhesive layer is low. Moreover, in the wet environment after the "installation" state, the average peel strength is 352, which is larger than the state before "pre-installation". Decrease in magnitude. In this case, water molecules are immersed in the bonding interface between the aluminum reinforcing plate and the acrylic adhesive layer, and the water molecules may reduce the crosslinking density by reacting with a chemical chain exhibiting bonding strength.

又,使用勃姆石處理鋁板的類型D,是在實裝前的狀態中剝離產生在FPC/Ad界面,而鋁補強板與丙烯酸系黏結劑層之間的黏結強度是高。但是,如表1所示地,在實裝後的狀態的濕潤環境下,剝離強度的標準偏差σ是123,偏差大又不穩定。此為指剝下強度小的樣品多,而降低良品率的情形。Further, the type D of the aluminum plate treated with boehmite was peeled off at the FPC/Ad interface in the state before the mounting, and the bonding strength between the aluminum reinforcing plate and the acrylic adhesive layer was high. However, as shown in Table 1, in the wet environment in the state after mounting, the standard deviation σ of the peel strength was 123, and the deviation was large and unstable. This refers to the case where the sample having a small strength is peeled off and the yield is lowered.

由上述的剝離強度的評價結果可知,使用施以氧化鋯化學處理的鋁補強板的類型A及類型B時,與含有氧化矽無關地在任一條件“實裝前”,“實裝後”,“乾燥”,“濕潤”)中也可穩定地得到充分的剝離強度。藉由此,依照本實施例,在實用上所假想的環境下可得到發揮充分的黏結強度的附補強板的FPC基板的事情被證明。From the evaluation results of the peel strength described above, it is understood that when the type A and the type B of the aluminum reinforcing plate subjected to the zirconia chemical treatment are used, it is "before mounting" and "after mounting" regardless of the condition containing cerium oxide. In the "dry", "wet"), sufficient peel strength can be stably obtained. As a result, according to the present embodiment, it has been proved that an FPC board with a strong bonding strength that exhibits sufficient bonding strength can be obtained in a practically imaginary environment.

以上,針對於本發明的實施形態及實施例進行說明。如上述地,在本發明的實施形態中,在鋁所構成的金屬板施以化學處理,而將含有氧化鋯的化學處理膜形成於其表面。又,經由丙烯酸系黏結劑,將被施以化學處理的金屬板黏結於FPC基板。然後,進行依快速成形方式的短時間的壓機處理及後烘烤熱處理。藉由此,含有氧化鋯的化學處理膜表面的羥基,與丙烯酸系黏結劑中的羧基或羥基進行化學反應之結果,牢固的化學鏈高密度地被形成。此化學鏈是構成橫跨化學處理膜與丙烯酸系黏結劑層之界面的 交聯。結果,依照本發明,即使採用快速成形方式時,也可得到高黏結強度。The embodiments and examples of the present invention have been described above. As described above, in the embodiment of the present invention, the metal plate made of aluminum is chemically treated, and the chemically treated film containing zirconium oxide is formed on the surface thereof. Further, the chemically treated metal plate was bonded to the FPC substrate via an acrylic adhesive. Then, a short-time press treatment and a post-baking heat treatment in a rapid forming manner are performed. As a result, the hydroxyl group on the surface of the chemically treated film containing zirconium oxide is chemically reacted with a carboxyl group or a hydroxyl group in the acrylic binder, and a strong chemical chain is formed at a high density. The chemical chain is formed across the interface between the chemically treated film and the acrylic adhesive layer. Cross-linking. As a result, according to the present invention, high bonding strength can be obtained even when the rapid forming method is employed.

又,構成上述的交聯的化學鏈是黏合強度較強,不會受到具有水分子的羥基的影響之故,因而即使在濕潤環境下也可確保充分的黏結性。亦即,依照本發明,可得到高耐水黏結性。Further, the chemical chain constituting the above cross-linking has a strong adhesive strength and is not affected by the hydroxyl group having water molecules, so that sufficient adhesion can be ensured even in a wet environment. That is, according to the present invention, high water-resistant adhesion can be obtained.

又,本發明的化學處理,使用6價鉻的鉻酸鹽處理的方式,對環境不會給予不良影響之虞,而在產業性地利用上沒有問題。Further, in the chemical treatment of the present invention, the chromate treatment using hexavalent chromium does not adversely affect the environment, and there is no problem in industrial use.

又,在上述的說明中,作為附補強板的FPC基板,將被使用於HDD的FPC單元作為例子,惟本發明是並不被限定於此者,可適用於任意用途的附補強板的FPC基板。In addition, in the above description, the FPC board to which the strong board is attached is an example of the FPC unit used for the HDD, but the present invention is not limited thereto, and can be applied to an FPC of an attached strong plate for any use. Substrate.

又,在上述的說明中,作為補強板使用鋁板,惟本發明並不被限定於此,使用可進行氧化鋯化學處理的其他金屬板也可以。Further, in the above description, an aluminum plate is used as the reinforcing plate, but the present invention is not limited thereto, and another metal plate which can be subjected to zirconia chemical treatment may be used.

依據上述記載,若為熟知該項技術者,可能會想到本發明的追加效果或各種變形,惟本發明的形態是並不被限定於上述的實施形態者。在未超出被規定於申請專利範圍的內容及由其均等物所導出的本發明的概念性思想與宗旨的範圍內可進行各種追加,變更及局部性地刪除。According to the above description, the additional effects or various modifications of the present invention may be conceived by those skilled in the art, but the form of the present invention is not limited to the above embodiments. Various additions, modifications, and partial deletions can be made without departing from the scope of the present invention and the scope of the present invention.

1‧‧‧附補強板的FPC基板1‧‧‧FPC substrate with strong board

2‧‧‧FPC基板(單面FPC基板)2‧‧‧FPC substrate (single-sided FPC substrate)

2’‧‧‧兩面FPC基板2'‧‧‧ two-sided FPC substrate

2a,2b‧‧‧實裝區域2a, 2b‧‧‧ Served area

2c‧‧‧配線區域2c‧‧‧Wiring area

21‧‧‧基片21‧‧‧ substrates

22,22A,22B‧‧‧配線圖案22,22A,22B‧‧‧Wiring pattern

22a,22b‧‧‧凸軌部22a, 22b‧‧‧ convex rail

23,23A,23B‧‧‧黏結劑層23,23A,23B‧‧‧Binder layer

24,24A,24B‧‧‧覆蓋薄膜24,24A,24B‧‧‧ Cover film

3‧‧‧丙烯酸系黏結劑層3‧‧‧Acrylic adhesive layer

4‧‧‧鋁補強板4‧‧‧Aluminum reinforcing plate

4a‧‧‧化學處理膜4a‧‧‧Chemical treatment membrane

100,200‧‧‧附補強板的FPC單元100,200‧‧‧FPC unit with strong board

101‧‧‧前置放大器積體電路101‧‧‧Preamplifier integrated circuit

102‧‧‧焊接材料102‧‧‧Welding materials

第1(a)圖是表示本發明的實施形態的附補強板的FPC基板的斷面圖,第1(b)圖是表示本發明的實施形態的附補 強板的FPC基板的仰視圖。Fig. 1(a) is a cross-sectional view showing an FPC board with a strong plate according to an embodiment of the present invention, and Fig. 1(b) is a view showing an embodiment of the present invention. A bottom view of the FPC board of the strong board.

第2圖是表示第1(a)圖的A部的擴大斷面圖。Fig. 2 is an enlarged cross-sectional view showing a portion A of Fig. 1(a).

第3(a)圖是表示本發明的實施形態的附補強板的FPC單元的斷面圖,第3(b)圖是表示本發明的實施形態的變形例的附補強板的FPC單元的斷面圖。Fig. 3(a) is a cross-sectional view showing the FPC unit of the reinforcing plate according to the embodiment of the present invention, and Fig. 3(b) is a view showing the FPC unit of the reinforcing plate according to the modification of the embodiment of the present invention. Surface map.

第4圖是表示用以說明剝下試驗的圖式。Fig. 4 is a view showing the peeling test.

第5(a),(b),(c)圖是表示用以說明剝下試驗後的鋁補強板的表面狀態的圖式。5(a), (b), and (c) are drawings for explaining the surface state of the aluminum reinforcing plate after the peeling test.

1‧‧‧附補強板的FPC基板1‧‧‧FPC substrate with strong board

2‧‧‧FPC基板(單面FPC基板)2‧‧‧FPC substrate (single-sided FPC substrate)

2a,2b‧‧‧實裝區域2a, 2b‧‧‧ Served area

2c‧‧‧配線區域2c‧‧‧Wiring area

21‧‧‧基片21‧‧‧ substrates

22‧‧‧配線圖案22‧‧‧Wiring pattern

22a,22b‧‧‧凸軌部22a, 22b‧‧‧ convex rail

23‧‧‧黏結劑層23‧‧‧Binder layer

24‧‧‧覆蓋薄膜24‧‧‧ Cover film

3‧‧‧丙烯酸系黏結劑層3‧‧‧Acrylic adhesive layer

4‧‧‧鋁補強板4‧‧‧Aluminum reinforcing plate

4a‧‧‧化學處理膜4a‧‧‧Chemical treatment membrane

Claims (10)

一種附補強板的可撓性印刷電路基板,其特徵為:具備:具有基片及被形成於上述基片的至少一方的一面的配線圖案的可撓性印刷電路基板,及補強上述可撓性印刷電路基板的金屬板,而在與上述可撓性印刷電路基板相對的一面具含有氧化鋯的化學處理膜,經由丙烯酸系黏結劑層被黏結於上述基片的金屬板。 A flexible printed circuit board with a strong plate, comprising: a flexible printed circuit board having a substrate and a wiring pattern formed on one surface of at least one of the substrates; and reinforcing the flexibility A metal plate of the printed circuit board is bonded to the metal plate of the substrate via an acrylic adhesive layer on a mask facing the flexible printed circuit board. 如申請專利範圍第1項所述的附補強板的可撓性印刷電路基板,其中,上述金屬板是鋁板。 The flexible printed circuit board with a strong plate according to the first aspect of the invention, wherein the metal plate is an aluminum plate. 如申請專利範圍第1項或第2項所述的附補強板的可撓性印刷電路基板,其中,上述化學處理膜是含有氧化矽。 The flexible printed circuit board with a strong plate according to the first or second aspect of the invention, wherein the chemically treated film contains cerium oxide. 如申請專利範圍第1項所述的附補強板的可撓性印刷電路基板,其中,上述金屬板是黏結於將上述配線圖案絕緣被覆的覆蓋薄膜,以代替基片。 The flexible printed circuit board with a strong plate according to claim 1, wherein the metal plate is bonded to a cover film that insulates the wiring pattern in place of the substrate. 一種附補強板的可撓性印刷電路基板,其特徵為:具備:具有包括被形成於基片的表面的凸軌部的第1實裝區域及第2實裝區域,及設置成被夾在上述第1實裝區域及第2實裝區域,而包括電性地連接上述第1實裝區域的上述凸軌部與上述第2實裝區域的上述凸軌部的配線的配線區域的可撓性印刷電路基板;及被形成於上述第1實裝區域及/或上述第2實裝區域 的上述基片的背面的丙烯酸系黏結劑層;及在與上述可撓性印刷電路基板相對的一面具含有氧化鋯的化學處理膜,經由上述丙烯酸系黏結劑層被黏結於上述基片的鋁補強板。 A flexible printed circuit board with a strong plate, comprising: a first mounting region and a second mounting region including a convex rail portion formed on a surface of the substrate; and being disposed to be sandwiched The first mounting region and the second mounting region include a wiring region electrically connecting the protruding portion of the first mounting region and the wiring portion of the protruding portion of the second mounting region a printed circuit board; and formed in the first mounting area and/or the second mounting area An acrylic adhesive layer on the back surface of the substrate; and a chemical treatment film containing zirconia in a mask opposite to the flexible printed circuit board, and the aluminum bonded to the substrate via the acrylic adhesive layer Reinforce the board. 如申請專利範圍第5項所述的附補強板的可撓性印刷電路基板,其中,上述化學處理膜是包括氧化矽。 The flexible printed circuit board with a strong plate according to claim 5, wherein the chemical treatment film comprises ruthenium oxide. 如申請專利範圍第5項或第6項所述的附補強板的可撓性印刷電路基板,其中,具有被實裝於上述凸軌部的前置放大器積體電路。 The flexible printed circuit board with a strong plate according to the fifth or sixth aspect of the invention, comprising a preamplifier integrated circuit mounted on the protruding rail portion. 一種附補強板的可撓性印刷電路基板的製造方法,其特徵為:在鋁板的表面形成含有氧化鋯的化學處理膜,將形成有上述化學處理膜的上述鋁板,經由丙烯酸系黏結劑層,把上述化學處理膜與上述丙烯酸系黏結劑層接觸的方式積層於可撓性印刷電路基板的塑膠薄膜,藉由此,經由上述丙烯酸系黏結劑,形成上述鋁板與上述塑膠薄膜被積層的積層體,使用壓機裝置,進行加熱及加壓上述積層體的壓機處理,使用爐裝置,比上述壓機處理還要久之期間,進行加熱上述積層體的後烘烤熱處理。 A method for producing a flexible printed circuit board with a strong plate, wherein a chemical treatment film containing zirconium oxide is formed on a surface of an aluminum plate, and the aluminum plate on which the chemical treatment film is formed is passed through an acrylic adhesive layer. a plastic film laminated on the flexible printed circuit board so as to be in contact with the acrylic adhesive layer, whereby the laminated body of the aluminum plate and the plastic film is laminated via the acrylic adhesive The press apparatus is used to heat and pressurize the laminate of the laminate, and the post-baking heat treatment for heating the laminate is performed using a furnace device for a longer period of time than the press treatment. 如申請專利範圍第8項所述的附補強板的可撓性印刷電路基板的製造方法,其中,上述化學處理膜是藉由將上述鋁板浸漬於將氫氟酸添加在氟鋯酸或氟鋯酸的銨鹽的 無添加磷酸的氧化鋯化學處理液所形成。 The method for producing a flexible printed circuit board according to the eighth aspect of the invention, wherein the chemically treated film is obtained by immersing the aluminum plate in hydrofluoric acid or fluorozirconium. Acid ammonium salt It is formed by a zirconia chemical treatment solution without added phosphoric acid. 如申請專利範圍第8項或第9項所述的附補強板的可撓性印刷電路基板的製造方法,其中,作為上述塑膠薄膜,使用聚醯亞胺薄膜、聚酯薄膜、聚乙烯萘酯薄膜、聚醚磺薄膜、聚醚醯亞胺薄膜、聚醚醚酮薄膜、或是聚伸班酸薄膜。 The method for producing a flexible printed circuit board with a strong plate according to the invention of claim 8 or claim 9, wherein the plastic film is a polyimide film, a polyester film, or a polyethylene naphthyl ester. Film, polyether sulfonate film, polyether quinone film, polyetheretherketone film, or poly-extension film.
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