TWI464820B - Method for mounting semiconductor chips on a substrate - Google Patents

Method for mounting semiconductor chips on a substrate Download PDF

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TWI464820B
TWI464820B TW097138530A TW97138530A TWI464820B TW I464820 B TWI464820 B TW I464820B TW 097138530 A TW097138530 A TW 097138530A TW 97138530 A TW97138530 A TW 97138530A TW I464820 B TWI464820 B TW I464820B
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camera
coordinate system
image
semiconductor wafer
mark
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TW097138530A
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TW200929425A (en
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Stefan Behler
Patrick Blessing
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Oerlikon Assembly Equipment Ag
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67144Apparatus for mounting on conductive members, e.g. leadframes or conductors on insulating substrates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/68Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
    • H01L21/681Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment using optical controlling means

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Die Bonding (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)

Description

用以將半導體晶片安裝於基板上之方法Method for mounting a semiconductor wafer on a substrate

本發明係關於一種如申請專利範圍第1項之前序中所述類別之方法,用以拾取設在晶圓台上之半導體晶片。本發明更關於一種用以配置經取去之半導體晶片於一基板上之方法。The present invention is directed to a method of the class described in the preamble of claim 1 for picking up a semiconductor wafer disposed on a wafer table. The invention further relates to a method for arranging a removed semiconductor wafer on a substrate.

用以裝配半導體晶片之裝配機械裝置於黏晶機之領域中為已知的。該裝配機械裝置係用以將互相毗鄰設置於一晶片載具上之許多同型之晶圓晶片一個接著一個地裝配於一基板上,例如金屬導線架。該黏晶機包含一晶圓台,於該晶圓台上設有該晶片載具;一運送系統,用以提供該基板及一取置系統,以自該晶片載具取去該等半導體晶片,並將其放在該基板上。該取置系統包含一具有晶片夾具之接合頭,其中該晶片夾具係藉由一驅動系統來回移動。該晶片夾具係以一垂直軸旋轉,故若必要時可改變該等半導體晶片之旋轉位置。該晶片夾具包含一可交換的夾取部件,其為一種於其上實施真空之吸取部件,其為所屬技術領域中習知之”拾取工具”或”晶粒夾套”。Assembly machinery for assembling semiconductor wafers are known in the art of die bonding machines. The assembly mechanism is used to mount a plurality of wafers of the same type disposed adjacent to each other on a wafer carrier one after another on a substrate, such as a metal lead frame. The die bonder includes a wafer stage on which the wafer carrier is disposed; a transport system for providing the substrate and a pick-up system for removing the semiconductor wafers from the wafer carrier And place it on the substrate. The pick-up system includes a bond head having a wafer holder that is moved back and forth by a drive system. The wafer holder is rotated by a vertical axis so that the rotational position of the semiconductor wafers can be changed if necessary. The wafer holder includes an exchangeable gripping member that is a suction member on which a vacuum is applied, which is a "pickup tool" or "die jacket" as is known in the art.

對於此種裝配機械裝置有非常高的需求。對於該等已裝配之晶片之進一步處理,該等晶片需被放在該基板上的一精確位置上。於該黏晶機上設置二台攝影機,以確保該等半導體晶片可在微米範圍內正確地被置於該基板上。該第一攝影機測量將由該晶片夾具所拾取之該半導體晶片之位置,以及提供關於一第一座標系統之位置資料。該第二攝影機測量該等半導體晶片需要被放置於其上之該基板所在地之位置,以及提供關於一第二座標系統之位置資料。依據該等攝影機所提供的資訊,該取置系統以下列方式控制該接合頭:該晶片夾具可自該晶圓台取去該半導體晶片,以及可以一精確位置方式,將該半導體晶片放在該基板所在地之正確位置處。該取置系統之位置與一第三座標系統有關,其中該第三座標系統係與該攝影機之座標系統無關。There is a very high demand for such assembly mechanisms. For further processing of the assembled wafers, the wafers need to be placed at a precise location on the substrate. Two cameras are placed on the die bonder to ensure that the semiconductor wafers are properly placed on the substrate in the micrometer range. The first camera measures the position of the semiconductor wafer to be picked up by the wafer holder and provides location information about a first coordinate system. The second camera measures the location of the substrate on which the semiconductor wafers need to be placed and provides location information about a second coordinate system. According to the information provided by the cameras, the pick-up system controls the bond head in such a manner that the wafer holder can remove the semiconductor wafer from the wafer stage and can place the semiconductor wafer in a precise position The correct location of the substrate location. The location of the access system is associated with a third coordinate system that is independent of the camera's coordinate system.

在該黏晶機之操作期間,會發生該等三個座標系統的相對位置會因不同情況而改變之問題。該黏晶機在不同位置處的溫度時常有意或無意地改變。此多半造成由該第一攝影機之座標系統中或該第二攝影機之座標系統中所判定之目標座標轉換為該取置系統之運動座標,不再如所要求之準確的後果。During the operation of the die bonder, the relative position of the three coordinate systems may change due to different conditions. The temperature of the die bonder at different locations is often intentionally or unintentionally changed. This mostly results in the conversion of the target coordinates determined by the coordinate system of the first camera or the coordinate system of the second camera to the motion coordinates of the access system, without the exact consequences as required.

本發明係基於提供一種用以拾取及裝配半導體晶片之方法為目的,其中可確保該等半導體晶片放置時之高準確度,而不管外界環境與變化。此目的係依據本發明申請專利範圍第1項之特徵而達成。The present invention is based on the object of providing a method for picking up and assembling a semiconductor wafer in which high accuracy in the placement of the semiconductor wafers is ensured regardless of the external environment and variations. This object is achieved in accordance with the features of claim 1 of the present invention.

本發明係關於一種用以拾取及可選擇地裝配半導體晶片於一基板上之方法,其中:The present invention relates to a method for picking up and optionally assembling a semiconductor wafer on a substrate, wherein:

-將該等半導體晶片供應在一晶圓台上;- supplying the semiconductor wafers on a wafer stage;

-一半導體晶片接續在另一個之後被供應在一基板台上;- a semiconductor wafer is subsequently supplied to a substrate stage after the other;

-一第一攝影機檢測提供在該晶圓台上並被裝配為下一個之該半導體晶片之位置及定位;- a first camera detects the position and positioning of the semiconductor wafer provided on the wafer stage and assembled as the next;

-一第二攝影機檢測之將被裝配於基板上之該半導體晶片,其在基板所在地之位置及定位;以及- a second camera detects the location and location of the semiconductor wafer to be mounted on the substrate at the location of the substrate;

-一晶片夾具拾取提供在該晶圓台上之該半導體晶片,以及裝配該半導體晶片於該基板上,其中該晶片夾具係被固定在一接合頭上以及一最好具有二個線性驅動裝置之取置系統係於該晶圓台與該基板之間來回運送具有該晶片夾具之接合頭。- a wafer holder picking up the semiconductor wafer provided on the wafer stage and assembling the semiconductor wafer on the substrate, wherein the wafer holder is fixed to a bonding head and preferably having two linear driving means The system is configured to transport the bonding head having the wafer holder back and forth between the wafer table and the substrate.

依據本發明,藉由該第一攝影機所檢測之下一個將被裝配之該半導體晶片之位置係以關於一第一座標系統KS1 之位置資料的形式被提供,將裝配該半導體晶片於基板上之該基板所在地之位置係以關於一第二座標系統KS2 之位置資料之形式被提供,以及該接合頭之位置係關於一第三座標系統KS3According to the present invention, under the first camera by a detected position of the assembly is a semiconductor wafer in the form of lines on a position of the first coordinate system KS 1 information is provided, the assembly of the semiconductor wafer on the substrate The position of the substrate is provided in the form of positional information about a second coordinate system KS 2 , and the position of the joint head is related to a third coordinate system KS 3 .

本發明提出一種提供在該接合頭上之標記,其中該標記之位置可藉由該等攝影機測得而知。由於該標記因為結構上埋由無法配置在該等攝影機之焦平面內,故本發明在一較佳具體實施例更提出於該標記上方連接一透鏡,該透鏡可確保該標記也以清晰方式成像。The present invention provides a marker provided on the bond head, wherein the position of the marker is known by the cameras. Since the marking is not configurable in the focal plane of the camera because of the structural burying, the present invention further proposes to attach a lens above the marking in a preferred embodiment, the lens ensures that the marking is also imaged in a clear manner. .

本發明更提出使用一第一固定映射函數F與一第一可變校正向量K1 ,用以將該第一座標系統KS1 之座標轉換為該取置系統之該第三座標系統KS3 ,以及一第二固定映射函數G與一第二可變校正向量K2 ,用以將該第二座標系統KS2 之座標轉換為該取置系統之該第三座標系統KS3 。當首次設定該黏晶機或在該黏晶機之一般新設定的情況下,一方面決定該等映射函數F與G以及其反函數,以及另一方面將該等二個校正向量K1 與K2 設為0。該等校正向量K1 與K2 係依一預定事件的發生作重新調整,然而並沒有改變該等映射函數F與G直到該黏晶機之下個一般新設定。將了解到一預定事件係為具有高或然率之可被預期的事件,其中該等三個座標系統KS1 、KS2 與KS3 之相對位置相對於彼此而改變至一降低配置精確度的範圍。The present invention further proposes to use a first fixed mapping function F and a first variable correction vector K 1 for converting the coordinates of the first coordinate system KS 1 into the third coordinate system KS 3 of the access system. And a second fixed mapping function G and a second variable correction vector K 2 for converting the coordinates of the second coordinate system KS 2 to the third coordinate system KS 3 of the pick-up system. When the die bonder is set for the first time or in the case of a general new setting of the die bonder, on the one hand, the mapping functions F and G and their inverse functions are determined, and on the other hand, the two correction vectors K 1 are K 2 is set to zero. The correction vectors K 1 and K 2 are readjusted by the occurrence of a predetermined event, but the mapping functions F and G are not changed until the next new setting of the die bonder. It will be appreciated that a predetermined event is an event that can be expected with a high probability, wherein the relative positions of the three coordinate systems KS 1 , KS 2 and KS 3 change relative to each other to a range that reduces the accuracy of the configuration.

第1圖係概要顯示用以裝配半導體晶片之裝配機械裝置(其為所謂的黏晶機)之俯視圖,在其為用以了解本發明所必要範圍者。第2圖係以側視圖顯示部分該裝配機械裝置。該黏晶機包含一晶圓台1,於其上提供有將被裝配之該等半導體晶片2;一基板台3,藉由一運送設備(沒有顯示)而將被裝配之基板4於其上提供;以及一取置系統5,其自該晶圓台1拾取該等半導體晶片2並將其放置在該基板4上,以及二台攝影機6與7。該取置系統5包含一具有可交換晶片夾具9之接合頭8(第2圖)以及二個線性位置控制驅動器,用以在二個指定為x方向與y方向之正交方向來移動該接合頭8。第三驅動裝置(沒有顯示)係用以在z方向舉起或降下該接合頭8或該晶片夾具9,其中該z方向係延伸與該圖面垂直。該第一攝影機6係用以判定下個將被取去半導體晶片2之位置。該第二攝影機7係用以判定於基板4上將被放置該半導體晶片2在該基板之所在地之位置。該第一攝影機6一通常以一固定方式配置。該第二攝影機7亦以一固定方式配置或可以獨立的驅動裝置,在至少一個或二個平行於該基板4之表面的方向延伸移動。該取置系統5例如可為習知第TW125280、TW231561、TW237297以及TW287841號中之系統。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a plan view schematically showing an assembly mechanism for assembling a semiconductor wafer, which is a so-called die bonder, which is necessary for understanding the scope of the present invention. Figure 2 shows a portion of the assembly mechanism in a side view. The die bonder comprises a wafer table 1 on which the semiconductor wafers 2 to be mounted are provided; a substrate table 3 on which the assembled substrate 4 is mounted by a transport device (not shown) Provided; and a pickup system 5 that picks up and places the semiconductor wafers 2 from the wafer table 1 on the substrate 4, and two cameras 6 and 7. The pick-up system 5 includes a bond head 8 (Fig. 2) having an exchangeable wafer holder 9 and two linear position control drivers for moving the joint in two orthogonal directions designated as the x-direction and the y-direction. Head 8. A third drive (not shown) is used to lift or lower the bond head 8 or the wafer holder 9 in the z direction, wherein the z-direction extends perpendicular to the plane of the drawing. The first camera 6 is used to determine the position at which the next semiconductor wafer 2 will be removed. The second camera 7 is for determining that the semiconductor wafer 2 is to be placed on the substrate 4 at the location of the substrate. The first camera 6 is typically configured in a fixed manner. The second camera 7 is also arranged in a fixed manner or can be independently driven to extend in at least one or two directions parallel to the surface of the substrate 4. The detachment system 5 can be, for example, a system in the conventional TW125280, TW231561, TW237297, and TW287841.

一標記10(第2圖)係以下列方式側向連接至該接合頭8:當該接合頭8設在該第一攝影機6之視野中時,其可在該第一攝影機6所供應之影像中看到,以及當該接合頭8設在該第二攝影機7之視野中時,其可在該第二攝影機7所供應之影像中看到。A mark 10 (Fig. 2) is laterally connected to the joint head 8 in the following manner: when the joint head 8 is disposed in the field of view of the first camera 6, the image that can be supplied by the first camera 6 It is seen, and when the joint head 8 is placed in the field of view of the second camera 7, it can be seen in the image supplied by the second camera 7.

第2圖顯示該第一攝影機6、該接合頭8以及該晶圓台1之側視圖。其藉由面向該晶圓台1之線6a來限定圖式中之視野,使得在由其所供應之影像中,下個將被取去之半導體晶片2係以清晰界定方式成像。該第一攝影機6之焦平面位在由將被取去之該半導體晶片2所定義之平面中。該第二攝影機7之焦平面(第1圖)位在由將被裝配之該基板4之表面所定義之平面中。將該標記10連接於該接合頭8上,使得其可藉由二台攝影機6與7以一清晰界定方式來成像但不調整該焦平面是不可行的。為了仍可確保該標記10以清晰界定方式來成像,連接一透鏡10於該標記10上方之該接合頭8是有助益的。該透鏡11係設在該標記10與該各個攝影機6及7之間,並可確保該標記10於該各個攝影機6與7之影像中以足夠的清晰界定方式來成像。為了可確保該標記10以清晰界定方式來成像,其也可預先調整該等攝影機之焦平面以取代該透鏡11之設置。由於該透鏡11,結果該等攝影機6與7之透鏡系統較小調整範圍,故以該透鏡11之解決方式是較簡單、快速且更經濟的。FIG. 2 shows a side view of the first camera 6, the bonding head 8, and the wafer stage 1. The field of view in the drawing is defined by the line 6a facing the wafer table 1 such that the next semiconductor wafer 2 to be removed is imaged in a clearly defined manner in the image supplied therefrom. The focal plane of the first camera 6 is in the plane defined by the semiconductor wafer 2 to be removed. The focal plane (Fig. 1) of the second camera 7 is located in a plane defined by the surface of the substrate 4 to be assembled. Attaching the marker 10 to the bond head 8 makes it possible to image in a clearly defined manner by the two cameras 6 and 7 without adjusting the focal plane. In order to still ensure that the indicia 10 is imaged in a clearly defined manner, it is helpful to attach a lens 10 to the bonding head 8 above the indicia 10. The lens 11 is disposed between the indicia 10 and the respective cameras 6 and 7, and ensures that the indicia 10 is imaged in a sufficiently sharply defined manner in the images of the respective cameras 6 and 7. In order to ensure that the indicia 10 are imaged in a clearly defined manner, it is also possible to pre-adjust the focal planes of the cameras in place of the arrangement of the lenses 11. Due to the lens 11, as a result, the lens systems of the cameras 6 and 7 have a small adjustment range, so the solution of the lens 11 is simpler, faster and more economical.

該第一攝影機6將其影像資料提供給一第一影像處理單元,其從該影像資料判定接著將被裝配之該半導體晶片2之位置與定位,以及將其以關於一第一座標系統KS1 之位置資料的形式來提供。這些位置資料係由三個數(p,q,φ)所組成,其中p與q二個數指定該半導體晶片2之參考點的位置,以及數值φ判定沿著該半導體晶片2對其設定點位置轉動的角度。The first camera 6 provides its image data to a first image processing unit, from which it determines the position and positioning of the semiconductor wafer 2 to be assembled, and relates it to a first coordinate system KS 1 The location information is provided in the form of information. The position data is composed of three numbers (p, q, φ), wherein the two numbers p and q specify the position of the reference point of the semiconductor wafer 2, and the value φ determines the set point along the semiconductor wafer 2. The angle at which the position is rotated.

該第二攝影機7將其影像資料提供給一第二影像處理單元,其從該影像資料判定將被裝配於基板上之該半導體晶片2,其在該基板所在地之位置與定位,以及將其以關於一第二座標系統KS2 之位置資料的形式來提供。這些位置資料係由三個數(u,v,Ψ)所組成,其中數值u與v指定該基板所在地之參考點的位置,以及數值Ψ為沿著該基板所在地對其設定點位置轉動的角度。The second camera 7 supplies its image data to a second image processing unit, which determines from the image data the semiconductor wafer 2 to be mounted on the substrate, where it is located and positioned, and A form of location information about a second coordinate system KS 2 is provided. These position data are composed of three numbers (u, v, Ψ), where the values u and v specify the position of the reference point of the substrate location, and the value Ψ is the angle of rotation of the set point position along the substrate location. .

該取置系統之第一線性驅動裝置提供一數值xM 以該取置系統之第二線性驅動裝置提供一數值yM ,它們係相對於該第三座標系KS3 而一起形成代表該標記10之位置(xM ,yM )之該位置資料。The first linear drive of the pick-up system provides a value x M to which the second linear drive of the pick-up system provides a value y M which is formed together with respect to the third coordinate system KS 3 to represent the mark The position of the position of 10 (x M , y M ).

該晶片夾具9係可以繞一旋轉軸12轉動(第2圖)。該晶片夾具9之吸入口定義該晶片夾具9之夾具軸13(第2圖)之位置。該夾具軸13於該第三座標系統KS3 之位置(xG ,xG )係由下式給定:The wafer holder 9 is rotatable about a rotating shaft 12 (Fig. 2). The suction port of the wafer holder 9 defines the position of the jig axis 13 (Fig. 2) of the wafer holder 9. The position (x G , x G ) of the clamp shaft 13 at the third coordinate system KS 3 is given by:

(xG ,yG )=(xM ,yM )+D+E(x G , y G )=(x M ,y M )+D+E

其中向量D說明相關於該標記10之位置(xM ,yM )的旋轉軸12位置,以及向量E為相關於該旋轉軸12之位置的該夾具軸13位置。向量D為一即刻被決定的固定向量。向量E為一與該晶片夾具9共同旋轉之向量:其長度具有一固定量,但當該晶片夾具9繞著該旋轉軸12轉動時,其方向則會改變。在理想情況下,該旋轉軸12與該夾具軸13總是一致,亦即E=0,不管該晶片夾具9之旋轉位置。Wherein vector D indicates the position of the axis of rotation 12 associated with the position (x M , y M ) of the marker 10, and the vector E is the position of the clamp axis 13 associated with the position of the axis of rotation 12. Vector D is a fixed vector that is immediately determined. The vector E is a vector that rotates together with the wafer holder 9: its length has a fixed amount, but when the wafer holder 9 is rotated about the rotating shaft 12, its direction changes. Ideally, the axis of rotation 12 is always coincident with the axis of the clamp 13, i.e., E = 0, regardless of the rotational position of the wafer holder 9.

第3圖係說明該等三個座標系統KS1 、KS2 與KS3 之間的相關性。為了確保該等半導體晶片2可被以一正確地放置方式而放在該基板4上,必須可計算在該第一座標系統KS1 與該第二座標系統KS2 二者內之該晶片夾具9之夾具軸13之目前位置。因此,於首次設定或該裝配機械裝置之一般新設定時,判定一第一映射函數F,其中該函數F將該第一座標系統KS1 映射至該第三座標系統KS3 。此映射藉助於該標記10而發生:該取置系統5之二個線性驅動裝置在該第一攝影機6之視野內,將該具有該標記10之接合頭8一同移至k個不同位置(xn ,yn ),其中n=1到k,以及該第一影像處理單元將該第一攝影機6所供應之影像判定為標記10之相關位置(pn ,qn )。自所獲得之資料記錄中計算該第一映射函數F。接著應用下列式子:Figure 3 illustrates the correlation between the three coordinate systems KS 1 , KS 2 and KS 3 . In order to ensure that the semiconductor wafers 2 can be placed on the substrate 4 in a correctly placed manner, it is necessary to calculate the wafer holder 9 in both the first coordinate system KS 1 and the second coordinate system KS 2 . The current position of the clamp shaft 13. Therefore, a first mapping function F is determined during the first setting or a general new setting of the assembly mechanism, wherein the function F maps the first coordinate system KS 1 to the third coordinate system KS 3 . This mapping takes place by means of the marking 10: the two linear drives of the handling system 5 move the bonding head 8 with the marking 10 together to k different positions within the field of view of the first camera 6 (x n , y n ), where n=1 to k, and the first image processing unit determines the image supplied by the first camera 6 as the relevant position (p n , q n ) of the marker 10. The first mapping function F is calculated from the obtained data record. Then apply the following formula:

(x,y)=F(p,q)(x,y)=F(p,q)

接著計算該映射函數F之反函數F-1 ,使得Then calculating the inverse function F -1 of the mapping function F, so that

(p,q)=F-1 (x,y)(p,q)=F -1 (x,y)

此外,將一第一校正向量K1 設為K1 =0。Further, a first correction vector K 1 is set to K 1 =0.

同理,判定將該第二座標系統KS2 映射至該第三座標系統KS3 的一第二映射函數G及其反函數G-1 。接著應用下式:Similarly, it is determined that the second coordinate system KS 2 is mapped to a second mapping function G of the third coordinate system KS 3 and an inverse function G -1 thereof . Then apply the following formula:

(x,y)=G(u,v)(x,y)=G(u,v)

並且反之亦然And vice versa

(u,v)=G-1 (x,y)(u,v)=G -1 (x,y)

此外,將一第二校正向量K2 設為K2 =0。Further, a second correction vector K 2 is set to K 2 =0.

使用該第一攝影機6與該第一座標系統KS1 以判定關於該第一座標系統KS1 的目標座標,其中該取置系統5必須將該接合頭8移至該第一座標系統KS1 以致使該晶片夾具9可拾起提供在該晶圓台1上之該半導體晶片2。使用該第二攝影機7與該第二座標系統KS2 以判定關於該第二座標系統KS2 的目標座標,其中該取置系統5必須將該接合頭8移至該第二座標系統KS2 以致使該晶片夾具9可以正確之放置方式來放置該半導體晶片2。所有計算於這二個座標系統KS1 與KS2 中執行。僅在所有計算完成後該經判定之目標座標,藉由各自的映射函數F與G而被轉換為該第三座標系統KS3 之運動座標。因而向量D與E可均被判定為關於該第一座標系統KS1 之向量D1 與E1 ,以及關於該第二座標系統KS2 之向量D2 與E2 。因此,該第三座標系統KS3 被僅用來移動接合頭8而於此第三座標系統KS3 中不作任何計算。該第三座標系統KS3 係藉由該取置系統5之機械裝置指定,亦即,座標x與y為由該等二個線性驅動裝置之編碼器所供應的位置值,以及因此其不是一準確的正交座標系統。Using the first camera 6 and the first coordinate system KS 1 to determine a target coordinate with respect to the first coordinate system KS 1 , wherein the pick-up system 5 must move the joint head 8 to the first coordinate system KS 1 such that The wafer holder 9 can be picked up to pick up the semiconductor wafer 2 provided on the wafer stage 1. Using the second camera 7 and the second coordinate system KS 2 to determine a target coordinate with respect to the second coordinate system KS 2 , wherein the picking system 5 must move the joint head 8 to the second coordinate system KS 2 such that The wafer holder 9 can be placed in the correct placement to place the semiconductor wafer 2. All calculations are performed in these two coordinate systems KS 1 and KS 2 . The determined target coordinates are converted to the motion coordinates of the third coordinate system KS 3 by the respective mapping functions F and G only after all calculations have been completed. Accordingly vector D and E are determined to be 1, and on the second coordinate system KS vector of D 2 and E 2 with respect to the first coordinate system KS 1 vector of D 1 and E 2. Therefore, the third coordinate system KS 3 is used only to move the joint head 8 and no calculation is made in the third coordinate system KS 3 . The third coordinate system KS 3 is specified by the mechanism of the pick-up system 5, that is, the coordinates x and y are the position values supplied by the encoders of the two linear drive devices, and thus it is not a Accurate orthogonal coordinate system.

一旦已判定該等映射函數F與G、其反函數F-1 與G-1 以及該等向量D1 、E1 、D2 與E2 ,則於該生產階段時,一半導體晶片2接在另一個之後而被裝配,其中Once these have been determined mapping function F and G, and its inverse function F -1 G -1 such vectors, and D 1, E 1, D 2 and E 2, is in the production phase, connected to a semiconductor wafer 2 The other is assembled later,

-由該第一攝影機6拍攝下個半導體晶片2之影像,以及自該影像計算關於該半導體晶片2之第一座標系統KS1 之位置資料(pW ,qW ,φW ),其中當該半導體晶片2沒有對其設定點位置旋轉時,φW =0;- taking an image of the next semiconductor wafer 2 from the first camera 6, and calculating position data (p W , q W , φ W ) about the first coordinate system KS 1 of the semiconductor wafer 2 from the image, wherein When the semiconductor wafer 2 is not rotated at its set point position, φ W =0;

-關於該第三座標系統KS3 之位置(xW ,yW ),其中該第三座標系統需要藉由該標記10來拍攝,使得該晶片夾具9之夾具軸13通過該半導體晶片2之參考點,其以下式計算:a position (x W , y W ) of the third coordinate system KS 3 , wherein the third coordinate system needs to be photographed by the mark 10 such that the clamp shaft 13 of the wafer holder 9 passes the reference of the semiconductor wafer 2 Point, which is calculated as:

(xW ,yW )=F[(pW ,qW )-D1 -E1 +K1 ](x W , y W )=F[(p W ,q W )-D 1 -E 1 +K 1 ]

-該經計算之位置(xW ,yW )為近似值並且該半導體晶片2係藉由該晶片夾具9拾起;- the calculated position (x W , y W ) is an approximation and the semiconductor wafer 2 is picked up by the wafer holder 9;

-由該第二攝影機7拍攝於基板上將被裝配之該半導體晶片2,其在該基板所在地的影像,以及自該影像計算關於該第二座標系統KS2 之該基板所在地之位置資料(uS ,vS ,ΨS ),其中當該基板所在地沒有對其設定點位置旋轉時,ΨS =0;- capturing, by the second camera 7, the semiconductor wafer 2 to be mounted on the substrate, the image of the substrate at the location of the substrate, and calculating the location information of the substrate location of the second coordinate system KS 2 from the image (u) S , v S , Ψ S ), wherein when the substrate location is not rotated for its set point position, Ψ S =0;

-關於該第三座標系統KS3 之位置(xS ,yS ),其中該第三座標系統需要藉由該標記10來拍攝,使得該晶片夾具9之夾具軸13通過該基板所在地之參考點,其以下式計算:a position (x S , y S ) of the third coordinate system KS 3 , wherein the third coordinate system needs to be photographed by the mark 10 such that the clamp shaft 13 of the wafer holder 9 passes the reference point of the substrate location , which is calculated as:

(xS ,yS )=G[(uS ,vS )-D2 -E2 +K2 ](x S , y S )=G[(u S ,v S )-D 2 -E 2 +K 2 ]

-該經計算之位置(xS ,yS )為近似值,並且該晶片夾具9係以ΨSS 之角度作可選擇地轉動,並且該半導體晶片2係放在該基板所在地上。- The calculated position (x S , y S ) is an approximation, and the wafer holder 9 is selectively rotatable at an angle of Ψ S - φ S , and the semiconductor wafer 2 is placed on the substrate.

為了於全部生產期間以同樣高的水準保持該黏晶機之放置精確度,於一預定事件發生期間執行該第一校正向量K1 與該第二校正向量K2 之重新調整。使用設在該接合頭8上之該標記10,該標記係被帶至該第一攝影機6之視野中以重新調整該第一校正向量K1 ,以及被帶至該第二攝影機7之視野中以重新調整該第二校正向量K2 。該第一校正向量K1 之重新調整係藉由以下而發生:In order to maintain the placement accuracy of the die bonder at the same high level during all production periods, the readjustment of the first correction vector K 1 and the second correction vector K 2 is performed during a predetermined event occurrence. Using the mark provided on the bonding head 8 of 10, the tag line is brought into the field of view of the first camera 6 to re-adjust the first correction vector K 1, and is brought into the field of view of the second camera 7 To re-adjust the second correction vector K 2 . The re-adjustment of the first correction vector K 1 occurs by:

-將該接合頭8移至一設定點位置R=(xR ,yR ),其中該標記10係以關於該第三座標系統KS3 之座標(xR ,yR )而位在該第一攝影機6之視野中;- moving the joint head 8 to a set point position R = (x R , y R ), wherein the mark 10 is in the same position as the coordinates (x R , y R ) of the third coordinate system KS 3 In the field of view of a camera 6;

-計算相對於該第一座標系統KS1 之該標記10設定點位置(pR ,qR )當作(pR ,qR )=F-1 (xR ,yR );- calculating the set point position (p R , q R ) of the marker 10 relative to the first coordinate system KS 1 as (p R , q R )=F -1 (x R , y R );

-以該第一攝影機6拍攝該標記10之影像,使用該第一攝影機6之影像以判定相對於該第一座標系統KS1 之該標記10之真實位置(pM ,qM );以及- taking the image of the marker 10 with the first camera 6, using the image of the first camera 6 to determine the true position (p M , q M ) of the marker 10 relative to the first coordinate system KS 1 ;

-計算該第一校正向量K1 作為該近似設定點位置與該經測量之真實位置之間的差異:- calculating the first correction vector K 1 as the difference between the approximate set point position and the measured true position:

K1 =(pR ,qR )-(pM ,qM )。K 1 = (p R , q R )-(p M , q M ).

可明顯得知,該第一校正向量K1 與該第一座標系統KS1 相關聯。It can be clearly seen that the first correction vector K 1 is associated with the first coordinate system KS 1 .

該第二校正向量K2 之重新調整係藉由相似方式而發生:The re-adjustment of the second correction vector K 2 occurs in a similar manner:

-將該接合頭8移至一設定點位置T=(xT ,yT ),其中該標記10係以關於該第三座標系統KS3 之座標(xT ,yT )而位在該第二攝影機7之視野中;- moving the joint head 8 to a set point position T = (x T , y T ), wherein the mark 10 is in the same position as the coordinates (x T , y T ) of the third coordinate system KS 3 In the field of view of the second camera 7;

-計算相對於該第二座標系統KS2 之該標記10設定點位置(uT ,vT )成(uT ,vT )=G-1 (xT ,yT );Calculating a position (u T , v T ) of the marker 10 relative to the second coordinate system KS 2 to (u T , v T )=G −1 (x T , y T );

-以該第二攝影機7拍攝該標記10之影像,使用該第二攝影機7之影像以判定相對於該第二座標系統KS2 之該標記10之真實位置(uM ,vM ),以及- taking the image of the marker 10 with the second camera 7, using the image of the second camera 7 to determine the true position (u M , v M ) of the marker 10 relative to the second coordinate system KS 2 , and

-計算該第二校正向量K2 作為該近似設定點位置與該經測量之真實位置之間的差異:- calculating the second correction vector K 2 as the difference between the approximate set point position and the measured true position:

K2 =(uT ,vT )-(uM ,vM ),K 2 =(u T ,v T )-(u M ,v M ),

可明顯得知,該第二校正向量K2 與該第二座標系統KS2 相關聯。It can be clearly seen that the second correction vector K 2 is associated with the second coordinate system KS 2 .

有許多不同事件可觸發該等校正向量K1 與K2 之重新調整,特別是下列四個事件:There are a number of different events that can trigger the re-adjustment of the correction vectors K 1 and K 2 , in particular the following four events:

-由於最後校正,故已裝配預定數量的半導體晶片2;- a predetermined number of semiconductor wafers 2 have been assembled due to the final correction;

-由於該最後校正,故於該取置系統5之預定位置處所測量的溫度已被一比預定值還大的值所改變;- due to this final correction, the temperature measured at the predetermined position of the handling system 5 has been changed by a value greater than a predetermined value;

-生產被停止;- production is stopped;

-於裝配後由該第二攝影機7檢測與計算之該裝配的半導體晶片之實際位置係以大於一預定量偏離該設定點位置。- The actual position of the assembled semiconductor wafer detected and calculated by the second camera 7 after assembly is offset from the set point position by more than a predetermined amount.

在完成該等校正向量K1 與K2 之重新調整後,可依照如上所述之步驟繼續該等半導體晶片2之裝配,但現在更新之校正向量K1 與K2 可不同於0。After completion of such a correction vector K 1 and K 2 readjust, the assembly can continue such a semiconductor wafer according to step 2 of the mentioned above, but now updates the correction vector K 1 and K 2 may be different from 0.

本發明可被用在習知之取置系統中,其中晶圓台1與該基板4之平台3係以平行平面配置,以及在EP1480507中所述之取置系統中,其中該晶圓台1與該基板之平台3係以彼此關聯傾斜的方式配置,以及其中該接合頭8除了於x方向與y方向中之運動外,其繞著一水平軸執行一樞轉運動。The present invention can be used in a conventional pick-and-place system in which the wafer table 1 and the platform 3 of the substrate 4 are arranged in a parallel plane, and in the pick-up system described in EP 1 480 507, wherein the wafer table 1 is The platform 3 of the substrate is configured to be obliquely associated with each other, and wherein the bonding head 8 performs a pivoting motion about a horizontal axis in addition to the movement in the x and y directions.

上述之具體實施例為一較佳具體實施例,其中為了調整與重新調整而將該接合頭分別移至該第一設定點位置R以及移至該第二設定點位置T,以及儲存關於該第三座標系統KS3 之該第一設定點位置R與該第二設定點位置T之座標,並用以重新調整該等二個校正向量K1 與K2 。在此例示中,該標記10之各個設定點位置係分別藉由該反函數F-1 與G-1 來計算。接下來說明另一具體實施例,其中當該接合頭8位在該第一或第二設定點位置中時,則附加儲存關於該第一座標系統KS1 之該標記10之座標(或該接合頭8上之任何其它隨機參考點)或者關於該第二座標系統KS2 之該標記10之座標(或該接合頭8上之任何其它隨機參考點),接著用於該等二個校正向量K1 與K2 之重新調整。The above specific embodiment is a preferred embodiment, wherein the joint head is moved to the first set point position R and to the second set point position T, respectively, for adjustment and readjustment, and the first The coordinates of the first set point position R of the three coordinate system KS 3 and the second set point position T are used to readjust the two correction vectors K 1 and K 2 . In this illustration, the respective setpoint positions of the marker 10 are calculated by the inverse functions F -1 and G -1 , respectively. Next, another embodiment is described in which when the joint head 8 is in the first or second set point position, the coordinates of the mark 10 about the first coordinate system KS 1 are additionally stored (or the joint) Any other random reference point on the head 8 or the coordinates of the mark 10 of the second coordinate system KS 2 (or any other random reference point on the bond head 8), followed by the two correction vectors K 1 and K 2 re-adjustment.

該取置系統之一部分包含該拾取系統,用以自該晶圓台拾取該等半導體晶片。該第三座標系統KS3 為該拾取系統或該取置系統之內在座標系統,以及因此以下將稱為KS座標系統。為了確保該重新調整可被執行,首先於一設定階段執行一調整,其中該接合頭8係移至一第一設定點位置(其係位在第一攝影機6之視野內),以及判定與儲存關於該座標系統KS之第一設定點位置的座標(xSP1 ,ySP1 )與關於該第一攝影機6之座標系統KS1 之第一設定點位置之座標(pSP1 ,qSP1 )。該重新調整係以下列方式而發生在該生產階段中:該接合頭8係移至該第一設定點位置之座標(xSP1 ,ySP1 ),並再判定關於該第一攝影機6之座標系統KS1 之設定點位置之座標(pSP1 ’,qSP1 ’)。(pSP1 ’,qSP1 ’)-(pSP1 ,qSP1 )之向量差含有關於該第一座標系統KS1 相對於該座標系統KS之位移資訊,其中該座標系統KS自在該設定階段中設定以後就已發生。在該接合頭8上之任何隨機參考點可被用以定義相對於該第一座標系統KS1 之該接合頭8之第一設定點位置。如上所述,該標記10最好用作定義該參考點。One portion of the pick-up system includes the pick-up system for picking up the semiconductor wafers from the wafer station. The third coordinate system KS 3 is the internal coordinate system of the pick-up system or the pick-up system, and thus will hereinafter be referred to as the KS coordinate system. In order to ensure that the readjustment can be performed, an adjustment is first performed in a set phase, wherein the bond head 8 is moved to a first set point position (which is within the field of view of the first camera 6), and determined and stored. The coordinates (x SP1 , y SP1 ) of the first set point position of the coordinate system KS and the coordinates (p SP1 , q SP1 ) of the first set point position of the coordinate system KS 1 of the first camera 6 . The re-adjustment occurs in the production phase in that the bond head 8 is moved to the coordinates of the first set point position (x SP1 , y SP1 ) and the coordinate system for the first camera 6 is again determined. The coordinates of the set point position of KS 1 (p SP1 ', q SP1 '). The vector difference of (p SP1 ',q SP1 ')-(p SP1 ,q SP1 ) contains information about the displacement of the first coordinate system KS 1 with respect to the coordinate system KS, wherein the coordinate system KS is set in the setting phase It has happened in the future. At any random point on the reference of the bonding head 8 can be used to define with respect to the first coordinate system KS 1 of the first set point position of the head 8 is engaged. As noted above, the indicia 10 is preferably used to define the reference point.

同理,檢測及校正該第二攝影機7之該第二座標系統KS2 相對於該接合頭8之座標系統KS之位置,使得於該設定階段時執行進一步之調整,其中該接合頭8係被移動至一位在該第二攝影機7之視野內之第二設定點位置,以及判定與儲存關於該座標系統KS之第二設定點位置的座標(xSP2 ,ySP2 )與關於該第二攝影機7之座標系統KS2 之第二設定點位置之座標(uSP2 ,vSP2 )。在該生產階段中之該重新調整係以下列方式發生:該接合頭8係移至該第二設定點位置之座標(xSP2 ,ySP2 ),並再判定關於該第二攝影機7之座標系統KS2 之第二設定點位置之座標(uSP2 ’,vSP2 ’)。(uSP2 ’,vSP2 ’)-(uSP2 ,vSP2 )之向量差含有關於該第二座標系統KS2 相對於該座標系統KS之位置資訊,其中該座標系統KS目該在該設定階段中設定以後就已發生。同樣,在此情況下,在該接合頭8之任何隨機參考點可被用以定義相對於該第二座標系統KS2 之該接合頭8之第二設定點位置。如上所述,該標記10最好用於定義該參考點。Similarly, the position of the second coordinate system KS 2 of the second camera 7 relative to the coordinate system KS of the bonding head 8 is detected and corrected, so that further adjustment is performed during the setting phase, wherein the bonding head 8 is Moving to a second set point position within the field of view of the second camera 7, and determining and storing a coordinate (x SP2 , y SP2 ) about the second set point position of the coordinate system KS with respect to the second camera The coordinate of the second set point position of the coordinate system KS 2 of 7 (u SP2 , v SP2 ). The re-adjustment in the production phase occurs in that the bond head 8 is moved to the coordinates of the second set point position (x SP2 , y SP2 ) and the coordinate system for the second camera 7 is again determined. The coordinates of the second set point position of KS 2 (u SP2 ', v SP2 '). The vector difference of (u SP2 ', v SP2 ') - (u SP2 , v SP2 ) contains information about the position of the second coordinate system KS 2 with respect to the coordinate system KS, wherein the coordinate system KS is in the setting phase This has happened since the setting was made. Also, in this case, any random reference point at the bond head 8 can be used to define a second set point position of the bond head 8 relative to the second coordinate system KS 2 . As noted above, the indicia 10 is preferably used to define the reference point.

判定關於該第一座標系統KS1 與該第二座標系統KS2 之該等參考點之座標包含各自以攝影機6與7拍攝影像,以及藉由傳統影像評估判定該參考點之座標。Determining the coordinates of the reference points of the first coordinate system KS 1 and the second coordinate system KS 2 includes capturing images by the cameras 6 and 7, and determining the coordinates of the reference point by conventional image evaluation.

接著,該等半導體晶片之裝配較佳地以下列方式發生:The assembly of the semiconductor wafers then preferably takes place in the following manner:

-由該第一攝影機6所檢測而接著將被裝配之該半導體晶片2的位置係以關於該第一座標系統KS1 之位置上的資料的形式來提供;- the position of the semiconductor wafer 2 to be assembled by the first camera 6 and then to be assembled in the form of information on the position of the first coordinate system KS 1 ;

-由該第二攝影機7所檢測,將被裝配之於基板上該半導體晶片2其在該基板所在地的位置,係以關於該第二座標系統KS2 之位置上的資料的形式來提供;- detected by the second camera 7 to be mounted on the substrate in the form of the semiconductor wafer 2 at the location of the substrate, in the form of information on the position of the second coordinate system KS 2 ;

-在設定階段時,一第一映射函數將該第一座標系統KS1 映射至該座標系統KS並判定其反函數,以及設定一第一校正向量為0值,一第二映射函數將該第二座標系統KS2 映射至該座標系統KS並判定其反函數,以及設定一第二校正向量為0值;- in the setting phase, a first mapping function maps the first coordinate system KS 1 to the coordinate system KS and determines its inverse function, and sets a first correction vector to a value of 0, a second mapping function The two coordinate system KS 2 is mapped to the coordinate system KS and determines its inverse function, and sets a second correction vector to a value of 0;

-在生產階段時,一半導體晶片2而接在另一個被裝配,使得- at the production stage, a semiconductor wafer 2 is connected to another assembly, such that

-以該攝影機6拍攝接著將被裝配之該半導體晶片2之影像,並且判定該半導體晶片2相對於該第一座標系統KS1 之位置,以及藉由該第一映射函數及考慮該第一校正向量,從其中計算該取置系統5需要移動該接合頭8以拾取該半導體晶片2相關於該KS座標系統的位置;- taking an image of the semiconductor wafer 2 to be mounted next to the camera 6 and determining the position of the semiconductor wafer 2 relative to the first coordinate system KS 1 and by considering the first mapping function and considering the first correction a vector from which the pick-up system 5 is required to move the bond head 8 to pick up the position of the semiconductor wafer 2 associated with the KS coordinate system;

-以該第二攝影機7拍攝將被裝配於基板上之半導體晶片2,其在該基板所在地的影像,以及判定相對於該第二座標系統KS2 之該基板所在地之位置,以及藉由該第二映射函數及考慮該第二校正向量,從其中計算該取置系統5需要移動該接合頭8以裝配該半導體晶片2於該基板所在地相關於該KS座標系統的位置;- taking the second camera 7 to capture the semiconductor wafer 2 to be mounted on the substrate, its image at the location of the substrate, and determining the position of the substrate relative to the second coordinate system KS 2 , and by means of the a second mapping function and considering the second correction vector, from which it is calculated that the accommodating system 5 needs to move the bonding head 8 to assemble the semiconductor wafer 2 at a position of the substrate relative to the KS coordinate system;

以及於該生產階段時之重新調整包括以下列步驟重新調整該第一校正向量及該第二校正向量:And re-adjusting at the production stage includes re-adjusting the first correction vector and the second correction vector by the following steps:

-將該接合頭8移動至該第一設定點位置;- moving the bonding head 8 to the first set point position;

-以該第一攝影機6拍攝該標記10之影像,以及從該第一攝影機6之影像判定該標記10相對於該第一座標系統KS1 的實際位置,以及- taking the image of the marker 10 with the first camera 6, and determining the actual position of the marker 10 relative to the first coordinate system KS 1 from the image of the first camera 6, and

-計算該第一校正向量K1 作為該儲存設定點位置與所判定之實際位置之間的差異;Calculating the first correction vector K 1 as the difference between the stored set point position and the determined actual position;

-將該接合頭8移動至該第二設定點位置;- moving the joint head 8 to the second set point position;

-以該第二攝影機7拍攝該標記10之影像,以及從該第二攝影機7之影像判定該標記10相對於該第二座標系統KS2 的實際位置,以及- taking the image of the marker 10 with the second camera 7, and determining the actual position of the marker 10 relative to the second coordinate system KS 2 from the image of the second camera 7, and

-計算該第二校正向量K2 作為該儲存設定點位置與所判定之實際位置之間的差異。- calculating the second correction vector K 2 as the difference between the stored set point position and the determined actual position.

雖然已顯示及說明本發明之具體實施例及應用,但所屬技術領域中具有此揭露權益之熟悉技藝者可顯而易知的是,在不脫離本發明之概念下,遠超過上述範圍之修正為可行的。因此,除了附隨之申請專利範圍與其等效範圍外,本發明將不被限制。Although the specific embodiments and applications of the present invention have been shown and described, it will be apparent to those skilled in the art that As feasible. Therefore, the invention is not limited except as to the scope of the claims and the equivalents thereof.

隨附圖式係說明本發明之一個或多個具體實施例,並與詳細之發明說明一同用以解釋本發明之原則與實施,其係併入並構成本說明書之一部分。該等圖式並非以真實比例來顯示。The present invention is intended to be illustrative of the principles and embodiments of the present invention, which are incorporated in and constitute a part of the specification. These drawings are not shown in true scale.

1...晶圓台1. . . Wafer table

2...半導體晶片2. . . Semiconductor wafer

3...基板台3. . . Substrate table

4...基板4. . . Substrate

5...取置系統5. . . Access system

6...第一攝影機6. . . First camera

7...第二攝影機7. . . Second camera

8...接合頭8. . . Bonding head

9...晶片夾具9. . . Wafer fixture

10...標記10. . . mark

11...透鏡11. . . lens

12...旋轉軸12. . . Rotary axis

13...夾具軸13. . . Fixture axis

KS1 ...第一攝影機之座標系統KS 1 . . . Coordinate system of the first camera

KS2 ...第二攝影機之座標系統KS 2 . . . Second camera coordinate system

KS3 ...接合頭之座標系統KS 3 . . . Joint head coordinate system

F、G...映射函數F, G. . . Mapping function

F-1 、G-1 ...映射函數之反函數F -1 , G -1 . . . Inverse function of mapping function

D、E...向量D, E. . . vector

第1圖係顯示用以裝配半導體晶片之裝配機械之俯視圖;Figure 1 is a plan view showing an assembly machine for assembling a semiconductor wafer;

第2圖係顯示一攝影機、一接合頭與一晶圓台之側視圖,以及Figure 2 is a side view showing a camera, a bonding head and a wafer table, and

第3圖係顯示該接合頭與三個不同的座標系統之俯視圖。Figure 3 shows a top view of the bond head and three different coordinate systems.

8...接合頭8. . . Bonding head

10...標記10. . . mark

12...旋轉軸12. . . Rotary axis

13...夾具軸13. . . Fixture axis

KS1...第一攝影機之座標系統KS1. . . Coordinate system of the first camera

KS2...第二攝影機之座標系統KS2. . . Second camera coordinate system

KS3...接合頭之座標系統KS3. . . Joint head coordinate system

F、G...映射函數F, G. . . Mapping function

F-1 、G-1 ...映射函數之反函數F -1 , G -1 . . . Inverse function of mapping function

D、E...向量D, E. . . vector

Claims (5)

一種用以將半導體晶片(2)安裝於基板(4)上之方法,藉由具有接合頭(8)的取置系統(5)將設置於晶圓台(1)之該半導體晶片(2)安裝於該基板(4),其中標記(10)係附在該接合頭(8),其中使用該方法設置在該晶圓台(1)之半導體晶片(2)的影像係以第一攝影機(6)拍攝,且自該影像判定的該半導體晶片(2)之位置係以關於第一座標系統(KS1 )之位置資料的形式來提供;基板所在地的影像係以第二攝影機(7)拍攝,且自該影像判定的該基板所在地之位置係以關於第二座標系統(KS2 )之位置資料的形式來提供;及該接合頭(8)之位置係關於該取置系統(5)固有的第三座標系統(KS3 );該方法包含設定階段及生產階段,該設定階段包含:判定第一映射函數及其反函數,該第一映射函數將該第一座標系統(KS1 )映射至該第三座標系統(KS3 );將第一校正向量設定成0值;判定第二映射函數及其反函數,該第二映射函數將該第二座標系統(KS2 )映射至該第三座標系統(KS3 );及將第二校正向量設定成0值;該生產階段包括:於另一半導體晶片之後安裝一個半導體晶片(2),包 含:以該第一攝影機(6)拍攝下次即將被安裝的半導體晶片(2)之影像;從該第一攝影機(6)之影像判定該半導體晶片(2)相對於該第一座標系統(KS1 )之位置;藉由該第一映射函數及藉由考量該第一校正向量,計算相對於該第三座標系統(KS3 )之為了取拾該半導體晶片(2)該取置系統(5)需將該接合頭(8)移動至的位置;以該第二攝影機(7)拍攝即將安裝有該半導體晶片(2)的該基板所在地之影像;從該第二攝影機(7)之影像判定該基板所在地相對於該第二座標系統(KS2 )之位置;及藉由該第二映射函數及藉由考量該第二校正向量,計算相對於該第三座標系統(KS3 )之為了安裝該半導體晶片(2)該取置系統(5)需將該接合頭(8)移動至的位置;以及在預定事件發生時,調整該第一及第二校正向量,該第一及第二校正向量之調整包括:將該接合頭(8)移動至第一設定點位置,其中該標記(10)係位在該第一攝影機(6)的視野內;計算該標記(10)相對於該第一座標系統(KS1 )之該第一設定點位置;以該第一攝影機(6)拍攝該標記(10)之影像;從該第一攝影機(6)之影像判定該標記(10)相對於該 第一座標系統(KS1 )之實際位置;計算該第一校正向量作為該標記(10)之所計算設定點位置與所判定實際位置之間的差值;將該接合頭(8)移動至第二設定點位置,其中該標記(10)係位在該第二攝影機(7)之視野內;計算該標記(10)相對於該第二座標系統(KS2 )之該第二設定點位置;以該第二攝影機(7)拍攝該標記(10)之影像;從該第二攝影機(7)之影像判定該標記(10)相對於該第二座標系統(KS2 )之實際位置;及計算該第二校正向量作為該標記(10)之所計算設定點位置與所判定實際位置之間的差值。A method for mounting a semiconductor wafer (2) on a substrate (4), the semiconductor wafer (2) disposed on the wafer table (1) by a pick-up system (5) having a bonding head (8) Mounted on the substrate (4), wherein the mark (10) is attached to the bond head (8), wherein the image of the semiconductor wafer (2) disposed on the wafer stage (1) is first camera ( 6) shooting, and the position of the semiconductor wafer (2) determined from the image is provided in the form of position data about the first coordinate system (KS 1 ); the image at the substrate location is taken by the second camera (7) And the position of the substrate determined from the image is provided in the form of position data about the second coordinate system (KS 2 ); and the position of the joint head (8) is inherent to the pick-up system (5) a third coordinate system (KS 3 ); the method includes a set phase and a production phase, the set phase comprising: determining a first mapping function and an inverse function thereof, the first mapping function mapping the first coordinate system (KS 1 ) To the third coordinate system (KS 3 ); setting the first correction vector to a value of 0; determining the second mapping function and An inverse function, the second mapping function mapping the second coordinate system (KS 2 ) to the third coordinate system (KS 3 ); and setting the second correction vector to a value of 0; the production phase includes: another semiconductor Mounting a semiconductor wafer (2) after the wafer includes: capturing an image of the semiconductor wafer (2) to be mounted next time by the first camera (6); determining the semiconductor wafer from the image of the first camera (6) ( 2) relative to the position of the first coordinate system (KS 1 ); by means of the first mapping function and by considering the first correction vector, calculating the relative coordinate to the third coordinate system (KS 3 ) a semiconductor wafer (2) the pickup system (5) needs to move the bonding head (8) to a position; and the second camera (7) captures an image of the substrate where the semiconductor wafer (2) is to be mounted; Determining, from the image of the second camera (7), the position of the substrate relative to the second coordinate system (KS 2 ); and calculating the relative position by using the second mapping function and by considering the second correction vector The third coordinate system (KS 3 ) is used to mount the semiconductor wafer (2) The system (5) needs to move the position of the bonding head (8); and adjusts the first and second correction vectors when a predetermined event occurs, the adjustment of the first and second correction vectors includes: the bonding head (8) moving to a first set point position, wherein the mark (10) is in the field of view of the first camera (6); calculating the mark (10) relative to the first coordinate system (KS 1 ) a first set point position; the image of the mark (10) is taken by the first camera (6); and the mark (10) is determined from the image of the first camera (6) relative to the first coordinate system (KS 1 ) Actual position; calculating the first correction vector as a difference between the calculated set point position of the mark (10) and the determined actual position; moving the joint head (8) to a second set point position, wherein the marker (10) positioned within the second line camera (7) of the field of view; calculating the marker (10) relative to the second coordinate system (KS 2) of the second set point position; to the second camera (7 Shooting the image of the mark (10); determining the mark (10) relative to the second coordinate system (KS 2 ) from the image of the second camera (7) And calculating the second correction vector as a difference between the calculated setpoint position of the marker (10) and the determined actual location. 如申請專利範圍第1項之方法,其中該預定事件係下列事件之至少一者:-由於最後校正,故已安裝預定數量的半導體晶片(2);-由於該最後校正,故於該取置系統(5)之預定位置處所測量的溫度變化量已經超過預定值;-生產被停止;-於安裝後由該第二攝影機(7)檢測與計算之該已安裝半導體晶片之實際位置係以大於一預定量偏離該設定點位置。 The method of claim 1, wherein the predetermined event is at least one of the following events: - a predetermined number of semiconductor wafers (2) have been mounted due to the final correction; - due to the final correction, the acquisition is performed The measured temperature change at the predetermined position of the system (5) has exceeded a predetermined value; - production is stopped; - the actual position of the mounted semiconductor wafer detected and calculated by the second camera (7) after installation is greater than A predetermined amount deviates from the set point position. 如申請專利範圍第1項之方法,其中施加於該接合頭(8) 之該標記(10)係藉由附於該接合頭(8)上之透鏡(11)而以足夠的銳利度成像於各自的攝影機(6與7)上。 The method of claim 1, wherein the method is applied to the joint head (8) The mark (10) is imaged on the respective cameras (6 and 7) with sufficient sharpness by means of a lens (11) attached to the bond head (8). 如申請專利範圍第2項之方法,其中施加於該接合頭(8)之該標記(10)係藉由附於該接合頭(8)上之透鏡(11)而以足夠的銳利度成像於各自的攝影機(6與7)上。 The method of claim 2, wherein the mark (10) applied to the bonding head (8) is imaged with sufficient sharpness by a lens (11) attached to the bonding head (8) On the respective cameras (6 and 7). 如申請專利範圍第1至4項中任一項之方法,其中該第一映射函數之判定包括:將該接合頭(8)移動至多個不同的位置,使得該標記(10)係位在該第一攝影機(6)之視野內;以該第一攝影機拍攝影像;及從該第一攝影機(6)所供應之影像判定該標記(10)有關的位置;以及其中該第二映射函數之判定包括:將該接合頭(8)移動至多個不同的位置,使得該標記(10)係位在該第二攝影機(7)之視野內;以該第二攝影機(7)拍攝影像;及從該第二攝影機(7)所供應的影像判定該標記(10)有關的位置。 The method of any one of claims 1 to 4, wherein the determining of the first mapping function comprises: moving the bonding head (8) to a plurality of different positions such that the marking (10) is in the Within the field of view of the first camera (6); capturing an image with the first camera; and determining a position associated with the marker (10) from the image supplied by the first camera (6); and determining the second mapping function The method includes: moving the bonding head (8) to a plurality of different positions such that the marking (10) is in the field of view of the second camera (7); capturing an image with the second camera (7); The image supplied by the second camera (7) determines the position of the mark (10).
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