TWI479011B - 螢光材料與紫外光發光裝置 - Google Patents

螢光材料與紫外光發光裝置 Download PDF

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TWI479011B
TWI479011B TW100132977A TW100132977A TWI479011B TW I479011 B TWI479011 B TW I479011B TW 100132977 A TW100132977 A TW 100132977A TW 100132977 A TW100132977 A TW 100132977A TW I479011 B TWI479011 B TW I479011B
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fluorescent material
excitation
kca
light emitting
combination
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Yao Tsung Yeh
wei ren Liu
Yi Chen Chiu
Shyue Ming Jang
Yen Ying Kung
Teng Ming Chen
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Ind Tech Res Inst
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Description

螢光材料與紫外光發光裝置
本發明係關於一種螢光材料,更特別關於此種材料於發光裝置之應用。
無機螢光材料(Phosphors),其激發與發光等項特性多由「主體材料(Host materials)」、「活化劑/發光中心(Activators)」及其他「摻雜物(Dopants)」等組成因素決定,亦即不同的主體材料或摻雜物所組成的螢光材料,可能具有相異的發光特性,而「組成」自然地也成為調控螢光材料光電特性的最重要因素。其中,無機螢光材料的主體材料多數由硫化物(Sulfides)、氧化物(Oxides)、硫氧化物(Oxysulfides)與其他複合氧化物(Complex oxides;Silicates、Aluminates、Phosphates etc)所組成,近年來則有逐漸朝往氮化物(Nitrides)與氮氧化物(Oxynitrides)發展的趨勢。至於活化劑/發光中心則主要為過渡元素(Transition metal elements)或稀土族元素(Rare-earth elements)的離子為主。
未來光源應用具有低汞/無汞的環保訴求,是故高效率的氙準分子燈(Xe2 * excimer lamp)與發光二極體(Light emitting diode;LED),皆可能成為未來的主要光源。然而實際應用時,為符合放射波長的特性需求,不管氙準分子燈或發光二極體,需搭配螢光材料進行光轉換的作用,始能達成應用的目的。氙準分子燈主要的放射波長為172nm的真空紫外光(Vacuum ultra violet、VUV),透過適當螢光材料的光轉換作用,可放射UV-C(波長介於200nm至280nm),以應用於殺菌(Disinfection)或淨化(Purification;TOC reduction)等領域。發光二極體具有窄波段的放射特性,倘若搭配適當螢光材料的光轉換作用,則可製作白光LED而應用於照明與顯示等用途。不論如何,氙準分子燈與發光二極體對於螢光粉的需求均相當殷切。然而,目前能應用於氙準分子燈的紫外光放射螢光粉相當少見,而能應用LED的螢光粉又受到現有的專利束縛,是故新型螢光粉的開發屬極重要的研究任務。
本發明一實施例提供一種螢光材料,具有化學式如下:M(M’1-y-z Euy Mnz )(M”1-x Prx )(PO4 )2 ;其中M為一價金屬元素,且M係Li、Na、K、或上述之組合;M’、Eu、及Mn為二價金屬元素,且M’係Ca、Sr、Ba、Mg、Zn、或上述之組合;M”及Pr為三價金屬元素,且M”係Sc、Y、La、Lu、Al、Ga、In、或上述之組合;0x0.2;0y0.1;0z0.2;以及x+y+z≠0。
本發明一實施例提供一種紫外光發光裝置,包括激發光源;以及上述之螢光材料,其中激發光源係放射波長介於140nm至240nm。
本發明一實施例提供一種可見光發光裝置,包括激發光源;以及上述之螢光材料,其中激發光源之放射波長介於250nm至450nm。
一般而言,磷酸鹽類主體材料多數具有寬能隙特性,可以搭配不同活化劑而展現出各種相異的激發與放射特徵,可謂是多功能性的主體材料系統。本發明之實施例選擇較罕見的MM’M”(PO4 )2 為主體材料系統,並搭配Pr3+ 、Eu2+ 及Mn2+ 為活化劑。M為一價金屬元素如Li、Na、K、或上述之組合。M’為二價金屬元素如Ca、Sr、Ba、Mg、Zn、或上述之組合。M”為Sc、Y、La、Lu、Al、Ga、In、或上述之組合。其中Pr3+ 離子因具有放射UV-C的適當能階,結合MM’M”(PO4 )2 磷酸鹽類主體材料可以作為紫外光放射螢光材料,可結合Xe2 *準分子燈而製作無汞的UV-C紫外光光源。另一方面,Eu2+ 與Mn2+ 為敏化配對,共掺雜時具有能量傳輸效應。改變Eu2+ 與Mn2+ 於MM’M”(PO4 )2 之相對掺雜濃度可變化放射的可見光光色,可作為光色可調控之螢光材料以製作白光LED,以應用於照明及顯示用途。
本發明之實施例所提出之磷酸鹽類螢光粉材料,其化學式如下:
M(M’1-y-z Euy Mnz )(M”1-x Prx )(PO4 )2  (式1)
在式1中,M為一價金屬元素如Li、Na、K、或上述之組合。M’、Eu、及Mn為二價金屬元素,且M係Ca、Sr、Ba、Mg、Zn、或上述之組合。M”及Pr為三價金屬元素,且M”係Sc、Y、La、Lu、Al、Ga、In、或上述之組合。0≦x≦0.2,0≦y≦0.1,0≦z≦0.2,且x+y+z≠0。
若式1中的螢光材料化學式中的y=z=0,上述之螢光材料的化學式為MM’(M”1-x Prx )(PO4 )2 ,且x≠0。經140nm至240nm之波長的光激發後,上述螢光材料放射紫外光,且紫外光之主放射波峰介於240nm至320nm之間。上述螢光材料MM’(M”1-x Prx )(PO4 )2 可應用於紫外光發光裝置。在本發明一實施例中,紫外光發光裝置10具有燈管12、激發光源16、電極18、及塗佈於燈管12內壁上的螢光材料14(MM’(M”1-x Prx )(PO4 )2 ),如第1圖所示。激發光源16可為氙準分子燈(Xenon excimer lamp)或其他放射類似波長(140nm至240nm)的光源。
若式1中的螢光材料x=0,上述螢光材料的化學式為M(M’1-y-z Euy Mnz )M”(PO4 )2 ,且y+z≠0。經250nm至450nm之波長的光激發後,上述螢光材料放射可見光,且可見光之主放射波峰介於450nm至750nm之間。上述螢光材料M(M’1-y-z Euy Mnz )M”(PO4 )2 可應用於可見光發光裝置。在本發明一實施例中,可見光發光裝置100具有激發光源102,其正極與負極分別連接至相反電位的導線架104。將螢光材料106(M(M’1-y-z Euy Mnz )M”(PO4 )2 )混入透明樹脂108後,包覆激發光源102。最後再以封裝材料110封住上述結構,即形成第2圖所示之可見光發光裝置。激發光源102可為發光二極體、雷射二極體、或其他放射類似波長(250nm至450nm)的光源。
此外,本發明亦提供上述磷酸鹽螢光材料之製造方法,包含以下步驟:首先,混合以下成份得到混合物:(1)具有M之含氧化合物;(2)具有M’之含氧化合物;(3)磷酸氫二銨((NH4 )2 HPO4 )或磷酸二氫銨((NH4 )H2 PO4 );以及(4)具有Pr(或Eu及Mn)之含氧化合物。接著對混合物進行燒結,且燒結溫度介於950℃-1250℃之間。當混合物升溫至燒結溫度後,維持在燒結溫度下8至32小時,以燒結混合物。根據本發明之實施例,該(1)具有M之含氧化合物可為具有Li、Na、或K之金屬氧化物、金屬碳酸化合物、或金屬硝酸化合物。另外,除磷酸氫二銨((NH4 )2 HPO4 )或磷酸二氫銨((NH4 )H2 PO4 )外,Pr或Eu及Mn之含氧化合物可為金屬氧化物或金屬硝酸化合物。
為了讓本發明之上述和其他目的、特徵、和優點能更明顯易懂,下文特舉數實施例配合所附圖式,作詳細說明如下:
【實施例】
實施例1
依化學劑量比例取碳酸鉀、碳酸鈣、氧化釔、氧化鐠、及磷酸氫二銨,均勻混合後研磨10分鐘,並放入坩鍋,置入高溫爐,於空氣下950℃~1250℃燒結,以製備不同Y/Pr比例的KCa(Y1-x Prx )(PO4 )2 。其中x係分別為0.01、0.02、0.05、0.1、及0.15。
第3圖為KCa(Y0.9 Pr0.1 )(PO4 )2 之X光繞射圖譜(XRD),顯示其結晶特性良好,少量的Pr3+ 掺雜並未影響其晶體結構。
第4圖為KCa(Y0.9 Pr0.1 )(PO4 )2 之激發光譜及放射光譜(PLE/PL)。由第4圖可知其激發波段介於140到240nm,放射波段從240nm到320nm。
第5圖為KCa(Y1-x Prx )(PO4 )2 在不同Pr3+ 活化劑掺雜比例(x分別為0.01、0.02、0.05、0.1及0.15)下的放射光譜圖。
第6圖為KCa(Y1-x Prx )(PO4 )2 在不同Pr3+ 活化劑掺雜比例及波長為172nm之激發光源下,於253nm之放射強度分佈圖。第6圖顯示Pr3+ 活化劑的最佳掺雜比例約為10%(x≒0.1)左右。
為確認KCa(Y1-x Prx )(PO4 )2 為良好的紫外光放射螢光材料,同時進行廣波段的放射光譜分析。第7圖為KCa(Y0.9 Pr0.1 )(PO4 )2 在波長為172nm之激發光源下廣波段的放射光譜,顯示其除了在550nm波長附近具有微量可見光的放射之外,其餘放射皆為介於240nm至320nm之間的紫外光,顯示其為特性良好的紫外光放射螢光材料。
同樣地,MM’(M”1-x Prx )(PO4 )2 之合成亦可以改變原料種類,各依化學劑量比例及相同合成方式,研製其他具有不同陽離子的紫外光放射螢光粉。第8圖為KCa(M”0.9 Pr0.1 )(PO4 )2 (M”=Y、La、或Lu)與CYP(Ca9 (Y1-x Prx )(PO4 )7 ,見中華民國專利申請號98134483之實施例23)的放射光譜比較圖。第9圖為KSr(M”0.9 Pr0.1 )(PO4 )2 (M”=Y、La、或Lu)的放射光譜比較圖。第10圖為NaCa(M”0.9 Pr0.1 )(PO4 )2 (M”=Y、La、或Lu)的放射光譜比較圖。由第8-10圖可知,KCa(Lu0.9 Pr0.1 )(PO4 )2 及KSr(Y0.9 Pr0.1 )(PO4 )2 ,亦是與KCa(Y0.9 Pr0.1 )(PO4 )2 效能相當的紫外光放射螢光粉。
實施例2
依化學劑量比例取碳酸鉀、碳酸鈣、氧化釔、氧化銪、氧化錳、及磷酸氫二銨,均勻混合後研磨10分鐘後放入坩鍋,置入高溫爐於空氣下950℃~1250℃燒結,以製備不同掺雜比例的K(Ca0.99-z Eu0.01 Mnz )Y(PO4 )2 ,其中z係分別為0、0.01、0.02、0.04、0.05、0.07及0.10。
第11圖為K(Ca0.98 Eu0.01 Mn0.01 )Y(PO4 )2 之X光繞射圖譜(XRD),顯示其結晶特性良好,少量的Eu2+ 、Mn2+ 掺雜並未影響其晶體結構。
第12圖為K(Ca0.99 Eu0.01 )Y(PO4 )2 之激發光譜及放射光譜(PLE/PL),由第12圖可知其激發波段介於250nm到450nm,放射波段從425nm到700nm,放射波峰則為480nm左右。
第13圖為K(Ca1-y-z Euy Mnz )Y(PO4 )2 之Eu2+ 放射光譜與Mn2+ 激發光譜圖,其中y+z≠0。由第13圖可知,Eu2+ 放射光譜與Mn2+ 激發光譜具有重疊現象,即存在能量傳遞(Energy transfer)。換言之,Eu2+ 可作為Mn2+ 的敏化劑。
第14圖為K(Ca0.99-z Eu0.01 Mnz )Y(PO4 )2 在不同Mn2+ 活化劑掺雜比例下之放射光譜比較圖,顯示於1%Eu2+ 之狀況下,調控Mn2+ 活化劑不同掺雜比例的放射光譜變化。
第15圖為K(Ca0.99-z Eu0.01 Mnz )Y(PO4 )2 在不同Mn2+ 活化劑掺雜比例下之色度座標圖,顯示於1%Eu2+ 之狀況下,增加Mn2+ 活化劑不同掺雜比例,其色度座標會由藍綠色往紅紫色方向位移,至於詳細的色度座標變化,則如第1表所示:
第16圖則為K(Ca0.94 Eu0.01 Mn0.05 )Y(PO4 )2 結合放射380nm之near-UV LED晶片所製作的白光LED及其放射光譜的說明圖,顯示利用具有雙放射波峰的單一K(Ca0.94 Eu0.01 Mn0.05 )Y(PO4 )2 螢光材料結合近紫外光LED晶片,即可製作具有7325K色溫及色度座標為(0.314,0.277)的白光LED。
雖然本發明已以數個較佳實施例揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作任意之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。
1、2、3、4、5、6、7...螢光粉編號
10、100...發光裝置
12...燈管
14、106...螢光材料
16、102...激發光源
18...電極
104...導線架
108...透明樹脂
110...封裝材料
第1圖係本發明一實施例中,紫外光發光裝置的示意圖;
第2圖係本發明一實施例中,可見光發光裝置的示意圖;
第3圖係本發明一實施例中,KCa(Y0.9 Pr0.1 )(PO4 )2 之X光繞射圖譜(XRD);
第4圖係本發明一實施例中,KCa(Y0.9 Pr0.1 )(PO4 )2 之激發光譜及放射光譜(PLE/PL);
第5圖係本發明一實施例中,KCa(Y1-x Prx )(PO4 )2 在不同Pr3+ 活化劑掺雜比例(x分別為0.01、0.02、0.05、0.1及0.15)下的放射光譜圖;
第6圖係本發明一實施例中,KCa(Y1-x Prx )(PO4 )2 在不同Pr3+ 活化劑掺雜比例及波長為172nm之激發光源下,於253nm之放射強度分佈圖;
第7圖係本發明一實施例中,KCa(Y0.9 Pr0.1 )(PO4 )2 在波長為172nm之激發光源下廣波段的放射光譜;
第8圖係本發明一實施例中,KCa(M”0.9 Pr0.1 )(PO4 )2 (M”=Y、La、或Lu)與CYP的放射光譜比較圖;
第9圖係本發明一實施例中,KSr(M”0.9 Pr0.1 )(PO4 )2 (M”=Y、La、或Lu)的放射光譜比較圖;
第10圖係本發明一實施例中,NaCa(M”0.9 Pr0.1 )(PO4 )2 (M”=Y、La、或Lu)的放射光譜比較圖;
第11圖係本發明一實施例中,K(Ca0.98 Eu0.01 Mn0.01 )Y(PO4 )2 之X光繞射圖譜(XRD);
第12圖係本發明一實施例中,K(Ca0.99 Eu0.01 )Y(PO4 )2 之激發光譜及放射光譜(PLE/PL);
第13圖係本發明一實施例中,K(Ca1-y-z Euy Mnz )Y(PO4 )2 之Eu2+ 放射光譜與Mn2+ 激發光譜圖;
第14圖係本發明一實施例中,K(Ca0.99-z Eu0.01 Mnz )Y(PO4 )2 在不同Mn2+ 活化劑掺雜比例下之放射光譜比較圖;
第15圖係本發明一實施例中,K(Ca0.99-z Eu0.01 Mnz )Y(PO4 )2 在不同Mn2+ 活化劑掺雜比例下之色度座標圖;以及
第16圖係本發明一實施例中,K(Ca0.94 Eu0.01 Mn0.05 )Y(PO4 )2 結合放射380nm之near-UV LED晶片所製作的白光LED之放射光譜圖。
10...發光裝置
12...燈管
14...螢光材料
16...激發光源
18...電極

Claims (5)

  1. 一種螢光材料,具有化學式如下:MM’(M”1-x Prx )(PO4 )2 ;其中M為一價金屬元素,且M係Li、Na、K、或上述之組合;M’為二價金屬元素,且M’係Ca、Sr、Ba、Mg、Zn、或上述之組合;M”及Pr為三價金屬元素,且M”係Sc、Y、La、Lu、Al、Ga、In、或上述之組合;0<x0.2。
  2. 如申請專利範圍第1項所述之螢光材料,其中該螢光材料且經140nm至240nm之波長的光激發後放射一紫外光,且該紫外光的主放射波峰介於240nm至320nm之間。
  3. 如申請專利範圍第1項所述之螢光材料,其化學式如下:KCa(Y1-x Prx )(PO4 )2 、KCa(La1-x Prx )(PO4 )2 、KCa(Lu1-x Prx )(PO4 )2 、KSr(Y1-x Prx )(PO4 )2 、KSr(La1-x Prx )(PO4 )2 、KSr(Lu1-x Prx )(PO4 )2 、或NaCa(Y1-x Prx )(PO4 )2
  4. 一種紫外光發光裝置,包括:一激發光源;以及申請專利範圍第1項所述之螢光材料,其中該激發光源係放射波長介於140nm至240nm。
  5. 如申請專利範圍第4項所述之紫外光發光裝置,其中該激發光源包括氙準分子燈。
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