TWI398458B - A photohardenable thermosetting resin composition, a dry film and a hardened product thereof, and a printed wiring board - Google Patents

A photohardenable thermosetting resin composition, a dry film and a hardened product thereof, and a printed wiring board Download PDF

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TWI398458B
TWI398458B TW99108367A TW99108367A TWI398458B TW I398458 B TWI398458 B TW I398458B TW 99108367 A TW99108367 A TW 99108367A TW 99108367 A TW99108367 A TW 99108367A TW I398458 B TWI398458 B TW I398458B
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epoxy resin
resin composition
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resin
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TW201105695A (en
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Touko Shiina
Masao Arima
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Taiyo Holdings Co Ltd
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光硬化性熱硬化性樹脂組成物、其乾薄膜及硬化物、與使用此等之印刷配線板Photocurable thermosetting resin composition, dry film and cured product thereof, and printed wiring board using the same

本發明係關於一種藉由稀鹼水溶液即可顯像之光硬化性熱硬化性樹脂組成物,特別是關於藉由紫外線曝光或雷射曝光而進行光硬化之阻焊劑用組成物、其乾薄膜及硬化物、以及具有使用該等所形成之硬化皮膜的印刷配線板。The present invention relates to a photocurable thermosetting resin composition which can be imaged by a dilute aqueous alkali solution, and more particularly to a composition for a solder resist which is photohardened by ultraviolet exposure or laser exposure, and a dry film thereof. And a cured product and a printed wiring board having the hardened film formed using the above.

以往,鹼顯像型之感光性樹脂組成物係大量地被使用作為印刷配線板用之阻焊劑。阻焊劑係以用來保護印刷配線板之表層電路為目的,且要求要有高焊料耐熱性與電絕緣性。而且,最近因印刷配線板之高密度化顯著,其電路為最小線寬10μm、線距10μm,而較以往要求要更高的絕緣信賴性。Conventionally, an alkali-developing photosensitive resin composition has been widely used as a solder resist for printed wiring boards. The solder resist is intended to protect the surface circuit of the printed wiring board, and is required to have high solder heat resistance and electrical insulation. Further, recently, the density of the printed wiring board has become remarkable, and the circuit has a minimum line width of 10 μm and a line pitch of 10 μm, and has higher insulation reliability than conventionally required.

過去的鹼顯像型阻焊劑係由酸改性環氧丙烯酸酯與光聚合起始劑、反應性稀釋劑、環氧樹脂、填料所構成。此等的成分中,特別是環氧樹脂,係擔任著提昇耐熱性、電氣特性、密著性的重要的角色。特別是環氧樹脂之中,由特異的耐熱性、光特性之觀點來看,更以結晶性之環氧樹脂為重要成分(參考專利文獻1)。The conventional alkali-developing type solder resist is composed of an acid-modified epoxy acrylate, a photopolymerization initiator, a reactive diluent, an epoxy resin, and a filler. Among these components, in particular, epoxy resins play an important role in improving heat resistance, electrical properties, and adhesion. In particular, in the epoxy resin, a crystalline epoxy resin is an important component from the viewpoint of specific heat resistance and light characteristics (refer to Patent Document 1).

但是,近年來因印刷基板之高密度化,在細微圖型電路間,不溶性之物質(無機填料或結晶性環氧樹脂等)係以粒子存在,而成為導致電路間短路之原因。再者,在使光硬化性熱硬化性樹脂組成物於承載薄膜上塗佈‧乾燥而得之乾薄膜層合於已形成各種電路圖型之基板上來製作印刷電路基板的步驟中,不溶性物質之粒子會成為層合不良的原因,特別會成為需要有高度膜厚控制的細微圖型基板製作之良率降低的原因。因此,在阻焊劑之調製時雖會進行各種分散處理、為了除去不溶成分的粗大粒子而進行過濾,但因幾乎全數的結晶性環氧樹脂均具有與有機溶劑或其他樹脂之親和性,藉由分散步驟的溫度變化而有部分的溶解,進而再結晶成為粗大粒子。又因過濾時不得不降低溫度,故難以得到高黏度的組成物。However, in recent years, due to the high density of printed substrates, insoluble substances (inorganic fillers, crystalline epoxy resins, etc.) exist among fine pattern circuits because of the presence of particles, which causes a short circuit between circuits. Further, in the step of producing a printed circuit board by laminating a photocurable thermosetting resin composition on a carrier film and drying the dried film on a substrate on which various circuit patterns have been formed, particles of insoluble matter This may be a cause of poor lamination, and in particular, it may be a cause of a decrease in the yield of a fine pattern substrate which requires high film thickness control. Therefore, in the preparation of the solder resist, various kinds of dispersion treatment are performed, and coarse particles of insoluble components are removed for filtration. However, almost all of the crystalline epoxy resins have affinity with an organic solvent or other resin. The temperature of the dispersion step is partially dissolved, and then recrystallized into coarse particles. Further, since the temperature has to be lowered during filtration, it is difficult to obtain a composition having a high viscosity.

[先前技術文獻][Previous Technical Literature] [專利文獻][Patent Literature]

[專利文獻1]特開平1-141904號公報(專利請求之範圍)[Patent Document 1] JP-A-1-41904 (Scope of Patent Request)

本發明係有鑑於如前述之習知技術而完成者,其目的在於提供一種乾燥塗膜之耐熱性、無電解鍍金耐性、電絕緣性等優異、特別是可防止因不溶成分之粗大粒子所造成的微矩(fine pitch)電路之斷線的阻焊劑等之硬化皮膜形成用之光硬化性熱硬化性樹脂組成物。The present invention has been made in view of the above-described conventional techniques, and an object thereof is to provide a dry coating film which is excellent in heat resistance, electroless gold plating resistance, electrical insulation properties, and the like, and particularly prevents coarse particles due to insoluble components. A photocurable thermosetting resin composition for forming a hardened film such as a solder resist which is broken by a fine pitch circuit.

再者,本發明之目的在於提供一種藉由使用如此之光硬化性熱硬化性樹脂組成物所得之具有上述諸特性及平滑性優異之乾薄膜及硬化物、以及藉由該乾薄膜或硬化物以形成阻焊劑等之硬化皮膜所構成的印刷配線板。Furthermore, it is an object of the present invention to provide a dry film and a cured product which are excellent in the above-mentioned various properties and smoothness obtained by using such a photocurable thermosetting resin composition, and by the dry film or cured product. A printed wiring board formed by forming a hardened film such as a solder resist.

為了達成前述目的,根據本發明,係可提供一種鹼顯像性之光硬化性熱硬化性樹脂組成物,其係含有(A)環氧樹脂、(B)含羧基之樹脂及(C)光聚合起始劑之組成物,其特徵為,上述環氧樹脂(A)係下述具有一般式(I)所示之構造的2官能聯苯基環氧樹脂(A-1)、與由雙酚A型環氧樹脂、雙酚A酚醛清漆型環氧樹脂及雙酚酚醛清漆型環氧樹脂所成之群選出之軟化點40~100℃且環氧當量為180~300之至少1種環氧樹脂(A-2)的混合物,且前述環氧樹脂之(A-1)與(A-2)之比例為(A-1)<(A-2)。In order to achieve the above object, according to the present invention, there is provided an alkali-developable photocurable thermosetting resin composition comprising (A) an epoxy resin, (B) a carboxyl group-containing resin, and (C) light. A composition of a polymerization initiator, characterized in that the epoxy resin (A) is a bifunctional biphenyl epoxy resin (A-1) having a structure represented by the general formula (I) At least one ring selected from the group consisting of a phenol A type epoxy resin, a bisphenol A novolac type epoxy resin, and a bisphenol novolac type epoxy resin having a softening point of 40 to 100 ° C and an epoxy equivalent of 180 to 300 A mixture of oxyresin (A-2), and the ratio of (A-1) to (A-2) of the above epoxy resin is (A-1) < (A-2).

【化1】【化1】

(式中,R表示H或CH3 。)(wherein R represents H or CH 3 .)

較佳的態樣中,前述含羧基之樹脂(B)具有酸價40~120mgKOH/g,且相對於其100質量份而言,(A-1)與(A-2)的混合物為20~60質量份,而進一步含有1分子中具有2個以上乙烯性不飽和基之感光性單體(E)之光硬化性熱硬化性樹脂組成物,可適用為阻焊劑。In a preferred embodiment, the carboxyl group-containing resin (B) has an acid value of 40 to 120 mgKOH/g, and the mixture of (A-1) and (A-2) is 20 to 100 parts by mass. The photocurable thermosetting resin composition containing 60 parts by mass of the photosensitive monomer (E) having two or more ethylenically unsaturated groups in one molecule can be suitably used as a solder resist.

又,根據本發明,也提供了一種將前述光硬化性熱硬化性樹脂組成物塗佈於承載薄膜上且使其乾燥所得之乾薄膜、或使將前述光硬化性熱硬化性樹脂組成物或此光硬化性熱硬化性樹脂組成物塗佈於承載薄膜上使其乾燥所得之乾薄膜光硬化及/或熱硬化所得之硬化物,特別是在銅上使其光硬化所得之硬化物、或光硬化成圖型狀所得之硬化物。Moreover, according to the present invention, a dry film obtained by applying the photocurable thermosetting resin composition onto a carrier film and drying it, or a photocurable thermosetting resin composition or The photocurable thermosetting resin composition is applied to a cured film obtained by drying and drying a dry film obtained by drying a carrier film, in particular, a cured product obtained by photohardening on copper, or Hardened by light hardening into a pattern.

再者,根據本發明,亦提供一種具有使前述硬化物,特別是光硬化性熱硬化性樹脂組成物或乾薄膜光硬化為圖型狀之後,進行熱硬化所得之硬化皮膜的印刷配線板。Furthermore, according to the present invention, there is also provided a printed wiring board having a cured film obtained by thermally curing the cured product, particularly a photocurable thermosetting resin composition or a dry film, into a pattern.

本發明之光硬化性熱硬化性樹脂組成物,係含有(A)環氧樹脂、(B)含羧基之樹脂及(C)光聚合起始劑之組成物,其中,上述環氧樹脂(A)係具有前述一般式(I)中所示構造的2官能聯苯環氧樹脂(A-1)、與由雙酚A型環氧樹脂、雙酚A酚醛清漆型環氧樹脂及雙酚酚醛清漆型環氧樹脂所成之群選出的軟化點40~100℃且環氧當量為180~300之至少1種環氧樹脂(A-2)的混合物,且前述環氧樹脂之(A-1)與(A-2)之比例為(A-1)<(A-2),故可形成環氧樹脂混合物的結晶化在經時安定性上表現優異,且焊料耐熱性、無電解鍍金耐性、電絕緣性等優異,特別是細微圖型間的絕緣信賴性之高之硬化皮膜。The photocurable thermosetting resin composition of the present invention contains (A) an epoxy resin, (B) a carboxyl group-containing resin, and (C) a photopolymerization initiator, wherein the epoxy resin (A) a bifunctional biphenyl epoxy resin (A-1) having the structure shown in the above general formula (I), and an epoxy resin derived from a bisphenol A type, a bisphenol A novolac type epoxy resin, and a bisphenol novolac a mixture of at least one epoxy resin (A-2) having a softening point of 40 to 100 ° C and an epoxy equivalent of 180 to 300 selected from the group consisting of varnish-type epoxy resins, and the above epoxy resin (A-1) The ratio of (A-2) to (A-2) is (A-1) < (A-2), so that crystallization of the epoxy resin mixture can be excellent in stability over time, and solder heat resistance and electroless gold plating resistance It is excellent in electrical insulation and the like, and is particularly a hardened film having high insulation reliability between fine patterns.

因此,本發明之光硬化性熱硬化性樹脂組成物可有效地適用於印刷配線板或可撓性印刷配線板之阻焊劑等的硬化皮膜形成。Therefore, the photocurable thermosetting resin composition of the present invention can be effectively applied to the formation of a hardened film such as a solder resist of a printed wiring board or a flexible printed wiring board.

[實施發明之形態][Formation of the Invention]

如前述,本發明之光硬化性熱硬化性樹脂組成物的特徵係,含有(A)環氧樹脂、(B)含羧基之樹脂及(C)光聚合起始劑之組成物中,上述環氧樹脂(A)係具有前述一般式(I)中所示構造的2官能聯苯環氧樹脂(A-1)、與由雙酚A型環氧樹脂、雙酚A酚醛清漆型環氧樹脂及雙酚酚醛清漆型環氧樹脂所成之群選出的軟化點40~100℃且環氧當量為180~300之至少1種環氧樹脂(A-2)的混合物,且前述環氧樹脂之(A-1)與(A-2)之比例為(A-1)<(A-2)。As described above, the photocurable thermosetting resin composition of the present invention is characterized by comprising (A) an epoxy resin, (B) a carboxyl group-containing resin, and (C) a photopolymerization initiator. The oxy-resin (A) is a bifunctional biphenyl epoxy resin (A-1) having the structure shown in the above general formula (I), and an epoxy resin derived from bisphenol A type epoxy resin and bisphenol A novolak type epoxy resin. And a mixture of at least one epoxy resin (A-2) having a softening point of 40 to 100 ° C and an epoxy equivalent of 180 to 300 selected from the group consisting of bisphenol novolac type epoxy resins, and the epoxy resin The ratio of (A-1) to (A-2) is (A-1) < (A-2).

根據本發明者們的研究,(A)成分之中,具有前述一般式(I)中所示構造之2官能聯苯環氧樹脂(A-1),在環氧樹脂方面,因耐熱性、無電解鍍金耐性、電絕緣性等優異、特別是細微圖型間的絕緣信賴性優異,而為重要之成分,但相反的,因樹脂成分或有機溶劑中具有高結晶性之故,會因溫度變化等之因素而容易產生再結晶,於混合物中粒子粗大化,成為導致電路間短路的原因。再者,使含有2官能聯苯環氧樹脂(A-1)之光硬化性熱硬化性樹脂組成物塗佈於承載薄膜上使其乾燥所得之乾薄膜,層合於已形成各種電路圖型之基板上來製作印刷電路基板的步驟中,所發生之粗大粒子會成為層合不良的原因,特別也成為需要有高度膜厚控制的細微圖型基板製作之良率降低的原因。According to the study of the present inventors, among the components (A), the bifunctional biphenyl epoxy resin (A-1) having the structure shown in the above general formula (I) has heat resistance in terms of epoxy resin. Excellent in electroless gold plating resistance, electrical insulation, etc., and particularly excellent in insulation reliability between fine patterns, and is an important component. Conversely, due to high crystallinity in resin components or organic solvents, temperature is high. Recrystallization occurs easily due to factors such as changes, and the particles coarsen in the mixture, which causes a short circuit between circuits. In addition, a dry film obtained by applying a photocurable thermosetting resin composition containing a bifunctional biphenyl epoxy resin (A-1) to a carrier film and drying it is laminated on various circuit patterns. In the step of producing a printed circuit board on the substrate, the coarse particles generated may cause lamination failure, and in particular, the yield of the fine pattern substrate which requires high film thickness control may be lowered.

因此,本發明者們專致於研究的結果發現,環氧樹脂(A)係具有前述一般式(I)中所示構造的2官能聯苯環氧樹脂(A-1)、與由雙酚A型環氧樹脂、雙酚A酚醛清漆型環氧樹脂及雙酚酚醛清漆型環氧樹脂所成之群選出的軟化點40~100℃且環氧當量為180~300之至少1種環氧樹脂(A-2)的混合物,且使此搭配比例為(A-1)<(A-2),且以攪拌、混練、加熱等之方法令2官能聯苯環氧樹脂(A-1)之粒子微小化或者溶解所成的混合物時,因耐熱性、無電解鍍金耐性優異,且可防止起因於2官能聯苯環氧樹脂(A-1)之粗大粒子的產生,而能避免電路間的短路,又因具有優異的電絕緣性之故,係可進一步防止層合將光硬化性熱硬化性樹脂組成物塗佈於承載薄膜上並使其乾燥所得之乾薄膜時的層合不良,遂完成本發明。Therefore, the present inventors have found out that the epoxy resin (A) has a bifunctional biphenyl epoxy resin (A-1) having the structure shown in the above general formula (I), and a bisphenol At least one epoxy having a softening point of 40 to 100 ° C and an epoxy equivalent of 180 to 300 selected from the group consisting of A type epoxy resin, bisphenol A novolak type epoxy resin and bisphenol novolac type epoxy resin a mixture of the resin (A-2), and the ratio of the mixture is (A-1) < (A-2), and the bifunctional biphenyl epoxy resin (A-1) is stirred, kneaded, heated, or the like. When the particles are miniaturized or dissolved, the heat resistance and electroless gold plating resistance are excellent, and generation of coarse particles due to the bifunctional biphenyl epoxy resin (A-1) can be prevented, and the circuit can be avoided. Further, since the short circuit is excellent in electrical insulation, it is possible to further prevent lamination failure when laminating a dry film obtained by applying a photocurable thermosetting resin composition onto a carrier film and drying it.遂Complete the invention.

以下,就本發明之光硬化性熱硬化性樹脂組成物的各構成成分詳細說明。Hereinafter, each constituent component of the photocurable thermosetting resin composition of the present invention will be described in detail.

首先,構成本發明之鹼顯像性之光硬化性熱硬化性樹脂組成物的環氧樹脂(A)之中,2官能聯苯環氧樹脂(A-1)方面,係可使用日本環氧樹脂公司製的YL-6056、YX4000、YX4000K、YX4000H、YX4000HK、YL6121、YL6121H、YL6640、YL6677(均為商品名)等之聯二甲酚型或者雙酚型環氧樹脂或該等之混合物。In the epoxy resin (A) constituting the alkali-developable photocurable thermosetting resin composition of the present invention, a Japanese epoxy can be used for the bifunctional biphenyl epoxy resin (A-1). A bisphenol type or bisphenol type epoxy resin such as YL-6056, YX4000, YX4000K, YX4000H, YX4000HK, YL6121, YL6121H, YL6640, YL6677 (all trade names) manufactured by Resin Co., Ltd. or a mixture thereof.

接著,前述環氧樹脂(A)之中,軟化點40~100℃且環氧當量為180~300之雙酚A型環氧樹脂、雙酚A酚醛清漆型環氧樹脂及/或雙酚酚醛清漆型環氧樹脂(A-2)方面,可舉例如日本環氧樹脂公司製的jER834、大日本油墨化學工業公司製的EPICLON860、東都化成公司製的EPOTOHTOYD-134、Dow Chemical公司製的D.E.R.337等(均為商品名)之雙酚A型環氧樹脂;日本環氧樹脂公司製的jER157S、大日本油墨化學工業公司製的EPICLONN-865(均為商品名)等之雙酚A酚醛清漆型環氧樹脂;日本化藥公司製的NC-3000、NC-3000H、NC-3000L、NC-3100(商品名)等之雙酚酚醛清漆型環氧樹脂等,但非僅受限於此等。此等的環氧樹脂係可單獨使用或組合2種以上使用之。Next, among the epoxy resins (A), a bisphenol A type epoxy resin having a softening point of 40 to 100 ° C and an epoxy equivalent of 180 to 300, a bisphenol A novolac type epoxy resin, and/or a bisphenol novolac Examples of the varnish-type epoxy resin (A-2) include jER834 manufactured by Nippon Epoxy Co., Ltd., EPICLON 860 manufactured by Dainippon Ink and Chemicals Co., Ltd., EPOTOHTOYD-134 manufactured by Tosho Kasei Co., Ltd., and DER337 manufactured by Dow Chemical Co., Ltd. Bisphenol A type epoxy resin, etc. (both trade names); bisphenol A novolak type, such as jER157S by Japan Epoxy Resin Co., Ltd., EPICLONN-865 (all trade name) by Dainippon Ink Chemical Industry Co., Ltd. Epoxy resin; bisphenol novolac type epoxy resin such as NC-3000, NC-3000H, NC-3000L, NC-3100 (trade name) manufactured by Nippon Kayaku Co., Ltd., etc., but is not limited thereto. These epoxy resins may be used singly or in combination of two or more.

前述環氧樹脂(A-1)與(A-2)之搭配比例係(A-1)<(A-2)。(A-1)之搭配比率若超過(A-2)之搭配比率時,(A-1)溶於組成物之溶解性會降低,混合物的結晶化相關之經時安定性會變低。The ratio of the above epoxy resin (A-1) to (A-2) is (A-1) < (A-2). When the mixing ratio of (A-1) exceeds the mixing ratio of (A-2), the solubility of (A-1) dissolved in the composition is lowered, and the stability with time of crystallization of the mixture becomes low.

前述環氧樹脂(A-1)與(A-2)的搭配量,例如對含羧基之樹脂(B)100質量份而言,係10~100質量份,較佳以20~60質量份之範圍為適。環氧樹脂(A-1)與(A-2)的搭配量若較上述範圍多,鹼顯像性差,容易發生解像性不良或顯像殘渣。另一方面,若小於10質量份時,則會損及所得之硬化塗膜的焊料耐熱性而不佳。The amount of the epoxy resin (A-1) to (A-2) is, for example, 10 to 100 parts by mass, preferably 20 to 60 parts by mass, per 100 parts by mass of the carboxyl group-containing resin (B). The scope is appropriate. When the amount of the epoxy resin (A-1) and (A-2) is more than the above range, the alkali developability is poor, and disproportionability or development residue is likely to occur. On the other hand, when it is less than 10 parts by mass, the solder heat resistance of the obtained cured coating film may be impaired.

此外,亦可使用組合有前述環氧樹脂(A-1)及(A-2)之其他環氧樹脂。其他環氧樹脂方面,係可使用公知慣用的環氧樹脂而並無特別的限定。如此之環氧樹脂方面,可舉例如分子內至少具有2個以上環氧基之化合物,意即,可舉出多官能環氧化合物。Further, other epoxy resins in which the above epoxy resins (A-1) and (A-2) are combined may be used. As the other epoxy resin, a known and customary epoxy resin can be used without particular limitation. Examples of the epoxy resin include a compound having at least two or more epoxy groups in the molecule, that is, a polyfunctional epoxy compound.

前述多官能環氧化合物方面,可舉例如日本環氧樹脂公司製的jER828、jER1001、jER1004、DIC公司製的EPICLON840、EPICLON850、EPICLON1050、EPICLON2055、東都化成公司製的EPOTOHTOYD-011、YD-013、YD-127、YD-128、Dow Chemical公司製的D.E.R.317、D.E.R.331、D.E.R.661、D.E.R.664、Ciba Specialty Chemicals公司製的ARALDITE6071、ARALDITE6084、ARALDITEGY250、ARALDITEGY260、住友化學工業公司製的Sumiepoxy ESA-011、ESA-014、ELA-115、ELA-128、旭化成工業公司製的A.E.R.330、A.E.R.331、A.E.R.661、A.E.R.664等(均為商品名)之雙酚A型環氧樹脂;日本環氧樹脂公司製的jERYL903、DIC公司製的EPICLON152、EPICLON165、東都化成公司製的EPOTOHTOYDB-400、YDB-500、Dow Chemical公司製的D.E.R.542、Ciba Specialty Chemicals公司製的ARALDITE8011、住友化學工業公司製的Sumiepoxy ESB-400、ESB-700、旭化成工業公司製的A.E.R.711、A.E.R.714等(均為商品名)之溴化環氧樹脂;日本環氧樹脂公司製的jER152、jER154、Dow Chemical公司製的D.E.N.431、D.E.N.438、DIC公司製的EPICLONN-730、EPICLONN-770、EPICLONN-865、東都化成公司製的EPOTOHTOYDCN-701、YDCN-704、Ciba Specialty Chemicals公司製的ARALDITEECN1235、ARALDITEECN1273、ARALDITEECN1299、ARALDITEXPY307、日本化藥公司製的EPPN-201、EOCN-1025、EOCN-1020、EOCN-104S、RE-306、住友化學工業公司製的Sumiepoxy ESCN-195X、ESCN-220、旭化成工業公司製的A.E.R.ECN-235、ECN-299等(均為商品名)之酚醛清漆型環氧樹脂;DIC公司製的EPICLON830、日本環氧樹脂公司製jER807、東都化成公司製的EPOTOHTOYDF-170、YDF-175、YDF-2004、Ciba Specialty Chemicals公司製的ARALDITEXPY306等(均為商品名)之雙酚F型環氧樹脂;東都化成公司製的EPOTOHTOST-2004、ST-2007、ST-3000(商品名)等之氫化雙酚A型環氧樹脂;日本環氧樹脂公司製的jER604、東都化成公司製的EPOTOHTOYH-434、Ciba Specialty Chemicals公司製的ARALDITEMY720、住友化學工業公司製的Sumiepoxy ELM-120等(均為商品名)之環氧丙基胺型環氧樹脂;Ciba Specialty Chemicals公司製的ARALDITECY-350(商品名)等之以內醯尿(hydantoin)型環氧樹脂;DAICEL化學工業公司製的CELLOXIDE2021、Ciba Specialty Chemicals公司製的ARALDITECY175、CY179等(均為商品名)之脂環式環氧樹脂;日本環氧樹脂公司製的YL-933、Dow Chemical公司製的T.E.N.、EPPN-501、EPPN-502等(均為商品名)之三羥基苯基甲烷型環氧樹脂;日本化藥公司製EBPS-200、旭電化工業公司製EPX-30、DIC公司製的EXA-1514(商品名)等之雙酚S型環氧樹脂;日本環氧樹脂公司製的jER YL-931、Ciba Specialty Chemicals公司製的ARALDITE163等(均為商品名)之四羥苯基乙烷型環氧樹脂;Ciba Specialty Chemicals公司製的ARALDITEPT810、日產化學工業公司製的TEPIC等(均為商品名)之雜環式環氧樹脂;日本油脂公司製BLEMMERDGT等之鄰苯二甲酸二環氧丙酯樹脂;東都化成公司製ZX-1063等之四環氧丙基四環氧丙基二甲苯酚基乙烷(tetraglycidyl xylenoylethane)乙烷樹脂;新日鐵化學公司製ESN-190、ESN-360、DIC公司製HP-4032、EXA-4750、EXA-4700等之含萘基環氧樹脂;DIC公司製HP-7200、HP-7200H等之具有二環戊二烯骨架之環氧樹脂;日本油脂公司製CP-50S、CP-50M等之環氧丙基甲基丙烯酸酯共聚合系環氧樹脂;再者,可舉出環己基馬來醯亞胺與環氧丙基甲基丙烯酸酯之共聚合環氧樹脂;環氧改性之聚丁二烯橡膠衍生物(例如DAICEL化學工業製PB-3600等)、CTBN改性環氧樹脂(例如東都化成公司製的YR-102、YR-450等)等,但非僅受限於此等。此等的環氧樹脂係可單獨使用或組合2種以上使用之。此等之中,特別是以酚醛清漆型環氧樹脂、雜環式環氧樹脂、雙酚A型環氧樹脂或該等之混合物為佳。Examples of the polyfunctional epoxy compound include jER828, jER1001, and jER1004 manufactured by Nippon Epoxy Co., Ltd., EPICLON 840, EPICLON 850, EPICLON 1050, EPICLON 2055 manufactured by DIC Corporation, and ETOPOHTOYD-011, YD-013, and YD manufactured by Tosho Kasei Co., Ltd. -127, YD-128, DER317, DER331, DER661, DER664 manufactured by Dow Chemical Co., Ltd., ARALDITE 6071, ARALDITE6084, ARALDITEGY250, ARALDITEGY260, manufactured by Ciba Specialty Chemicals Co., Ltd., Sumiepoxy ESA-011, ESA manufactured by Sumitomo Chemical Industries, Ltd. - 014, ELA-115, ELA-128, AER330, AER331, AER661, AER664, etc. (all are trade names) made of Asahi Kasei Kogyo Co., Ltd. JERYL 903, EPICLON 152, EPICLON 165 manufactured by DIC Corporation, EPOTOHTOYDB-400 manufactured by Dongdu Chemical Co., Ltd., YDB-500, DER542 manufactured by Dow Chemical Co., Ltd., ARALDITE 8011 manufactured by Ciba Specialty Chemicals Co., Ltd., and Sumiepoxy ESB-400 manufactured by Sumitomo Chemical Industries Co., Ltd. ESB-700, AER711, AER714, etc. (both trade names) manufactured by Asahi Kasei Kogyo Co., Ltd. jER152, jER154, manufactured by Resin Co., Ltd., DEN431, DEN438 manufactured by Dow Chemical Co., Ltd., EPICLONN-730, EPICLONN-770, EPICLONN-865, manufactured by DIC Corporation, EPOTOHTOYDCN-701, YDCN-704, Ciba Specialty, manufactured by Toho Chemical Co., Ltd. ARALDITEECN1235, ARALDITEECN1273, ARALDITEECN1299, ARALDITEXPY307 manufactured by Chemicals, EPPN-201, EOCN-1025, EOCN-1020, EOCN-104S, RE-306, manufactured by Nippon Chemical Co., Ltd., Sumiepoxy ESCN-195X, ESCN, manufactured by Sumitomo Chemical Industries, Ltd. -220, a phenol varnish-type epoxy resin such as AERECN-235 and ECN-299 manufactured by Asahi Kasei Industrial Co., Ltd. (both trade names); EPICLON830 manufactured by DIC Corporation, jER807 manufactured by Japan Epoxy Resin Co., Ltd., and manufactured by Dongdu Chemical Co., Ltd. EPOTOHTOY-DF-170, YDF-175, YDF-2004, ARALDITEXPY306 (all are trade names) bisphenol F-type epoxy resin manufactured by Ciba Specialty Chemicals Co., Ltd.; EPOTOHTOST-2004, ST-2007, ST- manufactured by Dongdu Chemical Co., Ltd. Hydrogenated bisphenol A type epoxy resin such as 3000 (trade name); jER604 manufactured by Japan Epoxy Resin Co., Ltd., EPOTOHTOYH-434 manufactured by Tosho Kasei Co., Ltd., and Ciba Specialty Chemicals Co., Ltd. ARALDITEMY720, Sumitip Chemical EL Co., Ltd., Sumiepoxy ELM-120 (both trade names), epoxy propylamine epoxy resin; Ciba Specialty Chemicals, ARALDITECY-350 (trade name), etc. ) epoxy resin; CELLOXIDE 2021 manufactured by DAICEL Chemical Industry Co., Ltd., ARALDITECY 175, CY179, etc. (all trade name) alicyclic epoxy resin manufactured by Ciba Specialty Chemicals Co., Ltd.; YL-933, Dow manufactured by Japan Epoxy Resin Co., Ltd. TEN, EPPN-501, EPPN-502, etc. (all trade names) manufactured by Chemical Company, trihydroxyphenylmethane type epoxy resin; EBPS-200 manufactured by Nippon Kayaku Co., Ltd., EPX-30, DIC manufactured by Asahi Kasei Kogyo Co., Ltd. Bisphenol S-type epoxy resin such as EXA-1514 (trade name) manufactured by the company; jER YL-931 manufactured by Nippon Epoxy Co., Ltd., ARALDITE 163 manufactured by Ciba Specialty Chemicals Co., Ltd. (all trade names), tetrahydroxybenzene Ethylene glycol type epoxy resin; ARALDITEPT810 manufactured by Ciba Specialty Chemicals Co., Ltd., TEPIC manufactured by Nissan Chemical Industries Co., Ltd. (all of which are trade names), heterocyclic epoxy resin, phthalic acid company BLEMMERDGT, etc. Oxypropyl acrylate resin; tetramethyl propyl propyl methacrylate ethane resin such as ZX-1063 manufactured by Dongdu Chemical Co., Ltd.; ESN-190, ESN-made by Nippon Steel Chemical Co., Ltd. 360, naphthalene-based epoxy resin such as HP-4032, EXA-4750, EXA-4700 manufactured by DIC Corporation; epoxy resin having dicyclopentadiene skeleton such as HP-7200 and HP-7200H manufactured by DIC Corporation; Japan Epoxy propyl methacrylate copolymerized epoxy resin of CP-50S, CP-50M, etc. made by the company of fats and oils; further, cyclohexylmaleimide and epoxypropyl methacrylate are mentioned Copolymerized epoxy resin; epoxy-modified polybutadiene rubber derivative (for example, PB-3600 manufactured by DAICEL Chemical Industry Co., Ltd.), CTBN modified epoxy resin (for example, YR-102 and YR-450 manufactured by Dongdu Chemical Co., Ltd.) Etc. etc., but not limited to this. These epoxy resins may be used singly or in combination of two or more. Among these, a novolac type epoxy resin, a heterocyclic epoxy resin, a bisphenol A type epoxy resin or a mixture thereof is preferable.

前述其他環氧樹脂的搭配量,在令環氧樹脂全體的使用量為100莫耳%時,以75莫耳%以下為佳。若使用超過75莫耳%時,恐無法充分地獲得來自2官能聯苯環氧樹脂(A-1)之特性。其他環氧樹脂之更佳使用量為50莫耳%以下。The amount of the other epoxy resin to be used is preferably 75 mol% or less when the total amount of the epoxy resin used is 100 mol%. When more than 75 mol% is used, the characteristics derived from the bifunctional biphenyl epoxy resin (A-1) may not be sufficiently obtained. A better use of other epoxy resins is 50 mol% or less.

前述含羧基之樹脂(B)方面,以賦予鹼顯像性之目的下,係可使用分子中具有羧基之習知的各種含羧基之樹脂。特別是由光硬化性或耐顯像性之面來看,係以分子中具有乙烯性不飽和雙鍵之含羧基感光性樹脂(B’),更佳。而且,該不飽和雙鍵係以來自丙烯酸或者甲基丙烯酸或該等之衍生物者為佳。此外,僅使用不具有乙烯性不飽和雙鍵之含羧基之樹脂時,為了使組成物為光硬化性,有必要併用後述之分子中具有1個以上乙烯性不飽和基之感光性單體(E)。In the case of the carboxyl group-containing resin (B), a conventional carboxyl group-containing resin having a carboxyl group in a molecule can be used for the purpose of imparting alkali developability. In particular, from the viewpoint of photocurability or development resistance, a carboxyl group-containing photosensitive resin (B') having an ethylenically unsaturated double bond in its molecule is more preferable. Moreover, it is preferred that the unsaturated double bond be derived from acrylic acid or methacrylic acid or such derivatives. In addition, when only a carboxyl group-containing resin having no ethylenic unsaturated double bond is used, in order to make the composition photocurable, it is necessary to use a photosensitive monomer having one or more ethylenically unsaturated groups in the molecule to be described later ( E).

含羧基之樹脂(B)的具體例方面,係以下述所列舉之化合物(寡聚物及多聚物之任一皆可)為佳。The specific examples of the carboxyl group-containing resin (B) are preferably those exemplified below (any of an oligomer and a polymer).

(1)(甲基)丙烯酸等之不飽和羧酸與苯乙烯、α-甲基苯乙烯、低級烷基(甲基)丙烯酸酯、異丁烯等含不飽和基之化合物進行共聚所得之含羧基之樹脂。(1) a carboxyl group-containing copolymer obtained by copolymerizing an unsaturated carboxylic acid such as (meth)acrylic acid with an unsaturated group-containing compound such as styrene, α-methylstyrene, lower alkyl (meth) acrylate or isobutylene Resin.

(2)使脂肪族二異氰酸酯、分歧脂肪族二異氰酸酯、脂環式二異氰酸酯、芳香族二異氰酸酯等之二異氰酸酯與丙酸二羥甲基酯、丁酸二羥甲基酯等含羧基之二醇化合物及聚碳酸酯系多元醇、聚醚系多元醇、聚酯系多元醇、聚烯烴系多元醇、丙烯酸系多元醇、雙酚A系環氧烷烴加成物二醇、具有苯酚性羥基及醇性羥基之化合物等之二醇化合物進行逐次加成反應所得之含羧基之胺基甲酸酯樹脂。(2) A divalent isocyanate such as an aliphatic diisocyanate, a divalent aliphatic diisocyanate, an alicyclic diisocyanate or an aromatic diisocyanate, and a carboxyl group such as dimethylol propionate or dimethylol butyrate. Alcohol compound, polycarbonate-based polyol, polyether-based polyol, polyester-based polyol, polyolefin-based polyol, acrylic polyol, bisphenol A-based alkylene oxide adduct diol, and phenolic hydroxyl group A carboxyl group-containing urethane resin obtained by subjecting a diol compound such as an alcoholic hydroxyl group to a sequential addition reaction.

(3)使二異氰酸酯與雙酚A型環氧樹脂、氫化雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、聯二甲酚型環氧樹脂、雙酚型環氧樹脂等之2官能環氧樹脂的(甲基)丙烯酸酯或者其部分酸酐改性物、含羧基之二醇化合物及二醇化合物進行逐次加成反應所成之感光性含羧基之胺基甲酸酯樹脂。(3) making diisocyanate and bisphenol A type epoxy resin, hydrogenated bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bisphenol type epoxy resin, double Photosensitive carboxyl group-containing (meth) acrylate of a bifunctional epoxy resin such as a phenol epoxy resin or a partial acid anhydride modified product thereof, a carboxyl group-containing diol compound, and a diol compound by sequential addition reaction A urethane resin.

(4)前述(2)或(3)之樹脂之合成中,加入羥基烷基(甲基)丙烯酸酯等的分子內具有1個羥基與1個以上(甲基)丙烯酸基之化合物,進行末端(甲基)丙烯酸酯化所成之感光性含羧基之胺基甲酸酯樹脂。(4) In the synthesis of the resin of the above (2) or (3), a compound having one hydroxyl group and one or more (meth)acrylic groups in a molecule such as a hydroxyalkyl (meth) acrylate is added to the terminal. A photosensitive carboxyl group-containing urethane resin formed by (meth)acrylation.

(5)前述(2)或(3)之樹脂之合成中,加入異佛酮二異氰酸酯與季戊四醇三丙烯酸酯之等莫耳反應物等的分子內具有1個異氰酸酯基與1個以上(甲基)丙烯酸基之化合物,進行末端(甲基)丙烯酸酯化之感光性含羧基之胺基甲酸酯樹脂。(5) In the synthesis of the resin of the above (2) or (3), one or more isocyanate groups and one or more molecules are added to the molecule such as a molar reaction product such as isophorone diisocyanate and pentaerythritol triacrylate. The acrylic group-based compound is subjected to a terminal (meth) acrylated photosensitive carboxyl group-containing urethane resin.

(6)於如後述之2官能或其以上之多官能(固形)環氧樹脂上使(甲基)丙烯酸反應,且於存在於側鏈之羥基上使2鹼基酸酐加成所得之感光性含羧基之樹脂。(6) Photosensitive property obtained by reacting (meth)acrylic acid on a polyfunctional (solid) epoxy resin having a bifunctional or higher functional group as described later, and adding a 2-base acid anhydride to a hydroxyl group present in a side chain A resin containing a carboxyl group.

(7)在使後述之2官能(固形)環氧樹脂之羥基進一步以環氧氯丙烷(epichlorohydrin)環氧化之多官能環氧樹脂上使(甲基)丙烯酸反應,且於所生成之羥基上使2鹼基酸酐加成所成之感光性含羧基之樹脂。(7) reacting (meth)acrylic acid on a polyfunctional epoxy resin in which a hydroxyl group of a bifunctional (solid) epoxy resin described later is further epoxidized with epichlorohydrin, and on the generated hydroxyl group A photosensitive base group-containing resin obtained by adding a 2-base acid anhydride.

(8)在如後述之2官能氧雜環丁烷樹脂上使二羧酸反應,且於所生成之1級羥基上使2鹼基酸酐加成所成之含羧基之聚酯樹脂。(8) A dicarboxylic acid is reacted on a bifunctional oxetane resin to be described later, and a 2-base acid anhydride is added to the resulting hydroxyl group to form a carboxyl group-containing polyester resin.

(9)於上述(1)~(8)之樹脂上進一步使1分子內具有1個環氧基與1個以上(甲基)丙烯酸基之化合物加成所成之感光性含羧基之樹脂。(9) A photosensitive carboxyl group-containing resin obtained by further adding a compound having one epoxy group and one or more (meth)acrylic groups in one molecule to the resin of the above (1) to (8).

此外,本說明書中,所謂(甲基)丙烯酸酯係丙烯酸酯、甲基丙烯酸酯及該等之混合物的總稱用語,其他類似的表現亦相同。In addition, in this specification, the term "(meth)acrylate type acrylate, methacrylate, and the mixture of these are similar, and other similar performance is the same.

如上述之含羧基之樹脂(B)係因在主幹‧聚合物之側鏈上具有多數的遊離羧基,而可藉由稀鹼水溶液而顯像。The above-mentioned carboxyl group-containing resin (B) can be imaged by a dilute aqueous alkali solution because it has a large number of free carboxyl groups in the side chain of the backbone ‧ polymer.

又,上述含羧基之樹脂(B)之酸價為40~200mgKOH/g之範圍,更佳為45~120mgKOH/g之範圍。含羧基之樹脂之酸價若小於40mgKOH/g,則鹼顯像困難,另一方面,若超過200mgKOH/g,則因顯像液會使曝光部的溶解進展,故線寬須較必要時更細瘦,視情況還會使曝光部與未曝光部無差別地因顯像液而溶解剝離,導致正常的光阻圖型描繪困難而不佳。Further, the acid value of the carboxyl group-containing resin (B) is in the range of 40 to 200 mgKOH/g, more preferably 45 to 120 mgKOH/g. When the acid value of the carboxyl group-containing resin is less than 40 mgKOH/g, alkali development is difficult. On the other hand, if it exceeds 200 mgKOH/g, the dissolution of the exposed portion progresses due to the developing solution, so the line width must be more than necessary. It is thin and, as the case may be, the exposure portion and the unexposed portion are dissolved and peeled off by the developing solution without any difference, which makes it difficult to draw a normal photoresist pattern.

又,上述含羧基之樹脂(B)之重量平均分子量雖因樹脂骨架而異,但一般為2,000~150,000,更佳為5,000~100,000之範圍。重量平均分子量若小於2,000,則消黏性能差,曝光後的塗膜耐濕性不佳,顯像時會發生膜削減,解像度大為減弱。另一方面,重量平均分子量若超過150,000,則顯像性明顯變差,貯藏安定性亦不佳。Further, the weight average molecular weight of the carboxyl group-containing resin (B) varies depending on the resin skeleton, but is generally in the range of 2,000 to 150,000, more preferably 5,000 to 100,000. When the weight average molecular weight is less than 2,000, the tack-removing property is poor, and the moisture resistance of the coating film after exposure is not good, and film reduction occurs during development, and the resolution is greatly weakened. On the other hand, when the weight average molecular weight exceeds 150,000, the developability is remarkably deteriorated, and the storage stability is also poor.

如此之含羧基之樹脂(B)的搭配量係佔全組成物中20~80質量%,較佳係以30~60質量%之範圍為適。含羧基之樹脂(B)的搭配量若少於上述範圍時,皮膜強度會降低而不佳。另一方面,若多於上述範圍時,組成物的黏性會變高、塗佈性等會降低而不佳。The amount of the carboxyl group-containing resin (B) is from 20 to 80% by mass in the total composition, preferably from 30 to 60% by mass. If the amount of the carboxyl group-containing resin (B) is less than the above range, the film strength may be lowered. On the other hand, when it is more than the above range, the viscosity of the composition becomes high, and the coatability and the like are lowered.

可使用之此等含羧基之樹脂(B)並不受限於前述所列舉者,可使用1種,亦可多數種混合使用之。The carboxyl group-containing resin (B) which can be used is not limited to the above-mentioned ones, and one type may be used, or a plurality of types may be used in combination.

光聚合起始劑(C)方面,較佳係以使用由具有下述一般式(II)所示之基的肟酯系光聚合起始劑(C1)、具有下述一般式(III)所示之基的α-胺基苯乙酮系光聚合起始劑(C2)或/及具有下述式(IV)所示之基的醯基膦氧化物系光聚合起始劑(C3)所成之群選出的1種以上之光聚合起始劑為佳。In the case of the photopolymerization initiator (C), an oxime ester photopolymerization initiator (C1) having a group represented by the following general formula (II) is preferably used, and has the following general formula (III). An α-aminoacetophenone photopolymerization initiator (C2) or a fluorenylphosphine oxide photopolymerization initiator (C3) having a group represented by the following formula (IV) It is preferred that one or more photopolymerization initiators selected from the group are formed.

【化2】[Chemical 2]

式中,R1 表示氫原子、苯基(可以碳數1~6之烷基、苯基或鹵素原子所取代)、碳數1~20之烷基(可以1個以上之羥基取代,亦可於烷基鏈的中間具有1個以上的氧原子)、碳數5~8之環烷基、碳數2~20之烷醯基或苯甲醯基(可以碳數為1~6之烷基或苯基所取代)、R2 表示苯基(可以碳數1~6之烷基、苯基或鹵素原子所取代)、碳數1~20之烷基(可以1個以上之羥基取代,亦可於烷基鏈的中間具有1個以上的氧原子)、碳數5~8之環烷基、碳數2~20之烷醯基或苯甲醯基(可以碳數為1~6之烷基或苯基所取代)、R3 及R4 係各自獨立地表示碳數1~12之烷基或芳基烷基、R5 及R6 係各自獨立地表示氫原子、碳數1~6之烷基或2個鍵結所成之環狀烷基醚基、R7 及R8 係各自獨立地表示碳數1~10之直鏈狀或分歧狀之烷基、環己基、環戊基、芳基、或可以鹵素原子、烷基或烷氧基所取代之芳基,但是,R7 及R8 之一方可表示R’-C(=O)-基(在此R’係碳數1~20之烴基)。In the formula, R 1 represents a hydrogen atom, a phenyl group (which may be substituted by an alkyl group having 1 to 6 carbon atoms, a phenyl group or a halogen atom), or an alkyl group having 1 to 20 carbon atoms (may be substituted by one or more hydroxyl groups, or Having one or more oxygen atoms in the middle of the alkyl chain), a cycloalkyl group having 5 to 8 carbon atoms, an alkanoyl group having 2 to 20 carbon atoms or a benzhydryl group (an alkyl group having 1 to 6 carbon atoms) Or a phenyl group), R 2 represents a phenyl group (which may be substituted with an alkyl group having 1 to 6 carbon atoms, a phenyl group or a halogen atom), or an alkyl group having 1 to 20 carbon atoms (may be substituted by one or more hydroxyl groups, It may have one or more oxygen atoms in the middle of the alkyl chain), a cycloalkyl group having 5 to 8 carbon atoms, an alkanoyl group having 2 to 20 carbon atoms or a benzhydryl group (alkane having 1 to 6 carbon atoms) And R 3 and R 4 each independently represent an alkyl group or an arylalkyl group having 1 to 12 carbon atoms, and R 5 and R 6 each independently represent a hydrogen atom and have a carbon number of 1 to 6 The alkyl group or the two cyclic alkyl ether groups, R 7 and R 8 each independently represent a linear or divalent alkyl group having 1 to 10 carbon atoms, a cyclohexyl group, and a cyclopentyl group. An aryl group or an aryl group which may be substituted by a halogen atom, an alkyl group or an alkoxy group, However, one of R 7 and R 8 may represent an R'-C(=O)- group (wherein R' is a hydrocarbon group having 1 to 20 carbon atoms).

具有前述一般式(II)所示之基的肟酯系光聚合起始劑方面,較佳可舉出下述式(V)所示之2-(乙醯基氧基亞胺基甲基)噻吨-9-酮、下述一般式(VI)所示之化合物及下述一般式(VII)所示之化合物。The oxime ester-based photopolymerization initiator having a group represented by the above formula (II) is preferably 2-(ethylideneoxyiminomethyl) represented by the following formula (V). Thioxan-9-one, a compound represented by the following general formula (VI), and a compound represented by the following general formula (VII).

【化3】[化3]

【化4】【化4】

式中,R9 表示氫原子、鹵素原子、碳數1~12之烷基、環戊基、環己基、苯基、苯甲基、苯甲醯基、碳數2~12之烷醯基、碳數2~12之烷氧基羰基(構成烷氧基之烷基的碳數為2以上時,烷基可以1個以上之羥基取代,亦可於烷基鏈的中間具有1個以上的氧原子)、或苯氧基羰基、R10 、R12 係各自獨立地表示苯基(可以碳數1~6之烷基、苯基或鹵素原子所取代)、碳數1~20之烷基(可以1個以上之羥基取代,亦可於烷基鏈的中間具有1個以上的氧原子)、碳數5~8之環烷基、碳數2~20之烷醯基或苯甲醯基(可以碳數為1~6之烷基或苯基所取代)、R11 表示氫原子、苯基(可以碳數1~6之烷基、苯基或鹵素原子所取代)、碳數1~20之烷基(可以1個以上之羥基取代,亦可於烷基鏈的中間具有1個以上的氧原子)、碳數5~8之環烷基、碳數2~20之烷醯基或苯甲醯基(可以碳數為1~6之烷基或苯基所取代)。In the formula, R 9 represents a hydrogen atom, a halogen atom, an alkyl group having 1 to 12 carbon atoms, a cyclopentyl group, a cyclohexyl group, a phenyl group, a benzyl group, a benzamidine group, an alkyl 2 group having 2 to 12 carbon atoms, The alkoxycarbonyl group having 2 to 12 carbon atoms (when the carbon number of the alkyl group constituting the alkoxy group is 2 or more, the alkyl group may be substituted with one or more hydroxyl groups, or may have one or more oxygen groups in the middle of the alkyl chain. The atom or the phenoxycarbonyl group, R 10 and R 12 each independently represent a phenyl group (which may be substituted by an alkyl group having 1 to 6 carbon atoms, a phenyl group or a halogen atom) or an alkyl group having 1 to 20 carbon atoms ( It may be substituted with one or more hydroxyl groups, or may have one or more oxygen atoms in the middle of the alkyl chain), a cycloalkyl group having 5 to 8 carbon atoms, an alkanoyl group having 2 to 20 carbon atoms or a benzhydryl group ( It may be substituted by an alkyl group having 1 to 6 carbon atoms or a phenyl group), R 11 represents a hydrogen atom, a phenyl group (which may be substituted by an alkyl group having 1 to 6 carbon atoms, a phenyl group or a halogen atom), and a carbon number of 1 to 20 An alkyl group (may be substituted with one or more hydroxyl groups, or one or more oxygen atoms in the middle of the alkyl chain), a cycloalkyl group having 5 to 8 carbon atoms, an alkyl alkene group having 2 to 20 carbon atoms, or benzene Mercapto (can be an alkyl group having 1 to 6 carbon atoms or Yl group).

【化5】【化5】

式中,R13 、R14 及R19 係各自獨立地表示碳數1~12之烷基、R15 、R16 、R17 及R18 係各自獨立地表示氫原子或碳數1~6之烷基、M表示O、S或NH、m及p係各自獨立地表示0~5之整數。In the formula, R 13 , R 14 and R 19 each independently represent an alkyl group having 1 to 12 carbon atoms, and R 15 , R 16 , R 17 and R 18 each independently represent a hydrogen atom or a carbon number of 1 to 6. The alkyl group and M represent O, S or NH, and m and p each independently represent an integer of 0 to 5.

前述肟酯系光聚合起始劑中,係以前述一般式(V)所示之2-(乙醯基氧基亞胺基甲基)噻吨-9-酮及式(VI)所示之化合物更佳。市售品方面,可舉出Ciba Specialty Chemicals公司製的CGI-325、IRUGACUREOXE01、IRUGACUREOXE02、ADEKA公司製的N-1919等。此等的肟酯系光聚合起始劑係可單獨使用或組合2種以上使用之。The oxime ester photopolymerization initiator is represented by the above formula (V) of 2-(ethylideneoxyiminomethyl)thioxanthene-9-one and the formula (VI). The compound is better. For the commercial product, CGI-325, IRUGACUREOXE01, IRUGACUREOXE02, N-1919 manufactured by ADEKA Co., Ltd., manufactured by Ciba Specialty Chemicals Co., Ltd., and the like are mentioned. These oxime ester-based photopolymerization initiators may be used singly or in combination of two or more.

具有前述一般式(III)所示之基的α-胺基苯乙酮系光聚合起始劑方面,可舉出2-甲基-1-[4-(甲基硫代)苯基]-2-嗎啉代丙酮-1、2-苯甲基-2-二甲基胺基-1-(4-嗎啉代苯基)-丁烷-1-酮、2-(二甲基胺基)-2-[(4-甲基苯基)甲基]-1-[4-(4-嗎啉基)苯基]-1-丁酮、N,N-二甲基胺基苯乙酮等。市售品方面,可舉出Ciba Specialty Chemicals公司製的IRUGACURE907、IRUGACURE369、IRUGACURE379等。The α-aminoacetophenone photopolymerization initiator having the group represented by the above general formula (III) is exemplified by 2-methyl-1-[4-(methylthio)phenyl]- 2-morpholinoacetone-1, 2-benzyl-2- dimethylamino-1-(4-morpholinophenyl)-butan-1-one, 2-(dimethylamino) )-2-[(4-methylphenyl)methyl]-1-[4-(4-morpholinyl)phenyl]-1-butanone, N,N-dimethylaminoacetophenone Wait. As a commercial item, IRUGACURE907, IRUGACURE369, IRUGACURE379, etc. by Ciba Specialty Chemicals company are mentioned.

具有前述一般式(IV)所示之基的醯基膦氧化物系光聚合起始劑方面,可舉出2,4,6-三甲基苯甲醯基二苯基膦氧化物、雙(2,4,6-三甲基苯甲醯基)-苯基膦氧化物、雙(2,6-二甲氧基苯甲醯基)-2,4,4-三甲基-戊基膦氧化物等。市售品方面,可舉出BASF公司製的Lucirin TPO、Ciba Specialty Chemicals公司製的IRUGACURE819等。The mercaptophosphine oxide-based photopolymerization initiator having the group represented by the above general formula (IV) may, for example, be 2,4,6-trimethylbenzimidyldiphenylphosphine oxide or bis( 2,4,6-trimethylbenzylidene)-phenylphosphine oxide, bis(2,6-dimethoxybenzylidene)-2,4,4-trimethyl-pentylphosphine Oxide, etc. Commercially available products include Lucirin TPO manufactured by BASF Corporation and IRUGACURE 819 manufactured by Ciba Specialty Chemicals.

如此之光聚合起始劑(C)的搭配量,對前述含羧基之樹脂(B)100質量份而言,係為0.01~30質量份,較佳以0.5~15質量份之範圍為適。光聚合起始劑(C)的搭配量若小於0.01質量份,則位於銅上之光硬化性不足,塗膜會剝離、耐藥品性等之塗膜特性會降低,故不佳。另一方面,若超過30質量份,光聚合起始劑(C)之阻焊劑塗膜表面的光吸收變激烈,且有深部硬化性降低之傾向,故不佳。The amount of the photopolymerization initiator (C) is preferably from 0.01 to 30 parts by mass, preferably from 0.5 to 15 parts by mass, per 100 parts by mass of the carboxyl group-containing resin (B). When the amount of the photopolymerization initiator (C) is less than 0.01 parts by mass, the photocurability on the copper is insufficient, and the coating film is peeled off, and the coating properties such as chemical resistance are lowered, which is not preferable. On the other hand, when it exceeds 30 parts by mass, the light absorption of the surface of the solder resist coating film of the photopolymerization initiator (C) becomes intense, and the deep hardenability tends to be lowered, which is not preferable.

此外,當其為具有前述式(II)所示之基的肟酯系光聚合起始劑時,其搭配量,對前述含羧基之樹脂(B)100質量份而言,較佳為0.01~20質量份,更佳為0.01~5質量份之範圍。Further, when it is an oxime ester photopolymerization initiator having a group represented by the above formula (II), the amount thereof is preferably 0.01 to 100 parts by mass of the carboxyl group-containing resin (B). 20 parts by mass, more preferably in the range of 0.01 to 5 parts by mass.

其他可適用於本發明之本發明之光硬化性熱硬化性樹脂組成物的光聚合起始劑、光起始助劑及增感劑方面,可舉出苯偶姻化合物、苯乙酮化合物、蒽醌化合物、噻吨酮化合物、縮酮化合物、二苯基酮化合物、氧蒽酮化合物及3級胺化合物等。Other photopolymerization initiators, photoinitiating aids, and sensitizers which can be used in the photocurable thermosetting resin composition of the present invention of the present invention include benzoin compounds and acetophenone compounds. An anthracene compound, a thioxanthone compound, a ketal compound, a diphenyl ketone compound, an oxone compound, a tertiary amine compound, and the like.

苯偶姻化合物的具體例,可舉例如苯偶姻、苯偶姻甲基醚、苯偶姻乙基醚、苯偶姻異丙基醚。Specific examples of the benzoin compound include benzoin, benzoin methyl ether, benzoin ethyl ether, and benzoin isopropyl ether.

苯乙酮化合物的具體例,可舉例如苯乙酮、2,2-二甲氧基-2-苯基苯乙酮、2,2-二乙氧基-2-苯基苯乙酮、1,1-二氯苯乙酮。Specific examples of the acetophenone compound include, for example, acetophenone, 2,2-dimethoxy-2-phenylacetophenone, 2,2-diethoxy-2-phenylacetophenone, and 1 , 1-dichloroacetophenone.

蒽醌化合物的具體例,可舉例如2-甲基蒽醌、2-乙基蒽醌、2-t-丁基蒽醌、1-氯蒽醌。Specific examples of the hydrazine compound include 2-methyl hydrazine, 2-ethyl hydrazine, 2-t-butyl hydrazine, and 1-chloro hydrazine.

噻吨酮化合物的具體例,可舉例如2,4-二甲基噻吨酮、2,4-二乙基噻吨酮、2-氯噻吨酮、2,4-二異丙基噻吨酮。Specific examples of the thioxanthone compound include, for example, 2,4-dimethylthioxanthone, 2,4-diethylthioxanthone, 2-chlorothioxanthone, and 2,4-diisopropylthioxanthene. ketone.

縮酮化合物的具體例,可舉例如苯乙酮二甲基縮酮、苯甲基二甲基縮酮。Specific examples of the ketal compound include acetophenone dimethyl ketal and benzyl dimethyl ketal.

二苯基酮化合物的具體例,可舉例如二苯基酮、4-苯甲醯基二苯基硫化物、4-苯甲醯基-4’-甲基二苯基硫化物、4-苯甲醯基-4’-乙基二苯基硫化物、4-苯甲醯基-4’-丙基二苯基硫化物。Specific examples of the diphenyl ketone compound include diphenyl ketone, 4-benzylidene diphenyl sulfide, 4-benzylidene-4'-methyldiphenyl sulfide, and 4-benzene. Mercapto-4'-ethyldiphenyl sulfide, 4-benzylidene-4'-propyldiphenyl sulfide.

3級胺化合物的具體例,可舉例如乙醇胺化合物、具有二烷基胺基苯構造之化合物,例如4,4’-二甲基胺基二苯基酮(日本曹達公司製Nisso Cure MABP)、4,4’-二乙基胺基二苯基酮(保土谷化學公司製EAB)等之二烷基胺基二苯基酮、7-(二乙基胺基)-4-甲基-2H-1-苯并吡喃-2-酮(7-(二乙基胺基)-4-甲基香豆素)等之含二烷基胺基之香豆素化合物、4-二甲基胺基安息香酸乙基(日本化藥公司製KAYACURE EPA)、2-二甲基胺基安息香酸乙基(International Biosynthetics公司製Quantacure DMB)、4-二甲基胺基安息香酸(n-丁氧基)乙基(International Biosynthetics公司製Quantacure BEA)、p-二甲基胺基安息香酸異戊基乙基酯(日本化藥公司製KAYACURE DMBI)、4-二甲基胺基安息香酸2-乙基己基(Van Dyk公司製Esolol 507)、4,4’-二乙基胺基二苯基酮(保土谷化學公司製EAB)。Specific examples of the tertiary amine compound include, for example, an ethanolamine compound and a compound having a dialkylaminobenzene structure, such as 4,4'-dimethylaminodiphenyl ketone (Nisso Cure MABP manufactured by Nippon Soda Co., Ltd.). Dialkylaminodiphenyl ketone, 7-(diethylamino)-4-methyl-2H, etc., 4,4'-diethylaminodiphenyl ketone (EAB, manufactured by Hodogaya Chemical Co., Ltd.) a dialkylamino group-containing coumarin compound, 4-dimethylamine, such as 1-benzopyran-2-one (7-(diethylamino)-4-methylcoumarin) Kean acid ethyl ester (KAYACURE EPA, manufactured by Nippon Kayaku Co., Ltd.), 2-dimethylamino benzoic acid ethyl (Quantacure DMB manufactured by International Biosynthetics Co., Ltd.), 4-dimethylamino benzoic acid (n-butoxy group) Ethyl (Quantacure BEA, manufactured by International Biosynthetics Co., Ltd.), p-dimethylamino benzoic acid isoamylethyl ester (KAYACURE DMBI, manufactured by Nippon Kayaku Co., Ltd.), 4-dimethylamino benzoic acid 2-ethyl Hexyl (Esolol 507, manufactured by Van Dyk Co., Ltd.), 4,4'-diethylaminodiphenyl ketone (EAB, manufactured by Hodogaya Chemical Co., Ltd.).

前述化合物之中,係以噻吨酮化合物及3級胺化合物為佳。本發明之組成物中,從深部硬化性之面來看係以含有噻吨酮化合物者為佳,其中更以2,4-二甲基噻吨酮、2,4-二乙基噻吨酮、2-氯噻吨酮、2,4-二異丙基噻吨酮等之噻吨酮化合物為佳。Among the above compounds, a thioxanthone compound and a tertiary amine compound are preferred. In the composition of the present invention, it is preferable to use a thioxanthone compound from the viewpoint of deep hardenability, and more preferably 2,4-dimethylthioxanthone or 2,4-diethylthioxanthone. A thioxanthone compound such as 2-chlorothioxanthone or 2,4-diisopropylthioxanthone is preferred.

如此之噻吨酮化合物的搭配量方面,對前述含羧基之樹脂(B)100質量份而言,較佳為20質量份以下,更佳係以10質量份以下之比例為適。噻吨酮化合物的搭配量若過多,則因厚膜硬化性降低而導致製品成本提高,故不佳。The amount of the thioxanthone compound to be used is preferably 20 parts by mass or less, more preferably 10 parts by mass or less, based on 100 parts by mass of the carboxyl group-containing resin (B). If the amount of the thioxanthone compound is too large, the cost of the product is lowered due to a decrease in the thick film hardenability, which is not preferable.

3級胺化合物方面,係以具有二烷基胺基苯構造之化合物為佳,其中更以二烷基胺基二苯基酮化合物、最大吸收波長在350~410nm之含二烷基胺基之香豆素化合物特別佳。二烷基胺基二苯基酮化合物方面,係以4,4’-二乙基胺基二苯基酮其毒性低為佳。最大吸收波長在350~410nm之含二烷基胺基之香豆素化合物因最大吸收波長在紫外線區域之故,其著色少,且無色透明的感光性組成物較原來更能提供一種使用著色顏料而反映著色顏料本身顏色之著色阻焊劑膜。特別是以7-(二乙基胺基)-4-甲基-2H-1-苯并吡喃-2-酮因對波長400~410nm之雷射光顯示出優異的增感效果而較佳。In the case of the tertiary amine compound, a compound having a dialkylaminobenzene structure is preferred, wherein a dialkylaminodiphenyl ketone compound and a dialkylamine group having a maximum absorption wavelength of 350 to 410 nm are preferred. The coumarin compound is particularly preferred. In the case of the dialkylaminodiphenyl ketone compound, 4,4'-diethylaminodiphenyl ketone is preferred as low toxicity. The coumarin compound containing a dialkylamine group having a maximum absorption wavelength of 350 to 410 nm has a small color absorption due to the maximum absorption wavelength in the ultraviolet region, and the colorless and transparent photosensitive composition can provide a coloring pigment more than the original one. A color resist film that reflects the color of the coloring pigment itself. In particular, 7-(diethylamino)-4-methyl-2H-1-benzopyran-2-one is preferred because it exhibits an excellent sensitizing effect on laser light having a wavelength of 400 to 410 nm.

如此之3級胺化合物的搭配量方面,對前述含羧基之樹脂(B)100質量份而言,較佳為0.1~20質量份,更佳為0.1~10質量份之比例。3級胺化合物的搭配量若小於0.1質量份,則有無法獲得充分的增感效果之傾向。另一方面,若超過20質量份,則因3級胺化合物所致於乾燥阻焊劑塗膜的表面之光吸收激烈,而有深部硬化性會降低之傾向。The amount of the above-mentioned tertiary amine compound is preferably from 0.1 to 20 parts by mass, more preferably from 0.1 to 10 parts by mass, per 100 parts by mass of the carboxyl group-containing resin (B). When the amount of the tertiary amine compound is less than 0.1 part by mass, a sufficient sensitizing effect may not be obtained. On the other hand, when it exceeds 20 parts by mass, the light absorption on the surface of the dry solder resist coating film is severe due to the tertiary amine compound, and the deep hardenability tends to be lowered.

此等的光聚合起始劑、光起始助劑及增感劑係可單獨使用或以2種以上之混合物來使用之。These photopolymerization initiators, photoinitiating aids, and sensitizers may be used singly or in combination of two or more.

如此之光聚合起始劑、光起始助劑、及增感劑的總量,對前述含羧基之樹脂(B)100質量份而言,係以35質量份以下之範圍為佳。若超過35質量份,則藉由此等的光吸收而有深部硬化性降低之傾向。The total amount of the photopolymerization initiator, the photoinitiator, and the sensitizer is preferably 35 parts by mass or less based on 100 parts by mass of the carboxyl group-containing resin (B). When it exceeds 35 mass parts, the deep hardenability tends to fall by this light absorption.

本發明之光硬化性熱硬化性樹脂組成物中,為了賦予耐熱性,而可在前述環氧樹脂以外,進一步添加熱硬化性樹脂。特別佳的是分子中具有2個以上環狀醚基及/或環狀硫醚基(以下簡稱環狀(硫)醚基)之熱硬化性成分(D)。In the photocurable thermosetting resin composition of the present invention, a thermosetting resin may be further added to the epoxy resin in order to impart heat resistance. Particularly preferred is a thermosetting component (D) having two or more cyclic ether groups and/or cyclic thioether groups (hereinafter referred to as cyclic (thio)ether groups) in the molecule.

如此之分子中具有2個以上環狀(硫)醚基之熱硬化性成分(D)係為分子中具有2個以上3、4或5員環之環狀醚基或環狀硫醚基的任1種或2種之基的化合物,可舉出分子內具有至少2個以上氧雜環丁基之化合物,意即多官能氧雜環丁烷化合物(D-1)、分子內具有2個以上硫醚基之化合物,意即環硫化物(episulfide)樹脂(D-2)等。The thermosetting component (D) having two or more cyclic (thio)ether groups in the molecule is a cyclic ether group or a cyclic thioether group having two or more 3, 4 or 5 membered rings in the molecule. Examples of the compound having one or two kinds of compounds include a compound having at least two or more oxetanyl groups in the molecule, that is, a polyfunctional oxetane compound (D-1), and two molecules in the molecule. The above thioether group compound means an episulfide resin (D-2) or the like.

前述多官能氧雜環丁烷化合物(D-1)方面,除了雙[(3-甲基-3-氧雜環丁基甲氧基)甲基]醚、雙[(3-乙基-3-氧雜環丁基甲氧基)甲基]醚、1,4-雙[(3-甲基-3-氧雜環丁基甲氧基)甲基]苯、1,4-雙[(3-乙基-3-氧雜環丁基甲氧基)甲基]苯、(3-甲基-3-氧雜環丁基)甲基丙烯酸酯、(3-乙基-3-氧雜環丁基)甲基丙烯酸酯、(3-甲基-3-氧雜環丁基)甲基甲基丙烯酸酯、(3-乙基-3-氧雜環丁基)甲基甲基丙烯酸酯或該等之寡聚物或共聚物等之多官能氧雜環丁烷類之外,尚可舉出氧雜環丁烷醇與酚醛清漆樹脂、聚(p-羥基苯乙烯)、Cardo型雙酚類、杯芳烴(calixarene)類、間苯二酚杯芳烴(calixresorcinarene)類、或倍半矽氧烷(silsesquioxane)等之具有羥基之樹脂所成的醚化物等。其他,亦可舉出具有氧雜環丁烷環之不飽和單體與烷基(甲基)丙烯酸酯所成之共聚物等。In addition to the above polyfunctional oxetane compound (D-1), in addition to bis[(3-methyl-3-oxetanylmethoxy)methyl]ether, bis[(3-ethyl-3-oxo) Heterocyclic butyl methoxy) methyl]ether, 1,4-bis[(3-methyl-3-oxetanylmethoxy)methyl]benzene, 1,4-bis[(3-ethyl-3) -oxetanylmethoxy)methyl]benzene, (3-methyl-3-oxetanyl)methacrylate, (3-ethyl-3-oxetanyl)methacrylate , (3-methyl-3-oxetanyl)methyl methacrylate, (3-ethyl-3-oxetanyl)methyl methacrylate or such oligomers or In addition to polyfunctional oxetane such as copolymers, oxetane and novolak resins, poly(p-hydroxystyrene), Cardo bisphenols, calixarene (calixarene) are also mentioned. An etherified product derived from a resin having a hydroxyl group such as a resorcinol calixarene or a silsesquioxane. Further, a copolymer of an unsaturated monomer having an oxetane ring and an alkyl (meth) acrylate may be mentioned.

前述分子中具有2個以上環狀硫醚基之化合物(D-2)方面,可舉例如日本環氧樹脂公司製的雙酚A型環硫化物樹脂YL7000等。又,用同樣的合成方法,亦可使用令酚醛清漆型環氧樹脂之環氧基的氧原子取代為硫原子之環硫化物樹脂等。The compound (D-2) having two or more cyclic thioether groups in the above-mentioned molecule may, for example, be a bisphenol A type episulfide resin YL7000 manufactured by Nippon Epoxy Co., Ltd., or the like. Further, an epoxy sulfide resin obtained by substituting an oxygen atom of an epoxy group of a novolac type epoxy resin with a sulfur atom may be used in the same synthesis method.

前述分子中具有2個以上環狀(硫)醚基之熱硬化性成分(D)的搭配量,對羧基1當量而言,環狀(硫)醚基較佳為0.6~2.5當量,更佳以0.8~2.0當量之範圍為適。分子中具有2個以上環狀(硫)醚基之熱硬化性成分(D)的搭配量若小於0.6時,阻焊劑膜上會有羧基殘留,耐熱性、耐鹼性、電絕緣性等會降低,故不佳。另一方面,若超過2.5當量時,低分子量之環狀(硫)醚基會殘存於乾燥塗膜上,因而塗膜的強度等會降低,故不佳。The amount of the thermosetting component (D) having two or more cyclic (thio)ether groups in the molecule is preferably from 0.6 to 2.5 equivalents per 1 equivalent of the carboxyl group. It is suitable in the range of 0.8 to 2.0 equivalents. When the amount of the thermosetting component (D) having two or more cyclic (thio)ether groups in the molecule is less than 0.6, the carboxyl group remains on the solder resist film, and heat resistance, alkali resistance, electrical insulation, and the like may occur. Lower, so it is not good. On the other hand, when it exceeds 2.5 equivalents, a low molecular weight cyclic (thio)ether group remains on the dried coating film, and thus the strength and the like of the coating film are lowered, which is not preferable.

本發明之光硬化性熱硬化性樹脂組成物中,係以含有熱硬化觸媒為佳。如此之熱硬化觸媒方面,可舉例如,咪唑、2-甲基咪唑、2-乙基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑、4-苯基咪唑、1-氰基乙基-2-苯基咪唑、1-(2-氰基乙基)-2-乙基-4-甲基咪唑等之咪唑衍生物;二氰二醯胺、苯甲基二甲基胺、4-(二甲基胺基)-N,N-二甲基苯甲基胺、4-甲氧基-N,N-二甲基苯甲基胺、4-甲基-N,N-二甲基苯甲基胺等之胺化合物、己二酸二肼、癸二酸二肼等之肼化合物;三苯基膦等之磷化合物等。又,市售品方面,可舉例如四國化成工業公司製的2MZ-A、2MZ-OK、2PHZ、2P4BHZ、2P4MHZ(皆為咪唑系化合物的商品名)、SAN-APRO公司製的U-CAT(登錄商標)3503N、U-CAT3502T(皆為二甲基胺之嵌段異氰酸酯化合物的商品名)、DBU、DBN、U-CATSA102、U-CAT5002(皆為二環式脒化合物及其鹽)等。特別是此等並無特別限制,若為環氧樹脂或氧雜環丁烷化合物之熱硬化觸媒、或者可促進環氧基及/或氧雜環丁基與羧基之反應者即可,可單獨使用或混合2種以上使用之。又,可使用胍胺、乙醯胍胺、苯胍胺、三聚氰胺、2,4-二胺基-6-甲基丙烯醯氧基乙基-S-三嗪、2-乙烯基-2,4-二胺基-S-三嗪、2-乙烯基-4,6-二胺基-S-三嗪‧異三聚氰酸加成物、2,4-二胺基-6-甲基丙烯醯氧基乙基-S-三嗪‧異三聚氰酸加成物等之S-三嗪衍生物,其中又以使作用為此等密著性賦予劑之化合物與前述熱硬化觸媒併用為佳。The photocurable thermosetting resin composition of the present invention preferably contains a thermosetting catalyst. Examples of such a thermosetting catalyst include imidazole, 2-methylimidazole, 2-ethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 4-phenylimidazole, and 1 - an imidazole derivative such as cyanoethyl-2-phenylimidazole or 1-(2-cyanoethyl)-2-ethyl-4-methylimidazole; dicyanodiamide, benzyldimethyl Amine, 4-(dimethylamino)-N,N-dimethylbenzylamine, 4-methoxy-N,N-dimethylbenzylamine, 4-methyl-N, An amine compound such as N-dimethylbenzylamine, a hydrazine compound such as diammonium adipate or bismuth sebacate; a phosphorus compound such as triphenylphosphine or the like. In addition, as for the commercially available product, 2MZ-A, 2MZ-OK, 2PHZ, 2P4BHZ, 2P4MHZ (all trade names of imidazole-based compounds) manufactured by Shikoku Chemicals Co., Ltd., and U-CAT manufactured by SAN-APRO Co., Ltd. (registered trademark) 3503N, U-CAT3502T (all trade names of block isocyanate compounds of dimethylamine), DBU, DBN, U-CATSA102, U-CAT5002 (all are bicyclic guanidine compounds and their salts), etc. . In particular, these are not particularly limited, and may be a thermosetting catalyst of an epoxy resin or an oxetane compound or a reaction of an epoxy group and/or an oxetanyl group with a carboxyl group. It can be used alone or in combination of two or more. Further, guanamine, acetamide, benzoguanamine, melamine, 2,4-diamino-6-methacryloxyethyl-S-triazine, 2-vinyl-2,4 can be used. -diamino-S-triazine, 2-vinyl-4,6-diamino-S-triazine ‧ iso-cyanuric acid adduct, 2,4-diamino-6-methyl propylene An S-triazine derivative such as a methoxyethyl-S-triazine ‧ isocyanurate addition product, wherein a compound which acts as a adhesion imparting agent for this purpose is used in combination with the above-mentioned thermosetting catalyst It is better.

此等熱硬化觸媒的搭配量係以一般量的比例即為充分,例如對含羧基之樹脂(B)或分子中具有2個以上環狀(硫)醚基之熱硬化性成分(D)100質量份而言,較佳為0.1~20質量份,更佳為0.5~15.0質量份。The amount of such a thermosetting catalyst is sufficient in a general amount, for example, a carboxyl group-containing resin (B) or a thermosetting component (D) having two or more cyclic (thio)ether groups in the molecule. It is preferably 0.1 to 20 parts by mass, more preferably 0.5 to 15.0 parts by mass, per 100 parts by mass.

本發明之光硬化性熱硬化性樹脂組成物中所用之分子中具有2個以上乙烯性不飽和基之感光性單體(E)係藉由活性能量線照射而光硬化後,使前述含有乙烯性不飽和基的含羧基之樹脂(B)不溶於鹼水溶液、或有助於不溶化者。如此之化合物方面,可舉出乙二醇、甲氧基四乙二醇、聚乙二醇、丙二醇等之二醇的二丙烯酸酯類;己烷二醇、三羥甲基丙烷、季戊四醇、二季戊四醇、參-羥基乙基異氰脲酸酯(isocyanurate)等之多元醇或此等的氧化乙烯加成物或者氧化丙烯加成物等之多價丙烯酸酯類;苯氧基丙烯酸酯、雙酚A二丙烯酸酯、及此等的苯酚類的乙烯氧化物加成物或者氧化丙烯加成物等之多價丙烯酸酯類;丙三醇二環氧丙基醚、丙三醇三環氧丙基醚、三羥甲基丙烷三環氧丙基醚、三環氧丙基異氰脲酸酯(isocyanurate)等之環氧丙基醚的多價丙烯酸酯類;及三聚氰胺丙烯酸酯、及/或對應於上述丙烯酸酯之各甲基丙烯酸酯類等。The photosensitive monomer (E) having two or more ethylenically unsaturated groups in the molecule used in the photocurable thermosetting resin composition of the present invention is photocured by irradiation with an active energy ray, and the above-mentioned ethylene is contained. The unsaturated group-containing carboxyl group-containing resin (B) is insoluble in an aqueous alkali solution or contributes to insolubilization. Examples of such a compound include diacrylates of diols such as ethylene glycol, methoxytetraethylene glycol, polyethylene glycol, and propylene glycol; hexane diol, trimethylolpropane, pentaerythritol, and a polyvalent acrylate such as pentaerythritol, a hydroxyethyl isocyanurate or the like, or an oxyethylene adduct such as an oxyethylene adduct or a propylene oxide adduct; phenoxy acrylate, bisphenol A diacrylate, an ethylene oxide adduct of such a phenol, or a polyvalent acrylate such as a propylene oxide adduct; glycerol diepoxypropyl ether, glycerol triepoxypropyl a polyvalent acrylate of a glycopropyl ether such as an ether, trimethylolpropane triepoxypropyl ether or tricoxypropyl isocyanurate; and melamine acrylate, and/or corresponding Each of the methacrylates of the above acrylates.

再者,可舉出於甲酚酚醛清漆型環氧樹脂等之多官能環氧樹脂上使丙烯酸反應所成之環氧丙烯酸酯樹脂、或進一步於該環氧丙烯酸酯樹脂之羥基上使季戊四醇三丙烯酸酯等之羥基丙烯酸酯與異佛酮二異氰酸酯等之二異氰酸酯的半胺基甲酸酯(halfurethane)化合物反應所成之環氧胺基甲酸酯丙烯酸酯化合物等。如此之環氧丙烯酸酯系樹脂係可在不使指觸乾燥性降低下,使光硬化性提昇。Further, an epoxy acrylate resin obtained by reacting acrylic acid on a polyfunctional epoxy resin such as a cresol novolac type epoxy resin, or a pentaerythritol three on the hydroxyl group of the epoxy acrylate resin may be mentioned. An epoxy urethane acrylate compound obtained by reacting a hydroxy acrylate such as acrylate with a halfurethane compound of a diisocyanate such as isophorone diisocyanate. Such an epoxy acrylate-based resin can improve photocurability without lowering the dryness of the touch.

如此之分子中具有2個以上乙烯性不飽和基之感光性單體(E)的搭配量,對前述含羧基之樹脂(B)100質量份而言,係為100質量份以下,更佳為5~70質量份之比例。前述搭配量小於5質量份時,光硬化性會降低,且藉由活性能量線照射後之鹼顯像難以形成圖型而不佳。另一方面,若超過100質量份時,對鹼水溶液之溶解性會降低而使塗膜變脆,故不佳。The amount of the photosensitive monomer (E) having two or more ethylenically unsaturated groups in the above-mentioned molecule is 100 parts by mass or less, more preferably 100 parts by mass or less, based on 100 parts by mass of the carboxyl group-containing resin (B). The ratio of 5 to 70 parts by mass. When the amount of the collocation is less than 5 parts by mass, the photocurability is lowered, and it is difficult to form a pattern by alkali imaging after irradiation with an active energy ray. On the other hand, when it exceeds 100 parts by mass, the solubility in the aqueous alkali solution is lowered to make the coating film brittle, which is not preferable.

本發明之光硬化性熱硬化性樹脂組成物係可搭配著色劑(F)。著色劑方面,係可使用紅(F-1)、藍(F-2)、綠(F-3)、黃(F-4)等之慣用公知的著色劑,且可為顏料、染料、色素之任一者。但是,從減輕環境負荷與對人體之影響的觀點來看,係以不含鹵素為佳。The photocurable thermosetting resin composition of the present invention can be blended with a coloring agent (F). As the coloring agent, conventionally known coloring agents such as red (F-1), blue (F-2), green (F-3), and yellow (F-4) can be used, and pigments, dyes, and pigments can be used. Either. However, from the viewpoint of reducing the environmental load and the influence on the human body, it is preferred that halogen is not contained.

紅色著色劑(F-1):Red colorant (F-1):

紅色著色劑方面,係有單偶氮系、重氮系、單偶氮色淀系、苯并咪唑酮系、苝系、二酮基吡咯并吡咯系、縮合偶氮系、蒽醌系、喹吖酮(quinacridone)系等,具體而言,可舉出以下所列者。Examples of the red coloring agent include monoazo, diazo, monoazo, benzimidazolone, anthracene, diketopyrrolopyrrole, condensed azo, anthraquinone, and quin The quinacridone system and the like, specifically, the following are listed.

單偶氮系:Pigment Red 1,2,3,4,5,6,8,9,12,14,15,16,17,21,22,23,31,32,112,114,146,147,151,170,184,187,188,193,210,245,253,258,266,267,268,269。Monoazo systems: Pigment Red 1,2,3,4,5,6,8,9,12,14,15,16,17,21,22,23,31,32,112,114,146,147,151,170,184,187,188,193,210,245,253,258,266,267,268,269.

重氮系:Pigment Red 37,38,41。Diazo system: Pigment Red 37, 38, 41.

單偶氮色淀系:Pigment Red 48:1,48:2,48:3,48:4,49:1,49:2,50:1,52:1,52:2,53:1,53:2,57:1,58:4,63:1,63:2,64:1,68。Monoazo lake system: Pigment Red 48:1,48:2,48:3,48:4,49:1,49:2,50:1,52:1,52:2,53:1,53 :2,57:1,58:4,63:1,63:2,64:1,68.

苯并咪唑酮系:Pigment Red 171、Pigment Red 175、Pigment Red 176、Pigment Red 185、Pigment Red 208。Benzimidazolone series: Pigment Red 171, Pigment Red 175, Pigment Red 176, Pigment Red 185, Pigment Red 208.

苝系:Solvent Red 135、Solvent Red 179、Pigment Red 123、Pigment Red 149、Pigment Red 166、Pigment Red 178、Pigment Red 179、Pigment Red 190、Pigment Red 194、Pigment Red 224。The system is: Solvent Red 135, Solvent Red 179, Pigment Red 123, Pigment Red 149, Pigment Red 166, Pigment Red 178, Pigment Red 179, Pigment Red 190, Pigment Red 194, Pigment Red 224.

二酮基吡咯并吡咯系:Pigment Red 254、Pigment Red 255、Pigment Red 264、Pigment Red 270、Pigment Red 272。Diketopyrrolopyrrole: Pigment Red 254, Pigment Red 255, Pigment Red 264, Pigment Red 270, Pigment Red 272.

縮合偶氮系:Pigment Red 220、Pigment Red 144、Pigment Red 166、Pigment Red 214、Pigment Red 220、Pigment Red 221、Pigment Red 242。Condensed azo system: Pigment Red 220, Pigment Red 144, Pigment Red 166, Pigment Red 214, Pigment Red 220, Pigment Red 221, Pigment Red 242.

蒽醌系:Pigment Red 168、Pigment Red 177、Pigment Red 216、Solvent Red 149、Solvent Red 150、Solvent Red 52、Solvent Red 207。蒽醌: Pigment Red 168, Pigment Red 177, Pigment Red 216, Solvent Red 149, Solvent Red 150, Solvent Red 52, Solvent Red 207.

喹吖酮(quinacridone)系:Pigment Red 122、Pigment Red 202、Pigment Red 206、Pigment Red 207、Pigment Red 209。Quinacridone is: Pigment Red 122, Pigment Red 202, Pigment Red 206, Pigment Red 207, Pigment Red 209.

藍色著色劑(F-2):Blue colorant (F-2):

藍色著色劑方面,係有酞青素系、蒽醌系,顏料系係經分類為色料(Pigment)之化合物,具體而言係可舉出如下述附有顏色索引(C.I.;The Society of Dyers and Colourists發行)號碼者:Pigment Blue 15、Pigment Blue 15:1、Pigment Blue 15:2、Pigment Blue 15:3、Pigment Blue 15:4、Pigment Blue 15:6、Pigment Blue 16、Pigment Blue 60。In the case of the blue coloring agent, there are anthracycline-based and anthraquinone-based, and the pigment system is classified into a pigment (Pigment), and specifically, a color index (CI; The Society of Issued by Dyers and Colourists) Number: Pigment Blue 15, Pigment Blue 15:1, Pigment Blue 15:2, Pigment Blue 15:3, Pigment Blue 15:4, Pigment Blue 15:6, Pigment Blue 16, Pigment Blue 60.

染料系方面,係可使用Solvent Blue 35、Solvent Blue 63、Solvent Blue 68、Solvent Blue 70、Solvent Blue 83、Solvent Blue 87、Solvent Blue 94、Solvent Blue 97、Solvent Blue 122、Solvent Blue 136、Solvent Blue 67、Solvent Blue 70等。除上述以外,亦可使用經金屬取代或無取代之酞青素化合物。For dye systems, Solvent Blue 35, Solvent Blue 63, Solvent Blue 68, Solvent Blue 70, Solvent Blue 83, Solvent Blue 87, Solvent Blue 94, Solvent Blue 97, Solvent Blue 122, Solvent Blue 136, Solvent Blue 67 are available. , Solvent Blue 70, etc. In addition to the above, a metal-substituted or unsubstituted anthraquinone compound can also be used.

綠色著色劑(F-3):Green colorant (F-3):

綠色著色劑方面,同樣地有酞青素系、蒽醌系、苝系,具體而言,可使用Pigment Green 7、Pigment Green 36、Solvent Green 3、Solvent Green 5、Solvent Green 20、Solvent Green 28等。除上述以外,亦可使用經金屬取代或無取代之酞青素化合物。For the green colorant, there are similarly anthracycline, anthraquinone, and anthraquinone. Specifically, Pigment Green 7, Pigment Green 36, Solvent Green 3, Solvent Green 5, Solvent Green 20, Solvent Green 28, etc. can be used. . In addition to the above, a metal-substituted or unsubstituted anthraquinone compound can also be used.

黃色著色劑(F-4):Yellow colorant (F-4):

黃色著色劑方面,係有單偶氮系、重氮系、縮合偶氮系、苯并咪唑酮系、異吲哚酮系、蒽醌系等,具體而言,可舉出以下所列者。The yellow coloring agent is a monoazo type, a diazo type, a condensed azo type, a benzimidazolone type, an isoindolinone type, an anthraquinone type, etc., and specifically, the following are mentioned.

蒽醌系:Solvent Yellow 163、Pigment Yellow 24、Pigment Yellow 108、Pigment Yellow 193、Pigment Yellow 147、Pigment Yellow 199、Pigment Yellow 202。Lanthanum: Solvent Yellow 163, Pigment Yellow 24, Pigment Yellow 108, Pigment Yellow 193, Pigment Yellow 147, Pigment Yellow 199, Pigment Yellow 202.

異吲哚酮系:Pigment Yellow 110、Pigment Yellow 109、Pigment Yellow 139、Pigment Yellow 179、Pigment Yellow 185。Isoindolone: Pigment Yellow 110, Pigment Yellow 109, Pigment Yellow 139, Pigment Yellow 179, Pigment Yellow 185.

縮合偶氮系:Pigment Yellow 93、Pigment Yellow 94、Pigment Yellow 95、Pigment Yellow 128、Pigment Yellow 155、Pigment Yellow 166、Pigment Yellow 180。Condensed azo system: Pigment Yellow 93, Pigment Yellow 94, Pigment Yellow 95, Pigment Yellow 128, Pigment Yellow 155, Pigment Yellow 166, Pigment Yellow 180.

苯并咪唑酮系:Pigment Yellow 120、Pigment Yellow 151、Pigment Yellow 154、Pigment Yellow 156、Pigment Yellow 175、Pigment Yellow 181。Benzimidazolone series: Pigment Yellow 120, Pigment Yellow 151, Pigment Yellow 154, Pigment Yellow 156, Pigment Yellow 175, Pigment Yellow 181.

單偶氮系:Pigment Yellow 1,2,3,4,5,6,9,10,12,61,62,62:1,65,73,74,75,97,100,104,105,111,116,167,168,169,182,183。Monoazo system: Pigment Yellow 1, 2, 3, 4, 5, 6, 9, 10, 12, 61, 62, 62: 1, 65, 73, 74, 75, 97, 100, 104, 105, 111, 116, 167, 168, 169, 182, 183.

重氮系:Pigment Yellow 12,13,14,16,17,55,63,81,83,87,126,127,152,170,172,174,176,188,198。Diazo system: Pigment Yellow 12, 13, 14, 16, 17, 55, 63, 81, 83, 87, 126, 127, 152, 170, 172, 174, 176, 188, 198.

其他,以調整色調為目的,亦可添加紫、橘色、褐色、黑等之著色劑。In addition, for the purpose of adjusting the color tone, a coloring agent such as purple, orange, brown, or black may be added.

具體而言,係可例示如Pigment Violet 19、23、29、32、36、38、42、Solvent Violet 13、36、C.I.色料橘色1、C.I.色料橘色5、C.I.色料橘色13、C.I.色料橘色14、C.I.色料橘色16、C.I.色料橘色17、C.I.色料橘色24、C.I.色料橘色34、C.I.色料橘色36、C.I.色料橘色38、C.I.色料橘色40、C.I.色料橘色43、C.I.色料橘色46、C.I.色料橘色49、C.I.色料橘色51、C.I.色料橘色61、C.I.色料橘色63、C.I.色料橘色64、C.I.色料橘色71、C.I.色料橘色73、C.I.色料褐色23、C.I.色料褐色25、C.I.色料黑色1、C.I.色料黑色7等。Specifically, it can be exemplified as Pigment Violet 19, 23, 29, 32, 36, 38, 42, Solvent Violet 13, 36, CI color orange 1, CI color orange 5, CI color orange 13 , CI color orange 14, CI color orange 16, CI color orange 17, CI color orange 24, CI color orange 34, CI color orange 36, CI color orange 38, CI color orange 40, CI color orange 43, CI color orange 46, CI color orange 49, CI color orange 51, CI color orange 61, CI color orange 63, CI Color orange 64, CI color orange 71, CI color orange 73, CI color brown 23, CI color brown 25, CI color black 1, CI color black 7 and so on.

如前述之著色劑(F)的搭配比例並無特別限制,對前述含羧基之樹脂(B)100質量份而言,較佳為0~10質量份,特佳以0.1~5質量份之比例為充分。The ratio of the above-mentioned coloring agent (F) is not particularly limited, and is preferably from 0 to 10 parts by mass, particularly preferably from 0.1 to 5 parts by mass, per 100 parts by mass of the carboxyl group-containing resin (B). To be full.

本發明之光硬化性熱硬化性樹脂組成物,為了提昇其塗膜之物理性強度等,係可視其需要而搭配填料。如此之填料方面,可使用公知慣用的無機或有機填料,特別是以使用硫酸鋇、球狀二氧化矽及滑石為佳。再者,為了獲得白色之外觀或其難燃性,係可使用氧化鈦或金屬酸化物、氫氧化鋁等之金屬氫氧化物作為體質顏料填料。填料的搭配量,較佳為組成物全體量的75質量%以下,更佳為0.1~60質量%之比例。填料的搭配量若超過組成物全體量的75質量%時,則絕緣組成物的黏度變高,因其塗佈、成形性會降低且硬化物會變脆,故不佳。In order to enhance the physical strength and the like of the coating film, the photocurable thermosetting resin composition of the present invention may be blended with a filler as needed. As such a filler, a conventionally known inorganic or organic filler can be used, and in particular, barium sulfate, spherical cerium oxide, and talc are preferably used. Further, in order to obtain a white appearance or flame retardancy, a metal hydroxide such as titanium oxide, a metal acidate or aluminum hydroxide may be used as the extender pigment filler. The blending amount of the filler is preferably 75 mass% or less, more preferably 0.1 to 60 mass%, based on the total amount of the composition. When the amount of the filler is more than 75% by mass based on the total amount of the composition, the viscosity of the insulating composition is increased, and the coating and the formability are deteriorated, and the cured product becomes brittle, which is not preferable.

再者,本發明之光硬化性熱硬化性樹脂組成物,為了上述含羧基之樹脂(B)之合成或組成物之調製,或於基板或承載薄膜上進行塗佈用之黏度調整,係可使用有機溶劑。Further, the photocurable thermosetting resin composition of the present invention may be prepared for the synthesis of the carboxyl group-containing resin (B) or the composition for coating, or the viscosity for coating on a substrate or a carrier film. Use an organic solvent.

如此之有機溶劑方面,可舉出酮類、芳香族烴類、二醇醚類、二醇醚乙酸酯類、酯類、醇類、脂肪族烴、石油系溶劑等。更具體而言,係有甲基乙基酮、環己酮等之酮類;甲苯、二甲苯、四甲苯等之芳香族烴類;乙氧基乙醇、甲基乙氧基乙醇、丁基乙氧基乙醇、二甘醇乙醚、甲基二甘醇乙醚、丁基二甘醇乙醚、丙二醇單甲基醚、二丙二醇單甲基醚、二丙二醇二乙基醚、三乙二醇單乙基醚等之二醇醚類;乙酸乙基、乙酸丁基、二丙二醇甲基醚乙酸酯、丙二醇甲基醚乙酸酯、丙二醇乙基醚乙酸酯、丙二醇丁基醚乙酸酯等之酯類;乙醇、丙醇、乙二醇、丙二醇等之醇類;辛烷、癸烷等之脂肪族烴;石油醚、石油輕油、氫化石油輕油、溶劑輕油等之石油系溶劑等。如此之有機溶劑係可單獨使用或以2種以上之混合物使用。Examples of such an organic solvent include ketones, aromatic hydrocarbons, glycol ethers, glycol ether acetates, esters, alcohols, aliphatic hydrocarbons, petroleum solvents, and the like. More specifically, there are ketones such as methyl ethyl ketone and cyclohexanone; aromatic hydrocarbons such as toluene, xylene, and tetramethylbenzene; ethoxyethanol, methyl ethoxyethanol, and butyl b. Oxyethanol, diethylene glycol ethyl ether, methyl diglycol ether, butyl diglycol ether, propylene glycol monomethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol diethyl ether, triethylene glycol monoethyl a glycol ether such as ether; ethyl acetate, butyl acetate, dipropylene glycol methyl ether acetate, propylene glycol methyl ether acetate, propylene glycol ethyl ether acetate, propylene glycol butyl ether acetate, etc. Esters; alcohols such as ethanol, propanol, ethylene glycol, propylene glycol; aliphatic hydrocarbons such as octane and decane; petroleum solvents such as petroleum ether, petroleum light oil, hydrogenated petroleum light oil, solvent light oil, etc. . Such an organic solvent may be used singly or in combination of two or more.

本發明之光硬化性熱硬化性樹脂組成物,係可視其需要而搭配公知慣用的添加劑類如對苯二酚、對苯二酚單甲基醚、t-丁基鄰苯二酚、苯三酚、酚噻嗪等之公知慣用的熱聚合禁止劑、微粉二氧化矽、有機黏土、蒙脫石等之公知慣用的增黏劑、矽酮系、氟系、高分子系等之消泡劑及/或調平劑、咪唑系、噻唑系、三唑系等之矽烷耦合劑、抗氧化劑、防鏽劑等。The photocurable thermosetting resin composition of the present invention may be blended with conventionally known additives such as hydroquinone, hydroquinone monomethyl ether, t-butyl catechol, and benzene, depending on the needs thereof. A well-known conventional thermal polymerization inhibitor such as phenol or phenothiazine, a conventionally known tackifier such as fine powder of cerium oxide, organic clay or montmorillonite, an antifoaming agent such as an anthrone, an fluorene or a polymer. And/or a leveling agent, a decane coupling agent such as an imidazole type, a thiazole type or a triazole type, an antioxidant, a rust preventive agent, and the like.

本發明之光硬化性熱硬化性樹脂組成物係以例如前述有機溶劑調整至適合塗佈方法之黏度,於基材上,藉由浸漬塗佈法、流延塗佈法、滾筒塗佈法、棒塗佈法、網版印刷法、簾幕塗佈法等之方法進行塗佈,藉由在約60~100℃之溫度使組成物中所含之有機溶劑揮發乾燥(假乾燥),而得以形成消黏之塗膜。又,藉由將塗佈上述組成物於承載薄膜上並使其乾燥而捲取為薄膜者貼合於基材上,係可形成樹脂絕緣層。之後,藉由接觸式(或非接觸方式),透過已形成圖型之光遮罩而可選擇性地藉由活性能量線進行曝光或者藉由雷射直接曝光機直接圖型曝光,且將未曝光部以稀鹼水溶液(例如0.3~3wt%碳酸鈉水溶液)進行顯像而可形成光阻圖型。再者,藉由例如加熱至約140~180℃之溫度使其熱硬化,前述環氧樹脂(A)或者甚至是分子中具有2個以上環狀醚基及/或環狀硫醚基之熱硬化性成分(D)會與前述含羧基之樹脂(B)之羧基反應,而可形成耐熱性、耐藥品性、耐吸濕性、密著性、電特性等之諸特性表現優異之硬化塗膜。The photocurable thermosetting resin composition of the present invention is adjusted to a viscosity suitable for a coating method by, for example, the organic solvent, and is applied to a substrate by a dip coating method, a cast coating method, a roll coating method, or the like. Coating by a bar coating method, a screen printing method, a curtain coating method, or the like, by volatilizing and drying (false drying) the organic solvent contained in the composition at a temperature of about 60 to 100 ° C Forming a tack-free coating film. Further, a resin insulating layer can be formed by laminating the composition onto a carrier film and drying it to be wound into a film. Thereafter, by contact (or non-contact), the light mask that has formed the pattern can be selectively exposed by the active energy line or directly exposed by the laser direct exposure machine, and will not be exposed. The exposed portion is developed with a dilute aqueous alkali solution (for example, 0.3 to 3 wt% aqueous sodium carbonate solution) to form a photoresist pattern. Further, the epoxy resin (A) or even the heat having two or more cyclic ether groups and/or cyclic thioether groups in the molecule is thermally cured by, for example, heating to a temperature of about 140 to 180 °C. The curable component (D) reacts with the carboxyl group of the carboxyl group-containing resin (B) to form a cured coating film having excellent properties such as heat resistance, chemical resistance, moisture absorption resistance, adhesion, and electrical properties. .

上述基材方面,除了預先形成有電路之印刷配線板或可撓性印刷配線板之外,尚可使用以紙-苯酚樹脂、紙-環氧樹脂、玻璃布-環氧樹脂、玻璃-聚醯亞胺、玻璃布/不織布-環氧樹脂、玻璃布/紙-環氧樹脂、合成纖維-環氧樹脂、氟樹脂‧聚乙烯‧PPO‧氰酸酯等之複合材所成之所有等級(FR-4等)之貼銅層合板、聚醯亞胺薄膜、PET薄膜、玻璃基板、陶瓷基板、晶圓板等。In the above substrate, in addition to a printed wiring board or a flexible printed wiring board in which a circuit is formed in advance, paper-phenol resin, paper-epoxy resin, glass cloth-epoxy resin, glass-polyfluorene can be used. All grades of composites such as imine, glass cloth/non-woven fabric-epoxy resin, glass cloth/paper-epoxy resin, synthetic fiber-epoxy resin, fluororesin, polyethylene, PPO, cyanate, etc. -4, etc.) copper-clad laminate, polyimide film, PET film, glass substrate, ceramic substrate, wafer board, and the like.

塗佈本發明之光硬化性熱硬化性樹脂組成物後所進行之揮發乾燥,係可使用熱風循環式乾燥爐、IR爐、加熱板、對流烘箱等(使用具備有藉蒸氣而加熱空氣之方式的熱源者,而可使乾燥機內的熱風交流接觸之方法及從噴嘴吹拂支持體之方式)來予以實施。The volatilization drying performed after applying the photocurable thermosetting resin composition of the present invention may be a hot air circulation type drying furnace, an IR furnace, a hot plate, a convection oven, or the like (the use of a method of heating air by using steam) The heat source can be implemented by a method of bringing the hot air in the dryer into contact with the support and blowing the support from the nozzle.

如以下所述,對經塗佈本發明之光硬化性熱硬化性樹脂組成物且揮發乾燥之後所得之塗膜,進行曝光(活性能量線之照射)。塗膜係曝光部(藉由活性能量線所照射之部分)會硬化。The coating film obtained by applying the photocurable thermosetting resin composition of the present invention and volatilizing and drying is subjected to exposure (irradiation of active energy rays) as described below. The coating film exposure portion (the portion irradiated by the active energy ray) is hardened.

上述用於活性能量線照射之曝光機方面,係可使用直接描繪裝置(例如根據來自電腦之CAD數據而直接以雷射描繪影像之雷射直接成像裝置)、搭載有金屬鹵素燈之曝光機、搭載有(超)高壓水銀燈之曝光機、搭載有水銀短弧光燈之曝光機、或者使用(超)高壓水銀燈等之紫外線燈之直接描繪裝置。活性能量線方面,若使用最大波長位於350~410nm之範圍的雷射光,則可為氣體雷射、固體雷射之任一種。又,該曝光量雖因膜厚等而異,但一般可為5~200mJ/cm2 ,較佳為5~100mJ/cm2 、更佳為5~50mJ/cm2 之範圍內。上述直接描繪裝置方面,係可使用例如日本Orbotech公司製、PENTAX公司製等者,若為會發出震波最大波長為350~410nm之雷射光的裝置,係可使用任一種。In the above exposure machine for active energy ray irradiation, a direct drawing device (for example, a laser direct imaging device that directly images a laser based on CAD data from a computer), an exposure machine equipped with a metal halide lamp, or the like can be used. An exposure machine equipped with a (super) high-pressure mercury lamp, an exposure machine equipped with a mercury short-arc light lamp, or a direct drawing device using an ultraviolet lamp such as a (super) high-pressure mercury lamp. In the case of the active energy ray, if laser light having a maximum wavelength of 350 to 410 nm is used, it may be either a gas laser or a solid laser. Further, although the exposure amount varies depending on the film thickness or the like, it is usually 5 to 200 mJ/cm 2 , preferably 5 to 100 mJ/cm 2 , more preferably 5 to 50 mJ/cm 2 . In the above-described direct drawing device, for example, a device manufactured by Orbotech Co., Ltd., PENTAX Corporation, or the like can be used, and any device that emits laser light having a maximum wavelength of 350 to 410 nm can be used.

前述顯像方法方面,係可以浸漬法、淋洗法、噴霧法、塗刷法等而為之,而顯像液方面,則可使用氫氧化鉀、氫氧化鈉、碳酸鈉、碳酸鉀、磷酸鈉、矽酸鈉、氨、胺類等之鹼水溶液。In the above-mentioned developing method, it may be a dipping method, a rinsing method, a spraying method, a painting method, or the like, and in the case of a developing liquid, potassium hydroxide, sodium hydroxide, sodium carbonate, potassium carbonate, or phosphoric acid may be used. An aqueous solution of an alkali such as sodium, sodium citrate, ammonia or an amine.

本發明之光硬化性熱硬化性樹脂組成物除了可使用以液狀直接塗佈於基材之方法外,更可使用具有預先於聚對苯二甲酸乙二醇酯等之薄膜上塗佈阻焊劑且使其乾燥所形成之阻焊劑層之乾薄膜的形態。使用本發明之光硬化性熱硬化性樹脂組成物作為乾薄膜的情況係如下所示。The photocurable thermosetting resin composition of the present invention may be coated with a film which is previously coated on a film such as polyethylene terephthalate, in addition to a method of directly applying a liquid to a substrate. The flux is dried and dried to form a dry film of the solder resist layer. The case where the photocurable thermosetting resin composition of the present invention is used as a dry film is as follows.

乾薄膜係具有依序層合承載薄膜、阻焊劑層、視需要而使用之可剝離的被覆薄膜等之構造者。阻焊劑層係將鹼顯像性之光硬化性熱硬化性樹脂組成物塗佈於承載薄膜或被覆薄膜上且乾燥所得之層。於承載薄膜上形成阻焊劑層之後,將被覆薄膜層合於其上,或者是在被覆薄膜上形成阻焊劑層,且將此層合體層合於承載薄膜上,即可獲得乾薄膜。The dry film has a structure in which a carrier film, a solder resist layer, and a peelable coating film which is used as needed are laminated in this order. The solder resist layer is a layer obtained by applying an alkali-developable photocurable thermosetting resin composition onto a carrier film or a coating film and drying it. After the solder resist layer is formed on the carrier film, the coated film is laminated thereon, or a solder resist layer is formed on the coated film, and the laminate is laminated on the carrier film to obtain a dry film.

承載薄膜方面,係可使用2~150μm厚的聚酯薄膜等之熱可塑性薄膜。For the carrier film, a thermoplastic film such as a polyester film having a thickness of 2 to 150 μm can be used.

阻焊劑層,係將鹼顯像性光硬化性熱硬化性樹脂組成物,藉由刮刀式塗佈機(blade coater)、唇口塗佈機(lip coater)、切角輪塗佈機(comma coater)、薄膜塗佈機(film coater)等,以10~150μm的厚度均一地塗佈於承載薄膜或被覆薄膜之後乾燥所形成。The solder resist layer is an alkali-developing photocurable thermosetting resin composition, and is applied by a blade coater, a lip coater, and a chamfer coater (comma). A coater, a film coater, or the like is formed by uniformly applying a thickness of 10 to 150 μm to a carrier film or a coating film, followed by drying.

被覆薄膜方面,雖可使用聚乙烯薄膜、聚丙烯薄膜等,但以與阻焊劑層之接著力較承載薄膜更小者為佳。As the coating film, a polyethylene film, a polypropylene film, or the like can be used, but it is preferable that the adhesion force to the solder resist layer is smaller than that of the carrier film.

在使用乾薄膜而於印刷配線板上製作保護膜(永久保護膜)方面,係將被覆薄膜剝除,使阻焊劑層與已形成有電路之基材重疊,使用貼合機(laminator)等予以貼合,而於已形成有電路之基材上形成阻焊劑層。對所形成之阻焊劑層,若與前述同樣地進行曝光、顯像、加熱硬化,係可形成硬化塗膜。承載薄膜於曝光前或曝光後剝離均可。In the case of using a dry film to form a protective film (permanent protective film) on a printed wiring board, the coated film is peeled off, and the solder resist layer is superposed on the substrate on which the circuit has been formed, and a laminator or the like is used. The solder resist layer is formed on the substrate on which the circuit has been formed. When the solder resist layer formed is exposed, developed, and cured in the same manner as described above, a cured coating film can be formed. The carrier film may be peeled off before or after exposure.

[實施例][Examples]

以下顯示實施例及比較例以具體地說明本發明,但本發明並非僅限於下述實施例。此外,以下之「份」及「%」,在無特別限制下,全為質量基準。The present invention will be specifically described below by showing examples and comparative examples, but the present invention is not limited to the following examples. In addition, the following "parts" and "%" are all based on quality without any special restrictions.

合成例1(含羧基之樹脂之合成)Synthesis Example 1 (Synthesis of a carboxyl group-containing resin)

在具備有攪拌機、溫度計、環流冷卻管、滴下漏斗及氮氣導入管之2L分離式燒瓶中,導入甲酚酚醛清漆型環氧樹脂(日本化藥(股)製、EOCN-104S、軟化點92℃、環氧當量220)660g、二甘醇乙醚乙酸酯421.3g、及溶劑輕油180.6g,加熱至90℃且攪拌、溶解。接著,一度冷卻至60℃為止,再加入丙烯酸216g、三苯基膦4.0g、甲基對苯二酚1.3g,在100℃使其反應12小時,得到酸價為0.2mgKOH/g之反應生成物。於此生成物中置入四氫鄰苯二甲酸酐241.7g,加熱至90℃,使其反應6小時。藉此,得到酸價50mgKOH/g、雙鍵當量(不飽和基每1莫耳之樹脂的g重量)400、重量平均分子量7,000之固形成分濃度65%的感光性含羧基之樹脂溶液。以下,稱此感光性含羧基之樹脂溶液為B1清漆。A cresol novolac type epoxy resin (manufactured by Nippon Kayaku Co., Ltd., EOCN-104S, softening point 92 ° C) was introduced into a 2 L separation flask equipped with a stirrer, a thermometer, a circulation cooling tube, a dropping funnel, and a nitrogen introduction tube. Epoxy equivalent of 220) 660g, diethylene glycol ethyl ether acetate 421.3g, and solvent light oil 180.6g, heated to 90 ° C, stirred and dissolved. Then, once cooled to 60 ° C, 216 g of acrylic acid, 4.0 g of triphenylphosphine, and 1.3 g of methyl hydroquinone were added, and the mixture was reacted at 100 ° C for 12 hours to obtain an acid value of 0.2 mg KOH / g. Things. 241.7 g of tetrahydrophthalic anhydride was placed in the product, and the mixture was heated to 90 ° C to carry out a reaction for 6 hours. Thereby, a photosensitive carboxyl group-containing resin solution having an acid value of 50 mgKOH/g, a double bond equivalent (g weight of the unsaturated group per 1 mol of the resin) 400, and a solid content concentration of 7,000 and a solid content concentration of 65% was obtained. Hereinafter, the photosensitive carboxyl group-containing resin solution is referred to as a B1 varnish.

合成例2(含羧基之樹脂之合成)Synthesis Example 2 (Synthesis of a carboxyl group-containing resin)

使環氧當量800、軟化點79℃之雙酚F型固型環氧樹脂400份溶解於表氯醇(epichlorohydrin)925份與二甲基亞碸462.5份之後,攪拌下在70℃花100分鐘添加98.5%NaOH 81.2份。添加後再於70℃反應3小時。接著,將過剩的未反應表氯醇及二甲基亞碸大半於減壓下餾去,使含有副生成的鹽與二甲基亞碸之反應生成物溶解於甲基異丁基酮750份中,再加入30%NaOH 10份且於70℃使其反應1小時。反應終了後,以水200份進行2次水洗。油水分離後,從油層蒸餾回收甲基異丁基酮後,得到環氧當量290、軟化點62℃之環氧樹脂(A-0)370份。400 parts of bisphenol F-type solid epoxy resin having an epoxy equivalent of 800 and a softening point of 79 ° C was dissolved in 925 parts of epichlorohydrin and 462.5 parts of dimethyl hydrazine, and then stirred at 70 ° C for 100 minutes with stirring. 81.2 parts of 98.5% NaOH was added. After the addition, the reaction was further carried out at 70 ° C for 3 hours. Then, the excess unreacted epichlorohydrin and dimethyl hydrazine are mostly distilled off under reduced pressure, and the reaction product containing the by-produced salt and dimethyl hydrazine is dissolved in 750 parts of methyl isobutyl ketone. Further, 10 parts of 30% NaOH was further added and allowed to react at 70 ° C for 1 hour. After the completion of the reaction, the mixture was washed twice with 200 parts of water. After the oil-water separation, methyl isobutyl ketone was distilled off from the oil layer to obtain 370 parts of an epoxy resin (A-0) having an epoxy equivalent of 290 and a softening point of 62 °C.

接著,置入所得之環氧樹脂(A-0)2900份(10當量)、丙烯酸720份(10當量)、甲基對苯二酚2.8份、二甘醇乙醚乙酸酯1950份,加熱至90℃、攪拌,使反應混合物溶解。接著,將反應液冷卻至60℃,置入三苯基膦16.7份,加熱至100℃,反應約32小時,得到酸價為1.0mgKOH/g之反應物。接著,於此反應物中置入無水琥珀酸786份(7.86莫耳)、二甘醇乙醚乙酸酯423份,加熱至95℃,使其反應約6小時。藉此,得到固形成分之酸價為100mgKOH/g的固形成分濃度65%之感光性含羧基之樹脂溶液。以下,將此感光性含羧基之樹脂溶液稱為B2清漆。Next, 2900 parts (10 equivalents) of the obtained epoxy resin (A-0), 720 parts (10 equivalents) of acrylic acid, 2.8 parts of methyl hydroquinone, and 1950 parts of diethylene glycol diethyl ether acetate were placed and heated. The reaction mixture was dissolved by stirring at 90 °C. Next, the reaction liquid was cooled to 60 ° C, 16.7 parts of triphenylphosphine was placed, and the mixture was heated to 100 ° C for about 32 hours to obtain a reactant having an acid value of 1.0 mgKOH/g. Next, 786 parts (7.86 mol) of anhydrous succinic acid and 423 parts of diethylene glycol diethyl ether acetate were placed in the reaction mixture, and the mixture was heated to 95 ° C to carry out a reaction for about 6 hours. Thereby, a photosensitive carboxyl group-containing resin solution having a solid content of 100 mg KOH/g and a solid component concentration of 65% was obtained. Hereinafter, this photosensitive carboxyl group-containing resin solution is referred to as B2 varnish.

實施例1~5及比較例1~3Examples 1 to 5 and Comparative Examples 1 to 3

將表1中所示之各種成分以各搭配例中所示之比例(質量份)進行搭配,於攪拌機預混合後,置入密封容器中,在100℃之熱風循環式乾燥機加熱60分鐘。確認所得之組成物完全地呈溶解狀態之後,以攪拌機攪拌,置於室溫2小時,確認回到室溫後,將此混合液使用5μm過濾器過濾得到A液。將所得之A液藉由Eriksen公司製粒度測定器進行粒度測定,評價分散度為5μm以下。將此A液置於5℃ 24小時後,再以Eriksen公司製粒度測定器進行粒度測定且評價分散度。The various components shown in Table 1 were blended in the proportions (mass parts) shown in each of the matching examples, premixed in a blender, placed in a sealed container, and heated in a hot air circulating dryer at 100 ° C for 60 minutes. After confirming that the obtained composition was completely dissolved, it was stirred with a stirrer, left at room temperature for 2 hours, and after confirming returning to room temperature, the mixture was filtered using a 5 μm filter to obtain a liquid A. The obtained liquid A was subjected to particle size measurement by a particle size analyzer manufactured by Eriksen Co., Ltd., and the degree of dispersion was evaluated to be 5 μm or less. After the solution A was placed at 5 ° C for 24 hours, the particle size was measured by a particle size analyzer manufactured by Eriksen Co., Ltd., and the degree of dispersion was evaluated.

將分散度之評價結果顯示於表2The evaluation results of the dispersion are shown in Table 2.

如表2中所示,根據本發明使用(A-1)與(A-2)之環氧樹脂的實施例1~5及未使用A-1成分之比較例3中,相對於分散度為5μm以下者,未以本發明規定之比例使用(A-1)與(A-2)之環氧樹脂的比較例1、2,任一者均因A-1成分的因素而產生粗大粒子,而使分散度大幅地降低。As shown in Table 2, in Examples 1 to 5 using the epoxy resins of (A-1) and (A-2) and Comparative Example 3 in which the A-1 component was not used, according to the present invention, the dispersion was In the case of 5 μm or less, Comparative Examples 1 and 2 in which the epoxy resins of (A-1) and (A-2) were not used in the ratio specified in the present invention, any of them produced coarse particles due to the factor of the A-1 component. The dispersion is greatly reduced.

實施例6Example 6

使用KAYARAD TMPTA(三羥甲基丙烷三丙烯酸酯、日本化藥(股)製)20份來取代前述搭配例1-4之DPHA以調整A液,與實施例4同樣地進行分散度評價,可得分散度為5μm以下。20 parts of KAYARAD TMPTA (trimethylolpropane triacrylate, manufactured by Nippon Kayaku Co., Ltd.) was used instead of the DPHA of the above-mentioned collateral example 1-4 to adjust the liquid A, and the dispersion degree was evaluated in the same manner as in Example 4. The degree of dispersion is 5 μm or less.

實施例7Example 7

使用NK酯A-DCP(二羥甲基三環癸烷二丙烯酸酯、新中村化學工業(股)製)20份來取代前述搭配例1-4之DPHA以調製A液,與實施例4同樣地進行分散度評價,可得分散度為5μm以下。20 parts of NK ester A-DCP (dimethylol tricyclodecane diacrylate, manufactured by Shin-Nakamura Chemical Co., Ltd.) was used in place of DPHA of the above-mentioned collocation example 1-4 to prepare a liquid A, which was the same as in Example 4. The dispersion degree was evaluated to obtain a degree of dispersion of 5 μm or less.

實施例8Example 8

使用ARONIX M-350(三羥甲基丙烷EO改性三丙烯酸酯、東亞合成(股)製)20份來取代前述搭配例1-4之DPHA已調整A液,與實施例4同樣地進行分散度評價,可得分散度為5μm以下。20 parts of ARONIX M-350 (trimethylolpropane EO-modified triacrylate, manufactured by Toagosei Co., Ltd.) was used instead of the DPHA-adjusted liquid A of the above-mentioned collateral example 1-4, and dispersed in the same manner as in Example 4. The degree of dispersion was 5 μm or less.

實施例9Example 9

使用TMPTMA(三羥甲基丙烷三甲基丙烯酸酯、新中村化學工業(股)製)20份來取代前述搭配例1-4之DPHA以調整A液,與實施例4同樣地進行分散度評價,可得分散度為5μm以下。20 parts of TMPTMA (trimethylolpropane trimethacrylate, manufactured by Shin-Nakamura Chemical Co., Ltd.) was used instead of the DPHA of the above-mentioned collocation example 1-4 to adjust the liquid A, and the dispersion degree was evaluated in the same manner as in Example 4. The dispersion is 5 μm or less.

實施例10Example 10

使用NK酯BPE-500(乙氧基化雙酚A二甲基丙烯酸酯、新中村化學工業(股)製)20份來取代前述搭配例1-4之DPHA以調整A液,與實施例4同樣地進行分散度評價,可得分散度為5μm以下。20 parts of NK ester BPE-500 (ethoxylated bisphenol A dimethacrylate, manufactured by Shin-Nakamura Chemical Co., Ltd.) were used in place of DPHA of the above-mentioned collocation example 1-4 to adjust liquid A, and Example 4 In the same manner, the dispersion degree was evaluated to obtain a degree of dispersion of 5 μm or less.

實施例11~13及比較例4Examples 11 to 13 and Comparative Example 4

使用前述合成例之含羧基樹脂溶液B1清漆,在表3之搭配例2中所示各種成分之中除硫酸鋇漿料外,以表3中所示之比例(質量份)進行搭配,於攪拌機中預混合後,以3輥式磨砂機進行混練。接著,於此組成物中將硫酸鋇漿料以表3中所示之比例(質量份)添加,於攪拌機中攪拌。使用5μm過濾器過濾此組成物,調製B液。將所得之B液藉由Eriksen公司製粒度測定器進行粒度測定且評價分散度為5μm以下。接著,將此組成物置於5℃ 24小時後,再以Eriksen公司製粒度測定器進行粒度測定,且評價分散度為5μm以下。Using the carboxyl group-containing resin solution B1 varnish of the above-mentioned synthesis example, in addition to the barium sulfate slurry among the various components shown in the mixing example 2 of Table 3, the ratio (mass part) shown in Table 3 was mixed with the mixer. After premixing, the mixture was kneaded by a 3-roll sander. Next, the barium sulfate slurry was added in the composition in the proportion (parts by mass) shown in Table 3, and stirred in a blender. This composition was filtered using a 5 μm filter to prepare a liquid B. The obtained liquid B was subjected to particle size measurement by a particle size measuring instrument manufactured by Eriksen Co., Ltd., and the degree of dispersion was evaluated to be 5 μm or less. Next, this composition was allowed to stand at 5 ° C for 24 hours, and then the particle size was measured by a particle size analyzer manufactured by Eriksen Co., Ltd., and the degree of dispersion was evaluated to be 5 μm or less.

接著,將表4之搭配例3中所示之各種成分以表3中所示之比例(質量份)進行搭配,於攪拌機中預混合之後,以3輥式磨砂機予以混練,調製C液。將所得之C液以Eriksen公司製粒度測定器進行粒度測定,且評價分散度為15μm以下。Next, the components shown in the mixing example 3 of Table 4 were mixed in the ratio (parts by mass) shown in Table 3, premixed in a blender, and then kneaded by a 3-roll sander to prepare a liquid C. The obtained liquid C was measured for particle size by a particle size measuring instrument manufactured by Eriksen Co., Ltd., and the degree of dispersion was evaluated to be 15 μm or less.

<乾燥塗膜上的粗大粒子><Coarse particles on the dried coating film>

各自混合搭配例2之B液與搭配例3之C液後,於攪拌機進行混合,得到光硬化性熱硬化性樹脂組成物。將此光硬化性熱硬化性樹脂組成物各自以甲基乙基酮適當地稀釋,以攪拌機充分地攪拌之後,藉由Eriksen公司製粒度測定器進行粒度測定且評價分散度,儘管C液的分散度為15μm以下,此分散度卻為5μm以下。此係因C液之5μm以上的粗大粒子在與B液混合時已溶解。其次,將此液以塗抹器塗佈於PET薄膜(TORAY(股)製FB-50:16μm)上使乾燥後塗膜為50μm,且於80℃之熱風循環式乾燥爐使其乾燥30分鐘,放置於15℃使其冷卻24小時。將此板以光學顯微鏡觀察,評價有無結晶狀粗大粒子。判定基準如下所述。Each of the liquid B of the mixing example 2 and the liquid C of the mixing example 3 were mixed and mixed in a stirrer to obtain a photocurable thermosetting resin composition. Each of the photocurable thermosetting resin compositions was appropriately diluted with methyl ethyl ketone, and sufficiently stirred by a stirrer, and then subjected to particle size measurement by a particle size analyzer manufactured by Eriksen Co., Ltd., and the dispersion was evaluated, although the dispersion of the C liquid was evaluated. The degree is 15 μm or less, and the dispersion is 5 μm or less. This is because the coarse particles of 5 μm or more of the C liquid are dissolved when mixed with the liquid B. Next, this liquid was applied onto a PET film (FB-50: 16 μm manufactured by TORAY Co., Ltd.) by an applicator to dry the film to 50 μm, and dried in a hot air circulating drying oven at 80 ° C for 30 minutes. It was allowed to stand at 15 ° C for 24 hours. The plate was observed under an optical microscope to evaluate the presence or absence of coarse crystal particles. The judgment criteria are as follows.

○:無結晶狀粗大粒子○: no crystal coarse particles

△:稍有結晶產生△: slightly crystallized

×:產生許多結晶狀粗大粒子×: many crystalline coarse particles are produced

<乾燥塗膜之層合性><Layerability of dried coating film>

將已形成圖型之銅箔基板進行摩擦研磨後,將上述觀察之乾燥塗膜使用真空貼合機(laminator)((股)名機製作所製MVLP-500)以加壓度:0.8MPa、70℃、1分、真空度:133.3Pa之條件進行加熱層合,得到具有未曝光之阻焊劑層的基板(未曝光之基板)。After rubbing and polishing the copper foil substrate having a pattern, the dry coating film thus observed was subjected to a vacuum laminator (MVLP-500 manufactured by Nihon Seiki Co., Ltd.) to have a pressurization degree of 0.8 MPa, 70. Heating lamination was carried out under the conditions of ° C, 1 minute, and vacuum: 133.3 Pa to obtain a substrate (unexposed substrate) having an unexposed solder resist layer.

將此基板以光學顯微鏡觀察,使用以下之判定基準予以評價。將評價結果顯示於表5。The substrate was observed under an optical microscope and evaluated using the following criteria. The evaluation results are shown in Table 5.

○:層合後之面狀態平滑○: Smoothing of the surface after lamination

△:因層合不良而有部分產生凹凸△: Partial unevenness due to poor lamination

×:因層合不良而全面產生凹凸×: Overall unevenness due to poor lamination

如表5中所示,依本發明使用(A-1)與(A-2)之環氧樹脂的實施例11~13的情況,係將混合B液與C液後所得之光硬化性熱硬化性樹脂組成物,各自以甲基乙基酮適當地稀釋,以攪拌機充分地攪拌時,粗大粒子即已全部溶解,即使乾燥後經過24小時,在乾燥塗膜上並未產生起因於A-1成分之粗大粒子。又,即使層合此塗膜仍具有平滑性。相對於此,比較例4的情況,係以甲基乙基酮稀釋,且於攪拌後,粗大粒子全部溶解,但在乾燥放置後卻產生起因於A-1成分之粗大粒子,而層合後之基板上的塗膜也不均一。As shown in Table 5, in the case of Examples 11 to 13 in which the epoxy resins (A-1) and (A-2) were used in the present invention, the photocuring heat obtained by mixing the liquid B and the liquid C was carried out. Each of the curable resin compositions was appropriately diluted with methyl ethyl ketone, and when the mixture was sufficiently stirred by a stirrer, the coarse particles were completely dissolved, and even after drying for 24 hours, no cause was caused on the dried coating film. Large particles of 1 component. Also, even if the coating film is laminated, it is smooth. On the other hand, in the case of Comparative Example 4, it was diluted with methyl ethyl ketone, and after stirring, all the coarse particles were dissolved, but after drying, coarse particles due to the A-1 component were generated, and after lamination, The coating film on the substrate is also not uniform.

實施例14Example 14

使用B2清漆155份來取代搭配例2之B1清漆以調製B液,以與實施例11同樣的方法製作乾薄膜,並實施面狀態的評價。結果係與實施例11相同。A dry film was prepared in the same manner as in Example 11 except that 155 parts of B2 varnish was used instead of the B1 varnish of the mixing example 2, and the surface state was evaluated. The results were the same as in Example 11.

實施例15Example 15

使用CYCLOMER P(ACA)Z250(DAICEL-CYTEC公司製含羧基之樹脂、固形成分45質量%)222份來取代搭配例2之B1清漆以調製B液,且以與實施例11同樣的方法製作乾薄膜,並實施面狀態的評價。結果係與實施例11相同。In place of the B1 varnish of the mixing example 2, 222 parts of CYCLOMER P (ACA) Z250 (a carboxyl group-containing resin manufactured by DAICEL-CYTEC Co., Ltd., solid content: 45 mass%) was used to prepare a liquid B, and dried in the same manner as in Example 11. The film was evaluated and the surface state was evaluated. The results were the same as in Example 11.

實施例16~20、比較例5~7Examples 16 to 20 and Comparative Examples 5 to 7

使表6之搭配例4中所示之各種成分以搭配例4中所示之比例(質量份)進行搭配,於攪拌機預混合後,以3輥式磨砂機進行混練,調製D液。將所得之組成物的分散度以Eriksen公司製粒度測定器之粒度測定評價為15μm以下。The components shown in the mixing example 4 of Table 6 were mixed in the ratio (parts by mass) shown in the mixing example 4, and premixed in a mixer, and then kneaded by a 3-roll sander to prepare a D liquid. The degree of dispersion of the obtained composition was 15 μm or less as measured by particle size measurement by a particle size analyzer manufactured by Eriksen Co., Ltd.

實施例21、比較例8Example 21, Comparative Example 8

使表7之搭配例5中所示之各種成分以搭配例5中所示之比例(質量份)進行搭配,於攪拌機預混合後,以3輥式磨砂機進行混練,調製E液。將所得之組成物的分散度以Eriksen公司製粒度測定器之粒度測定評價為15μm以下。The components shown in the mixing example 5 of Table 7 were mixed in the ratio (parts by mass) shown in the mixing example 5, premixed in a mixer, and kneaded by a 3-roll sander to prepare an E liquid. The degree of dispersion of the obtained composition was 15 μm or less as measured by particle size measurement by a particle size analyzer manufactured by Eriksen Co., Ltd.

接著,將前述A液、E液與D液以表8中所示之組合進行混合後,以攪拌機攪拌,得到光硬化性熱硬化性樹脂組成物。此外,A液、E液係使用調製後於15℃放置了7日後之液。Then, the liquid A, the liquid E, and the liquid D were mixed in the combination shown in Table 8, and then stirred in a stirrer to obtain a photocurable thermosetting resin composition. Further, the liquids A and E were prepared by placing the solution at 15 ° C for 7 days after preparation.

性能評價:Performance evaluation: <乾燥塗膜上的粗大粒子><Coarse particles on the dried coating film>

將前述實施例16~21及比較例5~8之光硬化性熱硬化性樹脂組成物以塗抹器塗佈於玻璃板使乾燥後塗膜為50μm,在80℃之熱風循環式乾燥爐使其乾燥30分鐘,放置於室溫冷卻24小時。將此板以光學顯微鏡觀察,評價有無結晶狀粗大粒子。判定基準如下所述。The photocurable thermosetting resin compositions of the above Examples 16 to 21 and Comparative Examples 5 to 8 were applied to a glass plate by an applicator to have a coating film of 50 μm after drying, and were dried in a hot air circulating drying oven at 80 °C. It was dried for 30 minutes and left to cool at room temperature for 24 hours. The plate was observed under an optical microscope to evaluate the presence or absence of coarse crystal particles. The judgment criteria are as follows.

○:無結晶狀粗大粒子○: no crystal coarse particles

△:稍有結晶產生△: slightly crystallized

×:產生許多結晶狀粗大粒子×: many crystalline coarse particles are produced

<最適曝光量><Optimum exposure amount>

將銅厚35μm之電路圖型基板以摩擦輥研磨後,經過水洗、乾燥,以網版印刷法全面地塗佈前述實施例16~21及比較例5~8之光硬化性熱硬化性樹脂組成物,在80℃之熱風循環式乾燥爐使其乾燥60分鐘。乾燥後,使用搭載有高壓水銀燈(短弧光燈)之曝光裝置,透過梯型板(Kodak No.2)進行曝光,使進行了60秒顯像(30℃、0.2MPa、1wt%Na2 CO3 水溶液)時殘存的梯型板之圖型為7段時為最適曝光量。The circuit pattern substrate having a copper thickness of 35 μm was polished by a rubbing roller, and then washed with water and dried to apply the photocurable thermosetting resin composition of the above Examples 16 to 21 and Comparative Examples 5 to 8 by screen printing. It was dried in a hot air circulating drying oven at 80 ° C for 60 minutes. After drying, exposure was carried out through a ladder plate (Kodak No. 2) using an exposure apparatus equipped with a high-pressure mercury lamp (short arc lamp), and development was performed for 60 seconds (30 ° C, 0.2 MPa, 1 wt% Na 2 CO 3 ). When the pattern of the ladder plate remaining in the aqueous solution is 7 segments, the optimum exposure amount is obtained.

特性試驗:Characteristic test:

上將述各實施例16~21及比較例5~8之組成物,以網版印刷全面地塗佈於已形成有圖型之銅箔基板上使乾燥後之膜厚為20μm,在80℃乾燥30分鐘,放置冷卻至室溫為止。在此基板上,使用搭載有高壓水銀燈(短弧光燈)之曝光裝置,以最適曝光量使阻焊劑圖型曝光,將30℃之1wt%Na2 CO3 水溶液以噴霧壓0.2MPa之條件進行60秒鐘顯像,得到光阻圖型。將此基板,於UV輸送爐以累計曝光量1000mJ/cm2 之條件經紫外線照射後,在150℃加熱60分鐘予以硬化。對所得之印刷基板(評價基板)進行如下之特性評價。The composition of each of Examples 16 to 21 and Comparative Examples 5 to 8 was applied to the copper foil substrate on which the pattern was formed by screen printing, and the film thickness after drying was 20 μm at 80 ° C. Dry for 30 minutes and let stand to cool to room temperature. On the substrate, an exposure apparatus equipped with a high-pressure mercury lamp (short arc lamp) was used to expose the solder resist pattern at an optimum exposure amount, and a 1 wt% Na 2 CO 3 aqueous solution at 30 ° C was applied under a spray pressure of 0.2 MPa. Second impression, get the photoresist pattern. This substrate was subjected to ultraviolet irradiation under the conditions of an integrated exposure amount of 1000 mJ/cm 2 in a UV transfer furnace, and then cured by heating at 150 ° C for 60 minutes. The obtained printed substrate (evaluation substrate) was evaluated for the following characteristics.

<焊料耐熱性><Solder heat resistance>

將已塗佈松香系焊劑(flux)之評價基板,浸漬於預先設定在260℃之焊料槽中,且以改性醇洗淨焊劑(flux)後,目視評價光阻層的膨起‧剝離。判定基準如下所述。The evaluation substrate on which the rosin-based flux was applied was immersed in a solder bath set at 260 ° C in advance, and the flux was washed with a modified alcohol, and then the swelling and peeling of the photoresist layer were visually evaluated. The judgment criteria are as follows.

◎:即使令10秒鐘浸漬重複6次以上仍未發生剝離。◎: Peeling did not occur even if the immersion was repeated 6 times or more for 10 seconds.

○:即使令10秒鐘浸漬重複3次以上仍未發生剝離。○: Peeling did not occur even if the immersion was repeated 3 times or more for 10 seconds.

△:令10秒鐘浸漬重複3次以上即有少許剝離。△: The immersion was repeated three times or more for 10 seconds, that is, a slight peeling occurred.

×:10秒鐘浸漬在3次以內即於光阻層上發生膨起、剝離。X: When immersed within 3 times for 10 seconds, swelling and peeling occurred on the photoresist layer.

<耐無電解鍍金性><electroless gold plating resistance>

使用市售品之無電解鍍鎳浴及無電解鍍金浴,以鎳0.5μm、金0.03μm之條件進行鍍敷,施予膠帶剝離後藉由目視,評價光阻層有無剝離,或鍍敷有無滲入。判定基準如下所述。Using a commercially available electroless nickel plating bath and an electroless gold plating bath, plating was carried out under the conditions of 0.5 μm of nickel and 0.03 μm of gold, and after peeling off the tape, the peeling of the photoresist layer was observed by visual inspection, or whether the plating was present or not. Infiltration. The judgment criteria are as follows.

◎:均未發現滲入、剝離。◎: No infiltration or peeling was observed.

○:雖可確認鍍敷後有少許滲入,但膠帶剝去後並未發現剝離。○: Although it was confirmed that there was a little infiltration after plating, no peeling was observed after the tape was peeled off.

△:鍍敷後僅發現少許滲入,在膠帶剝去後也發現剝離。△: Only a little infiltration was observed after plating, and peeling was also observed after the tape was peeled off.

×:鍍敷後發現剝離。×: Peeling was observed after plating.

<電特性><Electrical characteristics>

使用線寬/線距=20/20μm之柵型電極圖型來取代銅箔基板,以上述條件製作評價基板,且在此柵型電極10片上施加DC10V之偏壓,於130℃、85%R.H.下,在槽內測定絕緣電阻值。測定中,將電阻值變為104 Ω以下之柵型電極判定為短路,計算100小時後未發生短路之柵型電極的數目。The gate electrode pattern of line width/line distance=20/20 μm was used instead of the copper foil substrate, and the evaluation substrate was fabricated under the above conditions, and a bias voltage of DC10V was applied to the gate electrode 10 sheet at 130 ° C, 85% RH. Next, the insulation resistance value was measured in the tank. In the measurement, the gate electrode having a resistance value of 10 4 Ω or less was judged to be a short circuit, and the number of gate electrodes in which no short circuit occurred after 100 hours was counted.

實施例22Example 22 <乾薄膜的製作><Production of dry film>

將實施例16之光硬化性熱硬化性脂組成物各自以甲基乙基酮適當地稀釋後,使用塗抹器,塗佈於PET薄膜(TORAY(股)製FB-50:16μm)上使乾燥後之膜厚為20μm,於80℃使其乾燥30分鐘得到乾薄膜。Each of the photocurable thermosetting lipid compositions of Example 16 was appropriately diluted with methyl ethyl ketone, and then applied to a PET film (FB-50: 16 μm manufactured by TORAY Co., Ltd.) using an applicator to dry. Thereafter, the film thickness was 20 μm, and it was dried at 80 ° C for 30 minutes to obtain a dry film.

<基板的製作><Production of Substrate>

摩擦研磨已形成有圖型之銅箔基板後,將以上述方法所製作之乾薄膜使用真空貼合機(laminator)((股)名機製作所製MVLP-500)以加壓度:0.8MPa、70℃、1分、真空度:133.3Pa之條件進行加熱層合,得到具有未曝光之阻焊劑層的基板(未曝光之基板)。After rubbing and polishing a copper foil substrate having a pattern, a dry film produced by the above method was used, and a laminator (MVLP-500 manufactured by KK) was used. The pressurization degree was 0.8 MPa. The laminate was heated and laminated at 70 ° C, 1 minute, and a vacuum of 133.3 Pa to obtain a substrate (unexposed substrate) having an unexposed solder resist layer.

就所得之具有硬化皮膜的試驗基板,以前述試驗方法及評價方法進行各評價試驗。Each of the obtained test substrates having a hardened film was subjected to each evaluation test by the aforementioned test method and evaluation method.

將前述各評價試驗之結果顯示於表9。The results of the above respective evaluation tests are shown in Table 9.

如上述表9中所示,本發明之實施例16~22的情況,相較於比較例5~8,其在乾燥塗膜上並未產生粗大粒子,且在焊料耐熱性、無電解鍍金耐性、電氣特性上表現優異。As shown in the above Table 9, in the cases of Examples 16 to 22 of the present invention, compared with Comparative Examples 5 to 8, no coarse particles were formed on the dried coating film, and solder heat resistance and electroless gold plating resistance were obtained. Excellent in electrical characteristics.

另一方面,未充分地含有A-2成分之比較例5的情況,雖然可確認結晶狀的粗大粒子有所減少,但並未能達到完全地防止再結晶的產生。再者,比較例6及8的情況,係確認了因產生許多粗大粒子而導致電特性之降低。而在比較例7中,雖未產生粗大粒子,但焊料耐熱性、電氣特性卻降低了。On the other hand, in the case of Comparative Example 5 in which the A-2 component was not sufficiently contained, it was confirmed that the coarse particles in the form of crystals were reduced, but the occurrence of recrystallization was not completely prevented. Further, in the cases of Comparative Examples 6 and 8, it was confirmed that the electrical characteristics were lowered due to the generation of many coarse particles. On the other hand, in Comparative Example 7, although coarse particles were not produced, the solder heat resistance and electrical properties were lowered.

Claims (8)

一種鹼顯像性之光硬化性熱硬化性樹脂組成物,係含有(A)環氧樹脂、(B)含羧基之樹脂、及(C)光聚合起始劑之組成物,其特徵為上述環氧樹脂(A)係下述具有一般式(I)所示之構造的2官能聯苯基環氧樹脂(A-1)、與由雙酚A型環氧樹脂、雙酚A酚醛清漆型環氧樹脂及雙酚酚醛清漆型環氧樹脂所成之群選出之軟化點40~100℃且環氧當量為180~300之至少1種環氧樹脂(A-2)的混合物,且前述環氧樹脂之(A-1)與(A-2)的比例為(A-1)<(A-2);【化1】 (式中,R表示H或CH3 )。An alkali-developable photocurable thermosetting resin composition comprising (A) an epoxy resin, (B) a carboxyl group-containing resin, and (C) a photopolymerization initiator; The epoxy resin (A) is a bifunctional biphenyl epoxy resin (A-1) having a structure represented by the general formula (I), and a bisphenol A epoxy resin or a bisphenol A novolak type. a mixture of at least one epoxy resin (A-2) having a softening point of 40 to 100 ° C and an epoxy equivalent of 180 to 300 selected from the group consisting of an epoxy resin and a bisphenol novolac type epoxy resin, and the ring The ratio of (A-1) to (A-2) of the oxygen resin is (A-1) <(A-2); [Chemical 1] (wherein R represents H or CH 3 ). 如請求項1所記載之光硬化性熱硬化性樹脂組成物,其中前述環氧樹脂(A)係於混合時既已使其溶解之狀態者。The photocurable thermosetting resin composition according to claim 1, wherein the epoxy resin (A) is in a state of being dissolved during mixing. 如請求項1所記載之光硬化性熱硬化性樹脂組成物,其中前述含羧基之樹脂(B)具有酸價40~120mgKOH/g,且相對於其100質量份而言,前述環氧樹脂之(A-1)與(A-2)的混合物為20~60質量份。The photocurable thermosetting resin composition according to claim 1, wherein the carboxyl group-containing resin (B) has an acid value of 40 to 120 mgKOH/g, and the epoxy resin is 100 parts by mass or more. The mixture of (A-1) and (A-2) is 20 to 60 parts by mass. 如請求項1所記載之光硬化性熱硬化性樹脂組成物,其係進一步含有(E)1分子中具有2個以上之乙烯性不飽和基的液狀感光性單體。The photocurable thermosetting resin composition according to claim 1, further comprising (E) a liquid photosensitive monomer having two or more ethylenically unsaturated groups in one molecule. 如請求項1~4中任一項所記載之光硬化性熱硬化性樹脂組成物,其係用於防焊光阻之形成。The photocurable thermosetting resin composition according to any one of claims 1 to 4, which is used for formation of a solder resist. 一種乾薄膜,其特徵為將前述請求項1~4中任一項所記載之光硬化性熱硬化性樹脂組成物塗佈於薄膜上使其乾燥所得。A dry film obtained by applying the photocurable thermosetting resin composition according to any one of the above claims 1 to 4 to a film and drying the film. 一種硬化物,其特徵為使將前述請求項1~4中任一項所記載之光硬化性熱硬化性樹脂組成物塗佈於基材上乾燥所得之乾燥塗膜、或將前述光硬化性熱硬化性樹脂組成物塗佈於薄膜上乾燥所成之乾薄膜層合於基材上而得的乾燥塗膜,進行光硬化及/或熱硬化所得。A cured product obtained by applying the photocurable thermosetting resin composition according to any one of the above claims 1 to 4 to a substrate, dried or dried, or the photocurable property The heat-curable resin composition is obtained by applying a dry film obtained by drying a dry film formed on a film to a substrate, and performing photohardening and/or heat curing. 一種印刷配線板,其特徵為具有前述請求項7所記載之硬化物。A printed wiring board comprising the cured product described in claim 7 above.
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