TWI481071B - Light-emitting device LED 3D surface lead frame - Google Patents

Description

LED 3D curved lead frame for illuminating device

The method of the invention is to separate the complex 3D curved surface structure from the LED 3D curved lead frame, and expand the curved light emitting circuit into a planar circuit, and then use the conductive metal strip to make each single layer lead frame and stack into a plurality of lead frame strips. Structure, and install the LED chip into the LED plane lead frame on the mount, and then bend the LED 3D curved lead frame with the ductility and plastic deformation characteristics of the conductive metal piece, and then stick it to the complex surface of the metal part, and then transparent Materials, such as hardened resin, silicone, etc., are packaged into one, such as lighting, curved display panels, etc.; this method makes the structure and aesthetic design more flexible, and makes full use of the high heat dissipation capability of the metal parts.

The application of LED chips is very common in the past years. These LED chips include: packaged LEDs, SMD LEDs, bare LEDs, etc., wherein the electrode contacts of the packaged LED have two contacts or multiple contacts, and the exposed electrodes are exposed. The foot can be divided into two rows of vertical or horizontal. The SMD LED is a surface-adhesive package, and the electrode pins are located on the bottom surface of the chip package without protruding, such as PLCC/SMD/SMT or the like. LED), bare crystal LED die, according to the position of the electrode contact can be divided into the same electrode, the upper and lower electrodes, the flip-chip electrode, the bare LED must be mounted on a specific substrate and packaged with a transparent material; The number of bare wafers in the inner package of the packaged LED and the SMD LED may be more than one wafer, including the Zener diode for protection and the arrangement between the wafers may be parallel, serial, or serially mixed; The illuminating color of the LED chip includes monochromatic, color and white light, wherein the white light is obtained by three or more color LED chips or by the LED chip plus the fluorescent powder, and the color is obtained mainly by the RGB three-color chip, sometimes added Other wafers to meet The color requirements are also directly combined with white light wafers; these LED chips have many installation methods for their applications, such as ceramic substrates, rigid circuit boards, flexible circuit boards, plastic substrates and flexible wires; Mounted on flexible conductors, SMD LEDs can be used in many applications such as ceramic substrates, rigid boards, flexible boards, plastic substrates, and more.

The conductive adhesive used for mounting the LED chip is solder paste, silver paste, polymer conductive adhesive, etc., and the conductive paste is dropped on the electrode contact of the mounting position, and then the LED chip is placed and cured by heating to achieve the soldering. effect.

The LED chip used in the color kanban has directly soldered the LED chips of the respective colors on the high-density multilayer circuit board, and drives the wafers directly by using the driving substrate and the driving computer to generate high-resolution color images, and another method The color of the bare LED chip and the driver chip are integrated with the necessary circuit package, and the driving mode is changed to the serial communication mode. The resolution of this method is limited by the chip size, but the manufacturing cost can be greatly reduced. The wafer assembly also includes a white light wafer.

LED wafers are used in a wide range of applications such as lighting, billboards and color lighting, especially for lighting applications, but limited by the directionality of the LEDs. Therefore, the scheme of uniform scattering of light has become one of the focuses of the prior art; In addition to enhancing high-resolution and vivid colors, cylindrical advertising billboards composed of multiple circuit boards are also commonly used in conventional techniques; conventional techniques for color lighting are in addition to common colored lights. In addition to the article, the latest 3D circuit technology is introduced, so that the plastic injection molded lamp can also produce electroless plating or electroplating metal conductive circuit on its curved surface to mount the LED chip on the curved surface.

A related illuminating device scheme of the prior art is described as follows:

Citation one:

2009 patent TW 200914762 LED lighting fixture and its pedestal, this quotation is for the lighting needs of street lamps, it is proposed that the pedestal of the luminaire is composed of adjacent and unequal inclination multi-plane substrates, installed in at least each plane A package LED, so that each LED light source is electrically controlled according to its projection angle, so that each LED projects light in a specific area and overlaps with the light of the adjacent LED, thereby achieving the effect of continuous continuous illumination of the illumination and The illumination range can be extended, and the surface of the lamp housing is provided with heat dissipation fins; the curved surface of the multi-planar substrate of the present invention has a specific practice for improving the light distribution, but the periphery of the multi-plane substrate is mounted on the positioning frame around the inner side of the lamp housing. And a transparent lamp cover is disposed at the bottom end of the lamp housing to cover the periphery of the multi-plane substrate, which will cause heat generated by the LED chips on the planar substrate to be quickly dissipated through the heat dissipation fins on the surface of the lamp housing.

Citation 2:

In 2008, the patent US7443678B2-FLEXIBLE CIRCUIT BOARD WITH HEAT SINK-2008 uses a flexible circuit substrate with a circuit carrier board, a thermal conductive carrier, a heat sink, and a first groove of a heat conductive carrier of the flexible circuit substrate. The second groove of the groove and the heat sink provides a buffer space when the flexible circuit substrate is bent, and a platform is arranged between the groove of the heat conductive carrier to carry the circuit carrier. The reference is for a high power LED light emitting device. The focus position of the light is adjusted as the width of the groove is bent; the embodiment of the present specification illustrates that the flexible circuit substrate can provide a cylindrical light source structure with different focusing radii without further explanation of the application of the 3D curved surface or the spherical surface.

Citation 3:

In 2011, the lighting module of TW I339252 LED lamp, the main feature of this citation is that the light-emitting axis of each LED light-emitting component faces the reflector part, so that the LED lamp can achieve a more uniform diffusion of the illumination effect, and the heat sink Equipped with a fan to increase the heat dissipation effect of the flow guiding surface, this reference increases the fan to improve the convection cooling effect, but needs to increase the cooling fan and other parts. In addition, the angle of the projected light of the LED light-emitting component will exceed 100 cones unless the reflector The part has sufficient length or special design, that is, some of the light will be directly projected to the outside, and some part will be projected on the reflector part, and the multiple reflections will also cause the illumination to be attenuated, and the required part of the reflector part Irregular reflective surfaces also increase manufacturing difficulties and costs.

Citation 4:

In 2006, the patent CN1719095A LED ball lighting lamp is equipped with a flexible circuit board with LED chips soldered on the surface of a spherical or polygonal sphere of engineering plastic material, and is packaged or packaged into a LED ball lamp with a transparent material outside the sphere. This citation may be used for decorative lights or for lighting, but does not further explain the cooling solution required for high-power LED lighting applications; another similar patent, 2010 TW M385637 ball-type LED light source structure, A plurality of flexible circuit boards are provided with LED light-emitting elements, and are mounted on the outer surface of the sphere at equal intervals, thereby generating a global surface illumination effect.

Citation 5:

2011 patent JP2011096594A BULB TYPE LED LAMP, the feature of this citation is provided with a convex multi-faceted structure on the top surface of the bulb portion of the bulb lamp, and a multi-faceted shell structure with an inner central recess can be tightly sleeved An outer surface of the protruding structure, an LED chip is mounted on each outer surface of the housing structural member, and the multi-faceted housing structure is formed by bending a metal plate provided with an electric circuit, and an electrode contact is reserved It can be connected with the circuit of the casing, and can augment the illumination range and heat dissipation capability of the LED light source; the heat of the LED chip of this citation will be dissipated through the casing, but the number of LED chips installed when higher brightness is required will be The more the parallel circuit arrangement between LED chips needs to be more specific; another similar patent, the 2011 TW M405524 LED stereo bulb, the patent also has a similar protruding structure, but also has several different circumferences. The inclined loading surface of the direction, the LED light source body is mounted on these loading surfaces.

Citation 6:

The ring-shaped combination structure of the patent M343884 LED kanban in 2008, the invention relates to a ring-shaped combination structure of an LED kanban, the LED kanban comprises a plurality of substrates and a plurality of light-emitting modules, and the substrates can be separately fixed On the ring-shaped bracket, the light-emitting surfaces of the light-emitting modules are connected to a ring-shaped display surface without gaps, so that the characters and patterns presented by the ring-shaped display surface can be viewed at multiple angles, and the text and the pattern are coherent The light-emitting module of this citation contains monochrome LED, white LED and RGB full-color LED. It is known that the light-emitting module is a large number of signal pins. These multi-layer boards must be used to install these numerous numbers. The LED and the control signal of the substrate can make the ring display surface achieve dynamic display, but it is still limited by the circuit board and cannot be used to display the 3D surface.

Citation 7:

2011 patent DE202010008460U1 Modulierte LED Anzeigetafelanordnung und deren System, this reference is a modular LED display panel structure and its system, which is set on a flexible circuit board (PCB) with a plurality of full-color LED units to form a matrix, and borrow A large-scale LED display system is formed by the connection of each modular LED display board signal signal; this reference case uses a full-color LED chip unit containing a driving mechanism, so that the display function can be achieved only on the soft board. However, it is still limited by the flexible circuit board and cannot be used as a display function for 3D surfaces.

Citation 8:

2011 patent TW D141427 LED lamp, this citation is a kind of LED lamp made by three-dimensional circuit. Its appearance is characterized by the fact that the lamp holder has a semi-arc-shaped solid curved surface. The three-dimensional circuit is formed on the three-dimensional surface, and the LED is set in the three-dimensional circuit. The arrangement of the specific patterns is presented, and the transmitted light also exhibits a three-dimensional linear distribution; the LED lamp of this citation uses a three-dimensional moulded interconnect device, referred to as 3D-MID, Laser direct structureing (LDS), which directly draws a circuit diagram on the surface of the activatable plastic 3D and activates the surface of the plastic to form a conductive circuit by chemical deposition. This method requires a large amount of Chemical liquids to achieve sufficient thickness of the conductive circuit, or multiple different liquids to deposit different conductive metals on the circuit, that is, the manufacturing method is the same as the circuit board. The 2011 PCT patent WO2011041934A1 SEMICONDUCTOR CARRIER STRUCTURE is also adopted. In a similar way, the heat dissipation capability of metal parts is also not available.

Citation 9:

In 2011, the patent application No. TW100142476 umbrella integrated light-emitting part and lead frame, this reference is a kind of ring-shaped lead frame with LED chip mounted on the surface of the umbrella part body, and the two are packaged together. The utility model is characterized in that an LED lead frame is first formed on a plate-shaped conductive metal piece, and then bent into a ring-shaped lead frame for convenient installation on an umbrella piece, and is suitable for serially connecting various mixed circuits, and is suitable for mounting on a surface of a ring surface. This citation does not further invent the surface illuminating application.

The above various solutions just illustrate the various needs of LED chips used in lighting fixtures or advertising billboards.

Demand 1: Cooling requirements

For example, the second case of citation, the third case of citation, and the fifth case of citation have solutions for the relevant heat dissipation requirements. The second testimony and the third case are all attached to the surface of the metal parts, and the third case is also forced to cool by a fan. The light-emitting LED chip of the fifth case can be surely adhered to the surface of the metal part, and the heat transfer efficiency of the circuit board is low, and the heat dissipation effect of the metal part cannot be fully utilized, and increasing the wind dispersion is also increasing the risk of component failure.

Requirement 2: Lighting light distribution direction requirements

For example, the cited case 1, the cited case 2, the cited case 4, the cited case 5, the cited case 8 and the cited case 9 are all implemented in a 3D structure to achieve the required lighting effect, and some of the cited cases have related heat dissipation requirements. The solution, only the solution of Citation 9 is relatively simple and can meet the needs of various 3D projection directions.

Requirement 3: Decoration needs

For example, Citation 4, Citation V, Citation 8, and Citation 9 all have solutions for LED lamp decoration needs, and these solutions are based on 3D construction plus color LED chips to achieve the desired decorative effect, but for The complex 3D curved light structure is not further explained.

Requirement 4: Easy to manufacture and install requirements

For example, the fourth test uses a flexible circuit board to adhere to the spherical surface. For example, the Japanese patent cited in the fifth document first installs an LED chip and a circuit on a metal plate, and then bends the metal plate, such as the reference case 8 directly on the plastic surface. The direct molding method is used to establish the circuit and solder the LED chip. For example, the LED lead frame is made in the plate-shaped conductive metal sheet, and then bent into a ring-shaped lead frame to facilitate installation on the umbrella member. The concept of 3D structure and LED illuminating device is separately produced, but there is no further explanation for the scheme of complex 3D illuminating curved surface, and the citing case 8 can only be applied to plastic parts and there is no way to use metal parts to dissipate heat.

Requirement 5: Color advertising billboard requirements

For example, the use of the LED module structure to form a ring-shaped display panel leads to the dynamic display purpose through the control substrate. For example, the reference numeral 7 uses a full-color LED chip unit containing a driving mechanism, so only serial communication is required. The kanban dynamic display function can be achieved on the soft board, but the soft board is only suitable for flat or cylindrical surfaces and cannot meet the requirements of 3D surface kanban.

The above cited references of the prior art only propose solutions for specific needs, and there is no more flexible way to meet the requirements of complex 3D illuminating curved surfaces. The present invention develops for the above requirements, and introduces a complex curved surface structure of 3D illuminating curved surfaces. The concept of LED 3D curved lead frame is made separately, so that the innovative 3D curved lead frame can fully meet the above five requirements when applied to LED lighting devices, and there is no environmental problem of electroless plating or plating metal wire.

The method of the invention separates the complex 3D curved surface structure from the LED 3D curved lead frame to meet the complex curved surface illumination requirements of the illuminating device, and greatly reduces the difficulty in fabricating the LED surface and the circuit for the illuminating curved surface, and makes the structural and aesthetic design flexible. Larger, and make full use of the high heat dissipation capability of the metal parts body.

The key to the method is a curved strip circuit made of a multi-layer lead frame, and can satisfy the requirements of series, parallel and serial-parallel hybrid circuits, that is, the curved strip circuit can be easily drawn to emit light. On the curved surface, the circuit of the complex 3D curved surface can be divided into a plurality of circuit units, and the 3D curved circuit pattern of each circuit unit can be expanded into a planar circuit pattern.

The planar circuit is the unfolded planar strip circuit, and the multi-layer lead frame made of laminated conductive metal sheets can be formed by a concentric circular curve, a reversely arranged curve or various patterns, etc. in the multilayer lead frame. The mounting of the LED chip becomes the LED flat lead frame, and the light of the LED chip on these circuit patterns also meets the requirements of the original luminous surface.

Due to the ductility and plastic deformation characteristics of the conductive metal of the multilayer lead frame, the LED flat lead frame is bent into an LED 3D curved lead frame under the jig, and can be adhered to the desired illuminating curved surface, and the complicated 3D curved surface can be used more. The 3D curved lead frame constitutes the required surface of the light emitting surface, and is then packaged into a single body by a transparent material such as a hardened resin or a silicone rubber, such as a 3D curved light emitting device such as a lighting or a curved display panel.

The multi-layer lead frame is an electrically insulating sheet-like conductive metal multilayer circuit structure formed by stacking a plurality of single-piece lead frames, and the conductive metal bottom surface and the side edges of the single-piece lead frame have an electrical insulating layer, and The mounting is a curved strip and contains LED chips. It is suitable for curved strip circuit design on complex illuminated surfaces.

The structure of the monolithic lead frame must meet the requirements of the series circuit, the parallel circuit and the serial-parallel hybrid circuit, that is, in a multi-layer lead frame structure, the circuit is composed of a single-piece lead frame of different structure, and is in the string In addition to the requirements of the hybrid circuit, the length of the monolithic lead frame will be divided into several circuit segments separated by the insulating slits according to the requirements, and the length and shape of each circuit segment are not necessarily the same or similar, hereinafter referred to as the circuit segment. In order to meet the requirements of the serial-parallel hybrid circuit, each single-layer lead frame is composed of at least one or more circuit segments.

The structure of each circuit segment may have different combinations depending on the application and the circuit requirements, and the parts may include: wires, power contacts, mounts, conductive vias, insulating vias, potential connection points, signal contacts, etc., and According to the requirements, some or all of the above parts are combined, and each part of the combination is at least one or more; the main part is one or more mounts and then connected by a plurality of wires. The power contact, the signal contact and the like are at one end of the wire of the circuit segment, and are used for connecting the control circuit and the signal circuit; the conductive perforation, the insulating perforation, and the potential connection point are all located on the wire or the mount, and are used for Meet the needs of serial, parallel, and serial hybrid circuits of circuits.

When an insulating joint is provided on the mounting wire of the mounting portion of the circuit segment, the circuit segment is divided into a plurality of conductive metal sheets separated by an insulating slit, and a set of high and low potentials are respectively arranged on the mounting wire. For the electrode contacts, the circuit segment is suitable for the series circuit to be a tandem type lead frame.

The mounting wire of the mounting portion of the circuit segment is an integral wire, which is a long strip type, a hollow ring type or a rectangular shape, a solid plate shape, etc., and a set of high or low potential electrode contacts is provided thereon, and the circuit section is suitable for It is suitable for parallel circuit and provides high or low potential for serial-parallel hybrid circuits. It is a continuous lead frame.

Multi-layered lead frame is required to match the serial-parallel hybrid circuit. Conductive perforations, insulating perforations, etc. are provided on the wires, mounts, potential connection points or power contacts to form a high potential or low potential potential connection. point.

The conductive perforation is used to infiltrate the conductive adhesive so that the conductive metal of the circuit segments of the two or more lead frames stacked one above the other have the same potential, and the conductive perforations are only installed on the lead frame requiring the same potential, and the bottommost lead frames are not stacked. Any conductive perforations, when the conductive paste is filled with conductive vias, the stacked lead frames have the same potential.

When the conductive metal of the circuit segment of the lead frame of the multi-layer stack is overlapped by two or more layers, the conductive metal needs to be connected to the same potential by the conductive vias, and the other layers above must be insulated, and the other layers of different potentials An insulating perforation is provided with a hole diameter larger than the conductive perforation and an inner layer having an insulating layer to ensure that the conductive metal is not electrically connected to the conductive metal of the lead frame to be insulated when the conductive paste is injected.

When the multi-layered lead frame requires the circuit segments of the lead frame of the same potential not in the overlapping relationship, the conductive vias need to penetrate the conductive metal wires and match the conductive adhesive to ensure the same potential is obtained, the bottom layer. The lead frame does not have any conductive perforations and directly contacts the conductive metal wires and is electrically connected by conductive adhesive. The other single-piece lead frames of different potentials are provided with insulating perforations for the conductive metal wires to pass through, and the inner wall has an insulating layer. There will be no conduction; if the conductive perforation is placed at the potential connection point or the power contact, and both are located on the side of the wire or the mount, the other monolithic lead frames of different potentials need not be provided. Insulating perforation, only need to use conductive metal wire and conductive adhesive to penetrate the conductive perforation.

When the multi-layered lead frame has two or more lead frames stacked in series, the insulating joints of the mounting wires on the mountings of the single-layer lead frames must be staggered to ensure mutual accumulation. The structural strength of the mount can meet the needs of LED chip mounting.

After the mounting of the single-layer lead frame of the multi-layer lead frame is stacked, the electrode contacts on the mounting wire are offset from each other, and the high and low electrode contacts are respectively located at opposite positions to form a plurality of high and low potential electrode contact groups to be joined. The electrode contacts on the LED wafer, and the electrode contacts are bent to the same horizontal position to facilitate LED chip mounting.

Another object of the present invention is to further describe a method in which a metal foil is made into a mesh-like tape, and an LED planar lead frame can be manufactured, and the manufacturability and satisfaction of the manufacturing method of the present invention are specifically described by way of examples. The process of mass production of flexible, LED flat lead frame is described as follows:

The LED curved light emitting device of the present invention designs the predetermined LED circuit, and then expands the circuit pattern shape on the curved surface into a planar circuit pattern, and may divide the curved circuit pattern into more than one planar structure circuit pattern as needed. Here, each circuit pattern is a circuit designed as a curved strip structure, and each circuit includes a combination of possible parts of a single-layer single-layer lead frame structure, and then the circuit of each single-layer lead frame can be Drawing on different strip metal sheets, and forming each metal sheet into a strip by mechanical processing; the strip-shaped conductive metal body has a cross-sectional thickness of 0.05 mm or more and 2 mm or less, and the cross-sectional width is 1 mm or more and 10 mm or less: the conductive metal includes There are: iron metal, non-ferrous metal, copper foil board with insulating layer, etc.; for the convenience of production, the pattern of single-layer lead frame is usually arranged on the strip metal plate, and a plurality of different shapes are required. The connecting portion is configured to connect the conductive metal sheets of the single-layer lead frames to a mesh strip structure, and is processed into a mesh strip with positioning holes. In order to facilitate the stacking and mounting of LED chips for multi-layer tapes, hereinafter referred to as tapes, according to the different needs of LED chips, and the parallel, serial and serial-parallel hybrid circuit requirements, the conductive metal foil structure of each strip can Different designs are designed to meet the needs.

According to the LED chip requirements and circuit requirements, the multi-layer tapes are stacked and then the LED chips are mounted. Each layer of the tape has a thermal insulation layer, such as Insulating Varnish, to prevent short circuit, and the multilayer tape is thermally insulated. After bonding, it will have better structural rigidity and is suitable for LED wafer mounting as well as for further processing.

The LED chip can be mounted on the fixture by mounting the stacked strip on the fixture, and the conductive paste is injected into the electrode contacts of each mount and adhered to the LED wafer, and the LED chip is firmly fixed by heating and fixing. It is possible to cut off the joint on the strip and separate the parts into individual parts, and a multi-layered LED planar wire can be obtained.

The solution proposed by the invention can improve the function of the LED curved light emitting device and achieve the following effects:

Effect 1. The LED 3D curved lead frame wire and the bottom surface of the mounting seat are adhered to the surface of the part body, which can provide large-area heat dissipation performance, and the part body structure is easier to design the heat dissipation method of up and down convection.

Effect 2. The LED 3D curved lead frame can be mounted with the curved surface of the light projection direction. It is not necessary to consider how to install each LED chip on a complex surface. It is easy to design the required brightness distribution and add many aesthetic designs.

Effect 3. The aesthetic design space of the part body of the LED curved light emitting device can be greatly improved, and there is no problem that the LED chip is difficult to install, because the LED 3D curved lead frame can completely adhere to the complex curved surface of the part body, and the transparent material can be conveniently carried out. The package, especially the multi-layered lead frame structure, is more suitable for the use of color LED chips, so that the illuminating device achieves an optical aesthetic effect.

Effect 4. The mass production of the lead frame strip made of conductive metal strips can meet the needs of small batch production. Especially for small batch decorations, laser cutting or water jet cutting or CNC mechanical cutting can be used. Large quantities can be produced by precision stamping dies, which can eliminate the mass production requirements of chemical processes and environmental pollution caused by chemicals.

Effect 5. When the LED 3D curved lead frame adopts the full-color LED chip unit with the driving mechanism, the dynamic display kanban function can be made on various curved surfaces and spherical surfaces. Although the resolution of the wafer is slightly reduced, the LED 3D surface is slightly reduced. The lead frame can be made into curved and spherical surfaces of various sizes, and the serial communication method has been widely used in the industry to greatly reduce the installation cost.

In order to specifically describe the LED 3D curved lead frame of the light-emitting device of the present invention, the following embodiments are further disclosed but are not limited to the following embodiments. For the sake of clarity, the thickness of the insulating layer in the following embodiments is not the actual thickness. For illustrative purposes only, all parts have the necessary electrical insulation and electrical safety requirements.

First Embodiment: The LED 3D curved lead frame of the present invention is applied to a white light illumination lamp having a luminous surface function.

The first and second figures are schematic diagrams of the external structure of the white light illumination lamp according to the first embodiment of the present invention. The lamp 1 includes an aluminum alloy body 10, a light emitting surface 11, a heat dissipation fin 12, and an LED 3D curved lead frame 2a. The spiral connector 17, the white LED chip 91, and the transparent package 15; when the lamp of the embodiment is mounted on the ceiling, the screw joint 17 is located at the uppermost portion, the illuminating curved surface 11 is located at the bottom, and the illuminating curved surface 11 is spherically shaped with the heat dissipating fin 12 The LED 3D curved lead frame 2a is mounted on the illuminating curved surface 11 and has a transparent package 15 on the surface for protecting the LED 3D curved lead frame 2a and the LED chip 91, and is mounted in the mounting seat 24 by the 12 white LED chips 91. The power supply hole 111 on the light emitting surface 11 of the LED chip 91 is used to connect the power supply wire from the inside of the body 10 to the power contact 231 of the LED 3D curved lead frame 2a and the power contact 232. The body 10 has The heat dissipating fins 12 projecting outwardly extend downwardly and extend to the side of the heat dissipating fins 121 on the outer side, and the vent holes 112 are provided in the middle of the illuminating curved surface 11 to enable white light on the LED 3D curved lead frame 2a. LED chip 91 is produced The heat is directly transmitted to the heat dissipation fins 12 via the light-emitting curved surface 11 of the aluminum alloy, that is, the heat can be directly radiated from the back surface of the light-emitting curved surface 11 and the surface of the heat dissipation fins 12, since the white LED chip 91 and the light-emitting curved surface 11 are located below, when heat When being transmitted to the heat dissipation fins 12, the outer surface of the heat dissipation fins 12 heats the air, so that the hot air rises and flows along the outer side heat dissipation fin side portion 121 due to buoyancy, that is, the cold air continuously flows in through the ventilation holes 112. Cooling the back surface of the illuminating curved surface 11 and the heat dissipating fins 12; if the mounting direction of the luminaire 1 is opposite, the flow direction of the cooling air is also reversed, and a large amount of hot air will flow out through the venting holes 112; these air flows can reduce the thermal boundary of the heat dissipating surface. The thickness of the layer increases the coefficient of heat convection to facilitate heat dissipation; since the LED 3D curved lead frame 2a is mounted on the convex illuminating curved surface 11, the light projection direction of the luminaire 1 is easily traversed by the radius of curvature of the illuminating curved surface 11. To control, the larger the radius of curvature, the more consistent the direction of the ray, the smaller the radius of curvature, the larger the angle of the ray direction projection; When the spherical surface is concave, the larger the radius of curvature, the longer the focusing distance of the light, and the smaller the radius of curvature, the shorter the focusing distance of the light. If you need to further control the brightness distribution of the projected light, you can further split the circuit into a smaller unit loop to change the Uniformly projecting light; since the position of the white LED chip 91 on the illuminating curved surface 11 is designed according to the ray casting requirement, the required circuit is designed on the illuminating curved surface 11, and then the curved circuit is developed into a planar circuit to form an LED planar wire. Rack 2 (with the third figure (A)), therefore, the LED 3D curved lead frame 2a can be properly adhered to the illuminating curved surface 11 by the insulating thermal conductive adhesive 28 (in conjunction with the third figure (C)), thereby ensuring the distribution of the projected light and The original design is consistent and has the largest heat sink area.

Please refer to the second figure, which is a cross-sectional structural diagram of a white light illumination lamp according to a first embodiment of the present invention. When the lamp of the embodiment is installed on the ceiling, the screw joint 17 is located at the top, the illuminating curved surface 11 is at the bottom, and the illuminating curved surface 11 is formed. The spherical surface is connected to the lower fin 122 of the heat dissipation fin. The LED 3D curved lead frame 2a is mounted on the illuminating curved surface 11. The transparent package 15 on the surface is provided with a venting hole 151 which communicates with the venting opening 112. The inside of the body 10 is a cylinder. The space 14 is internally provided with a control circuit 18 for providing a stable voltage and current to ensure the service life of the white LED chip 91. The high potential electrode contact is connected by a wire 182 to the power contact 171 at the front end of the screw connector 17. The low-potential electrode contact is connected to the side of the spiral joint 17 by the wire 181; the space between the cylindrical space 14 of the body 10 and the light-emitting curved surface 11 is connected to the lower portion 122 of the heat-dissipating fin, which can cause convection of the hot and cold air. The heat generated by the white LED chip 91 is first dissipated by the heat sink fin lower portion 122, and there is not much heat transferred to the cylindrical space 14 due to the natural convection cooling air flow. To the control circuit 18, the opening of the cylindrical space 14 is sealingly coupled with the screw joint 17, which causes the thermal energy generated by the control circuit 18 to escape through the wall surface of the cylindrical space 14 and the heat dissipating fin side portion 121 (cooperating with the first figure) And both have large heat dissipation surfaces.

Referring to FIG. 2, FIG. 3(A) and FIG. 3(C), FIG. 2 is a schematic diagram showing a layered structure of a white LED planar lead frame according to a first embodiment of the present invention. The circuit of the embodiment is four sets of three white LEDs. The chip 91 is connected in series and connected to a circuit of a total of 12 LED chips 91. The LED plane lead frame 2 is a circuit which is developed into a plane by the illuminating curved surface 11, and is formed by two concentric arc curves connected in the middle, and the middle arc Four LED chips 91 are mounted, and eight LED chips 91 are mounted on the outer circular arc, and are formed by stacking three single-piece lead frames 21.

The high-potential single-chip lead frame 21 (H) is a continuous type lead frame used as a high potential connection point of the series circuit, and the serial circuit monolithic lead frame 21 (W) is a tandem type lead frame, which is composed of the wire 22 The upper insulating slit 225 is divided into four serially connected circuit segments for forming a parallel circuit of four sets of three white LED chips 91 connected in series. The low potential single-chip lead frame 21 (C) is a continuous lead frame for As a low potential of the series circuit and a connection point.

The structure of the high-potential single-chip lead frame 21 (H) includes a wire 22, a mounting seat 24a, a power contact 231, and the like; a front end of the lead frame 21 is provided with a power contact 231 for connecting the control circuit 18; 21(H) is provided with twelve mounting seats 24a connected by wires 22, and the mounting seat 24a has hollow ring-shaped mounting wires 241; the wires 22 are provided with insulating perforations 26 for avoiding high and low potential short circuit of the conductive adhesive 29. The mounting position is above the conductive through hole 25 of each circuit segment of the serial circuit monolithic lead frame 21 (W); the conductive hole 25 is also disposed on the wire 22, and the mounting position is a serial circuit monolithic piece The high-potential end of each circuit segment of the lead frame 21 (W) is used to drip the conductive adhesive 29 to connect the high-potential end of each circuit segment of the monolithic lead frame 21 (W) to make the monolithic lead frame 21 (H) Become a high potential and connect points.

The serial circuit monolithic lead frame 21 (W) is divided by the insulating slit 225 into four sets of parallel circuit segments which are connected in series by three white LED chips 91; the structure of each circuit segment includes the wires 22 and the mounts 24b and other parts; each circuit section is provided with three mounting seats 24b connected by wires 22, and the mounting seat 24b has insulating slits 245 separating the mounting wires 241 to form a set of high and low potential electrode contacts 243; the front end of each circuit segment The high-potential wire 22. is connected by a conductive perforation 25 on the high-potential single-piece lead frame 21 (H) with a conductive adhesive 29; the low-potential wire 22 at the end of each circuit segment is provided with a conductive perforation 25, which is made of a conductive via 25 The conductive paste 29 is dropped to connect the low-potential single-piece lead frame 21 (C).

The structure of the low-potential single-chip lead frame 21 (C) comprises a wire 22, a mounting seat 24c, a low-potential power contact 232, etc.; the tail end of the lead frame 21 is provided with a low-potential power contact 232 for connection control The circuit 18; the lead frame 21 (C) is provided with twelve plate-shaped mounts 24c connected by the wires 22; the conductive perforations 25 of the single-piece lead frame 21 (W) are filled with the conductive adhesive 29 to connect the low-potential single-piece lead frame 21 ( Wire 22 of C) to form a low potential and connect the points.

The wires 22 of the individual lead frames 21 of the LED flat lead frame 2 have the same outer dimensions as the mounting base 24 and can be stacked. The mounting base 24 is formed by the mounting seat 24a, the mounting seat 24b, and the mounting seat 24c. The conductive paste 29 is dripped on each of the high and low potential electrode contacts 243, and the LED chip 91 can be mounted in the internal space thereof. The bottom surface of the monolithic lead frame 21 (C) is directly adhered to the luminescent surface 11 by the thermal conductive adhesive 28.

Referring to FIG. 2 and FIG. 3B , FIG. 2 is a schematic diagram showing a layered structure of a white LED planar lead frame according to a first embodiment of the present invention. The circuit of the embodiment is four sets of three white LED chips 91 connected in parallel. A circuit of a total of 12 LED chips 91, four sets of parallel circuits are connected in series by a connection point 35, and the LED plane lead frame 3 is a circuit which is developed into a plane by the illuminating curved surface 11, and is formed by two concentric arc curves connected together. The arc in the middle is provided with four LED chips 91, and the outer arc is provided with eight LED chips 91, and is formed by stacking two single-layer lead frames 31.

The high-potential single-chip lead frame 31 (H) is a continuous type lead frame, which is divided into four circuit segments by an insulating slit 325 on the wire 32, and is used as a high potential of the parallel circuit, but each circuit segment has a different potential. The low-potential single-chip lead frame 31(C) is a continuous type lead frame, which is divided into four sections by an insulating slit 325 on the wire 32, and is used as a low potential of the parallel circuit, but each circuit section has a different potential; The high-potential circuit segment and the low-potential circuit segment form four groups of parallel circuits; and each parallel circuit achieves a high-low potential series connection mechanism by three connection points 35, the high-potential single-chip lead frame 31(H) The connection point 35a and the connection point 35b of the low-potential monolithic lead frame 31 (C) are combined with the conductive paste 29 via the conductive via 25 (in conjunction with the third figure (C)) to form a series circuit.

The high-potential single-chip lead frame 31 (H) is divided into four circuit segments by an insulating slit 325 on the wire 32. The structure of each circuit segment includes a wire 32, a mounting seat 34a, a connecting point 35a, a power contact 231, and the like. In the first circuit segment, a power contact 231 is connected to the high potential for connecting to the control circuit 18. The front end of the remaining circuit segments is provided with a potential connection point 35a, and a conductive via 25 is provided thereon, which is connected via a drip conductive adhesive 29. The low potential monolithic lead frame 31 (C) has a potential connection point 35b for each circuit segment; and each circuit segment is provided with three mounting seats 34a connected by wires 32, and the mounting seat 34a is mounted on the hollow ring type mounting wire 341 A high potential electrode contact 343 is provided.

The low potential monolithic lead frame 31(C) is divided into four circuit segments by an insulating slit 325 on the wire 32; the structure of each circuit segment includes a wire 32, a mounting seat 34c, a connection point 35b, a power contact 232, etc. a low-potential power contact 232 is provided at the end of the last circuit segment for connecting to the control circuit 18; the remaining circuit segments are provided with a potential connection point 35b at the tail end for connecting the high-potential monolithic lead frame 31 (H) potential connection point 35a of each circuit segment; and each circuit segment is provided with three mounting seats 34c connected by wires 32, and the hollow ring type mounting wire 341 of the mounting seat 34c is provided with a low potential electrode connection. Point 343.

The wires 32 of the individual lead frames 31 of the LED flat lead frame 3 have the same outer dimensions as the mounting brackets 34, and the mounting base 34 is formed by the mounting seat 34a and the mounting seat 34c. The mounting seat 34a The electrode contacts 343 on the mounting seat 34c are located at opposite positions to form a set of high and low potential electrode contact groups, and the electrode contacts 343 are flexibly bent so that the two are at the same horizontal plane on the respective high and low potential electrode contacts 343. The conductive paste 29 is dripped, and the LED chip 91 can be mounted in the internal space thereof, and the bottom surface of the single-lead lead frame 31 (C) is directly adhered to the light-emitting curved surface 11 by the thermal conductive adhesive 28.

Second Embodiment: The LED 3D curved lead frame of the present invention is applied to a color lighting fixture having a luminous surface function.

Please refer to the fourth and fifth figures, which are schematic diagrams of the external structure of the color illumination lamp according to the second embodiment of the present invention. The color lamp 5 includes an aluminum alloy body 10, a light emitting surface 11, a heat dissipation fin 12, and an LED 3D curved lead frame. 6a, a spiral joint 17, a color LED chip 92, and a transparent package 15; when the lamp of the embodiment is mounted on the ceiling, the screw joint 17 is at the top, the illuminating curved surface 11 is at the bottom, and the illuminating curved surface 11 is spherical and the fins 12 are formed. In connection, the LED 3D curved lead frame 6a is mounted on the illuminating curved surface 11 with a transparent package 15 for protecting the LED 3D curved lead frame 6a and the colored LED chip 92, and the colored LED chip 92 is mounted in the mounting seat 64. The power supply hole 111 on the illuminating surface 11 is used to connect the power supply wire from the inside of the body 10 to the power contact 631 of the LED 3D curved lead frame 6a and the power contact 632. The body 10 has a heat dissipation fin 12 extending outward. The heat-dissipating fin side portion 121 extending downwardly and extending to the outer side surface is provided with a venting hole 112 in the middle of the illuminating curved surface 11 so that the heat generated by the colored LED chip 92 on the LED 3D curved lead frame 6a can directly pass through the aluminum alloy Illuminate The surface 11 is transferred to the heat dissipation fins 12, that is, heat can be directly radiated from the back surface of the light-emitting curved surface 11 and the surface of the heat dissipation fins 12, since the color LED wafer 92 and the light-emitting curved surface 11 are located below, when heat is transferred to the heat dissipation fins 12 The outer surface of the heat dissipation fin 12 heats the air, so that the hot air rises along the outer side of the heat dissipation fin side portion 121 due to buoyancy, that is, the cold air continuously flows in through the ventilation hole 112 to cool the back surface of the light emitting surface 11 and Heat sink fins; sheet 12; if the installation direction of the lamps 5 is opposite, the flow direction of the cooling air will be reversed, and a large amount of hot air will flow out through the vent holes 112; these air flows can reduce the thickness of the heat boundary layer of the heat dissipation surface, and improve The heat convection coefficient contributes to heat dissipation; since the LED 3D curved lead frame 6a is mounted on the convex illuminating curved surface 11, the light projection direction of the luminaire 5 is easily controlled by the radius of curvature of the illuminating curved surface 11, and the radius of curvature is more The more uniform the direction of the large ray is, the smaller the radius of curvature is, the larger the angle of the ray is projected. If the illuminating surface 11 is a concave spherical surface, the radius of curvature is increased. The longer the focus of the light, the smaller the radius of curvature, the shorter the focus distance of the light; if further control of the brightness distribution of the projected light is needed, the circuit can be further split into smaller unit loops to produce a more uniform projected light; The position of the colored LED chip 92 is designed according to the requirements of light projection, and then the required circuit is designed on the illuminating curved surface 11, and then the circuit on the curved surface is developed into a planar circuit to form an LED flat lead frame 6 (with the sixth figure) (A)) Therefore, the LED 3D curved lead frame 6a can be properly adhered to the illuminating curved surface 11 by the insulating thermal conductive adhesive 28, which ensures that the distribution of the projected light is consistent with the original design and has the largest heat dissipation area.

Referring to FIG. 5, it is a cross-sectional structural diagram of a color lighting fixture according to a second embodiment of the present invention. When the lamp of the embodiment is installed on the ceiling, the screw joint 17 is located at the top, and the illuminating curved surface 11 is at the bottom, and the illuminating curved surface 11 is formed. The spherical surface is connected to the lower fin 122 of the heat dissipation fin. The LED 3D curved lead frame 6a is mounted on the illuminating curved surface 11. The transparent package 15 on the surface is provided with a venting hole 151 which communicates with the venting opening 112. The inside of the body 10 is a cylinder. The space 14 is internally provided with a control circuit 18 for providing stable voltage and current to ensure the service life of the color LED chip 92, and also for providing a plurality of color light switching functions, including any monochromatic light to white light. The color change is such that the high potential electrode contact is connected by a wire 182 to the power contact 171 at the front end of the screw joint 17, and the low potential electrode contact is connected to the side of the screw joint 17 by the wire 181; the cylindrical space 14 of the body 10 The space between the illuminating curved surface 11 and the lower surface of the heat dissipating fin 122 is connected to allow convection of the hot and cold air, and the heat generated by the colored LED chip 92 is first dissipated by the lower fin 122 of the heat dissipating fin. Due to the natural convective cooling air flow, there is not much heat transferred to the cylindrical space 14 to affect the control circuit 18, and the opening of the cylindrical space 14 is sealingly coupled with the screw joint 17, which causes the control circuit 18 The generated heat energy is dissipated through the wall surface of the cylindrical space 14 and the heat radiating fin side portion 121, and both have large heat radiating surfaces.

Referring to FIG. 5, FIG. 6(A) and FIG. 6(B), FIG. 2 is a schematic diagram showing a layered structure of a color LED planar lead frame according to a second embodiment of the present invention. The circuit of the embodiment is four sets of three color LEDs. The chip 92 is connected in series and connected to a circuit of a total of 12 color LED chips 92. The LED plane lead frame 6 is a circuit which is developed into a plane by the illuminating curved surface 11, and is formed by two concentric arc curves connected in the middle, and the middle circle The arc is provided with four LED chips 92, and the outer arc is provided with eight LED chips 92, and is formed by stacking seven single-piece lead frames 61.

The high-potential single-chip lead frame 61 (HR) is a continuous type lead frame used as a red high-potential connection point of the series circuit, and the serial circuit monolithic lead frame 61 (R) is a tandem type lead frame. The insulating slit 625 on the wire 62 is divided into four segments of serial circuit segments for forming a red light series circuit of four sets of three LED chips 92.

The high-potential single-chip lead frame 61 (HG) is a continuous type lead frame, which is used as a green high-potential connection point of the series circuit, and the serial circuit monolithic lead frame 61 (G) is a tandem type lead frame. The insulating slit 625 on the wire 62 is divided into four segments of serial circuit segments for forming a green light series circuit of four sets of three LED chips 92.

The high-potential single-chip lead frame 61 (HB) is a continuous type lead frame used as a blue high-potential connection point of the series circuit, and the serial circuit monolithic lead frame 61 (B) is a tandem type lead frame, which is composed of a wire The insulating slit 625 on 62 is divided into four segments of series circuit segments for forming a four-chip three-chip LED chip 92.

The low potential monolithic lead frame 61 (C) is a continuous lead frame used as a low potential and connection point for each series circuit.

The structure of the high-potential single-chip lead frame 61 (HR) includes a wire 62, a power contact 631, a high-potential connection point 621a, a mounting seat 64a, and the like; the power contact 631 is mounted on the front end of the circuit and is provided with a conductive via 65. The lead frame 61 (HR) is provided with twelve mounts 64a connected to each other by wires 62, and the mount 64a has a hollow ring type mount wire 641; the high potential connection point 621a is matched with the serial circuit monolithic lead frame 61 (R) The high-potential connection point 621b is provided with a conductive via 65; the conductive via 65 of the power contact 631 and the high-potential connection point 621a can be filled with a conductive paste 29 for connecting the monolithic lead frame 61(R) The power contact 631 and the high potential connection point 621b are connected to each other at a high potential.

The tandem circuit monolithic lead frame 61(R) divides the circuit into four parallel circuit segments which are connected in series by three color LED chips 92 by an insulating slit 625. The structure of the circuit segment includes the wires 62 and the power contacts. 631, a high potential connection point 621b, a low potential connection point 648, a mount 64b, etc.; a front end of the first circuit segment is provided with a power contact 631 and a tail end is provided with a low potential connection point 648, and the remaining circuit segments are The front end is provided with a high potential connection point 621b and the tail end is provided with a low potential connection point 648. The conductive vias 65 are mounted on the low potential connection point 648. Each circuit segment has three mounting seats 64b connected by wires 62, and is mounted. The mounting wire 641 of the seat 64b is provided with an insulating slit 645 to form a set of high and low potential electrode contacts 643. The high potential of each circuit segment is made by injecting conductive adhesive from the conductive perforations 65 on the single-piece lead frame 61 (HR). 29, connecting the power contact 631 and the high potential connection point 621b, the low potential of each group of circuits is from the low potential connection point 648 on the monolithic lead frame 61 (R), and the conductive paste 29 is infused with the conductive adhesive 29 and a low potential connection point 6 connecting the monolithic lead frame 61 (C) through the conductive metal wire 67 48.

The structure of the high-potential monolithic lead frame 61 (HG) includes a wire 62, a power contact 631, a high-potential connection point 621a, a mounting seat 64a, and the like; the power contact 631 is mounted on the front end of the circuit and is provided with a conductive via 65. The lead frame 61 (HG) is provided with twelve mounts 64a connected to each other by wires 62, and the mount 64a has a hollow ring type mount wire 641; the high potential connection point 621a is matched with the serial circuit monolithic lead frame 61 (G) The high-potential connection point 621b is provided with a conductive via 65; the conductive via 65 of the power contact 631 and the high-potential connection point 621a can be filled with a conductive paste 29 for connecting the monolithic lead frame 61(G) The power contact 631 and the high potential connection point 621b are connected to each other at a high potential.

The tandem circuit monolithic lead frame 61(G) divides the circuit into four parallel circuit segments which are connected in series by three color LED chips 92 by an insulating slit 625. The structure of the circuit segment includes the wires 62 and the power contacts. 631, a high potential connection point 621b, a low potential connection point 648, a mount 64b, etc.; a front end of the first circuit segment is provided with a power contact 631 and a tail end is provided with a low potential connection point 648, and the remaining circuit segments are The front end is provided with a high potential connection point 621b and the tail end is provided with a low potential connection point 648. The conductive vias 65 are mounted on the low potential connection point 648. Each circuit segment has three mounting seats 64b connected by wires 62, and is mounted. The mounting wire 641 of the seat 64b is provided with an insulating slit 645 to form a set of high and low potential electrode contacts 643. The high potential of each circuit segment is made by injecting conductive adhesive from the conductive perforations 65 on the single-piece lead frame 61 (HG). 29, connecting the power contact 631 and the high potential connection point 621b, the low potential of each group of circuits is from the low potential connection point 648 on the monolithic lead frame 61 (G), and the conductive paste 29 is infused with the conductive adhesive 29 and a low potential connection point 6 connecting the monolithic lead frame 61 (C) through the conductive metal wire 67 48.

The structure of the high-potential single-chip lead frame 61 (HB) includes a wire 62, a power contact 631, a high-potential connection point 621a, a mounting seat 64a, and the like; the power contact 631 is mounted on the front end of the circuit and is provided with a conductive via 65. The lead frame 61 (HB) is provided with twelve mounts 64a connected to each other by wires 62, and the mount 64a has a hollow ring type mount wire 641; the high potential connection point 621a is matched with the serial circuit monolithic lead frame 61 (B) The high-potential connection point 621b is provided with a conductive via 65; the conductive via 65 of the power contact 631 and the high-potential connection point 621a can be filled with a conductive paste 29 for connecting the monolithic lead frame 61(B) The power contact 631 and the high potential connection point 621b are connected to each other at a high potential.

The tandem circuit monolithic lead frame 61(B) divides the circuit into four parallel circuit segments which are connected in series by three color LED chips 92 by an insulating slit 625. The structure of the circuit segment includes the wires 62 and the power contacts. 631, a high potential connection point 621b, a low potential connection point 648, a mount 64b, etc.; a front end of the first circuit segment is provided with a power contact 631 and a tail end is provided with a low potential connection point 648, and the remaining circuit segments are The front end is provided with a high potential connection point 621b and the tail end is provided with a low potential connection point 648. The conductive vias 65 are mounted on the low potential connection point 648. Each circuit segment has three mounting seats 64b connected by wires 62, and is mounted. The mounting wire 641 of the seat 64b is provided with an insulating slit 645 to form a set of high and low potential electrode contacts 643. The high potential of each circuit segment is made by injecting conductive adhesive from the conductive perforations 65 on the monolithic lead frame 61 (HB). 29, connecting the power contact 631 and the high potential connection point 621b, the low potential of each group of circuits is from the low potential connection point 648 on the monolithic lead frame 61 (B), and the conductive paste 29 is infused with the conductive adhesive 29 and a low potential connection point 6 connecting the monolithic lead frame 61 (C) through the conductive metal wire 67 48.

The structure of the low-potential single-chip lead frame 61 (C) includes a wire 62, a power contact 632, a low-potential connection point 648, a mounting seat 64c, and the like; the power contact 632 is installed at the end of the circuit; the lead frame 61 (C) The twelve mounting seats 64c are connected to each other by wires 62, and the mounting seats 64c are solid plate-like; the low-potential connection points 648 are mounted on the low-potential connection points 648 of the serial-connected monolithic lead frames 61, through the layers. The conductive vias 65 of the low potential connection point 648 can be provided with a conductive metal 67 and a drip conductive paste 29 in the holes to connect the low potential connection points 648 of the single-layer tandem lead frames.

The lead wires 62 of the individual lead frames 61 of the LED flat lead frame 6 have the same outer dimensions as the mount 64 and can be stacked. The mount 64 is formed by stacking the mount 64a, the mount 64b, and the mount 64c. The electrode contacts 643 of the mounting seat 64b are located at opposite positions and are bent to the same horizontal plane to form a group of high and low potential electrode contact groups, the space of which can be used to mount the LED chip 92 and enable the electrode contacts to be dripped. The conductive adhesive 29 is fixed to the electrode contacts, and the bottom surface of the single-lead lead frame 61 (C) is directly adhered to the light-emitting curved surface 11 by the thermal conductive adhesive 28.

Third Embodiment: The LED 3D curved lead frame of the present invention is applied to a curved or spherical colored kanban, and can also be applied to a lighting device.

Referring to FIG. 7(A), FIG. 7(B), FIG. 8 and FIG. 9 , a schematic diagram of a color LED curved surface display kanban module according to a third embodiment of the present invention, the color kanban module 7 includes aluminum. The alloy body surface 71, the LED 3D curved lead frame 8a, the circuit of the embodiment is a 16x16 series color LED chip 93, and the LED 3D curved lead frame 8a is arranged in a strip shape on the curved surface 71 in a matrix shape, in the aluminum alloy body. The curved surface 71 is provided with a through hole 711, and the through hole 711 enables the power contact 831 (V) of the LED 3D curved lead frame 8a and the power contact 834 (G) and the timing contact 832 (C) and the signal contact 833 (S). Connected to the controller and image decoder of the display system, the chip 93 is an integrated packaged chip containing a driver chip and an RGB three-color chip and necessary circuits. The driver chip has a serial communication interface (SD), a timing interface (CLK), The high potential interface (VCC) and the low potential interface (GND) are represented by S, C, V, and G, respectively. The LED 3D curved lead frame 8a is developed into an LED planar lead frame 8, which is stacked by a four-layer single-piece lead frame 81. The high-potential interface (VCC) monolithic lead frame 81 (V) is a continuous lead frame used as the LED chip 93 With the high potential contact 843 (V), the mount conductor 841 of the mount 84a is of a hollow ring type and the mount conductor 841 is provided with a high potential contact 843 (V) for engaging the high potential contact of the LED chip 93 ( VCC).

The serial lead frame 81(S) of the serial communication interface (SD) is a tandem type lead frame for connecting the serial communication interface (SD) of the LED chip 93, and the hollow ring type mount wire 841 of the mounting seat 84b. An insulating slit 845 is provided to form a set of signal input and output contacts 843(S) of the serial communication interface for engaging the signal input contact (SDI) and the signal output contact (SDO) of the LED chip 93.

The single-chip lead frame 81 (C) of the timing interface (CLK) is a tandem type lead frame for connecting the timing interface (CLK) of the LED chip 93, and the hollow ring type mounting wire 841 of the mounting seat 84b is provided with an insulating slit. 845, a set of input and output contacts 843 (C) constituting a timing interface for engaging a timing input contact (CLKI) and a timing output contact (CLKO) of the LED chip 93.

The low potential interface (GND) monolithic lead frame 81 (G) is a continuous type lead frame used as a parallel low potential contact 843 (G) of the LED chip 93, and the mount wire 841 of the mount 84a is a hollow ring type A low potential contact 843 (G) is provided for bonding the low potential contact (GND) of the LED chip 93.

The structure of the high-potential interface (VCC) monolithic lead frame 81 (V) includes a wire 82, a power contact 831 (V), a mounting seat 84a, and the like; a power contact 831 (V) is installed at the front end of the circuit; The 81 (V) is provided with 16 x 16 mounts 84a which are connected to each other by wires 82. The mount 84a has a hollow ring type mount wire 841 on which a high potential contact 843 (V) is provided.

The serial communication interface (SD) monolithic lead frame 81 (S) structure includes a wire 82, a power contact 833 (S), a mounting seat 84b, etc.; a front end of the single-lead lead frame 81 (S) is provided with a power supply Contact 833 (S); lead frame 81 (S) is provided with 16x16 mounts 84b are connected to each other by wires 82, and the mount 84b has hollow ring type mount wires 841 provided with insulating slits 845 thereon, and respectively provided with a set Serial communication contact 843(S).

The structure of the timing interface (CLK) monolithic lead frame 81 (C) includes a wire 82, a power contact 832 (C), a mounting seat 84b, etc.; a front end of the single-lead lead frame 81 (C) is provided with a power contact 832 (C); lead frame 81 (C) is provided with 16x16 mounting seats 84b are connected to each other by wires 82. The mounting seat 84b has a hollow ring type mounting wire 841 with an insulating slit 845 thereon, and a set of timing interfaces respectively Timing contact 843 (C).

The structure of the low-potential interface (GND) monolithic lead frame 81 (G) includes a wire 82, a power contact 834 (G), a mounting seat 84a, and the like; a power contact 834 (G) is installed at the front end of the circuit; 81 (G) is provided with 16x16 mounts 84a which are connected to each other by wires 82. The mount 84a has a hollow ring type mount wire 841 on which a low potential contact 843 (G) is provided.

The wires 82 of the individual lead frames 81 of the LED flat lead frame 8 have the same outer dimensions and can be stacked. The mounting base 84 is formed by the mounting seat 84a and the mounting seat 84b. The mounting seat 84a is formed. The contacts 843 of the mounting seat 84b are located at opposite positions and are bent to the same horizontal plane to form a contact group of the LED chips 93. The space can be used to mount the LED chips 93 and fix the contacts 843 by dripping the conductive adhesive 29. The bottom surface of the monolithic lead frame 81 (G) is directly adhered to the illuminating curved surface 71 by the thermal conductive adhesive 28.

Please refer to the seventh figure (B), which is a schematic diagram of a circular spherical kanban structure composed of a color LED curved surface display kanban module according to a third embodiment of the present invention. The figure is composed of four LED 3D curved lead frames 8a forming a circular spherical surface. The kanban 7a is displayed to illustrate that the innovative method can meet various illuminating curved surface requirements; the aluminum alloy body 71 is an annular spherical structure, and a plurality of heat dissipating fins 72 can be disposed on the inner side thereof to enhance the heat dissipation performance of the LED chip 93; 91 When used for lighting purposes, the plurality of heat sink fins 72 can more effectively dissipate heat.

Fourth Embodiment: A method of manufacturing an LED planar lead frame of a white LED luminaire according to a first embodiment of the present invention.

Please refer to the tenth figure and the third figure (A), which is the material of the LED flat lead frame 2 of the present invention. The LED flat lead frame 2 is formed by two concentric arc curves connected with each other, and the middle arc is installed. There are 4 LED chips 91, 8 LED chips 91 are arranged in the outer arc, and are formed by stacking three single-chip lead frames 21. The circuit is four sets of three white LED chips 91 connected in series and then connected The circuit of the 12 LED chips 91, the purpose of this figure is to illustrate how to manufacture the individual lead frames 21 through the tape 4; the tape 4 (H) of this embodiment is used to make a high potential monolithic wire The frame 21 (H), the tape 4 (W) is used to fabricate a series circuit monolithic lead frame 21 (W), and the tape 4 (C) is used to fabricate a low potential monolithic lead frame 21 (C).

The desired pattern of the single-layer lead frame 21 is appropriately arranged on three conductive metal foils of the same size, and the back surface of the metal foil has an insulating layer 28 to prevent short circuit, and the conductive metal foil is processed for the first time. The prototype of the lead frame 21 having the basic size is obtained, and each of the tapes 4 is described as follows: the tape 4 (H) is connected to the structural portions such as the wire 22, the mounting seat 24a, and the power contact 231 by using the connecting portions 494 of various shapes. a mesh structure, through which a conductive perforation 65, an insulating perforation 26 and a hollow annular mount wire 241 are formed; the tape 4 (W) uses a joint portion 494 of various shapes to join the wire 22, the mount 24b, and the like. The insulating slit 225 and the insulating slit 245 divide the circuit into a plurality of segments, and the connecting portion 494 is connected to form a mesh structure, and the conductive perforation 65, the insulating slit 225 and the insulating slit 245 are formed through processing; the strip 4 (W) The connecting portions 494 of various shapes are used to connect the wires 22, the mount 24c, and the low-potential power contact 232 to a network structure.

At this time, the planar lead frame prototype has been formed in the strip 4, and a plurality of prototypes are connected in series to the strip 4, and the insulating surface of the insulating perforation 26 of the strip 4 (H) is required to be coated with insulating glue 28 The connecting portion 494 of the strip 4 (W) can ensure the position of the electrode joint 243 of high and low potential is stable; the side 491 of each strip 4 is provided with a plurality of strip positioning holes 493 for mounting the three strips 4 The heat-insulating adhesive 28 is bonded to the jig, and the wires 22 and the mounts 24 of each single-layer lead frame are overlapped by the same size, and the hollow ring-shaped mount wires 241 of the tape 4 (H) are mounted. The seat 24a is a mounting space of the white LED chip 91. The conductive adhesive 29 is dropped on the electrode contacts 243 of the tape through the dispenser to mount the white LED chip 91, and the conductive adhesive 29 is dropped on each conductive via 65. The heating and fixing causes the white LED chip 91 to be firmly combined into a series circuit and connected to the circuit, and then the connecting portion 494 is cut into the LED planar lead frame 2, and the two ends have a high potential power contact 231 and a low potential power contact 232. .

1‧‧‧Lighting

10‧‧‧ Ontology

11‧‧‧ luminous surface

111‧‧‧Power hole

112‧‧‧ventilation holes

12‧‧‧ Heat sink fins

121‧‧‧Side fin fin side

122‧‧‧The lower part of the fin

131‧‧‧ Mounting

132‧‧‧Power contacts

15‧‧‧Transparent packaging

151‧‧‧ventilation holes

17‧‧‧Spiral joint

171‧‧‧Power contacts

18‧‧‧Control circuit

181‧‧‧ wire

182‧‧‧ wire

2‧‧‧LED flat lead frame, connected in series

2a‧‧‧LED 3D curved lead frame

21(H)‧‧‧Single lead frame, high potential

21(W)‧‧‧Single lead frame, series circuit

21(C)‧‧‧Single lead frame, low potential

22‧‧‧Wire

225‧‧‧Insulated seam

231‧‧‧Power contacts, high potential

232‧‧‧Power contacts, low potential

24‧‧‧ Mounting

24a‧‧‧ Mounting seat, hollow ring

24b‧‧‧ Mounting

24c‧‧‧mount, flat

241‧‧‧ Mounting wire

245‧‧‧Insulated seams, mounting wires

243‧‧‧High and low potential electrode contacts

25‧‧‧Electrical perforation

26‧‧‧Insulated perforation

28‧‧‧ Thermal Insulation Glue, Insulating Varnish

29‧‧‧Conductive adhesive

3‧‧‧LED flat lead frame, first connected and then connected in series

31(H)‧‧‧Single lead frame, high potential

31(C)‧‧‧Single lead frame, low potential

32‧‧‧Wire

325‧‧‧Insulated seams, wires

331‧‧‧Power contacts

332‧‧‧Power contacts

34‧‧‧ Mounting

34a‧‧‧Mounting seat, hollow ring type

34c‧‧‧Mounting seat, hollow ring type

343‧‧‧Electrode contacts

35‧‧‧ Connection point

35a‧‧‧Electrical perforation

35b‧‧‧ link point

5‧‧‧Color lamps

6a‧‧‧LED 3D curved lead frame

6‧‧‧LED flat lead frame

61(HR)‧‧‧Single lead frame, high potential, red light

61(R)‧‧‧Single lead frame, red light series circuit

61(HG)‧‧‧Single lead frame, high potential, green light

61(G)‧‧‧Single lead frame, green light series circuit

61(HB)‧‧‧Single lead frame, high potential, blue light

61(B)‧‧‧Single lead frame, blue series circuit

61(C)‧‧‧Single lead frame, common low potential

62‧‧‧ wire

621(R)‧‧‧potential junction, red light

621(G)‧‧‧ potential junction, green light

621(B)‧‧‧potential junction, blue light

625‧‧‧Insulated seam

631‧‧‧Power contacts

632‧‧‧Power contacts

64‧‧‧ Mounting

64(a)‧‧‧ Mounting

64(b)‧‧‧ Mounting seat with insulated joints

641. . . Mounting wire

643. . . Electrode contact

645. . . Insulated seam

65. . . Conductive perforation

67. . . Conductive metal wire

7. . . Color kanban module

7a. . . Spherical ring color billboard

71. . . Aluminum alloy body surface

711. . . perforation

8a. . . LED 3D curved lead frame

8. . . LED flat lead frame

81. . . Monolithic lead frame

81(C). . . Monolithic lead frame, timing

81(G). . . Single-piece lead frame, low ground potential

81(S). . . Single-piece lead frame, serial communication

81(V). . . Monolithic lead frame, high potential

82. . . wire

831(V). . . Power contact, high potential

832(S). . . Signal contact

833(C). . . Signal contact, timing

834(G). . . Power contact, low ground

84(a). . . Mount

84(b). . . Mounting seat with insulated seam

841. . . Mounting wire

843(C). . . Electrode contact, timing

843(G). . . Electrode contact, low ground potential

843(S). . . Electrode contact

843(V). . . Electrode contact, high potential

845. . . Insulated seam

91. . . White LED chip

92. . . Color LED chip

93. . . Color LED chip with serial communication interface and timing interface

CLK. . . Timing interface

CLKI. . . Timing interface, input

CLKO. . . Timing interface, output

GND. . . Low potential interface

SD. . . Serial communication interface

SDI. . . Serial communication interface, input

SDO. . . Serial communication interface, output

VCC. . . High potential interface

The first figure is a schematic diagram of the external structure of the white light illumination lamp of the present invention, the first embodiment;

2 is a schematic cross-sectional structural view of a white light illumination lamp of the present invention, a first embodiment;

The third embodiment (A) is a schematic diagram of the layered structure of the white LED planar lead frame of the present invention, which is connected in series and then connected to the circuit, the first embodiment;

The third embodiment (B) is a schematic diagram of the layered structure of the white LED planar lead frame of the present invention, which is connected in series and then connected in series, the first embodiment;

Figure 3 (C) is a schematic view showing a cross-sectional structure of a conductive perforation and an insulating perforation of a white LED planar lead frame of the present invention, a first embodiment;

Figure 4 is a schematic view showing the external structure of the color lighting fixture of the present invention, a second embodiment;

Figure 5 is a cross-sectional structural view of a color lighting fixture of the present invention, a second embodiment;

Figure 6 (A) is a schematic view showing the layered structure of the color LED planar lead frame of the present invention, a second embodiment;

Figure 6 (B) is a schematic view showing the structure of the conductive perforation and power contact of the color LED planar lead frame of the present invention, the second embodiment;

Figure 7 (A) is a schematic view showing the structure of the color LED curved surface display kanban module of the present invention, a third embodiment;

Figure 7 (B) is a schematic view showing the structure of the color LED annular spherical kanban of the present invention, and the third embodiment

Figure 8 is a schematic view of an LED wafer used in the present invention, a third embodiment;

Ninth aspect: a schematic diagram of a layered structure of a color LED planar lead frame of the display kanban of the present invention, a third embodiment;

Fig. 10 is a schematic view showing the structure of a strip of a white LED planar lead frame of the present invention, and a fourth embodiment.

2‧‧‧LED flat lead frame, connected in series

21(H)‧‧‧Single lead frame, high potential

21(W)‧‧‧Single lead frame, series circuit

21(C)‧‧‧Single lead frame, low potential

22‧‧‧Wire

225‧‧‧Insulated seam

231‧‧‧Power contacts

232‧‧‧Power contacts

24‧‧‧ Mounting

24a‧‧‧ Mounting seat, hollow ring

24b‧‧‧ Mounting

24c‧‧‧mount, flat

241‧‧‧ Mounting wire

245‧‧‧Insulated seams, mounting wires

243‧‧‧High and low potential electrode contacts

25‧‧‧Electrical perforation

26‧‧‧Insulated perforation

Claims (32)

LED 3D curved lead frame of light-emitting device, the basic component of LED 3D curved lead frame is a curved strip-shaped single-piece lead frame, and the wires of each single-piece lead frame have the same external dimensions as the mount and can be stacked The multi-layer lead frame forms a series circuit, a parallel circuit and a serial-parallel hybrid circuit, and the structure includes: a wire, a power contact, a mount, a conductive through hole, an insulating hole, a potential connection point, a signal contact point, and a timing a joint, an insulating joint, etc.; a combination of some or all of the above, and each of the combined parts has at least one or more; the main structure is one or more mounts A plurality of wires are connected; the power contact, the signal contact, the timing contact, and the like are designed at one or both ends of the wire of the circuit segment for connecting the control circuit, the signal circuit, the sequential circuit; and the conductive perforation and the insulating perforation The potential connection point is designed on the wire or the mounting seat to form a series of parallel, parallel and serial hybrid circuits of the circuit; the insulating joint is designed on the wire and the mounting seat of the mounting seat Line. The LED 3D curved lead frame of a light-emitting device according to claim 1, wherein the length of the single-piece lead frame is divided into a plurality of circuit segments separated by the insulating slits according to the requirements of the serial-parallel hybrid circuit. And the length and shape of each circuit segment are not necessarily the same or similar, forming a serial-parallel hybrid circuit, each single-layer lead frame consists of at least one or more circuit segments; each circuit segment structure contains : wire, power contact, mounting seat, conductive perforation, insulating perforation, potential connection point, signal contact, timing contact, insulated joint, etc.; combined from some or all of the above parts, and combined The number of parts is at least one or more; the main structure is composed of one or more mounts and then connected by a plurality of wires; the power contacts, signal contacts, timing contacts, etc. are designed in the circuit segment. One or two ends of the wire for connection control Circuit, signal circuit, sequential circuit; conductive perforation, insulating perforation, potential connection point on the wire or mounting seat, used to meet the series of series, parallel, serial and parallel hybrid circuit; The seat of the seat is on the wire. For example, in the LED 3D curved lead frame of a light-emitting device according to the second aspect of the patent application, when the insulating seat is provided on the mounting wire of the mounting portion of the circuit segment, the circuit segment is divided into several pieces separated by the insulating slit. A conductive metal sheet is formed, and a set of high and low potential electrode contacts are respectively disposed on the mounting wires for the serial connection circuit. The LED 3D curved lead frame of the light-emitting device of claim 2, wherein the mounting wire of the mounting portion of the circuit segment is an integral wire, comprising: a strip shape, a hollow ring shape, a hollow rectangle shape, A solid plate or the like is provided with a set of high or low potential electrode contacts to provide high or low potential electrode contacts for parallel connection. The LED 3D curved lead frame of a light-emitting device according to claim 1, wherein the curved strip-shaped single-piece lead frame is stacked in a multi-layer lead frame, and is used for a string-connected hybrid circuit in a wire, a mount, Conductive perforations or insulating perforations are provided on the potential connection point or the power connection to form a high potential or a low potential contact. The LED 3D curved lead frame of a light-emitting device according to claim 5, wherein the conductive lead of the multi-layered lead frame is used for injecting conductive adhesive to make the circuit segments of the two or more single-piece lead frames stacked one above another. The conductive metal has the same potential, and the conductive perforations are only installed on the lead frame that needs the same potential. The bottommost lead frame of the stack does not have any conductive perforations. When the conductive adhesive is filled with the conductive perforations, the stacked lead frames have the same potential. . LED 3D of a light-emitting device as claimed in claim 5 Curved lead frame, multi-layered lead frame, the upper and lower layers of the single-layer lead frame of the upper and lower layers of the conductive layer are connected by the conductive perforations to the same potential, and the upper layer of the upper layer is provided with an aperture. The insulating perforations are larger than the conductive perforations to ensure that the conductive metal of the lead frame to be insulated is not turned on when the conductive paste is injected. The LED 3D curved lead frame of a light-emitting device according to claim 5, wherein the conductive stack of the lead frame of the same potential is not located in the upper and lower relationship, and the conductive via needs to penetrate into the conductive The metal wire is matched with a conductive adhesive to ensure that the same potential is obtained. The bottommost lead frame does not have any conductive perforations and is in direct contact with the conductive metal wire and is conductively bonded, and other monolithic lead frames of different potentials are provided. Insulating perforations allow the conductive wires to pass through. The LED 3D curved lead frame of a light-emitting device according to claim 8, wherein the conductive perforation is disposed at a potential connection point or a power connection point, and both are located at a side of the wire or the mounting seat. Therefore, other monolithic lead frames of different potentials do not need to be provided with insulating perforations, and only conductive wires and conductive adhesives are required to penetrate the conductive perforations. The LED 3D curved lead frame of a light-emitting device according to the third aspect of the patent application, wherein the multi-layered lead frame has two or more lead frames stacked in series, and the single-layer lead frame is installed. The insulating seams of the mounting wires on the seat must be staggered to ensure that the structural strength of the mounting post is formed to form an LED wafer. The LED 3D curved lead frame of a light-emitting device according to claim 4, wherein after the mounting of the single-layer lead frame of the multi-layer lead frame is stacked, the electrode contacts on the mounting wire are staggered from each other, and the height is low. Potential electrode junction The openings are in opposite positions to form a plurality of sets of high and low potential electrode contacts to bond the electrode contacts on the LED wafer, and the electrode contacts are bent to the same horizontal position to facilitate LED chip mounting. LED 3D curved lead frame for illuminating device, patented feature of LED 3D curved lead frame: the circuit of curved strip-shaped multi-layer lead frame is drawn onto a complex 3D surface, so that the circuit of complex 3D curved surface can be divided into multiple The circuit unit expands the 3D curved circuit pattern of each circuit unit into a flat curved strip circuit, and fabricates the LED flat lead frame of the multi-layer lead frame structure, and the wires and installation of the single-piece lead frame of the LED flat lead frame The seat has the same outer dimensions and can be stacked; the conductive metal of the multi-layer lead frame has ductility and plastic deformation characteristics, and the LED flat lead frame is bent into an LED 3D curved lead frame under the jig, and can be adhered to the required The illuminating curved surface is encapsulated into a single body by a transparent material such as resin or silicone. The LED 3D curved lead frame of a light-emitting device according to claim 12, wherein the LED flat lead frame is a multi-layer lead frame made of a conductive metal sheet, and an LED chip is mounted on the mounting seat thereof, and the wire is bent. The pattern of the strip circuit may have a concentric curve, a reverse arrangement curve or various patterns, and the projected light of the LED chip on the circuit patterns is projected on the original illuminating surface. The LED 3D curved lead frame of the illuminating device is composed of an LED flat lead frame, and the description thereof is as follows: the circuit of the curved line structure of each single-piece lead frame of the multi-layered lead frame is drawn on different strip-shaped metal sheets , the pattern of the single-piece lead frame is properly arranged on the strip-shaped metal plate, and a plurality of joints of different shapes are required to be connected, so that the conductive metal sheets of the single-layer lead frames are connected into a mesh material. With a structure, and processed into a mesh belt with positioning holes, in order to facilitate the stacking and mounting of LED chips, the tapes are installed in the treatment. With the stacking and insulating gluing, the LED chip can be mounted on a plurality of mounts, and then the conductive glue is dropped on the electrode contacts of each mount to adhere the LED chip, and the LED chip is stabilized by heating and fixing. Fixed, this can cut off the joint on the strip, and cut the parts into individual parts. At this time, a multi-layered LED flat lead frame can be obtained; the series and parallel circuits on the lead frame are composed of The monolithic lead frames respectively form a high-potential circuit segment and a low-potential circuit segment; and a set of high-low potential electrode contacts on the mounting frame are processed and flexed so that the two are at the same horizontal plane. The LED 3D curved lead frame of a light-emitting device according to claim 12 is a white light illumination lamp made of an LED 3D curved lead frame, and the lamp comprises an aluminum alloy body, a luminous surface, and an LED 3D curved lead frame. , spiral joint, white LED chip, transparent package; the light-emitting curved surface is a spherical thin plate, which is connected with the heat-dissipating fin of the aluminum alloy body and has a ventilation hole at the center, and is mounted on one end of the aluminum alloy body with the heat-dissipating fin The heat dissipating fins maintain a ventilation flow path between the illuminating curved surface and the aluminum alloy body, and communicate with the vent hole; the surface can be mounted with an LED 3D curved lead frame and the outermost layer has a transparent package; the power hole on the illuminating curved surface is used for the power supply The wire is connected to the power contact of the LED 3D curved lead frame by the aluminum alloy body; the LED 3D curved lead frame can match the light emitting surface, and the white LED chip is installed in the mounting seat thereof, and the circuit can satisfy the LED chip string and Even the hybrid circuit has a power contact; the bottom surface of the LED 3D curved lead frame is adhered to the illuminating curved surface with an insulating thermal conductive adhesive to have a whole surface heat dissipation area; External cooling fins projecting, downwardly projecting first heat-dissipating fins and extending into the side portion of the outer side edge; inner cylindrical aluminum body structures, can be used to install the power control apparatus; The spiral joint enables the luminaire to be mounted on the cylindrical opening of the other end of the aluminum alloy body on the lamp holder; the transparent package is used to protect the LED 3D curved lead frame, and the vent hole is provided with the vent hole of the illuminating curved surface. The LED 3D curved lead frame of a light-emitting device according to claim 15, wherein the light-emitting curved surface is a spherical thin plate, and the bottom surface thereof is provided with a plurality of fin-shaped fins arranged in an annular shape and a ventilation hole is arranged at the center. The inner diameter of the heat dissipating fin is connected to the cylindrical aluminum alloy body, and the heat dissipating fins maintain a ventilation flow path between the illuminating curved surface and the aluminum alloy body, and communicate with the vent hole. The LED 3D curved lead frame of a light-emitting device according to claim 15, wherein the illuminating curved surface is formed into a spherical thin plate, the heat radiating fin and the cylindrical aluminum alloy body are integrated, and the heat radiating fin is used for illuminating A ventilation flow path is maintained between the curved surface and the aluminum alloy body, and communicates with the ventilation hole. The LED 3D curved lead frame of a light-emitting device according to claim 15, wherein the heat generated by the white LED chip on the LED 3D curved lead frame is directly transmitted to the heat dissipation fin via the illuminating curved surface of the aluminum alloy, that is, The heat can be directly radiated from the back surface of the illuminating curved surface and the surface of the heat dissipating fin. The vent hole is provided in the middle of the illuminating curved surface, and the air will rise and flow due to buoyancy to reduce the thickness of the thermal boundary layer of the heat dissipating surface and improve the heat convection coefficient. Dissipate heat. The LED 3D curved lead frame of a light-emitting device according to claim 15, wherein the circuit of the LED 3D curved lead frame is a circuit of four sets of three white LED chips connected in series and then connected with a total of 12 LED chips. The circuit on the illuminating surface can be unfolded into an LED plane lead frame whose plane is stacked by three layers of lead frames; the circuit shape is formed by two concentric arc curves connected in the middle, The arc is provided with four LED chips, and the outer arc is provided with eight LED chips; the wires of the individual lead frames of the LED flat lead frame have the same external dimensions as the mount and can be stacked, and have High-potential single-chip lead frame, tandem circuit monolithic lead frame and low-potential single-piece lead frame; among them, the high-potential single-piece lead frame is a continuous lead frame, which is used as a high potential connection point of the series circuit, string The circuit monolithic lead frame is a tandem type lead frame, which is separated into four parallel circuit segments by an insulating slit on the wire, and is used to form a parallel circuit of four sets of three white LED chips, and a low potential monolithic wire The rack is a continuous lead frame used as a low potential and connection point for the series circuit. The LED 3D curved lead frame of a light-emitting device according to claim 19, wherein the structure of the high-potential single-chip lead frame comprises: a wire, a mounting seat, a conductive through hole, an insulating hole, a power contact, and the like; The point is located at the front end of the lead frame for connecting the control circuit, and a conductive through hole is arranged on the wire; the lead frame is provided with twelve mounting seats connected by wires, and the mounting seat has a hollow ring type mounting wire; the insulating perforating device is installed On the wire, it is used to avoid the high and low potential short circuit of the conductive adhesive, and the installation position is above the conductive perforation of each circuit segment of the monolithic lead frame of the serial circuit; the conductive perforation can be dripped with the conductive adhesive to connect the serial circuit monolithic piece The high-potential end of each circuit segment of the lead frame makes the high-potential monolithic lead frame become a high potential and a connection point; the insulating slit of the monolithic lead frame of the series circuit divides the circuit into four groups of three white LED chips connected in series The group is connected with a circuit segment; the structure of each circuit segment includes a wire, a mounting seat, a conductive through hole, and the like; each circuit segment is provided with three mounting seats connected by wires, and the mounting seat has The edge seam forms a set of high and low potential electrode contacts; the high potential wire at the front end of each circuit segment is connected by a conductive perforation on the high potential single piece lead frame; the low potential wire at the end of each circuit segment is provided Have Conductive perforation, which is connected with a low-potential single-piece lead frame by conductive perforation; the structure of the low-potential single-piece lead frame includes a wire, a mount, a low-potential power contact, and the like; the low-potential power contact is installed at The tail end of the lead frame is used to connect the control circuit; the lead frame is provided with twelve plate-shaped mounts connected by wires; the low potential and the connection point are connected by a conductive perforation of the single-chip lead frame of the serial circuit to connect the conductive adhesive to the low potential single The wire of the lead frame is constructed. The LED 3D curved lead frame of the illuminating device of the invention of claim 15 , wherein the circuit of the LED 3D curved lead frame is a circuit of four sets of three white LED chips connected in series and then connected in series with a total of 12 LED chips; The circuit on the curved surface can be unfolded into an LED planar lead frame with a plane stacked by two layers of lead frames; the circuit shape is formed by two concentric arc curves connected together, and the middle arc is provided with four LED chips, and the periphery is provided. The arc of the LED is provided with 8 LED chips; the wires of the individual lead frames of the LED flat lead frame have the same external dimensions as the mount, and the high potential single-piece lead frame is a continuous lead frame. It is divided into four circuit segments by the insulating slit on the wire, which is used as the high potential of the parallel circuit. The low potential single-piece lead frame is a continuous lead frame, which is separated into four sections by the insulating slit on the wire. As a low potential of the parallel circuit; each parallel circuit achieves a high-low potential series mechanism by connecting points. The LED 3D curved lead frame of a light-emitting device according to claim 21, wherein the structure of each circuit segment of the high-potential single-chip lead frame comprises a wire, a mounting seat, a connection point, a power contact, and the like; The first circuit segment is provided with a power contact connection for connecting the high potential of the control circuit, and the front end of the remaining circuit segments is provided with a potential connection point and is provided with a conductive through hole, and the low potential single-piece lead frame is connected via the drip conductive adhesive. The potential connection point of the circuit segment; and each circuit segment is provided with three mounting seats connected by wires, and the hollow ring type mounting seat wires of the mounting seat A high-potential electrode contact is provided; each circuit segment of the low-potential single-piece lead frame comprises a wire, a mount, a joint, a power contact, and the like; and a fourth circuit segment is provided, wherein The end of the circuit section is provided with a low-potential power contact for connecting the control circuit; the other end of the circuit section is provided with a potential connection point for connecting the potential connection point of each circuit segment of the high-potential monolithic lead frame; Each circuit segment is provided with three mounting bases connected by wires, and the hollow ring type mounting seat wires of the mounting seat are provided with a low potential electrode contact; the high and low potential electrode contacts on the mounting seat are respectively located at opposite positions, A set of high and low potential electrode contact sets are formed, and the electrode contacts are processed and bent so that the two are at the same horizontal plane, and the conductive paste is dripped on the high and low potential electrode contacts, and the LED chip can be installed in the inner space. The LED 3D curved lead frame of a light-emitting device according to claim 12 is a color illumination lamp made of an LED 3D curved lead frame, and the lamp comprises an aluminum alloy body, a light-emitting surface, a heat sink fin, and an LED 3D. Curved lead frame, spiral joint, and colored LED chip; the illuminating curved surface is spherically connected with the heat radiating fin, and the ventilating hole is arranged in the middle of the illuminating curved surface, and the LED 3D curved lead frame is mounted on the illuminating curved surface and the surface is transparently packaged, and the illuminating curved surface The power supply hole is used to connect the power supply wire from the inside of the body to the power contact of the LED 3D curved lead frame; the LED 3D curved lead frame is installed in the mounting seat by 12 color LED chips, and is composed of a serial and parallel hybrid circuit. Power contact, and the power contact can provide different driving voltages for the LED chips of each color; the aluminum alloy body has heat-dissipating fins protruding outward, first extending downward and extending to the side of the outer side of the heat-dissipating fins The heat generated by the colored LED chips on the LED 3D curved lead frame is directly transmitted to the heat dissipation fins via the illuminating surface of the aluminum alloy, that is, The heat can be directly radiated from the back surface of the illuminating curved surface and the surface of the heat dissipating fin, and a vent hole is arranged in the middle of the illuminating curved surface, and the air will rise and flow due to buoyancy to reduce the thickness of the thermal boundary layer of the heat dissipating surface, and improve the heat convection coefficient. Helps the heat dissipation; the bottom surface of the LED 3D curved lead frame is covered with insulating thermal conductive glue on the illuminating curved surface to have a whole surface heat dissipation area; the screw joint enables the luminaire to be mounted on the lamp holder; the transparent package is used to protect the LED 3D curved lead frame And a vent hole is arranged on the vent hole of the illuminating curved surface. The LED 3D curved lead frame of a light-emitting device according to claim 15 , wherein the aluminum alloy body of the light-emitting lamp has a cylindrical space inside, and a control circuit is arranged inside the LED light-emitting body for the LED 3D curved lead frame. Linked to provide stable voltage and current to ensure the service life of white LED chips or color LED chips; the space between the cylindrical space and the illuminating curved surface is connected to the lower part of the heat dissipating fins, which can make convection of hot and cold air, LED wafer generation The heat is first dissipated by the lower part of the fins, and only a small amount of heat is transferred to the cylindrical space to affect the control circuit; and the opening of the cylindrical space is sealed with the screw joint, which causes the heat generated by the control circuit to pass through the circle. The wall surface of the cylindrical space and the side of the heat dissipation fin are dissipated, and both have a heat dissipation surface of the entire surface. The LED 3D curved lead frame of a light-emitting device according to claim 15 is characterized in that the LED 3D curved lead frame is mounted on the illuminating curved surface, so that the distribution of the projected light is consistent with the original design, and is easy to pass through the illuminating curved surface. Curvature radius to control the direction of light projection; if the illuminating surface is concave spherical surface, the larger the radius of curvature, the longer the ray focusing distance is, the more uniform the ray direction is, and the smaller the radius of curvature is, the shorter the focusing distance is; if the illuminating surface is convex convex surface, The larger the radius of curvature, the more consistent the direction of the ray is, and the smaller the radius of curvature, the larger the angle of projection outside the direction of the ray. For example, in the LED 3D curved lead frame of a light-emitting device according to claim 15, if it is necessary to further control the brightness distribution of the projected light, the circuit can be further split into smaller unit loops to generate more uniform projected light. The LED 3D curved lead frame of the illuminating device of claim 23, wherein the circuit of the LED 3D curved lead frame is a circuit in which four sets of three color LED chips are connected in series and then connected with a total of 12 LED chips. The LED surface lead frame of the seven-layer laminated product in which the illuminating curved surface is developed into a plane, the circuit shape is formed by two concentric arc curves connected together, and the middle arc is provided with four color LED chips, and the outer arc is mounted. There are 8 color LED chips, and the wires of each single-piece lead frame of the LED flat lead frame have the same external dimensions as the mount, and can be stacked; wherein: the red high-potential single-piece lead frame is a continuous lead frame, As a red light high potential connection point of the series circuit, the red light serial circuit monolithic lead frame is a tandem type lead frame, which is divided into four serially connected circuit segments by an insulating slit on the wire to form four A red light series circuit of three color LED chips; a green high-potential single-chip lead frame is a continuous type lead frame, which is used as a green high-potential connection point of the series circuit, and the green light serial circuit is monolithic The lead frame is a tandem type lead frame, which is on the wire The insulating slit is divided into four segments of serial circuit segments for forming a green light series circuit of four sets of three LED chips; the blue high potential single-chip lead frame is a continuous lead frame for use as a blue high potential of the series circuit And connecting the point, the blue-series circuit monolithic lead frame is a tandem type lead frame, which is separated into four-segment serial circuit segments by an insulating slit on the wire, and is used to form a blue-series serial circuit of four sets of three LED chips; Low-potential monolithic lead frame is a continuous lead frame used as a low-connected circuit Potential and connect points. The LED 3D curved lead frame of a light-emitting device according to claim 27, wherein the high-potential single-chip lead frame of the red, blue and green LED chips comprises a wire, a power contact, and a high-potential connection point. , the mounting seat, the conductive perforation, etc.; the power contact is installed on the front end of the circuit and has a conductive perforation; the lead frame is provided with twelve mounting seats connected by wires, and the mounting seat has a hollow ring type mounting wire; the high potential connection The point is matched with the high-potential connection point of the monolithic lead frame of the serial circuit, and the conductive perforation is arranged thereon; the conductive perforation of the power contact and the high-potential connection point can be dripped with the conductive adhesive for connecting the monolithic lead frame. The power contact and the high potential connection point make the high potential and the connection point; the red, blue and green LED chip serial circuit monolithic lead frame is separated by the insulating slit to divide the circuit into three color LED chips. a group of four parallel circuit segments, the structure of which includes wires, power contacts, high-potential connection points, low-potential connection points, insulating joints, mounts, conductive perforations, etc.; front end of the first circuit segment a power contact is arranged and a low potential connection point is arranged at the tail end, a high potential connection point is arranged at the front end of the remaining circuit segments, and a low potential connection point is installed at the tail end, and the conductive perforation is installed at the low potential connection point. Each circuit segment has three mounting seats connected by wires, and the mounting seat wires of the mounting seat are provided with insulating slits to form a set of high and low potential electrode contacts, and the high potential of each circuit segment is electrically conductive on the single piece lead frame. The perforation is filled with conductive adhesive to connect the power contact with the high potential connection point. The low potential of each group of circuits is a low potential connection point on the monolithic lead frame, and the conductive adhesive is dripped with the conductive adhesive and the conductive metal wire. And connecting the low-potential connection point of the single-piece lead frame; the low-potential single-piece lead frame is a low-potential common contact of the red, blue and green LED chips, and the structure comprises the wire, the low-potential power contact, and the low-potential connection. Point, mounting seat, etc.; power contacts are installed at the end of the circuit; The mounting base is connected by wires, and the mounting seat is solid plate-shaped; the low-potential connecting point is matched with the low-potential connection point of the single-chip lead frame of the serial circuit, and the conductive metal can be electrically conductive and perforated through the conductive perforations of the low-potential connection points of each layer. The glue connects the low potential connection points of the single-layer tandem lead frames. The LED 3D curved lead frame of a light-emitting device according to claim 12 is a color spherical kanban module made of LED 3D curved lead frame, and the color kanban module comprises an aluminum alloy body curved surface and an LED 3D curved surface. Lead frame, color spherical board circuit LED 3D curved lead frame arranged in a matrix shape in a strip structure on the curved surface, perforated on the surface of the aluminum alloy body, the perforation enables the power contact and signal connection of the LED 3D curved lead frame The point is connected to the controller and the image decoder of the display system. The LED chip is an integrated package chip containing the driving chip and the RGB three-color chip and the circuit thereof. The LED chip has a serial communication interface, a timing interface, a high potential interface and a low The potential interface; the LED 3D curved lead frame can be unfolded into an LED flat lead frame, which is formed by stacking four layers of single-piece lead frames; wherein: the high-potential interface monolithic lead frame is a continuous lead frame used as an LED chip. Driving and connecting the high electrode contacts, and the mounting wire of the mounting seat is a hollow ring type and is provided with a high electrode contact for engaging the high potential electrode contact of the LED chip; The monolithic lead frame of the communication interface is a serial type lead frame for connecting the serial communication interface of the LED chip, and the hollow ring type seat wire of the mounting seat is provided with an insulating seam to form a serial communication interface. A set of input and output contacts for engaging the input and output electrode contacts of the LED chip; the monolithic lead frame of the timing interface is a tandem type lead frame for connecting the timing interface of the LED chip, and the hollow ring type mounting of the mounting seat thereof An insulating slit is formed on the seat wire to form a set of input and output contacts of the serial communication interface for engaging the LED chip The output is connected to the electrode contact; the low-potential interface monolithic lead frame is a continuous lead frame, which is used as a low-electrode contact of the LED chip and connected thereto, and the mount wire of the mount is low on the hollow ring type A potential electrode contact for engaging a low potential electrode contact of the LED chip. The LED 3D curved lead frame of a light-emitting device according to claim 29, wherein the structure of the high-potential interface monolithic lead frame comprises a wire, a power contact, a mounting seat, etc.; the power contact is installed at the front end of the circuit; The lead frame is provided with a matrix arrangement of the mounts which are connected to each other on the spherical curved surface by wires, the mount has a hollow ring type mount wire, and the high potential electrode contact is arranged thereon; the serial communication interface monolithic lead frame structure The utility model comprises a wire, a power contact, a mounting seat and the like; a front end of the single-piece lead frame is provided with a power contact and the tail end is connected with a low-potential lead frame; and the lead frame is provided with a matrix arrangement of the mount on the spherical curved surface The wires are connected to each other, and the mounting seat has a hollow ring type mounting wire with an insulating slit thereon, and respectively has a set of electrode contacts for serial communication; the structure of the single-chip lead frame of the timing interface includes a wire, a power contact, and an installation. a seat and the like; a front end of the monolithic lead frame is provided with a power contact and the tail end is connected with a low potential lead frame; the lead frame is provided with a matrix arrangement of the mount on the spherical curved surface by the lead phase Connection, the mounting seat has a hollow ring type mounting wire with an insulating slit thereon, and respectively has a set of electrode contacts of the timing interface; the structure of the low potential interface single piece lead frame includes a wire, a power contact, a mounting seat, etc. The power contact is installed at the front end of the circuit; the lead frame is provided with a matrix arrangement of the mounts which are connected to each other by a wire on a spherical curved surface, and the mount has a hollow ring type mount wire with a low potential electrode contact thereon. The LED 3D curved lead frame of a light-emitting device according to claim 29, wherein the spherically-expanded LED planar lead frame mount is The hollow ring type mountings of the single-piece lead frames are stacked, and the electrode contacts on the single-piece lead frame mounts are bent to the same horizontal plane, and the space can be used for mounting the LED chips and enabling the electrode contacts. The bottom surface of the LED 3D curved lead frame is directly adhered to the surface of the illuminating sphere by the thermal conductive adhesive by fixing the electrode contacts by injecting the conductive adhesive. The LED 3D curved lead frame of a light-emitting device according to claim 29, wherein the plurality of LED 3D curved lead frames display the kanban module can form a color annular spherical kanban.