TWI482853B - 包含微纖維纖維素之界面活性劑稠化系統及其製造方法 - Google Patents

包含微纖維纖維素之界面活性劑稠化系統及其製造方法 Download PDF

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TWI482853B
TWI482853B TW096142247A TW96142247A TWI482853B TW I482853 B TWI482853 B TW I482853B TW 096142247 A TW096142247 A TW 096142247A TW 96142247 A TW96142247 A TW 96142247A TW I482853 B TWI482853 B TW I482853B
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cellulose
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Neil A Morrison
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Description

包含微纖維纖維素之界面活性劑稠化系統及其製造方法
通常藉由利用高濃度界面活性劑、藉由組合黏度協同之界面活性劑或藉由將界面活性劑與少量諸如鈉鹽之鹽組合,使諸如沐浴露、洗髮精、餐具洗滌劑、衣用洗滌劑及機用洗滌劑之基於界面活性劑之產品稠化。此等調配物產生呈濃及滑之高黏度產品,但該等產品之限制性在於其無法提供足夠低之剪切黏度以使顆粒懸浮。該等顆粒可包括美化劑(裝飾性珠粒、珠光、氣泡、芳香珠粒等)或活性成份(不溶性酶、經囊封之活性成份(諸如保濕劑)、沸石、剝落劑(例如,α羥基及/或乙醇酸或聚乙烯珠粒)、維生素(例如,維生素E))等或兩者。
諸如三仙膠、羧甲基纖維素(CMC)、羥乙基纖維素(HEC)、羥丙基甲基纖維素(HPMC)及多種聚丙烯酸酯之習知稠化劑及懸浮助劑在界面活性劑稠化系統中無法充分起作用且常由於渾濁、凝膠及/或相分離或缺乏足夠懸浮性而導致透明性之喪失。舉例而言,雖然三仙膠在某些具有低界面活性劑稠化之沐浴露調配物中給予優良懸浮性質,但該膠在具有高界面活性劑稠化之系統中常失去其懸浮能力,通常導致混濁、不規則外觀及粒狀或塊狀結構。作為習知稠化劑之另一實例,纖維素產品(CMC、HEC、HPMC等)提供不可靠之懸浮且對於界面活性劑相容性具有顯著限制。丙烯酸酯系統為常見的,然而,此等系統一直無法實現足夠清澈度,需要高濃度聚合物且被認為非天然的。 雖然鹽通常能夠在界面活性劑稠化系統中增加高剪切黏度,但其無法給予長期懸浮能力。
目前在消費品工業中需要提供具有懸浮於其中之顆粒的透明界面活性劑稠化系統以及針對許多替代稠化劑在其中無法起作用之高界面活性劑系統的懸浮助劑。
已發現來源於細菌或以其他方式獲得之微纖維纖維素(MFC)可用於提供顆粒在界面活性劑稠化系統以及具有高界面活性劑濃度之調配物中懸浮。亦發現MFC可在助劑存在或不存在之情況下用於達成此目的。當利用來源於細菌之微纖維纖維素時,可除去在典型用量下產生透明溶液之細胞碎屑。
微纖維纖維素似乎未受表面活性劑膠束發展之影響,且在此等系統中維持良好懸浮。在很大程度上微纖維纖維素在此等系統中之作用能力為獨特的,因為其分散而非溶解,藉此實現調配物中所需懸浮性質,而使用其他溶解聚合物常可見調配物顯示渾濁及/或沈澱。
描述包含微纖維纖維素之界面活性劑系統。"界面活性劑系統"意欲包括(但不限於)界面活性劑稠化系統及高界面活性劑系統。微纖維纖維素(MFC)包括藉由微生物醱酵製備之MFC或藉由機械破壞/改變基於穀物、木材或棉花之纖維素纖維製備的MFC。當利用來源於細菌之微纖維纖維素時,可除去在典型用量下產生透明溶液之細胞碎屑。本發明利用界面活性劑來實現高剪切速率下極稠(高黏度)之 系統,其中藉由使用微纖維纖維素使顆粒懸浮於其中。
此等系統之界面活性劑濃度在約5%至約50%(w/w活性界面活性劑)之範圍內,其中比濃度視產品而定。沐浴露通常含有約5%至約15% (w/w)之界面活性劑,餐具洗滌劑通常含有約20%至約40% (w/w)之界面活性劑(其中40%為"超"濃產品)及衣用洗滌劑通常含有約15%至約50% (w/w)之界面活性劑。
MFC以約0.05%至約1.0%之濃度存在,但濃度視所需產品而定。舉例而言,雖然約0.06% (w/w)MFC對用於將小的海藻酸鹽珠粒懸浮於沐浴露中為較佳,但約0.075%對用於將氣泡懸浮於沐浴露中為較佳,且約0.150% (w/w)對用於將氣泡或珠粒懸浮於含有約40% (w/w)界面活性劑之系統中為較佳。此外,若需要高度透明之系統,則將相應地調整MFC濃度。特定而言,約5%至約15%(w/w活性界面活性劑)之極透明沐浴露可使用約0.055至約0.25%(w/w活性界面活性劑)之MFC含量來達成。
待懸浮之顆粒可包括美化劑(裝飾性珠粒、珠光、氣泡、芳香珠粒等)或活性成份(不溶性酶、經囊封之活性成份(諸如保濕劑)、沸石、剝落劑(例如,α羥基及/或乙醇酸或聚乙烯珠粒)、維生素(例如,維生素E))等或兩者。其他合適之顆粒為熟習此項技術者顯而易見。
本發明亦係針對在本文所述之界面活性劑系統中配合微纖維纖維素使用諸如CMC、三仙膠(xanthan gum)及/或瓜爾膠(guar gum)之助劑及/或共處理劑。微纖維纖維素摻合 物為含有助劑之微纖維纖維素產物。描述兩種摻合物:比率為6:3:1之MFC、三仙膠及CMC及比率為3:1:1之MFC、瓜爾膠及CMC。此等摻合物允許MFC經製備為無水產物形式,其可用高剪切或高延伸混合於水或其他水基溶液中來"活化"。當將MFC摻合物添加至水中且助劑/共處理劑水合時發生"活化"。助劑/共處理劑水合之後,接著一般需要高剪切以有效分散微纖維纖維素纖維以產生展示真實屈服點之三維功能網路。意外地,儘管在高界面活性劑系統中普遍缺乏相容性,但此等微纖維纖維素摻合物中存在之助劑及/或共處理劑CMC、三仙膠及/或瓜爾膠似乎仍然溶解(於水中活化後)於許多高界面活性劑調配物中,此很可能係由於此等具有MFC之調配物中此等聚合物之用量低。
本發明進一步針對在助劑及/或共處理劑存在或不存在下製造所述界面活性劑系統之方法。
使用0.125% MFC/三仙膠/CMC(6:3:1)摻合物之證明界面活性劑稠化及懸浮性質的沐浴露調配物描述於實例1及2中。該等沐浴露展示極好之清澈度及懸浮氣泡及珠粒之能力。
亦描述界面活性劑含量比沐浴露中發現之界面活性劑含量高的手用餐具洗滌液及液體衣用洗滌劑。具有懸浮於其中之海潔酸鹽的手用餐具洗滌液描述於實例3中。
具有懸浮於其中之芳香珠粒的液體衣用洗滌劑描述於實例4中。
濕餅形式之微纖維纖維素用於實例5中以製備包含具有懸浮於其中之氣泡之濃液體洗衣皂的高界面活性劑系統。
實例1
製備具有氣泡之液體沐浴露。圖1展示此系統之清澈度及懸浮品質。基於目測,所得沐浴露展示極稠之界面活性劑流變學,具有懸浮氣泡之能力及約3.4 Pa之屈服值(如使用Brookfield® 屈服流變儀所量測)。
步驟A:將去離子水、10% NaCl溶液及Kathon® CG添加至小的Oster® 混合瓶中。將微纖維纖維素(MFC/三仙膠/CMC 6:3:1之摻合物)添加至水之頂部且接著組裝Oster® 混合器刀片且以最高速度混合組合5分鐘("液化"速度)。
步驟B:將內含物轉移至具有塗料混合葉片之400 mL高型燒杯中。將月桂醇醚硫酸鈉(JEELATE® ES-3)添加至步驟A中所述之溶液中且以約1000 rpm混合5分鐘。接著將可可醯胺基丙基甜菜鹼鈉(JEETERIC® CAB-LC)添加至混合物中且以1000 rpm混合另外5分鐘。接著添加芳香劑。
步驟C:將可可醯胺DEA添加至步驟B中所述之溶液中。當添加更多DEA時,稠化發生。接著檸檬酸以50%溶液形式添加以降低pH至所需程度(在此狀況下pH 5.5)。將內含物自混合器移除。混合期間輸入之空氣藉由MFC/三仙膠/CMC 6:3:1摻合物之存在而穩定。
實例2
如實例1所述製備沐浴露,但併入珠粒懸浮液而非氣泡。添加海藻酸鹽珠粒作為步驟C之結束。此實施例之直觀表示可見於圖2。
實例3
使用手用餐具洗滌劑及衣用洗滌劑來製備高界面活性劑系統。將海藻酸鹽珠粒或空氣懸浮於該等溶液中。將Palmolive Ultra® 餐具皂稀釋一半以製成"正常"濃度之餐具皂。首先製備含有於去離子水中之0.25%微纖維纖維素摻 合物(MFC/三仙膠/CMC 6:3:1之摻合物)的濃縮物。藉由在Oster® 摻合機上以"液化"(最高速度)混合溶液5分鐘來製成濃縮物。接著使用塗料混合或旋槳式葉片將微纖維纖維素混合物用Palmolive Ultra® 洗滌劑或Dawn Ultra® 洗滌劑(Palmolive® 含有0.1%三氯生(triclosan))1:1稀釋。將餐具皂添加至微纖維纖維素溶液中同時混合。對於Palmolive Ultra® 洗滌劑及Dawn Ultra® 洗滌劑樣品,均實現優良清澈度及空氣及/或海藻酸鹽珠粒之懸浮。儘管塗料或旋槳式混合葉片之剪切相對低,但微纖維纖維素完全稀釋。此等溶液之屈服點為約2.5 Pa。直觀表示可見於圖3中。
實例4
製備使用濃液體洗衣皂之高界面活性劑系統。使用"All Small and Mighty® 三倍濃縮"洗滌劑。將0.25%微纖維纖維素摻合物(MFC/三仙膠/CMC 6:3:1之摻合物)濃縮物在蒸餾水中用設定在最高速度(液化)下之Oster® 摻合機活化。混合時間為5分鐘。用All Small and Mighty® 三倍濃縮洗滌劑1:1稀釋微纖維纖維素溶液。對於產生0.62 Pa屈服點之稀釋液,實現極好之清澈度及懸浮。將洗滌劑放於45℃烘箱中以評定熱穩定性,其展示優良穩定性且清澈度或懸浮經4週老化不喪失。直觀表示可見於圖4中。
實例5
使用濕餅形式之微纖維纖維素製備使用濃液體洗衣皂之高界面活性劑系統。使用"All Small and Mighty® 三倍濃縮"洗滌劑。將1.56%濕餅狀微纖維纖維素濃縮物在蒸餾水中 用設定在最高速度(液化)下之Oster® 摻合機活化。混合時間為5分鐘。此濕餅形式之MFC之活性(%固體)為約16%,因此濃縮物中活性MFC含量為約0.25%。用All Small and Mighty® 三倍濃縮洗滌劑1:1稀釋微纖維纖維素溶液。對於產生13 Pa屈服點之稀釋液,實現極好之清澈度及懸浮。直觀表示可見於圖5中。
圖1顯示具有懸浮於其中之氣泡的界面活性劑稠化沐浴露中0.125%微纖維纖維素摻合物(MFC/三仙膠/CMC 6:3:1之摻合物)。
圖2顯示具有懸浮於其中之海藻酸鹽珠粒的界面活性劑稠化沐浴露中0.125%微纖維纖維素摻合物(MFC/三仙膠/CMC 6:3:1之摻合物)。
圖3顯示超濃餐具皂中0.125%微纖維纖維素摻合物(經水1:1稀釋:MFC/三仙膠/CMC 6:3:1之摻合物)。
圖4顯示超濃液體衣用洗滌劑中0.125%微纖維纖維素摻合物(經水1:1稀釋:MFC/三仙膠/CMC 6:3:1之摻合物)。
圖5顯示超濃液體衣用洗滌劑中0.125%微纖維纖維素(以濕餅形式添加)(經水1:1稀釋:MFC溶液)。不使用助劑。圖片顯示氣泡懸浮。
(無元件符號說明)

Claims (15)

  1. 一種水性組合物,其包含一高界面活性劑或界面活性劑稠化系統,該系統係包含濃度0.05%至0.15%(w/w)之微纖維纖維素,5%至50%(w/w活性界面活性劑)之界面活性劑,及懸浮顆粒,該水性組合物是透明的。
  2. 如請求項1之組合物,其中該微纖維纖維素係以0.06%(w/w)之濃度存在。
  3. 如請求項1之組合物,其中該微纖維纖維素係以0.075%(w/w)之濃度存在。
  4. 如請求項1之組合物,其中該微纖維纖維素係以0.09%(w/w)之濃度存在。
  5. 如請求項2之組合物,其中該界面活性劑係以自5%至15%(w/w活性界面活性劑)之濃度存在。
  6. 如請求項5之組合物,其中該顆粒包含氣泡、珠粒或其組合。
  7. 一種製備如請求項1至6中任一項之水性組合物之方法,其包含:將粉末狀之微纖維纖維素與水組合,且於高剪切下進行混合,添加界面活性劑且接著混合,添加顆粒且接著混合,其中,該微纖維纖維素係以0.05%至0.15%(w/w)之濃度存在於該水性組合物中,該界面活性劑係以5%至50%(w/w活性界面活性劑)之濃度存在於該水性組合物中,且 其中該所得組合物係清澈且該等顆粒係懸浮於其中。
  8. 如請求項7之方法,其中該微纖維纖維素係以0.06%(w/w)之濃度存在。
  9. 如請求項7之方法,其中該微纖維纖維素係以0.075%(w/w)之濃度存在於該水性組合物中。
  10. 如請求項7之方法,其中該微纖維纖維素係以0.09%(w/w)之濃度存在於該水性組合物中。
  11. 如請求項7之方法,其中該界面活性劑係以自5%至15%(w/w活性界面活性劑)之濃度存在。
  12. 一種界面活性劑系統,其基本上由水、微纖維纖維素摻合物、界面活性劑及懸浮顆粒所組成,其中該微纖維纖維素摻合物包含比例為6:3:1之微纖維纖維素、三仙膠及羧甲基纖維素摻合物。
  13. 一種包含如請求項12之界面活性劑系統之水性組合物,其中該微纖維纖維素摻合物係以0.125%(w/w)之濃度存在於該水性組合物中。
  14. 一種界面活性劑系統,其基本上由水、微纖維纖維素摻合物、界面活性劑及懸浮顆粒所組成,其中該微纖維纖維素摻合物包含比例為3:1:1之微纖維纖維素、三仙膠及羧甲基纖維素摻合物。
  15. 一種包含如請求項14之界面活性劑系統之水性組合物。
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